SmartPlant®

EntErPriSEfor owner operatorsLeveraging the engineering Design Basis across the PLant Life cycLe

SmartPlant ®EntErPriSE for owner operatorsLeveraging the engineering Design Basis across the PLant Life cycLe

2

1

BUSINESSCASE

Owner OperatOrs

currently face unprecedented demands to:

Deliver multiple new plants and major expansions •

of existing facilities more rapidly while utilizing

finite resources

•Maintainadequatesafetylevels

•Deliverprojectsonscheduleandwithinrigid

budget constraints

•Managetimetomarketanddeliverahigh-quality

product in a competitive environment

•Createfacilitiesflexibleenoughtomeetmarketdemands

in production and product offerings

•Avoidadverselyimpactingthefunctionalityand

productionoftheexistingplantwhileundertaking

complex plant modifications

•Maintainsafe,predictableproductionlevelsfrom

existingplants,atthelowest sustainable cost

•Demonstratetoregulatoryauthoritiestheintegrity

ofplant-maintainedinformation

•Provideassurancethattheowneroperator’s“virtualplant,”

in-plantdocumentation,andITsystemsareconsistent

with the current physical state of the plant in operation

•Demonstratethatacontrolledmanagementofchange

(MOC)processwithauditabletraceabilityisenforced

within plant operations

•Retainplantknowledgeandexperienceinthefaceof

increasingratesofworkforceretirement

2

Onebarrierowneroperatorsfaceinmeetingallofthese

challengesisinteroperability.Interoperabilitycanbedefined

as the ability to manage and communicate electronic

product and project data between collaborating firms

andwithinanindividualcompany’sdesign,construction,

maintenance,andbusinessprocesssystems.

TheNationalInstituteofStandardsandTechnology

(NIST)report1,whichexaminedthecostofinadequate

interoperabilityintheU.S.capitalfacilitiesindustryalone,

estimated the cost of poor interoperability across the

completedesign,build,andoperatesupplychaintobe

US$15.8billionannuallyforatotalcapitalexpenditureof

US$374billion,oralossof4.2percentoftheinstalledcost.

Two-thirdsofthislossisestimatedtobebornebyowner

operatorsandrepresentsa2.8percentongoinglosson

ReturnonCapitalInvested(ROCI).Foralargerefinery,this

represents a loss of millions of dollars each year.

Owneroperatorsmustfindawaytoaddressthese

interoperabilityissues,whilefocusingontheircore

businessesofexplorationandproduction.Intergraph®

SmartPlant®EnterpriseforOwnerOperatorshasbeen

designed to help owner operators address the issue of

interoperabilitybyprovidingprepackagedsolutionsthat

canberapidlyrolledout,incorporatingcustomer-specific

requirementsatlowrisk.

1 Cost Analysis of Inadequate Interoperability in the U.S. Capital Facilities Industry, National Institute of Standards and Technology, NIST GCR-04-867.

Key featuresRapid,low-riskimplementationensuredbyleveraging•

industry-leading,provenIntergraphSmartTechnology

toolsandout-of-the-boxpreconfigured,best-practice

solutionsforkeyowneroperatorworkprocesses

Flexibilitytorapidlyincorporatecustomer-specificre-•

quirementswithinpredefinedworkprocesses

•Synchronizationofinformationinmaintenance,reliability,

andotheroperations’systemstoreflectchangestothe

dynamic plant design basis

•Reducedtrainingneeds,discoverytime,andbetter

decision-makingsupportedthroughtheuniversal,

user-friendly,role-basedWebportalprovidingseamless

accesstodataacrossoperations’systems

•Flexibleplatformforthird-partyandlegacytool

integrationusingleadingservice-orientedarchitectures

•Integrationandinteroperabilityprovidedthrough

adoption of leading integration technologies

•Simpleaccesstodatathroughfilteredqueriesand

2D/3Dgraphicaluserinterface

•Traceabilityandauditabilityforkeyowneroperatorwork

processes such as management of change

•Secure,controlledmanagementofdatahandoverfrom

projectsandbrownfielddatatake-onusingastaging

areaforthevalidation,transformation,andloadingof

operations’systems

•Managementofkeyprojectexecutionworkprocesses,

suchasMOCforprojects,interfacemanagement,

non-conformity/waivermanagement,andtechnical

querymanagement

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IMAGEyOur sOlutiOn fOr managing the engineering design basisThroughouttheyears,manyleadingowneroperators

havechosenIntergraph’sindustry-leadingSmartPlant

Enterprise integrated suite of tools to manage their dynamic

engineeringdesignbasis.Buildingonthissuccess,

IntergraphprovidesSmartPlantEnterpriseforOwner

Operators(SPO),offeringpreconfiguredworkprocesses

coveringthecompleteplantlifecycle,interoperabilitywith

maintenanceandotheroperations’systems,andacommon

Webportaldesignedforowneroperators.

