smart industrial manufacturing...smart industrial manufacturing this catalyst goes beyond the scope...
TRANSCRIPT
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Smart Industrial Manufacturing
Robots-as-a-Service
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Smart Industrial Manufacturing
“Best New Catalyst” Award
TMF Live 2016, Nice, France
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Smart Industrial Manufacturing
This Catalyst goes beyond the scope of traditional Machine-to-Machine (M2M) services to present a vision of dynamic manufacturing processes that can cost effectively support low-volume, quick turn, high-value runs.
It spotlights Billions in potential cost savings by reducing downtime related to manual configuration and maintenance of robots.
It also enables “mass customization” in support of the transformation of global manufacturing.
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Smart Industrial Manufacturing
This Catalyst demonstrates…
Online orders for Robot-based services, along with remote activation and configuration of robot cells using TMF REST Open Digital and DSRA APIs.
The Catalyst shows the general applicability of TMF assets for new domains.
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Smart Industrial Manufacturing
Participants & Champions
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Smart Industrial Manufacturing
Aligns and extends Frameworx for new domains/opportunities!
Special thanks to John Wilmes and Cliff Faurer for their mapping effort
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Smart Industrial Manufacturing
Darren Williams,
The Welding Institute
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Robotic examples
Single cells:
Picture provided courtesy of TWI
Production lines
Picture provided courtesy of ABB
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Industrial challenges and drivers
• Shorter
innovation cycles
• More complex
products
• Greater data
volumes
Shorten time
to market
• Individualised
mass production
• Volatile markets
• High productivity
Increase
flexibility
• Energy efficiency
and resource
efficiency are
critical competition
factors
Boost
efficiency
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Commercial value add
According to the EEF; UK manufacturing
employs 2.6 million people
Equating to ~8,060 robots in the UK
Mass customisation: Reconfiguration activities (~
requires minimum 8-10 cell reconfiguration
activities per year at a cost of ~$250,000 (labour
and downtime)
Cost savings of over $200million alone for UK
manufacturing (a small % of a $10tr industry) :
• Machine downtime reductions from days to
hours
• Reduction in labour requirement
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Manufactures need to embrace the vision of Industry 4.0 / Smart manufacturing:
• Infrastructure Industrial Ethernet, wireless, IoT, smart data, mass customisation
• Virtualisation 3D CAD modelling, simulation, supply chain data collaboration, zero prototyping
• Hybrid Skills for self optimising cyber-physical manufacturing
Success would be:
• Mass Customisation - batch sizes of 1
• Shorter Time to Market – zero prototyping
• Highly Flexible Manufacturing
• 30% increased productivity
Smart Manufacturing Catalyst Introduction and Overview
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Smart factory systems are able to determine and identify their field of
activity, configuration options and production conditions.
All elements in a smart factory will communicate independently and
wirelessly with each other.
It will optimize itself to individual customer product manufacturing. For
example it will take into account the product properties, costs, logistics,
security, reliability, time and sustainability.
It will manage its own resources automatically to have best efficiency in
manufacturing.
The machines will automatically adjust themselves to work alongside human
workforce.
The vision for Digital Manufacturing
Smart Manufacturing
• Self determination
• Wireless and independent
communication
• Self optimisation to customer
product
• Automatic resource
management
• Human collaboration
http://www.gtai.de/GTAI/Navigation/EN/Invest/Industries/Smarter-business/Smart-
technologies/smart-factory.html - Accessed on 10th January 2016.
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High-level Architecture
CELL
Robots.IO Supplier
Order System
API
Fault and
Config
API
Performance
Management
API
Domain Controller
LMD Cell 8
Product
Communication Layer
Catalogue: Products, Services, Resource
Business
Support System
API
TMF API’s
Factory as a Services
Manufacturing as a Services
Robot as a Services
I4.0:
Interpretability
I4.0:
Virtualisation and
Decentralisation
I4.0: Service
Orientation
I4.0: Real Time
Capabilities I4.0: Modularity
Customer: Product
Specifications and
Order
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Smart Industrial Manufacturing
Dave Duggal,
EnterpriseWeb
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Smart Industrial Manufacturing
Platforms enabling Industrial eco-systems
This Catalyst presents a Universal Interface, which abstracts all of the technical complexity of working with Robot-based services. It uses a declarative, or “intent-based”, model for rapidly designing and testing new services, offering them as products in a catalog, and managing the lifecycle service orchestration of the services, including service assurance (performance & fault) and preventative maintenance management.
The Actors collaborate, through the Universal Interface to design, test, order,
activate and maintain a Robot Service with no code or manual integration.
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Smart Industrial Manufacturing
High-level Solution
Architecture
• Horizontal • Flexible • Extensible • Adaptable
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Smart Industrial Manufacturing
The Power of Platforms!
• Common architecture
• Universal Interface
• Shared libraries, tools and services
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Smart Industrial Manufacturing
Catalyst High-Level Benefits:
DevOps Automation
Service Velocity
Business Agility
Smart Industrial Manufacturing showcases an opportunity for
industry to leverage TMF standards in new domains to create
new market opportunities based on APIs, virtualization, eco-
systems and platforms.
Declarative Composition of Services and Products
Design, Testing and Deployment of Services down to minutes
Platform is extensible and adaptable
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DEMO
William Malyk,
EnterpriseWeb
David Hock,
Infosim