“smnpo - engineering” jsc at a glance

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“SMNPO - Engineering” JSC, founded in 1896, is among eastern Europe's largest machine-building enterprises focesed on manufacturing of equipment and providing integral solutions for oil, gas, chemical, petrochemical and power industries.

Product list of the company includes but is not limited to unique types of compressor equipment, pumps, centrifuges, gas ball valves, tanks, pressure vessels, mass- and heat exchangers as well as packaged facilities, namely: gas treatment units (drying, H2S removal, fractioning etc), compressor stations, fuel gas skids and other products individually designed, fabricated and tested according to specific project requirements.

Products diversity owes to company's advanced engineering and manufacturing capabilities. Facilities incorporate dedicated yards equipped with the most advanced equipment and cutting edge quality control facilities. Testing facilities comply with the strictest requirements to materials testing, product performance, acceptance and full scale tests of the manufactured products.

High quality of the products is ensured by means of qualityassurance and control system that fully complies with international standard ISO 9001. All products comply with the requirements of domestic and international standards.

Products and solutions for chemical, petrochemical oil & gas industry is one of the key expertise of “SMNPO - Engineering” JSC.

Equipment produced by the company operates at almost all chemical plants in CIS countries.

Heat exchangers were supplied for process lines of concentrated nitric acid, distillate, oil and gas refineries.

In recent years heat exchangers were supplied to the following chemical plants: GrodnoAzot JSC (Belarus), Alvigo JSC (Lithuania), Shchekinoazot JSC (Russia), oil and gas refineries of Surgutneftegaz JSC (Russia), CS Astara (Azerbaijan), BCS Zevardy, BCS Gazli (Uzbekistan), BCS Naiyp (Turkmenistan), etc.

1 “SMNPO - Engineering” JSC at a Glance

Heat Exchagers

Technical Catalogue

1. Spiral heat exchangers 5

2. Wound heat exchangers 11

3. Shell and tube heat exchangers with floating head, shell and tubes heat exchangers with U-shaped tubes and tube bundles to them as per TU 3612-023-00220302-01 14

TPV and KhPV types heat exchangers with 3000 mm tubes length 22

KP type heat exchangers 23

TU type heat exchangers 25

Heat exchange surface of TP and KhP type heat exchangers 27

Heat exchange surface of KP type heat exchangers 28

Heat exchange surface of TU type heat exchangers 29

Materials for heat exchangers manufacturing 30

Weight of TP type heat exchangers 31

Weight of KhP type heat exchangers 35

Weight of KP type heat exchangers 39

Weight of TU type heat exchangers 41

Layout of foundation bolts holes in supports 42

Tube bundle of ТP, KhP type heat echangers 43

Basic dimensions of tube bundles of TP and KhP type heat exchangers 44

Tube bundle of KP type heat echangers 46

Tube bundle of ТU type heat echangers

Basic dimensions of tube bundles of TU type heat exchangers 48

Weight of tube bundles for TP and KhP types heat exchangers at tubes holes layout at squares apexes 50

Weight of tube bundles for TP and KhP types heat exchangers at tubes holes layout at equilateral triangles corners 53

Weight of tube bundles for KP type heat exchangers at tubes holes layout at equilateral triangles corners 56

Weight of tube bundles for TU type heat exchangers at tubes holes layout at equilateral triangles corners 58

Order form for heat exchanger or tube bundle manufacturing 60

МО-53-4 type oil coolers 61

Materials for oil oolers assembly units and components manufacturing 62

4. Shell and tube heat exchangers with fixed sheets and shell and tube heat exchangers with expansion pipe on shell as to Specification TU 3612-024-002203002-2 63

TNG, TKG, KhNG, KhKG types one pass through tubes heat exchangers 66

TNV, TKV, KhKV types one pass through tubes heat exchangers 67

TNG, TKG types multi-pass through tubes heat exchangers 68

TNV, TKV types multi-pass through tubes heat exchangers 69

Basic parameters of TN and TK types heat exchangers 70

KhNG, KhKG types multi-pass through tubes heat exchangers 74

KhNV, KhKV types multi-pass through tubes heat exchangers 75

Basic parameters of KhN and KhK types heat exchangers 76

KNG, KKG types multi-pass through tubes heat exchangers 79

KNV, KKV types Multi-pass through tubes heat exchangers 80

Basic parameters of KN and KK types heat exchangers 81

IN-1, IК-1 types heat exchangers 83

Content 2

IN-2, IК-2 heat exchangers 84

Basic parameters of IN and IK heat exchangers 85

Heat-exchange surface of TN, TK, KhN, KhK heat exchangers 87

Heat-exchange surface of KN and KK heat exchangers 89

Heat-exchange surface of IN and IK heat exchangers 91

Materials for heat exchangers manufacturing 93

Weight of TN, TK heat exchangers 95

Weight of KhK, KhN heat exchangers 99

Weight of KN, KK heat exchangers 102

Weight of IN, IK heat exchangers 105

Layout of Bolt Holes in Supports in ТN, ТК, KhN, KhK, КN, КК, IN, IК Heat Exchangers 106

Layout of Supports and Nozzles in ТN, ТК, KhN, KhК, КN, КК, IN, IК Heat Exchangers 107

Limit Working Pressure for Heat Exchangers 108

Order Form for heat exchanger manufacturing 109

5. “Gas-gas” heat exchangers 111

Materials for “Gas-Gas” type heat exchangers manufacturing 120

“Gas-Gas” heat exchanger of type 1 121

“Gas-Gas” heat exchanger of type 2 122

“Gas-Gas” heat exchanger of type 3 123

“Gas-Gas” heat exchanger of type 4 124

Table of Nozzles 125

6. Vaporizers and Tube Bundles to Them 126

IU Type Vaporizer 128

IP Type Vaporizer 129

Layout of Support Foundation Bolts Holes 130

Basic Parameters of Vaporizers with Vapor Space 131

Vaporizers and Tube Bundles to Them 132

Heat Transferring Surface of IP and IU Types Vaporizers 133

Weight of IP and IU Types Vaporizers 134

Materials for Vaporizers Manufacturing 135

Two-Passes Tube Bundles for Vaporizers of IU Type 136

Two-Passes Tube Bundles for Vaporizers of IP Type 137

Basic Dimensions of Tube Bundles for Vaporizers of IP and IU Types 138

Weight of Tube Bundles for Vaporizers of IP and IU Types 139

Questionnaire for Order of Heat Exchanger as to Specification ТУ 3612-013-00220302-99 140

Order Form for Heat Exchanger Manufacturing as to Specifications ТУ 3612-013-00220302-99 141

Order Form for Heat Exchanger Tube Bundles Manufacturing as to Specifications ТУ 3612-013-00220302-99 142

7. Thermosyphon Vaporizers 143

Thermosyphon Vaporizers 144

Basic Parameters of Thermosyphon Vaporizers 145

Thermosyphon Vaporizers of INT and IKT Types - Design 1 146

Thermosyphon Vaporizers of INT and IKT Types - Design 2 147

Basic Dimensions of INТ-1, INT-2, IKТ-1, IКТ-2 Vaporizers 148

IPT Vaporizers with Tube Length 3000 mm 150

Content3

Heat Exchagers

Technical Catalogue

Content4

IPT Vaporizers with Tube Length 6000 mm 151

Basic Dimensions of IPT Vaporizer with Tubes Length 3000 mm, 6000 mm 152

Heat Exchange Surface of INT and IKT Vaporizers 154

Heat Exchange Surface Along the Outside Pipe Diameter and the Area of Clear Openings in the Pipes of Floating Head Thermosyphon Evaporators (FHTE) 155

Layout of Nozzles, Foundation Bolts Holes for INT and IKT Vaporizers 156

Materials for Vaporizers Manufacturing 157

Weight of INT and IKT Vaporizers 159

Weight of IPT Vaporizers 161

Order Form for Vaporizer Manufacturing as to Specifications ТU 3612-005-00220802-98 165

8. Steam-Water and Water-to-Water Heaters for Heat Supply Networks 167

Steam-Water Single-Stage Heater 169

Basic Dimensions of Heaters 170

Heat Exchange Surface of Heaters 171

Layout of Foundation Bolts Holes in Supports 172

Water-to-Water Single-Stage Heater 173

Water-to-Water Multi-Stage Heater 174

Heat Exchange Surface of Water-to-Water Heaters 175

9. Certificates and Approvals 176

Heat Exchagers

Spiral Heat Exchangers

Technical Catalogue

Spiral heat exchangers are recuperative heat-exchange apparatus designed for heat transfer from hot medium to a cold one through heat-transfer surface made of coiled strip spirally wound forming two non-intercommunicating rectangular cross-section spiral. In order to provide spirals with sufficient buckling strength under linear external pressure, аs well as to fix the distance between the spirals, the carrier pins and spacers are installed.

Heat exchangers are applied for heat exchange between operating media: liquid-liquid, gas-gas and gas-liquid, аs well as vapor and vapor-gas mixture condensation. Heat exchangers can operate both under vacuum and under

2pressure of operating medium up to 10 kgf/сm , within the temperature range of operating medium from minus 20ºС tо +200ºС. Spiral heat exchangers can be made of any rolled material subjected to cold treatment and welding.

Spiral heat exchangers are heavy-duty apparatus, they show high and relatively stable heat transfer coefficient, structure compactability, increased coolant rate, uniformity of coolant flow area in the canal operating space; due to this fact the heat-transfer surface contamination is less than in apparatus of another type that enables to operate heat exchanger for prolonged period without cleaning.

Operating medium contra-flow motion is performed in the spiral heat exchanger. Cold medium enters the apparatus at the periphery and s located in the external channel; due to this heat exchanger has low radiation losses. Hydraulic resistance of spiral heat exchangers is lower than of tube-and-shell heat exchangers given the same liquid flow rate.

By the method of channel sealing the heat exchangers can be manufactured:

type 1 – with dead channels

type 2 – with end-to-end channel.

Spiral heat exchangers with dead channels are the most commonly used. Each of two channels of such heat exchanger is welded by one end from mutually opposite sides. Such sealing method prevents coolant mixing in case of gasket joint leakage. After heat exchanger covers removal both channels can be easily cleaned.

Heat exchangers with dead channels can be made in the following versions:

version 1 – with flat covers, applied for heat exchange between operating media: liquid-liquid, gas-gas and gas-liquid;

version 2 – with conical cover, applied for heat exchange between operating media that change their aggregative state in the apparatus – during vapor and vapor-gas mixture condensation.

Heat exchangers used for steam condensing (condensers) are installed in a vertical position only. Steam or steam-gas mixture goes through the conical cover of the heat exchanger and into most of the spiral curves of the open channel simultaneously, except for a few external curves. The vertical position of channels excludes the possibility of condensate plugs and fluid hammers. The produced condensate flows down along the vertical channel walls, is collected in the bottom part of the heat exchanger and flows through the spiral into the condensate drain nozzle located in the bottom part of the overflow chamber. The remaining non-condensed part of the medium goes through a few of the external channel curves via a spiral, becomes cooled and is drained away through a nozzle.

In type 2 heat exchangers (with end-to-end channels), one channel is produced to be open on both sides, which allows to carry out its cleaning while the covers are removed, and the second one, the so-called “blind” channel, is welded on both ends. The “blind” channel cannot be cleaned via mechanical means, so it is used for the supply of mediums that do not leave any residue.

Heat exchangers with an end-to-end channel can be manufactured in the following makes:

make 1 – used for pre-heating of waste water and other polluted mediums. They are coiled with channels of varying breadth: the steam or water supply channel is narrow and is called “blind”, and the channel for polluted medium is wide, end-to-end. The machines have two flat covers, one of which is screw-on and easy to remove, allowing to reduce the disassembly time of the heat exchanger for the end-to-end channel cleaning;

make 2 – used for pre-heating or cooling of high-viscosity liquids and gases. The machines are furnished with two spherical covers, allowing the high-viscosity medium to go into all the curves of the end channel at the same time.

6 Spiral Heat Exchangers

Heat Exchagers

Spiral heat exchanger of 1 type, design 1,2

Spiral heat exchanger of 2 type, design 1

Spiral heat exchanger of 2 type, design 2

Spiral Heat Exchangers7

H

h

h1

Design 2

Design 2

E

D

L1

L2

B

C

L

4 holes Ж25

D А320

1395

665

700

1330

4 holes Ж22

595

C

380

390

1053

B

4 holes Ж25

C

965

1150

1290

1080

750

620А

D E

Technical Catalogue

Types and basic parameters of spiral heat exchangers

Weight, kg

Р, MPa

Heat

exch

an

ge

2 s

urf

ace, m

Ch

an

nel w

idth

, m

m Н h h1 l A A1 A2 DN

Wid

th o

f str

ip,

mm

Len

gth

of

ch

an

nel,

m

Ch

an

nel

cro

ss-s

ecti

on

al

2are

a, m

Flo

w c

ap

acit

y a

t v

elo

cit

y 1

m/s

, 3

m/h

0.6 1.0

Str

ip m

ate

rial

(as t

o

GO

ST

5632-7

2)

10 1170 940 700 560 900 1060 250 65 400 12.5 0.0048 17.28 970 1170Steel

12Х18Н10Т

20 1230 1000 730 620 1380 400 25 0.0048 17.28 1720 1770Steel

12Х18Н10Т

31.5 1350 1100 800 770960

1485 500 31.5 0.006 21.6 2300 2560Steel

10Х17Н13М2Т

40 1850 1600 1050 700 1330 1300

320 100

20 2430 2760

50 720 1460 25 2990 3460

63 810 1640 31.5 3800 4260

80

1930 1660 1100

1800

1000 0.012 43.2

4700 5450

100

12

2180 1910 1225900

1400

1960

400 150

125040

0,015 54 6050 6680

Steel12Х18Н10Т

Basic dimensions (mm) and characteristics of heat exchangers of type 1, design 1 made of stainless steel

Table 1.1

Pressure, МPа2(kgf/cm )

Type Design Purpose Nominal

heat exchange surface,

2mExcess Residual

Working media

temperature, °С

1 – with plain cover

For heat-exchaning between media: liquid-liquid, gas-gas, liquid-gas1 - with

dead-endchannels

2 – with cone-shaped

cover

For steam condensation and steam-and-gas mix

heat exchanging

10; 20;31.5; 40;50; 63;80; 100

to 1.0 (10)

not lower 0.08 (0.8)

1 – with plain flap

cover

For sewage water and other polluted media heating

0.8 (8)

2 -withend-to-end channels 2 – with

spherical cover

20

0.6 (6)

-

From -20 to +20

Table 1.2

Types and basic parameters of spiral heat exchangers are listed in the Table 1.1.

For spiral heat exchangers manufacturing besides of steel, specified in steel grades catalog, another materials can be used as well.

Basic dimensions and characteristics of spiral heat exchangers are given in corresponding tables.

Spiral heat exchangers with dimensions which are not specified in the catalog, if necessary can be designed and manufactured in accordance with State Standard GOST 12067.

The example of designation:Heat exchanger S1-31.5-6-1КLegend:S – spiral;1 – type of heat exchanger;

231.5 – heat exchange surface, m ; 26 – nominal pressure, kgf/cm ;

1 – design;К – material (К – corrosion-resistant, U – carbon).

8

For high-viscosity liquids and gases

Spiral Heat Exchangers

Heat Exchagers

20 1150 250 14.3 1650 1680

31.5 630

1350 22.5 2600 2630

40

1610 1300 960

750

1230

1450320

100 700

28.6

0.0084 30.24

3200 3230

Ст3сп4

50 1500 22.7 3800 3960

63 2030 1760 1150 720 1525

15851100

28.60.0138 49.68

4740 4760

80 1930 1660 1100 1800 1000 0.012 43.2 5430 5450

100

12

2180 1910 1225

900 1400

1960

400 150

1250

40

0.015 54 5930 5960

Ст3сп5

Basic dimensions (mm) and characteristics of heat exchangers of type 1, design 1 made of carbon steel

Basic dimensions (mm) and characteristics of heat exchangers of type 1, design 2 made of corrosion-resistant steel

Table 1.3

Weight, kg

Р, МPа

Н h h1 l L L1 L2 AB,C,D

E

Fo

r I

wo

rkin

g m

ed

ium

0.6 1.0

10 1230 1000 700 560 900 1060 250 200 65 50 12.5 0.123 960 1160 Steel

12Х18Н10Т

20 1290 1060 730 620 1380

400 25 0.264

0.0048 17.28 1720 1750

Steel 12Х18Н10Т

31.5 1410 1160 800 770

960 1485 500 31.5 0.337 0.006 21.6 2200 2470

Steel 10Х17Н13М2Т

40 1910 1660 1050 700 1330 1300

320 250 100 65

20 0.208 2420 2700

50 720 1460 25 0.264 2920 3400

63 810 1640 31.5 0.337 3700 4200

80

1990 1720 1100

1800

1000 0.012 43.2

4550 5000

100

12

2250 2000 1270 900

1400

1960

400 300 150 80

1250 40 0.432

0.015 54 5700 5900

Steel 12Х18Н10Т

Table 1.4

9 Spiral Heat Exchangers

Weight, kg

Р, MPaHeat

exch

an

ge

2 s

urf

ace, m

Ch

an

nel w

idth

, m

m

Н h h1 l A A1 A2 DN

Wid

th o

f str

ip,

mm

Len

gth

of

ch

an

nel,

m

Ch

an

nel

cro

ss-s

ecti

on

al

2are

a, m

Flo

w c

ap

acit

y a

t v

elo

cit

y 1

m/s

, 3

m/h

0.6 1.0

Str

ip m

ate

rial

(as t

o

GO

ST

5632-7

2)

Heat

exch

an

ge

2 s

urf

ace, m

Ch

an

nel w

idth

, m

m

Wid

th o

f str

ip,

mm

Len

gth

of

ch

an

nel, m Channel

cross-sectional

2area, m

Flo

w c

ap

acit

y a

t 3 v

elo

cit

y 1

m/s

, m

/h

Str

ip m

ate

rial

(as t

o

GO

ST

5632-7

2)

Fo

r II

wo

rkin

g m

ed

ium

Technical Catalogue

22.5

40

20 1150 250

31.5630

1350

40

16101360 900

750

1230

1450320

50 1500

6320901820 1150 720 1525

1585

80 19901720 1100 1800

100

12

22502000 1270900 1400

1960

400

250 100 65 700

1100

1000300 150 80

1250

14.3 0.123 1580 1650

0.236 2500 2600

28.6 0.34

0.0084 30.24

3050 3200

Cт3сп4

22.7 0.275 3750 3940

28.6 0.3360.0138 49.68

4720 4740

31.5 0.012 43.2 5420 5430

400.43

0.015 54 5910 59

Ст3сп5

20 25 12 100 500 20 0.0125 0.006 45 21.6 2400Steel

10Х17Н13М2Т

20 8 150 70 500 20 0.16 0.006 45 21.6 1200Steel

10Х17Н13М2Т

Basic dimensions (mm) and characteristics of heat exchangers of type 2, design 1Table 1.6

10

Basic dimensions (mm) and characteristics of heat exchangers of type 2, design 2Table 1.7

Basic dimensions (mm) and characteristics of heat exchangers of type 1, design 2 made of carbon steel

Table 1.5

Spiral Heat Exchangers

1 1 L

Weight, kg

Р, МPа

Н h h l L L 2 AB,C,D

E

Fo

r I

wo

rkin

g m

ed

ium

0.6 1.0

Heat

exch

an

ge

2 s

urf

ace, m

Ch

an

nel w

idth

, m

m

Wid

th o

f str

ip,

mm

Len

gth

of

ch

an

nel, m Channel

cross-sectional

2area, m

Flo

w c

ap

acit

y a

t 3 v

elo

cit

y 1

m/s

, m

/h

Str

ip m

ate

rial

(as t

o

GO

ST

5632-7

2)

Fo

r II

wo

rkin

g m

ed

ium

Wid

e

Narr

ow

A, B,C, D

Wid

e

Narr

ow

Wid

e

Narr

ow

Weight,kg

Channel cross-

sectional 2area, m

Flow capacity at velocity

31 m/s, m /h

Heat

exch

an

ge

2 s

urf

ace, m

Channel width, mm

Wid

th o

f str

ip, m

m

Len

gth

of

ch

an

nel, m

Str

ip m

ate

rial

(as t

o

GO

ST

5632-7

2)

A, B C,D

En

d-t

o-e

nd

Sp

iral

at

velo

cit

y0.0

1 m

/s

Weight,kg

Channel cross-

sectional 2area, m

Flow capacity, 3m /h

Heat

exch

an

ge

2 s

urf

ace, m

Ch

an

nel w

idth

, m

m

Wid

th o

f str

ip, m

m

Len

gth

of

ch

an

nel, m

Str

ip m

ate

rial

(as t

o

GO

ST

5632-7

2)

at

velo

cit

y1 m

/s

Heat Exchagers

Wound Heat Exchangers

Technical Catalogue

Heat exchangers with wound tubes are vertical all-welded steel shell and tube heat-exchanging units with wound tubes and hard core. They are designed for heat-exchanging between the liquid, gas or vapour-liquid media that do not require mechanical cleaning of tube and shell sides surface. These units are applied in chemical, petrochemical, gas and other related industries.

General view and components of units are shown on Figure 2.1.

Heat exchangers with wound tubes can be manufactured of the following design:

- single-flow and multi-flow as to the tube side;

- single-section and multi-section (packaged) as to arrangement.

Production capabilities of JSC “SMNPO - Engineering” makes it possible to fulfill complete cycle of heat exchangers manufacturing, including tests and all kinds of basic material and welding joints non-destructive testing.

Basic parameters of heat exchangers can vary in wide range and are listed in Table 2.1.

Parameter Measuring unit Parameter value

Nominal pressure at tube and shell side

Working media temperature at tube and shell side

Nominal area of heat exchange surface

Internal diameter of unit (D)

Coil length (Н1)

Length of wound part (H2)

Unit weight

МPа

°С

Sq.m

mm

mm

mm

Tn

From 1.6 to 16

From -196 to +425

from 40 to 10000

Up to 3000

Up to 10000

Up to 8000

Up to 100

More detailed information on the geometry of heat exchangers with wound tubes with heat exchange surface area from 40 to 1250 sq.m is specified in Industrial Standard OST 26-01-1130.

Heat exchangers with dimensions which are not specified in Industrial Standard ОSТ 26-01-1130, if necessary can be designed by the specialists of JSC “SMNPO - Engineering”

Heat exchanger material is defined on material of heat-exchange tubes as the most metal-intensive part of the unit, and depending on medium temperature and corrosive power in accordance with Table 2.2.

Wound Heat Exchangers12

Table 2.1

Material Medium Temperature, °С

Grade GOSTUnit material design

From -40 to +425 Steel 10 1050-74

From -60 to +41 10Г2 4543-71

Carbon

Non-aggressive

From -196 to -61

Aggressive* From -196 to +425

12Х18Н10Т 5632-72Corrosion-proof

Table 2.2

Heat Exchagers

* Working media should not cause stress-corrosion cracking, pitch and pit corrosion of structural materials; corrosion rate should not exceed 0.05 mm per year.

For wound heat exchangers manufacturing besides of steel, specified in steel grades catalog, another materials can be used as well.

Heat exchangers with wound tubes are units of intensive action, which are characterized by high and relatively stable heat exchange coefficient, a compact design, increased rate of coolant, section coolant flow path consistency within working area.

As a rule working media running is carried out against the flow in the heat exchanger.

1 - tube sheet;2 - core;3 - bottom:4 - central shell (two-piece) ;5 - end shell (two-piece); 6 - rider ring;7 - flange;8 - shell side nozzle;9 - tube side nozzle;10 - blow connection (nozzle);11 - degas nozzle at hydraulic test;12 - water drain nozzle after hydraulic test;13 - heat-exchanging tube;14 - rod for unit plumbing;15 - support;16 - trunnion

13

7

1

2

5

4

14

12

15

H2

H1

H

3

6

11

13

8

10

16

9

D

Fig. 2.1

Wound Heat Exchangers

Technical Catalogue

Heat Exchangers Shell and Tube Heat Exchangers with Floating Head,

Shell and Tube Heat Exchangers with “U”-Shaped Tubesand Tube Bundles to them

as to Specification TU 3612-023-00220302-01

Heat Exchagers

These heat exchangers are designed for heat exchanging of liquid and gaseous media in processing of oil refining, petrochemical, chemical, oil, gas and other branches of industry. They are manufactured for national and international supply.

Water or other non-toxic, non-explosive and non-fire hazard liquid with 60°С boiling temperature at pressure 0.07 MPa serves as cooling agency in coolers and condensing apparatus.

These heat exchangers can be operated in temperate and tropical climatic conditions. Climatic design “U” and “T”, item category 1according to GOST 15150.

The heat exchangers are designed for installation in geographic areas with seismicity up to 7 points on the highest 12-point scale.

Technical requirements to materials, manufacture, acceptance, testing methods and preservation of apparatuses per SOU МPP 71.120-217:2009, GOST R 52630 and Technical Regulation of Customs Union 032/2013.

The example of heat exchanger designation when ordering :

Horizontal floating-head heat exchanger (TPG), with shell diameter 1000 mm, nominal pressure in tubes and shell 2.5 МPа, material version M1, with plain heat-transferring tubes (G) of 20 mm diameter and 6 m length, located at corners of equilateral triangles (T), 4-passes through tube side, climatic version (U), with components for heat-insultor fixing.

Heat exchanger

1000 TPG-2.5-М1/20ГG6-Т-4-U-I

Specifications TU 3612-023-00220302-01

Vertical floating-head heat exchanger (TPV), with shell diameter 325 mm, nominal pressure in tubes and shell 2.5 МPа, material version M1, with plain heat-transferring tubes (G) of 25 mm diameter and 3 m length, located at apexes of squares (K), 2-passes through tube side, climatic version (T), without components for heat-insultor fixing.

Heat exchanger

325 ТPV-2.5-М1/25G-3-К-2-Т

Specifications TU 3612-023-00220302-01

Horizontal floating-head cooler (KhPG), with shell diameter 800 mm, nominal pressure in tubes 1.0 MPa and in shell 4.0 МPа, material version M3, with plain heat-transferring tubes (G) of 20 mm diameter and 6 m length, located at corners of equilateral triangles (T), 4-passes through tube side, climatic version (U), with components for heat-insultor fixing.

Cooler

800 KhPG-1.0-4.0-МЗ/20G-6-Т-4-U-I

Specifications TU 3612-023-00220302-01

Vertical floating-head cooler (KhPV), with shell diameter 325 mm, nominal pressure in tubes 0.6 MPa and in shell 4.0 МPа, material version M1, with plain heat-transferring tubes (G) of 25 mm diameter and 3 m length, located at apexes of squares (K), 2-passes through tube side, climatic version (T), without components for heat-insultor fixing.

Cooler

325 KhPV-0.6-4.0-М1/25G-3-К-2-Т

Specifications TU 3612-023-00220302-01

Floating-head condensing apparatus (KP), with shell diameter 600 mm, nominal pressure in tubes 1.0 MPa and in shell 2.5 МPа, material version M12, with plain heat-transferring tubes (G) of 25 mm diameter and 6 m length, located at corners of equilateral triangles (T), 6-passes through tube side, climatic version (U), with components for heat-insultor fixing.

Condensing apparatus

600 КP-1,0-2,5-М 12/25Г-6-Т-6-У-И

Specifications TU36 12-023-00220302-01

For heat exchangers with U-shaped tubes

Heat exchanger with U-shaped tubes (TU), with shell diameter 1400 mm, nominal pressure in tubes and shell 1.6 МPа, material version M1, with plain heat-transferring tubes (G) of 25 mm diameter and 6 m length, located at corners of equilateral triangles (T), 2-passes through tube side, climatic version (U), with components for heat-insultor fixing.

Heat exchanger

1400 ТU-1.6-М1/25G-6-Т-2-U-I

Specifications TU 3612-023-00220302-00

Shell and Tube Heat Exchangers with Floating Head,Shell and Tube Heat Exchangers with “U”-Shaped Tubes15

Technical Catalogue

The example of tube bundle designation when ordering (in the case of individual supply):

Tube bundle for horizontal floating-head heat exchanger (TPG), with shell diameter 1000 mm, nominal pressure in tubes and shell 2.5 МPа, material version M1, with plain heat-transferring tubes (G) of 25 mm diameter and 6 m length, located at apexes of squares (K), 4-passes through tube side, climatic version (T).

Tube bundle

1000 TPG-2.5-М1/20ГG6-K-4-T

Specifications TU 3612-023-00220302-00

Tube bundle for vertical floating-head cooler (KhPV), with shell diameter 500 mm, nominal pressure in tubes 1.0 MPa and in shell 2.5 МPа, material version M3, with plain heat-transferring tubes (G) of 25 mm diameter and 3 m length, located at apexes of squares (K), 2-passes through tube side, climatic version (U).

Tube bundle

500KhPV-1.0-2.5-МЗ/25G-3-К-2-U

Specifications TU 3612-023-00220302-00

Tube bundle for floating-head condensing apparatus (KP), with shell diameter 1200 mm, nominal pressure in tubes 1.0 MPa and in shell 2.5 МPа, material version M1, with plain heat-transferring tubes (G) of 25 mm diameter and 6 m length, located at corners of equilateral triangles (T), 2-passes through tube side, climatic version (U).

Tube bundle

1200 КP-1.0-2.5-М1/25G-6-Т-2-U

Specifications TU 3612-023-00220302-00

Tube bundles for heat exchanger with “U”-shaped tubes, with shell diameter 1400 mm, nominal pressure in tubes and in shell 2.5 МPа, material version M1, with plain heat-transferring tubes (G) of 25 mm diameter and 6 m length, located at corners of equilateral triangles (T), 2-passes through tube side, climatic version (U).

Tube bundle

1400 ТU-2.5-М1/25G-6-Т-2-U

Specifications TU 3612-023-00220302-00

When choosing units, thermotechnical calculations are carried out, as well as materials, providing resistance against media corrosion effects, are selected. The heat exchangers choice is carried out by the contractor of current specifications according to the order form which is in the annex.

It is allowed to choose the heat exchangers of that design contractor which applies this type of equipment. Thereby this contractor is responsible for correct choice of the heat exchangers.

When ordering heat exchangers and tube bundles (at their individual supply), it is necessary to submit order form contained in the annex.

Shell and Tube Heat Exchangers with Floating Head,Shell and Tube Heat Exchangers with “U”-Shaped Tubes16

Heat Exchagers

Ou

ter

Inn

er

In t

ub

es

In c

asi

ng

32

5

40

0

50

06

00

an

d 7

00

8

00

90

0 a

nd

10

00

1

20

03

25

40

05

00

60

0 a

nd

70

0

80

09

00

an

d 1

00

01

20

01

40

0

32

5;4

00

;50

0

60

0 a

nd

70

08

00

; 9

00

; 1

00

0;

12

00

14

00

32

5;

40

0;

50

0

60

0;

70

0;

80

0;9

00

; 1

00

0;1

20

0

14

00

KP

84

-61

0

-

60

0*;

70

0*;

80

0;

90

0;

10

00

, 1

20

0

Fro

m -

20

to

+4

00

Fro

m -

20

to

+6

0

- - -1

.0;

1.6

; 2

.51

.0;

1.6

; 2

.51

.0;

1.6

; 2

.51

.0;

1.6

; 2

.5- - - -

Up

to

1.0

Up

to

1.0

Up

to

1.0

- -

60

00

60

00

-

20

x2;

25

x2;

25

x2.5

-

2;

4;

6

-

TU

12

-13

70

32

5

40

0*;

50

0*;

60

0*;

70

0*;

80

0;

90

0;

10

00

; 1

20

0;

14

00

Fro

m -

30

to

+4

50

2.5

;4.0

2.5

; 4

.0;

6.3

2.5

; 4

.0;

6.3

1.6

; 2

.5;

4.0

; 6

.31

.6;

2.5

; 4

.0;

6.3

1.6

; 2

.5;

4.0

1,6

; 2

,52

.5;

4.0

2.5

; 4

.0;

6.3

2.5

; 4

.0;

6.3

1.6

; 2

.5;

4.0

; 6

.31

.6;

2.5

; 4

,0;

6.3

1.6

; 2

.5;

4.0

1.6

; 2

.51

.6;

2.5

30

00

; 6

00

0

60

00

60

00

; 9

00

0

60

00

; 9

00

0

2 2 2

Pa

ram

ete

r

2H

ea

t e

xch

an

ge

su

rfa

ce,

m

Sh

ell

dia

me

ter

Tem

pe

ratu

re o

f h

ea

t tr

an

sfe

rrin

g m

ed

ia,

°C

No

min

al p

ress

ure

, M

Pa

, in

sh

ell

for

he

at

exc

ha

ng

ers

of

dia

me

ter,

mm

No

min

al p

ress

ure

, M

Pa

, in

tu

be

s fo

r h

ea

t e

xch

an

ge

rs o

f d

iam

ete

r, m

m

Le

ng

th o

f h

ea

t e

xch

an

gin

g t

ub

es

stra

igh

tru

n,

mm

, fo

r h

ea

t e

xch

an

ge

rs o

f d

iam

ete

r, m

m

Ou

ter

dia

me

ter

an

d w

all

thic

kne

ss o

f h

ea

t e

xch

an

gin

g t

ub

es

(dia

me

ter

an

d t

hic

kne

ss)

Nu

mb

er

of

pa

sse

s th

rou

gh

tu

be

s fo

r h

ea

t e

xch

an

ge

rs o

f d

iam

ete

r, m

m

He

at

exc

ha

ng

ing

tu

be

s la

you

t in

tu

be

sh

ee

ts a

nd

pa

rtiti

on

wa

lls

10

-91

5

32

5

40

0*;

50

0*;

60

0*,

70

0*;

80

0;

90

0,

10

00

; 1

20

0

Fro

m -

30

to

+4

50

30

00

; 6

00

0

60

00

60

00

; 9

00

0

- 2

2;

4 -

At apexes o

f square

s a

nd

corn

ers

of equila

tera

l tr

iangle

s

TP

2.5

; 4

.0

2.5

; 4

.0;

6.3

2.5

; 4

.0;

6.3

; 8

.01

.6;

2.5

; 4

.0;

6.3

; 8

.01

.6;

2.5

; 4

.0;

6.3

; 8

.01

.6;

2.5

; 4

.0;

6.3

1.6

; 2

.5;

4.0

; 6

.32

.5;

4.0

2.5

; 4

.0;

6.3

2.5

; 4

.0;

6.3

; 8

.01

.6;

2.5

; 4

.0;

6.3

; 8

.01

.6;

2.5

; 4

.0;

6.3

; 8

.01

.6;

2.5

; 4

.0;

6.3

1.6

; 2

.5;

4.0

; 6

.3-

Kh

P

4.0

; 6

.3

4.0

; 6

.3

4.0

; 6

.32

.5;

4.0

; 6

.31

.6;

2.5

; 4

.0;

6.3

1.6

, 2

.5,4

.0,

6.3

1.6

; 2

.5;

4.0

; 6

.3

Up

to

1.0

-

At

corn

ers

of

eq

uila

tera

l tria

ng

les

17Shell and Tube Heat Exchangers with Floating Head,Shell and Tube Heat Exchangers with “U”-Shaped Tubes

Basic

para

mete

rs o

f h

eat

exch

an

gers

of

TP, K

hP, K

P, T

U t

yp

es

*It is

allo

wed to m

ake

heat exc

hangers

shell

of

tubes

with

oute

r dia

mete

r 4

26,

530,

630,

720 m

m

Pa

ram

ete

r v

alu

e f

or

he

at

ex

ch

an

ge

rs o

f th

e t

yp

e

Technical Catalogue

L*

A ±

6l1

*A

1 ±

6

DN

89

10

1112

12

3

4

56

7l3

H ± 6

h±3

H/2 ± 3

13

14

15

l0 ±

kl2

± 3

DN

DN

1

l -

k

H ± 6

H/2 ± 3

4

Heat

exch

an

ger

of

Kh

PG

typ

e

1 - d

istr

ibutin

g c

ham

ber co

ver;

2 - g

ask

et o

f dis

trib

utin

g c

ham

ber;

3 - d

istr

ibutin

g c

ham

ber;

4 - s

hell

gask

et;

5 - s

hell;

6 - h

eat e

xchangin

g tu

be;

7 -

part

ition w

all;

8 - s

em

i-rings;

9 - m

ova

ble

tube s

heet; 1

0 - fl

oatin

g h

ead g

ask

et; 1

1 - fl

oatin

g h

ead c

ove

r; 1

2 - s

hell

cove

r; 1

3 - m

ova

ble

support

; 1

4 -

fixed s

upp

ort

; 1

5 -

fixed tu

be s

heet

18Shell and Tube Heat Exchangers with Floating Head,Shell and Tube Heat Exchangers with “U”-Shaped Tubes

Heat Exchagers

L*

A ±

6l1

*A

1 ±

6

DN

89

10

1112

12

3

4

56

7l3

H ± 6

h±3

H/2 ± 3

14

15

l0 ±

kl2

± 3

DN

DN

1

H ± 6

H/2 ± 3

4

13

l -

k

Ап

пар

ат

тип

а Т

ПГ

1 -

dis

trib

utin

g c

ham

ber

cove

r;

2 -

gask

et of dis

trib

utin

g c

ham

ber;

3 -

dis

trib

utin

g c

ham

ber;

4 -

shell

gask

et;

5 -

shell;

6 -

heat

exc

hangin

g t

ube;

7 - p

art

ition w

all;

8 - s

em

i-rings;

9 - m

ova

ble

tube s

heet;

10 - fl

oatin

g h

ead g

ask

et;

11

- fl

oatin

g h

ead c

ove

r; 12 - s

hell

cove

r; 13 - m

ova

ble

support

;

14 - fi

xed s

upport

; 1

5 - fi

xed tu

be s

heet.

Shell and Tube Heat Exchangers with Floating Head,Shell and Tube Heat Exchangers with “U”-Shaped Tubes19

Technical Catalogue

Shell and Tube Heat Exchangers with Floating Head,Shell and Tube Heat Exchangers with “U”-Shaped Tubes20

Basic

dim

en

sio

ns o

f T

P a

nd

Kh

P t

yp

es h

eat

exch

an

gers

Dim

ensi

ons,

mm

Part

itio

n w

alls

layo

ut

DN

at

pas

ses

nu

mb

er t

ho

ug

h t

ub

esS

hell ID

Di

Pre

ssu

re

РN

, M

Pa,

max

L*

Tu

bes

len

gth

ll

Н

24

DN

10

l3N

um

ber

АА

1

2.5

325**

4.0

2.5

4.0

400

6.3

2.5

4.0

6.3

500

8.0

1.6

2.5

4.0

6.3

600

8.0

1.6

2.5

4.0

6.3

700

8.0

3690

6690

3730

6730

3720

6720

3750

6750

3800

6800

3835

6835

3960

6960

4020

7020

4150

7150

6900

6950

7150

7300

7380

6950

7100

7280

7460

7580

3000

6000

1500

3000

3000

6000

1500

3000

3000

6000

1500

3000

3000

6000

1500

3000

3000

6000

1500

3000

3000

6000

1500

3000

3000

6000

1500

3000

3000

6000

1500

3000

3000

6000

1500

3000

6000

3000

6000

3000

16

38

140

16

38

10

24

10

24

210

10

24 8 20 8 20 8 18

260

6 18

16

320

14

14

360

12

600

714

810

954

1130

1060

1106

1300

1156

1198

1262

1324

1396

100

-100

150

-150

200

150

200

200

150

200

450

490

500

550

550

650

800

600

640

770

1000

600

640

720

850

1050

2350

5350

2330

5330

2250

5250

5250

2150

5150

2200

5200

2200

5200

2060

5060

1700

4700

5100

5060

4760

4560

5100

5000

4750

4450

2250

Heat Exchagers

1.6

74

65

10

46

56

00

09

00

03

00

06

00

01

22

05

10

08

10

0

2.5

75

50

10

55

06

00

09

00

03

00

06

00

01

22

0

70

05

10

08

10

0

4.0

76

00

10

60

06

00

09

00

03

00

06

00

0

39

0

12

20

13

54

75

04

90

07

90

0

6.3

78

00

10

80

06

00

09

00

03

00

06

00

03

85

12

20

14

30

89

04

67

07

67

0

80

0

8.0

81

00

111

00

60

00

90

00

30

00

60

00

39

01

01

81

68

4

25

02

00

25

0

12

50

42

00

72

00

1.6

75

60

10

56

06

00

09

00

03

00

06

00

01

01

81

37

47

20

50

00

80

00

2.5

76

80

10

68

06

00

09

00

03

00

06

00

01

01

81

39

87

50

49

50

79

50

4.0

78

40

10

84

06

00

09

00

03

00

06

00

01

01

61

49

28

40

47

50

77

50

90

0

6.3

81

00

111

00

60

00

90

00

30

00

60

00

44

5

10

16

15

42

25

02

00

25

0

110

04

40

07

40

0

1.6

76

15

10

61

56

00

09

00

03

00

06

00

01

01

65

00

08

00

0

2.5

77

20

10

72

06

00

09

00

03

00

06

00

0

50

01

01

6

75

05

00

08

00

0

4.0

78

70

10

87

06

00

09

00

03

00

06

00

04

90

10

16

84

04

80

07

80

0

10

00

6.3

82

50

112

50

60

00

90

00

30

00

60

00

50

08 14

15

58

30

02

00

30

0

13

30

42

00

72

00

1.6

78

00

10

80

06

00

09

00

03

00

06

00

08 12

82

04

76

07

76

0

2.5

79

00

10

90

06

00

09

00

03

00

06

00

08 12

87

04

76

07

76

0

4.0

81

00

111

00

60

00

90

00

30

00

60

00

6 12

17

80

113

04

35

07

35

0

12

00

6.3

84

50

114

50

60

00

90

00

30

00

60

00

61

5

6 10

19

00

30

02

50

30

0

14

00

38

00

68

00

Contin

uatio

n s

heet

* R

eco

mm

ended d

imensi

ons.

T

hey

are

speci

fied a

t the d

eve

lopm

ent of deta

il desi

gn d

ocu

menta

tion.

** S

hell

oute

r dia

mete

r (O

D),

Do.

Note

: D

imensi

on 4

* fo

r heat exc

hangers

with

shell

dia

mete

r 325-7

00 m

m is

calc

ula

ted in

clusi

ve o

f applic

atio

n o

f dis

trib

utin

g c

ham

ber

pla

in c

ove

r

21Shell and Tube Heat Exchangers with Floating Head,Shell and Tube Heat Exchangers with “U”-Shaped Tubes

Dim

ensi

ons,

mm

Part

itio

n w

alls

layo

ut

DN

at

pas

ses

nu

mb

er t

ho

ug

h t

ub

esS

hell ID

Di

Pre

ssu

re

РN

, M

Pa,

max

L*

Tu

bes

len

gth

ll

Н

24

DN

10

l3N

um

ber

АА

1

Technical Catalogue

* shell outer diameter

A0

d0

h1 =

l0 +

l2

Note:

1. Two oppositely facing midfeathers are installed at floating head on the tube bundle.

2. Heat exchangers and coolers of TPV and KhPV types should be installed indoor with temperature which is not bellow 0°С.

