smec co., ltd
TRANSCRIPT
본사 및 공장
CNC TURNING CENTER
PL 45LY/45XLY
NC Unit Specifications / FANUC SeriesItem Specification 0i-TD
Controlled axis
Max. feed axes 4 AXIS
Feed axes X/Z/(Cs)
Max. simultaneosly controlled axis 4
Least command increment 0.001mm / 0.0001" ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯
Feedrate per minute G98 ◯
Feedrate per revolution G99 ◯
Interpolation functions
Linear interpolation G01 ◯
Circular interpolation G02, G03 ◯
Dwell G04 ◯
Polar cordinate interpolation G12.1, G13.1 ◯
Cylindrical interpolation G70.1 ◯
Variable lead thread cutting G34 ◯
Continuous threading ◯
Reference position return G28 ◯
Reference position return check G27 ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯
Feedrate override 0~150%
Spindle functionSpindle orientation ◯
Rigid tapping ◯
Tool functions
Tool number command T4-Digt / T2-Digt T4-Digt
Tool nose radius compensation G40 ~ G42 ◯
Tool offset pairs ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯
Tool life management ◯
Tool path graphic display ◯
Automatic tool offset G36, G37 ◯
Direct input of tool offset value measured B ◯
Program input
Absolute/incremental programming ◯
Multiple repetitive cycle G70 ~ G76 ◯
Canned cycles G90, G92, G94 ◯
Inch/metric conversion G20 / G21 ◯
Program restart ◯
Retraction for rigid tapping ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯
M function M3 digit ◯
Custom macro ◯
Canned cycle for drilling ◯
Direct drawing dimension programming ◯
Programmable data input G10 ◯
Optional block skip ◯
Workpiece coordinate system G52 ~ G59 ◯
Number of registerable programs 400EA
Setting and
display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯
Self-diagnosis function ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯
Display screen 10.4" color
Data input/outputMemory card input/output ◯
USB memory input/output ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯
Manual guide i Manual Guide i ◯
Ⓔ SMEC 2016.03-NO.1❖ Design and specifications subject to change without notice
www.esmec.com
SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com
SMEC'S Advanced Engineering and Machine Design
Smart One, Global One
SMEC
Mac
hini
ng T
ools
PL 4
5LY/
45XL
Y
2 3
High Accuracy, High Rigidity Spindle
Output Converting Transmission
Equipped as standard feature, high Output
Converting Transmission provides heavy-
duty machining.
PL 45LY/2200
PL 45XLY/3000
Pin Tube Rib Design for Minimal Axis Heat Transfer
Radiator fan-like pin tube rib design dissipates
heat generated by axis movements, maintaining
minimal thermal expansion.
Big Bore Ø181mm
Ø132mm
•1988 - 삼성중공업 공작기계 사업 착수
•1989 - Started as Machine Tools Division of Samsung Heavy Industries, Ltd. Horizontal and vertical machining center technology partnership with OKK Japan
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki
•1996 - 5-sided processing center technology partnership with Toshiba
•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd
SMEC Company Engineering Machine Tools Samsung
· Cast iron structure for superior dampening characteristics and thermal displacement
· Rigid 45 degree slant bed design for heavy-duty machining
· Torque tube design to minimize bending and twisting
· Integrated box ways for long-term rigidity and heavy-duty machining
Swivel Operation Panel
Swivel operation panel of
10.4 inch color TFT LCD
monitor can turn to 90 degree,
providing operators with easy
access to the control panel
while working on the machine.
90deg
PL 45LY/45XLYCNC TURNING CENTER
SMEC
Mac
hini
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ools
PL 4
5LY/
45XL
Y
4 5X-Axis Y-Axis
Z-Axis
Y-axis travel distance
200(±100) mmY-axis rapid traverse rate
15 m/min
Virtual Y-axis function
In the Y-axis plane, tools can move in a plus or minus direction perpendicular to the Z-axis
and spindle center line. Viewed from the operator's perspective, this Y-axis motion is
toward or away from the door of the machine while X-axis moves from floor to ceiling.
Y-axis enables various shape of cutting. Y-axis is realized virtually by the linear
interpolation and synchronous movement of X1 and X2-axis that make it possible to lower
machine height for stability.
Indexing Time
0.25 secNumber of tool positions
12 stations
PL 45LY is a heavy duty, ultra precision Turning Center, combined with SMEC's advanced technological features.
Spindle Speed
2,000 rpmSpindle Motor(30min/cont.)
37/30 kWRapid Travel(X/Y/Z)
20/15/18 m/minFeed Motor(X/Y/Z)
7/3/6 kW
Spindle Power & Torque Diagram
SPINDLE SPEED[rpm]10
2
3
4
5
10
20
30
405060
30 50 100 300
30984
102
251 304 925
530
500 1000 20001200
Torq
ue=3
103.
