Smartline dough band production without stress

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the taste is crucial

dough is alive. therefore processing of dough is a job

that requires intuitive grasp. the taste and as a conse-

quence the success of your baked products is unquestio-

nably influenced by the dough processing. Gentle

treatment is of highest importance to retain the flavours

that have been developed during bulk fermentation.

automatic processing of highly hydrated dough with

long bulk fermentation, i.e. very soft and sticky dough,

is extremely demanding for machines and lines. With

the new Smartline, rondo doge is offering a machine

for particularly gentle and zero stress dough band pro-

duction. the gluten structure is preserved and the gas

bubbles are retained in the dough. after baking the bread

shows the desired result, either an open irregular pore

structure or a fine regular one. the products are not only

excellent in taste, they also remain fresh for longer.

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no matter whether you want to produce Ciabatta,

Focaccia, baguette, pizza, donuts or other yeast dough

products, Smartline will form a dough band with

practically zero stress, providing you with ideal conditions

to get high quality, tasty products.

Smartline – an all-purpose machineWith the Smartline you are not limited to processing soft and sticky dough, you can cover the whole spectrum, from bread to yeast and short dough, as well as laminated dough, like croissant, Danish and puff pastry. Thanks to the adjustable satellite head you can gently process both soft and firm dough.

Smartline with calibrator

and make-up line

Smartline with two calibrators,

make-up line and Baguette-

Module

Smartline – dough band production without stress

numerous configuration possibilitiesA typical Ciabatta line can consist of a Smartline with a calibrator and a make-up line. The Smartline converts the delicate Ciabatta dough without stress into a regular dough band. On the make-up line the dough band is longitudinally cut, spread and then cross cut by the guillotine. The dough pieces can either be picked by hand or automa-tically deposited onto baking trays by a panning machine.

Depending on the required end thickness and the dough type, Smartline can be equipped with two or three calibrators with additional belt dusting. For the production of baguettes or sandwich rolls, a Ba-guette-Module is available for auto-matic moulding of the products.

You can find the different feeding possibilities on page 7.

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Smartline – for zero stress dough band forming

the unique adjustable satellite head is the heart of the

Smartline making it a truly universal dough band former.

Flat angles for firm dough and steep angles for soft

dough provide the essential requirements for perfect shee-

ting of dough with different consistencies. the adjustable

satellite head is patented by rondo doge.

exact dough thicknessThe calibrator provides the finishing touch to the dough band. The dough band is reduced to its final thickness and is then transferred to the make-up line. Depending on the required end thickness, the Smartline can be equipped with one, two or three calibrators.

exact dough band widthThe new cross pinner has a large driven roller with programmable speed. This brings the dough band to the desired width giving less side trimmings and better economic efficiency.

easy operationThe Smartline is equipped with a modern touch screen for easy operation. Clear symbols make for a user-friendly operator interface. All speeds, roller gaps and other parameters are memorized, guaranteeing consistent quality. The Siemens PLC control has a memory capacity for more than 100 programs.

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easy cleaningSmooth surfaces of stainless steel make cleaning fast and easy. Due to a swivel door and removable covers all components are easily accessible for maintenance and cleaning. All cables are protected by a closed cable duct. The plugs are located in the housing protecting them from contamination.

Versatile applicationSmartline is a universal dough band for-mer. With its working width of 600 mm it can be perfectly integrated into almost all current production lines.

Flour and seed dusterSmartline with one integrated calibrator is equipped with four flour dusters, which guarantee regular dusting of the upper and lower side of the dough band. For the production of bread rolls with seeds on both sides, you can quickly exchange the flour dusters for seed dusters.

technical dataPSS620 Smartline, basic machine 3100 x 1360 x 1410 mm

PSS620 with one calibrator ZKWE620 5516 x 1360 x 1410 mm

PSS620 with two calibrators ZKWE620 5636 x 1360 x 1410 mm

PSS620 with three calibrators ZKWE620 7836 x 1360 x 1410 mm

Width of table profile 715 mm

Roller gap satellite unit 0 – 32,5 mm

Roller gap cross roller 0 – 35 mm

Roller gap calibrator 0 – 35 mm

Optional, motorized 0 – 33 mm

Control voltage 24 VDC

Supply voltage 3 x 200 – 420 VAC/50/60 Hz

Rated power PSS620 basic machine 8,4 kVA

Maximum load 25 Ampère

Roller cage 8 free-moving rollers angle adjustable

Working speed depending on application and dough 0,8 – 8 m/min.

Production depending on dough thickness and working speed 150 – 800 kg/h

Net weight PSS620 Basic machine approx. 800 kg

PSS620 with ZKWE620 approx. 1200 kg

Subject to technical changes without notice.The type specific and the safety instructions of the operating manuals, as well as the prohibition, mandatory action and warning signs are to be observed.

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4

3

1

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the angle makes the differenceA steep attack angle with its short touching stretch prevents the creation of tension in the dough band and is therefore ideal for pre-proofed highly hydrated dough, such as Ciabatta and similar pro-ducts.

