soalan measurement_pkm_2011.pdf

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    2011

    PERTANDINGAN KEMAHIRAN MALAYSIA

    (ELEKTRONIK)

    SOALAN

    PERINGKAT AKHIR

    NAMA: ______________________________________

    NO. KP: ______________________________________

    JABATAN PEMBANGUNAN KEMAHIRANKEMENTERIAN SUMBER MANUSIA

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    Project: Measurement

    Time Limit: 2 hours

    1.0 REQUIREMENTS

    1.1 In this project, you are required to carry out the measurements and requiredadjustments of a given circuit a basic Waveform Generator.

    1.2 In order to carry out the required tasks, you may need to refer to the followingdocumentations:

    Circuit Schematic Diagram

    PCB Layout Diagram

    Component List

    1.3 Unless otherwise stated, all waveforms and voltages are measured with referenceto ground (0V).

    1.4 All waveforms recorded must include its amplitude and time scales.

    2.0 BACKGROUND INFORMATION

    The board consists of several basic circuits which connected together producesPWM waveforms. The test pins TP11 and TP12 show the PWM outputs. P3 headeroutput provides the product of the two waveforms.

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    3.0 CIRCUIT DESCRIPTION

    3.1 The overall circuit diagram in shown Figure 1.

    3.2 The DC Power supply can be varied up to 60V by adjusting the VR1.

    3.3 The waveform generated by the sine wave generator is inverted by the IC U7A andappears at the output OUT1/1 (TP8). The frequency of the waveform can beadjusted by changing the variable resistor, VR4. The variable resistor, VR5, is used tovary its amplitude and VR6 for adjusting the offset level.

    3.4 The frequency and the amplitude of the square wave output at TP2 can be variedby adjusting VR3 and VR4 respectively.

    3.5 The frequency and the amplitude of the triangle waveform can be varied byadjusting VR7 and VR9 respectively.

    4.0 TEST EQUIPMENT REQUIRMENTS

    Dual DC Power Supply 1 set

    Digital Oscilloscope 1 set

    Desktop link to Oscilloscope 1 set

    Assortment of connecting cables 1 set

    5.0 INSTRUCTIONS TO THE COMPETITOR

    Carry out the required adjustments and measurements. All measurements and resultsSHOULD be measured using the oscilloscope. The results must be saved in the massstorage media provided. All files should be saved inside a desktop folder namedPKM_MEASUREMENT.

    5.1 Check and connect the +12V DC power supply to the circuit.

    5.2 Adjust VR1 so thatthe DC voltage output at TP1 = +30V. Measure and save thewaveform under a filename Q5_2.

    5.3 Adjust VR2 so thatthe DC voltage output at pin 3 of the P2 header = -12V. Measureand save the waveform under a filename Q5_3.

    P2Pin 1

    Pin 2

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    5.4 Adjust VR3 and VR4 to ensure a square wave at TP2, having the following properties:

    Frequency = 100Hz

    Ttotal = t1 + t2

    t1 = 60% of Ttotal

    t2 = 40% of Ttotal

    Measure and save the waveform under a filename Q5_4.

    5.5 Adjust the variable resistors VR3, VR4, VR5 and VR6to get a smooth sine wave of100Hz

    and 5Vp-p. Measure and save the waveform at TP4 under a filename Q5_5.

    5.6 Adjust the VR7 and VR8 so that the waveform at TP5 is 1 KHz and having 50% dutycycle (duration t1 = t2). Measure and save the waveform at TP5 under a filenameQ5_6.

    5.7 Adjust VR9 to get 1 kHz, 6Vp-p waveform at TP7. Measure and save the waveformunder a filename Q5_7.

    5.8 Measure the output waveform at test point TP8. Save the waveform under a filenameQ5_8.

    5.9 Measure the output waveforms at test point TP9 (channel 1) and test point TP10(channel-2). Save the waveform under a filename Q5_9.

    5.10 Measure the output waveforms at TP11 (channel 1) and TP12 (channel-2 ). Save thewaveform under a filename Q5_10.

    5.11 Observe the output waveform at pin 1 of the header P3, by using pin 2 as thereference point. Save the waveform under a filename Q5_11.

    P3

    Pin 3

    Pin 1

    Pin 2 (ref)

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    SCHEMATIC DIAGRAM: FIGURE 1

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    Schematic: DC Power Supply

    SWC1

    SWE2

    TCAP3

    GND4

    -VIN5

    VCC6

    IPK7

    DRVC8

    U1

    MC34063U

    SWC1

    SWE2

    TCAP3

    GND4

    -VIN5

    VCC6

    IPK7

    DRVC8

    U2

    MC34063U

    12

    P1

    Header 2

    VR25K

    R6

    1K

    R71K

    R3

    1K

    L1

    220mH

    L2120mH

    C1

    100uF/25V

    222

    C2

    C4472

    D1

    D2UF4002

    GND

    GND GND GND

    GND

    +12V

    GND

    GNDGND

    Q2TIP122

    Q1TIP122

    R1

    0R1/1W

    R2

    0R1/1W

    R5

    0R1/1W

    DC +12V INPUT

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    GND

    VCC

    TP13

    +12V

    C19104

    C18104

    C17

    100uF/25V

    C20100uF/25V

    IN

    1

    2

    OUT

    3

    GND

    U3 LM7805CT

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    Schematic: Sine Wave Output