Powered by leading integration technologiesSmartPlantEnterpriseforOwnerOperatorsusesleading

integrationtechnologiessuchasSAP®NetWeaver® and

Microsoft®SharePoint®.Thesetechnologiespowerthe

synchronization of data between the engineering design

basisandotheroperations’systems,includinglegacy

systems,andprovidetherole-basedWebportal.

Managing change to ensure consistency with ERP and other operations’ systemsSmartPlantEnterpriseforOwnerOperatorsoffers

interoperabilitybetweenSmartPlantEnterpriseandother

operations’enterprisesystems.Thisensuresthatinformation

inenterpriseresourceplanning(ERP),reliability,process

safety,digitalcontrolsystems,andmoreismaintainedto

reflectchangeinthedynamicengineeringdesignbasis.

InformationfromIntergraph’sSmartPlantEnterpriseand

otheroperations’systemswillbeseamlesslypresentedto

theuserviaacommon,role-basedWebportal.Thisportal

4

will filter and structure search results based upon user

roleandprivileges,reducingdiscoverytimeandleadingto

better,fasterdecision-making.

Supporting engineering and managing project execution Duringtheplantdesign,construction,andcompletion/

startupphaseofgreenfieldorbrownfieldprojects,

SmartPlantEnterpriseforOwnerOperatorsprovides

preconfigured processes to support engineering and project

executionworkprocesses.Theseincludedocumentand

datainterdisciplinaryreview,managementofproject

change,interfacemanagement,non-conformities/waiver

management,technicalqueries,andmore.Theseprocesses

aresuitableforbothCAPEXprojectsandturnaroundprojects.

Theseprocessesprovideforcompleteauditable

traceability and provide a management overview of the

statusoftheseprocessesonprojects,enablingCAPEX

cost reductions and compressing project schedules.

AsecureWebportalwillpromotesimpleaccessto

the“singlesourceoftruth”whereinformationand

documentation from across the project is assembled in

acommon,globallyaccessiblerepository,eliminatingthe

need for traditional document and data distribution.

Common plant-centric data model for low risk, rapid implementationSmartPlantEnterpriseforOwnerOperatorsisbuilton

Intergraph’sproven,industry-leading,multi-disciplinetoolset.

TheSmartPlantEnterpriseforOwnerOperatorsCore

SolutionincludesasitelicenseforSmartPlantFoundation,

SmartPlantReferenceData,SmartPlantIsometrics,and

SmartSketch®.OtherintegratedSmartPlantEnterprise

toolssuchasSmartPlant3D,SmartPlantInstrumentation,

SmartPlantElectrical,andSmartPlantP&IDarelicensed

separatelyandcanbeincludedasrequired.Thesetools

areintegratedaroundacommon,plant-centricdatamodel

andintegrationhub,ensuringdataconsistencybetween

toolsandfacilitatinglowrisk,rapidimplementation.

Project Data Handover and Brownfield Data Take-OnTheValidation,Transformation,andLoading(VTL)

solution manages:

Handover and verification of data submitted from con-•

tractors and suppliers on projects

Verificationofinformationfromlegacysystemsorfrom•

scanningdocumentfilesaspartofbrownfielddatatake-on

Data is imported into a staging area where it is held in

quarantinepriortovalidation.Manydifferenttypesof

validation rules may be easily configured in the solution to

Dynamic Engineering Design Basis

ERP(SAP, Maximo, Passport)

DCS/Automation

Reliability

ContentManagement

Safety

Common Web Portal

Project Execution

SmartPlant

Instrumentation

Smar

tPla

nt P

&ID

Smar

tPla

nt

Isom

etric

s

SmartPlantElectrical

SmartPlant

3D

Smar

tPla

nt

Mat

eria

ls

SmartPlantFoundation

SmartPlant

Reference Data

SPE Integration

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PowErEd By SAP NEtwEAvEr, CErtIfIIEd By SAP

SPO supports SAP NetWeaver and integration with SAP Service and Asset Management. The SmartPlant Enterprise for Owner Operators integration with SAP has been awarded “Powered by SAP NetWeaver” certification status by SAP AG. SmartPlant Enterprise for Owner Operators exploits the power of the SAP NetWeaver platform to help ensure data synchronization and interoperability between Intergraph’s industry-leading plant engineering automation suite and the enterprise asset management capabilities of the SAP Service and Asset Management solution. SmartPlant Enterprise used with SAP Service and Asset Management (through integration with SAP ERP) helps ensure syn-chronization between the plant engineering and plant maintenance environments, employing best-practice work processes for plant management of change.