For all dough typesNon laminated yeast dough re-quires a longer touching stretch. The satellite head is therefore set to a flat angle. Flat angles are also required to process puff, croissant and Danish pastry.

High weight accuracyDue to regular feeding of dough into the satellite unit and regular dough band forming, you will get products with a high weight accuracy.

High hygiene standardWhen designing the Smartline spe-cial care has been taken to provide easy cleaning of all components. All parts of the machine that require cleaning are easily accessible. Motors and electrical connections are covered and protected from contamination.

The unique satellite system allows a gentle sheeting from very soft to firm dough. By modifying the an-gle of the satellite head, the length of the touching stretch becomes longer or shorter. For each type of dough the ideal angle can be se-lected.

The adjustment of the angle of the satellite head is motorized. The drives of the satellite head and the bottom roller are independent from each other. The speeds are indivi-dually programmed according to the dough type you wish to pro-cess. The parameters of the an-

gle and the roller speeds are me-morized by the PLC control. With Smartline optimum results are achieved for all types of dough. The adjustable angle of the satellite unit is patented by Rondo Doge.

Steep angle for a short

touching stretch

Flat angle for a long

touching stretch

Zero stress sheeting

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4

3

2

7

The operation of the Smartline is very user-friendly via a modern color touch screen with easily un-derstandable symbols. You can call up the memorized programs and, if required, modify the pa-rameters. A motorized program-

manual feedingFor small to medium batches the dough blocks are manually placed onto the infeed conveyor of the Smartline.

automated feedingFor large scale production of non- laminated dough, automatic feeding is an economic solution offering considerable labour- saving. The key to automatic fee-ding is the dough band pre-former PTV 350. It pre-forms the dough gently into a thick dough band which is subsequently processed on the Smartline.

numerous feeding possibilities

mable roller gap setting is optio-nally available. In the programming mode all speeds and parameters can be individually programmed and stored. The Siemens PLC con-trol has a memory capacity of over 100 programs.

easy operation

1. Feeding of the Smartline with

Ciabatta dough.

2. Smartline with integrated dough

band pre-former PTV 350.

3. Feeding of the PTV 350.

4. Feeding of the PTV 350 with the

elevating conveyor PPB350.

The touch screen with easily

understandable symbols

1. Oscillating compressing paddles bring the

dough gently to the desired width. It can

be regulated between 400 and 600 mm.

2. A dancer roller measures the height of

the dough and controls the infeed speed

automatically. The result is a dough

band with a regular thickness and thus

products with high weight accuracy.

3. Smartline has smooth surfaces in stain-

less steel making cleaning fast and easy.

4. The electrical and electronic components

are stored in a cabinet with a telescopic

drawer. A swivel door assures fast and

easy access.

SubSidiarieS

Seewer GmbH & Co.Hoorwaldstrasse 44D-57299 Burbach / GermanyTel. + 49 (0)2736 203-0Fax + 49 (0)2736 203130info@de.rondodoge.com

Seewer rondo s.à r.l.PAE „Les Pins“F-67319 Wasselonne cedex / FranceTel. + 33 (0)3 88 59 11 88Fax + 33 (0)3 88 59 11 77info@fr-rondodoge.com

rondo Ltd.Unit 7, Chessington ParkLion Park AvenueChessington, Surrey KT9 1ST/UKTel. + 44 (0)20 8391 1377Fax + 44 (0)20 8391 5878info@uk.rondodoge.com

rondo inc.51, Joseph StreetMoonachie, N.J. 07074 / USATel. + 1 201 229 97 00Fax + 1 201 229 00 18info@us.rondodoge.com

rondo bakery equipment inc.267 Canarctic DriveDownsview, Ont. M3J 2N7/CanadaTel. + 1 416 650 0220Fax + 1 416 650 9540info@ca.rondodoge.com

rondo S.r.l.Via Lago di Albano, 86I-36015 Schio (VI) / ItalyTel. + 39 0445 576 635Fax + 39 0445 576 641info@it.rondodoge.com

000 rondo dogeVarschavskoje Chaussée, D 17, Str. 1RU-117105 Moscow / RussiaTel. +7 (495) 786 39 06 Fax +7 (495) 788 98 20 info@rondodoge.ru

Seewer rondoAsean Regional OfficeNo. 14–1 Mezzanine FloorJalan 11/116BKuchai Entrepreneurs ParkOff Jalan Kuchai Lama58200 Kuala Lumpur / MalaysiaTel. + 60 3 7984 55 20Fax + 60 3 7984 55 95info@my.rondodoge.com

HeadquarterS

Seewer aGHeimiswilstrasse 42CH-3400 Burgdorf/SwitzerlandTel. + 41 (0)34 420 81 11Fax + 41 (0)34 420 81 99info@ch.rondodoge.com

CompetenCe Center SCHio

doge Food processing machinery s.r.l. Via Lago di Albano, 86 I-36015 Schio (VI) / Italy Tel. +39 0445 575 429 Fax +39 0445 575 317 sales@it.doge.rondodoge.com

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Seewer aGBurgdorf, Switzerland

doge Food processing machinery s.r.l.Schio (VI), Italy

www.rondodoge.com