    VR450K

    VR3

    5K

    VR5100K

    R8

    4K7

    R10 51K

    R11 0R1

    R9

    4K7

    R1215K

    R13240K

    R1410K

    C10

    474

    C9

    104

    +12V

    SIN ADJ1

    SIN OUT2

    TRI. OUT3(DUTY

    4

    ADJ)5

    V+6

    FM BIAS7

    FM SWEEP8

    SQU. OUT9

    TIMING10

    V-11

    SIN ADJ 12

    NC13

    NC14

    U4

    XR8038

    +12V

    +12V

    +12V

    +12V

    -VCC

    -VCC

    -VCC

    -VCC

    -VCC

    +12V

    -VCC

    TP2

    TP3

    O

    GND

    R15

    10K

    R17

    10K

    R164K7

    8

    1

    4

    3

    2

    U5A

    TL082ACJG

    8

    4

    75

    6U5BTL082AC

    GND

    -VCC

    +12V

    VR6100K

    +12V

    -VCC

    S

    SQUAREWAVE

    R10

    R11

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    Schematic: Triangle output

    2

    3

    11

    4

    11

    U6A

    TL084CN

    5

    6

    72

    4

    11

    U6B

    TL084CNGND

    +12V

    -VCC

    +12V

    -VCC

    GNDC11

    104

    C12

    104

    R18

    100K

    VR7

    100K

    VR9

    100K

    VR8

    100K

    -VCCTP5

    TP6

    +12V

    -VCC

    R20

    10K

    R19

    10K

    G

    +12V

    SQUAREWAVE

    TRIANGLEWAVE

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    Schematic: PWM Output

    2

    31

    1

    4

    11

    U8ALM324AN

    5

    67

    2

    4

    11

    U8BLM324AN

    +12V

    -VCC

    -VCC

    +12V

    C14104

    Q49013

    Q39013

    R28470R

    R27470R

    R26

    10K

    R25

    10K

    OUT1

    OUT1/1

    OUT2

    VCC

    VCC

    GND

    GND

    +12V

    -VCC

    TP9

    TP10

    GND

    GND

    +12V

    CMP1

    CMP2

    CMP1

    CMP2

    R29330R

    R30330R

    VCC

    VCC

    C15104

    C116104

    +12V

    GND GND

    +12V

    ,.,

    '

    ;

    .

    .,

    ,,

    ,.

    +12VU9 TLP250

    U9 TLP250

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    PCB COMPONENT LAYOUT

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    PCB LAYOUT

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    Pertandingan Kemahiran Malaysia (PKM)

    13

    PARTS LIST

    Item Parts name Parts value(Model) Qty Reference number

    1 DC-to-DC ConverterControl Circuit MC34063U 2 U1,U2

    2

    Three-TerminalMedium CurrentPositive VoltageRegulator

    MC78M05BT 1 U3

    3Precision WaveformGenerator

    XR8038 1 U4

    4JFET-InputOperational Amplifier

    TL082ACJG 2 U5,U7

    5JFET-InputOperational Amplifier

    TL084CN 1 U6

    6

    Transistor Inverter For AirConditionor IGBT Gate

    Drive Power Mos Fet GateDrive

    TLP250 2 U9,U10

    7Quad Low-PowerOperational Amplifier

    LM324AN 1 U8

    8 Diode UF4007 1 D1

    9 Diode UF4002 1 D2

    10 Capacitor for Ceramic 222 1 C2

    11 Capacitor for Ceramic 472 1 C4

    12 Capacitor for Ceramic 474 1 C10

    13 Capacitor for Ceramic 104 10C9, C11, C12,C13,C14,C15,

    C16,C18, C19

    14 Capacitor for Electric 100uF/25V 1 C1

    15 Capacitor for Electric 100uF/100V 1 C3

    16 Capacitor for Electric 100uF/100V 1 C5

    17 Capacitor for Ceramic 100uF/25V 1 C17.C20

    18 Resistor 0R1/1W 1 R1,R2,R5

    19 Resistor 1K, 0.25W, 1% 4 R3, R4, R6, R7

    20 Resistor 4K7, 0.25W, 1% 4 R8, R9,R16.R21

    21 Resistor 51K, 0.25W, 1% 1 R11

    22 Resistor 0R1, 0.25W,0.5% 1 R10

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    Pertandingan Kemahiran Malaysia (PKM)

    23 Resistor 15K, 0.25W, 1% 1 R12

    24 Resistor 240K, 0.25W, 1% 1 R13

    25 Resistor10K

    , 0.25W, 1%10

    R14,R15,R17,R19,R20,R22,R23,R24,R25,R26

    26 Resistor 100K, 0.25W, 1% 1 R18

    27 Resistor 330, 0.25W, 1% 2 R29,R30

    28 Resistor 470, 0.25W, 1% 2 R27,R28

    29 Potentiometer 50K 1 VR1

    30 Potentiometer 5K 1 VR2

    31 Potentiometer 5K

    1 VR3

    32 Potentiometer 50K 1 VR4

    33 Potentiometer 100K 5 VR5,VR6, VR7, VR8 ,VR9

    34 Test Point Pin LC-2-G 16

    TP1, TP2, TP3, TP4,TP5, TP6, TP7, TP8,TP9, TP10, TP11,TP12, TP13, TP14,

    35 Inductor 220mH 1 L1

    36 Inductor 120mH 1 L2

    37 DIP Socket RIC-DIP-8 6 U1, U2,U5,U7,U9,10

    38 DIP Socket RIC-DIP-14 3 U4,U6,U8

    39 Connector Header 2 PIN 2 P1, P3

    40 Connector Header 3 PIN 1 P2

    41 Transistor TIP122 1 Q1,Q2

    42 Transistor 9013 2 Q3,Q4