3. d0 - diameter of support foundation bolt hole

4. l0 and l2 - in accordance with figures and tables

Shell inner diameter

325* 562

400 2 674 24

500 830

d0А0Supports number

Dimensions, mm

22Heat Exchangers of TPV and KhPV Types with Tube Length 3000 mm

Heat Exchagers

1 -

dis

trib

utin

g c

ham

ber

cove

r;

2 -

gask

et of dis

trib

utin

g c

ham

ber;

3 -

dis

trib

utin

g c

ham

ber;

4 -

sh

ell

gask

et;

5 -

shell;

6 -

heat exc

hangin

g tube

;

7 - p

art

ition w

all;

8 - s

em

i-rings;

9 - m

ova

ble

tube s

heet;

10 - fl

oatin

g h

ead g

ask

et;

11

- fl

oatin

g h

ead c

ove

r; 12 - s

hell

cove

r; 13 - m

ova

ble

support

;

14 -

fixed s

upport

; 1

5 -

fixed tu

be s

heet

l1*

L*

1100 ±

64500 ±

6

12

34

56

7

89

10

1112

900

DN

14

15

DN

1

13

DN

2

h±3

650 ±

33000 ±

k

900 x

5 =

4500 ±

k

6000 -

k

23 Heat Exchangers of KP Type

Heat

exch

an

ger

of

KP

typ

e

DN

H ± 6

H/2 ± 3

H ± 6

H/2 ± 3

Technical Catalogue

DN at passes number through tubes Shell ID

Di

Pressure PN, MPa,

max

L*

l1*

H

2 4 6

DN1

1.0

300

1.6 6800 290

250 600

2.5 6850 310

1060

200

100

1.0

350

1.6 6930 320 1156

250 700

2.5 7000 340 1198

200 150 100

200

100

1.0

400

1.6 7050 340

300 800

2.5 7130 370

1354

250

150

1.0

400

1.6 7140 360 1374

300 900

2.5 7250 400 1398

250 200 150

250

150

1.0

400

1.6 7290 410

1000

2.5 7390 430

1558 200 150 300

200

1.0

500

1.6 7550 430

400 1200

2.5 7720 470

1780

300

250 200

350

250

Basic dimensions of heat exchangers of KP type

* Recommended dimensions. They are specified at the development of detail design documentation.

24 Heat Exchangers of KP Type

DN2

Dimensions, mm

Heat Exchagers

1 -

dis

trib

utin

g c

ham

ber;

2 -

dis

trib

utin

g c

ham

ber

gask

et; 3 -

tube s

heet; 4 -

shell;

5 -

heat exc

han

gin

g t

ube;

6 -

part

ition w

all;

7 -

mova

ble

support

; 8

- fix

ed s

upport

; 9

- s

hell

gask

et

L*

12

34

56

DN

DN

78

9

DN

l ± k

- le

ng

th o

f tu

be

str

aig

ht

run

50

Heat Exchangers of TU Type

Heat

exch

an

ger

of

TU

typ

e

A ±

6l1

*A

1 ±

6

l3

H ± 6

h±3

H/2 ± 3

l0 ±

kl2

± 3

H ± 6

H/2 ± 3

25

Technical Catalogue

Basic dimensions of heat exchangers of TU type

2.5 38006800

30006000

15003000

1636

45025005500

325**4.0

38006800

30006000

15003000

2301636

600 490

24605460

2.5 39406940

30006000

15003000

1226

25005500

4.0 41207120

30006000

15003000

2701226

714 50025005500

400

6.3

40107010

30006000

15003000

2801226

810

100

24605460

2.5

40707070

30006000

15003000

1022

25005500

4.0

40957095

30006000

15003000

3251022

550

25005500

500

6.3

41707170

30006000

15003000

3451022

954

150

65024605460

1.6

7200 3702.5

7240

600 5400

4.0

7260400

1060

640600

6.3

7370

6000 3000

440

16

1106

200

7705360

1.6

7260 1156 6002.5

7300 1198 640

5400

4.0

7320 1262 720700

6.3

7450

6000 3000 38014

1324

200

8505360

1.6

730010300

60009000

30006000

1220

54008400

2.5

731510315

60009000

30006000

1220

70054008400

4.0

736010360

60009000

30006000

1220

1354

75053608360

800

6.3

755010550

60009000

30006000

420

1220

1430 91053608360

1.6

745010450

60009000

30006000

1218

1374 72054008400

2.5

745010450

60009000

30006000

1218

1398 75054008400

900

4.0

754010540

60009000

30006000

445

1218

1492

250

84053608360

1.6

762510625

60009000

30006000

1016

54008400

2.5

762510625

60009000

30006000

1016

75054008400

1000

4.0

766010660

60009000

30006000

500

1016

1558 300

88053608360

1.6

772010720

60009000

30006000

814

82054008400

12002.5

780010800

60009000

30006000

615814

1780 300870

53608360

1.6

805511055

60009000

30006000

812

52008200

14002.5

807511075

60009000

30006000

670812

1980 350 100052008200

* Recommended dimensions. They are specified at the development of detail design documentation.** Shell outer diameter, Do.

26 Heat Exchangers of TU Type

Dimensions, mm

Partition walls layoutL*

Tubes length

ll0

Number

Н Nozzles DN

А А1

l3

Shell ID, Di

Pressure PN, MPa,

max

Heat Exchagers

2H

ea

t e

xc

ha

ng

e s

urf

ac

e,

m,

at

lay

ou

t o

f tu

be

s i

n s

he

et

Cle

ar

op

en

ing

are

a o

f o

ne

pa

ss

2 t

hro

ug

h t

ub

es

, m

, m

in,

at

lay

ou

t o

f tu

be

s i

n s

he

et

2C

lea

r o

pe

nin

g a

rea

as

to

sh

ell

sid

e,

m,

at

lay

ou

t o

f tu

be

s i

n s

he

et

At

sq

ua

re a

pe

xe

s

At

tria

ng

le c

orn

ers

On

sq

ua

re a

pe

xe

sO

n t

ria

ng

le c

orn

ers

At

sq

ua

re a

pe

xe

sA

t tr

ian

gle

co

rne

rs

At

tub

es

str

aig

ht

run

, m

m

At

tub

e w

all

th

ick

ne

ss

, m

m

Sh

ell

ID

, m

m

Tu

be

sO

D,

mm

Nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

30

00

60

00

90

00

60

00

90

00

2.0

2.5

2.0

2.5

In

pa

rtit

ion

wa

ll s

lot

Be

twe

en

p

art

itio

n

wa

lls*

20

13

.22

6.4

--

-0

.00

70

--

-0

.01

00

.02

4-

-3

25

*2

52

10

.42

0.7

--

-0

.00

76

0.0

06

9-

-0

.011

0.0

28

--

20

23

.44

6.7

--

-0

.01

25

--

0.0

20

0.0

41

--

40

02

52

19

.33

8.6

--

-0

.01

42

0.0

12

9-

0.0

20

0.0

43

--

20

38

.87

7.6

--

-0

.02

07

--

0.0

32

0.0

64

--

50

02

52

31

.16

2.2

--

-0

.02

28

0.0

20

7-

0.0

32

0.0

63

--

2-

115

.3-

13

0.4

-0

.03

01

-0

.03

40

0.0

40

0.0

95

0.0

44

0.0

64

20

4-

10

5.5

-11

6.8

-0

.01

31

-0

.01

43

0.0

40

0.0

95

0.0

44

0.0

64

2-

95

.1-

10

6.5

-0

.03

43

0.0

311

0.0

38

10

.03

45

0.0

45

0.0

90

0.0

42

0.0

64

60

02

54

-8

5.7

-9

2.3

-0

.01

49

0.0

13

50

.01

59

0.0

14

40

.04

50

.09

00

.04

20

.06

4

2-

16

6.2

-1

83

.1-

0.0

43

6-

0.0

49

0-

0.0

63

0.1

08

0.0

56

0.0

94

20

4-

15

5.6

-1

71

.8-

0.0

20

1-

0.0

211

-0

.06

30

.10

80

.05

60

.09

4

2-

12

9.0

-1

47

.40

.04

64

0.0

42

10

.05

26

0.0

47

70

.06

10

.11

50

.05

60

.09

07

00

25

4-

118

.7-

13

2.4

0.0

19

00

.01

73

0.0

20

10

.01

82

0.0

61

0.1

15

0.0

56

0.0

90

2-

21

3.7

32

0.5

25

1.7

37

7.6

0.0

56

7-

0,0

66

1-

0.0

77

0.1

36

0.0

73

0.0

94

20

4-

20

0.8

30

1.3

23

3.6

35

0.4

0.0

26

1-

0.0

28

1-

0.0

77

0.1

36

0.0

73

0.0

94

2-

17

6.2

26

4.2

20

0.2

30

0.3

0.0

64

00

.05

81

0.0

72

40

.06

56

0.0

73

0.1

35

0.0

59

0.0

98

80

0

25

4-

16

3.0

24

4.0

18

2.3

27

3.4

0.0

27

00

.02

45

0.0

27

70

.02

51

0.0

73

0.1

35

0.0

59

0.0

98

2-

28

4.1

42

6.2

32

4.1

48

6.1

0.0

75

2-

0.0

85

6-

0.0

97

0.1

20

0.0

88

0.1

29

20

4-

27

0.5

40

5.8

30

3.0

45

4.4

0.0

15

4-

0.0

38

0-

0.0

97

0.1

20

0.0

88

0.1

29

2-

22

4.2

33

6.3

25

8.6

38

7.9

0.0

81

70

.07

41

0.0

94

20

.08

54

0.0

73

0.1

69

0.0

93

0.1

29

90

02

54

-2

10

.13

15

.12

38

.83

58

.20

.03

39

0.0

30

80

.04

33

0.0

39

30

.07

30

.16

90

.09

30

.12

9

2-

35

1.2

52

6.8

40

5.4

60

8.2

0.0

93

0-

0.1

07

1-

0.1

23

0.2

00

0.1

111

.14

02

04

-3

35

.45

03

.03

83

.65

75

.40

.04

38

-0

.04

92

-0

.12

30

.20

00

.111

0.1

40

2-

28

5.0

42

7.4

32

5.0

48

7.5

0.1

02

50

.09

29

0.1

17

40

.10

65

0.1

19

0.2

16

0.1

12

0.1

50

10

00

25

4-

26

8.9

40

3.4

30

2.4

45

3.6

0.0

47

80

.04

33

0.0

50

50

.04

58

0.1

19

0.2

16

0.1

12

0.1

50

2-

52

3.4

78

5.1

60

9.7

91

4.5

0.1

38

9-

0.1

61

0-

0.1

61

0.3

09

0.1

54

0.1

97

20

4-

50

3.0

75

4.5

58

1.8

87

2.7

0.0

66

1-

0.0

76

8-

0.1

61

0.3

09

0.1

54

0.1

97

2-

42

9.6

64

4.3

49

9.3

74

8.9

0.1

56

80

.14

22

0.1

81

70

.16

49

0.1

61

0.3

110

.14

40

.18

51

20

0

25

4-

40

9.8

61

4.7

47

0.1

70

5.1

0.0

74

10

.06

72

0.0

84

30

.07

57

0.1

61

0.3

110

.14

40

.18

5

Heat

exch

an

ge s

urf

ace a

s t

o t

ub

es o

ute

r d

iam

ete

r an

d c

lear

op

en

ing

are

a

as t

o t

ub

e a

nd

sh

ell s

ide f

or

heat

exch

an

gers

of

TP

an

d K

hP

typ

es

* S

hell

oute

r dia

mete

r, m

m**

Cle

ar

op

enin

g is

speci

fied for

row

1.

27 Heat-Exchange Surface of TP and KhP Types Heat Exchangers

In

pa

rtit

ion

wa

ll s

lot

Be

twe

en

p

art

itio

n

wa

lls

**

- -

- - - - - -

Technical Catalogue

Heat

- exch

an

ge s

urf

ace a

s t

o t

ub

es o

ute

r d

iam

ete

r an

d c

lear

op

en

ing

are

a a

s t

o t

ub

e a

nd

sh

ell s

ide fo

r h

eat

exch

an

gers

of

KP

typ

e

2H

ea

t e

xc

ha

ng

e s

urf

ac

e, m

, a

t n

um

be

r o

f p

as

se

s

thro

ug

h t

ub

es

2C

lea

r o

pe

nin

g a

rea o

f o

ne p

ass t

hro

ug

h t

ub

es, m

, m

in, at

tub

e t

hic

kn

ess, m

m

2.0

2.5

At

nu

mb

er

of

passes t

hro

ug

h t

ub

es

Sh

ell

ID

, m

m

Tu

bes O

D,

mm

Pre

ss

ure

in

sh

ell,

PN

, M

Pa

, m

ax

24

6

24

62

46

1.0

12

6.2

112

.71

07

.40

.02

40

.01

20.0

09

--

-20

1.6

;2.5

13

0.4

116

.811

1.5

0.0

24

0.0

14

0.0

08

--

-

1.0

10

2.2

88

.18

3.4

0.0

35

0.0

13

0.0

08

0.0

32

0.0

12

0.0

07

600

25

1.6

;2.5

10

6.4

92

.38

7.6

0.0

38

0.0

16

0.0

10

0.0

35

0.0

14

0.0

09

1.0

18

2.7

16

6.9

15

7.1

0.0

46

0.0

18

0.0

13

--

-20

1.6

;2.5

18

7.6

17

1.8

16

2.0

0.0

49

0.0

21

0.0

13

--

-

1.0

14

1.8

12

5.8

12

0.1

0.0

48

0.0

20

0.0

10

0.0

44

0.0

19

0.0

09

700

25

1.6

;2.5

14

7.4

13

2.4

12

5.8

0.1

53

0.0

20

0.0

14

0.0

48

0.0

18

0.0

13

1.0

24

0.0

22

1.2

21

2.1

0.0

60

0.0

27

0.0

17

--

-

1.6

24

6.1

22

8.0

21

8.2

0.0

63

0.0

28

0.0

20

--

-20

2.5

25

1.7

23

3.6

22

3.8

0.0

66

0.0

28

0.0

18

--

-

1.0

19

4.5

17

4.7

16

9.1

0.0

68

0.3

00.0

17

0.0

62

0.0

28

0.0

15

800

25

1.6

;2.5

20

0.2

18

0.4

17

4.7

0.0

72

0.3

00.0

21

0.0

66

0.0

28

0.0

19

1.0

31

7.6

29

6.5

28

8.3

0.0

82

0.0

38

0.0

22

--

-20

1.6

;2.5

32

4.0

30

2.9

29

4.7

0.0

85

0.0

38

0.0

26

--

-

1.0

25

2.9

23

3.1

22

4.7

0.0

90

0.0

39

0.0

24

0.0

82

0.0

35

0.0

22

900

25

1.6

;2.5

25

8.6

23

8.8

22

8.4

0.0

94

0.0

43

0.0

27

0.0

85

0.0

39

0.0

25

1.0

39

9.0

37

7.2

36

5.9

0.1

04

0.0

49

0.0

30

--

-20

1.6

;2.5

40

5.4

38

2.8

37

2.3

0.1

07

0.0

49

0.0

33

--

-1000

25

1.0

; 1

.6; 2

.53

25

30

2.4

29

3.9

0.1

17

0.0

51

0.0

34

0.1

06

0.0

46

0.0

30

1.0

59

2.7

56

4.8

55

2.0

0.1

64

0.0

68

0.0

44

--

-

1.6

60

1.7

57

3.5

56

1.1

0.1

64

0.0

73

0.0

48

--

-20

2.5

60

9.7

58

0.3

56

9.0

0.1

61

0.0

76

0.0

48

--

-

1.0

48

1.8

45

2.6

44

1.3

0.1

51

0.0

75

0.0

43

0.1

37

0.0

68

0.0

39

1.6

49

1.3

46

2.0

45

0.7

0.1

76

0.0

82

0.0

50

0.1

60

0.0

74

0.0

45

1200

25

2.5

49

9.3

47

0.0

45

8.8

0.1

82

0.0

83

0.0

55

0.1

65

0.0

75

0.0

50

28 Heat-Exchange Surface of KP Type Heat Exchangers

Heat Exchagers

Heat-exchange surface as to tubes outer diameter and clear opening area as to tube and shell side for heat exchangers of TU type

20 16.3 32.2 - 0.0084 - 0.0101 0.0151325*

25 12.1 23.9 - 0.0087 0.0079 0.0129 0.0150

20 31.4 61.6 - 0.0161 - 0.0178 0.0280400

25 23.0 45.2 - 0.0163 0.0148 0.0255 0.0250

20 52.0 101.3 - 0.0263 - 0.0265 0.0400500

25 41.7 81.2 - 0.0291 0.0264 0.0269 0.0438

20 - 144.4 - 0.0374 - 0.0414 0.0603600

25 - 115.5 - 0.0412 0.0374 0.0397 0.0586

20 - 202.0 - 0.0521 - 0.0531 0.0720700

25 - 160.0 - 0.0568 0.0515 0.0801 0.0810

20 - 274.5 406.4 0.0703 - 0.0693 0.0880800

25 - 212.5 314.7 0.0751 0.0681 0.0772 0.0900

20 - 353.7 522.9 0.0902 - 0.0849 0.1032900

25 - 286.9 423.9 0.01007 0.0914 0.0875 0.1183

20 - 450.0 664.0 0.1141 - 0.1049 0.13001000

25 - 354.2 522.8 0.1239 0.1124 0.1063 0.1375

20 - 662.4 974.4 0.1664 - 0.1496 0.20911200

25 - 554.5 800.7 0.1883 0.1708 0.1385 0.1999

20 - 934.1 1369.7 0.2323 - 0.1981 0.25461400

25 - 758.8 1112.5 0.2600 0.2358 0.1953 0.2513

* Shell outer diameter, mm** Clear opening is specified for row 1. Heat exchange surface is shown excluding tube sheets thickness.

29 Heat-Exchange Surface of TU Type Heat Exchangers

2Heat exchange surface, m , at length of tube straight

run, mm

Clear opening area of one pass

2through tubes, m , min, at tube wall thickness, mm

Clear opening area as to shell side,

2 m

Shell ID,mm

Tubes OD, mm

3000 6000 9000 2.0 2.5In

partition wall slot

Between partition walls**

Technical Catalogue

Mate

rials

fo

r T

P, K

hP,

KP, T

U t

yp

es h

eat

exch

an

gers

assem

bly

un

its a

nd

main

co

mp

on

en

ts m

an

ufa

ctu

rin

g

1)

Apply

fo

r K

hP, K

P typ

es

only

.2)

Apply

fo

r T

P, T

U typ

es.

3)

Apply

by the a

gre

em

ent w

ith C

ust

om

er

only

.4)

Apply

by

the a

gre

em

ent w

ith C

ust

om

er

at no

min

al p

ress

ure

up

to 4

.0 M

Pa a

nd tem

pera

ture

up to 4

000°С

.

Note

s:

Mat

eria

l

Heat exchangeer

type

Hea

t ex

chan

gee

rm

ater

ial

des

ign

S

hel

l an

d c

ove

rD

istr

ibu

tin

g

cham

ber

an

d c

ove

r

Hea

t ex

chan

gin

g t

ub

es

Tub

e sh

eet

Par

titi

on

wal

lS

hel

l g

aske

ts

Dis

trib

uti

ng

ch

amb

er

gas

kets

Flo

atin

g h

ead

gas

kets

TP,

TU

, K

hP, K

P

М1

Ste

el С

т3сп

as

to G

OS

T 3

80,

GO

ST

146

37tu

bes

- st

eel 2

0 as

to

GO

ST

105

0,

GO

ST

873

1, g

r. B

or

Ste

el С

т3сп

as

to G

OS

T 3

80,

GO

ST

107

06, g

r.B

1)S

teel

Ст3

сп,С

т3пс

a

s to

GO

ST

380

, G

OS

T 1

4637

stee

l 09Г

2С a

s to

GO

ST

552

0 tu

bes

- st

eel 2

0 as

to

GO

ST

105

0,

GO

ST

873

1, g

r. B

or

Ste

el С

т3сп

as

to G

OS

T 3

80,

GO

ST

107

06, g

r.B ,

Ste

el 1

0 an

d 20

as

to G

OS

T 1

050,

G

OS

T 5

50 g

r.A,

3)

GO

ST

873

3gr

.B a

nd e

lect

ric w

elde

d tu

bes

as to

dul

y a

ppro

ved

tech

nica

l4)

doc

umen

tatio

n

Ste

el 0

9Г2С

as

to G

OS

T 5

520

and

GO

ST

1928

1, G

OS

T 8

479

gr.

IV-К

П.2

45

Ст

3сп

as to

GO

ST

380

, G

OS

T 1

4637

Asb

esto

s-fr

ee g

aske

t mat

eria

ls o

f “F

renz

elit”

Com

pany

Alu

min

ium

of g

rade

А

Д a

s to

GO

ST

216

31.

Bra

ss Л

63

as to

GO

ST

220

8.

Ste

el 0

8 as

to

GO

ST

157

7, G

OS

T 9

045

ВГ.

G

r. Ш

KhP

, KP

М3

See

mat

eria

l des

ign

М1

Bra

ss Л

АМ

ш 7

7-2-

0.5

GO

ST

155

27,

GO

ST

216

46

Ste

el 0

9Г2С

as

to G

OS

T 5

520

and

GO

ST

1928

1, G

OS

T 8

479

gr.

IV-К

П.2

45 w

ithЛ

О 6

2-1

or Л

63 b

rass

sur

faci

ng a

s to

GO

ST

1552

7,G

OS

T 9

31

See

m

ater

ial

desi

gn М

1

Asb

esto

s-fr

ee g

aske

t mat

eria

ls o

f “F

renz

elit”

Com

pany

Bra

ss Л

63

As

to G

OS

T 2

208

KhP

, KP

М12

Ste

el 0

8Х22

Н6Г

as to

GO

ST

563

2,

GO

ST

994

1, s

teel

12Х

18Н

10Т

3 as

to

GO

ST

563

2,

GO

ST

994

1

Ste

el 0

9Г2С

as

to G

OS

T 5

520

and

GO

ST

1928

1, G

OS

T 8

479

See

mat

eria

l des

ign

М1

TP,

TU

, K

hP, K

P

М13

See

mat

eria

l des

ign

М1

Ste

el 1

2Х18

Н10

Т,18

Х18

Н10

Т

as to

GO

ST

563

2,

GO

ST

994

1

Ste

el 1

2Х18

Н10

Т, 0

8Х18

Н10

Т

as to

GO

ST

563

2, G

OS

T 7

350,

gr.

М2б

, GO

ST

250

54, g

r. IV

an

d du

ly a

ppro

ved

tech

nica

l doc

umen

tatio

n

See

mat

eria

l des

ign

М1

Ste

el 0

8Х18

Н10

As

to G

OS

T 7

350

Or

GO

ST

594

9

1.

It is

allo

wed to m

ake

ass

em

bly

units

of anoth

er

gra

des

mate

rials

, desc

ribed in

the

Indust

rial S

tandard

OS

T 2

6-2

91. T

hese

mate

rials

should

be o

f th

e s

am

e tech

nic

al

pro

pert

ies

and c

orr

osi

on r

esi

stance

as

those

whic

h a

re li

sted in

the table

.

2.

Mate

rials

lim

itatio

n a

nd s

pe

cific

atio

ns

should

com

ply

with

the Indust

rial S

tandard

O

ST

26-2

91.

3.

Gask

et m

ate

rial s

hould

be s

ele

cted c

onsi

dering w

ork

ing m

ediu

m, para

mete

rs a

nd

corr

osi

vity

.4.

It is

allo

wed to u

se s

piral-w

ound g

ask

ets

as

to O

ST

265.2

40.4

53.

