sme08 re supply - the alternatives to china[1]
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SME08 RE Supply - The Alternatives to China[1]TRANSCRIPT
IMCOA
2008 SME Annual Meeting Rare Earths Supply: Alternatives to China
byDudley J Kingsnorth
Industrial Minerals Company of Australia
February 2008
2IMCOA
DISCLAIMER
The statements in this overview represent the considered views of the Industrial Minerals Company of Australia Pty Ltd. While the Company has made every effort to ensure the veracity of the information presented it cannot expressly guarantee the accuracy and reliability of the forecasts and conclusions contained therein. Accordingly, the statements in the slides should be used for general guidance only.
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Summary of Presentation
The RE Industry todayChinaHistorical demandForecast future supply and demandOpportunities for new producers
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The Rare Earths Market Today
Total demand: 120,000te REO pa (2007)Average price: US$10-12/kg REOTotal value: US$1.3 billion paConstraints on Chinese rare earths supply are creating opportunities for non-Chinese projects
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China: Still Dominant
Reserves: >25M tonnes REOExcess secondary processing capacity Access to cheap processing chemicalsLeading edge RE technologyRapidly growing manufacturing sector Largest rare earth consumer (~60%)
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China: Industry Constraints
Production quotas – reserves limitedExport quotas – falling annually15-25% export taxVAT rebate on exports withdrawnNo new rare earth mining licencesEnvironmental legislation enforcedShortage of Dy, Nd, Eu and Tb
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Global RE Consumption 2006
Global Rare Earths Consumption in 2006 (t REO ±10%)Application China Japan and
SE AsiaUSA Europe Others Total
Catalysts 6,500 3,500 6,000 5,000 500 21,500
Glass 7,250 3,500 1,000 1,000 250 13,000
Polishing 7,000 4,500 1,000 1,000 500 14,000
Metal Alloys 10,750 4,000 1,500 1,000 250 17,500
Magnets 15,500 5,000 750 500 250 22,000
Phosphors 4,500 2,750 500 500 250 8,500
Ceramics 2,000 2,000 1,000 500 negligible 5,500
Other 6,500 1,000 250 250 negligible 8,000
Total 60,000 26,250 12,000 9,750 2,000 110,000
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2006 REO Consumption
REO Consumption by Value 2006 Magnets
37%
Ceramics4%
Metal Alloys11%
Glass3%
Catalysts6%
Other3% Polishing
3%
Phosphors33%
REO Consumption by Volume 2006
Magnets20%
Ceramics5%
Metal Alloys16%
Glass12%
Catalysts20%
Other7%
Polishing12%
Phosphors8%
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Forecast Demand in 2012
Global demand for rare earths in 2006 & 2012 (t REO) ± 10%Application Consumption tpa REO Growth Rate
2006 2012f % pa
Catalysts 21,500 30-34,000 6-8%
Glass
Polishing
13,000
14,000
14,000
20-22,000
Negligible
6-8%
Metal Alloys 17,500 44-48,000 15-20%
Magnets 22,000 45-50,000 10-16%
Phosphors & Pigments 8,500 13-14,000 7-10%
Ceramics 5,500 8-10,000 7-9%
Other 8,000 12-14,000 7-9%
Total/Range 110,000 185-195,000 9-11%pa
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2012 REO ConsumptionREO Consumption by Value 2012
Magnets51%
Phosphors24%
Polishing4%
Other2%
Catalysts3%
Glass1%
Metal Alloys12%
Ceramics3%
REO Consumption by Volume 2012
Magnets22%
Phosphors7%
Polishing11%
Other7%
Catalysts18%
Glass7%
Metal Alloys23%
Ceramics5%
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Rare Earths Supply & Demand
0
25,000
50,000
75,000
100,000
125,000
150,000
175,000
200,000
2000
2001
2002
2003
2004
2005
2006
2007
f
2008
f
2009
f
2010
f
2011
f
2012
f
Dem
and
tpa
- R
EO
0
25,000
50,000
75,000
100,000
125,000
150,000
175,000
200,000
China Supply ROW Supply Global Demand China Demand
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Potential Impact of Hybrid Vehicles on the RE Market
Toyota committed to produce 1M hybrid vehicles in 2010, considering 2MAssume global total of 3M hybrids in 2012Typically an NiMH battery for a hybrid vehicle contains 10-12kg rare earthsIf NiMH batteries achieve a 60-70% market share; as a result, additional demand could be 20,000t REO p.a.
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Potential Impact of Ongoing High Demand for NdFeB Magnets
Demand for rare earth magnet alloys grew from 2,500tpa in 1990, to 12,000tpa in 2000 to 22,000 in 2006.2003/06 growth in demand was 15-25%paDemand for rare earth magnets for voice coils (i-pods), for drives of equipment in vehicles and for electronic equipment remains high.At current rates of growth, total demand for Nd2O3 could be 55,000tpa in 2012, but price and supply considerations mean it is more likely to be 45-50,000tpa.
