smart protein nano-materials with genetically encoded ... · properties of protein nanofiber...

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Smart protein nano - materials with genetically encoded functionality Mats Sandgren Associate Professor Department of Molecular Sciences, SLU

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Page 1: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Smart protein nano-materials with

genetically encoded functionality

Mats Sandgren

Associate Professor

Department of Molecular Sciences, SLU

Page 2: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Nature has already invented

Many existing materials in Nature are composed of

protein nanofibersSuspending fibers for lacewing eggs

Barnacle cement

(Havstulpaner)

Spider web

Page 3: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Properties of protein nanofiber biomaterials

Self-assembly (which can be triggered)

Excellent materials properties

Can form films, threads, foams and solids

Biocompatible, biodegradable &

produced in biological processes

Structure and function genetically

encoded (which opens for materials design

by protein engineering)

Page 4: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Many proteins spontaneously form nanofibers

Soluble protein Protein nanofiber

Illustration by Veronica Lendel

Page 5: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Nanomaterials compared to micromaterials

One mL material:

10 um beads

Area = 0.6 m2

10 nm wide nanofibers

Area = 400 m2

Total nanofiber length = 13 billion meters

= 300 times the circumference of Earth

Page 6: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Functionalization of protein nanofibers

Functional fusion protein

Tag for purification Nanofiber-forming peptide Functional protein

Wild type fiber-forming protein

Tag for purification Nanofiber-forming peptide

Page 7: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Technology platform for functional nanofibers

Fusion protein

(fiber forming+enzyme)

Fiber forming

protein

Illustration by Veronica Lendel

Functional nanofiber

Page 8: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Fungal prion proteins as basis for

nanofiber engineering

Atomic force microscopy of prion protein

based nanofibers (Benjamin Schmuck)

Spontaneous assembly

Diameter Ø < 10 nm

(human hair Ø ≈ 100,000 nm)

Page 9: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Examples of material engineering under

genetic control

Fusion protein Applications

IgG-binding domains Antibody capture or purification

Luciferase Biosensor (point-of-care diagnostics)

-lactamase Penicillin degradation

Metal binding Heavy metal capture and removalRare earth metal enrichment

Xylanase Enzymatic fibers – reusability of enzymes

Cytochrome p450 Environmental remediation by oxidative processing (requires electrons)– removal of drugs from waste water

Page 10: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Examples of needs that can be met

with an antibody-binding nanofiber material

IgG capture and purification - monoclonal antibody (mAb) purification

- diagnostics / blood analysis

Need for more efficient products with higher IgG binding capacity

Point-of-care diagnostics - assess brain damage (S100B levels)

- assess risk of myocardial infarction

(troponin T levels)

Need for high-sensitivity detection in sandwich ELISAs

Page 11: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

An IgG antibody-binding nanofiber

Schmuck et al.. (2017) Biotechnol J 12.

Nanofiber of Sup35N doped with

Sup35N-IgGBD (co-assembly)

IgG (Fc) binding

domains

Properties:

• Subnanomolar microscopic Kd• Holds ca. 1 mg IgG / mg nanofiber

(apr 20x better than Protein A Sepharose)

Applications:

• IgG (mAb) pharmaceuticals production

• Serum analysis/diagnosis

Page 12: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

A protein-fiber based bioreactor

Illustration by Veronica Lendel

Page 13: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

An IgG antibody-binding nanofiber

Schmuck et al.. (2017) Biotechnol J 12.

Nanofiber of Sup35N doped with

Sup35N-IgGBD (co-assembly)

IgG (Fc) binding

domains

1 mL column

Page 14: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Production of proteins for nano-materials

Yeast– Pichia pastoris (Komagataella pastoris) 1-5 g/L have been reported for heterologously expressed

intra- and extracellular proteins

Filamentous fungus – Trichoderma reesei Industrial strains produce >50 g/L of some heterologously

expressed extracellular proteins

Several other options Saccharomyces, Candida utilis, Aspergillus niger

and various strains of Bacillus

At present: Bacteria – E. coli Production levels of 0.01-0.1 g/L

Pichia pastoris

Trichoderma reesei

Page 15: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Industrial scale-up

Protein production by yeast

fermentation

(5 to 50 gram protein/liter)

One 10 m3 intermediate fermenter:

50 to 500 kg/batch or 5 to 50 tons/year

Present industrial production of enzymes:

Many 100.000 tons per year (e.g. glucose

isomerase, proteases, laccases)

Page 16: Smart protein nano-materials with genetically encoded ... · Properties of protein nanofiber biomaterials ... Functional nanofiber. ... Production of proteins for nano-materials

Contact information:[email protected]

Dept. of Molecular Sciences, SLU, Uppsala

200 nm