The SAP Integration and Certification Center has certified that SmartPlant Enterprise for Owner Operators properly integrates with the SAP NetWeaver Exchange Infrastructure (SAP NetWeaver XI) component of the SAP NetWeaver platform. It exchanges critical data with instances of the SAP Business Suite family of solutions, and is integrated successfully with business functions exposed through the SAP NetWeaver Portal.

verifyanumberofconditions,suchas:

Namingruleshavebeenfollowed•

Valuesarewithinpre-definedranges•

Units of measure are valid•

Mandatorydataispresent•

Relationshipsexistandarevalid•

Morecomplexbusinessrulescanalsobedefinedand

data in the staging area can be compared with data

alreadyloadedintothetargetSmartPlantFoundation

systemaspartofvalidationroutines.Validationrulesmay

be run on data submitted and a complete history of which

checkshavebeenperformedbywhom,when,andthe

results are held in the system. Data can be selectively

exported and loaded from the staging area into target sys-

tems.ThesecanbeIntergraphorthird-partysystems.

TheVTLsolutionenablesimprovedmanagementofthe

take-onofdatafromprojectsandbrownfieldfacilities,

reducesthetimeandeffortneededforverification,and

ensuresahigherlevelofdataquality.

sOlutiOns suppOrt the cOmplete Owner OperatOr life cycleEachSPOsolutionwillincludebusinesspackagesthat

offerpreconfiguredowneroperatorworkprocesses.

Thesebusinesspackageswillbereleasedinphasesand

areexpectedtooffera60to80percentfitformostowner

operators.Theworkprocessescanbeeasilyandrapidly

adjusted to meet the specific needs of any customer.

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smartplant enterprise fOr Owner OperatOrsSolution Business packages and work processes included

SPO Core Plantbreakdownstructureandworkbreakdownstructuremanagement•

Document management •

Transmittals•

Tagmanagement•

Plantdataloading•

Engineering data browsing•

On-plantengineeringdesign•

Conceptualengineering•

SPO Operating Plant Managementofchange •

for operations

Synchronizationofchangesinthe•

dynamic design basis with the plant

maintenance system

Future business packages planned include:

Lock-out/tag-out•

Permittowork•

Processsafetyintegration•

Brownfield data capture•

Engineering assistant for maintenance •

Engineering assistant for reliability•

Engineering assistant for safety•

DCSchangemanagement•

Intelligentmanuals•

Plantoptimizationassistant•

SPO Project Execution Managementofprojectchange•

Non-conformity(waiver)management•

Technicalqueryandsitequeries•

Interfacemanagement•

Future business packages planned include:

Riskanduncertaintymanagement•

Supervision(audit)management•

SPO Validation, Transformation,

and Loading

Importofdatasubmissionstostagingarea•

Definition of validation rules•

Execution of validation jobs•

Reportingvalidationresults•

Filtering,export,andloadingdatatotargetsystems•

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IMAGE

smartplant enterprise for owner operators is designed to enable asset owners to fully exploit this engineering design data to manage asset performance and give them a means to ensure proper maintenance of information integrity across the owner operator system landscape.Sid Snitkin, Ph.D.

Vice President and General Manager, Enterprise Advisory Services

ARC Advisory Group

““

Project Execution

Validat

ion,

Tra

nsfo

rmat

ion

,an

d Lo

adin

g

Core

Op

erating Plant

Smar

tPlant Schematics

Isom

etrics

SmartPlant

Reference Data

Smar

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Foun

dati

on

SmartPlantEnterprise

Integration

Integrationwith

third-partyapplications and

international standards

8

99

Intergraphistheleadingglobalproviderofengineering and geospatial software that enables customers to visualize complex data. Businesses and governments in more than 60 countriesrelyonIntergraph’sindustry-specificsoftware to organize vast amounts of data into understandable visual representations and actionableintelligence.Intergraph’ssoftwareand services empower customers to build and operatemoreefficientplantsandships,create intelligentmaps,andprotectcriticalinfrastructure and millions of people around the world.

Intergraphoperatesthroughtwodivisions:Process,Power&Marine(PP&M)andSecurity,Government&Infrastructure(SG&I).IntergraphPP&Mprovidesenterpriseengineeringsoftwareforthedesign,construction,andoperationofplants,ships,andoffshorefacilities.IntergraphSG&I provides geospatially powered solutions to the defenseandintelligence,publicsafetyandsecurity,government,transportation,photogrammetry,utilities,andcommunicationsindustries.

Formoreinformation,visitwww.intergraph.com.

ABoUt INtErGrAPH

www. in tergraph.com

Intergraph, the Intergraph logo, SmartPlant, and SmartSketch are registered trademarks of Intergraph Corporation. Microsoft and SharePoint are registered trademarks of Microsoft Corporation. SAP and SAP NetWeaver are registered trademarks of SAP AG. Other brands and product names are trademarks of their respective owners. Intergraph believes the information in this publication is accurate as of its publication date. Such information is subject to change without notice.

©2009 Intergraph Corporation. 06/09 PPM-US-0023A-ENG

Solution

SmartPlant ®

EntErPriSE for ow

ner operatorsLeveraging the engineering Design Basis across the PLant Life cycLe