30 Materials for Heat Exchangers Manufacturing

Heat Exchagers

Tu

be

s 2

2,

len

gth

Tu

be

s 2

2,

len

gth

Tu

bes

25х2.5

, le

ng

th

30

00

60

00

30

00

60

00

30

00

60

00

Sh

ell

in

ne

r d

iam

ete

r

Pre

ss

ure

P

N,

МP

а,

ma

xS

tee

l

Bra

ss

Ste

el

B

ras

sS

tee

l

Bra

ss

Ste

el

B

ras

s

Ste

el

S

tee

l

2.5

95

01

00

01

40

01

47

09

20

96

01

33

01

39

09

50

14

00

32

5*

4.0

115

011

80

16

00

16

70

10

70

115

01

53

01

56

011

50

16

00

2.5

13

90

14

20

20

50

21

50

13

40

13

70

19

40

20

50

14

00

20

70

4.0

16

90

17

40

23

40

24

30

16

40

16

80

22

40

23

00

17

00

23

60

40

0

6.3

21

90

-2

88

0-

21

40

-2

77

0-

22

00

29

00

2.5

20

80

21

40

30

30

31

40

19

70

20

00

28

00

28

80

20

70

30

00

4.0

25

10

26

00

36

80

37

90

24

10

24

50

34

50

35

30

25

00

36

50

6.3

33

10

-4

48

0-

32

00

-4

27

0-

33

00

44

50

50

0

8.0

42

70

-5

68

0-

41

60

-5

50

0-

56

50

2 p

as

se

s

1.6

39

40

41

00

--

37

00

38

40

--

39

90

-2

.54

18

04

30

0-

-3

88

04

01

0-

-4

20

0-

4.0

50

50

52

10

--

47

50

48

80

--

51

00

-6

.36

72

0-

--

65

00

--

-6

75

0-

8.0

81

00

--

-7

83

0-

--

81

50

-4

pa

ss

es

1

.63

82

03

96

0-

-3

60

03

72

0-

-3

92

0-

2.5

410

04

17

0-

-3

78

03

90

0-

-4

10

0-

4.0

48

80

50

20

--

47

00

48

20

--

50

00

-6

.36

48

0-

--

64

00

--

-6

62

0-

60

0

8.0

79

80

--

-7

73

0-

--

80

20

-2

pa

ss

es

1

.65

55

05

78

0-

-5

10

05

28

0-

-5

55

0-

2.5

41

00

64

10

--

57

30

59

10

--

61

80

-4

.04

88

07

56

0-

-6

88

07

06

0-

-7

33

0-

6.3

64

80

--

-9

30

0-

--

97

20

-8

.07

98

0-

--

118

70

--

-1

22

90

-4

pa

ss

es

1

.65

40

05

60

0-

-5

00

05

17

0-

-5

40

0-

2.5

60

50

62

50

--

56

50

58

20

--

60

50

-4

.07

16

07

36

0-

-6

75

06

92

0-

-7

15

0-

6.3

95

70

--

-9

18

0-

--

95

80

-

70

0

8.0

12

110

--

-11

72

0-

--

12

12

0-

2 p

as

se

s

1.6

70

00

74

00

93

50

93

40

67

90

70

40

87

50

90

80

71

00

95

50

2.5

75

00

79

00

10

10

01

06

50

71

50

74

50

93

00

96

80

76

00

10

27

04

.09

15

09

45

011

70

01

22

00

91

00

93

50

10

99

011

37

09

25

01

88

70

6.3

115

90

-1

45

80

-11

12

0-

13

87

0-

117

00

14

75

0

80

0

8.0

16

65

0-

20

20

0-

16

12

0-

19

49

0-

16

70

02

03

70

Tu

be

s 2

2,

len

gth

Tu

be

s 2

2,

len

gth

Tu

bes

25х2.5

, le

ng

th

60

00

90

00

60

00

90

00

60

00

90

00

Ste

el

B

ras

s

Ste

el

B

ras

sS

tee

l

Bra

ss

Ste

el

B

ras

sS

tee

l

Ste

el

Pre

ss

ure

P

N,

МP

а,

ma

x

Sh

ell

in

ne

r d

iam

ete

rW

eig

ht,

kg

We

igh

t, k

g31 Heat Exchangers of TP Type Weight

Hea

t exch

an

gers

of

TP

typ

e w

eig

ht

at

ho

les layo

ut

at

sq

ua

res a

pexes

Dim

ensi

ons,

mm

-

Technical Catalogue

Pre

ss

ure

P

N,

МP

а,

ma

x

Contin

uatio

n s

heet

* sh

ell

oute

r dia

mete

r

4 p

asses

1.6

6850

7150

9150

9570

6620

6860

8550

8800

6900

9300

2.5

7400

7850

9950

10370

7050

7350

9150

9400

7450

10100

4.0

9100

9360

11500

11920

8930

9170

10740

11090

9100

11650

6.3

11440

-14350

-109200

-13600

-11

500

14550

800

8.0

16500

-20000

-15950

-19240

-16500

20060

2 p

asses

1.6

8500

11500

8890

12090

7710

10290

8030

10760

8450

11420

2.5

9670

12950

10060

13540

8880

11740

9200

12210

9620

12870

4.0

11730

1511

012120

15

700

10880

13900

11200

14340

11610

15030

6.3

15800

-16190

-15030

-15350

-15750

19470

4 p

asses

1.6

8350

11260

8750

11820

7590

10070

7890

10520

8290

11140

2.5

9540

12720

9920

13820

8760

11520

9060

11970

9460

12590

4.0

11500

14860

11880

15420

10730

13660

11030

1411

011

420

14720

900

6.3

15620

-16000

-14850

-15160

-15550

19140

2 p

asses

1.6

10700

11200

14770

15500

9950

10550

13480

14250

10780

14900

2.5

11370

11850

15470

16200

10500

11100

14180

14900

11450

15600

4.0

13920

14400

18100

18900

13050

13650

16900

17650

14000

18200

6.3

18900

-24250

-18040

-23050

-18980

24400

4 p

asses

1.6

10480

10950

14420

15100

9700

10300

13150

13850

10500

14500

2.5

11150

11600

15120

15800

10300

10850

13860

14550

11300

15160

4.0

13690

14150

17750

18550

12850

13450

16600

17300

13750

17800

1000

6.3

18670

-23900

-17800

-22700

-18690

23960

2 p

asses

1.6

14720

15450

20040

211

40

13470

14080

18500

19400

14900

20370

2.5

16690

17600

21900

23000

15550

16200

20100

211

00

16900

22230

4.0

21200

21930

26680

27

800

19970

20800

25100

26000

21400

27000

6.3

28300

-35500

-27100

-33700

-28500

35830

4 p

asses

1.6

14560

15270

19600

20700

1311

80

13900

18100

18970

14640

19830

2.5

16280

17100

21500

22600

15290

15870

19900

20770

16500

21700

4.0

20900

21600

26300

27400

19680

20500

24800

25670

211

00

26700

1200

6.3

28000

-35060

-26800

-33300

-28220

35290

32 Weight of TP Type Heat ExchangersTu

bes 2

0х2, le

ng

thTu

bes 25х2, le

ng

thTu

bes 2

5х2.5

, le

ng

th

6000

9000

6000

9000

6000

9000

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Ste

el

Weig

ht,

kg

Sh

ell

inn

er

dia

mete

r

Dim

ensi

ons,

mm

Heat Exchagers

Tu

bes 2

0х2, le

ng

thTu

bes 2

5х2, le

ng

thTu

bes 2

5х2.5

, le

ng

th

6000

9000

6000

9000

6000

9000

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Ste

el

Weig

ht,

kg

2 p

asses

1.6

4450

4650

--

4170

4350

--

4500

-

2.5

4550

4750

--

4250

4400

--

4600

-

4.0

5450

5650

--

5150

5300

--

5500

-

6.3

6900

--

-6600

--

-6960

-

8.0

9450

--

-9100

--

-9500

-4 p

asses

1.6

4280

4430

--

4020

4160

--

4280

-

2.5

4380

4530

--

411

04200

--

4380

-

4.0

5280

5430

--

4990

510

0-

-5280

-

6.3

6700

--

-6430

--

-6740

-

600

8.0

9280

--

-8950

--

-9280

-2 p

asses

1.6

5810

4430

--

5390

5600

--

5900

-

2.5

6440

4530

--

6020

6230

--

6530

-

4.0

7590

5430

--

7170

7380

--

7680

-

6.3

10000

--

-9590

--

-10070

-

8.0

12570

--

-12160

--

-12640

-4 p

asses

1.6

5620

5840

--

5150

5330

--

5580

-

2.5

6270

6490

--

5800

5980

--

6230

-

4.0

7380

7600

--

6900

7080

--

7330

-

6.3

9790

--

-9330

--

-9760

-

700

8.0

12330

--

-11

870

--

-12300

-2 p

asses

1.6

7500

7950

10150

10850

6900

7300

9250

9700

7530

10200

2.5

8450

8800

10850

11500

7820

8100

9900

10300

8480

10900

4.0

9870

10220

12550

13500

9250

9530

11600

12120

9900

12600

6.3

12200

-15450

-11

570

-14500

-12230

15500

8.0

17100

-20800

-16470

-19860

-17130

20850

4 p

asses

1.6

7280

7700

9800

10450

6700

7150

8900

9300

7240

9800

2.5

8230

8560

10600

11100

7600

7850

9550

9900

8190

10460

4.0

9650

9980

12250

13100

9000

9280

11240

11700

9600

12200

6.3

11980

-15200

-11

300

-14140

-11

940

15100

800

8.0

16880

-20600

-16230

-19500

-16840

20400

Weig

ht

of

TP

typ

e h

eat

exch

an

gers

at

tub

e h

ole

s layo

ut

at

tria

ng

les c

orn

ers

33S

he

ll i

nn

er

dia

me

ter

Dim

ensi

ons,

mm

Weight of TP Type Heat ExchangersP

res

su

re

PN

, М

, m

ax

Technical Catalogue

1.6

9060

12340

9500

13010

8220

11060

8590

11600

9080

12360

2.5

10230

13790

10670

14460

9390

12510

9760

13050

10250

13810

4.0

12290

15950

12730

16620

11390

14670

11760

15180

12240

15970

6.3

16360

-16800

-15540

-15910

-16380

20410

1.6

8820

11970

9270

12600

8020

10710

8360

11220

8820

11930

2.5

10010

13430

10440

14060

9190

12160

9530

12670

9990

13380

4.0

11970

15570

12400

16200

11160

14300

11500

14810

11950

15510

900

6.3

16090

-16520

-15280

-15630

-16080

19930

1.6

11550

12100

15900

16750

10530

11150

14350

15150

11600

15950

2.5

12000

12650

16650

17490

11100

11750

15060

15850

12050

16680

4.0

14650

15200

19350

20200

13650

14300

17780

18600

14700

19400

6.3

19550

-24800

-18

530

-23950

-19600

24850

1.6

11230

11750

15420

16250

10190

10800

13850

14600

11200

15350

2.5

11750

12300

16170

16970

10760

11380

14560

15300

11750

16060

4.0

14350

14850

18870

19680

13300

13950

17300

18050

14350

18800

1000

6.3

19230

-24320

-1

8190

-23450

-19200

24200

1.6

16700

17550

23300

24600

15150

15900

211

60

22200

16800

23650

2.5

18600

19450

24900

26200

17040

17750

22750

23800

18700

25250

4.0

20600

21450

28500

29800

19350

20370

27150

28200

20800

28850

6.3

28950

-3605

0-

27490

-33900

-29150

36400

1.6

16350

17200

22690

23400

14800

15440

20530

21500

16290

22880

2.5

18200

19000

24300

25500

16620

17290

22100

23100

18190

24480

4.0

20190

21000

27890

29250

18930

19900

26500

27600

20300

28080

1200

6.3

28550

-3550

0-

27070

-33270

-28600

35600

Tu

bes, 20х2, le

ng

thTu

bes 2

5х2, le

ng

thTu

bes 2

5х2.5

, le

ng

th

6000

9000

6000

9000

6000

9000

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Ste

el

Weig

ht,

kg

Sh

ell

in

ne

r d

iam

ete

r

Weight of TP Type Heat Exchangers

2 p

asses

4 p

asses

2 p

asses

4 p

asses

2 p

asses

4 p

asses

Dim

ensi

ons,

mm

Contin

uatio

n s

heet

34

Pre

ss

ure

P

N,

МP

а,

ma

x

Heat Exchagers

Tu

bes 2

0х2, le

ng

thTu

bes 2

5х2, le

ng

thTu

bes 25х2.5

, le

ng

th

3000

6000

3000

6000

3000

6000

Tu

bes m

ate

rial

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Ste

el

4.0

1030

1070

1520

1570

1000

1050

1450

1490

1030

1520

325*

6.3

1360

-11

50

1530

1560

1150

1600

4.0

1640

1700

2250

2350

1590

1640

2150

2210

1650

2270

400

6.3

2000

-2750

-1950

-2600

-2010

2770

4.0

2400

2460

3430

3540

2300

2350

3300

3380

2390

3400

500

6.3

3000

-4180

-2890

-3980

-2990

4150

2 х

од

а

2.5

4150

4310

--

3880

4010

--

4200

-

4.0

4800

4960

--

4500

4630

--

4850

-

6.3

6260

--

-6000

--

-6290

-

4 х

од

а

2.5

4050

4190

--

3780

3900

--

4070

-

4.0

4680

4820

--

4400

4520

--

4720

-

600

6.3

6140

--

-5900

--

-6160

-

2 х

од

а

2.5

6030

6260

--

5580

5760

--

6030

-

4.0

6930

7160

--

6480

6660

--

6930

-

6.3

9030

--

-8590

--

-9010

-

4 х

од

а

2.5

5870

6070

--

5470

5640

--

5870

-

4.0

6700

6900

--

6290

6460

--

6690

-

700

6.3

8750

--

-8360

--

-8760

-

2 х

од

а

1.6

6690

7000

9200

9700

6220

6550

8490

8870

6800

9370

2.5

7180

7480

9780

10220

6700

69

50

9070

9450

7290

9950

4.0

8150

8450

10700

11200

7750

7920

9990

10500

8250

10870

6.3

10400

-13050

-9910

-12340

-10490

13220

4 х

од

а

1.6

6540

6850

8970

9390

6050

6400

8240

8590

6650

9060

2.5

7030

7350

9550

9970

6530

6770

8820

9170

7090

9640

4.0

8050

8400

10500

10950

7600

7840

9740

10100

8050

10560

800

6.3

10300

-12850

-9790

-12090

-10300

12910

Weig

ht

of

Kh

P t

yp

e h

eat

exch

an

gers

at

tub

e h

ole

s layo

ut

at

sq

uare

s a

pexes

35

Tu

bes 2

0х2, le

ng

thTu

bes 2

5х2, le

ng

thTu

bes 25х2.5

, le

ng

th

6000

9000

6000

9000

600

09

000

Tu

bes m

ate

rial

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Ste

el

Weig

ht,

kg

Weig

ht,

kg

Sh

ell

in

ne

r d

iam

ete

r

Sh

ell

in

ne

r d

iam

ete

r

Dim

ensi

ons,

mm

Weight of KhP Type Heat ExchangersP

res

su

re

PN

, М

, m

ax

Pre

ss

ure

P

N,

МP

а,

ma

x

Technical Catalogue

Contin

uatio

n s

heet

Tu

be

s 2

0x

2,

len

gth

Tu

be

s 2

5x

2,

len

gth

Tu

be

s 2

2.5

, le

ng

th

60

00

900

06

00

09

00

06

00

09

00

0

Tu

be

s m

ate

ria

l

Ste

el

Bra

ss

S

tee

l B

ras

sS

tee

l B

ras

sS

tee

l B

ras

sS

tee

l

Ste

el

We

igh

t, k

g2

pa

ss

es

1.6

84

00

114

00

87

90

119

90

76

10

10

19

07

93

01

06

60

83

50

113

20

2.5

97

20

13

00

01

011

01

35

90

89

30

117

90

92

50

12

26

09

67

01

29

20

4.0

115

10

14

89

011

90

01

54

80

10

66

01

36

80

10

98

01

41

20

113

90

14

81

0

6.3

15

09

0-

15

48

0-

14

32

0-

14

68

0-

15

04

18

76

04

pa

ss

es

1.6

82

40

111

50

86

40

117

10

74

80

99

60

77

80

10

41

08

18

011

03

0

2.5

95

40

12

72

09

92

01

32

80

87

60

115

20

90

60

119

70

94

60

12

59

0

4.0

111

90

14

55

011

57

01

511

01

04

20

13

35

01

07

20

13

80

011

110

14

41

0

90

0

6.3

14

76

0-

15

14

0-

13

99

0-

14

30

0-

14

69

01

82

80

2 p

as

se

s

1.6

10

22

01

07

50

13

92

01

46

50

94

00

99

00

12

63

01

33

00

10

30

01

40

50

2.5

110

20

115

00

14

77

01

55

00

10

16

01

06

00

13

48

01

42

00

111

00

14

90

0

4.0

13

22

01

37

00

16

92

01

76

80

12

36

01

27

60

15

63

01

63

50

13

30

01

70

50

6.3

18

90

0-

13

96

0-

18

04

0-

22

67

0-

18

98

02

40

90

4 p

as

se

s

1.6

10

05

01

06

00

13

55

01

43

50

92

50

97

50

12

40

01

31

00

10

15

01

37

50

2.5

10

80

011

30

01

44

50

15

20

01

00

00

10

45

01

32

50

13

96

01

09

50

14

65

0

4.0

12

99

01

34

50

16

57

01

72

70

12

12

01

25

00

15

27

01

58

50

13

15

01

66

00

10

00

6.3

18

67

0-

23

61

0-

17

80

0-

22

31

0-

18

70

02

36

50

2 p

as

se

s

1.6

15

00

01

57

50

20

27

02

14

00

13

87

01

50

00

18

50

01

94

00

15

20

02

06

00

2.5

16

75

01

75

00

22

10

02

32

00

15

47

01

61

00

20

20

02

110

01

69

00

22

40

0

4.0

21

40

02

22

00

26

95

02

81

00

20

17

02

08

00

25

10

02

60

00

21

60

02

72

40

6.3

28

30

0-

35

40

0-

27

10

0-

33

50

0-

28

50

03

57

30

4 p

as

se

s

1.6

14

75

01

54

60

19

83

02

09

00

13

58

01

41

60

18

10

01

89

70

14

84

02

00

60

2.5

16

55

01

72

50

21

70

02

28

00

15

29

01

58

70

19

90

01

07

70

16

54

02

18

60

4.0

21

20

02

20

00

26

70

02

78

00

19

88

02

04

60

24

80

02

56

70

21

24

02

67

00

12

00

6.3

28

00

0-

35

15

0-

26

80

0-

33

10

0-

28

22

03

52

00

*

shell

oute

r dia

mete

r

36S

he

ll

inn

er

dia

me

ter

Dim

ensi

ons,

mm

Weight of KhP Type Heat ExchangersP

res

su

re

PN

, М

, m

ax

Heat Exchagers

We

igh

t o

f K

hP

ty

pe

he

at

ex

ch

an

ge

rs a

t tu

be

ho

les

la

yo

ut

at

eq

uil

ate

ral

tria

ng

les

co

rne

rs

Tu

bes 2

0x2, le

ng

thTu

bes 2

5x2, le

ng

thTu

bes 2

5x2.5

, le

ng

th

6000

9000

6000

9000

6000

9000

Tu

bes m

ate

rial

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

Ste

el

Weig

ht,

kg

2 p

asses

2.5

4290

4500

--

3980

4150

--

4330

-

4.0

4800

5000

--

4500

4650

--

4850

-

6.3

6300

--

-6000

--

-6350

-

4 p

asses

2.5

4160

4300

--

3840

4000

--

4150

-

4.0

4700

4800

--

4390

4600

--

4700

-

600

6.3

6200

--

-5830

--

-6200

-

2 p

asses

2.5

6290

6540

--

5870

6080

--

6380

-

4.0

7190

7440

--

6770

6980

--

7280

-

6.3

9290

--

-8880

--

-9360

-

4 p

asses

2.5

6090

6310

--

5620

5800

--

6050

-

4.0

6920

7140

--

6440

6620

--

6870

-

700

6.3

8970

--

-8510

--

-8940

-

2 p

asses

1.6

7200

7560

9650

10170

6580

6860

8600

9050

7240

9600

2.5

7550

7900

10150

10670

7000

7280

9100

9550

7590

10100

4.0

8600

9000

11450

12050

7980

8260

10400

10900

8640

11400

6.3

10600

-13800

-9980

-12750

-10640

13750

4 p

asses

1.6

7000

7320

93

00

9790

6370

6640

8280

8670

9690

9100

2.5

7380

7700

9800

10290

6770

7040

8750

9150

7360

9400

4.0

8470

8850

11150

11670

7750

8100

10150

10570

8430

11000

800

6.3

10470

-13500

-9750

-12500

-10430

13350

37

Sh

ell

in

ne

r d

iam

ete

r

Dim

ensi

ons,

mm

Weight of KhP Type Heat Exchangers

Pre

ss

ure

P

N,

МP

а,

ma

x

Technical Catalogue

Tu

be

s 2

0x

2,

len

gth

Tu

be

s 2

5x

2,

len

gth

Tu

be

s 2

5x

2.5

, le

ng

th

60

00

90

00

60

00

90

00

60

00

90

00

Tu

be

s m

ate

ria

l

Ste

el

B

ras

s

Ste

el

B

ras

sS

tee

l

Bra

ss

Ste

el

Bra

ss

Ste

el

S

tee

l

We

igh

t, k

g

2 p

as

se

s

1.6

89

60

94

00

12

24

01

29

10

81

20

84

90

10

96

011

50

08

98

01

22

60

2.5

10

28

01

07

20

13

84

01

45

10

94

40

98

10

12

56

01

31

00

10

30

01

38

60

4.0

12

07

01

25

10

15

73

01

64

00

111

70

115

40

14

45

01

49

60

12

02

01

57

50

6.3

15

65

0-

19

68

0-

14

83

0-

18

40

0-

15

67

01

97

00

4 p

as

se

s

1.6

87

10

91

60

118

60

12

49

07

91

08

25

01

06

00

1111

08

71

011

82

0

2.5

10

01

01

04

40

13

43

01

40

60

91

90

95

30

12

16

01

26

70

99

90

13

38

0

4.0

116

60

12

09

01

52

60

15

89

01

08

50

111

90

13

99

01

45

00

116

40

15

20

0

90

0

6.3

15

23

0-

19

12

0-

14

42

0-

17

86

0-

15

22

01

90

70

2 p

as

se

s

1.6

10

99

011

60

01

49

80

15

90

09

95

01

07

50

13

38

01

43

00

110

00

15

00

0

2.5

116

40

12

30

01

58

30

16

75

01

06

00

112

50

14

23

01

51

50

116

50

15

85

0

4.0

13

43

01

40

50

17

68

01

86

50

12

35

01

30

00

16

08

01

70

50

13

45

01

77

00

6.3

19

79

0-

25

17

0-

18

73

0-

23

57

0-

19

80

02

51

90

4 p

as

se

s

1.6

10

73

011

35

01

47

00

15

50

09

65

01

03

00

13

00

01

39

00

10

65

01

46

00

2.5

114

80

12

05

01

55

00

16

35

01

05

00

110

00

13

85

01

47

50

114

00

15

40

0

4.0

13

18

01

38

00

17

35

01

82

50

12

10

01

27

50

15

70

01

66

50

13

10

01

72

50

10

00

6.3

19

47

0-

24

70

0-

18

36

0-

22

88

0-

19

36

02

45

90

2 p

as

se

s

1.6

16

65

01

77

50

23

20

02

45

00

15

20

01

60

50

21

06

02

21

20

16

87

02

35

50

2.5

17

85

01

88

00

24

55

02

58

50

16

40

01

71

00

22

40

02

34

60

18

07

02

49

00

4.0

22

17

0-

29

82

0-

20

70

0-

27

68

0-

22

39

03

01

70

6.3

27

94

0-

36

41

0-

26

50

0-

34

27

0-

28

16

03

67

60

4 p

as

se

s

1.6

16

30

01

75

50

22

85

02

36

00

14

82

01

58

00

20

40

02

14

30

16

36

02

27

80

2.5

17

55

01

86

00

24

30

02

49

00

15

98

01

68

50

21

77

02

27

50

17

56

02

41

30

4.0

21

76

0-

29

20

0-

20

28

0-

27

05

0-

21

88

02

94

00

12

00

6.3

27

53

0-

35

80

0-

26

08

0-

33

64

0-

27

65

03

59

00

Contin

uatio

n s

heet

38

Sh

ell

in

ne

r d

iam

ete

r

Dim

ensi

ons,

mm

Weight of KhP Type Heat Exchangers

Pre

ss

ure

P

N,

МP

а,

ma

x

Heat Exchagers

We

igh

t o

f K

P t

yp

e h

ea

t e

xc

ha

ng

ers

at

tub

e h

ole

s l

ay

ou

t a

t e

qu

ila

tera

l tr

ian

gle

s c

orn

ers

Tu

bes 2

0x2, le

ng

thTu

bes 2

5x2, le

ng

thTu

bes 2

5x2.5

, le

ng

th

Tu

bes m

ate

rial

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

2 p

asses

1.0

4080

4300

3760

4000

4100

1.6

4250

4450

3940

4100

4300

2.5

4300

4500

4050

4300

4350

4 p

asses

1.0

3880

4100

3600

3780

3860

1.6

4060

4230

3750

3900

4060

2.5

4100

4300

3860

4150

4100

6 p

asses

1.0

3800

4020

3550

3700

3780

1.6

3980

4150

3700

3820

3980

600

2.5

4030

4220

3800

4050

4030

2 p

asses

1.0

5260

5520

4850

5050

5340

1.6

5660

5910

5240

5450

5750

2.5

6230

6480

5810

6020

6320

4 p

asses

1.0

5090

5310

4610

4780

5020

1.6

5450

5670

4980

5160

5410

2.5

6010

6230

5540

5720

5970

6 p

asses

1.0

5000

5230

4590

4760

5010

1.6

5390

5610

4970

5150

5410

700

2.5

5950

6170

5530

5710

5970

2 p

asses

1.0

6960

7290

6400

6670

7040

1.6

7330

7670

6760

7040

7420

2.5

7480

7830

6820

7100

7480

4 p

asses

1.0

6710

7010

6140

6390

6720

1.6

7080

7390

6500

6760

7100

2.5

7230

7550

6560

6820

7160

6 p

asses

1.0

6610

6900

6040

6280

6590

1.6

6980

7280

6400

6650

6970

800

2.5

7130

7440

6460

6710

7030

39 Weight of KP Type Heat Exchangers6000

Sh

ell

in

ne

r d

iam

ete

rP

res

su

re P

N,

MP

a,

ma

x

We

igh

t, k

g

Dim

ensi

ons,

mm

Technical Catalogue

2 p

as

se

s

1.0

88

80

93

10

80

40

84

10

88

90

1.6

92

60

97

00

84

20

87

90

92

80

2.5

99

40

10

38

09

10

09

47

09

96

04

pa

ss

es

1.0

85

80

90

20

77

90

81

20

85

70

1.6

89

60

94

10

81

60

85

00

89

60

2.5

96

60

10

09

08

84

09

18

09

64

06

pa

ss

es

1.0

85

00

88

90

76

40

79

70

83

90

1.6

88

80

92

80

80

20

83

50

87

80

90

0

2.5

95

70

99

70

87

10

90

40

94

70

2 p

as

se

s

1.0

10

41

50

110

50

94

50

10

10

01

05

00

1.6

115

00

12

10

01

04

00

10

86

011

50

0

2.5

12

00

01

26

00

10

90

011

36

01

20

00

4 p

as

se

s

1.0

10

15

01

07

00

91

50

98

00

10

10

0

1.6

112

00

118

00

10

10

01

04

90

111

00

2.5

117

00

12

25

01

05

70

10

99

011

60

06

pa

ss

es

1.0

10

00

01

05

50

91

00

96

00

10

10

0

1.6

110

50

116

00

99

50

10

37

01

09

50

10

00

2.5

115

50

12

10

01

04

50

10

87

011

46

02

pa

ss

es

1.0

16

45

01

73

00

15

00

01

57

00

16

60

0

1.6

17

30

01

81

00

15

90

01

66

00

17

45

0

2.5

18

00

01

88

30

16

50

01

74

00

18

20

04

pa

ss

es

1.0

16

04

01

68

50

14

57

01

52

00

16

05

0

1.6

16

90

01

77

00

15

47

01

61

00

16

90

0

2.5

17

60

01

84

00

16

10

01

69

50

17

70

06

pa

ss

es

1.0

15

86

01

66

00

14

40

01

50

40

15

86

0

1.6

16

70

01

74

60

15

30

01

59

00

16

70

0

12

00

2.5

17

40

01

82

00

15

95

01

58

00

17

50

0

Contin

uatio

n s

heet

40 Weight of KP Type Heat ExchangersTu

bes 2

0x2, le

ng

thTu

bes 2

5x2, le

ng

thTu

bes 2

5x2.5

, le

ng

th

Tu

bes m

ate

rial

Ste

el

Bra

ss

Ste

el

Bra

ss

Ste

el

6000

Sh

ell

in

ne

r d

iam

ete

rP

res

su

re P

N,

MP

a,

ma

x

We

igh

t, k

g

Dim

ensi

ons,

mm

Heat Exchagers

Weight of TU type heat exchangers at tube holes layout at equilateral triangles corners

* Shell outer diameter. Notes:

31. Heat exchangers weight is calculated for steels with density of 7.85 g/cm .2. Tubes 25х2 should be made of high alloy steels and brass.3. Tubes 25x2.5 should be made of carbon and low alloy steels. 4. Weight tolerance should not exceed +8%.5. Weight was calculated for nominal thickness of heat exchange tubes and sheet metal excluding weight of

hanger for distributing chambers and covers to them.

Tubes, 20x2, length Tubes 25x2, length Tubes 25x2.5, length

3000 6000 9000 3000 6000 9000 3000 6000 9000

Steel Steel Steel Steel Steel Steel Steel Steel Steel

Weight, kg

2.5 730 1180 - 700 1100 - 720 1170 -325*

4.0 780 1230 - 750 1200 - 770 1220 -

2.5 1110 1910 - 1000 1700 - 1080 1880 -

4.0 1210 1990 - 1100 1780 - 1180 1950 -4006.3 1460 2350 - 1350 2150 - 1450 2300 -

2.5 1630 2700 - 1500 2450 - 1650 2780 -

4.0 1930 3130 - 1800 2900 - 1950 3210 -5006.3 2370 3700 - 2250 3450 - 2400 3790 -

1.6 - 3980 - - 3600 - - 4000 -

2.5 - 4030 - - 3700 - - 4050 -

4.0 - 4430 - - 4100 - - 4450 -600

6.3 - 5480 - - 5150 - - 5500 - -

1.6 - 5340 - - 4790 - - 5330 -

2.5 - 5720 - - 5170 - - 5710 -

4.0 - 6400 - - 5850 - - 6390 -700

6.3 - 7740 - - 7190 - - 7730 -

1.6 - 6650 9450 - 5850 8250 6550 9300

2.5 - 7250 10050 - 6450 8850 7150 9900

4.0 - 7950 11100 - 7150 9900 7850 10950800

6.3 - 9460 12850 - 8660 11660 9370 12700

1.6 - 8540 11860 - 7660 10570 8630 11990

2.5 - 9660 13230 - 8780 11940 9750 133609004.0 - 10380 14120 - 9500 12830 10470 14250

1.6 - 10370 14500 - 9200 12650 10300 14390

2.5 - 11020 15450 - 9850 13580 10950 1535010004.0 - 12370 17000 - 11200 15130 12300 16890

1200

1.6 - 14800 20880 - 13300 18620 - 15100 21300

2.5 - 15800 22200 - 14300 20000 - 16100 22620

1400

1.6 - 20150 27960 - 17850 24600 - 20380 28300

2.5 - 21730 31000 - 19420 27630 - 21960 31340

Tubes material

41 Weight of TU Type Heat Exchangers

Shell inner

diameter

Pressure PN, MPa,

max

Dimensions, mm

Technical Catalogue

Heat exchanger type Shell inner diameter, Di А2 А3

325* 400

400330

450TP,

KhP,TU

500 380 500

600 450 600

700 480 700

800 500 740

900 600 850

1000 650 1000

TP,KhP,KP,TU

1200 800 1100

TU 1400 950 1250

* shell outer diameter

Notes:1. For supports of heat exchangers of 700 and 800 mm diameter, groove in base plate should be 80x30 mm.2. It is allowed to make holes of the same dimensions as for movable support instead of foundation bolts grooves

for fixed support in base plate.

For shells with 325 - 600 mm diameter For shells with 700 - 1400 mm diameter

А2 А3

140

А

B

А2 А3

250

АR14 R18

28 80 36 80

B

42Layout of Foundation Bolts Holes in Supportsfor Horizontal Heat Exchangers

Dimensions, mm

Heat Exchagers

1 - baffle plate; 2 - fixed sheet; 3 - partition wall; 4 - heat exchange tube; 5 - movable sheet

l - k - length of tubes

l1 ± 6 l7l6 ± 3

S

SS1l3l5

1

2 3 4 5

S2

D1

D4

D2

D5

D3

43 Tube Bundle of TP, KhP Heat Exchangers

Technical Catalogue

Sh

ell in

ner

dia

mete

r

Pre

ssu

re, P

N,

MP

a, m

ax

Tu

be len

gth

l

2.5

3000

6000

2100

5180

205

330

290

40

4.0

363

3000

6000

2100

5180

340

300

40

325

*

6.3

410

**294

***

276

3000

6000

140

1820

4900

225

400

360

200

50

46

2.5

3000

6000

1890

4830

410

440

45

4.0

457

3000

6000

1890

4830

225

405

435

50

400

6.3

490

397

396

395

372

3000

6000

210

1890

4830

250

380

410

330

55

68

2.5

563

3000

6000

1820

4940

440

380

50

4.0

557

3000

6000

1820

4940

250

440

380

55

6.3

590

3000

6000

1820

4420

290

410

610

70

500

8.0

631

497

496

495

470

3000

6000

260

1300

4420

365

565

505

310

75

68

1.6

280

430

45

2.5

663

275

425

55

4.0

657

4800

290

420

65

6.3

710

345

645

80

600

8.0

741

59

592

595

568

6000

320

4160

455

655

360

90

68

1.6

763

275

485

50

2.5

773

290

500

60

4.0

757

4680

325

485

70

6.3

825

385

780

85

700

8.0

859

696

690

695

660

6000

360

3960

480

725

420

95

1.6

865

6000

9000

4290

7410

325

730

670

55

2.5

875

6000

9000

4290

7410

320

725

665

65

4.0

868

6000

9000

390

4290

7410

340

695

635

75

6.3

935

6000

9000

385

4235

7315

400

620

580

95

800

8.0

974

796

790

795

760

6000

9000

390

3510

6630

575

920

860

670

105

810

44Basic Dimensions of Tube Bundles for TP and KhP Types Heat Exchangers

Basic

dim

en

sio

ns o

f tu

be b

un

dle

s f

or

TP

an

d K

hP

typ

es h

ea

t exch

an

gers

D2

D4

Dim

ensi

ons,

mm

Heat Exchagers

1.6

76

32

75

48

55

0

2.5

77

32

90

50

06

0

4.0

75

7

46

80

32

54

85

70

6.3

82

53

85

78

08

5

70

0

8.0

85

9

69

66

90

69

56

60

60

00

36

0

39

60

48

07

25

42

0

95

1.6

86

56

00

09

00

04

29

07

41

03

25

73

06

70

55

2.5

87

56

00

09

00

04

29

07

41

03

20

72

56

65

65

4.0

86

86

00

09

00

0

39

0

42

90

74

10

34

06

95

63

57

5

6.3

93

56

00

09

00

03

85

42

35

73

15

40

06

20

58

09

5

80

0

8.0

97

4

79

67

90

79

57

60

60

00

90

00

39

03

51

06

63

05

75

92

08

60

67

0

10

5

1.6

96

56

00

09

00

04

00

57

56

53

30

83

05

50

60

2.5

97

76

00

09

00

04

00

57

56

53

40

81

05

30

70

4.0

96

86

00

09

00

04

00

56

67

53

80

75

09

20

80

90

0

6.3

10

60

89

58

90

89

58

62

60

00

90

00

44

5

40

05

66

75

49

56

90

85

5

40

0

110

1.6

10

64

60

00

90

00

45

00

75

00

65

2.5

10

78

60

00

90

00

50

04

50

07

50

0

34

05

90

75

4.0

10

73

60

00

90

00

49

04

41

07

35

03

75

57

06

00

90

10

00

6.3

116

3

99

59

90

99

59

62

60

00

90

00

50

03

50

06

50

06

05

95

5

59

0

115

81

0

1.6

12

66

60

00

90

00

43

05

67

65

37

56

00

87

07

0

2.5

12

94

60

00

90

00

43

05

67

65

39

06

20

89

08

5

4.0

12

87

60

00

90

00

30

75

67

65

51

511

50

80

51

00

12

00

6.3

13

85

119

511

90

119

511

58

60

00

90

00

61

5

30

75

55

35

63

51

00

01

27

0

57

0

12

5

10

12

Contin

uatio

n s

heet

* sh

ell

oute

r dia

mete

r D

o **

D2 is

calc

ula

ted a

s per D

min

us 3 m

m. **

* D

4 is

calc

ula

ted a

s per D

min

us 5

mm

.i a

ctual

i act

ua

l

45S

hell in

ner

dia

mete

rP

ressu

re, P

N,

MP

a, m

ax

D1

Tu

be

len

gth

l

l3S

S

1S

2D

2D

3D

4D

5l4

~l5

~l6

~l7

Dim

ensi

ons,

mm

Basic Dimensions of Tube Bundles for TP and KhP Types Heat Exchangers

Technical Catalogue

1.0 40

1.6 45600

2.5

663 597 592 595 568

55

10 12

1.0 45

1.6763

50700

2.5 773

696 690 695 660

60

690

1.0 50

1.6865

55800

2.5 875

796 790 795 760

65

1.0 55

1.6965

60900

2.5 977

895 890 895 862

70

1.0 55

1.61064

651000

2.5 1078

995 990 995 962

75

740

1.0 60

1.61266

701200

2.5 1294

1195 1190 1195 1158

85

12 14

840

Basic dimensions of tube bundles for KP type heat exchangers

6000 ± 10

900x4=3600±6

432

4950±6

900±3

900±3 S1S

5

S2

D1

D4

D5

D3

l7

1 S

1 - baffle plate; 2 - fixed sheet; 3 - partition wall; 4 - heat exchange tube; 5 - movable sheet

46 Tube Bundle of KP Type Heat Exchangers

Shell inner

diameter

Pressure PN, MPa,

maxD1 S S1 S2D2 D3 D4 D5 ~l7

Dimensions, mm

Heat Exchagers

l ± k - length of tube straight run

l4 ± 6l6 ± 3

50

S1S

S2

1

2 3 4

D2

1 - baffle plate; 2 - fixed sheet; 3 - partition wall; 4 - heat exchange tube;

l5 l3

47 Tube Bundle of TU Type Heat Exchanger

Technical Catalogue

Tubes length

l

30002250

2.56000

5250

205 330 45

3000 2250

325*

4.0

363 298** 296**

6000

150

5250220 32 55

4 6

3000 2200 3752.5

6000 5000225

47555

3000 2200 3704.0

457

6000 5000220

47065

3000 2200 370

400

6.3 490

397 395

6000

200

500240

47075

3000 22502.5 563

6000 5220245 370 60

3000 22504.0 557

6000 5220240 365 75

3000 2250

500

6.3 590

479 495

6000

250

5220280 385 90

1.6 270 60

2.5663

265455

70

4.0 657 280 450 85600

6.3 710

597 595 6000 335 5025

335 505 105

6 8

1.6 763 270 500 65

2.5 773 280 510 80

4.0 757 315 525 95700

6.3 825

696 695 6000 380 4940

370 580 115

6000 4620 705

9000 7980315

52575

6000 4620 695

9000 7980305

515901.6 865

6000 4620 690

2.5 875 9000 7980

320

510

110

4.0 868 6000 4620 760

800

6.3 935

796 795

9000

420

7980390

580135

6000 4895 5701.6 965

9000 7565320

73585

6000 4895 5802.5 977

9000 7565330

74595

6000 4895 595

900

4.0 968

895 895

9000

445

7565360

760120

8 10

48Basic Dimensions of Tube Bundles for TU Type Heat Exchangers

Shell inner

diameter

Pressure PN, MPa,

maxD1 l3 S S1 S2D2 D4 l4 ~l5 ~l6

Dimensions, mm

Heat Exchagers

* Shell outer diameter.** Dimension is specified for heat exchangers with tubes Ж325х12. Thickness of sheet S for material design М3 should be increased by 5 mm.

6000 45001.6 1064

9000 7500335 785 85

6000 45002.5 1078

9000 7500325 775 105

6000 4500

1000

4.0 1073

995 995

9000

500

7500375 805 135

60004305 910

1.6 12669000

7995

360

565

100

600 4305 905

1200

2.5 1294

1195 1195

9000

615

7995375

560120

6000 4690 7001.6 1468

9000 7370445

860115

6000 4690 6851400

2.5 1504

1395 1395

9000

670

7370430

845140

10 12

Continuation sheet

49

Tubes length

l

Shell inner

diameter

Pressure PN, МPа,

maxD1 l3 S S1 S2D2 D4 l4 ~l5 ~l6

Dimensions, mm

Basic Dimensions of Tube Bundles for TU Type Heat Exchangers

8 10

Technical Catalogue

Tubes 20х2, length Tubes 25х2, lengthTubes 25х2.5,

length 3000 6000 3000 6000 3000 6000

Tubes materialShell inner

diameter

Pressure in shell PN,MPa, max

Weight, kg

2.5*** 260 280 500 540 230 250 430 460 260 500

4.0 270 290 510 550 240 260 440 470 270 510325*

6.3** 300 320 540 580 270 290 470 500 300 540

2.5*** 480 510 890 950 430 460 780 840 490 910

4.0 490 520 900 960 440 470 790 850 500 920400

6.3 510 - 920 - 460 - 810 - 520 940

2.5*** 780 840 1520 1630 670 710 1290 1370 770 1490

4.0 810 870 1550 1660 700 740 1320 1400 800 1520

6.3 850 - 1590 - 740 - 1360 - 840 1560500

8.0*** 890 - 1630 - 780 - 1400 - 880 1600

Weight, kg

2 passes

1.6*** 2090 2250 - - 1820 1950 - - 2140 -

2.5 2130 2290 - - 1860 1990 - - 2180 -

4.0 2150 2310 - - 1880 2010 - - 2200 -

6.3 2230 - - - 1960 - - - 2280 -

8.0*** 2270 - - - 2000 - - - 2320 -

4 passes

1.6*** 1970 2110 - - 1720 1840 - - 2010 -

2.5 2010 2150 - - 1760 1880 - - 2050 -

4.0 2030 2170 - - 1780 2000 - - 2070 -

6.3 2110 - - - 1860 - - - 2150 -

8.0*** 2150 - - - 1900 - - - 2190 -

600

Tubes 20х2, length Tubes 25х2, lengthTubes 25х2.5

length 9000 6000 9000 6000 9000

Tubes materialShell inner

diameter

Pressure in shell PN,MPa, max Steel Steel Steel Steel Steel Brass Brass Brass Brass Steel

50Weight of Tube Bundles for TP and KhP Types Heat Exchangers at Tubes Holes Layout at Squares Apexes

Dimensions, mm

Dimensions, mm

Steel Steel Steel Steel Steel Brass Brass Brass Brass Steel

6000

Heat Exchagers

Tubes 20х2, length Tubes 25х2, length Tubes 25х2.5, length

6000 9000 6000 9000 6000 9000

Tubes materialShell inner

diameter

Pressure in shell PN,MPa, max

Steel Steel Steel Steel Steel

Weight, kg

2 passes

1.6*** 2980 3210 - - 2530 2710 - - 2980 -

2.5 3030 3260 - - 2580 2760 - - 3030 -

4.0 3060 3290 - - 2610 2790 - - 3060 -

6.3 3180 - - - 2740 - - - 3160 -

8.0*** 3260 - - - 2820 - - - 3240 -

4 passes

1.6*** 2790 2990 - - 2390 2560 - - 2790 -

2.5 2840 3040 - - 2440 2610 - - 2840 -

4.0 2880 3080 - - 2470 2640 - - 2870 -

6.3 3000 - - - 2610 - - - 3010 -

700

8.0*** 3080 - - - 2690 - - - 3090 -

2 Passes

1.6 3780 4080 5560 6000 3310 3560 4850 5230 3890 5730

2.5 3840 4140 5620 6060 3370 3620 4910 5290 3950 5790

4.0 389 4190 5670 6110 3420 3670 4960 5340 4000 5840

6.3 4070 - 5850 6290 3600 - 5140 - 4180 6020

8.0*** 4180 - 5960 6400 3710 - 525 - 4290 6130

4 Passes

1.6 3630 3920 5330 5750 3140 3380 4600 4950 3690 5420

2.5 3690 3980 5390 5810 3200 3440 4660 5010 3750 5480

4.0 3740 4030 5440 5860 3250 3490 4710 5060 3800 5530

6.3 3920 - 5620 6040 3430 - 4890 - 3980 5710

800

8.0*** 4030 - 5730 6150 3540 - 5000 - 4090 5820

2 passes

1.6 4950 5340 7250 7840 4160 4480 6040 6510 4900 7170

2.5 5030 5420 7330 7920 4240 4560 6120 6590 4980 7250

4.0 5130 5520 7390 7980 4280 4600 6180 6620 5010 7310

6.3 5380 - 7720 - 4610 - 6510 - 5330 7640

4 Passes

1.6 4720 5120 6930 7490 3960 4260 5740 6190 4660 6810

2.5 4820 5200 7020 7580 4040 4340 5820 6270 4740 6890

4,0 4850 5230 7090 7650 4080 4380 5890 6340 4770 6950

900

6.3 5180 - 7420 - 4410 - 6230 - 5110 7290

BrassBrass Brass Brass Steel

Continuation sheet

51

Dimensions, mm

Weight of Tube Bundles for TP and KhP Types Heat Exchangers at Tubes Holes Layout at Squares Apexes

Technical Catalogue

* shell outer diameter** for KhP type heat exchangers only*** for TP type heat exchangers only

Continuation sheet

2 passes

1.6 6060 6540 8850 9580 5200 5600 7560 8170 6140 8980

2.5 6160 6640 8950 9680 5300 5700 7660 8270 6240 9080

4.0 6280 6760 9070 9800 5420 5820 7780 8390 6360 9200

6.3 6580 - 9370 - 5720 - 8080 - 6660 9500

4 passes

1.6 5830 6290 8500 9200 4960 5340 7200 7780 5850 8540

2.5 5930 6390 8600 9300 5060 5440 7300 7880 5950 8640

4.0 6050 6510 8720 9420 5180 5560 7420 8000 6070 8760

1000

6.3 6350 - 9020 - 5480 - 7720 - 6370 9060

2 passes

1.6 8930 9660 12980 14100 7710 8320 11170 12080

9140 13310

2.5 9140 9870 13190 14310 7920 8530 11380 12290

9350 13520

4.0 9310 10040 13360 14480 8090 8700 11550 12460

9520 13690

6.3 9800 - 13850 - 8580 - 12040 - 10010

14180

4 passes

1.6 8360 9340 12540 13610 7420 8000 10730 11600

8780 12770

2.5 8840 9550 12750 13820 7630 8210 10940 11810

8990 12980

4.0 9010 9720 12920 13990 7800 8380 11110 11980

9160 13150

6.3 9500 - 13410 - 8290 - 11600 - 9650

13640

1200

52

Dimensions, mm

Weight of Tube Bundles for TP and KhP Types Heat Exchangers at Tubes Holes Layout at Squares Apexes

Tubes 20х2, length Tubes 25х2, length Tubes 25х2.5, length

6000 9000 6000 9000 6000 9000

Tubes materialShell inner

diameter

Pressure in shell PN,MPa, max

Steel Steel Steel Steel Steel

Weight, kg

BrassBrass Brass Brass Steel

Heat Exchagers

2 passes

1.6* 2310 2490 - - 1990 2140 - - 2350 -

2.5 2350 2530 - - 2030 2180 - - 2390 -

4.0 2370 2550 - - 2050 2200 - - 2410 -

6.3 2450 - - - 2130 - - - 2490 -

8.0* 2490 - - - 2170 - - - 2530 -

4 passes

1.6* 2140 2290 - - 1820 1950 - - 2130 -

2.5 2180 2330 - - 1860 1990 - - 2170 -

4.0 2200 2350 - - 1880 2110 - - 2190 -

6.3 2280 - - - 1960 - - - 2270 -

600

8.0* 2320 - - - 2000 - - - 2310 -

2 passes

1.6* 3240 3490 2820 3030 - - 3330 -

2.5 3290 3540 2870 3080 - - 3380 -

4.0 3320 3570 2900 3110 - - 3410 -

6.3 3440 - 3030 - - - 3510 -

8.0* 3520 - 3110 - - - 3590 -

Passes

1.6 3010 3230 - - 2540 2720 - - 2970 -

2.5 3060 3280 - - 2590 2770 - - 3020 -

4.0 3100 3320 - - 2620 2800 - - 3050 -

6.3 3220 - - - 2760 - - - 3190 -

700

8.0* 3300 - - - 2840 - - - 3270 -

2 passes

1.6 4300 4650 6340 6860 3670 3950 5390 5820 4330 6390

2.5 4360 4710 6400 6920 3730 4010 5450 5880 4390 6450

4.0 4410 4760 6450 6970 3780 4060 5500 5930 4440 6500

6.3 4590 - 6630 - 3960 - 5680 - 4620 6680

800

8.0* 4700 - 6740 - 4070 - 5790 - 4730 6790

53Weight of Tube Bundles for TP and KhP Types Heat Exchangers at Tubes Holes Layout at Equilateral Triangles Corners

Dimensions, mm

-

-

-

-

-

-

-

-

-

-

Tubes 20х2, length Tubes 25х2, length Tubes 25х2.5, length

6000 9000 6000 9000 6000 9000

Tubes materialShell inner

diameter

Pressure in shell PN,MPa, max

Steel Steel Steel Steel Steel

Weight, kg

BrassBrass Brass Brass Steel

Technical Catalogue

4 passes

1,6 4080 4410 6000 6480 3430 3700 5030 5420 4040 5950

2,5 4140 4470 6060 6540 3490 3760 5090 5480 4100 6010

4,0 4190 4520 6110 6590 3540 3810 5140 5530 4150 6060

6,3 4370 - 6290 - 3720 - 5320 - 4330 6240

800

8,0* 4480 - 6400 - 3830 - 5430 - 4440 6350

2 passes

1,6 5510 5950 8090 8760 4670 5040 6810 7350 5530 8110

2,5 5590 6030 8170 8840 4750 5120 6890 7430 5610 8190

4,0 5690 6130 8230 8900 4790 5160 6950 7460 5640 8250

6,3 5940 - 8560 - 5120 - 7280 - 5960 8580

4 Passes

1,6 5190 5640 7640 8270 390 4730 6380 6890 5190 7600

2,5 5290 5720 7730 8360 4470 4810 6460 6970 5270 7680

4,0 5320 5750 7800 8430 4510 4850 6530 7040 5300 7740

900

6,3 5650 - 8130 - 4840 - 6870 - 5640 8080

2 passes

1,6 6840 7400 10020 10860

5780 6240 8430 9130 6850 10050

2,5 6940 7500 10120 10960

5880 6340 8530 9230 6950 10150

4,0 7060 7620 10240 11080

6000 6460 8650 9350 7070 10270

6,3 7360 - 10540 - 6300 - 8950 - 7370 10570

4 Passes

1,6 6520 7050 9540 10340

5440 5870 7930 8580 6440 9430

2,5 6620 7150 9640 0440

5540 5970 8030 8680 6540 9530

4,0 6740 7270 9760 10560

5660 6090 8150 8800 6660 9650

1000

6,3 7040 - 10060 - 5960 - 8450 - 6960 9950

Continuation sheet

54

Dimensions, mm

Weight of Tube Bundles for TP and KhP Types Heat Exchangers at Tubes Holes Layout at Equilateral Triangles Corners

Tubes 20х2, length Tubes 25х2, length Tubes 25х2.5, length

6000 9000 6000 9000 6000 9000

Tubes materialShell inner

diameter

Pressure in shell PN,MPa, max

Steel Steel Steel Steel Steel

Weight, kg

BrassBrass Brass Brass Steel

Heat Exchagers

* for TP type heat exhangers onlyNote: For heat exchabgers of KhP type is specified in shell.

2 passes

1.6 10190 11040 14870 16170

8750 9460 12730 13790

10410

15220

2.5 10400 11250 15080 16380

8960 9670 12940 14000

10620

15430

4.0 10570 11420 15250 16550

9130 9840 13110 14170

10790

15600

6.3 11060 15740 - 9260 13600 - 11280

16090

4 Passes

1.6 9780 10600 14260 15500

8330 9000 12100 13100

9900 14450

2.5 9990 10810 14470 15710

8540 9210 12310 13310

10110

14660

4.0 10160 10980 14640 15880

8710 9380 12480 13480

10280

14830

1200

6.3 10650 - 15130 - 9200 12970 - 10770

15320

Continuation sheet

55

Dimensions, mm

Weight of Tube Bundles for TP and KhP Types Heat Exchangers at Tubes Holes Layout at Equilateral Triangles Corners

Tubes 20х2, length Tubes 25х2, length Tubes 25х2.5,length

6000 9000 6000 9000 6000 9000

Tubes materialShell inner

diameter

Pressure in shell PN,MPa, max

Steel Steel Steel Steel Steel

Weight, kg

BrassBrass Brass Brass Steel

- -

-

Technical Catalogue

6000

Tubes material

Steel Brass Steel Brass Steel

Weight, kg

2 passes

1.0 2220 2400 1900 2050 2240

1.6 2280 2470 1960 2120 2320

2.5 2310 2500 1990 2150 2350

4 passes

1.0 2020 2180 1710 1830 2000

1.6 2080 2250 1770 1900 2080

2.5 2110 2280 1800 1930 2110

6 passes

1.0 1950 2100 1640 1760 1920

1.6 2010 2170 1720 1840 2010

600

2.5 2040 2200 1750 1870 2040

2 passes

1.0 3130 3390 2720 2920 3210

1.6 3240 3490 2820 3030 3330

2.5 3290 3540 2870 3080 3380

4 passes

1.0 2940 3160 2460 2630 2870

1.6 3010 3230 2540 2720 2970

2.5 3060 3280 2590 2770 3020

6 passes

1.0 2820 3050 2410 2580 2830

1.6 2930 3150 2510 2690 2950

700

2.5 2980 3200 2560 2740 3000

2 passes

1.0 4070 4430 3480 3750 4120

1.6 4180 4550 3580 3860 4240

2.5 4320 4700 3630 3910 4290

4 passes

1.0 3850 4210 3220 3470 3800

1.6 3960 4330 3320 3580 3920

2.5 4100 4480 3370 3630 3970

6 passes

1.0 3720 4040 3120 3360 3670

1.6 3830 4160 3220 3470 3790

800

2.5 3970 4310 3270 3520 3840

56

Dimensions, mm

Weight of Tube Bundles for KP Type Heat Exchangers at Tubes Holes Layout at Equilateral Triangles Corners

Shell inner

diameter

Pressure in shell PN,MPa, max

Tubes 20х2, length Tubes 25х2, length Tubes 25х2.5, length

Heat Exchagers

2 passes

1.0 5390 5820 4550 4920 5400

1.6 5510 5950 4670 5040 5530

2.5 5590 6030 4750 5120 5610

4 passes

1.0 5070 5510 4280 4610 5060

1.6 5190 5640 4390 4730 5190

2.5 5290 5720 4470 4810 5270

6 passes

1.0 4970 5360 4110 4440 4860

1.6 5090 5490 4230 4560 4990

900

2.5 5170 5570 4310 4640 5070

2 passes

1.0 6590 7140 5610 6070 6680

1.6 6760 7310 5680 6140 6760

2.5 6850 7400 5770 6230 6850

4 passes

1.0 6270 6790 5270 5700 6270

1.6 6440 6960 5350 5770 6350

2.5 6530 7050 5440 5860 6440

6 passes

1.0 6120 6620 5160 5580 6140

1.6 6280 6800 5230 5650 6210

1000

2.5 6370 6890 5320 5740 6300

2 passes

1.0 9760 10580 8290 8980 9890

1.6 10000 10820 8540 9230 10170

2.5 10300 11130 8840 9550 10500

4 passes

1.0 9350 10140 7860 8500 9360

1.6 9590 10380 8110 8750 9640

2.5 9890 10690 8440 9100 10000

6 passes

1.0 9170 9930 7690 8320 9150

1.6 9410 10170 7940 8570 9430

1200

2.5 9700 10470 8290 8940 9810

Continuation sheet

57

Dimensions, mm

Weight of Tube Bundles for KP Type Heat Exchangers at Tubes Holes Layout at Equilateral Triangles Corners

6000

Tubes material

Steel Brass Steel Brass Steel

Weight, kg

Shell inner

diameter

Pressure in shell PN,MPa, max

Tubes 20х2, length Tubes 25х2, length Tubes 25х2.5, length

Technical Catalogue

3000 6000 9000 3000 6000 9000 3000 6000 9000

Tubes material

Steel

Weight, kg

2.5 330 620 - 280 510 - 320 600 -325*

4.0 340 630 - 290 520 - 330 610 -

2.5 590 1090 - 480 880 - 550 1040 -

4.0 600 110 - 490 890 - 560 1050 -400

6.3 610 1110 - 500 900 - 570 1060 -

2.5 920 1720 - 790 1460 - 930 1780 -

4.0 940 1740 - 810 1480 - 950 1800 -500

6.3 960 1760 - 830 1500 - 970 1820 -

1.6 - 2370 - - 2000 - - 2390 -

2.5 - 2390 - - 2020 - - 2410 -

4.0 - 2420 - - 2040 - - 2430 -600

6.3 - 2500 - - 2120 - - 2510 -

1.6 - 3370 - - 2820 - - 3360 -

2.5 - 3410 - - 2860 - - 3400 -

4.0 - 3430 - - 2880 - - 3420 -700

6.3 - 3550 - - 3000 - - 3540 -

1.6 - 4530 6640 - 3730 5450 - 4440 6500

2.5 - 4590 6700 - 3790 5510 - 4500 6560

4.0 - 4650 6760 - 3850 5570 - 4560 6620800

6.3 - 4820 6930 - 4020 5740 - 4730 6790

1.6 - 5800 8420 - 4920 7130 - 5890 8550

2.5 - 5850 8470 - 4970 7180 - 5940 8600900

4.0 - 5930 8550 - 5050 7260 - 6020 8680

58

1.6 - - -

2.5 - - -1000

4.0 - - -

1.6 - - -

2.5 - - -1200

1.6 - - -

2.5 - - -1400

7330 10660 6060 8790 7250 10550

7430 10760 6160 8890 7350 10650

7550 10880 6280 9010 7470 10770

10700 15500 9170 13240 10990 15920

10860 15660 9330 13400 11150 16080

15040 21670 18300 15270 22010

15320 21950 18580 15550 22290

12740

13000

* Shell outer diameter. Notes:

31. Heat exchangers weight is calculated for steels with density of 7.85 g/cm .2. Tubes 25х2 should be made of high alloy steels and brass.3. Tubes 25x2.5 should be made of carbon and low alloy steels. 4. Weight tolerance should not exceed +8%.

Dimensions, mm

Shell inner

diameter

Pressure in shell PN,MPa, max

Tubes 20х2, length Tubes 25х2, length Tubes 25х2.5, length

Weight of Tube Bundles for TU Type Heat Exchangers at Tubes Holes Layout at Equilateral Triangles Corners

Heat Exchagers

Maximum design pressure, MPa, at medium design temperature,°С Pressure

in shell PN,MPa, max

до 100 200 250* 300* 350* 400* 425* 450*

1.0 1.00 0.93 0.90 0.075 0.66 0.58 - -

1.6 1.60 1.49 1.40 1.20 1.10 0.90 0.80 0.57

2.5 2.50 2.32 2.25 1.90 1.70 1.50 1.30 0.90

4.0 4.00 3.72 3.50 3.00 2.60 2.30 2.00 1.40

6.3 6.30 6.00 5.40 4.80 4.00 3.70 3.20 2.30

8.0 8.00 7.00 6.80 6.00 5.20 4.60 4.00 3.20

Maximum design pressure depending on medium design temperature For heat exchangers of TP, KhP, KP, TU types

* for heat exchangers with stainless tubes only

59Maximum Design Pressure Depending on Medium Design Temperature for Heat Exchangers of TP, KhP, KP, TU Types

Technical Catalogue

Order Form for Manufacture of Heat Exchanger or Tube Bundle (at Individual Supply) as per TU 3612-023-00220302-00

11. Description of specified differences from heat exchanger prototype (differences, listed in valid Specifications are allowed)

Order form for manufacturing of heat exchanger as to Specifications TU 3612-023-00220302-00 is not to be agreed.

Name of Customer Company and process unit or line________________________________________________________________________Name and postal address of the Company which completed the order form_______________________________________________________Head of the Company which completed the order form_______________________________________________________________________

_____________________ _______________________ _______________________ ____________________ (Title) (signature) (printed name) (date)

1. Designation

2.Design and operation conditionsMedium parameters

In tubes In shell

2.1.Pressure, MPa Р operating

Р design

2.2.Operating temperature, °С Outlet

Inlet

2.3. Design temperature, °С

2.4.Minimum permissible (below freezing point) temperature of wall of heat exchanger which is under pressure, °C

2.5.Average air temperature of the coldest 5 days at heat exchanger installation site, °С (to be completed for heat exchangers which are installed outdoors or at unheated areas)

2.6. Boiling temperature of working medium at pressure 907 MPa, °C 2.7. Working medium description and per cent composition2.8. Medium physical condition (gas, steam, liquid)

2.9.