5 ft.lb
s
Torq
ue=2
078.
7 ft.lb
s
PO
WE
R [
hp
]
Torq
ue=2
563.
7 ft.lb
s
Torq
ue=2
563.
7 ft.lb
s
Torq
ue=1
038.
1 ft.lb
sTo
rque
=695
.3 ft
.lbs
Torq
ue=8
57.5
ft.lb
s
Torq
ue=1
038.
1 ft.lb
sTo
rque
=695
.3 ft
.lbs
Torq
ue=8
57.5
ft.lb
s
저속기어 : 135~702 rpm고속기어 : 402~1800 rpmSPINDLE SPEED[rpm]
PO
WE
R [
KW
]
10 100 1000
37kW
22kW
30kW
18.5kW
37kW
2
3
4
5
10
20
30
40
50
300 500 500030 50
Torque
=268
kgf.m
Torque
=217
.2kg
f.m
Torque
=89.6k
gf.m
Torque
=72.6k
gf.m
Torque
=268
kgf.m
135 409
Torque
=217
.2kg
f.m
70222kW
30kW
18.5kW
1223
4022000
Torque
=89.6k
gf.m
Torque
=72.6k
gf.m
2000
Low GearHigh Gear
Unit : inch
Programmable ailstock(Carriage direct-coupled)
The programmable tailstock
body mounted on wide guide
ways ensure rigid work piece
support.
SMEC
Mac
hini
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ools
PL 4
5LY/
45XL
Y
6 7
Rigid 45 degree Slant Bed
45 degree slant torque tube design bed and wide guide slide way ensure long term rigidity
and machining accuracy.
Hexahedral Slide Way Frame
Wide integral way is machined from
the casting, induction hardened
and precision ground to ensure
long-term rigidity, machining
accuracy and heavy-duty
machining.
Pre-tensioned and Double Anchored Ballscrews
All axes ballscrews are pre-tensioned, heat treated,
and fixed by double anchors on both ends, providing
ultimate rigidity and minimal thermal growth.
PL 45LY/45XLYCNC TURNING CENTER
Cross-Section of the Bed
Hexahedral Slide Way Frame
150mm
MT5
Ø160mm
PL 45LY/45XLY
PL 45 series addition of stable and rigid Y-axis based on PL 45 model makes possible to complete
machining in 1 set-up. The longest Y-axis off-center machining is available, and through
reducing cycle time and non cutting time provides your productivity improvement.
Added with Y-axis
The addition of Y-axis to the PL 45 Series provides travel
stability, higher precision and higher rigidity leading to
improved productivity.
High productivity
All the axis are applied with fast, accurate and
high rigidity, box guide minimize idle time and
maximize productivity.
High-productivity Compact Turning Centerwith Y-axis Based on PL 45 Series
Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.
Unit : inch
SMEC
Mac
hini
ng T
ools
PL 4
5LY/
45XL
Y
8 9
High Precision Tooling System
Standard Accessories
Processing Speed
Smart One, Global One
Automatic Lubricator
Chip Conveyor
Auto Door
Heavy-duty cutting (O.D) <32mm×32mm qualified tool>
Turning Performance (material:SM45C) PL 45LY
10 mm
Spindle speed
367 rpmCutting speed
150 m/minDepth of cut
10 mm <Spindle Load 65%>Feedrate
0.4 mm/rev
Surface Roughness <O.D. cutting>
10㎛
RoundnessCutting condition
Tool Diamond tool <nose radius 0.5mm>
Material AL150<Aluminum>Cutting speed 230 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : PL 45LY
2.1㎛ R y
12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak To Valley=2.311㎛
0.45㎛(actual result)
Tool Presetter
Programmable Tailstock
Zaxis
PL 45LY/45XLYCNC TURNING CENTER
( ) : Standard Set Numbers
Optional Accessories
Steady Rest & Preparation
12-station Turret(BMT 75)
Face Holder
O.D Holder
Boring Holder
Axial Driven Holder
Radial Driven Holder
Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60
MT#2-D2 12 "MT#3-D2 12 "MT#4-D2 12 "MT#5-D2 12 "
Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60
D2 12 ""Ø12 -
D2 12 "Ø58" -
D2 12 "Ø34" -
D2 12 "Ø1" -D2 12 "Ø1 14"-D2 12 "Ø1 12"-
Ø2" - D2 12 "
32(1 14 ") Tool
Boring BarØ60(Ø2 12 ")
Boring Bar
Drill
U-Drill
Milling ColletsER40(Ø3-Ø26)
(4)
(1)
(2)
(2)
(2)
(1)
(1)
U-Drill Holder
(1)
PL 45LY
SMEC
Mac
hini
ng T
ools
PL 4
5LY/
45XL
Y
10 11
Smart One, Global One
Major Specifications
- Programmable tailstock
- Spindle orientation
- Door interlock
- 15" Hydraulic chuck(Hollow)
- Chip conveyor with bucket
- Auto measuring unit(Q-setter)
- 18" Hydraulic chuck(Hollow)
- Steady rest : SLU-4
- Dual steady rest : SLU-4
- High pressure coolant
(6,10,15 bar-60Hz)
- Auto door (L-type, L/R-type)
- Oil skimmer
- Coolant gun
- Air blower
- Transformer
- Signal tower
- Hard jaw
Standard Optional Accessories
※Design and specifications subject to change without notice. ※Opt. : [ ]
Turret Head Interference Unit : mm
Work Range Unit : mm
Machine Dimensions Unit : mm
PL 45LY/45XLYCNC TURNING CENTER
- Coolant system
- built-in work light
- Splash guard
- Hand tools
- Soft jaw
- Tool holder
- Leveling block
MILL TURRET (BMT 75)HYD TURRET (STD 12 station)
1011 3
5
112 2
7
9
8 6
4
335 350 (X-AXIS STROKE)403104085210
170
498
645
SPINDLE CENTER
BORING HOLDER SHANK DIA : 60
32
∅778.6 (MC MAX. SWING DIA.