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Approximate Occurrence & Demand for Individual REs
Occurrence (%)in China
Demand (%)2006
Demand (%)2012 (f)
Lanthanum 22-24 24-26 26-28
Cerium 44-48 37 29-31
Praseodymium 4-6 4 4-6
Neodymium 16-18 18-20 21-25
Samarium 1-2 1½ 2
Europium ¼-½ ½ ½
Gadolinium 1-2 2 2
Terbium ¼-½ ½ ½
Dysprosium 1-2 1-2 1-2
Yttrium 10-12 8 8
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The Problem of ‘Balance’ in 2012
Total REO demand in 2012: 190,000t REONd2O3 demand @ 21-23% Nd2O3 : 45-50,000tNd2O3 produced @ 18-20% Nd2O3 : ~30,000t‘Extra’ production to meet Nd2O3 :40-50,000tThe extra ore processed would also ‘solve’ the La, Dy, Eu and Tb shortage .
Conclusion: To meet demand of 190,000t REO in 2012 a total of 220-240,000t REO will have to be produced. Assuming that China will produce 140-160,000t REO; ‘Others’ will have to produce 60-80,000t REO in 2012
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New Producer #1Project: Mountain Pass
Company: Chevron Mining (Molycorp)
Resource(1): 50Mt @ 8-9% REO (4.3Mt cont. REO)
Capacity: 2008 - 2-3,000t REO 2010 - 4-8,000t REO
Products: Separated rare earth oxides
Capital Costs: Not available
Note: (1). The resource figure is an indicative summary and does not necessarily comply with local stock exchange guidelines. For details refer www.molycorp.com
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New Producer #2Project: Mt Weld
Mine & Concentrator – AustraliaSeparation Plant - Malaysia
Company: Lynas Corporation (Australia)
Resource(1): 7.7Mt @ 12.0% REO (0.92Mt cont. REO)
Capacity: 2009 - 10,500t REO 2010 - 21,000t REO
Products: 100% separated REOs (except Heavy REOs)
Capital Costs: US$375 million (Stage #1 + Infrastructure)
Note: (1). The resource figure is an indicative summary and does not necessarily comply with local stock exchange guidelines. For details refer www.lynascorp.com
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Potential New Producer #1Project: Dubbo Zirconia Project (Australia)
Company: Alkane Resources Ltd (Australia)
Resource(1): 73.2Mt @ 0.89% REO (0.65Mt cont. REO)
Capacity: 2010/11 – 1,200-2,400tpa REO
Products: Separated REOs (co-products Zr & Nb)
Capital Costs: $100 - $200 million (depending upon capacity)
Note: (1). The resource figure is an indicative summary and does not necessarily comply with local stock exchange guidelines. For details refer www.alkane.com.au
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Potential New Producer #2Project: Nolans (Australia)
Company: Arafura Resources Ltd (Australia)
Resource: 18.6Mt @3.1% REO (0.58Mt cont. REO)
Capacity: 2011: 5,000t REO 2013: 20,000t REO
Products: Separated REOs (co-product Phosphate & U3 O8 )
Capital Costs: US$675 million (±30% incl. infrastructure)
Note: (1). The resource figure is an indicative summary and does not necessarily comply with local stock exchange guidelines. For details refer www.arafuraresources.com.au
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Potential New Producer #3Project: Hoidas Lake (Canada)
Company: Great Western Minerals Group Ltd. (Canada)
Resource(1): 1.15 Mt @ 2.83% REO (0.03Mt cont. REO)
Capacity: 2011/12: 3,000 tpa REO
Products: Separated REOs
Capital Costs: TBA
Note: (1). The resource figure is an indicative summary and does not necessarily comply with local stock exchange guidelines. For details refer www.gwmg.ca
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Potential New ProjectProject: Thor Lake (Canada)
Company: Avalon Ventures Ltd (Canada)
Preliminary Resource: 14Mt @ 1.23%REO (0.2Mt cont. REO)
Capacity: 2013(?): 3,000 tpa REO
Pre-Feasibility Study: To commence 2008
Note: (1). The resource figure is an indicative summary and does not necessarily comply with local stock exchange guidelines. For details refer www.avalonventures.com
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Potential Non-Chinese Production
Project/Country2006/7tpa REO
2012tpa REO
Russia 3-5,000 4-8,000
India 2-4,000 2-6,000
Mountain Pass/USA Nil 5-10,000
Mt Weld/Australia & Malaysia
Nil 20,000
Dubbo/Australia Nil 1-2,000
Nolans/Australia Nil 10,000
Hoidas Lake/Canada Nil 3,000
Total 4-8,000 45-60,000
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The Issues
Can China maintain control of:rare earth mining & productionenvironmental management practicesrare earth exports
Will higher prices impact demand?How quickly can the new projects come on-stream – to meet a potential shortfall in excess of 60,000t REO in 2012?
IMCOA
2008 SME Annual Meeting
Rare Earths Supply: Alternatives to China
Sources of Reference
Data from Roskill’s 13th Edition “The Economics of Rare Earths” (to be published in October 2007)CREIC Newsletter
IMCOA
2008 SME Annual Meeting Rare Earths Supply: Alternatives to China
byDudley J Kingsnorth
Industrial Minerals Company of Australia
February 2008