Working medium characteristics: Hazard as per GOST 12.1.007 (including hazard class)

- Ignition characteristic as per GOST 12.1.004 “yea”, “no”- Explosion hazard as per GOST 12.1. 011 (including category and group of mixture)- Does medium cause corrosion cracking? “Yes”, “No”. If “yes” - to be tested

3. Material of gaskets

4.Necessity of thermal insulating fixing components installation “yes”, “no” (delete as appropriate)(сomponents are installed for heat exchangers with shell diameter і 500 mm)

5.Necessity of base metal and welded joint intergranular corrosion testing “yes”, “no”; if “yes” - specify the procedure as to GOST 6032, to be completed for heat exchangers made of steel of 08Х18Н10Т;12Х18Н10Т; 10Х17Н13М2Т; 08Х22Н6Т grades

6. Specify: “Left”, “right” hinges, “not required” (delete as appropriate).(Hinge devices are installed on horizontal heat exchangers Ж 400-800 mm at PN Ј 6.3 MPa, Ж 1400 mm at PN Ј 2.5 MPa)

7. Horizontal heat exchangers are installed : “on concrete base”, “steelworks” (delete as appropriate)

8. Specify type of tubes fixing in tube sheets: “expansion”, “seal welding with expansion” (delete as appropriate)

9. Seamless tubes “yes”, “no” (delete as appropriate)

Drawing of heat exchanger with location dimensions of nozzles and supports(specified for heat exchangers, having differences from valid Specifications TU)

Nozzles Nozzle number as to drawing

Nozzles purpose Nozzles DN, mm Nominal pressure, MPa

10.

Notes: 1. Drawing is given in accordance with valid Specifications TU. 2. Dimensions should be specify when they differ from those which are specified in valid Specifications TU.3. Nominal diameters of nozzles are specified when they are smaller than in valid Specifications TU

-

60

Heat Exchagers

Oil coolers basic dimensions, mm

Partition walls layout

DN at number of passes through tubes

Shell inner

diameter Di

Pressure PN, MPa, max

L*Tubes length

ll0

l3 Number

Н Н/2 h

4

DN1 А А1

700 0.4 2660 1868 1370 88 19 1145 615 530 150 150 350 1450

1 - shell; 2 - chamber; 3 - cover; 4 - cover; 5 - cover; 6 - tube-sheet

Oil coolers basic parameters

Parameter

Parameter value

2Heat exchange surface, m

53 Shell diameter, mm, inner 700

In tubes 40 Design temperature, °С In shell

95

Design pressure, MPa, in shell 0.4

Design pressure, MPa, in tubes 0.4

Length of heat exchaange tube straight run, mm 1868

Outer diameter and wall thickness of heat exchanging tubes (diameter and wall thickness), mm 16х1

Number of passes through tubes 4

Layout of heat exchanging tubes in tube sheets and partition walls At equilateral triangles corners

61 Oil Coolers of МО-53-4 Type

А А1

3 2 DNDN1

1 4

6

5

H

h

l3DВ

H/2

L*

DN1

DNl0

Technical Catalogue

Material

Shell and cover

Steel Ст12Х18Н10ТМ2б as to

GOST 5632

Titanium ВТ1-0

as to GOST 19807-74

Titanium ВТ1-0

as to OST1-90050-72

Steel Ст12Х18Н10Т-

М2б as to GOST

5632-72

Compressed asbestos fibre sheets

as to GOST 481-80

Compressed asbestos

fibre sheets as to GOST

481-80

1460

Steel Ст3пс5 as to GOST

380-94; Forgings

Ст20 Gr.IV КП195

as to GOST 8479

Steel Ст3пс5 as to GOST

380-94;steel Ст 20Кas to GOST

5520-79

Cupronickelalloy

МНЖ5-1as to GOST17217-79

Compressed asbestos fibre sheets

as to GOST 481-80 1850

1042

1850

Distributing chamber and cover

Heat exchanging

tubesTube sheet

Partition wall

Shell gaskets

Distributing chamber gaskets

Floating head

gasket

Weight, kg

62Materials for Manufacturing of Assembly Units and Components of Oil Coolers, Weight

Titanium ВТ1-0

as to GOST 19807-74

Compressed asbestos

fibre sheets as to GOST

481-80

Compressed asbestos fibre sheets

as to GOST 481-80

Compressed asbestos fibre sheets

as to GOST 481-80

Compressed asbestos

fibre sheets as to GOST

481-80

Compressed asbestos

fibre sheets as to GOST

481-80

Titanium ВТ1-0

as to GOST19807-74

Titanium ВТ1-0

as to GOST19807-74

Titanium ВТ1-0

as to GOST19807-74

Titanium ВТ1-0

as to GOST19807-74

Titanium ВТ1-0

as to OST1-90050-72

Steel Ст12Х18Н10Т-

М2б as to GOST

5632-72

Steel Ст08Х18Н10Т-

М2б as to GOST

5632-72

Steel Ст08Х18Н10Т-

М2б as to GOST

5632-72

Steel Ст08Х18Н10Т-

М2б as to GOST

5632-72

Steel Ст08Х18Н10Тas to GOST

9941-81

Steel Ст 20К-5

as to GOST5520-79

Steel Ст3пс5

as to GOST 380-94

Heat Exchagers

Heat ExchangersShell and Tube Heat Exchangers with Fixed Sheets

and Shell and Tube Heat Exchangers with Expansion Pipe on Shell as to Specification TU 3612-024-002203002-02

Technical Catalogue

These heat exchangers are designed for heating and cooling of liquid and gaseous media in processing of oil refining, petrochemical, chemical, oil, gas industry.

Heat exchangers are classified by:

Purpose - heat exchangers (T), coolers (Kh), condensing apparatus (K), vaporizers (I);

Design - heat exchangers with fixed tube sheets (N type), with expansion pipe on shell (K type);

Location - horizontal (G), vertical (V).

Smooth-walls tubes are applied in the heat exchangers (G).

These heat exchangers can be operated in temperate and tropical climatic conditions.

Climatic design “U” and “T”, item category 1according to GOST 15150.

The heat exchangers are designed for installation in geographic areas with seismicity up to 7 points on the highest 12-point scale.

Technical requirements to materials, manufacture, acceptance, testing methods and preservation of apparatuses per SOU МPP 71.120-217:2009, GOST R 52630 and Technical Regulation of Customs Union 032/2013.

Depending on operation temperature limits heat exchangers can be manufactured of the following design:

N – low-temperature from - 30 up to +100°С;

N1 – low-temperature from - 40 up to +100°С;

N2 – low-temperature from - 60 up to +100°С;

N3 – low-temperature from - 70 up to +100°С;

О – normal from -20 up to +100°С;

S – average from -20 up to +200°С;

V – high-temperature from - 20 up to +300°С;

V1 – high-temperature from - 20 up to +350°С.

The example of designation:

Heat exchanger (Т) with fixed tube sheets (N), shell diameter 600 mm, horizontal (G), nominal pressure in tubes and shell 1.6 MPa, material version M1, temperature limit design “O”, with plain heat-transferring tubes (G) of 25 mm diameter and 6 m length, 2-passes through tube side, climatic version (U), with components for heat-insultor fixing of group 4:

Heat exchanger 600TNG-1.6-M1-O/25G-6-2-U-I gr.4

Specifications TU 3612-024-00220302-02

Heat exchanger (Т) with expansion pipe on shell, shell diameter 600 mm, vertical (V), nominal pressure 1.6 MPa, material version M1, temperature limit design “O”, with plain heat-transferring tubes (G) of 25 mm diameter and 8 m length, 2-passes through tube side, climatic version (T), without components for heat-insultor fixing of group 4:

Heat exchanger 600 TKV-1.6-M1-O/25G-6-2-T gr.4

Specifications TU 3612-024-00220302-02

Vaporizer (I) with fixed tube sheets (N), shell diameter 600 mm, design 1, nominal pressure in tubes 1.0 MPa and in shell 1.6 MPa, material version M1, temperature limit design “V”, with plain heat-transferring tubes (G) of 25 mm diameter and 4 m length, climatic version (U), with components for heat-insultor fixing of group 3:

Vaporizer 600 IN-1-1.0-1.6-M1-V/25G-4-U-I gr.3

Specifications TU 3612-024-00220302-02

Heat exchangers should be ordered in accordance with Data Sheets.

64

Shell and Tube Heat Exchangers with Fixed Sheets and Shell and Tube Heat Exchangers with Expansion Pipe on Shell as to Specification TU 3612-024-002203002-02

Heat Exchagers

Para

mete

r d

esig

nati

on

fo

r h

eat

ex

ch

an

ger

P

ara

mete

r T

NT

K

Kh

NK

hK

K

N

KK

IN IK

In s

hell

Fro

m -

20 u

p to +

300

In tubes

Fro

m -

70 u

p to +

350

F

rom

- 2

0 u

p to +

60

Fro

m -

70

up

to

+ 3

50

400 m

m-

- -

-

600 m

m

1.6

; 2.5

; 4.0

1.6

800 m

m

1.0

; 1.6

; 2.5

; 4.0

1.0

; 1.6

1.0

; 1.6

; 2.5

; 4.0

1.0

; 1.6

1.0

; 1.6

; 2.5

1.0

; 1.6

1.0

; 1.6

; 2.5

; 4.0

1.0

; 1.6

1000 m

m

0.6

; 1.0

; 1.6

; 2.5

; 4.0

0.6

; 1.0

; 1.6

; 2.5

; 4.0

Nom

ina

lpre

ssure

insh

ell

for

heat

exc

hange

rsw

ith d

iam

ete

r159, 273,

325 m

m,

MP

a, m

ax

1200 m

m

0.6

; 1.0

; 1.6

; 2.5

0.6

; 1.0

; 1.6

0.6

; 1.0

; 1.6

; 2.5

0.6

; 1.0

; 1.6

0.6

; 1.0

; 1.6

; 2.5

0.6

; 1.0

; 1.6

0.6

; 1.0

; 1.6

; 2.5

; 4.0

; 0.6

; 1.0

; 1.6

; 2

.5

0.6

; 1.0

; 1.6

400 m

m

- -

- -

600 m

m

1.6

; 2.5

; 4.0

1.6

800 m

m

1.0

; 1.6

; 2.5

; 4.0

1.0

; 1.6

1000 m

m

0.6

; 1.0

; 1.6

; 2.5

; 4.0

0.6

; 1.0

; 1.6

Nom

ina

l p

ress

ure

in tubes

for

heat

exc

hange

rs w

ith d

iam

ete

r159, 273,

325 m

m,

MP

a, m

ax

Tem

pera

ture

of

heat-

transf

err

ing

mediu

m,

°C±5

°C

1200 m

m

0.6

; 1.0

; 1.6

; 2.5

0.6

; 1.0

; 1.6

0.6

0.6

0.6

; 1.0

Oute

r dia

mete

r and thic

kness

of

walls

of he

at-

transf

err

ing tubes,

mm

20х2

25х2

25х2

159, 273

mm

1

- 1

325 m

m

- 2

400 m

m

1.2

2

- -

Num

ber

of

pass

es

thro

ugh

tubes

for

heat

exc

hange

rsw

ith the

dia

mete

r600, 8

00, 1

000,

1200 m

m

1; 2; 4

2; 4

2; 4; 6

1

65

Shell and Tube Heat Exchangers with Fixed Sheets and Shell and Tube Heat Exchangers with Expansion Pipe on Shell as to Specification TU 3612-024-002203002-02

Technical Catalogue

L

A ±

6

DN

1

l3

57

H/2±3

Dk

DN

l2 ±

3l0

± k

lk

l - k

DN

1

23

9

64

8

32

1

Heat

exch

an

gers

of

TN

G, T

KG

, K

hN

G, K

hK

G t

yp

es w

ith

on

e p

ass t

hro

ug

h t

ub

es

l1

1-

dis

trib

utin

g c

ham

ber;

2 -

dis

trib

utin

g c

ham

ber

gask

et; 3

- tube s

heet; 4

- s

hell;

5 -

exp

ansi

on p

ipe

; 6 -

heat-

transf

eriin

g t

ube;

7-

part

ition w

all;

8 -

fix

ed s

up

port

; 9 -

rem

ova

ble

support

; 10 -

shell

gask

et; 1

1 -

shell

cove

r.

Note

s:1. T

he d

raw

does

not sp

eci

fy h

eat exc

han

ger

desi

gn.

2. k=

5 m

m, if

the le

ngth

of tu

bes

Ј 3

000 m

m a

nd k

=10, if

the le

ngth

of tu

bes

> 3

000 m

m.

3. D

imensi

ons l1

, L, lk

, D

k are

reco

mm

end

ed, sp

eci

fied a

t deta

iled d

ocu

menta

tion d

eve

lopm

ent.

66TNG, TKG, KhNG, KhKG Types Heat Exchangerswith One Pass through Tubes

DN

1

Heat Exchagers

1- distributing chamber; 2 - distributing chamber gasket;3 - tube sheet; 4 - shell; 5 -expansion pipe; 6 - heat-transferiing tube; 7- partition wall; 8 -removable support

Notes:1. The draw does not specify heat exchanger design.2. k=5 mm, if the length of tubes Ј 3000 mm and k=10, if the length of tubes > 3000 mm.3. Dimensions l1, L, lk, Dk are recommended, specified at detailed documentation development.

DN

Dk

Н/2±3

l1

l - k

L

A1 ± 6

l0 ±

k

l3

l2 ±

32

1

5

6

7

8

3

2

1

3

4

A ±

6

DN

Н/2±3

67TNV, TKV, KhKV Types Heat Exchangers with One Pass through Tubes

DN

1

DN

1

Technical Catalogue

1-

dis

trib

utin

g c

ham

ber;

2 -

dis

trib

utin

g c

ham

ber

gask

et; 3

- tube s

heet; 4

- s

hell;

5 -

exp

ansi

on p

ipe

; 6 -

heat-

transf

eriin

g t

ube;

7-

part

ition w

all;

8 -

fix

ed s

up

port

; 9 -

rem

ova

ble

support

; 10 -

shell

gask

et; 1

1 -

shell

cove

r.

Note

s:1. T

he d

raw

does

not sp

eci

fy h

eat exc

han

ger

desi

gn.

2. k=

5 m

m, if

the le

ngth

of tu

bes

Ј 3

000 m

m a

nd k

=10, if

the le

ngth

of tu

bes

> 3

000 m

m.

3. D

imensi

ons l1

, L, lk

, D

k are

reco

mm

end

ed, sp

eci

fied a

t deta

iled d

ocu

menta

tion d

eve

lopm

ent.

Mu

lti-

pass t

hro

ug

h t

ub

es h

eat

exch

an

gers

of

TN

G, T

KG

typ

es

l - k

l0 ±

k

lk

l2 ±

3

A ±

6A

0 ±

6

LН ± 6

Н/2 ± 3

l3

DN

DN

57

310

28

3

64

9

Dk

h±3

l1

Н/2±31

11

Н/2 ± 3

68 TNG, TKG Types Multi-Pass through Tubes Heat Exchangers

DN

1

DN

1

Heat Exchagers

L

l2 ±

3

A ±

6A

0 ±

3

l3

l1

DN

Н/2±3

Н ± 6

2

l - k

lk ± 1

0

Dk

A1 ± 6

DнН/2±3

3

1

4

5

6

7

8

3

9

10

Н/2 ± 3

1- distributing chamber; 2 - distributing chamber gasket; 3 - tube sheet; 4 - shell; 5 -expansion pipe; 6 - heat-transferiing tube; 7- partition wall; 8 -removable support; 9 - shell gasket; 10 - shell cover

Notes:1. The draw does not specify heat exchanger design.2. k=5 mm, if the length of tubes Ј 3000 mm and k=10, if the length of tubes > 3000 mm.3. Dimensions l1, L, lk, Dk are recommended, specified at detailed documentation development.

69 TNV, TKV Types Multi-Pass through Tubes Heat Exchangers

DN

DN

1

DN

1

Technical Catalogue

А0

l 1

L

, m

ax. at

nu

mb

er

of

passes

thro

ug

h

tub

es

DN

at

nu

mb

er

of

passes

thro

ug

h t

ub

es

At

nu

mb

er

of

passes t

hro

ug

h

tub

es

l 2

Part

itio

n

wall

lo

cati

on

l

1 2

l 0

А

1

2

DN

1 D

k Н/2

h

2 1

2

ТN

KG

ТN

KV

ТK

GT

KV

l 3

Nu

mb

er

1000

1400

350

620

200

400

--

615

00

2000

1900

2400

650

800

1120

1620

400

500

800

1200

325

2)

400

2)

400

2)

400 2

)10

14

159

1.6

; 2.5

; 4

.0 1

)

3000

3400

-

1500

2620

80

-80

309

2)

215

159

-390

650

1500

750 2

)750

2)

100

26

1000

1450

350

600

250

400

--

4

1.6

1500

2000

3000

1950

2450

3450

-650

800

1500

1100

1600

2600

423

425

350

500

650

800

1200

1500

325

400

750

450

700

900

8 12

20

1000

1500

350

570

250

400

4

2.5

1500

2000

3000

2000

2500

3500

-650

800

1500

1070

1570

2570

465

350

500

650

800

1200

1500

8 12

20

1000

1550

350

520

250

400

4

1500

2050

650

1020

350

800

8

273

4.0

2000

3000

2550

3550

800

1500

1520

2520

100

-100

272

241

-

515

500

650

1200

1500

125

12

20

1500

2200

2170

650

1050

350

800

325 2

)475

2)

62000

2700

2670

800

1550

500

1200

400

2)

700

2)

83000

3700

3670

1500

2550

650

1500

750 2

)900

2)

14

1.6

;2.5

1)

4000

4700

4670

2000

3550

475

2)

440

575

800

1800

1000

2)

1000

2)

20

325

4.0

1500

2000

3000

4000

2250

2750

3750

4750

2170

2670

3670

4670

650

800

1500

2000

990

1490

2490

3490

100

100

100

-

298

290

490

630

220

350

500

650

800

800

1200

1500

1800

--

175

6 8 14

20

Basic

para

mete

rs o

f h

eat

exch

an

gers

of

TN

an

d T

K t

yp

es

70 Basic Parameters of TN and TK Types Heat Exchangers

l k

Pressure in shell and tubesPN, МPa

Dim

ensi

ons,

mm

Shell diameter, outer

-

-

-

--

Heat Exchagers

Contin

uatio

n s

heet

А0

l 0

At

nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

l 2

Pa

rtit

ion

w

all

lo

ca

tio

n

l

12

; 4

4)

l 0А

1

24

DN

/2h

2;

44

)

1 2

; 4

4)

TN

G

TK

GT

NV

TK

V

ТК

КV

l 3N

umbe

r

20

00

27

90

27

70

80

0

15

50

50

01

20

04

00

2)

70

0 2

)

6

1.6

;

2.5

1)

30

00

40

00

60

00

37

90

47

90

67

90

37

70

47

70

67

70

15

00

20

00

30

00

25

50

35

50

55

50

56

2 2

)

6

20

50

0

80

0

12

00

15

00

18

00

18

00

75

0 2

)

10

00

2)

15

00

2)

90

0 2

)

10

00

2)

10

00

2)

10

14

22

40

0

42

63

)

4.0

20

00

30

00

40

00

60

00

28

20

38

20

48

20

68

20

28

10

38

10

48

10

68

10

80

0

15

00

20

00

30

00

14

40

24

40

34

40

54

40

15

01

50

15

03

63

34

94

60

69

0

28

0

50

0

50

0

80

0

12

00

12

00

15

00

18

00

18

00

--

25

0 6

10

14

22

20

00

29

40

29

10

80

0

15

00

40

01

20

04

00

70

04

1.6

30

00

40

00

60

00

39

40

49

40

69

40

39

10

49

10

69

10

15

00

20

00

30

00

25

00

35

00

55

00

76

25

20

7

20

37

05

00

80

0

12

00

15

00

18

00

18

00

75

0

10

00

15

00

90

0

10

00

10

00

8

10

18

20

00

29

50

29

50

80

0

14

50

40

01

20

04

30

00

39

50

39

50

15

00

24

50

50

01

50

08

2.5

40

00

60

00

49

50

69

50

49

50

69

50

20

00

30

00

34

50

54

50

54

5

75

0 3

90

80

0

12

00

18

00

18

00

10

18

20

00

30

60

30

20

80

0

14

00

40

01

20

04

30

00

40

60

40

20

15

00

24

00

50

01

50

08

60

0

63

0 3

)

4.0

40

00

60

00

50

60

70

60

50

20

70

20

20

00

30

00

34

00

54

00

20

02

00

15

02

00

53

05

25

60

0

83

0 4

00

80

0

12

00

18

00

18

00

30

0 10

18

20

00

30

70

31

60

80

0

14

50

40

01

20

04

00

70

04

80

01

.03

00

0

40

00

60

00

40

70

50

70

70

70

41

60

51

60

71

60

15

00

20

00

30

00

24

50

34

50

54

50

25

02

50

20

02

50

96

26

27

60

86

30

8

10

44

06

00

80

0

12

00

15

00

18

00

18

00

75

0

10

00

15

00

90

0

10

00

10

00

35

0 6

8

14

71 Basic Parameters of Heat Exchangers of TN and TK Types

Pressure in shell and tubesPN, МPa

Shell diameter, inner

k

L, m

ax. at

nu

mb

er

of

passes

thro

ug

h

tub

es

DN

at

nu

mb

er

of

passes

thro

ug

h t

ub

es

Dim

ensi

ons,

mm

Dk

l

--

--

-

- - -

Technical Catalogue

Contin

uatio

n s

heet

А0

l 1

l 2l k

l

12

; 4

l 0А

12

4

DN

1D

/2h

2;

41

2;

NG

TK

G

ТN

VT

KV

Т

KG

ТК

Vl 3

1.6

20

00

30

00

40

00

60

00

31

40

41

40

51

40

71

40

31

90

41

90

51

90

71

90

80

0

15

00

20

00

30

00

14

10

24

10

34

10

54

10

96

26

08

65

08

65

44

0

40

0

60

0

80

0

12

00

12

00

15

00

18

00

18

00

40

0

75

0

10

00

15

00

70

0

90

0

10

00

10

00

4

6

8

14

20

00

32

20

32

25

80

01

40

04

00

12

00

4

30

00

40

00

42

20

52

20

42

25

52

25

15

00

20

00

24

00

34

00

60

0

80

0

15

00

18

00

62

.5

60

00

72

20

72

25

30

00

54

00

62

7

65

59

10

45

0

12

00

18

00

14

20

00

34

30

32

90

80

01

30

04

00

12

00

4

80

0

4.0

30

00

40

00

60

00

44

30

54

30

74

30

42

90

52

90

72

90

15

00

20

00

30

00

23

00

33

00

53

00

25

02

50

20

02

50

67

7

61

2

70

01

06

54

60

60

0

80

0

12

00

15

00

18

00

18

00

35

0

6

8

14

30

00

42

10

42

20

15

00

23

50

40

01

50

09

00

4

40

00

60

00

52

10

72

10

52

20

72

20

20

00

30

00

33

50

53

50

60

0

12

00

18

00

18

00

10

00

10

00

6 10

0.6

;

1.0

90

00

10

21

01

02

20

60

00

83

50

93

0

12

00

18

00

10

00

16

30

00

42

70

42

40

15

00

23

50

40

01

50

09

00

4

40

00

60

00

90

00

52

70

72

70

10

27

0

52

40

72

40

10

24

0

20

00

30

00

60

00

33

50

53

50

83

50

116

272

97

12

65

0

96

0

52

0

60

0

12

00

12

00

18

00

18

00

18

00

10

00

10

00

10

00

6

10

16

30

00

43

90

43

00

15

00

23

00

40

01

50

04

10

00

2.5

40

00

60

00

90

00

53

90

73

90

10

39

0

53

00

73

00

10

30

0

20

00

30

00

60

00

33

00

53

00

83

00

30

03

00

20

03

00

77

97

16

71

01

04

55

40

60

0

12

00

12

00

18

00

18

00

18

00

-

52

0

6

10

16

72 Basic Parameters of Heat Exchangers of TN and TK Types

Dim

ensi

ons,

mm

1.6

8

-

--- -

Shell diameter, inner

Pressure in shell and tubesPN, МPa

L, m

ax. at

nu

mb

er

of

passes

thro

ug

h

tub

es

DN

at

nu

mb

er

of

passes

thro

ug

h t

ub

es

At

nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

Part

itio

n

wall

lo

cati

on

Num

ber

Heat Exchagers

L, m

ax. at

nu

mb

er

of

passes

thro

ug

h

tub

es

Part

itio

n

wall

lo

cati

on

А0

l 1

l 2lk

l

12

; 4

l 0А

12

4

DN

1 Dk

H

/2 h

2;

4

1

2;

4T

NG

TK

GT

NV

TK

KG

ТK

Vl 3

Num

ber

10

00

4.0

30

00

40

00

60

00

45

80

55

80

75

80

44

20

54

20

74

20

15

00

20

00

30

00

22

00

32

00

52

00

30

03

00

20

03

00

-7

79

71

68

00

119

05

50

40

0

60

0

12

00

-

52

0

4 6

10

0.6

;1

.0

40

00

60

00

90

00

53

00

73

00

10

30

0

54

00

74

00

10

40

0

20

00

30

00

60

00

32

00

52

00

82

00

81

21

05

0

70

0

12

00

12

00

6 8 14

1.6

40

00

60

00

90

00

54

00

74

00

10

40

0

54

20

74

20

10

42

0

20

00

30

00

60

00

32

00

52

00

82

00

13

62

83

17

65

110

0

60

07

00

12

00

12

00

10

00

6 8 14

12

00

2.5

40

00

60

00

90

00

55

40

75

40

10

54

0

55

00

75

00

10

50

0

20

00

30

00

60

00

32

00

52

00

82

00

35

03

50

25

03

50

-8

79

82

2

80

011

70

62

0

70

0

12

00

12

00

15

00

18

00

-

-

55

0

6 8 14

Contin

uatio

n s

heet

1)

Heat exc

hangers

desi

gned for

opera

tion a

t nom

inal p

ress

ure

PN

1.6

; 2.5

and 4

.0 M

Pa, d

iffer

by

flanges,

whic

h a

re m

ounte

d o

n n

om

inal

pre

ssure

PN

1.6

; 2.5

and 4

.0 M

Pa.

2)

Apply

only

for

heat exc

hangers

with

nom

inal p

ress

ure

PN

1,6

MP

a .

3)

Oute

r sh

ell

dia

mete

r (a

t tu

be m

anufa

cturing).

4)

Apply

4-p

ass

thro

ugh tubes

heat exc

hangers

for

units

with

shell

dia

mete

r >

600 (

630)

mm

.

73 Basic Parameters of Heat Exchangers of TN and TK Types

Dim

ensi

ons,

mm

Shell diameter, inner

Pressure in shell and tubesPN, МPa

DN

at

nu

mb

er

of

passes

thro

ug

h t

ub

es

At

nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

Technical Catalogue

L

DN

DN

1

Н/2 ± 3

Dk

h±3

DN

1D

N

A ±

6A

0 ± 6

l1

l3

Н ± 6

Н/2 ± 3

lk

l0 ±

kl2

± 3

l - k5

73

10

64

9

11

8

3

2

1 12

Н/2 ± 3

Mu

lti-

pass t

hro

ug

h t

ub

es h

eat

exch

an

gers

of

Kh

NG

, K

hK

G t

yp

es

1-

dis

trib

utin

g c

ham

ber;

2 -

dis

trib

utin

g c

ham

ber

gask

et; 3

- tube s

heet; 4

- s

hell;

5 -

exp

ansi

on p

ipe;

6 -

heat-

transf

eriin

g t

ube;

7-

part

ition w

all;

8 -

fix

ed s

upport

; 9 -

rem

ova

ble

support

; 10 -

shell

gask

et; 1

1 -

shell

cove

r; 1

2 -

dis

trib

utin

g c

ham

be

r co

ver.

Note

s:

1. T

he d

raw

does

not sp

eci

fy h

eat exc

han

ger

desi

gn.

2. k=

5 m

m, if

the le

ngth

of tu

bes

Ј 3

000 m

m a

nd k

=10, if

the le

ngth

of tu

bes

> 3

000 m

m.

3. D

imensi

ons l1

, L, lk

, D

k are

reco

mm

end

ed, sp

eci

fied a

t deta

iled d

ocu

menta

tion d

eve

lopm

ent.

74 KhNG, KhKG Types Multi-Pass through Tubes Heat Exchangers

Heat Exchagers

Н/2 ± 3

Н ± 6

l1A

0 ± 6

L

l2 ±

3

A ±

6

DN

DN

DN

1

l3

Н/2 ± 3

Dk

lk

A1±5

Н/2±3

DN

1

l - k

11

1

2

3

4

5

6

7

8

3

9

10

1 - distributing chamber; 2 - distributing chamber gasket; 3 - tube sheet; 4 - shell; 5 -expansion pipe; 6 - heat-transferiing tube; 7- partition wall; 8 -removable support; 9 - shell gasket; 10 - shell cover; 11 - distributing chamber cover

Notes:1. The draw does not specify heat exchanger design.2. k=5 mm, if the length of tubes Ј 3000 mm and k=10, if the length of tubes > 3000 mm.3. Dimensions l1, L, lk, Dk are recommended, specified at detailed documentation development.

75 KhNV, KhKV Types Multi-Pass through Tubes Heat Exchangers

Technical Catalogue

А0

l 1

l 2l

k

Part

itio

n w

all

locati

on

Pressure in shellPN, МPa

l

12

; 4

1)

l 0

А

12

4

DN

1D

/2

h

2;

41

)1

2

; 41

)K

hN

G

NK

G

Kh

NV

Kh

KV

K

hK

GK

hK

Vl

3

15

91

.6

15

00

20

00

30

00

19

00

24

00

34

00

-

65

0

80

0

15

00

112

0

16

20

26

20

8

0 -

-

80

3

09

21

51

59

39

0

40

0

50

0

65

0

80

0

12

00

15

00

32

5

40

0

75

0

40

0

40

0

75

01

00

10

14

26

27

31

.6

15

00

20

00

30

00

19

50

24

50

34

50

-

65

0

80

0

15

00

110

0

16

00

26

00

1

00

- -

1

00

42

32

72

24

1-

42

5

-3

50

50

0

65

0

80

0

12

00

15

00

32

5

40

0

75

0

45

0

70

0

90

01

25

8

12

20

32

51

.6

15

00

20

00

30

00

40

00

-

21

70

26

70

36

70

46

70

65

0

80

0

15

00

20

00

10

50

15

50

25

50

35

50

-

10

0 -

1

00

47

52

98

2

90

44

0-

22

0

35

0

50

0

65

0

80

0

80

0

12

00

15

00

18

00

32

5

40

0

75

0

10

00

47

5

70

0

90

0

10

00

17

5

6

8

14

20

40

04

26

2)

1.6

20

00

30

00

40

00

60

00

-

27

20

37

20

47

20

67

20

80

0

15

00

20

00

30

00

15

50

25

50

35

50

55

50

-

15

0 -

1

50

56

23

63

3

49

46

0-

28

0

50

0

50

0

80

0

12

00

12

00

15

00

18

00

18

00

40

0

75

0

10

00

15

00

70

0

90

0

10

00

10

00

25

0

6

10

14

22

1.0

;

1.6

3)

20

00

30

00

40

00

60

00

-

29

00

39

00

49

00

69

00

80

0

15

00

20

00

30

00

15

00

25

00

35

00

55

00

76

25

85

-

40

0

50

0

80

0

12

00

12

00

15

00

18

00

18

00

40

0

75

0

10

00

15

00

70

0

90

0

10

00

10

00

4

8

10

18

6

00

63

0 2)

2.5

20

00

30

00

40

00

60

00

-

29

10

39

10

49

10

69

10

80

0

15

00

20

00

30

00

14

50

24

50

34

50

54

50

-

20

0

15

02

00

-

53

0

52

5

61

0-

31

04

00

50

0

80

0

12

00

12

00

15

00

18

00

18

00

--

3

00

4

8

10

18

Basic

para

mete

rs o

f h

eat

exch

an

gers

of

Kh

N a

nd

Kh

K t

yp

es

76 Basic Parameters of KhN and KhK Types Heat Exchangers

-

Shell diameter, outer

Dim

ensi

ons,

mm

L, m

ax. at

nu

mb

er

of

passes

thro

ug

h

tub

es

DN

at

nu

mb

er

of

passes

thro

ug

h t

ub

es

Nu

mb

er

At

nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

Heat Exchagers

20

00

29

50

80

01

40

04

00

12

00

4

60

06

30

2)

4.0

30

00

40

00

60

00

39

50

49

50

69

50

15

00

20

00

30

00

24

00

34

00

54

00

20

01

50

20

05

30

52

56

35

31

05

00

80

0

12

00

15

00

18

00

18

00

30

08 10

18

20

00

29

90

80

01

45

04

00

12

00

40

07

00

4

30

00

39

90

15

00

24

50

60

01

50

0

75

09

00

6

40

00

49

90

20

00

34

50

80

01

80

0

10

00

10

00

81

.0;

1.6

3)

60

00

69

90

30

00

54

50

96

260

86

20

12

00

18

00

15

00

10

00

14

20

00

30

00

80

01

400

40

01

20

0

4

30

00

40

00

40

00

50

00

15

00

20

00

24

00

34

00

60

0

80

0

15

00

18

00

6 8

2.5

60

00

70

00

30

00

54

00

62

7

64

5

12

00

18

00

14

20

00

30

40

80

01

35

04

00

12

00

4

30

00

40

40

15

00

23

50

60

01

50

06

80

0

4.0

40

00

60

00

50

40

70

40

20

00

30

00

33

50

53

50

25

02

00

25

0

67

7

61

2

67

0

31

5

80

0

12

00

18

00

18

00

35

0

8 14

30

00

42

00

15

00

23

50

40

01

50

09

00

4

40

00

52

00

20

00

33

50

60

01

80

0

10

00

6

60

00

72

00

30

00

53

50

12

00

18

00

10

00

10

0.6;

1.0

3)

90

00

10

20

06

00

08

35

01

20

01

80

0

10

00

16

10

00

1.6

30

00

40

00

60

00

90

00

42

00

52

00

72

00

10

20

0

15

00

20

00

30

00

60

00

23

50

33

50

53

50

83

50

30

02

00

30

0

116

272

971

27

60

38

04

00

60

0

12

00

12

00

15

00

18

00

18

00

18

00

9

00

10

00

10

00

10

00

52

04 6 10

16

77 Basic Parameters of KhN and KhK Types Heat Exchangers D

imensi

ons,

mm

А0

l 1

l 2

l

k

Pa

rtit

ion

w

all

lo

ca

tio

n

I

2;

4

l 0

А

2

4

DN

1

Dk

Н

/2h

2;

4

2;

4K

G

Kh

КV

l 3

Nu

mb

er

At

nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

DN

at

nu

mb

er

of

passes

thro

ug

h t

ub

es

L,

max. at

nu

mb

er

of

passes

thro

ug

h t

ub

es

Pressure in shellPN, МPa

Shell diameter, inner

--

-

---

Co

ntin

ua

tio

n s

he

et

Kh

NG

Kh

КG

Kh

NV

K

V

Technical Catalogue

А0

l 1

l 2

l k

Pressure in shellPN, МPa

I

2;

4

l 0

А

24

DN

1D

/2h

2;

42

; 4

Kh

NG

Kh

KG

Kh

NV

K

hK

VK

hK

GK

Vl 3

Nu

mb

er

2.5

30

00

40

00

60

00

90

00

42

30

52

30

72

30

10

23

0

15

00

20

00

30

00

60

00

23

00

33

00

53

00

83

00

71

27

85

40

0

60

0

12

00

12

00

15

00

18

00

18

00

18

00

4

6

10

16

10

00

4.0

30

00

40

00

60

00

42

80

52

80

72

80

15

00

20

00

30

00

22

50

32

50

52

50

30

02

00

30

0 -

77

9

71

68

10

38

0

40

0

60

0

12

00

15

00

18

00

18

00

--

5

20

4

6

10

0.6

;1

.0

40

00

60

00

90

00

53

30

73

30

10

33

0

20

00

30

00

60

00

32

00

52

00

82

00

81

2

70

0

12

00

12

00

6 8

14

1.6

40

00

60

00

90

00

53

40

73

40

10

34

0

20

00

30

00

60

00

32

00

52

00

82

00

13

62

83

17

00

12

00

12

00

10

00

6 8

14

12

00

2.5

40

00

60

00

90

00

53

80

73

80

10

38

0

20

00

30

00

60

00

32

00

52

00

82

00

35

02

50

35

0 -

87

9

82

2

83

54

50

70

0

12

00

12

00

18

00

-

-

55

0

6 8

14

1)

Apply

4-p

ass

es

thro

ugh tubes

coole

rs f

or

units

with

shell

dia

mete

r >

600 (

630)

mm

.2)

Oute

r sh

ell

dia

mete

r (a

t tu

be m

anufa

cturing

).3)

Coole

rs desi

gned for

opera

tion a

t nom

inal p

ress

ure

PN

0.6

; 1.0

and 1

.6 M

Pa, d

iffer

by

flanges,

whic

h a

re m

ounte

d o

n n

om

inal p

ress

ure

P

N 0

.6; 1

.0 a

nd 1

.6.

Note

s:1. A

pply

co

ole

rs w

ith s

hell

dia

mete

r 1

59

; 273; 325; 400 (

426)

mm

on s

hell

nom

inal p

ress

ure

1.6

MP

a o

nly

for

KhK

units

of

M3 m

ate

rial v

ers

ion

with

bra

ss heat tr

ansf

err

ing tubes.

2. A

pply

hea

t exc

hangers

as

coole

rs w

ith s

hell

dia

mete

r of 159; 273; 325; 400 (

426)

mm

on n

om

inal s

hell

pre

ssure

1.6

; 2.5

; 4.0

MP

a

of M

1, M

10, M

11, M

12, M

19, M

20 m

ate

rial v

ers

ion w

ith s

teel h

eat tr

ansf

err

ing tubes

.

78Shell diameter,

inner

Dim

ensi

ons,

mm

Basic Parameters of KhN and KhK Types Heat ExchangersC

on

tin

ua

tio

n s

he

et

L,

max

. at

nu

mb

er o

fp

asse

sth

rou

gh

tub

es

DN

at

nu

mb

er

of

passes

thro

ug

h t

ub

es

Аt

nu

mb

er

of

passes

thro

ug

h tu

bes

Part

itio

n w

all

locati

on

Heat Exchagers

L

A ±

6A

0± 6

l1

DN

DN

1

1

5

l3

73

10

11

9

64

82

312

DN

DN

2

l0± k

h±3

Н/2 ± 3

lk

l - k

DB

Dk

Н/2±3

Н/2±3

l2 ±

3

Н ± 6M

ult

i-p

ass t

hro

ug

h t

ub

es h

eat

exch

an

gers

of

KN

G, K

KG

typ

es

1 -

dis

trib

utin

g c

ham

ber;

2 -

dis

trib

utin

g c

ham

ber

gask

et; 3

- tube s

heet; 4

- s

hell;

5 -

exp

ansi

on p

ipe;

6 -

heat-

transf

eriin

g t

ube;

7-

part

ition w

all;

8 -

fix

ed s

upport

; 9 -

rem

ova

ble

support

; 10 -

shell

gask

et; 1

1 -

shell

cove

r; 1

2 -

dis

trib

utin

g c

ham

be

r co

ver.

Note

s:

1.

The d

raw

does

not sp

eci

fy h

eat exc

hanger

desi

gn.

2.

k=5 m

m, if

the le

ngth

of tu

bes

Ј 3

000 m

m a

nd

k=

10,

if th

e le

ngth

of tu

bes >

3000 m

m.

3.

Dim

ensi

ons l1

, L, lk

, D

k are

reco

mm

en

ded, sp

eci

fied a

t deta

iled d

ocu

menta

tion d

eve

lopm

ent.

79 Multi-pass through Tubes Heat Exchangers of KNG, KKG Types

Technical Catalogue

1 -

dis

trib

utin

g c

ham

ber;

2 -

dis

trib

utin

g c

ham

ber

gask

et; 3

- tube s

heet; 4

- s

hell;

5 -

exp

ansi

on p

ipe

; 6 -

heat-

transf

eriin

g t

ube;

7-

part

ition w

all;

8 -

fix

ed s

upport

; 9 -

rem

ova

ble

support

; 10 -

shell

gask

et; 1

1 -

shell

cove

r; 1

2 -

dis

trib

utin

g c

ham

ber

cove

r.

Note

s:

1.

The d

raw

does

not sp

eci

fy h

eat exc

hanger

desi

gn.

2.

k=5 m

m, if

the le

ngth

of tu

bes

Ј 3

000 m

m a

nd k

=10, if

the le

ngth

of tu

bes

> 3

000 m

m.

3.

Dim

ensi

ons l1

, L, lk

, D

k are

reco

mm

en

ded, sp

eci

fied a

t deta

iled d

ocu

menta

tion d

eve

lopm

ent.

l - k

l3

lk

А1±6

A ±

6

L

DN

2

DN

1D

N

DN

DB

Dkl2± 3

Н/2 ± 3

Н ± 6

Н/2±3

1 11

2

3

4

5

7

6

8

3

9

10

A0

± 6

l1

Н/2±3

Mu

lti-

pass t

hro

ug

h t

ub

es h

eat

exch

an

gers

of

KN

V, K

KV

typ

es

80 KNV, KKV Types Multi-Pass through Tubes Heat Exchangers

Heat Exchagers

Basic

para

mete

rs o

f K

N a

nd

KK

heat

exch

an

gers

l 2l k

Shell ID

l

L,

max.

l 0

А

24

6

DN

2

Dk

Н/2

0l 1

КN

G

КК

NV

К

КV

КN

G

КК

Vl

3N

um

ber

3000

3890

1500

2500

500

1500

750

900

2

1.0

4000

4890

2000

350

0800

1800

1000

1000

3

6000

6890

3000

5500

300

625

1200

1800

1500

1000

5

3000

3890

1500

2540

500

1500

750

900

2

1.6

4000

4890

2000

3540

800

1800

1000

1000

3

6000

6890

3000

5540

250

768

620

1200

1800

1500

1000

5

3000

3900

1500

2550

500

1500

2

600

630

1)

2.5

4000

4900

2000

3550

800

1800

-

-3

6000

6900

3000

5550

200

150

100

200

100

-

530

525

600

310

1200

1800

5

3000

3970

1500

2400

600

1500

750

900

2

1.0

4000

4970

2000

3400

800

1800

1000

1000

3

6000

6970

3000

5400

400

710

1200

1800

1500

1000

5

3000

3970

1500

2480

600

1500

750

900

2

1.6

4000

4970

2000

3480

800

1800

1000

1000

3

6000

6970

3000

5480

300

962

608

1200

1800

1500

1000

5

3000

3970

1500

2460

600

1500

2

800

2.5

4000

6000

4970

6970

2000

3000

3460

5460

250

200

150

250

150

-

627

612

640

315

800

1200

1800

1800

--

1000

3 5

81 Basic Parameters of KN and KK Types Heat Exchangers

DN

1

Dim

ensi

ons,

mm

Pressure in shellPN, МPa

DN

at

nu

mb

er

of

passes

thro

ug

h t

ub

es

Part

itio

nw

all

locati

on

Technical Catalogue

Co

ntin

ua

tion

sh

ee

t

0.6

;

1.0

2)

3000

4000

6000

4200

5200

720

0

1500

2000

3000

2400

3400

5400

400

800

40

0

60

0

12

00

15

00

18

00

18

00

900

1000

1000

2

3

5

1.6

3000

4000

6000

4200

5200

7200

1500

2000

3000

2430

3430

5430

150

1162

729

760

40

0

60

0

12

00

15

00

18

00

18

00

900

1000

1000

2

3

5

10

00

2.5

3000

4000

6000

4210

5210

7210

1500

2000

3000

2400

3400

5400

300

200

150

300

250

-779

712

780

380

40

0

60

0

12

00

15

00

18

00

18

00

-

2

3 5

0.6

;

1.0

2)

4000

6000

5380

7380

2000

3000

3300

5300

500

860

70

0

12

00

3

5

1.6

4000

6000

5380

7380

2000

3000

3300

5300

400

200

1362

831

830

70

0

12

00

3

51

20

0

2.5

4000

6000

5400

7400

2000

3000

3250

5250

350

250

200

350

250

-879

812

850

450

70

0

12

00

18

00

-

1000

3

5

0.6

;

1.0

2)

500

908

990

1.6

400

250

1562

912

970

1000

14

00

2.5

6000

763

03000

5200

350

250

200

350

-

990

916

950

575

12

00

18

00

-

1000

5

1)

Shell

oute

r dia

mete

r (w

hen m

ade o

f tub

e).