∅620
(MAX. TURNING DIA.)
∅670∅640
100
79.1
110
110
113
40
26
60
∅277.2
∅300.13
32
260 40350 (X-AXIS STROKE)
397.
7
5345
∅690
(MAX. TURNING DIA.)
REAR SLIDE COVER
INTERFERENCE LINE
300
645
SPINDLE CENTER
170
170
1.
25
∅739.45
∅680
∅739.45 (DISC MAX. SWING)
BORING HOLDER SHANK DIA : ∅60
1
2
3
45
6
7
8
9 10
11
12
∅605.5
∅60
∅305.434
∅267.109
∅675
728
6543
5.1
40 65
∅630
SWIN
G O
VER
SADDLE
REAR SLIDE COVER
INTERFERENCE LINE
32
∅600
PL 45LY [PL 45XLY]
PL 45LY/2200
2270 [3060] (Z-AXIS CARRIAGE STROKE)636
645 (X-AXIS ORIGINAL POSITION)
ø381 (15” CHUCK)
ø450 (18” CHUCK)
2200 [3000] (TAIL STOCK STROKE)150(QUILL STROKE)
274
149
ø620 (MAX. TURNING DIA.)
350
350 (X-AXIS STROKE)
300 (X-AXIS ORIGIN)
40
389
335
210
125
10
ø26
104[114]
100.5
2270 [3060] (Z-AXIS STROKE)70 1302112 [2902] (Z-AXIS ORIGIN)
436
15840.5
120
X-AXIS B/S CENTERX-AXIS B/S CENTER
6601.3
5570 1031.3
Chip Conveyor
998
1349
1301
2248
200
2548
650
1290 1169 291
2104154
2258
13001520110511
02426
2659
123
33
1300.57
DESCRIPTION PL 45LY PL 45XLY
CAPACITY
Swing over bed mm Ø975 Ø975
Swing over saddle mm Ø830 Ø830
Max. machining diameter mm Ø620 Ø620
Max. machining length mm 2,140 2,930
Bar working diameter mm Ø117 Ø117
TRAVELS
X-axis travel mm 350 350
Y-axis travel mm 200(±100) 200(±100)
Z-axis travel mm 2,270 3,060
SPINDLE
Spindle speed rpm 2,000 [1,800] 2,000 [1,800]
Chuck size inch 15" [18"] 15" [18"]
Spindle nose ASA A2-11 A2-11
Spindle through hole diameter mm Ø132 Ø132
Min. spindle indexing angle deg 0.001 0.001
TURRET
Number of tool stations [option] ea 12(BMT75) 12(BMT75)
Shank size for square tool mm ㅁ32 ㅁ32
Shank diameter for boring bar mm Ø60 Ø60
Indexing time sec 0.25 0.25
Rotary tool spindle speed rpm 4,000 4,000
FEED RATE Rapid traverse (X/Y/Z) m/min 20 / 15 / 18 20 / 15 / 10
MOTOR
X axis feed motor kW 7 7
Y axis feed motor kW 3 3
Z axis feed motor kW 6 6
Spindle drive motor(cont./Max.) kW 30 / 37 30 / 37
Rotary tool spindle motor(cont./Max.) kW 5.5 / 7.5 5.5 / 7.5
TAILSTOCK
Tailstock travel mm 2,200 2,200
Quill diameter mm Ø160 Ø160
Quill bore taper MT MT-5(BUILT-IN) MT-5(BUILT-IN)
Quill travel mm 150 150
REQUIRED FLOOR SPACE(L×W×H) mm 5,570×2,303×2,659 6,350×2,303×2,659
MACHINE WEIGHT kg 17,000 22,000
CONTROLLER Fanuc Oi-TD Fanuc Oi-TD