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TRANSCRIPT
www.opel.com
SMART FACTORY
@ OPEL
Hans-Jürgen Grundig
IT Manager
Adam Opel GmbH
18.05.2017CIBITEC2017 Madrid
To be a trusted partner that enables business strategy• Be one voice of Manufacturing• Be an integral part of GM innovation and
business value delivery• Deliver flexible, scalable technology solutions
with built in quality, security, and reliability
Our Mission
ManufacturingServing Our Customers, Our
People, and Our Communities
Opel Smart FactoryManufacturing Strategy
SMART FACTORY BENEFITS
3
Up to 40% Reduction of Maintenance Costs
Up to 50% Reduction of Machine Downtime
Up to 25% Reduced Energy Consumption
50% Increased Productivity w/Augmented Reality
25% Reduction of Safety Incidents
Sources: Smart Manufacturing Leadership Coalition / Gartner
Smart Factory Benefits
THE SMART ECOSYSTEM
4
Smart
Home
Smart
Supply Chain
Smart
Vehicle
Smart
Phone
Smart
Factory
Smart
Wearable
ExtremeIntegration
PeopleMachines
Devices
SMART FACTORY WORKSHOPS
Big Data, BI& Predictive Analytics
Equipment Maintenance
Materials & InventoryManagement
Mobility, Visibility, Alerts & Notifications
Built In Quality & Expanded Traceability
Facilities & Energy Management
Safety & PeopleManagement
Cost, Productivity & Quality Optimization
2016
2017
Big Data & BI Pilot Workshop (GME)
Smart FactoryGlobal Workshop (GMIO)
Smart FactoryPilot Workshop (GME)
Smart FactoryGlobal Workshop(GMNA)
Smart FactoryGlobal Workshop (GMSA)
Strategy Interview Business Optimization Solution & Technology Focus Areas
HELPING THE BUSINESS OPTIMIZE PRODUCTIVITY, COST & QUALITY
Powertrain Stamping Body Paint Assembly
ConnectedData
Business Intelligence
Visibility & Transparency
PredictiveAnalytics
Alarms, Alerts& Notifications
Technology
Process
QualityManagement
Materials & Inventory
Safety & Communications
EquipmentMaintenance
Facilities & Energy
Solutions
ProductTraceability
Manufacturing
Mobility
In the Smart Factory everything begins by connecting data, devices, and people …
JOURNEY OF SMART FACTORY
Evolution to Smart Factory
Q F
P
Q F
P
Q F
P
Smart technologies will help to grow
productivity and quality
Q F
P
Main actors:
Mfg. Engineering, Manufacturing,
IT, Supply Chain
Main actors:
Product and
Process
engineering
Revolution towards
flexible Smart Factory
Move from traditional line
assembly to significant more
flexible production systems/
processes
Smart technologies will
support growing complexity
Smart Level
Self
organization?
Q=Quality
P= Productivity
F=Flexibility
Significant changes on the product and processes
Data Analytics
Quality
ProductivityEquipment
USES CASE DATA ANALYTICS
8
Bottleneck viewerZero Downtime
Micro stop
analysis
Vibration Diagnostics
Press Monitoring
Error Proofing analysis
Paint Shop Quality
Improvement
AC Filling
Process analysis
Drives Monitoring
Torque Tool Analysis
Cycle time
analysis
ANALYTICS CAPABILITIES
• Data Analytics is the set of
techniques and methodologies
used to examine data and draw
conclusions about that
information, allowing
companies to make better
business decisions
Focus
Today
Focus
Tomorrow
Disruptive
Improvement
Things to action
Things to Dashboard
Connect and Store
Generate (sensors, execution systems,…)
Data
Analytics
BC
10%
20%
40%
30%65%
25%
2%
8%
USES CASES WORKER ASSISTANCE
10
MaintenanceLogisticsProduction &
Assembly
Worker Assistance Part Picking
Hand & Tool
Tracking for error proofing
RFID Band to
Support Part pick
Data Analysis & BI
Operations
Wearables
Operator
Training
Visual AID
Mobile Maintenance
SUMMARY
Business engagement from the very beginning is key. Define clear goals and KPI’s to get there. Make Smart Factory to a company strategy.
Align your strategy and
Communicate well.
Ask yourself always one question:
“What is the business
problem I like to fix”11