2)

Condense

rs, desi

gned for

opera

tion a

t nom

inal p

ress

ure

PN

0.6

and 1

.0 М

Pа, diff

er

by

flanges,

whic

h a

re m

ounte

d o

n n

om

inal p

ress

ure

P

N 0

.6 a

nd 1

.0 М

Pа.

82 Basic Parameters of KN and KK Heat Exchangers

DN

at

nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

l 2

l k

Pa

rtit

ion

wa

ll

loc

ati

on

l

L,

max.

l 0

А

24

6

DN

2D

/2

h

А0

l 1

КN

G

КК

NV

К

КV

КN

КV

l 3N

um

ber

DN

1

Dim

ensi

ons,

mm

Pressure in shellPN, МPa

Shell ID

Heat Exchagers

L

l11

DN

DB

DN

2

l0± k

l2± 3

Н/2 ± 3

Н/2 ± 3

A0 ±

6A

± 6

Dk

A1 ± 6

Н/2 ± 3

2

3

4

5

6

7

8

DN

DN1

3

2

1

l3

lk

1- distributing chamber; 2 - distributing chamber gasket; 3 - tube sheet; 4 - shell; 5 - expansion pipe; 6 - heat-transferiing tube; 7- partition wall; 8 - fixed support; 9 - removable support.

Notes:1. The draw does not specify heat exchanger design.2. k=5 mm, if the length of tubes Ј 3000 mm and k=10, if the length of tubes > 3000 mm.3. Dimensions l1, L, lk, Dk are recommended, specified at detailed documentation development.

83 IN-1, IК-1 Types Heat Exchangers

Technical Catalogue

l1

1

DN

1

A0 ±

6

2

3

4

Н/2 ± 3

DB

5

Dk6

L

A ±

67lk

8

A1 ± 6

3

2

1

l - k

l2 ±

3

Н/2 ± 3

Н/2 ± 3

DN

DN

2

l3

DN1

1- distributing chamber; 2 - distributing chamber gasket; 3 - tube sheet; 4 - shell; 5 - expansion pipe; 6 - heat-transferiing tube; 7- partition wall; 8 - fixed support; 9 - removable support.

Notes:1. The draw does not specify heat exchanger design.2. k=5 mm, if the length of tubes Ј 3000 mm and k=10, if the length of tubes > 3000 mm.3. Dimensions l1, L, lk, Dk are recommended, specified at detailed documentation development.

84 IN-2, IК-2 Heat Exchangers

Heat Exchagers

Basic

para

mete

rs o

f IN

an

d IK

heat

exch

an

gers

А

А

0

D

N

des

ign

12

lL

,m

ax.

12

12

12

DN

/2l

1l

2l k

l 3N

umbe

rl 3

1.0

595

300

1200

1500

1800

700

900

1000

4

8

10

2 2 3

600

1.6

540

585

250

762

1200

1500

1800

700

900

1000

4

8

10

2 2 3

630

1)

2.5

575

595

--

1200

1500

1800

--

4

8

10

2 2 3

4.0

605

620

200

200

100

300

530

400

1200

1500

1800

300

4

8

10

2 2 3

1.0

700

400

1200

1500

1800

700

900

1000

4

6

8

2 2 3

800

1.6

630

710

250

300

150

400

962

627

560

1200

1500

1800

700

900

1000

350

4

6

8

1000

2 2 3

85 Basic Parameters of IN and IK Heat Exchangers

DN

1D

k

2000

3000

4000

3080

4080

5080

1500

2500

3500

1500

2500

3500

2000

3000

4000

3080

4080

5080

1500

2500

3500

1540

2540

3540

2000

3000

4000

3080

4080

5080

1450

2450

3450

1520

2520

3520

2000

3000

4000

3080

4080

5080

1400

2400

3400

1490

2490

3490

2000

3000

4000

3440

4440

5440

1450

2450

3450

1410

2410

3410

2000

3000

4000

3440

4440

5440

1410

2410

3410

1440

2440

3440

Dim

ensi

ons,

mm

2000

3460

1400

1410

1200

42

2.5

3000

4460

2400

2410

1500

62

4000

5460

3400

3410

670

725

627

1800

83

2000

3520

1350

1390

1200

42

4.0

3000

4000

4520

5520

2350

3350

2390

3390

700

750

250

250

150

400

677

560

1500

1800

350

6 8

2 3

Shell ID

Pressure in shellPN, МPa

Part

itio

n w

all lo

cati

on

fo

r d

esig

n

Num

ber

Technical Catalogue

Contin

uatio

n s

heet

12

l

L,

12

12

12

l 1l 2

l k

l 3

l 3

2000

3600

1350

1390

1300

800

22

3000

4600

2350

2390

1500

900

42

0.6;

1.0

2)

4000

5600

3350

3390

720

400

1800

1000

63

2000

3600

1350

1390

1300

800

22

1.6

3000

4600

2350

2390

690

1500

900

42

4000

5600

3350

3390

730

1162

729

1800

1000

63

2000

3640

1300

1360

1300

22

2.5

3000

4640

2300

2360

1500

42

4000

5640

3300

3360

720

740

1800

--6

3

2000

3660

1250

1320

1300

22

1000

4.0

3000

4000

4660

5660

2250

3250

2320

3320

755

765

300

300

200

400

--77

9

550

1500

1800

520

4 6

2 3

0.6;

3000

4880

2200

2290

1500

900

42

1.0

2)40

0058

8032

0032

9085

050

018

0010

006

3

1.6

3000

4000

4880

5880

2200

3200

2240

3240

830

860

400

250

500

1362

831

670

1500

1800

900

1000

550

4 6

2 312

00

2.5

3000

4000

4950

5950

2200

3200

2240

3240

835

870

350

350

-87

915

00

1800

-4 6

1000

2 3

86

DN

DN

/2D

N1

Dk

А

А0

Dim

ensi

ons,

mm

0.6;

1.0

2)30

00

4000

5040

6040

2250

3250

2260

3260

88

05

00

1500

1800

900

1000

2 3

1.6

3000

4000

5040

6040

2250

3250

2230

3230

82

0

89

04

00

15

62

1500

1800

900

1000

2 31

40

0

2.5

3000

4000

5050

6050

2250

3250

2210

3210

83

09

00

35

0

25

05

00

-

99

0710

1500

1800

-

600

4

2 3

1)

Shell

oute

r dia

mete

r (w

hen m

ade o

f tub

e).

2)

Vaporize

rs, desi

gned for

opera

tion a

t nom

inal p

ress

ure

PN

0.6

and

1.0

МP

а, diff

er

by

flanges,

whic

h a

re m

ounte

d o

n n

om

inal p

ress

ure

P

N 0

.6 a

nd

1.0

МP

а.

Basic Parameters of IN and IK Heat ExchangersP

art

itio

n w

all lo

cati

on

fo

r d

esig

n

Nu

mb

er

des

ign

max

. Pressure in shell

PN, МPa

Shell ID

Nu

mb

er

Heat Exchagers

20

1.2

1.8

2.4

3,6

——

—0

.0040

0.0

019

0.0

070

159

—25

11

.01

.52

.03,1

——

—0

.0045

0.0

033

0.0

075

20

4.3

6.4

8.5

12,8

——

—0

.0136

0.0

067

0.0

124

273

—25

13

.34

.96

.610,0

——

—0

.0147

0.0

081

0.0

137

1—

9.4

12

.518

.825

.0—

—0

.0200

0.0

190

20

2—

8.5

11

.316

.922

.6—

—0

.0090

0.0

110

0.0

156

1—

7.3

9.7

14

.619

.5—

—0

.0217

0.0

278

325

25

2—

6.6

8.8

13

.217

.6—

—0

.0098

0.0

130

0.0

147

1—

—22

.533

.745

.067

.4—

0.0

358

0.0

448

20

2—

—20

.931

.341

.762

.6—

0.0

162

0.0

180

0.0

300

1—

—16

.825

.233

.650

.4—

0.0

375

0.0

438

426

400

25

2—

—15

.423

.130

.846

.2—

0.0

168

0.0

210

0.0

250

1—

—50

.475

.5100

.7151

.1—

0.0

802

0.0

540

2—

—47

.771

.695

.5143

.2—

0.0

370

20

4—

—43

.264

.886

.4129

.6—

0.0

162

0.0

426

0.0

480

1—

— 41

.662

.483

.2124

.8—

0.0

928

0.0

525

2—

—38

.958

.477

.9116

.8—

0.0

420

630

600

25

2

4—

—33

.650

.467

.2100

.8—

0.0

179

0.0

400

0.0

450

87 Heat-Exchange Surface of TN, TK, KhN, KhK Heat Exchangers

Sh

ell

dia

me

ter

2H

ea

t e

xc

ha

ng

e s

urf

ac

e,

m,

at

tu

be

s l

en

gth

Ou

ter

Inn

er

Tu

be

OD

Tube wall

thickness

Nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

10

00

15

00

20

00

30

00

40

00

60

00

90

00

1)

Cle

ar

op

en

ing

are

a o

f o

ne

pa

ss

th

rou

gh

2 t

ub

es

, m

, m

in.

Cle

ar

op

en

ing

are

a a

s t

o s

hell s

ide,

2 m

, m

in

In

pa

rtit

ion

wa

ll s

lot

Be

twe

en

p

art

itio

n

wa

lls

Heat

exch

an

ge s

urf

ace a

s t

o t

ub

es o

ute

r d

iam

ete

r an

d c

lear

op

en

ing

are

a a

s t

o t

ub

e a

nd

sh

ell

sid

e

for

TN

, T

K, K

hN

, K

hK

heat

exch

an

gers

Dim

ensi

ons,

mm

Technical Catalogue

1—

—94

.1141

.1188

.1282

.2—

0.1

498

0.0

770

2—

—9

0.5

135

.7180

.9271

.4—

0.0

706

20

4—

—83

.9125

.9167

.8254

.1—

0.0

308

0.0

693

0.0

700

1—

—74

.4111

.6148

.8223

.3—

0.1

659

0.0

788

2—

—70

.8106

.2141

.6212

.4—

0.0

774

—800

25

4—

—64

.596

.8129

.1193

.6—

0.0

329

0.0

662

0.0

700

1—

——

224

.0298

.7448

.0672

.00.2

378

0.1

560

2—

——

216

.8289

.1433

.7650

.40

.1138

20

4—

——

205

.0273

.3410

.0615

.00

.0512

0.1

048

0.1

248

1—

——

181

.6242

.1363

.1544

.70

.2695

0.1

414

2—

——

174

.5232

.7349

.0523

.50

.1257

—1000

25

4—

—162

.3216

.3324

.5486

.80

.0553

0.1

062

0.1

300

1—

——

—432

.3648

.5972

.70

.3442

0.1

870

2—

——

—421

.5632

.3948

.40

.1658

20

4—

——

—401

.9602

.9904

.30

.0788

0.1

495

0.1

760

1—

——

—349

.8524

.7787

.00

.3899

0.1

788

2—

——

—338

.8508

.2762

.30

.1834

—1200

2

4—

——

—319

.3479

.0718

.50

.0854

0.1

640

25

0.1

650

1)

Cle

ar

openin

g a

rea is

speci

fied in

the r

ow

0 for

one-p

ass

thro

ugh tubes

heat exc

hangers

and in

row

1 f

or

2-

and 4

-pass

heat

exc

hangers

.

Note

s:

1. O

ne-p

ass

thro

ugh tubes

hea

t exc

hangers

should

be a

pplie

d o

nly

for

TN

and T

K h

eat exc

hangers

with

shell

dia

mete

r 159 -

1200 m

m

and for

KhK

heat exc

hangers

with

shell

dia

mete

r 159 a

nd 2

73 m

m.

2. T

ube o

ute

r dia

mete

r 20 m

m s

hould

be a

pplie

d for

TN

and T

K h

eat exc

hangers

.

Sh

ell

dia

me

ter

2H

ea

t e

xc

ha

ng

e s

urf

ac

e,

m,

at

tu

be

s l

en

gth

Ou

ter

Inn

er

Tu

be

OD

Tube wall

thickness

Nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

10

00

15

00

20

00

30

00

40

00

60

00

90

00

1)

Cle

ar

op

en

ing

are

a o

f o

ne

pa

ss

th

rou

gh

2 t

ub

es

, m

, m

in.

Cle

ar

op

en

ing

are

a a

s t

o s

hell s

ide,

2 m

, m

in

In

pa

rtit

ion

wa

ll s

lot

Be

twe

en

p

art

itio

n

wa

lls

Contin

uatio

n s

heet

Dim

ensi

ons,

mm

88 Heat-Exchange Surface of TN, TK, KhN, KhK Heat Exchangers

Heat Exchagers

25

5.8

17

4.4

2

111

.63

0.0

37

7

44

7.8

16

3.7

4

95

.62

0.0

14

21

.0;

1.6

64

5.4

56

0.6

0

90

.90

0.0

08

7

25

8.4

07

7.8

7

11

6.8

10

.04

15

45

0.4

06

7.2

0

10

0.7

90

.01

80

63

06

00

2.5

64

8,0

46

4,0

6

96

.08

0.0

10

7

21

02

.91

13

7.2

2

20

5.8

30

.07

16

49

3.4

91

24

.66

1

87

.00

0.0

32

81

.0

69

0.2

01

20

.26

1

80

.39

0.0

18

0

21

06

.21

14

1.6

1

21

2.4

20

.07

65

49

6.7

91

29

.05

1

93

.58

0.0

33

2

—8

00

1.6

; 2.5

69

3.4

91

24

.66

1

86

.99

0.0

22

2

21

74

.51

23

2.6

7

34

9.0

10

.12

42

41

62

.26

21

6.3

5

32

4.5

20

.05

57

—1

00

0

25

2

0.6

; 1.0

1.6

; 2.5

61

56

.61

20

8.8

1

31

3.2

20

.03

63

89D

imensi

ons,

mm

Heat

exch

an

ge s

urf

ace a

s t

o t

ub

es o

ute

r d

iam

ete

r an

d c

lear

op

en

ing

are

a a

s t

o t

ub

e a

nd

sh

ell

sid

e

for

KN

an

d K

K, h

eat

exch

an

gers

Heat-Exchange Surface of KN and KK Heat Exchangers

Sh

ell d

iam

ete

r

ou

ter

inn

er

Ou

ter

tub

e

dia

mete

r

Tu

be

wa

ll t

hic

kn

es

s

Pre

ss

ure

in s

he

ll,

PN

MP

a,

ma

x.

30

00

4000

6000

Nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

Cle

ar

op

en

ing

are

a o

f o

ne

pa

ss

th

rou

gh

2 t

ub

es

, m

, m

in.

2H

ea

t e

xc

ha

ng

e s

urf

ac

e,

m,

at

tu

be

s l

en

gth

Technical Catalogue

Contin

uatio

n s

heet

2—

332

.53

498

.79

0.1

744

4—

313

.06

469

.59

0.0

790

0.6

; 1.0

6—

305

.52

458

.28

0.0

453

2—

338

.81

508

.21

0.1

814

4—

319

.34

479

.01

0.0

861

—1200

1.6

; 2.5

6—

311

.80

467

.70

0.0

523

2—

— 706

.03

0.2

527

4—

— 671

.18

0.1

111

0.6

; 1.0

6—

— 657

.00

0.0

727

2—

— 716

.39

0.2

603

4—

— 681

.54

0.1

187

—1400

25

2

1.6

; 2.5

6—

— 667

.41

0.0

803

90D

imensi

ons,

mm

Heat-Exchange Surface of KN and KK Heat ExchangersS

hell d

iam

ete

r

ou

ter

inn

er

Ou

ter

tub

e

dia

mete

r

Tu

be

wa

ll t

hic

kn

es

s

Pre

ss

ure

in s

he

ll,

PN

MP

a,

ma

x.

30

00

4000

6000

Nu

mb

er

of

pa

ss

es

th

rou

gh

tu

be

s

Cle

ar

op

en

ing

are

a o

f o

ne

pa

ss

th

rou

gh

2 t

ub

es

, m

, m

in.

2H

ea

t e

xc

ha

ng

e s

urf

ac

e,

m,

at

tu

be

s l

en

gth

Heat Exchagers

IN -

1

IК -

1

1.0

; 1.6

;

2.5

; 4.0

41

.61

62

.41

83

.21

0.0

917

0.0

397

0.0

525

1.0

; 1.6

39

.88

59

.82

79

.76

0.0

879

——

630

600

2.5

; 4.0

41

.60

62

.41

83

.21

0.0

917

——

1.0

; 1.6

;

2.5

; 4.0

74

.42

111

.63

148

.84

0.1

641

0.0

652

0.0

788

1.0

72

.22

108

.33

144

.44

0.1

592

——

—800

1.6

; 2.5

;

4.0

74

.42

111

.63

148

.84

0.1

641

——

0.1

430

—1000

25

2

0.6

; 1.0

1.6

; 2.5

;

4.0

120

.89

181

.34

241

.78

0.2

665

0.1

065

91D

imensi

ons,

mm

Heat-Exchange Surface of IN and IK Heat Exchangers

Heat

exch

an

ge s

urf

ace a

s t

o t

ub

es o

ute

r d

iam

ete

r an

d c

lear

op

en

ing

are

a a

s t

o t

ub

e a

nd

sh

ell

sid

e

for

IN a

nd

IK

h

eat

exch

an

gers

IN -

1

IК -

1

IN -

1

IК -

1

IN -

2

IК -

2

IN -

2

IК -

2

IN -

2

IК -

2

Heat

exch

an

ger

desig

nati

on

2000

3000

4000

Sh

ell

dia

mete

r

ou

ter

inn

er

Ou

ter

tub

e d

iam

ete

r

Tu

be

wa

ll t

hic

kn

es

s

Pre

ss

ure

in s

he

ll,

PN

MP

a,

ma

x.

He

at

ex

ch

an

ge

su

rfa

ce

, 2

m,

at

tu

be

s l

en

gth

Cle

ar

op

en

ing

are

a o

f o

ne

pa

ss

th

rou

gh

2 t

ub

es

, m

, m

in.

Cle

ar

op

en

ing

are

a a

s t

o s

hell s

ide,

2 m

, m

in

In

pa

rtit

ion

wa

ll s

lot

Be

twe

en

p

art

itio

n

wa

lls

Technical Catalogue

0.6

; 1.0

;174

.89

262

.35

349

.80

0.3

856

0.1

640

0.1

788

0.6

; 1.0

;171

.76

257

.64

343

.52

0.3

78

——

—1200

1.6

; 2.5

174

.89

262

.35

349

.80

0.3

856

——

0.6

; 1.0

; 1

.6; 2.5

245

.23

367

.85

490

.47

0.5

406

0.1

355

0.2

250

0.6

; 1.0

241

.78

362

.67

483

.56

0.5

330

——

—1400

25

2

1.6

; 2.5

245

.23

367

.85

490

.47

0.5

406

——

Contin

uatio

n s

heet

1) C

lear

openin

g a

rea b

etw

een p

art

ition w

alls

is s

peci

fied in the r

ow

0

Note

s:1. H

eat e

xchange s

urf

ace

is g

iven w

ithou

t thic

kness

of t

ube s

heets

.

2. T

K K

hK

, KK

, IK

heat e

xchangers

to b

e u

sed to

the p

ress

ure

PN

≤1.6

МP

а.

92D

imensi

ons,

mm

Heat-Exchange Surface of IN and IK Heat Exchangers

IN -

1

IК -

1

IN -

1

IК -

1

IN -

2

IК -

2

IN -

2

IК -

2

Heat

exch

an

ger

desig

nati

on

2000

3000

4000

Sh

ell

dia

mete

r

ou

ter

inn

er

Ou

ter

tub

e d

iam

ete

r

Tu

be

wa

ll t

hic

kn

es

s

Pre

ss

ure

in s

he

ll,

PN

MP

a,

ma

x.

He

at

ex

ch

an

ge

su

rfa

ce

, 2

m,

at

tu

be

s l

en

gth

Cle

ar

op

en

ing

are

a o

f o

ne

pa

ss

th

rou

gh

2 t

ub

es

, m

, m

in.

Cle

ar

op

en

ing

are

a a

s t

o s

hell s

ide,

2 m

, m

in

In

pa

rtit

ion

wa

ll s

lot

Be

twe

en

p

art

itio

n

wa

lls

Heat Exchagers

Ma

teri

als

fo

r h

ea

t e

xc

ha

ng

ers

as

se

mb

ly u

nit

s m

an

ufa

ctu

rin

g

sh

ell

dis

trib

uti

ng

ch

am

be

rtu

be

stu

be s

heet

Kh

КК

К

М3

Bra

ss Л

АМ

ш 7

7-2

-0,0

5a

s t

o G

OS

T 2

16

46

Ste

el 1

6ГС

as t

o G

OS

T 5

52

0G

OS

T 8

47

9 (

gro

up

IV

with

ЛО

-62

-1 o

r Л

63

bra

ss f

acin

ga

s t

o G

OS

T 1

55

27

)

ТN

, Т

К,

Kh

N,

Kh

К,

КN

, К

К,

IN,

М1

Ste

el o

f g

rad

es 1

0 a

nd

20

as t

o G

OS

T 8

73

1(g

rou

p B

)***

Ste

el С

т3

сп5

as t

o G

OS

T 1

46

37

Ste

el 0

9Г2

as t

o G

OS

T 5

52

0

Ste

el o

f g

rad

es 1

0 a

nd

20

as t

oG

OS

T 8

73

3 (

gr.

B)

an

dG

OS

T 5

50

(g

r. A

) o

r e

lectr

ic w

eld

ed

tu

be

s a

s t

oTe

ch

nic

al D

ocu

me

nts

ap

pro

ve

din

acco

rda

nce

with

esta

blis

he

dp

roce

du

re

Ste

el o

f g

rad

e 2

0 a

s t

o G

OS

T1

05

0 a

nd

GO

ST

84

79

(g

r IV

)***

Ste

el 1

6ГС

as t

o G

OS

T 5

52

0G

OS

T 8

47

9 (

gro

up

IV

)

М

8

Ste

el 1

18

Н1

as t

o G

OS

T 9

94

0**

*

Ste

el 1

18

Н1

as t

o G

OS

T 5

63

2a

nd

GO

ST

73

50

Ste

el 0

18

Н1

0Т, 1

18

Н1

as t

o G

OS

T 9

94

1o

r e

lectr

ic w

eld

ed

tu

be

s a

s t

oTe

ch

nic

al D

ocu

me

nts

ap

pro

ve

din

acco

rda

nce

with

esta

blis

he

dp

roce

du

re

Ste

el 1

18

Н1

as

to G

OS

T 5

632 a

nd G

OS

T 7

350

(goup М

) G

OS

T 2

5054 (

gro

up IV

)and T

ech

nic

al D

ocu

ments

appro

ved

in a

ccord

ance

with

est

ablis

hed

pro

cedure

М

9

Ste

el 1

17

Н1

as t

o G

OS

T 9

94

0**

*

Ste

el 1

17

Н1

as t

o G

OS

T 5

63

2a

nd

GO

ST

73

50

(g

ou

p М

)

Ste

el 1

17

Н1

as t

o G

OS

T 9

94

1

Ste

el 1

17Н

13М

as

to G

OS

T 5

632 a

nd G

OS

T 7

350

(goup М

) G

OS

T 2

5054 (

gro

up IV

)and T

ech

nic

al D

ocu

ments

appro

ved

in a

ccord

ance

with

est

ablis

hed

pro

cedure

М1

0

Ste

el 1

18

Н1

as t

o G

OS

T 9

94

0 *

**

Ste

el 1

17

Н1

as t

o G

OS

T 5

63

2 a

nd

GO

ST

73

50

(g

ou

p М

)

Ste

el 0

22Н

as

to G

OS

T 5

632 a

nd G

OS

T 7

350

(goup М

) G

OS

T 2

5054 (

gro

up IV

)and T

ech

nic

al D

ocu

ments

appro

ved

in a

ccord

ance

with

est

ablis

hed

pro

cedure

М11

Ste

el 10

Х1

13

М2

Тa

s t

o G

OS

T 9

94

0**

*

Ste

el o

f g

rad

es 1

0a

nd

20

as t

o G

OS

T8

73

1 (

gro

up

B)*

**

Ste

el В

Ст 3

сп5

as t

o G

OS

T 3

80

***

He

at

ex

ch

an

ge

r t

yp

e

He

at

ex

ch

an

ge

rm

ate

ria

ld

es

ign

93 Materials for Heat Exchangers Manufacturing

He

at

exch

an

ge s

urf

ace a

s t

o t

ub

es o

ute

r d

iam

ete

r an

d c

lear

op

en

ing

are

a a

s t

o t

ub

e a

nd

sh

ell s

ide f

or

TN

, T

K, K

hN

an

d K

hK

h

eat

exch

an

gers

Ste

el 1

17

Н1

as t

o G

OS

T 5

63

2 a

nd

GO

ST

73

50

(g

ou

p М

)

Ste

el С

т3

сп5

as t

o G

OS

T 1

46

37

Ste

el 0

9Г2

as t

o G

OS

T 5

52

0

Ste

el o

f g

rad

es 1

0 a

nd

20

as t

o G

OS

T8

73

1 (

gro

up

B)*

**

Ste

el С

т3

сп5

as t

o G

OS

T 1

46

37

Ste

el 0

9Г2

as t

o G

OS

T 5

52

0

Ste

el 0

18

Н1

0Т, 1

18

Н1

as t

o G

OS

T 9

94

1o

r e

lectr

ic w

eld

ed

tu

be

s a

s t

oTe

ch

nic

al D

ocu

me

nts

ap

pro

ve

din

acco

rda

nce

with

esta

blis

he

dp

roce

du

re

Ste

el 0

18

Н1

as t

o G

OS

T 9

94

1

Ste

el 1

17Н

13М

as

to G

OS

T 5

632 a

nd G

OS

T 7

350

(goup М

) G

OS

T 2

5054 (

gro

up IV

)and T

ech

nic

al D

ocu

ments

appro

ved

in a

ccord

ance

with

est

ablis

hed

pro

cedure

ТN

, Т

К,

Kh

N,

Kh

К,

КN

, К

К,

IN,

ТN

, Т

К,

IN,

ТN

, Т

К,

IN,

Technical Catalogue

He

at

exch

an

ge s

urf

ace a

s t

o t

ub

es o

ute

r d

iam

ete

r an

d c

lear

op

en

ing

are

a a

s t

o t

ub

e a

nd

sh

ell s

ide f

or

TN

, T

K, K

hN

an

d K

hK

h

eat

exch

an

gers

Contin

uatio

n s

heet

Ma

teri

als

fo

r h

ea

t e

xc

ha

ng

ers

as

se

mb

ly u

nit

s m

an

ufa

ctu

rin

g

He

at

ex

ch

an

ge

r t

yp

e

He

at

ex

ch

an

ge

rm

ate

ria

ld

es

ign

s

he

ll

dis

trib

uti

ng

ch

am

be

rtu

be

s tu

be

sh

ee

t

ТN

, Т

К,

Kh

N,

Kh

K,

KN

, K

K

М

12

Ste

el С

т3

сп a

s t

oG

OS

T 3

80

, G

OS

T 1

46

37

Ste

el 0

9Г2

Сa

s t

o G

OS

T 5

52

0

Tu

be

s -

ste

el g

rad

e 2

0 a

sto

GO

ST

10

50

, G

OS

T8

73

1 (

gro

up

B)

1)

Ste

el С

т3

сп,

Ст3

сп

as t

o G

OS

T 3

80

,2

)1

46

37

Ste

el 0

9Г2

Сa

s t

o G

OS

T 5

52

0T

ub

es -

ste

el g

rad

e 2

0a

s t

o G

OS

T 1

05

0,

GO

ST

87

31

(g

rou

p B

)

3)

Ste

el 0

22

Н6

Т, 1

2х1

10

Т a

s t

o

GO

ST

56

32

, G

OS

T 9

94

1

Ste

el 1

6ГС

as t

oG

OS

T 5

52

0,

GO

ST

84

79

ТN

, Т

К,

IN,

IK

М1

7

S

tee

l 1

0Г2

as t

o G

OS

T 5

50

3)

(g

rou

p А

), G

OS

T 8

73

3

(gro

up

B)

Ste

el 0

9Г2

С a

nd

10

Г2

С1

as t

o G

OS

T 5

52

0,

09

Г2

С a

nd

10

Г2

as t

o G

OS

T4

79

(g

rou

p I

V)

М1

9

Ste

el 0

22

Н6

Т a

s t

o G

OS

T 5

63

2 a

nd

GO

ST

73

50

(g

ou

p М

)

М

20

Ste

el 1

17

Н1

as t

o G

OS

T 9

94

1

М2

1

ТN

, Т

К

М2

2

Ste

el 0

21

Н6

М2

Тa

s t

o G

OS

T 5

63

2 a

nd

Te

ch

nic

al D

ocu

me

nts

ap

pro

ve

din

acco

rda

nce

with

esta

blis

he

dp

roce

du

re

* T

o b

e a

pplie

d fo

r heat e

xchangers

and v

aporize

rs**

T

o b

e a

pplie

d o

nly

for h

eat e

xchangers

*** To

be a

pplie

d o

nly

for T

N, T

K, K

hK

heat e

xch

angers

of 1

59, 2

73, 3

25 m

m d

iam

ete

r, fo

r М9, М

11 d

esi

gn o

f 59 m

m d

iam

ete

r (K

hK

on

ly fo

r М3

de

sig

n).

Note

s: It

is a

llow

ed to

pro

duce

com

ponents

and p

art

s of a

noth

er m

ate

rial g

rades

whic

h m

atc

h m

ech

anic

al p

ropert

ies

an

d c

orr

osi

on

re

sist

an

ce o

f ma

teria

ls w

hic

h a

re in

the

t

able

.

94 Materials for Heat Exchangers Manufacturing

ТN

, Т

К,

Kh

N,

Kh

K,

KN

, K

K

Ste

el 0

9Г2

С a

s t

o G

OS

T 5

52

0T

ub

es -

ste

el 1

0Г2 a

s t

o G

OS

T 8

73

1 (

gr.

B)

an

d0

9Г2

С a

s t

o T

ech

nic

al D

ocu

me

nts

ap

pro

ve

din

acco

rda

nce

with

esta

blis

he

d p

roce

du

re

Ste

el 0

22

Н6

Т a

s t

o G

OS

T 5

63

2 a

nd

GO

ST

73

50

(g

ou

p М

)

Ste

el 0

22

Н6

Т a

s t

o

GO

ST

56

32

an

d G

OS

T 7

35

0 (

go

up

М2

б)

Ste

el 0

22

Н6

Т a

s t

o G

OS

T 5

63

2 a

nd

G

OS

T 7

35

0 (

go

up

М2

б)

Ste

el С

т3

сп a

s t

o

GO

ST

14

63

7S

tee

l 0

9Г2

С**

as t

o G

OS

T 5

52

0

Ste

el 0

18

Н1

0Т, 1

18

Н1

as t

o G

OS

T 9

94

1o

r e

lectr

ic w

eld

ed

tu

be

s a

s t

oTe

ch

nic

al D

ocu

me

nts

ap

pro

ve

din

acco

rda

nce

with

esta

blis

he

dp

roce

du

re

Ste

el 0

22

Н6

Т a

s t

o

GO

ST

56

32

, G

OS

T 9

94

1

Ste

el 0

22

Н6

Т a

s t

o

GO

ST

56

32

, G

OS

T 9

94

1

Ste

el 0

21Н

as

to G

OS

T 5

632

and T

ech

nic

al D

ocu

ments

appro

ved

in a

ccord

ance

with

est

ablis

hed

pro

cedure

Ste

el 08Х

22Н

as to

GO

ST

5632 a

nd G

OS

T 7

350

(goup М

) G

OS

T 2

5054 (

gro

up IV

)and T

echnic

al D

ocum

ents

appro

ved

in a

ccord

ance w

ith e

sta

blis

hed

pro

cedure

S

teel 08Х

21Н

as to

GO

ST

5632 a

nd G

OS

T 7

350

(goup М

) G

OS

T 2

5054 (

gro

up IV

)and T

echnic

al D

ocum

ents

appro

ved

in a

ccord

ance w

ith e

sta

blis

hed

pro

cedure

Heat Exchagers

Weig

ht

of

TN

, T

K h

eat

exch

an

gers

Sh

ell d

iam

ete

rTu

bes 2

0 х

2 w

ith

len

gth

Tu

be 25 х

2 w

ith

len

gth

1000

1500

2000

3000

4000

1000

1500

2000

3000

4000

ou

ter

inn

er

Pre

ssu

re in

sh

ell a

nd

tu

bes

PN

, М

Pа, m

ax.

Esti

mate

d w

eig

ht,

kg

1 p

ass

1.6

145

170

190

245

-

135

165

185

23

5-

2.5

175

200

220

275

-

170

190

210

25

5-

159

-

4.0

175

200

220

275

-

170

190

210

25

5-

1 p

ass

1.6

295

365

345

575

-

275

345

410

535

-

2.5

355

425

495

630

-

345

415

475

600

- 273

-

4.0

430

54

0

575

710

-

405

470

535

670

-

1 p

ass

1.6

-465

530

665

800

-

435

495

610

720

2.5

-54

0

605

740

900

-

510

570

690

820

4.0

-65

0

720

880

990

-

565

680

800

910

2 p

asses

1.6

-44

0

500

620

745

-

415

465

57

5680

2.5

-51

0

570

700

820

-

480

535

645

750

325

-

4.0

-605

660

810

950

-

575

625

730

900

95 Weight of TN, TK Heat Exchangers

Dim

ensi

ons, m

m

Technical Catalogue

Contin

uatio

n s

heet

Sh

ell d

iam

ete

rTu

be 2

0 х

2 w

ith

len

gth

Tu

be 2

5 х

2 w

ith

len

gth

2000

30

00

4

000

6

000

9

000

2

000

30

00

4

000

6

000

9

000

o

ute

r

inn

er

E

sti

mate

d w

eig

ht,

kg

1 p

ass

1.6

860

11

30

143

0

1850

-

780

1

030

1

290

1750

-

2.5

980

123

0

1540

1960

-

870

1

14

0

140

0

1860

-

4.0

1

090

1

29

0

178

0

2120

-

103

0

120

0

1480

19

40

-

1 p

ass

1.6

860

11

30

1360

1930

-

790

1020

134

0

1660

-

2.5

1020

1

25

0

149

0

202

0

- 960

11

80

1380

186

0

-

426

400

4.0

11

50

1

47

0

1660

224

0

- 1

080

135

0

15

10

213

0

-

1 p

ass

1.6

1570

2030

254

0

35

40

-

1360

1840

2

45

0

3190

-

2.5

1710

225

0

27

60

38

40

-

1550

2020

2560

3480

-

4.0

2100

267

0

3530

43

80

-

1970

2470

339

0

395

0

-

2 p

asses

1.6

1520

192

0

2350

3470

-

1350

1820

2190

2910

-

2.5

1870

240

0

292

0

398

0

- 1710

219

0

2640

3550

-

4.0

2430

30

00

356

0

469

0

- 2290

2800

3280

427

0

-

4

passes

1.6

1530

188

0

228

0

33

20

-

1360

1780

2130

2

760

-

2.5

1880

236

0

285

0

383

0

- 1720

215

0

25

80

3

400

-

630

600

4.0

2440

29

60

349

0

454

0

- 2300

2

760

3

220

412

0

-

96P

ressu

re in

sh

ell a

nd

tu

bes

PN

, М

Pа, m

ax.

Dim

ensi

ons,

mm

Weight of TN, TK Heat Exchangers

Heat Exchagers

Contin

uatio

n s

heet

Tu

be

20

х 2

wit

h l

en

gth

Tu

be

s 2

5 х

2 w

ith

le

ng

th

20

00

30

00

40

00

60

00

90

00

20

00

30

00

40

00

60

00

90

00

Sh

ell

ID

Es

tim

ate

d w

eig

ht,

kg

1 p

as

s

1.0

26

40

35

70

43

10

60

40

- 2

30

03

16

03

76

05

42

0-

1.6

27

80

36

40

45

60

63

40

- 2

32

03

28

04

04

05

46

0-

2.5

31

90

41

50

511

07

04

0-

29

20

37

30

45

70

63

50

-

4.0

39

30

49

70

60

20

811

0-

36

60

46

00

54

70

70

70

-

2

pa

ss

es

1.0

26

80

35

10

43

50

60

40

- 2

52

03

24

03

96

05

38

0-

1.6

28

80

37

60

46

50

63

40

- 2

72

03

45

04

18

05

62

0-

2.5

31

80

41

60

51

00

70

00

- 2

87

03

68

04

50

06

12

0-

4.0

41

60

511

06

07

08

01

0-

40

80

47

40

56

90

73

40

-

4

pa

ss

es

1.0

27

40

35

10

43

20

59

20

- 2

56

03

26

03

93

05

26

0-

1.6

29

40

37

90

46

20

61

90

- 2

79

03

47

04

15

05

50

0-

2.5

32

40

41

60

50

70

68

80

- 2

94

03

70

04

47

06

00

0-

8

00

4.0

42

20

51

40

60

40

78

90

- 4

15

04

76

05

66

07

22

0-

1

pa

ss

0.6

-5

02

06

49

09

00

01

29

80

- 4

41

05

46

07

87

011

25

0

1.0

-5

22

06

56

09

21

01

31

80

- 4

54

05

77

07

97

011

40

0

1.6

-5

60

06

79

09

87

01

37

50

- 4

89

06

16

08

37

01

20

50

2.5

-6

10

07

57

01

05

30

15

18

0-

55

10

67

90

92

70

13

35

0

4.0

-7

110

89

40

12

18

0-

- 6

78

08

19

011

01

0-

2

pa

ss

es

0.6

-5

05

06

29

08

77

01

29

20

- 4

48

05

59

07

81

011

15

0

1.0

-5

23

06

54

09

18

01

31

20

- 4

58

05

71

07

97

011

35

0

1.6

-5

52

06

90

09

66

01

36

90

- 4

93

06

110

83

70

119

50

2.5

-6

17

07

58

01

03

90

15

12

0-

54

30

68

00

91

20

13

20

0

10

00

4.0

-7

71

09

27

01

23

80

- -

77

50

89

50

116

50

-

97P

ressu

rein

sh

ell

an

d t

ub

es

PN

, М

Pа,

max.

Dim

ensi

ons,

mm

Weight of TN, TK Heat Exchangers

Technical Catalogue

Tu

be 2

0 х

2 w

ith

len

gth

Tu

be

s 2

5 х

2 w

ith

le

ng

th

20

00

30

00

40

00

60

00

90

00

20

00

30

00

40

00

60

00

90

00

Sh

ell

ID

Es

tim

ate

d w

eig

ht,

kg

4

pa

ss

0.6

- 5

07

06

25

08

64

01

26

10

-

42

50

55

70

7

67

0

10

83

0

1.0

- 5

25

06

50

09

05

01

28

10

-

46

20

56

90

7

83

0

110

30

1.6

- 5

54

06

86

09

53

01

33

80

-

49

70

60

90

8

23

0

116

30

2.5

- 6

39

07

54

01

02

60

14

81

0

-5

47

06

78

0

89

80

1

28

80

4.0

- 7

91

09

49

01

26

00

- -

74

50

87

80

11

44

0-

1

pa

ss

0.6

- -

89

30

12

76

01

86

50

-

-7

91

0

111

90

16

08

0

1.0

- -

91

80

12

91

01

89

70

-

-8

21

0

113

60

16

28

0

1.6

- -

93

10

13

10

01

93

60

-

-8

46

0

117

80

16

73

0

10

00

2.5

- -

110

30

15

22

02

18

90

-

-9

91

0

13

59

01

98

10

2 p

as

se

s

0.6

- -

90

30

12

75

01

85

60

-

-8

00

0

111

20

15

85

0

1.0

- -

96

50

13

36

01

91

70

-

-8

35

0

115

00

16

25

0

1.6

- -

96

80

13

74

01

93

10

-

-8

60

0

117

70

16

60

0

2.5

- -

114

50

14

80

02

18

60

-

-1

01

00

1

36

70

19

10

0

4

pa

ss

es

0.6

- -

90

90

12

66

01

82

80

-

-8

04

0

110

20

15

53

0

1.0

- -

97

10

13

29

01

88

90

-

-8

39

0

114

00

15

93

0

1.6

- -

97

40

13

39

01

90

30

-

-8

64

0

116

70

16

28

0

12

00

2.5

- -

115

10

14

72

02

15

80

-

-1

01

40

1

35

70

18

78

0

Contin

uatio

n s

heet

98P

ressu

rein

sh

ell

an

d t

ub

es

PN

, М

Pа,

max.

Dim

ensi

ons,

mm

Weight of TN, TK Heat Exchangers

Heat Exchagers

Weig

ht

of

Kh

Km

Kh

N h

eat

exch

an

gers

Sh

ell d

iam

ete

r Tu

bes 2

5 х

2 w

ith

len

gth

1500

2000

300

04000

6000

9000

ou

ter

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

1 p

ass

1)

159

--

200

-

220

-

280

- -

- -

--

1 p

ass

1)

273

-

-380

-

450

-

580

- -

- -

--

2 p

asses

1)

325

-

-470

-

530

-

670

- -

- -

--

2 p

asses

1)

426

400

1. 6

--

- 860

-

1080

- 1340

- 1780

--

2 p

asses

1.0

--

1490

1550

1910

1990

2310

24

20

3170

3350

--

1.6

--

1580

1640

2030

211

02440

2550

3300

3420

--

2.5

--

1610

-

2170

-

2680

- 3540

-

--

4.0

--

1960

-

2520

-

2930

- 3900

-

--

4 p

asses

1.0

-

- 1480

1540

1870

1930

2230

2320

3010

3170

--

1.6

-

- 1570

1630

1990

2050

2360

2450

3140

3240

--

2.5

-

- 1600

-

2130

-

2600

- 3380

-

--

630

600

4.0

-

- 1950

-

2480

-

2850

- 3740

-

--

inn

er

99D

imensi

ons,

mm

Weight of KhK, KhN Heat Exchangers

Pre

ssu

rein

sh

ell

an

d

tub

es

PN

, М

Pа,

max.

Es

tim

ate

d w

eig

ht,

kg

Technical Catalogue

Contin

uatio

n s

heet

Tu

bes 2

5 х

2 w

ith

len

gth

1500

2000

3000

4000

6000

9000

Esti

mate

d w

eig

ht,

kg

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

2 p

asses

1.0

- -

2540

2580

3270

3480

4000

4130

5430

5530

--

1.6

- -

2720

2820

3520

3590

4200

4290

5890

5980

--

2.5

- -

3000

- 3640

- 4450

- -

- -

-

4.0

- -

3420

- 4240

- 5100

- -

- -

-

4 p

asses

1.0

- -

2620

2630

3310

3500

3990

4100

5330

5400

--

1.6

- -

2800

2890

3560

3610

4190

4260

5790

5850

--

2.5

- -

3080

- 3680

- 4440

- 6060

- -

-

-

800

4.0

- -

3500

- 4280

- 5090

- 6620

- -

-

2 p

asses

0.6

- -

- -

4630

5040

5760

6210

8020

8560

11400

12100

1.0

- -

- -

4780

5140

5910

6330

8120

8720

11500

12300

1.6

- -

- -

4970

5310

6140

6590

8370

9060

11900

12800

2.5

- -

- -

5280

- 6490

- 8870

-

12500

-

-

1000

4.0

- -

- -

5780

- 7060

- 9650

-

--

ou

ter

inn

er

100

Dim

ensi

ons,

mm

Weight of KhK, KhN Heat Exchangers

Sh

ell d

iam

ete

r P

ressu

rein

sh

ell

an

d

tub

es

PN

, М

Pа,

max.

Heat Exchagers

1)

TN

and T

K h

eat exc

hangers

should

be

applie

d a

s K

hN

and K

hK

heat exc

hangers

wih

159, 273, 325, 400 (

426)

mm

shell

dia

mete

r and w

ith s

teel

heat t

ran

sferr

ing tu

bes.

Tu

bes 2

5 х

2 w

ith

len

gth

1500

2000

3000

4000

6000

9000

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

4 p

asses

0.6

-

--

-4650

5050

5730

6210

7870

8370

11

070

11

720

1.0

-

--

-4880

5150

5880

6330

7970

8530

11

170

11

920

1.6

-

--

-4990

5320

611

06390

8220

8870

11

570

12220

2.5

-

--

-5300

-6460

-8720

-

12170

-

4.0

-

--

-5800

-7030

-9500

-

- -

-

1000

2 p

asses

0.6

-

--

--

-8

400

9130

11

61

0

12430

16500

17400

1.0

-

--

--

-85

00

930

0

1171

0

12680

16600

17750

1.6

-

--

--

-9

000

964

0

12210

0

13040

17100

18150

2.5

-

--

--

-98

00

-13170

-

18300

-

4 p

asses

0.6

-

--

--

-843

09

130

11

500

12280

16180

17020

1.0

-

--

--

-853

09

30

0

11600

12530

16280

17370

1.6

-

--

--

-903

0967

0

12100

12890

16780

17770

-

1200

2.5

-

--

--

-983

0-

13060

-

17980

-

101D

imensi

ons,

mm

Sh

ell d

iam

ete

r

ou

ter

inn

er

Pre

ssu

rein

sh

ell

an

d t

ub

es

PN

, М

Pа,

max.

Esti

mate

d w

eig

ht,

kg

Contin

uatio

n s

heet

Weight of KhK, KhN Heat Exchangers

Technical Catalogue

Weig

ht

of

KN

, K

K h

eat

exch

an

gers

Tu

be

s 2

5 х

2 w

ith

le

ng

th

30

00

4

00

0

60

00

Es

tim

ate

d w

eig

ht,

kg

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

2

pa

ss

es

1.0

1

76

01

80

02

20

02

20

02

90

03

00

0

1.6

1

84

01

90

02

24

02

31

03

04

03

13

0

2.5

2

03

0-

24

40

- 3

27

0-

4

pa

ss

es

1.0

1

72

01

74

02

12

02

10

02

73

02

81

0

1.6

1

80

01

85

02

16

02

21

02

88

02

95

0

2.5

1

97

0-

23

60

- 3

110

-

6

pa

ss

es

1.0

1

76

01

78

02

14

02

12

02

73

02

81

0

1.6

1

84

01

89

02

19

02

23

02

84

02

95

0

60

0 1)

63

0

2.5

2

01

0-

23

90

- 3

110

-

2

pa

ss

es

1.0

3

20

03

22

03

90

03

92

05

17

05

32

0

1.6

3

49

03

64

04

10

04

22

05

67

05

72

0

2.5

3

66

0-

44

60

- 5

93

0-

4

pa

ss

es

1.0

3

18

03

82

03

82

03

83

05

01

05

13

0

1.6

3

42

03

62

04

03

04

13

05

51

05

54

0

2.5

3

64

0-

43

90

- 5

57

0-

6

pa

ss

es

1.0

3

25

03

25

03

88

03

88

05

04

05

15

0

1.6

3

49

03

69

04

09

04

18

05

54

05

56

0

8

00

2.5

3

71

0-

44

50

- -

102 Weight of KN, KK Heat ExchangersD

ime

nsio

ns,

mm

Sh

ell

ID

Pre

ssu

re

in s

hell

an

d t

ub

es

PN

, М

Pа,

max.

54

50

Heat Exchagers

Tu

be

s 2

5 х

2 w

ith

le

ng

th

30

00

4

00

0

60

00

Es

tim

ate

d w

eig

ht,

kg

s

tee

lb

ras

ss

tee

lb

ras

ss

tee

lb

ras

s

2

pa

ss

es

0.6

46

00

47

60

57

00

59

00

78

90

82

00

1.0

47

50

48

20

58

30

59

80

79

50

83

10

1.6

50

80

52

70

62

40

64

60

85

70

88

50

2.5

53

80

- 6

57

0-

89

20

-

4

pa

ss

es

0.6

46

10

47

50

55

60

58

30

77

20

80

00

1.0

47

60

48

10

57

90

59

10

77

80

811

0

1.6

50

90

52

60

62

00

63

90

84

00

86

50

2.5

53

90

- 6

53

0-

87

50

-

6

pa

ss

es

0.6

47

20

48

50

57

00

59

00

77

50

80

10

1.0

48

70

49

10

58

50

59

80

78

10

81

20

1.6

52

00

53

60

62

60

64

60

84

30

86

60

10

00

2.5

55

00

- 6

68

0-

87

70

-

2

pa

ss

es

0.6

- -

82

00

89

80

10

95

01

20

70

1.0

- -

85

00

92

70

113

80

12

15

0

1.6

- -

89

30

98

00

117

70

12

72

0

12

00

2.5

- -

10

04

0-

12

87

0-

103D

imensi

ons,

mm

Weight of KN, KK Heat ExchangersC

ontin

uatio

n s

heet

Sh

ell

ID

Pre

ssu

re

in s

hell

an

d t

ub

es

PN

, М

Pа,

max.

Technical Catalogue

Tu

be

s 2

5 х

2 w

ith

le

ng

th

30

00

40

00

60

00

Es

tim

ate

d w

eig

ht,

kg

ste

el

bra

ss

ste

el

bra

ss

ste

el

bra

ss

4 p

as

se

s

0.6

--

82

40

89

80

10

85

011

93

0

1.0

--

85

40

92

70

112

80

12

01

0

1.6

--

89

70

97

00

115

20

12

41

0

2.5

--

10

08

0-

12

62

0-

6 p

as

se

s

0.6

--

84

40

91

70

110

00

12

06

0

1.0

--

87

40

94

60

114

30

12

14

0

1.6

--

91

70

98

90

116

70

12

54

0

12

00

2.5

--

10

28

0-

12

77

0-

2 p

as

se

s

0.6

--

--

15

94

01

65

20

1.0

--

--

16

26

01

68

00

1.6

--

--

16

83

01

73

60

2.5

--

--

17

63

0-

4 p

as

se

s

0.6

--

--

15

87

01

64

00

1.0

--

--

15

76

01

66

80

1.6

--

--

16

76

01

72

50

2.5

--

--

17

56

0-

6 p

as

se

s

0.6

--

--

16

10

01

66

10

1.0

--

--

16

42

01

68

90

14

00

1.6

--

--

16

69

01

74

50

104D

imensi

ons,

mm

Weight of KN, KK Heat ExchangersC

ontin

uatio

n s

heet

Sh

ell

ID

Pre

ss

ure

in

sh

ell

an

d t

ub

es

P

N,

МP

а,

ma

x.

Heat Exchagers

Weight of IN, IK heat exchangers

1) Outer shell diameter (to be made of tubes).

Notes:31. Heat exchangers weight is calculated for steel with density 7.85 g/cm .

2. Tolerance on weight values must not exceed +8%.

3. Heat exchangers weight is calculated for nominal thickness of heat transferring tubes and sheet metal without weight of hanging device for distributing chambers and covers to them.

Tubes 25 х 2 with length

2000 3000 4000Shell ID

1 2 1 2 1 2

1.0 1350 1330 1780 1750 2210 2170

1.6 1410 1810 2230

2.5 1520 1990 2570600

630)1

4.0 1840 2340 2930

1.0 2320 2290 3230 3190 3700 3650

1.6 2420 3380 3880

2.5 2720 3530 4340800

4.0 3170 4130 5100

0.6 3460 3420 4640 4590 5810 5740

1.0 3610 3530 4770 4720 5920 5850

1.6 3710 4840 5960

2.5 3860 5240 6410

1000

4.0 4980 6090 7450

0.6 - 6560 6490 8100 8010

1.0 - 6610 6540 8300 8210

1.6 - 6860 85001200

2.5 - 7410 9050

0.6 - 8500 10500

1.0 - 8630 10680

1.6 - 9340 114501400

2.5 - 11200 13200

105 Weight of IN, IK Heat Exchangers

Dimensions, mm

Pressure in shell and tubes PN, МPа, max. Estimated weight, for design, kg

Technical Catalogue

For supports of heat exchangers with diameter 800 mm slot in supporting plate to be 80х30 mm

І ІІ ІІІ

І ІІ ІІІ

R14 R18R14

50 8080

36

28

28

120 180140

250

A3

A3

A2 A3

Shell diameter, mm

Outer Inner

А2

159 - - 180

273 - - 290

325 - 400

426 400330

450

630 600 450 600

- 800 500 740

- 1000 650 1000

- 1200 800 1100

- 1400 950 1250

106Layout of Bolt Holes in Supports in ТN, ТК, KhN, KhK, КN, КК, IN, IК Heat Exchangers

А3

Dimensions, mm

Heat Exchagers

Layout of supports and nozzles of ТN, ТК, KhN, KhК, КN, КК, IN, IК vertical heat exchangers

А1 ±

6

А1

В

5 Іf

R

I

α

I

For ТN, ТК, KhN, КN, КК, IN, IК heat exchangers having 2 supports

For ТN, ТК, KhN, КN, КК, IN, IК one pass through tubes heat exchangers

having 4 supports

For ТN, ТК, KhN, КN, КК, IN, IК one pass through tubes heat exchangers

having 4 supports

Shell diameter

Outer Inner

Pressure in shell,PN, МPа

Tube length,l

Quantityof supports

А1 R B lf

159 322

273-

1000;1500;2000; 3000 498

40

325 -

1.6; 2.5;4.0 1500; 2000;

3000; 4000562

25

426 400

2

660

630 600

1.0; 1.6;2.5; 4.0

2000; 30004000; 6000 870

30

3000 1126 401.0; 1.6;2.5

2000; 4000; 6000 1206

12.0 24

50

45

3000; 4000 1294 17.5 35 70 55- 800

4.0 2000; 6000 1412 45

30000.6; 1.0;1.6; 2.5

2000; 4000;

6000; 9000- 1000

4.0 2000; 3000;4000; 6000

2at

l 2000

4at

l 20001496 55

3000; 4000; 6000 1704 55- 1200

0.6; 1.0;1.6; 2.5

9000 1800 70

3000; 4000 1910 55- 1400

0.6; 1.0;1.6; 2.5

6000

4

2008

21.0 42 80

70

107Layout of Supports and Nozzles in ТN, ТК, KhN, KhК, КN, КК, IN, IК Heat Exchangers

А1 ±

6

А1 ±

1 ±

6

А1 ± 6

А1 ± 6

Dimensions, mm

Technical Catalogue

Limit working pressure МPа, at medium temperature, °С Nominal pressure

PN, MPa up to 100 200 250* 300* 350*

0.6 0.6 0.56 0.54 0.48 0.40

1.0 1.0 0.93 0.90 0.75 0.66

1.6 1.6 1.49 1.40 1.20 1.10

2.5* 2.5 2.32 2.25 1.90 1.70

4.0* 4.0 3.72 3.50 3.00 2.60

* Only for heat exchangers with steel tubes.

Notes: limit working pressure for heat exchangers should not exceed the limit working pressure of the materials specified in OST 26-291.

108 Limit Working Pressure for Heat Exchangers

Heat Exchagers

1.

Designation

2. Design and operating conditions Medium parameter

in tubes in shell

2.1. Pressure, МPа

Р working

Р design

2.2. Working temperature, °С

inlet

outlet

2.3. Temperature of shell walls and tubes, °С

2.4. Design temperature, °С

2.5. Minimum allowed (negative) temperature of heat exchanger wall under pressure, °С

2.6. Average air temperature of the coldest five days at heat exchanger layout (site),°С, (fill for heat exchangers to be installed outdoors or in unheated rooms)

2.7. Temperature of working medium boiling at pressure 0.07 МPа, °С

2.8. Working medium designation and percentage composition

2.9. Physical state of medium (gas, vapor, liquid)

2.10. Medium characteristics: harmfulness as to standard GOST 12.1.007 (indicating the hazard class)

flammability as to standard GOST 12.1.004 "yes", "no"

explosive hazard as to standard GOST 12.1.011 (indicating mixture category and group)

Does medium cause stress corrosion cracking "yes", "no", if “yes” testing to be fulfilled

3. Gasket material

4. Necessity of installation of parts for thermal insulation fixing "yes", "no" (delete as applicable) (parts are installed for heat exchangers with shell diameter і 500 mm)

5. Necessaty of ICC testing of base metal and welded joints “yes”, “no”, if “yes” specify procedure as to standard GOST 6032 (fill for heat exchangers where steel grade 08Х18Н10Т, 12XI8H10T, 10X17HIЗМ2Т, 08Х22Н6Т is applied)

ORDER FORMfor heat exchanger manufacturing as to Specifications TU 3612-024-00220302-02

109 Order Form for Heat Exchanger Manufacturing

Technical Catalogue

Nozzlenumber(No) on figure

6. Specify: pivot points "left", "right", "not required" (delete as applicable)(pivot points are installed on horizontal heat exchangers - Ж 400-1200 mm at Рn ≤4.0 МPа, 1400 mm at Рn ≤2.5 МPа,

7. Horizontal heat exchangers are installed:«on concrete foundation", "on metal structures"

(delete as applicable)

8. Specify type of tube fastening in sheets: "expanding",

«seal welding with expanding" (delete as applicable)

9. Seamless tubes "yes", "no" (delete as applicable)

10. Heat exchanger figure with location dimensions of nozzles and supports(for heat exchangers having differences from these specifications )

NOZZLES

Nozzles purposeNozzles

nominal diameter, mm

Nominal pressure, МPа

Notes:

1. Heat exchangers figure should correspond figure given in these Specifications ТU.

2. Dimensions are specified if they differ from the dimensions given in these Specifications TU.

3. Nozzles nominal diameters are specified if they are less than in these Specifications TU.

11. The content of adopted differences from heat exchanger prototype

(differences listed in these Specifications are allowed)

_______________________________________________________________________

_______________________________________________________________________

_______________________________________________________________________

_______________________________________________________________________

Order Form for heat exchanger manufacturing as to Specification ТU 3612-005-00220302-98is not subject to be agreed.

Name of the Company-User and process plant or line

Name and postal address of the Company that filled Order Form

Signature of the head of the Company that filled Order Form

________________ _____________________ ____________________ (Title) (Signature) (Print full name)

_____________________(Date)

110 Order Form for Heat Exchanger Manufacturing

Heat Exchagers

«Gas-Gas» TypeHeat Exchangers

Technical Catalogue

“Gas-gas” type heat-exchangers are designed for gas cooling in natural and associated petroleum gas treatment plants.

Heat exchangers can be operated in the conditions of temperate climatic region according to the Standard GOST 16350-80 with the average temperature of the coldest five-days minimum -40°С in climatic design У, placement category 1 as to Standard GOST 15150-69.

Technical requirements to materials, manufacture, acceptance, testing methods and preservation of apparatuses per SOU МPP 71.120-217:2009, GOST R 52630 and Technical Regulation of Customs Union 032/2013.

Heat exchangers are horizontal one-or two-staged counterflow shell and tubes units with U-shaped heat transferring tubes, two-passes through tube and shell side.

By design heat exchangers are divided into four types:

type 1 - one-stage without injection of hydrate inhibitor;

type 2 - one-stage with injection of hydrate inhibitor;

type 3 - two-stage without injection of hydrate inhibitor;

type 4 - two-stage with injection of hydrate inhibitor.

To prevent hydrate formation hydrate inhibitor is injected into tube side of 3 and 4 type heat exchangers, which is sprayed uniformly into all heat transferring tubes with centrifugal sprayers.

The cooled gas is supplied to the tube side and cold gas is supplied to the shell side.

Heat exchangers are manufactured of two material design:

М1 - for media with volume ratio: СO - up to 1%, 2Н S - max. 0.001 %;2

М2 - for media with volume ratio: СO - до 2%, 2Н S - max. 0.001%.2

Material of assembly units and parts: shell - steel 09Г2С; flanges, nozzles, tube sheets - forging of steel 20, 10Г2, 09Г2С; heat transferring tubes of diameter 20x2 or 20x2.5 (length of straight section 6 or 9 m) - steel 20 (material design М1) or steel 08Х22Н6Т (material design М2).

When installing heat exchangers should be thermally insulated.

Description

“Gas-gas” heat exchanger, one-stage, of diameter 2600 mm; design pressure, МPа (kgf/cm ): in tube side

16 (160); in shell side 8.8 (88); length of tube nest - 6 m; material design - М1.

“Gas-gas” heat exchanger 1-600-16/8.8-6-М1.

The same material design М2:

“Gas-gas” heat exchanger 1-600-16/8.8-6-М2.

When ordering heat exchanger product designation and Specification (ТU 26-02-928-81) should be specified after description.

112 “Gas-Gas” Type Heat Exchangers

Heat Exchagers

1-600-16/8.8-6-М1 8.8(88) 13.8(138) 8,0(80) 145 8940

1-600-16/8.8-6-М2

16(160)

1-600-16/8.8-9-М1 16(160) 8.8(88) 13.8(138 ) 8,0(80) 218 11410

1-600-16/8.8-9-М2

1-600-11/6.4-6-М1 11(110) 6.4(64) 10(100) 5,8(58) 145 7550

1-600-11/6.4-6-М2

1-600-11/6.4-9-М1 11(110)

6.4(64) 10(100) 5,8(58) 218 9830

1-600-11/6.4-9-М2

1-600-6.4/6.4-6-М1 6.4(64) 6.4(64) 5.8(58)

5,8(58)

145 6400

1-600-6.4/6.4-6-М2

1-600-6.4/6.4-9-М1 6.4(64) 6.4(64) 5.8(58) 5,8(58)

218 8470

1-600-6.4/6.4-9-М2

2-600-16/8.8-6-М1

2-600-16/8.8-6-М2

16(160) 8.8(88) 13.8(138) 8,0(80)

145 9100

2-600-16/8.8-9-М1

2-600-16/8.8-9-М2

16(160) 8.8(88)

13.8(138) 8,0(80)

218 12570

2-600-11/6.4-6-М1

2-600-11/6.4-6-М2

11(110) 6.4 (64)

10(100) 5,8(58) 145 7710

2-600-11/6.4-9-М1

2-600-11/6.4-9-М2

11(110) 6.4 (64)

10(100) 5,8(58) 218 9990

2-600-6.4/6.4-6-М1

2-600-6.4/6.4-6-М2

6.4 (64)

6.4 (64)

5.8 (58)

5,8(58)

145 6560

2-600-6.4/6.4-9-М1

2-600-6.4/6.4-9-М2

6.4 (64)

6.4 (64)

5.8 (58) 5,8(58) 218 8630

3-600-16/8.8-6-М1

3-600-16/8.8-6-М2

16(160) 8.8(88) 13.8(138) 8,0(80) 290 18190

Technical Data

“Gas-Gas” Type Heat Exchangers113

2Pressure, МPа (kgf/cm )

design workingHeat exchanger description

in tube side in shell side in tube side in shell side

Heat transfer area

at tubes OD,2 m

Weight, kg

Technical Catalogue

3-600- 16/8.8-9-М1

3-600-16/8.8-9-М2

16(160) 8.8(88) 13.8(138) 8(80) 436 23130

3-600-11/6.4-6-М1

3-600- 11/6.4-6-М2

11(110) 6.4(64) 10(100) 5.8(58) 290 15430

3-600-11/6.4-9-М1

3-600-11/6.4-9-М2

11(110 6.4(64) 10(100) 5.8(58) 436 20010

3-600-6.4/6.4-6-М1

3-600-6.4/6.4-6-М2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 290 13230

3-600-6.4/6.4-9-М1

3-600-6.4/6.4-9-М2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 436 17360

4-600- 16/8.8-6-М1

4-600-16/8.8-6-М2 16(160) 8.8(88) 13.8(138) 8(80) 290 18500

4-600- 16/8.8-9-М1

4-600-16/8.8-9-М2

16(160) 8.8(88) 13.8(138) 8(80) 436 23450

4-600-11/6.4-6-М1

4-600-11/6.4-6-М2 11(110) 6.4(64) 10(100) 5.8(58) 290 15750

4-600-11/6.4-9-М1

4-600-11/6.4-9-М211(110) 6.4(64) 10(100)

5.8(58) 436 20330

4-600-6.4/6.4-6-М1

4-600-6.4/6.4-6-М2

6.4(64) 6.4(64) 5.8(58)

5.8(58) 290 13550

4-600-6.4/6.4-9-М1

4-600-6.4/6.4-9-М2 6.4(64) 6.4(64) 5.8(58)

5.8(58) 436 17680

1-800-16/8.8-6-М1

1-800-16/8.8-6-М2 16(160) 8.8(88) 13.8(138) 8(80)

250 16950

1-800-16/8.8-9-М1

1-800-16/8.8-9-М2

16(160) 8.8(88) 13.8(138) 8(80) 385 20890

Continuation sheet

“Gas-Gas” Type Heat Exchangers114

.

2Pressure, МPа (kgf/cm )

design workingHeat exchanger

description in tube side in shell side in tube side in shell side

Heat transfer area

at tubes OD,2 m

Weight, kg

Heat Exchagers

1-800-11/6.4-6-М1

1-800-11/6.4-6-М

11(110) 6.4 (64) 10(100) 5.8(58) 250

13440

1-800-11/6.4-9-М1

1-800-11/6.4-9-М

11(110) 6.4 (64) 10(100) 5.8(58) 385

17480

1-800-6.4/6.4-6-М1

1 -800-6.4/6.4-6-М2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 250

11610

1 -800-6.4/6.4-9-М1

1-800-6.4/6.4-9-М2

6.4 (64) 6.4(64) 5.8(58) 5.8(58) 385 15560

2-800-16/8.8-6-М1

2-800-16/8.8-6-М2

16(160) 8.8(88) 13.8(138) 8(80) 250 17110

2-800-16/8.8-9-М1

2-800-16/8.8-9-М2

16(160) 8.8(88) 13.8(138) 8(80) 385 21050

2-800-11 /6.4-6-М1

2-800-11/6.4-6-М2 11(110) 6.4(64) 10(100) 5.8(58) 250 13600

2-800-11/6 4-9-М1

2-800-11/6.4-9-М2

11(110) 6.4(64) 10(100) 5.8(58) 385 17650

2-800-6.4/6.4-6-М1

2-800-6.4/6.4-6-М2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 250 11770

2-800-6.4/6.4-9-М1

2-800-6.4/6.4-9-М2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 385

15720

3-800-16/8.8-6-М1

3-800-16/8.8-6-М2

16(160) 8.8(88) 13.8(138) 8(80) 500

33860

3-800-16/8.8-9-М1

3-800-16/8.8-9-М2

16(160) 8.8(88) 13.8(138) 8(80)

770

41740

3-800-11/6.4-6-М1

3-800-11/6.4-6-М2

11(110) 6.4(64) 10(100) 5.8(58) 500

26960

Continuation sheet

“Gas-Gas” Type Heat Exchangers115

.

2Pressure, МPа (kgf/cm )

design workingHeat exchanger

description in tube side in shell side in tube side in shell side

Heat transfer area

at tubes OD,2 m

Weight, kg

Technical Catalogue

3-800-11/6.4-9-М1

3-800-11/6.4-9-М2 11(110) 6.4(64) 10(100) 5.8(58)

770 35050

3-800-6.4/6.4-6-М1

3-800-6.4/6.4-6-М2 6.4(64) 6.4(64) 5.8(58) 5.8(58)

500 23550

3-800-6.4/6.4-9-М1

3-800-6.4/6.4-9-М2 6.4(64) 6.4(64) 5.8(58) 5.8(58)

770 31450

4-800-16/8.8-6-М1

4-800-16/8.8-6-М2

16(160) 8.8(88) 13.8(138) 8(80) 500 34180

4-800-16/8.8-9-М1

4-800- 16/8.8-9-М2

16(160) 8.8(88) 13.8(138) 8(80) 770 42060

4-800-11/6.4-6-М1

4-800-11/6.4-6-М2

11(110)6.4(64) 10(100) 5.8(58) 500 27280

4-800-11 /6.4-9-М1

4-800-11/6.4-9-М2

11(110)

6.4(64) 10(100) 5.8(58) 770 35370

4-800-6.4/6.4-6-М1

4-800-6.4/6.4-6-М2 6.4(64) 6.4(64) 5.8(58) 5.8(58) 500 23870

4-800-6.4/6.4-9-М1

4-800-6.4/6.4-9-М2 6.4(64) 6.4(64) 5.8(58) 5.8(58) 770 31770

1-1000-16/8.8-6-М1

1-1000-16/8.8-6-М2

16(160) 8.8(88) 13.8(138) 8(80) 430 25380

1-1000-16/8.8-9-М1

1-1000-16/8.8-9-М2

16(160) 8.8(88) 13.8(138) 8(80) 645 32240

1-1000-11/6.4-6-М1

1-1000-11/6.4-6-М2

11(110) 6.4(64) 10(100) 5.8(58) 430 20920

1-1000-11 /6.4-9-М1

1-1000-11/6.4-9-М2

11(110) 6.4(64) 10(100) 5.8(58) 645 27250

“Gas-Gas” Type Heat Exchangers116

Continuation sheet

2Pressure, МPа (kgf/cm )

design workingHeat exchanger

description in tube side in shell side in tube side in shell side

Heat transfer area

at tubes OD,2 m

Weight, kg

Heat Exchagers

1-1000-6.4/6.4-6-M1

1-1000-6.4/6.4-6-M2

6.4(64)

6.4(64)

5.8(58)

5.8(58) 430

17400

1-1000-6.4/6.4-9-M1

1-1000-6.4/6.4-9-M2 6.4(64) 6.4(64) 5.8(58) 5.8(58) 645 23060

2-1000-16/8.8-6-M1

2-1000- 16/8.8-6-M2 16(160) 8.8(88) 13.8(138) 8(80) 430 25540

2-1000-16/8.8-9-M1

2-1000-16/8.8-9-M2 16(160) 8.8(88) 13.8(138) 8(80) 645 32400

2-1000-11/6.4-6-M1

2-1000-11/6.4-6-M2 11(110) 6.4(64) 10(100) 5.8(58) 430 21080

2-1000-11/6.4-9-M1

2-1000-11/6.4-9-M2

11(110) 6.4(64) 10(100) 5.8(58) 645 27410

2-1000-6.4/6.4-6-M1

2-1000-6.4/6.4-6-M2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 430 17560

2-1000-6.4/6.4-9-M1

2-1000-6.4/6.4-9-M2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 645 23220

3-1000-16/8.8-6-M1

3-1000-16/8.8-6-M2

16(160) 8.8(88)

13.8(138) 8(80)

860

51760

3-1000-16/8.8-9-M1

3-1000-16/8.8-9-M2

16(160) 8.8(88)

13.8(138) 8(80)

1290 67490

3-1000-11/6.4-6-M1

3-1000-11/6.4-6-M2

11(110) 6.4(64)

10(100)

5.8(58) 860

42840

3-1000-11/6.4-9-M1

3-1000-11/6.4-9-M2

11(110) 6.4(64)

10(100)

5.8(58) 1290 55500

3-1000-6.4/6.4-6-M1

3-1000-6.4/6.4-6-M2

6.4(64)

6.4 (64) 5.8(58)

5.8(58) 800

35790

3-1000-6.4/6.4-9-M1

3-1000-6.4/6.4-9-M2

6.4(64)

6.4 (64) 5.8(58)

5.8(58) 1290 47120

“Gas-Gas” Type Heat Exchangers117

Continuation sheet2Pressure, МPа (kgf/cm )

design workingHeat exchanger

description in tube side in shell side in tube side in shell side

Heat transfer area

at tubes OD,2 m

Weight, kg

Technical Catalogue

“Gas-Gas” Type Heat Exchangers118

4-1000-16/8.8-6-M1

4-1000-16/8.8-6-M2

16(160) 8.8(88) 13.8(138) 8(80) 860 52080

4-1000-16/8.8-9-M1

4-1000-16/8.8-9-M 2

16(160) 8.8(88) 13.8(138) 8(80) 1290 97810

4-1000-11/6.4-6-M1

4-1000-11/6.4-6-M 2

11(110) 6.4(64) 10(100) 5.8(58) 860 43160

4-1000-11/6.4-9-M1

4-1000-11/6.4-9-M 2

11(110) 6.4(64) 10(100) 5.8(58) 55820

4-1000-6.4/6.4-6-M1

4-1000-6.4/6.4-6-M 2

6 .4(64) 6.4(64) 5.8(58) 5.8(58) 860 36110

4-1000-6.4/6.4-9-M1

4-1000-6.4/6.4-9-M 2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 1290 47440

1-1200-16/8.8-9-M1

1-1200-16/8.8-9-M 2

16(160) 8.8(88) 13.8(138) 8(80) 935 49740

1-1200-11/8.8-9-M1

1-1200-11/8.8-9-M 2

11(110) 6.4(64) 10(100) 5.8(58) 935 39550

1-1200-6.4/6.4-9-M1

1-1200-6.4/6.4-9-M 2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 935 33420

2-1200-16/8.8-9-M1

2-1200-16/8.8-9-M 2

16(160) 8.8(88) 13.8(138) 8(80) 935 49900

2-1200-11/6.4-9-M1

2-1200-11/6.4-9-M 2

11(110) 6.4(64) 10(100) 5.8(58) 935 39710

2-1200-6.4/6.4-9-M1

2-1200-6.4/6.4-9-M 2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 935 33580

3-1200-16/8.8-9-M1

3-1200-16/8.8-9-M 2

16(160) 8.8(88) 13.8(138) 8(80) 1870 100480

1290

Continuation sheet2Pressure, МPа (kgf/cm )

design workingHeat exchanger

description in tube side in shell side in tube side in shell side

Heat transfer area

at tubes OD,2 m

Weight, kg

Heat Exchagers

“Gas-Gas” Type Heat Exchangers119

3-1200-11/6.4-9-M1

3-1200-11/6.4-9- M2

11(110)

6.4(64)

10(100)

5.8(58)

1870 80100

3-1200-6.4/6.4-9-M1

3-1200-6.4/6.4-9-M2 6.4(64) 6.4(64) 5.8(58) 5.8(58) 1870 67820

4-1200-16/8.8-9-M1

4-1200-16/8.8-9-M2 16(160) 8.8(88) 13.8(138) 8(80) 1870 100800

4-1200-11/6.4-9-M1

4-1200-11/6.4-9-M2 11(110) 6.4(64) 10(100) 5.8(58) 1870 80420

4-1200-6.4/6.4-9-M1

4-1200-6.4/6.4-9-M2

6.4(64) 6.4(64) 5.8(58) 5.8(58) 1870 68140

1-1400-16/8.8-9-M1

1-1400-16/8.8-9-M2

16(160) 8.8(88) 13.8(138) 8(80) 1370 65200

1-1400-11/6.4-9-M1

1-1400-11/6.4-9-M2

11(110) 6.4(64) 10(100) 5.8(58) 1370 54950

2-1400-16/8.8-9-M1

2-1400-16/8.8-9-M2

16(160) 8.8(88) 13.8(138) 8(80) 1370 65360

2-1400-11/6.4-9-M1

2-1400-11/6.4-9-M2 11(110) 6.4(64) 10(100) 5.8(58) 1370 55110

3-1400-16/8.8-9-M1

3-1400-16/8.8-9-M2

16(160) 8.8(88) 13.8(138) 8(80) 2740 131430

3-1400-11/6.4-9-M1

3-1400-11/6.4-9-M2

11(110) 6.4(64) 10(100) 5.8(58) 2740 110900

4-1400-16/8.8-9-M1

4-1400-16/8.8-9-M2

16(160) 8.8(88) 13.8(138) 8(80) 2740 131750

4-1400-11/6.4 -9-M1

4-1400-11/6 4-9-M2

11(110) 6.4(64) 10(100) 5.8(58) 2740 111220.

Continuation sheet2Pressure, МPа (kgf/cm )

design workingHeat exchanger

description

in tube side in shell side in tube side in shell side

Heat transfer area

at tubes OD,2 m

Weight, kg

Technical Catalogue

- steel 09Г2С as to Standard GOST 5520-79 with mechanical properties after heat treatment not lower

2than: σв=4.6 МPа (46 kgf/mm ), σт=2.8 МPа 2 2 2(28 kgf/mm ), σ5=21%, акн=30 J/cm (3 kgf m/cm ),

at temperature 233 К (-40ºС);

- steel ВСт3пс Standard GOST 380-71 with arsenic content max. 0.08%;

for material design М1:

- tubes as to Standard GOST 550-75 made of steel 20 and as to Standard GOST 8733-74 steel grade 10 Standard GOST 1050-74 with flow limit definition. Tubes should be tested for bending. Hydraulic test of each tube should be carried out.

for material design М2:

- tubes as to Standard GOST 9941-72 made of steel 08Х18Н10Т Standard GOST 5632-72 sulfur content should not exceed 0.02%. Tubes should be hydraulically tested.

The rest of the materials used for manufacturing and requirements to them should comply to the materials and requirements specified in the Standard OST 26-291-94.

Notes:

1. Working medium temperature in tubes and shell up to 100°С.

2. Design corrosion allowance: in tube side - 4 mm; in shell side - 2 mm.

Materials for “gas-gas” type heat exchangers manufacturing and requirements to them:

Area of one pass clear opening,

2m

ID of heat

exchangerD , i

mm

Designpressure in tube side,MPa

2(kgf/cm )

Diameterand

thicknessof heattransfertubes,

mm throughheat

transfertubes

throughshell side

16(160) 11(110) 20x2.5 0.101

11(110) 20x2.5 0.034 1000

6 4(64) 20x2 0.115 0.203

600

6.4(64) 20x2 0.039

0.075

16(160)

16(160) 11(110) 20x2.5 0.146

11(110) 20x2.5 0,06

1200

6.4(64) 20x2 0.166

0.292

800

6.4(64) 20x2 0.068

0.136

16(160)

1000 16(160) 20x2.5 0.101 0.203 1400

11(110) 20х2.5 0.215 0.372

Area of one pass clear opening depending on design pressure in tube side

Materials for “Gas-Gas” Type Heat Exchangers Manufacturing120

Area of one pass clear opening,

2m

throughheat

transfertubes

throughshell side

.

ID of heat

exchangerD , i

mm

Designpressure in tube side,MPa

2(kgf/cm )

Diameterand

thicknessof heattransfertubes,

mm

Heat Exchagers

I I

Basic and connection dimensions (mm) of heat exchangers of type 1

Description S S1 L L1 L2 L3 Н H1 А В В1

1-600-16/8.8-6-М1 7930 4000

1-600-16/8.8-9-М1 40 20

10930 60001465 725 730 1820 450 125

1-600-11/6.4-6-М1 7770 4000

1-600-11/6.4-9-М1 26 16

10770 60001290 645 700 1760 450 120

1-600-6.4/6.4-6-М1 7710 4000

1-600-6.4/6.4-9-М1 20 16

10710 60001210 580 700 1695 450 100

180

1-800-16/8.8-6-М1 8440 4000

1-800-16/8.8-9-М1 55 25

11440 60001990 960 946 2360 500 170

1-800-11/6.4-6-М1 8100 4000

1-800-11/6.4-9-М1 36 20

11100 60001600 805 886 2240 500 150

1-800-6.4/6.4-6-М1 8045 4000

1-800-6.4/6.4-9-М1 26 20

11045 60001485 715 866 2030 500 100

1-1000-16/8.8-6-М1 8700 4000

1-1000-16/8.8-9-М1 65 32

11700 60002165 1045 1055 2580 650 195

1-1000-11/6.4-6-М1 8400 4000

1-1000-11/6.4-9-М1 45 25

11400 60001840 915 995 2450 650 185

250

1-1000-6.4/6.4-6-М1 32 25 3280 4000 1685 795 972 2240 650 125

1-1000-6.4/6.4-9-М1 11280 6000

1-1200-16/8.8-9-М1

80

36

12180 6000

2570

1250

1260

3100

800

230

1-1200-11/6.4-9-М1 50 28 11760 6000 2115 1045 1230 3040 800 205

1-1200-6.4/6.4-9-М1 40 28 11690 6000 1960 935 1170 2920 800 140

1-1400-16/8.8-9-М1 95 45 12400 6000 2665 1320 1375 3330 950 250

1-1400-11/6.4-9-М1 60 32 12085 6000 2350 1170 1340 3260 950 220

250

А

Д

Г

Е

Б В

L2S S

1

H

Free support

L1

L

L5

Layout of foundation bolt holes

Di = 600 mm Di = 800, 1000, 1200 mm Di = 1400 mm

80

В В1

А

80 140 140

ВВА А

55 140

I

Ж

Н1

80 28

R14

Heat Exchanger of Type 1121

В1 В1

Technical Catalogue

Heat exchanger of type 2 (layout of foundation bolt holes is similar to layout for heat exchanger of type 1)

Basic and connection dimensions (mm) of heat exchangers of type 2

Description S S1 L L1 L2 L3 Н H1 А В В1

2-600-16/8.8-6-М1 40 20 8655 4000 1465 725 730 1820 450 125

2-600-16/8.8-9-М1

11655 6000

2-600-11/6.4-6-М1 26 16 8495 4000 1290 645 700 1760 450 120

180

2-600-11/6.4-9-М1

11495 6000

2-600-6.4/6.4-6-М1 20 16 8440 4000 1210 580 700 1695 450 100

2-600-6.4/6.4-9-М1

11440 6000

2-800-16/8.8-6-М1 55 25 9165 4000 1990 960 946 2360 500 170 250

2-800-16/8.8-9-М1

12165 6000

2-800-11/6.4-6-М1 36 20 8825 4000 1600 805 886 2240 500 150

2-800-11/6.4-9-М1

11825 6000

2-800-6.4/6.4-6-М1 26 20 8775 4000 1485 715 866 2030 500 100

2-800-6.4/6.4-9-М1

11775 6000

2-1000-16/8.8-6-М1 65 32 9425 4000 2165 1045 1055 2580 650 195

2-1000-16/8.8-9-М1

12425 6000

2-1000-11/6.4-6-М1 45 25 9125 4000 1840 915 995 2450 650 185

2-1000-11/6.4-9-М1

12125 6000

2-1000-6.4/6.4-6-М1 32 25 9010 4000 1685 795 972 2240 650 125

2-1000-6.4/6.4-9-М1

12010 6000

2-1200-16/8.8-9-М1 80 36 12905 6000 2570 1250 1260 3100 800 230

2-1200-11/6.4-9-М1 50 28 12485 6000 2115 1045 1230 3040 800 205

2-1200-6.4/6.4-9-М1 40 28 12420 6000 1960 935 1170 2920 800 140

2-1400-16/8.8-9-М1 95 45 13125 6000 2665 1320 1375 3330 950 250

2-1400-11/6.4-9-М1 60 32 12810 6000 2350 1170 1340 3260 950 220

А

Д

Г

Е

Б В

L2

S S1

H

Free support

L1

L

L5

DB

Ж

Н1

Heat Exchanger of Type 2122

Heat Exchagers

I I

Basic and connection dimensions (mm) of heat exchangers of type 3

3-600-16/8.8-6-М1 7930 4000

3-600-16/8.8-9-М1 40 20

10930 6000 1465 725 730 1468 3280 450 125

3-600-11/6.4-6-М1 7770 4000

3-600-11/6D-9-М1 26 16

10770 6000 1290 645 700 1408 3160 450 120

3-600-6.4/6.4-6-М1 7710 4000

3-600-6.4/6.4-9-М1 20 16

10710 6000 1210 580 700 1407 3095 450 100

3-800-16/8.8-6-М1 8440 4000

3-800-16/8.8-9-М1 55 25

11440 6000 1990 960 946 1902 4250 500 170

3-800-11/6.4-6-М1 8100 4000

3-800-11/6.4-9-М1 36 20

11100 6000 1600 805 886 1782 4010 500 150

3-800-6.4/6.4-6-М1 8045 4000

3-800-6.4/6.4-9-М1 26 20

11045 6000 1485 715 866 1740 3760 500 100

250

3-1000-16/8.8-6-М1 8700 4000

3-1000-16/8.8-9-М1 65 32

11700 6000 2165 1045 1055 2120 4690 650 195

3-1000-11/6.4-6-М1 8400 4000

3-1000-11/6.4-9-М1 45 25

11400 6000 1840 915 995 2000 4440 650 185

3-1000-6.4/6.4-6-М1 8280 4000

3-1000-6.4/6.4-9-М1 32 25

11280 6000 1685 795 972 1951 4185 650 125

3-1200-16/8.8-9-М1 80 36 12180 6000 2570 1250 1260 2530 5620 800 230

3-1200-11/6.4-9-М1 50 28 11760. 6000 2115 1045 1230 2470 5500 800 205

3-1200-6.4/6.4-9-М1 40 28 11690 6000 1960 935 1170 2347 5040 800 140

3-1400-16/8.8-9-М1 95 45 12400 6000 2665 1320 1375 2760 6080 950 250

3-1400-11/6.4-9М1 60 32 12085 6000 2350 1170 1340 2690 5940 950 220

350

Layout of foundation bolt holes

Di = 600 and 800 mm Di = 1000 and 1200 mm Di = 1400 mm

80

В В1

А

80 250 140

ВВ

А А

55 250140I

I

80 28

R14

Е

Б В

H

Free support

L1

L

L5

Н3

А

Д

Г

Е

L2

S S1

DB

Ж

H2

Д Ж

Д

Д

Heat Exchanger of Type 3123

В1 В1

H2Description S S1 L L1 L2 L3 Н Н3 А В В1

Technical Catalogue

Д

Д

Heat exchanger of type 4 (layout of foundation bolt holes is similar to layout for heat exchanger of type 3)

Basic and connection dimensions (mm) of heat exchangers of type 4

H2Description S S1 L L1 L2 L3 Н Н3 А В В1

4-600-16/8.8-6-М1 8655 4000

4-600-16/8.8-9-М140 20

11655 60001465 725 730 1468 3280 450 125

4-600-11/6.4-6-М1 8495 4000

4-600-11/6.4-9-М126 16

11495 60001290 645 700 1408 3160 450 120

4-600-6.4/6.4-6-М1 8440 4000

4-600-6.4/6.4-9-М120 16

11440 60001210 580 700 1407 3095 450 100

4-800-16/8.8-6-М1 9165 4000

4-800-16/8.8-9-М155 25

12165 60001990 960 946 1902 4250 500 170

4-800-11/6.4-6-М1 8825 4000

4-800-11/6.4-9-М136 20

11825 60001600 805 886 1782 4010 500 150

4-800-6.4/6.4-6-М1 8775 4000

4-800-6.4/6.4-9-М126 20

11775 60001485 715 866 1740 3760 500 100

250

4-1000-16/8 8-6-М1 9425 4000

4-1000-16/8.8-9-М165 32

12425 60002165 1045 1055 2120 4690 650 195

4-1000-11/6.4-6-М1 9125 4000

4-1000-11/6.4-9-М145 25

12125 60001840 915 995 2000 4440 650 185

4-1000-6.4/6.4-6-М1 9010 4000

4-1000-6.4/6.4-9-М132 25

12010 60001685 795 972 1951 4185 650 125

4-1200-16/8.8-9-М1 80 36 12905 6000 2570 1250 1260 2530 5620 800 230

4-1200-11/6.4-9-М1 50 28 11485 6000 2115 1045 1230 2470 5500 800 205

4-1200-6.4/6.4-9-М1 40 28 12420 6000 1960 935 1170 2347 5040 800 140

4-1400-16/8.8-9-М1 95 45 13125 6000 2665 1320 1375 2760 6080 950 250

4-1400-11/6.4-9М1 60 32 12810 6000 2350 1170 1340 2690 5940 950 220

350

Е

Б В

H

Free support

L1

L

L5

Н3

А Г

Е

L2

S S1

DB

Ж

H2

Ж

Heat Exchanger of Type 4124

.

Heat Exchagers

* For heat exchangers of types 2 and 4: nozzle Д - for glycol injection (2 pc. — for single-stage heat exchangers, 4 pc. - for double-stage); nozzle Е - for pressure drop measuring (2 pc. - for single-stage heat exchangers, 4 pc. - for double-stage).** For single-stage heat exchangers - 1 pc.; for double-stage - 2 pc.

Table of Nozzles125

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

600-16/8.8-6 600-16/8.8-9600-11/6.4-6 600-11/6.4-9600-6.4/6.4-6 600-6.4/6.4-9800-16/8.8-6 800-16/8.8-9800-11/6.4-6 800-11/6.4-9800-6.4/6.4-6 800-6.4/6.4-91000-16/8.8-6 1000-16/8.8-91000-11/6.4-6 1000-11/6.4-91000-6.4/6.4-6 1000-6.4/6.4-9

1200-16/8.8-9

1200-11/6.4-9

1200-6.4/6.4-9

1400-16/8.8-9

1400-11/6.4-9

А(inlet

of wet gas)

Б(outlet

of wet gas)

В(inlet of

dried gas)

Г(outlet of

dried gas)

Д*(stand-by)

Е*(stand-by)

Ж**(mounting)

2Nominal pass (diameter) (mm) and nominal pressure МPа (kgf/cm )

Heat exchangerdescription

DN PN DN PN DN PN DN PN DN PN DN PN DN PN

200

300

400

200

300

400

200

300

400

200

300

400

5016

(160)25

16(160)

80

16(160)

6.3(63)

16(160)

6.3(63

16(160)

6.3(63)

6(160)

6.3(63)

16(160)

)

1

16(160)

6.3(63)

16(160)

6.3(63

16(160)

6.3(63)

6(160)

6.3(63)

16(160)

)

1

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

10(100)

6.3(63)

Technical Catalogue

Vaporizersand Tube Bundles to Them

Heat Exchagers

Vaporizers are designed for processing media evaporation during the processes carried out in oil, chemical, petrochemical, gas and other industries and manufactured for domestic and overseas supply.

The units can be operated in micro climatic areas with temperate and tropical climate. Climatic design “U” and “T”, product category 1 as to Standard GOST 15150.

The units are designed for installation in geographical regions of seismicity up to 7 points according to 12-points scale adopted in Ukraine.

Technical requirements to materials, manufacture, acceptance, testing methods and preservation of apparatuses per SOU МPP 71.120-217:2009, GOST R 52630 and Technical Regulation of Customs Union 032/2013.

The example of description of heat exchanger when ordering:

Vaporizer with vapor space, floating head (IP), shell of 1800 mm diameter, 1.6 МPа nominal pressure in shell, 2.5 МPа in tubes, material design М1, with heat transferring tubes of 25 mm diameter, 6 m length, 4-passes through tube-side, climatic design (U), with fitting components for thermal insulation:

Vaporizer with vapor space 1800IP-1.6-2.5-М1/25-6-4-U-I Specification ТU 3612-013-00220302-99.

Vaporizer with vapor space, U-shape tubes (IU), shell of 1200 mm diameter, 2.5 МPа nominal pressure in shell, 2.5 МPа in tubes, material design М4, with heat transferring tubes of 20 mm diameter, 6 m length, 2-passes through tube-side, climatic design (T), without fitting components for thermal insulation:

Vaporizer with vapor space 1200IU-2.5-2.5-М4/20-6-2-Т Specification ТU 3612-013-00220302-99.

When ordering vaporizers the questionnaire in the form given bellow should be submitted.

At the Customer’s request the following is allowed:

1. Install additional DN 80 mm nozzles, but max. 0.1 D, where D - vaporizer diameter;

2. Take reduced diameter of one or more nozzles (nozzle diameter increasing is not allowed);

3. The equipment and nozzles flanges facing to be tongue-and-groove;

4. Take the layout of supports in relation to nozzles different from layout between supports;

5. Fulfil fastening of tubes in tube sheets with flaring seal welding (in the absence of specific indication, the manufacturer chooses the type of tube connection to the tube sheets).

6. Do not install fitting components for thermal insulation.

Orders of vaporizers with above mentioned design changes should be carried out in the form given bellow.

Notes: It is allowed to manufacture vaporizers and tube bundles for specific design conditions, listed in the questionnaire or order form without sacrificing basic dimensions and material design as to description of the vaporizer to be ordered. In this case the weight of vaporizers is determined on the base of design pressure and temperature.

The example of tube bundle for heat exchanger when ordering:

Tube bundle (PT) for the vaporizer with vapor space, floating head (IP), shell of 1800 mm diameter, 1.6 МPа (the highest pressure in tubes and shell is specified), material design М1, with heat transferring tubes of 25 mm diameter, 6 m length, 4-passes through tube-side:

Tube bundle PT 1800IP-1.6-М1/25-6-4 Specification TU 3612-013-00220302-99.

Tube bundle (PT) for vaporizer with vapor space, U-shape tubes (IU), shell of 1200 mm diameter, 2.5 МPа nominal pressure, material design М4, with heat transferring tubes of 20 mm diameter, 6 m length, 2-passes through tube-side:

Tube bundle PТ 1200IU-2.5-М4/20-6-2 Specification ТU 3612-013-00220302-99.

When ordering tube bundles for heat exchangers the questionnaire in the form given bellow should be submitted.

Vaporizers and Tube Bundles to Them127

Technical Catalogue

For tube bundle installation

For level indicator

Outlet of product rest

Drainage

Inlet of liquid product

Outlet of vapor or liquid

Inlet of vapor or liquid

For pressure gauge

Outlet of product vapor

For safety valve

Manhole

For level indicator

I

II

III

IV

V

VI

VII

VIII

IX

X

XI

XII

DN 200

DN 40

DN4

DN 50

DN3

DN2

DN 15

DN1

DN 80

DN 500

DN 50

DN2

Nozzles Table

2300±3

1500±3

700±3

22

0

13

0

DB

А

h2

h3

20

0

h1

150

l0* l

l1

l2

l4

~L

IV

4000±3

180

110

180

h

l5*

H/2

H

VII

VIII

IX X X

II

XII

II

IIIV VI

6000-10 - length of straight part of tubes

1200

IU Type Vaporizer 128

l3

Vaporizer of IU type

Heat Exchagers

For tube bundle installation

For level indicator

Outlet of product rest

Drainage

Inlet of liquid product

Outlet of vapor or liquid

Inlet of vapor or liquid

For pressure gauge

Outlet of product vapor

For safety valve

Manhole

For level indicator

I

II

III

IV

V

VI

VII

VIII

IX

X

XI

XII

DN 200

DN 40

DN4

DN 50

DN3

DN2

DN 15

DN1

DN 80

DN 500

DN 50

DN2

Nozzles Table

Vaporizer of IP type

XII

II

II

150

700±3

22

0

l

1500±3

А

2300±3

III 180

X

13

0

X

IV

4000±3

IX

110

20

0

VIII

h

180 V VI

VII

H/2

H

1200

IP Type Vaporizer 129

DB

h2

h3

h1

l0*

l1

l2

l4

~L

l5*

l3

6000-10 - length of straight part of tubes

Technical Catalogue

Free support Fixed support

Maximum design pressure, МPа, at medium temperature, °С Nominal pressure PN,МPа до 100 200 250 300 350 400 425 450

1.0 1.00 0.93 0.90 0.75 0.66 0.58 0.50 0.36

1.6 1.60 1.49 1.40 1.20 1.10 0.90 0.80 0.57

2.5 2.50 2.32 2.25 1.90 1.70 1.50 1.30 0.90

4.0 4.00 3.72 3.50 3.00 2.60 2.30 2.00 1.40

Maximum design pressure of heat exchangers depending on medium temperature

I

A2

A3

A2

A3

A AA1 A

1

4 holes Ø36

36 80

R18

Layout of vaporizers support foundation bolts holes

Layout of Support Foundation Bolts Holes130

Shell inner diameter, Di

800

1000

1200

1400

1600

1800

2000

А

500

650

800

950

1100

1500

140

200

A2

250

300

A3

740

1000

1100

1250

1420

1600

1770

A1

Dimensions, mm

Heat Exchagers

Basic parameters of vaporizers with vapor space

Basic Parameters of Vaporizers with Vapor Space131

1.6 / 1.6

Parameters value for vaporizersParameters

IP IU

Heat transferring surface, m2 38-357 80-585

Shell inner diameter, mm(of sheet metal)

800;1000;1200;1400;1600;1800;2000

Temperature of heating andevaporable media, (T5),°C

from -30 up to +450

Nominal pressure, МPа,max. in shell/tubesfor units with diameter, mm:

8001.6 / 1.62.5 / 4.0

1.6 / 1.62.5 / 4.0

1000-18001.6 / 2.5

-1.6 / 2.52.5 / 2.5

20001.0 / 1.61.6 / 1.6

-

1.0 / 1.6

2.5 / 1.6

Length of heat transferring tubes, mm 6000

Outer diameter and wall thicknessof heat transferring tubes, mm

25х2; 25x2.5 20х2

Number of passes through the tubesfor units with diameter, mm

800-1600 2

1800-2000 2; 4

2

Layout of heat transferring tubesin tube sheets and partition walls

Layout - on square tops

Technical Catalogue

1800

- - - - - - -

2.5

1.6

1.6

1.6

1.6

1.6

1.6

1.0

1.6

800

500

1000

600

1200

700

***

1400

800

1600

900

1000

1100

2000

1200

2.5

1.6

4.0

2.5

4.0

2.5

1.6

2.5

2.5

2.5

1.6

2.5

2.5

2.5

1.6

2.5

2.5

1.6

2.5

2.5

2.5

1.6

2.5

2.5

2.5

1

.6

2.5

2.5

1.0

1.6

1.6

2.5

1.6

884

442

616

565

984

492

716

665

1088

544

816

765

1188

594

920

865

1332

666

1020

965

1392

696

1492

746

1124

1170

1228

1694

847

1238

1300

24

53

70

32

5

35

5

67

0

8040

8220

8280

-

8530

-

9020

-

9200

-

9490

-

9540

-

9830

-

7900

7990

811

0

8350

8820

9000

9280

9300

9610

9700

460

525

575

630

705

35

0

760

790

40

0

1200

1450

12

00

17

50

10

00

15

50

1200

17

50

1060

16

10

6390

6400

6280

6400

6300

6350

6370

6560

7120

7210

7205

7335

7690

7735

7950

7940

8210

8260

460

550

550 -

620 -

700 -

760 -

780 -

840 -

830 -

320

380

440

500

560

570

600

610

650

150

250

150

200

300

200

20

01

00

250

350

300

400

250

350

300

400

350

15

0

400

500

250

25

0

20

0

Vaporizers and Tube Bundles to Them132

Inner diameter of distributing chamber,D1, mm

Shell inner diameter, Di, mmP

res

uu

re P

N,

МP

а

Fo

r ty

pe

IPIU

Н±6

Н/2±3

In shell

In tubes

In shell

In tubes

~

1

L

Fo

r ty

pe

Fo

r ty

pe

h±3

h

h2

h3

IPIU

IPIU

АD

N1

l±3

l0*

l1±3

l2±3

l3±3

l4±3

l5*

DN

2D

N3

DN

4

Dim

ensi

ons,

mm

Heat Exchagers

Heat

tran

sfe

rrin

g s

urf

ace a

s t

o t

ub

es o

ute

r d

iam

ete

r an

d c

lear

op

en

ing

are

a o

f IP

an

d I

U t

yp

es v

ap

ori

zers

Note

: H

eat

transf

err

ing s

urf

ace

is g

iven w

ithout tu

be s

heets

thic

kness

.

Heat Transferring Surface of IP and IU Types Vaporizers133

20

- 104

-8

0-

-0

.02

1800

500

25

82

-38

-0

.01

40

.01

3-

20

- 155

-1

20

--

0.0

31

1000

600

25

132

-62

-0

.02

30

.02

1-

20

- 226

-1

76

--

0.0

45

1200

700

25

210

-98

-0

.03

60

.03

3-

20

- 295

-2

31

--

0.0

59

1400

800

25

280

-131

-0

.04

80

.04

4-

20

- 389

-3

06

--

0.0

78

1600

900

25

378

-

2

178

-0

.06

50

.05

9-

20

- 490

-3

87

--

0.0

98

1000

25

490

-2

230

-0

.08

40

.07

7-

20

- -

--

--

-1000

25

456

-4

214

-0

.03

60

.03

3-

20

- 605

-4

81

--

0.1

21

1100

25

632

-2

297

-0

.10

90

.09

9-

20

- -

--

--

-

1800

1100

25

596

-4

281

-0

.04

70

.04

3-

20

- 733

-5

86

--

0.1

47

1200

25

758

-2

357

-0

.13

10

.11

9-

20

- -

--

--

-2000

1200

25

716

-4

337

-0

.05

60

.05

1-

2.0

Qu

an

tity

of

heat

tran

sfe

rrin

g t

ub

es

Heat

tran

sfe

rrin

g2

su

rfa

ce

, m

Cle

ar

op

en

ing

are

a o

f 2

on

e p

as

s t

hro

ug

h t

he

tu

be

s, m

for

typ

efo

r ty

pe

IPIU

at

tub

e w

all t

hc

kn

es

s, m

m

Inn

er

dia

mete

ro

f sh

ell, D

i,m

m

Inn

er

dia

mete

ro

f d

istr

ibu

tin

gch

am

ber,

D1,

mm

Ou

ter

dia

mete

ro

f tu

bes,

mm

IPIU

Qu

an

tity

o

f p

asses

thro

ug

hth

e t

ub

es

IPIU

2.5

2.0

Technical Catalogue

Inn

er

dia

me

ter

of

sh

ell

, D

i,m

m

80

0

10

00

12

00

14

00

16

00

18

00

20

00

Inn

er

dia

me

ter

of

dis

trib

uti

ng

ch

am

be

r, D

1,

mm

50

0

60

0

70

0

80

0

90

0

10

00

10

00

110

0

110

0

12

00

12

00

Pre

ss

ure

in s

he

ll P

N,

MP

a

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.0

1.6

2.5

1.0

1.6

2.5

Pre

ss

ure

in

tu

be

s,

MP

a

1.6

4.0

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

1.6

1.6

Qu

an

tity

of

pa

ss

es

thro

ug

h

the

tu

be

s

2 4 2 4 2 4

We

igh

t o

f v

ap

ori

zers

, k

g

Fo

r IP

ty

pe

12

95

0

tub

es

25

х2

.0

ste

el g

rad

es

08

Х1

10

Т,

12

Х1

10

Т,

10

Х1

13

М2

Т,

08

Х1

3

30

20

36

00

44

00

-6

15

0-

84

40

-9

26

0- -

12

92

0-

14

01

0-

13

97

0-

15

83

01

67

80

-1

57

90

16

74

0-

98

90

tub

es

25

х2

.5

ste

el g

rad

e

10

,20

, 1

, Х

8

31

20

37

00

46

00

-6

42

0-

88

90

- -1

37

30

-1

36

90

-1

50

45

-1

50

00

-1

73

00

18

30

0-

17

24

51

82

45

-

Fo

r IU

ty

pe

tub

es

20

х2

.0

ste

el g

rad

e 1

0,

20

, 0

18

Н1

0Т,

12

Х1

10

Т,

10

Х1

13

М2

Т

36

60

40

40

50

00

50

50

67

50

72

60

92

90

99

80

10

43

01

21

50

14

21

01

57

30

- -1

52

00

16

09

0- -

17

51

01

84

80

20

10

0- - -

Weig

ht

of

IP a

nd

IU

typ

es V

ap

ori

zers

Note

s:3

1.

Weig

ht of va

porize

rs is

calc

ula

ted for

steel w

ith v

olu

me w

eig

ht 7.8

5 g

/cm

.2.

Weig

ht of va

porize

rs is

calc

ula

ted for

sheet m

eta

l nom

inal t

hic

kness

with

out ta

king a

count th

e d

evi

ce f

or

dis

trib

utin

g c

ham

bers

cove

rs h

angin

g.

Weight of IP and IU Types Vaporizers134

Heat Exchagers

Materials for Vaporizers Manufacturing135M

ate

rials

, ap

plied

fo

r m

an

ufa

ctu

re o

f assem

bly

un

its o

f m

ain

co

mp

on

en

ts a

nd

part

s o

f vap

ori

zers

an

d t

ub

e b

un

dle

s

Ma

teri

al

Ty

pe

of

va

po

rize

r

Ma

teri

al

de

sig

n o

fv

ap

ori

zer

Ap

pli

ca

tio

nte

mp

era

ture

ran

ge

, °C

Sh

ell

Dis

trib

uti

ng

ch

am

be

rTu

be

sTu

be

sh

ee

tS

he

ll g

as

ke

tsD

istr

ibu

tin

gc

ha

mb

er

ga

sk

ets

М1

Ste

el g

rades

10 a

nd

20 a

s to

Sta

ndard

GO

ST

1050,

GO

ST

550, gr. A

, G

OS

T 8

733 g

r. B

Ste

el 0

9Г2С

as

toS

tandard

GO

ST

5520

or

GO

ST

8479 g

r. IV

GO

ST

19281

Spiral-w

ound g

ask

ets

SN

P S

peci

ficatio

ns

TU

U 2

006 3

327.0

02

-200

Gask

ets

of th

e c

om

pany

Fre

nze

lit (

Nova

tec

Pre

miu

m; N

ova

phit

VS

, S

ST

S, E

XT

RA

,S

UP

ER

HP

S)

IP -

IU

fro

m -

30

to

+4

50

Ste

el С

т3сп

as

toS

tandard

GO

ST

380,

GO

ST

14637.

Ste

el 0

9Г2С

as

toS

tandard

G

OS

T 5

520

Ste

el С

т3сп

as

toS

tandard

G

OS

T 3

80,

GO

ST

14637.

Ste

el 0

9Г2С

as

toS

tandard

GO

ST

5520

Tubes

- st

eel 2

0as

to S

tandard

GO

ST

8731

М1

2

Ste

el 0

9Г2С

as

to

Sta

ndard

GO

ST

5520

or

GO

ST

8479 g

r. IV

GO

ST

19281

with

sta

inle

ss s

teel

weld

faci

ng

IU

М1

3S

heet asb

est

os

as

to G

OS

T 2

850

In s

hell

of

М-Н

Т-0

18

Н10

Т s

teel

as

to G

OS

T 4

986

fro

m -

30

to +

35

0

Ste

el С

т3сп

as

to S

tandard

GO

ST

380,

GO

ST

14637.

Ste

el 0

9Г2С

as

toS

tandard

GO

ST

5520

Ste

el С

т3сп

as

to S

tandard

GO

ST

380,

GO

ST

14637.

Ste

el 0

9Г2С

as

toS

tandard

GO

ST

5520

Ste

el 0

8X

18H

10T

or

12X

18H

10T

as

to S

tandard

G

OS

T 5

632,

GO

ST

9941

Ste

el 0

8X

22H

6T

or

12X

18H

10T

as

to S

tandard

G

OS

T 5

632,

GO

ST

9941

Ste

el 1

18Н

10Т

as

toS

tandard

GO

ST

7350

gr. M

, G

OS

T 2

5054

gr. IV

and T

ech

nic

al

Docu

ments

appro

ved

in a

ccord

ance

with

est

ablis

hed p

roce

dure

IPМ

13

fro

m -

30

to +

35

0

Ste

el С

т3сп

as

to S

tandard

GO

ST

380,

GO

ST

14637.

Ste

el 0

9Г2С

as

toS

tandard

GO

ST

5520

Ste

el 0

8X

18H

10T

or

12X

18H

10T

as

to S

tandard

G

OS

T 5

632,

GO

ST

9941

Ste

el 1

18Н

10Т

as

toS

tandard

GO

ST

7350

gr. M

, G

OS

T 2

5054

gr. IV

and T

ech

nic

al

Docu

ments

appro

ved

in a

ccord

ance

with

est

ablis

hed p

roce

dure

Spiral-w

ound g

ask

ets

SN

P S

peci

ficatio

ns

TU

U 2

006 3

327.0

02

-200

Gask

ets

of th

e c

om

pany

Fre

nze

lit (

Nova

tec

Pre

miu

m; N

ova

phit

VS

, S

ST

S, E

XT

RA

,S

UP

ER

HP

S)

Spiral-w

ound g

ask

ets

SN

P S

peci

ficatio

ns

TU

U 2

006 3

327.0

02

-200

Gask

ets

of th

e c

om

pany

Fre

nze

lit (

Nova

tec

Pre

miu

m; N

ova

phit

VS

, S

ST

S, E

XT

RA

,S

UP

ER

HP

S)

М4

Ste

el 1

5X

5M

or

as

to S

tandard

GO

ST

550-7

5 g

r. A

Ste

el 1

* as

toS

tandard

GO

ST

7350

gr. M

, G

OS

T 8

479

gr. IV

and T

ech

nic

al

Docu

ments

appro

ved

in a

ccord

ance

with

est

ablis

hed p

roce

dure

Spiral-w

ound g

ask

ets

SN

P S

peci

ficatio

ns

TU

U 2

006 3

327.0

02

-200

Gask

ets

of th

e c

om

pany

Fre

nze

lit (

Nova

tec

Pre

miu

m; N

ova

phit

VS

,S

ST

S, E

XT

RA

,S

UP

ER

HP

S)

Spiral-w

ound

gask

ets

SN

PS

peci

ficatio

ns

TU

U2006 3

327.0

02

-200

Gask

ets

of th

e

com

pany

Fre

nze

lit(N

ova

tec

Pre

miu

m;

Nova

phit

VS

,S

ST

S, E

XT

RA

,S

UP

ER

HP

S)

Technical Catalogue

1 - partition wall; 2 - heat transferring tube; 3 - baffle plate; 4 - tube sheet.

Note: х*- baffle plate location is specified at the site

8 - 10

10 -

14

D4 66

S

A Б

r

r

r

r

12

r ≤12mm

6000 - length of straight part of tubes

1100 1200 х 4 = 4800 1200

S1A

Б

43х*

6

D3

21

a

Two-Passes Tube Bundles for Vaporizers of IU Type136

D1

D4

Heat Exchagers

Four-passes tube bundles for vaporizers of IP type

1 - flexible sheet; 2 - partition wall; 3 - tube heat transferring; 4 - baffle plate; 5 - tube sheet.

1

S

2

6000 - tube length

1200

3х*

6

4

a

S

5

1

S

2

6000 - tube length

1200

3х*

6

4

a

S

5

Two-Passes Tube Bundles for Vaporizers of IP Type137

S1

D3

D1

D2

S1

D3

D1

D2

Technical Catalogue

Basic

dim

en

sio

ns o

f tu

be b

un

dle

s f

or

vap

ori

zers

of

IP a

nd

IU

typ

es

10

5

80

0

10

00

12

00

14

00

16

00

18

00

20

00

50

0*

60

0*

70

0*

80

0

90

0

10

00

110

0

12

00

4.0

2.5

1.6

2.5

1.6

1.6

1.6

1.6

1.6

1.6

1.0

1.6

4.0

2.5

2.5

2.5

2.5

2.5

2.5

1.6

- - - - - - -

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.0

1.6

2.5

1.6

25

0

49

74

96

37

2

59

75

96

47

0

69

66

95

56

8

79

67

95

66

0

89

58

95

76

0

99

59

95

86

2

10

95

10

95

96

2

56

3

55

7

66

3

77

3

87

5

97

7

10

78

118

8

12

66

12

94

39

6

49

6

59

2

69

0

79

0

89

0

99

0

10

90

119

511

95

10

60

30

0

40

50

50

70

45 -

65

10

55 -

75

60 -

85

65 -

90

70 -

10

0

75 - 75

95

-11

5

12

* It is

allo

wed to m

ake

dis

trib

utin

g c

ham

ber

of tu

bes

of 530, 630, 720 m

m d

iam

ete

r.

Basic Dimensions of Tube Bundles for Vaporizersof IP and IU Types138

S

for

typ

e

Pre

ss

ure

PN

, М

for

typ

e

IPIU

Inn

er

dia

me

ter

of

sh

ell

,D

i, m

m

Inn

er

dia

me

ter

of

dis

trib

uti

ng

ch

am

be

r D

1,

mm

in s

he

llin

tu

be

s

in s

he

ll

in t

ub

es

D1

а

IPIU

S1

D2

D3

D4

D5

Dim

ensi

ons,

mm

Heat Exchagers

Weig

ht

of

tub

e b

un

dle

s f

or

vap

ori

zers

of

IP

an

d I

U

800

1000

1200

1400

1600

1800

2000

500

600

700

800

900

1000

1000

1100

1100

1200

1200

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.6

2.5

1.0

1.6

2.5

1.0

1.6

1.6

4.0

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

1.6

1.6

2 4 2 4 2 4

780

800

1180

1820

2530

3260

4220

4020

5410

5200

6420

6170

91

09

30

13

90

21

60

29

80

38

60

50

00

47

40

64

10

61

40

76

20

73

00

13

50

13

80

19

80

29

40

38

30

50

10

63

20

-

78

40

-

93

60

95

50

-

Note

s:

31.

Weig

ht of tu

be b

undle

s is

calc

ula

ted for

steel w

ith v

olu

me w

eig

ht 7.8

5 g

/cm

.2.

Weig

ht of tu

be b

undle

s is

calc

ula

ted for

sheet m

eta

l nom

inal t

hic

kness

with

out ta

king a

cou

nt

the d

evi

ce f

or

dis

trib

utin

g c

ham

bers

co

vers

hangin

g.

Weight of Tube Bundles for Vaporizers of IP and IU Types139W

eig

ht

of

tub

e b

un

dle

s, k

g

Fo

r IP

ty

pe

Fo

r IU

ty

pe

Inn

er

dia

mete

ro

f sh

ell, D

i,m

m

Inn

er

dia

mete

ro

f d

istr

ibu

tin

gch

am

ber,

D1,

mm

Pre

ssu

rein

sh

ell

, P

N,

MP

a

Pre

ssu

re

in t

ub

es

Qu

an

tity

of

passes

thro

ug

h t

ub

es

Ste

el

08Х

18Н

10

Т,

12Х

18Н

10

ТS

tee

l 1

0, 2

0S

tee

l 1

0, 2

0,

08

Х1

10

Т,

12

Х1

10

Т

tub

es

25

х2

.0

tub

es

25

х2

.5tu

be

s 2

2.0

Technical Catalogue

Questionnaire for order of heat exchanger as to Specification ТУ 3612-013-00220302-99

Vaporizer Designation1.

2.

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

3.

4.

5.

6.

In tubes In shell

inletoutlet

- flammability as to standard GOST 12.1.004 “yes”, “no”

- explosive hazard as to standard GOST 12.1.011 (indicating mixture category and group)

Design and operating conditions Medium parameter

Pressure, МPа Рworking

Рdesign

Working temperature, °С

Design temperature, °С

Minimum allowed (negative) temperatureof vaporizer wall under pressure, °С

Average air temperatureof the coldest five days at heat exchanger layout (site),°С,(fill for vaporizers to be installed outdoors or in unheated rooms)

Working medium designation and percentage composition

Physical state of medium (gas, vapor, liquid)

Medium characteristics: harmfulness as to standard GOST 12.1.007(indicating the hazard class)

Necessity of installation of parts for thermal insulation fixing "yes", "no"(delete as applicable)

Necessaty of ICC testing of base metal and welded joints“yes”, “no”, if “yes” specify procedure as to standard GOST 6032___________(fill for heat exchangers where steel grade 08Х18Н10Т, 12Х18Н10Т, 10Х17Н13М2Т is applied)

Specify: pivot points "left", "right", "not required" (delete as applicable) (fill only for vaporizers with distributing chamber diameter 600 -1200 mm)

Horizontal heat exchangers are installed: "on concrete foundation", "on metal structures"(delete as applicable)

Questionnaire for Order of Heat Exchangeras to Specification ТУ 3612-013-00220302-99140

Questionnaire is not subject to be agreed

Name of the Company-User and process plant or line__________________________________________________________________________________________________________________________________________________________________________________________________________Name and postal address of the Company that filled Questionnaire_____________________________________________________________________________________________________________________________________________________Signature of the head of the Company that filled Questionnaire________________________________________________________________________________________________________________________________________________________

___________________ _________________ _______________________ (title) (date) (signature)

Heat Exchagers

Questionnaire is not subject to be agreed

Name of the Company-User and process plant or line__________________________________________________________________________________________________________________________________________________________________________________________________________Name and postal address of the Company that filled Questionnaire_____________________________________________________________________________________________________________________________________________________Signature of the head of the Company that filled Questionnaire________________________________________________________________________________________________________________________________________________________

___________________ _________________ _______________________ (title) (date) (signature)

Order form of heat exchanger as to Specifications ТУ 3612-013-00220302-99with design changes, required by these Specifications

1.

2.

2.1.

2.2.

2.3.

2.4.

2.5.

2.6.

2.7.

2.8.

3.

4.

5.

6.

7.

8.

9.

10.

11.

Р design

in tubes in shell

inlet outlet

Standard heat exchanger designation

Design and operating conditions Medium parameter

Pressure, МPа Рworking

Working temperature, °С

Design temperature, °С

Minimum allowed (negative) temperatureof heat exchanger wall under pressure, °С

Average air temperature of the coldest five days at heat exchanger layout (site),°С,(fill for heat exchangers to be installed outdoors or in unheated rooms)

Working medium designation and percentage composition

Physical state of medium (gas, vapor, liquid)

Medium characteristics: - harmfulness as to standard GOST 12.1.007 (indicating the hazard class) - flammability as to standard GOST 12.1.004 "yes", "no" - explosive hazard as to standard GOST 12.1.011 (indicating mixture category and group)

Necessity of installation of parts for thermal insulation fixing "yes", "no"(delete as applicable)

Necessaty of ICC testing of base metal and welded joints“yes”, “no”, if “yes” specify procedure as to standard GOST 6032___________ (fill for heat exchangers where steel grade 08Х18Н10Т, 12Х18Н10Т, 10Х17Н13М2Т is applied)

Specify: pivot points "left", "right", "not required" (delete as applicable)(fill only for vaporizers with distributing chamber diameter 600 -1200 mm)

Specify type of tube fastening in sheets: "expanding", «seal welding with expanding" (delete as applicable)

Heat exchangers are installed: «on concrete foundation", "on metal structures"(delete as applicable)

Nozzles

Index Nominal bore

Designationof flange connection

Notes:1. Nominal bores are specified when they are smallerthan those that specified in these Specifications.

2.When flange connection designation is not specified,counter flange is installed on nozzles

The content of adopted differences from heat exchanger prototype as to Specifications TU 3612-013-00220302-99

Adopted differences reason

Order Form for heat exchanger manufacturing as to Specification ТU 3612-013-00220302-99 with design changesis not subject to be agreed

Order Form for Heat Exchanger Manufacturing as to Specifications ТУ 3612-013-00220302-99141

Technical Catalogue

Order Form for Heat Exchanger Tube Bundles Manufacturing as to Specifications ТУ 3612-013-00220302-99

Order Form for Heat Exchanger Tube Bundles Manufacturing as to Specifications ТУ 3612-013-00220302-99 142

Questionnaire is not subject to be agreed

Name of the Company-User and process plant or line__________________________________________________________________________________________________________________________________________________________________________________________________________Name and postal address of the Company that filled Questionnaire_____________________________________________________________________________________________________________________________________________________Signature of the head of the Company that filled Questionnaire________________________________________________________________________________________________________________________________________________________

___________________ _________________ _______________________ (title) (date) (signature)

1.

2.

2.1.

2.2.

2.3.

2.4.

2.5.

2.6.

2.7.

2.8.

3.

4.

5.

in tubes in shell

Tube bundles designation

Design and operating conditionsMedium parameter

Рdesign

inlet

outlet

Pressure, МPа Рworking

Working temperature, °С

Design temperature, °С

Minimum allowed (negative) temperatureof heat exchanger wall under pressure, °С

Average air temperature of the coldest five days at heat exchanger layout (site),°С,(fill for heat exchangers to be installed outdoors or in unheated rooms)

Working medium designation and percentage composition

Physical state of medium (gas, vapor, liquid)

Medium characteristics: - harmfulness as to standard GOST 12.1.007 (indicating the hazard class) - flammability as to standard GOST 12.1.004 "yes", "no" - explosive hazard as to standard GOST 12.1.011 (indicating mixture category and group)

Necessaty of ICC testing of base metal and welded joints“yes”, “no”, if “yes” specify procedure as to standard GOST 6032___________ (fill for heat exchangers where steel grade 08Х18Н10Т, 12Х18Н10Т, 10Х17Н13М2Т is applied)

Outer diameter of fixed tube sheet

Thickness of fixed tube sheet

Heat Exchagers

Thermosyphon Vaporizers

Technical Catalogue

Vaporizers are designed for evaporation of media in technological processes of oil, chemical, petrochemical, gas and other industries and are manufactured for domestic and overseas supply.

INT, IKT type vaporizers are manufactured of the following designs:

1 - vertical with liquid, gaseous, gas-vapor and vapor-liquid heating agent;

2 - vertical with steam heating agent.

IPT type vaporizers are manufactured:

- horizontal with heat transferring tubes length l=3000 mm;

- horizontal with heat transferring tubes length l=6000 мм.

Heat transferring bare tubes (G) are applied in vaporizers.

Vaporizers can be operated in macro climatic regions with temperate and tropic climate. climatic design is “U” and “T”, product category 1 as to Standard GOST 15150.

Vaporizers are designed for installation in geographic regions with the seismicity max 7 points according to the 12-points scale adopted in RF.

Technical requirements to materials, manufacture, acceptance, testing methods and preservation of apparatuses per SOU МPP 71.120-217:2009, GOST R 52630 and Technical Regulation of Customs Union 032/2013.

The example of description of heat exchanger when ordering:

Thermosyphon vaporizer with fixed tube sheets (INT), design 1, shell of 800 mm diameter, 1.0 МPа nominal pressure in tubes, 2.5 МPа in shell, material design М1, with bare transferring tubes (G) of 25 mm diameter, 3 m length, one-pass through tubes, climatic design (U) with fitting components for thermal insulation:

Thermosyphon vaporizer

800 INT-1-1.0-2. 5-М1/25G-3-1-U-I

Specifications ТU 3612-005-00220302-98

Thermosyphon vaporizer with fixed tube sheets and temperature compensator on the shell (IKT), design 2, shell of 1400 mm diameter, 1.6 МPа nominal pressure in tubes and shell, material design М1, with bare transferring tubes (G) of 25 mm diameter, 4 m length, one-pass through tubes, climatic design (T) without fitting components for thermal insulation:

Thermosyphon vaporizer

1400 IKT-2-1.6-1.6-М1/25G-4-1-Т

Specifications ТU 3612-005-00220802-98

Thermosyphon vaporizer with floating head (IpТ), shell of 1200 mm diameter, 6.3 МPа nominal pressure in tubes, 2.5 МPа in shell, material design М1, with bare transferring tubes (G) of 25 mm diameter, 6 m length, two-passes through tubes, climatic design (U) with fitting components for thermal insulation (I):

Thermosyphon vaporizer

1200 IPТ-6.3-2.5-М1/25G-6-2-U-I

Specifications ТU 3612-005-00220302-98

When ordering vaporizers the questionnaire in the form given bellow should be submitted.

At the Customer’s request the following is allowed:

- install additional DN ≤ 80 mm nozzles, but max. 0.1 D, where D - vaporizer diameter;

- take reduced diameter of one or more nozzles (nozzle diameter increasing is not allowed);

- in INT, IKT types vaporizers install baffle plate at bottom nozzle instead of top one (when product bottom inlet in shell side of vaporizer );

- increase distance between partition walls in tube bundle, but max 1000 mm at corresponding change of partition wall cutoff value ;

- the equipment and nozzles flanges facing to be

tongue-and-groove, РN ≤ 4.0 МPа;

- fulfil fastening of tubes in tube sheets with flaring seal welding (in the absence of specific indication, the manufacturer chooses the type of tube connection to the tube sheets).

- do not install fitting components for thermal insulation.

- on horizontal vaporizers install pivot device to hang covers for vaporizers with shell diameter 600, 800 mm, РN < 6.3 МPа, vaporizers with shell diameter 1000, 1200 mm, РN < 4.0 МPа .

Thermosyphon Vaporizers 144

Heat Exchagers

Note: Allowed to manufacture vaporizer shell of tubes with outer diameter 630 mm.

Basic Parameters of Thermosyphon Vaporizers145

INT

600; 800; 1000; 1200; 1400; 1600; 1800; 2000;

2200

1.0;1.6;2.5; 4.0

1.0; 1.6; 2.5

1.0; 1.6

1.0; 1.6; 2.5; 4.0

1.0; 1.6; 2.5

1.0; 1.6

40-1240

from -70 up to +350

2000; 3000; 4000

3000; 4000

25 х 2

1

1.6; 2.5

3000; 6000

IPT

40-464

600; 800; 1000; 1200

from -70

up to + 450

1.6; 2.5; 4.0; 6.3

-

-

25 х 2; 25 х 2.5

2; 4; 6

Parameter value for vaporizers

IКТ

600; 800; 1000; 1200; 1400

1.0; 1.6

-

1.0; 1.6

-

Diagram - on tops of equilateral triangles Spacing - 32

600-1000

1200

1400

1600-2000

2200

600-1000

1200

1400

1600-2000

2200

600-1000

1200-2200

Parameter

2Heat exchanging surface, m

Shell inner diameter, mm(of sheet steel)

Temperature of heating agent and evaporant (T±5), °С

Heat transferring tubes outer diameter and wall thickness, mm

Passes through tubes number

Diagram and spacing of heat transferring tubeslayout in tube sheets, mm

Nominal pressure, MPa, maxin shell for vaporizers with

diameter, mm

Heat transferring tubes length,mm for vaporizers with

diameter, mm

Nominal pressure, MPa, maxin shell for vaporizers with

diameter, mm

Technical Catalogue

Vap

ori

zers

of

INT

an

d IK

T t

yp

e-

desig

n 1

DN

– in

let

(outle

t) o

f pro

duct

DN

1 –

inle

t of pro

duct

Dn

2 –

outle

t of pro

duct

vapour

DN

40

Dra

inage

H1

A2

H

DN

1

х

х

х

х

DN

A l3 DB

l2

х

х

х

х

l1*

A0

A1

Н1

l - tube le

ngth

~L

Thermosyphon Vaporizers of INT and IKT Types - Design 1146

DN

DN

2

Heat Exchagers

Исп

ар

ите

ли

ти

па И

НТ

и И

КТ

исп

ол

нен

ия

2

Thermosyphon Vaporizers of INT and IKT Types - Design 2147

DN

40

Dra

inage

H1

A2

H

DN

1

х

х

х

х

DN

A

l3

DB

l2

х

х

х

х

l1*

A0

A1

Н1

l - tube le

ngth

~L

DN

2

DN

3

DN

– in

let

of va

pour

DN

1 –

inle

t of pro

duct

Dn

2 –

outle

t of pro

duct

vapour

Dn

3 –

outle

t of co

ndensa

te

Technical Catalogue

1.0

2000

3000

4000

1750

2750

3750

1830

2830

3830

280

395

325

300

400

490

275

275

310

5 9 11

2 2 3

3600

4600

5600

1.6

2000

3000

4000

1750

2750

3750

1810

2810

3810

250

390

330

250

475

495

275

275

310

5 9 11

2 2 3

3590

4590

5590

2.5

2000

3000

4000

1725

2725

3725

1790

2790

3790

275

270

275

275

310

5 9 11

2 2 3

3700

4700

5700

60

0

4.0

**

2000

3000

4000

1700

2700

3700

1785

2785

3785

300

275

435

380

200

200

100

250

350

490

510

275

260

310

5 9 11

2 2 3

530

530

3700

4700

5700

1.0

2000

3000

4000

1725

2725

3725

1790

2790

3790

340

460

360

400

625

690

260

340

310

5 7 11

2 2 3

4920

5920

6920

1.6

2000

3000

4000

1725

2725

3725

1760

2760

3760

275

320

500

400

300

500

640

705

260

340

310

5 7 11

2 2 3

4050

5050

6050

2.5

2000

3000

4000

1700

2700

3700

1735

2735

3735

300

325

260

340

310

5 7 11

2 2 3

630

4080

5080

6080

80

0

2000

3000

4000

1675

2675

3675

1725

2725

3725

325

335

520

465

250

250

150

300

400

595

720

260

340

310

5 7 11

2 2 3680

680

4080

5080

6080

1.0

2000

3000

4000

1675

2675

3675

1750

2750

3750

350

425

400

700

830

820

450

480

480

3 5 7

2 2 3

4450

5450

6450

1.6

2000

3000

4000

1675

2675

3675

1720

2720

3720

325

330

600

475

785

900

450

480

480

3 5 7

2 2 3

4450

5450

6450

2.5

2000

3000

4000

1650

2650

3650

1705

2705

3705

350

345

450

480

480

3 5 7

2 2 3

730

4570

5570

6570

10

00

2000

3000

4000

1625

2625

3625

1685

2685

3685

375

365

640

515

300

300

200

350

600

805

910

450

480

480

3 5 7

1000

2 2 3780

780

4570

5570

6570

4.0

**

4.0

**

Н ±

1 ±

3≈

L

Pa

rtit

ion

wa

lls

la

yo

ut

Fo

r d

esig

n

2

l3

Quantity

Fo

r d

esig

n1

12

2

l2 ±

3

l3

Quantity

DN

2D

N1

DN

3D

N

l1*

A2

±3

A1 ±

3

Fo

r d

esig

ns

Pressure in tubes and shell, PN, МPа

l-K

12

12

Shell inner diameter, Di

A0 ±

3A

±5

Basic

dim

en

sio

ns o

f IN

Т-1

, IN

Т-2

, IК

Т-1

, IК

Т-2

va

po

rize

rs

Dim

ensi

ons,

mm

148 Basic Dimensions of INТ-1, INT-2, IKТ-1, IКТ-2 Vaporizers

Heat Exchagers

** P

ress

ure

in s

hell.

Pre

ssure

in tubes ≤

2,5

МP

а.

Note

s:

1. P

ress

ure

in tubes

must

be le

ss than p

ress

ure

in s

hell.

я в

кож

ухе. If p

ress

ure

in tubes

is le

ss than p

ress

ure

in s

hell,

dim

ensi

ons

А1,

А0,

l3,

DN

, D

N3, Н

are

chose

n d

ependin

g o

n p

ress

ure

in s

hell,

all

oth

er

dim

ensi

ons

are

chose

n d

ependin

g o

n p

ress

ure

in t

ubes.

2. IK

T-1

, IK

T-2

vaporize

rs a

re a

pplie

d w

ith s

hell

of 600 -

1400 m

m d

iam

ete

r, p

ress

ure

D

N ≤

1.6

МP

а.

3. A

t tu

be le

ngth

2000 a

nd 3

000 m

m K

=5

, at tu

be le

ngth

4000 m

m K

=10.

Contin

uatio

n s

heet

1.0

3000

4000

2600

3600

2710

3710

750

480

500

800

955

900

5 72 3

1.6

3000

4000

2600

3600

2660

3660

420

685

540

400

925

915

5 72 3

1200

2.5

3000

4000

2600

3600

264

53645

400

405

780

615

350

350

250

400

700

945

935

450

5 7

2 3

830

880

1.0

3000

4000

262

53625

2695

3695

435

875

565

500

900

1100

900

5 72 3

1.6

3000

4000

2625

3625

2655

3655

425

785

610

400

1070

910

5 72 3

1400

2.5

3000

4000

2625

3625

2630

3630

375

420

880

710

350

350

250

500

800

1090

950

460

5 72 3

990

1030

1.0

3000

4000

2550

3550

2610

3610

540

890

650

600

1230

900

780

650

5 7

2 3

1.6

3000

4000

255

03550

2575

3575

450

525

915

690

500

1000

1245

910

780

650

5 7

2 31600

2.5

3000

4000

2525

3525

254

03540

475

510

930

805

400

600

800

1165

950

780

650

3 5

2 3

1090

1130

1.0

3000

4000

2525

3525

2590

359

0560

975

745

600

1360

105

0760

630

3 5

2 3

1.6

3000

4000

2525

3525

2550

3550

475

550

1035

775

500

11

00

1375

1060

760

630

3 5

2 31800

2.5

3000

4000

2480

3480

2530

3530

520

520

1085

900

400

400

300

1000

1345

1110

760

630

3 5

2 3

1190

1230

1.0

3000

4000

2425

3425

2515

3515

635

1060

785

700

1480

1180

610

560

3 5

2 3

1.6

3000

4000

2425

3425

2475

3475

575

625

1120

825

600

1200

1510

1190

610

560

3 5

2 32000

2.5

3000

4000

2380

3380

2455

3455

620

595

119

0970

500

500

400

700

1100

1480

1245

610

560

3 5

2 3

1290

1330

1.0

3000

4000

2400

3400

2500

3500

1190

865

700

1400

1640

1273

630

560

3 5

2 32200

1

.6 3000

4000

2400

3400

2450

3450

600

650

1195

915

500

600

400

800

1300

1675

1290

630

56

0

3 5

1000

2 3

1390

1430

5860

6860

5860

6860

6060

7060

6390

7290

6310

7310

6530

7530

6750

7750

6820

7820

6850

7860

7200

8200

7320

8320

7460

8460

7500

8500

7650

8650

7830

8830

7970

8970

8080

9080

149 Basic Dimensions of INТ-1, INT-2, IKТ-1, IКТ-2 VaporizersD

imensi

ons,

mm

Н ±

1 ±

3≈

L

Pa

rtit

ion

wa

lls

la

yo

ut

Fo

r d

esig

n

2

l3

Quantity

Fo

r d

esig

n1

12

2

l2 ±

3

l3

Quantity

DN

2D

N1

DN

3D

N

l1*

A2

±3

A1 ±

3F

or

desig

ns

Pressure in tubes and shell,

PN, МPа

l-K

12

12

Shell inner diameter,

Di

A0 ±

3A

±5

Technical Catalogue

IPT

vap

ori

zers

wit

h h

eat

tran

sfe

rrin

g t

ub

es len

gth

l =

3000 m

m

DN

– in

let (o

utle

t) o

f heatin

g a

gent

DN

1

– in

let of liq

uid

pro

duct

Dn

2

– o

utle

t of pro

duct

vap

ours

l1*

х

х

х

х

1500

±3

DN

2

DB

х

~L

х

х

х

хD

N

l2

A

1500 ±

3

3000 -

tube le

ngth

h

DN

1

H/2

B

х

х

х

Dn25

Air v

alv

e

Dn25

Dra

inage

150 IPT Vaporizers with Tube Length 3000 mm

H/2

DN

H/2 H/2

Heat Exchagers

IPT

vap

ori

zers

heat

tran

sfe

rrin

g t

ub

es len

gth

l =

6000 m

m

х

х

х

х

1500 ±

3

х

х

х

х

х

A

3000 ±

3

6000 -

tube le

ngth

B

х

х

х

аа

151 IPT Vaporizers with Tube Length 6000 mm

l1*

DN

2

DB

~L

DN

l2

DN

1

H/2 H/2

DN

H/2 H/2

DN

2

DN

1

Dn25

Air v

alv

e

Dn25

Dra

inage

h

DN

– in

let (o

utle

t) o

f heat agent

DN

1

– in

let of liq

uid

pro

duct

Dn

2

– o

utle

t of pro

duct

vap

our

Technical Catalogue

Basic

dim

en

sio

ns o

f IP

T v

ap

ori

zer

wit

h h

eat

tran

sfe

rrin

g t

ub

e len

gth

l =

3000 m

m a

nd

l =

6000 m

m

4100

7100

1.6

3000

6000

520

600

950

270

1.6

3000

6000

250

600

950

4200

7200

2.5

2.5

3000

6000

200

570

600

950

300

4220

7220

1.6

3000

6000

250

600

950

4310

7310

4.0

2.5

3000

6000

200

640

600

950

340

4340

7340

1.6

3000

6000

250

600

950

4450

7450

600

6.3

2.5

3000

6000

200

150

100

100

200

720

600

950

385

300

530

525

4480

7480

1.6

3000

6000

700

600

950

380

4465

74

65

1.6

3000

6000

300

600

950

4490

74

90

2.5

2.5

3000

6000

250

725

600

950

385

4520

7520

1.6

3000

6000

300

600

950

4570

7570

4.0

2.5

3000

6000

250

780

600

950

395

4590

7590

1.6

3000

6000

300

600

950

4800

7800

800

6.3

2.5

3000

6000

250

200

150

150

250

920

600

950

475

400

677

616

840

850

840

850

840

850

1045

1070

1045

1070

1045

1070

4820

7820

152Basic Dimensions of IPT Vaporizer withTubes Length 3000 mm, 6000 mm

Dim

ensi

ons,

mm

B+

6 -3a

H/2

± 3

h ±

3≈L

DN

2A

± 3

l2 ±

3l1

*D

N1

DN

at

passes t

hro

ug

h t

ub

es q

uan

tity

24

6l-

Pre

ssu

re P

N,

Sh

ell

inn

er

dia

mete

rD

iin

tu

bes

in s

hell

Heat Exchagers

1.6

3000

6000

790

600

950

395

4670

7670

1.6

3000

6000

350

600

950

1250

4710

7710

2.5

2.5

3000

6000

300

830

600

950

420

1285

4770

7770

1.6

3000

6000

350

600

950

1250

4940

7940

4.0

2.5

3000

6000

300

960

600

950

490

1285

4960

7960

1.6

3000

600

0350

600

950

1250

5250

8250

1000

6.3

2.5

3000

6000

200

150

200

300

1150

600

950

590

500

779

716

1285

5270

8270

1.6

880

420

7900

1.6

400

1550

7950

2.5

2.5

350

940

455

1610

8030

1.6

400

1550

8100

4.0

2.5

350

1100

530

1610

8180

1.6

400

1550

8530

1200

6.3

2.5

6000

300

250

200

250

350

1300

900

660

600

890

820

1610

8550

Contin

uatio

n s

heet

153Basic Dimensions of IPT Vaporizer withTubes Length 3000 mm, 6000 mm

Dim

ensi

ons,

mm

B+

6 -3a

H/2

± 3

h ±

3≈L

DN

2A

± 3

l2 ±

3l1

*D

N1

DN

at

passes t

hro

ug

h t

ub

es q

uan

tity

l-K

МP

аP

ressu

re P

N,

Sh

ell

inn

er

dia

mete

rD

i2

46

in t

ub

es

in s

hell

Technical Catalogue

Heat

exch

an

ge s

urf

ace a

s t

o t

ub

es o

ute

r d

iam

ete

r a

nd

are

a

of

cle

ar

op

en

ing

s t

hro

ug

h t

ub

e a

nd

sh

ell s

ides o

f IN

T a

nd

IK

T v

ap

ori

zers

Heat

exch

an

ge s

urf

ace, m

2

at

tub

e len

gth

, m

mA

rea o

f cle

ar

op

en

ing

th

rou

gh

sh

ell s

ide*,

m2

Betw

een

part

itio

n w

alls a

t tu

be len

gth

, m

mS

hell in

ner

dia

mete

r,

Di, m

m

2000

3000

4000

Are

a o

fcle

ar

op

en

ing

of

on

e p

ass

thro

ug

h t

ub

es,

m2

in s

lot

2000

3000

4000

600

40

60

80

0.0

88

0.0

45

0.0

48

0.0

45

0.0

54

800

74

112

149

0.1

64

0.0

70

0.0

58

0.0

76

0.0

68

1000

119

179

238

0.2

63

0.1

15

0.1

01

0.1

05

0.1

08

1200

-262

350

0.3

86

0.1

70

-0

.123

0.1

23

1400

-371

494

0.5

45

0.2

08

-0

.149

0.1

49

1600

-479

639

0.7

04

0.2

93

-0

.292

0.2

43

1800

-614

819

0.9

02

0.3

63

-0

.323

0.2

67

2000

-756

1009

1.1

12

0.4

49

-0

.289

0.2

66

2200

-930

1240

1.3

66

0.5

07

-0

.330

0.2

94

* A

rea o

f cl

ear

openin

g thro

ugh s

hell

side

is g

iven for

vaporize

rs o

f desi

gn 1

. N

ote

: H

eat exc

hange s

urf

ace

is g

iven n

ot

incl

udin

g tube s

heet th

ickn

ess

154 Heat Exchange Surface of INT and IKT Vaporizers

Heat Exchagers

Note: Heat exchange surface is given not including tube sheet thickness

до 100 200 250

300 350 400* 425* 450*

1.0 1.00 0.93 0.90 0.75 0.66 0.58 0.50 0.36

1.6 1.60 1.49 1.40 1.20 1.10 0.90 0.80 0.57

2.5** 2.50 2.32 2.25 1.90 1.70 1.50 1.30 0.90

4.0** 4.00 3.72 3.50 3.00 2.60 2.30 2.00 1.40

6.3* 6.30 6.00 5.40 4.80 4.00 3.70 3.20 2.30

* Only for FHTE-type machines.** Only for immovable tube sheet thermosiphon evaporators (ITTE) and FHTE-type machines

4

6

2

4

6

2

4

6

2

4

6

2

600

800

1000

1200

25х225х2.5

25х225х2.5

25х225х2.5

25х225х2.5

25х225х2.5

25х225х2.5

25х225х2.5

25х225х2.5

25х225х2.5

25х225х2.5

25х225х2.5

25х225х2.5

-

3000

50

44

40

95

86

83

155

144

139

-

-

166

6000

100

88

81

191

172

310

288

279

464

435

424

0.0310.034

0.0110.012

0.0070.008

0.0610.067

0.0270.030

0.0160.017

0.1010.111

0.0430.048

0.0270.030

0.1510.167

0.0640.071

0.0420.047

155

Heat Exchange Surface Along the Outside Pipe Diameter and the Area of Clear Openings in the Pipes of Floating Head Thermosyphon Evaporators (FHTE)

Shell innerdiameter, Di, mm

Heat exchange surface, m2

at tube length, mmArea of

clear openingof one pass

through tubes,m2

Quantity ofpasses

through tubes

Maximum design pressure, МPа, at medium temperature, °С Nominal pressure PN,МPа

Maximum design pressure of heat exchangers depending on medium temperature

Tubes assortment,

mm

Technical Catalogue

Shell inner diameter, DiAllowable load on landing pad,

НL1 ± 6 d

600 25000 1006 24

800 63000 1300 35

1000 1538

1200100000

1812

1400 2020

1600160000

2300

1800 250000 2600

42

2000 2900

2200400000

310050

Layout of foundation bolts holes for IPT vaporizers

Movable support Fixed support

For shells of 600 mm diameter For shells of 800-1200 mm diameter

Movable support Fixed support

Inner diameter, Di

600 450 600 - 180 800 500 740

1000 650 1000

1200 800 1100

140 250

d

DN1, DN2L1

2holesØ28

А1

А

А3

I

80

28

R14

I

36

R18

II

80

II

156Layout of Nozzles, Foundation Bolts Holes forINT and IKT Vaporizers

DN, DN3

А1

А

А3

А1

А

А2

А3

А1

А

А2

А3

4holesØ36

А3А1А

Dimensions, mm

Dimensions, mm

Heat Exchagers

Mate

rials

fo

r vap

ori

zers

assem

bly

un

its, m

ain

part

s a

nd

co

mp

on

en

ts m

an

ufa

ctu

rin

g

Ma

teri

als

Va

po

rize

r ty

pe

INT

IKT

IPT

INT

IK

TIP

T

INT

INK

Va

po

rize

rm

ate

ria

l d

es

ign

157 Materials for Vaporizers Manufacturing

Ap

pli

ca

tio

nte

mp

era

ture

lim

it,

°C

fro

m -

30

to

+3

50

fro

m -

30

to

+4

50

fro

m -

30

to

+2

00

dis

trib

uti

ng

ch

am

be

r

Ste

el С

т 3

сп a

s to

Sta

nd

ard

GO

ST

38

0,

GO

ST

14

63

7S

tee

l 16

ГС*

as

to G

OS

T 5

52

0

sh

ell

an

d s

he

ll c

ov

er

tub

es

tub

e s

he

et

М1

Ste

el С

т3сп

as

to S

tan

da

rd G

OS

T 3

80

,G

OS

T 1

46

37

Ste

el 1

6ГС

as

to G

OS

T 5

52

0.

Tu

be

s -

ste

el 2

0 a

s to

Sta

nd

ard

GO

ST

10

50

, G

OS

T 8

73

1 g

r. B

Ste

el 1

0 a

nd

20

as

toS

tan

da

rd 1

05

0,

GO

ST

55

0 g

r.A

,G

OS

T 8

73

3 g

r. B

Ste

el 1

6ГС

* a

s to

G

OS

T 5

52

0o

r G

OS

T 8

47

9 g

r.IV

, G

OS

T 1

92

81

М8

fro

m -

70

to

+3

50

S

tee

l 12

Х1

10

Т a

s to

GO

ST

56

32

an

d G

OS

T 7

35

0 g

r. М

Ste

el 0

18

Н1

,1

18

Н1

as

toG

OS

T 5

63

2,

GO

ST

99

41

Ste

el 1

18Н

10Т

as

to S

tandard

GO

ST

5632 g

r. M

, G

OS

T 2

5054 g

r. IV

and T

ech

nic

al D

ocu

ments

appro

ved in

acc

ord

ance

with

est

ablis

hed p

roce

dure

М1

0

Ste

el 1

18

Н1

as

to G

OS

T 5

63

2a

nd

GO

ST

73

50

gr. М

Ste

el 0

18

Н1

,1

18

Н1

as

toG

OS

T 5

63

2,

GO

ST

99

41

Ste

el 1

18Н

10Т

as

to S

tandard

GO

ST

5632 g

r. M

, G

OS

T 2

5054 g

r. IV

and T

ech

nic

al D

ocu

ments

appro

ved in

acc

ord

ance

with

est

ablis

hed p

roce

dure

М11

Ste

el 1

17

Н1

as

to G

OS

T 5

63

2a

nd

GO

ST

73

50

gr. М

Ste

el 1

17

Н1

as

to G

OS

T 5

63

2,

GO

ST

99

41

Ste

el 1

17Н

13М

as

to S

tandard

GO

ST

5632, G

OS

T 7

350 g

r. M

, G

OS

T 2

5054 g

r. IV

and T

ech

nic

al D

ocu

ments

appro

ved in

acc

ord

ance

with

est

ablis

hed p

roce

dure

М9

fro

m -

70

to

+3

50

S

tee

l 10

Х1

13

М2

Т a

s to

GO

ST

56

32

an

d G

OS

T 7

35

0 g

r. М

Ste

el 1

17

Н1

as

to G

OS

T 5

63

2,

GO

ST

99

41

Ste

el 1

17Н

13М

as

to S

tandard

GO

ST

5632, G

OS

T 7

350 g

r. M

, G

OS

T 2

5054 g

r. IV

and T

ech

nic

al D

ocu

ments

appro

ved in

acc

ord

ance

with

est

ablis

hed p

roce

dure

INT

IK

TIP

T

Technical Catalogue

158 Materials for Vaporizers Manufacturing

Ste

el 0

9Г2С

as

to G

OS

T 5

520, G

OS

T 1

9281.

Tubes

- st

eel 1

0Г2 a

s to

GO

ST

8731 g

r. В

an

dTe

chn

ica

l Do

cum

en

ts a

pp

rove

d

in a

cco

rda

nce

with

est

ab

lish

ed

pro

ced

ure

tub

e s

heet

Ste

el 0

9Г2С

and 1

0Г2С

1 a

s to

GO

ST

5520,

09Г2С

as

toG

OS

T 1

928 a

nd 1

0Г2

as

toG

OS

T 4

543, G

OS

T 8

479 g

r. IV

Ste

el 0

22Н

as

to S

tandard

GO

ST

5632 g

r. M

, G

OS

T 2

5054 g

r. IV

and T

ech

nic

al D

ocu

ments

appro

ved in

acc

ord

ance

with

est

ablis

hed p

roce

dure

Ste

el 0

22Н

as

to S

tandard

GO

ST

5632 g

r. M

, G

OS

T 2

5054 g

r. IV

and T

ech

nic

al D

ocu

ments

appro

ved in

acc

ord

ance

with

est

ablis

hed p

roce

dure

tub

es

Ste

el 1

0Г2 a

s to

GO

ST

550 (

gr.

A),

GO

ST

8733

(gr.

B)

Ste

el 0

22Н

as

toG

OS

T 5

63

2 a

nd

GO

ST

99

41

Ste

el 0

22Н

as

toG

OS

T 5

632 a

nd

Tech

nic

al

Docu

ments

appro

ved

in a

ccord

ance

with

est

ablis

hed p

roce

dure

Contin

uatio

n s

heet

** I

t is

allo

wed to

apply

in a

gre

em

ent w

ith m

anufa

cture

r.N

ote

: 1.

It i

s allo

wed t

o m

ake

out

ass

em

bly

units

of

anoth

er

mate

rials

of

gra

de

s pro

vided i

n I

ndust

ria

l S

tandard

OS

T 2

6-2

91,

whic

h c

orr

esp

ond t

o

mate

rials

speci

fied in

the ta

ble

by

mech

anic

al p

ropert

ies

and c

orr

osi

on resi

stance

.2.

All

mate

rials

applie

d fo

r vaporize

rs m

anufa

cturing m

ust

be c

ert

ified.

Ma

teri

als

fo

r v

ap

ori

zers

as

se

mb

ly u

nit

s,

ma

in p

art

s a

nd

co

mp

on

en

ts m

an

ufa

ctu

rin

g

sh

ell a

nd

sh

ell c

over

Ste

el С

т3сп

as

to G

OS

T 3

80,

GO

ST

4637

Tu

be

s -

ste

el 2

0 a

s to

Sta

nd

ard

GO

ST

10

50

, G

OS

T 8

73

1 g

r. B

dis

trib

uti

ng

ch

am

ber

Ste

el 0

22Н

as

toG

OS

T 5

632 a

nd

GO

ST

7350 g

r. М

Ste

el 0

22Н

as

toG

OS

T 5

632 a

nd

GO

ST

7350 g

r. М

from

-60 to +

450

from

-30 to +

200

М17

М23**

М24**

from

-60 to +

350

INТ

IКТ

IPТ

INТ

IКТ

Ap

pli

ca

tio

nte

mp

era

ture

lim

it,

°C

Va

po

rize

rm

ate

ria

l d

es

ign

Va

po

rize

r ty

pe

Heat Exchagers

1.0 1450 1850 2260

1.6 1480 1880 22801.0

2.5 1560 1890 2420

1.6 1565 1900 24301.6

2.5 1570 1940 2440

2.5 1710 2140 2570

600

2.54.0 2100 2500 2900

1.0 2350 3020 3730

1.6 2460 3170 39101.0

2.5 2570 3290 4030

1.6 2600 3300 40401.6

2.5 2650 3370 4120

2.5 2900 3630 4370

800

2.54.0 3400 4130 4900

1.0 3900 4950 6100

1.6 3980 5050 64001.0

2.5 4200 5390 6600

1.6 4350 5450 66501.6

2.5 4450 5700 6700

2.5 5000 6100 7250

100

2.54.0 5800 6800 7800

1.0 - 7000 8760

1.6 - 7300 93001.0

2.5 - 7410 9550

1.6 - 8050 99801.6

2.5 - 8300 10150

1200

2.5 2.5 - 9390 11300

159 Weight of INT and IKT Vaporizers

Weight, kg, at tube length, mm

Shell inner diameter,

Di, mm

Pressure in tubes,PN, МPа

Pressure in shell,PN, МPа 2000 3000 4000

Technical Catalogue

1.0 - 9940 12480

1.6 - 10150 128801.0

2.5 - 10800 13430

1.6 - 11020 135801.6

2.5 - 11440 14080

1400

2.5 2.5 - 13050 15410

1.0 - 12420 15300

1.6 - 12930 158501.0

2.5 - 13520 16880

1.6 - 13900 170001.6

2.5 - 14590 17880

1600

2.5 2.5 - 16300 19200

1.0 - 15380 19240

1.6 - 16180 199401.0

2.5 - 17380 20840

1.6 - 18030 216201.6

2.5 - 19230 23140

1800

2.5 2.5 - 20310 24320

1.0 - 20000 24350

1.6 - 20570 250801.0

2.5 - 21320 27480

1.6 - 22640 280001.6

2.5 - 24400 29150

2000

2.5 2.5 - 26820 31570

1.01.0 - 24900 28750

1.6 - 26820 324502200

1.6 1.6 - 26940 34700

Note:1. Weight of INT, IKT vaporizers is calculated for nominal thickness of sheet metal without weight of fitting and components. 2. Allowance from weight value must not exceed +8%.

Continuation sheet

160 Weight of INT and IKT Vaporizers

Weight, kg, at tube length, mm

Shell inner diameter,

Di, mm

Pressure in tubes,PN, МPа

Pressure in shell,PN, МPа 2000 3000 4000

Heat Exchagers

Weight, kg

For 25х2 tubes of length For 25х2.5 tubes of length

in tubes

in shell 3000 6000 3000 6000

2 passes through tubes

1.6 1.6 2500 3880 2670 4220

1.6 2630 3960 2800 4330 2.5

2.5 2780 4280 2950 4620

1.6 3090 4460 3260 4800 4.0

2.5 3320 4820 3490 5160

1.6 3800 5200 3970 5540 6.3

2.5 3950 5470 4120 5810

4 passes through tubes

1.6 1.6 2460 3750 2610 4050

1.6 2590 3830 2740 4160 2.5

2.5 2740 4150 2890 4450

1.6 3060 4340 3210 4640 4.0

2.5 3290 4700 3440 5000

1.6 3770 5090 3920 5390 6.3

2.5 3920 5360 4070 5660

6 passes through tubes

1.6 1.6 2470 3710 2600 3980

1.6 2600 3790 2740 4100 2.5

2.5 2750 4110 2890 4390

1.6 3070 4300 3210 4580 4.0

2.5 3300 4660 3440 4940

1.6 3790 5060 3930 5330

600

6,3 2.5 3940 5330 4080 5600

161

Pressure PN, МPа

Weight of IPT Vaporizers

Shell inner diameter,

Di, mm

Technical Catalogue

2 passes through tubes

4050 6400 4380 7060

4430 6830 4760 7490

4770 7360 5100 8010

5170 7500 5500 8160

5540 8090 5860 8750

6660 8990 6990 9650

7010 9590 7340 10250

4 passes through tubes

3990 6200 4290 6800

4370 6640 4670 7240

4710 7170 5010 7760

5120 7320 5420 7920

5490 7910 5780 8510

6610 8810 6910 9410

6960 9410 7260 10010

6 passes through tubes

4030 6190 4310 6770

4420 6630 4710 7210

4760 7160 5050 7730

5180 7320 5460 7900

5550 7910 5820 8490

6670 8820 6960 9390

800

7020 9420 7310 9990

Continuation sheet

162 Weight of IPT Vaporizers

3000 6000 3000 6000

Weight, kg

For 25х2 tubes of length For 25х2.5 tubes of lengthShell inner diameter,

Di, mm

Pressure PN, МPа

in tubes in shell

1.6 1.6

1.62.5

2.5

1.64.0

2.5

1.66.3

2.5

1.6 1.6

1.62.5

2.5

1.64.0

2.5

1.66.3

2.5

1.6 1.6

1.62.5

2.5

1.64.0

2.5

1.66.3

2.5

Heat Exchagers

2 passes through tubes

6510 10260 7040 11320

7040 10800 7570 11860

7590 11700 8120 12760

8280 12050 8810 13110

8830 12920 9360 13990

11030 14800 11560 15850

11550 15660 12100 16720

4 passes through tubes

6460 10040 6950 11030

6990 10590 7490 11580

7540 11490 8040 12480

8250 11860 8740 12840

8800 12730 9290 13720

11020 14630 11510 15600

11540 15490 12050 16470

6 passes through tubes

6500 10050 6700 11000

7070 10600 7550 11560

7620 11500 8100 12460

8340 11880 8820 12840

8890 12750 9370 13720

11130 14680 11610 15620

1000

11650 15540 12150 16490

Continuation sheet

163 Weight of IPT Vaporizers

3000 6000 3000 6000

Weight, kg

For 25х2 tubes of length For 25х2.5 tubes of lengthShell inner diameter,

Di, mm

Pressure PN, МPа

in tubes in shell

1.6 1.6

1.62.5

2.5

1.64.0

2.5

1.66.3

2.5

1.6 1.6

1.62.5

2.5

1.64.0

2.5

1.66.3

2.5

1.6 1.6

1.62.5

2.5

1.64.0

2.5

1.66.3

2.5

Technical Catalogue

2 passes through tubes

9360 14700 10150 16290

10180 15530 10980 17120

10810 16450 11600 18040

12310 17660 13100 19250

13080 18660 13870 20250

15640 21000 16430 22590

16310 21870 17100 23460

4 passes through tubes

9320 14450 10060 15940

10150 15290 10910 16790

10780 16210 11520 17710

12310 17450 13050 18940

13080 18450 13820 19940

15670 20820 16410 22320

16340 21690 17080 23190

6 passes through tubes

9450 14500 10180 15960

10300 15360 11030 16820

10930 16280 11650 17740

12480 17540 13200 19000

13250 18540 13970 20000

15870 20940 16590 22400

1200

16540 21810 17260 23270

Note:1. Weight of IPT vaporizers is calculated for nominal thickness of sheet metal net of weight of fittings and components. 2. Allowance from weight value must not exceed +8%.3. For IPT vaporizers Ø25x2 mm tubes ate made of high alloy steels, Ø25x2.5 mm tubes are made of carbonic steels.

Continuation sheet

164 Weight of IPT Vaporizers

3000 6000 3000 6000

Weight, kg

For 25х2 tubes of length For 25х2.5 tubes of lengthShell inner diameter,

Di, mm

Pressure PN, МPа

in tubes in shell

1.6 1.6

1.62.5

2.5

1.64.0

2.5

1.66.3

2.5

1.6 1.6

1.62.5

2.5

1.64.0

2.5

1.66.3

2.5

1.6 1.6

1.62.5

2.5

1.64.0

2.5

1.66.3

2.5

Heat Exchagers

165Order Form for Vaporizer Manufacturing as to Specifications ТU 3612-005-00220802-98

Designation

Design and operating conditionsMedium parameter

in tubes in shell

Pressure, МPа

Р working

Р design

Working temperature, °С

inlet

outlet

Temperature of shell walls and tubes, °С(fill in only for INT IKT vaporizers)

Design temperature, °С

Minimum allowed (negative) temperatureof heat exchanger wall under pressure, °С

Average air temperatureof the coldest five days at heat exchanger layout (site),°С, (fill for heat exchangers to be installed outdoors or in unheated rooms)

Temperature of working medium boiling at pressure 0.07 МPа, °С

Working medium designation and percentage composition

Physical state of medium (gas, vapor, liquid)

Medium characteristics:harmfulness as to standard GOST 12.1.007 (indicating the hazard class)

flammability as to standard GOST 12.1.004 "yes", "no"

explosive hazard as to standard GOST R 5133.11. 19 (indicating mixture category and group)

Does medium cause stress corrosion cracking "yes", "no"

Gasket material

Necessity of installation of parts for thermal insulation fixing"yes", "no" (delete as applicable)(parts are installed for heat exchangers with shell diameter 500 mm)

1.

2.

2.1.

2.2.

2.3.

2.4.

2.5.

2.6.

2.7.

2.8.

2.9.

2.10.

3.

4.

5. Necessaty of ICC testing of base metal and welded joints “yes”, “no”, if “yes” specify procedure as to standard GOST 6032 (fill for heat exchangers where steel grade 08Х18Н10Т, 12XI8H10T, 10X17HIЗМ2Т, 08Х22Н6Т is applied)

Technical Catalogue

166

6. Specify: pivot points "left", "right", "not required" (delete as applicable) (pivot points are installed on horizontal heat exchangers - Ø 600-800 mm at Рn ≤6.3 МPа, 1000-1200 mm at Рn ≤4.0 МPа,

7. Horizontal heat exchangers are installed: "on concrete foundation", "on metal structures" (delete as applicable)

8. Specify type of tube fastening in sheets: "expanding", "seal welding with expanding" (delete as applicable)

9. Seamless tubes "yes", "no" (delete as applicable)

10. Heat exchanger figure with location dimensions of nozzles and supports(for heat exchangers having differences from these specifications)

NOZZLES

Nozzlenumber(No) on figure

Nozzles purpose Nozzles

nominal diameter, mm Nominal pressure, МPа

Notes:

1. Heat exchangers figure should correspond figure given in these Specifications ТU.2. Dimensions are specified if they differ from the dimensions given in these Specifications TU.3. Nozzles nominal diameters are specified if they are less than in these Specifications TU.

11. The content of adopted differences from heat exchanger prototype(differences listed in these Specifications are allowed)

_______________________________________________________________________

_______________________________________________________________________

_______________________________________________________________________

_______________________________________________________________________

Order Form for heat exchanger manufacturing as to Specification ТU 3612-005-00220302-98 is not subject to be agreed. Name of the Company-User and process plant or line - Name and postal address of the Company that filled Order Form

Signature of the head of the Company that filled Order Form

________________ _____________________ ____________________ (Title) (Signature) (Print full name)

_____________________(Date)

Order Form for Vaporizer Manufacturing as to Specifications ТU 3612-005-00220802-98

Heat Exchagers

Steam-Water and Water-to-Water

Heatersfor Heat Supply Networks

Technical Catalogue

Steam-water and water-to-water heaters are applied to heat water in heating and hot water supply of residential, public and industrial buildings.

Heaters are manufactured in climatic design for operation in temperate regions (U) placement category (indoors placement) as to Standard GOST 15150-69.

Heaters are designed to be installed in regions of seismicity up to 7 points according to 12-point scale adopted in the Russian Federation.

Technical requirements to materials, manufacture, acceptance, testing methods and preservation of apparatuses per SOU МPP 71.120-217:2009, GOST R 52630 and Technical Regulation of Customs Union 032/2013.

The example of heater description when ordering:

Steam-water heater (PP), with 630 mm shell diameter, 3 m heat transferring tubes, 2 passes through tube side, with parts for thermal insulation fixing.

Heater 630 PP-3-2 I

Specifications ТU 3113-028-00220302-01

Steam-Water and Water-to-Water Heatersfor Heat Supply Networks

Water-to-water heater with fixed tube sheets (PVN), with 168 mm shell diameter, 4 m heat transferring tubes, single-stage.

Heater 168 PVN-4-1

Specifications ТU 3113-028-00220302-01

Water-to-water heater with expansion joint on shell (PVK), 273 mm shell diameter, 2 m heat transferring tubes, quantity of heater stages - 4.

Heater 273 PVK-2-4

Specifications ТU 3113-028-00220302-01

Steam-water heaters (PP) can be operated at heat-transfer medium temperature from 0°С up to 300°С, water-to-water heaters - from 0°С up to 200°С.

In design water-to-water heaters are divided into heaters with fixed tube sheets (PVN), with expansion joint on shell (PVK).

Drawing (sketch) requirements

Drawing (sketch) is made in the case of construction features.

Drawing (sketch) should include:

- sketch of heater is made of full thin lines, with main overall and connection dimensions;

- layout of nozzles, manhole, supports, slinging device (for heaters of types 2 and 3), pads for servicing platform (in the case of placement deviation from figures as to the catalogue);

- nozzles changed as to nominal bore, additional nozzles and pads should be made of full main lines ;

- table of nozzles with nozzles designation, nominal bore and nominal pressure;

- technical requirements.

Technical requirements should contain description of heater in accordance with Specifications TU catalogue, list of design differences, necessity of heat treatment for media that cause corrosion cracking, title block in accordance with standard GOST 2.104.

Drawing (sketch) designation, heater designation as to process scheme and heater weight are indicated in the title block.

168

Materials for heaters manufacturing

(it is allowed to use tubes made of steels 10, 20 GOST 1050, GOST 550, GOST 8733, gr.В by agreement with the customer).Heaters are supplied with counter flanges, gaskets and fasteners.All materials applied for heater manufacturing should be certified.

steel Ст3 сп GOST 380-88

steel 20 GOST 1050-88steel 16ГС GOST 5520-79

latten ЛАМШ 70-1 GOST 21646-76

shell, chamberflanges

tube sheets Ø20х2 mm heat transferring tubes

Heat Exchagers

DN1

l3 A A1

C

h2

l2

x x

x x

h

h1

h3

l0

l

L*

l1

x x

x x

Water inlet and outlet

Dn1 - steam inletDN2 - condensate outlet

С

С

Steam-Water Single-Stage Heater 169

DN3 DN2

Technical Catalogue

Basic Dimensions of Heaters170

Basic

dim

en

sio

ns o

f ste

am

-wate

r h

eate

rs

Dim

ensi

ons,

mm

Sh

ell

d

iam

ete

r, m

m

ou

ter

inn

er

Tu

be

s l

en

gth

Qua

ntity

of

pas

ses

thro

ugh

tube

s

L±1

0l0

±1

0l1

±3

l2±5

l3±3

h±5

h1±5

h2±5

h3±5

DN

1C

A±1

0A

1±5

Hea

t ex

chan

ge

su

rfac

e

2 m

±2%

DN

2D

N3

34

0

37

03

85

38

5

41

7

44

0

41

54

15

51

65

16

48

0

56

05

60

55

5

60

56

00

60

0

40

5

29

3

41

3

44

0

47

7

52

6

53

0

62

0

29

3

34

8

37

5

42

0

50

0

55

6

60

0

20

0

10

0

15

0

15

0

20

0

25

0

25

0

30

03

00

25

0

35

03

50

30

0

50

50

50

80

80

12

5

12

5

10

0

10

0

12

51

00

10

0

15

01

50

20

01

50

12

5

20

02

00

15

0

25

02

50

20

0

30

02

50

20

0

25

0

29

23

00

30

0

33

03

30

32

5

35

53

45

34

5

44

04

40

40

5

46

04

60

46

5

51

05

15

51

5

55

6

56

2

60

5

60

7

66

5

74

5

80

0

110

0

13

00

13

00

2

30

02

30

0

13

00

2

30

02

30

0

23

00

23

00

13

00

23

00

23

00

13

00

2

30

02

30

0

21

00

21

00

110

0

21

00

21

00

8.7

1

3.1

11

.3

16

.1 2

4.1

21

.8

23

.3 3

5.0

32

.4

29

.6 4

4.4

41

.4

45

.2 6

7.8

64

.0

61

.2 9

1.9

87

.7

82

.8 1

24.3

119

.0

25

0

29

82

98

28

5

32

53

25

30

0

36

7

33

63

24

46

84

42

41

5

46

84

42

41

5

49

24

67

45

0

29

0

35

1

42

6

47

1

52

5

57

0

61

2

30

0

25

03

00

30

0

25

03

00

30

0

25

03

00

30

0

25

03

00

30

0

25

03

00

30

0

30

0

28

20

3

82

03

82

0

29

10

3

91

03

91

0

30

25

4

02

5

40

00

30

65

4

03

5

40

20

30

60

4

06

0

40

30

31

65

4

16

5

41

40

33

05

4

28

5

42

60

110

0

20

00

20

00

110

0

20

00

20

00

10

00

2

00

02

00

0

10

00

2

00

02

00

0

10

00

2

00

02

00

0

95

0

19

00

19

00

85

0

18

00

18

00

22

2

25

6

31

5

33

0

29

6

32

8

40

24

02

40

8

32

5

42

6

48

0

53

0

63

0

72

0

82

0

- - -

50

0

60

0

70

0

80

0

20

00

3

00

03

00

0

20

00

3

00

03

00

0

20

00

3

00

03

00

0

20

00

3

00

03

00

0

20

00

3

00

03

00

0

20

00

3

00

03

00

0

20

00

3

00

03

00

0

2 2 4 2 2 4 2 2

4 2

2 4 2 2 4 2 2 4 2

2 4

Heat Exchagers

Shell diameter, mmQuantity of passes through tubes

Weight, kgouter

325

426

480

530

630

720

820

inner

-

-

-

500

600

700

800

2

675800

9351110

11751410

15551845

20002480

27003310

33604125

4

-775

-1070

-1360

-1790

-2420

-3230

-4030

20003000

20003000

20003000

20003000

20003000

20003000

20003000

Length of heat transferring

tubes, mm

Heat exchange surface of steam-water heaters

Weight of steam-water heaters

Shelldiameter, mm

outer

Tubes assortment, mm

inner

Length of heat transferring

tubes, mm

Quantity of passes

through tubes

Heat exchange surface

2m ±2%

Quantity of heat transferring

tubes

707060

128128116

186186172

236236220

360360340

488488466

660660632

8.713.111.3

16.124.121.8

23.335.032.4

29.644.441.4

45.267.864.0

61.291.987.7

82.8124.3119.0

224

224

224

224

224

224

224

200030003000

200030003000

200030003000

200030003000

200030003000

200030003000

200030003000

20х2

325

426

480

530

630

720

820

-

-

-

500

600

700

800

Heat Exchange Surface of Heaters171

Technical Catalogue

Supports for steam-water heaters must correspond to the diameter specified in the table

Shell diameter, mm

outer innerА2 А3

325

426

480

530

630

720

820

-

-

-

500

600

700

800

330

350

380

450

470

500

400

450

470

500

600

670

740

For shells of 325-720 mm diameter For shells of 800 mm

A2

A3

A

A

R14

8028

140

Layout of Foundation Bolts Holes in Supports172

A2

A3

Dimensions, mm

Limit working pressure for steam-water heaters

Limit working pressure МPа, at medium temperature, °С maxNominal Pressure,

PN, МPадо 100 200 250 300

1.6 1.60 1.49 1.40 1.20

Heat Exchagers

1- chamber, 2 - shell, 3 - expansion joint, 4 - heat transferring tube, 5 - boss assembly DN 10 mm for temperature regulator, 6 - discharge nozzle DN 20 mm

DN - Inlet (outlet) of heating waterDN1 - Inlet (outlet) of heated water

Water-to-Water Single-Stage Heater173

L

х х

х хх х

х х

h

200

300

2 3 4

65

1

DN

DN

h2

DнDN1 DN1

Basic dimensions (mm) of water-to-water heaters

76

114

168

219

273

325400

20004000

20004000

20004000

20004000

20004000

20000

23004300

24244424

27244724

28324832

30385038

32325232

200

200

300

400

500

600

700

100

150

200

250

300

350

50

80

125

150

200

250

50

80

125

150

200

250

L1±10 l±5 H h±5Shell

outer diameter, mm

L DN1DN

Dimensions, mm

Technical Catalogue

L1

L

200 300

300

200 300

Inlet of heating water

х х h

х х

х х

х хDN

х х

Н/2

Н/2

Н

х х

х х

х х

х х

х х

х х

х х

х х

х х

х х

х х

h

Outlet of heating water

Inlet of heated water

Water-to-Water Multi-Stage Heater174

Outlet of heated water

DN

Heat Exchagers

7620004000

32.553.6

11420004000

56.595.0

16820004000

116.9202.2

21920004000

193.7342.0

27320004000

283.7506.3

32520004000

402.7723.3

Heat Exchange Surface of Water-to-Water Heaters175

114

168

219

273

325

7620004000

20004000

20004000

20004000

20004000

20004000

0.51.0

1.02.0

2.75.5

5.210.5

8.016.0

12.024.1

4

8

22

42

64

96

Shell outer diameter, mm Length of heat transferring tubes, m Weight, kg

stage

Weight of water-to-water heaters

Limit working pressure for water-to-water heaters

Limit working pressure МPа, at medium temperature, °С max Nominal Pressure,

PN, МPа до 100 200

1.0 1.00 0.93

Shell outer diameter, mm

Length of heat transferring tubes,

mm

Heat exchange surface2m ±2%

Quantity ofheat transferring tubes

Technical Catalogue

Certificates and Approvals176

Certificates of Conformity:

- ISO 9001:2015 Quality Management Certificate;

- OHSAS 18001:2007 Occupational Health and Safety Management Certificate;

- ISO 14001:2015 Environmental Management System Certificate.

- Certificates of Compliance with the requirements of ASME standards:

- Manufacture Approval Certificate.