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  • Thomas Ackermann November 2015

    [email protected] 1

    Small Wind Turbines & Wind Pumps & Wind Diesel Systems

    Thomas Ackermann, Ph.D.

    [email protected]

    Expert User of DIgSILENT PowerFactory for Power Systems Studies

    Contents

    Part 2: Wind Pump Systems

    2

    Part 1: Small Wind Turbines

    Part 3: Wind-Diesel Systems

  • Thomas Ackermann November 2015

    [email protected] 2

    Contents

    Part 2: Wind Pump Systems

    3

    Part 3: Wind-Diesel Systems

    Part 1: Small Wind Turbines

    Typical Markets for Small Wind Turbines (< 50 kW)

    Remote Homes

    Telecommunications

    Village/ Rural Electrification

    Water Pumping

    Oil Well Pumping

    Refrigeration

    Desalination

    4

  • Thomas Ackermann November 2015

    [email protected] 3

    Rural Electrification

    World Bank projects in:

    Brazil;

    Russia;

    Indonesia;

    China;

    Mexico ...

    5

    6

  • Thomas Ackermann November 2015

    [email protected] 4

    7

    Features of Small Turbines for Power Generation

    Larger tower, compared to turbine size;

    Mainly variable speed, direct driven systems (no gearbox) for 2 to 10 kW; direct driven systems are also under development for turbines between 10 to 50 kW (Reason: High rotor speed well suitable for direct driven systems);

    8

  • Thomas Ackermann November 2015

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    9

    Generators

    Low Cost Alternatives:

    Alternators are very popular (Advantage: cheaper, long life time);

    Induction motor (washing machine);

    Advanced Alternatives:

    AC generators (very seldom DC);

    Permanent magnet generators;

    10

  • Thomas Ackermann November 2015

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    Power regulation

    Yaw (~ 10 %);

    Stall (~ 8 %);

    No Control (~ 14 %);

    Pitch (~ 35 %);

    Tilt (~ 33 %)

    11

    Yaw/ Horizontal Furling

    12

  • Thomas Ackermann November 2015

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    13

    14

  • Thomas Ackermann November 2015

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    15

    Tilt/ Vertical Furling

    16

  • Thomas Ackermann November 2015

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    Pitch Control

    17

    18

  • Thomas Ackermann November 2015

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    19

    Blades

    Often very bad aerodynamic design for small blades, e.g.

    455 kW/ m2 for Bonus 600 kW

    260 kW/ m2 for Bergey 10 kW;

    Good research in this area is done by the University of New South Wales, Newcastle, Australia

    20

  • Thomas Ackermann November 2015

    [email protected] 11

    Maintenance

    Low maintenance costs is the key, however, it is often very difficult ton achieve;

    Also, very difficult and risky to climb up a large tower to repair/ maintain a small wind turbine;

    21

    22

  • Thomas Ackermann November 2015

    [email protected] 12

    Grid Connection I

    23

    Induction Generator

    Easy to synchronize with the network;

    Cheap and easy;

    BUT: Requires reactive power, hence a reactive power source needed!

    Voltage different to regulate;

    24

  • Thomas Ackermann November 2015

    [email protected] 13

    Synchronous Generator

    Reactive power generation possible;

    Easy to control;

    BUT: Must be synchronized in frequency, phase and current;

    25

    DC Generator

    Direct connection to battery possible (Battery charger);

    No synchronisation required;

    Low efficiency;

    Repair of DC generator can get very expensive;

    26

  • Thomas Ackermann November 2015

    [email protected] 14

    Battery & Inverter

    Power output can be regulated;

    Easy to synchronise;

    Can supply reactive power;

    Expensive;

    Control might be difficult;

    Lifetime of Battery limited.

    27

    Contents

    Part 2: Wind Pump Systems

    28

    Part 3: Wind-Diesel Systems

    Part 1: Small Wind Turbines

  • Thomas Ackermann November 2015

    [email protected] 15

    Water - Pumping

    Cut subsidies to save water and to find economic ways to pump water (India has estimated 12 million electric pump sets, but only several thousand wind/solar pump sets)

    Without subsidies (Yemen): 50-60 cents US/ kWh for electricity;

    29

    WIND PUMP SYSTEMS

    30

  • Thomas Ackermann November 2015

    [email protected] 16

    Electrical Water Pumping

    31

    Wind Pump Systems

    32Pump

    mechanical coupling

    gearbox

    belt drive

  • Thomas Ackermann November 2015

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    Typical Situations

    Small pumped volumes high pumped heads (> 20 m), often drinking water;

    Medium pumped volumes medium pumped heads (5 - 20 m), often livestock;

    Large pumped volumes small pumped heads (< 5 m), irrigation, drainage.

    33

    Operating Principle Pump

    34

    Pmech = 2 Pi M n

    Ppump = pw g Q H

  • Thomas Ackermann November 2015

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    Pumps

    A: Piston pump

    B: Diaphragm pump

    C: Eccentric screw pump

    D: Single-stage centrifugal pump

    E: Multistage centrifugal pump

    F: Screw pump

    G: Chain pump

    H: Mammoth pump

    35

    36

  • Thomas Ackermann November 2015

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    37

    A: piston pump

    B: diaphragm pump,

    C: eccentric screw pump,

    D: single-stage centrifugal pump,

    E: multistage centrifugal pump,

    F: screw pump,

    G: chain pump,

    H: mammoth pump

    Which Pump?

    drinking-water supply/ livestock watering: Volume = small to medium; Height = large to medium;

    Piston pump (A), multistage centrifugal pump (E), eccentric screw pump (C), mammoth pump (H)

    38

  • Thomas Ackermann November 2015

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    Which Pump?

    Irrigation; Volume = large; Height = small

    Single-stage centrifugal pump ( D), diaphragm pump (B), screw pump (F), chain pump (G);

    often pumps that can handle dirty water

    39

    40

    A: piston pump; B: diaphragm pump

    C: eccentric screw pump; D: single-stage centrifugal pump

    E: multistage centrifugal pump; F: screw pump

    Total

    pumped

    head H

    Rotational speed n

  • Thomas Ackermann November 2015

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    Important Aspects

    Rated Wind Speed (1.4 ..1.6 of Vm)

    Cut in Wind Speed;

    Gearbox efficiency (reduces overall efficiency);

    ...

    41

    42

  • Thomas Ackermann November 2015

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    Operating Points

    43

    Piston pump Centrifugal pump

    Starting moment for piston pump

    44

    Position of the crank drive

    Rotational speed

    Performance characteristics of

    the wind turbine

    Torque

  • Thomas Ackermann November 2015

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    Centrifugal Pump & Gear Box

    45

    Power PW of the

    wind turbine

    Rotational speed nW of the wind turbine

    curve of operating

    points

    Wind Pumps ...

    Can be a very easy and cost effective solution if appropriate designed!

    46

  • Thomas Ackermann November 2015

    [email protected] 24

    47

    Contents

    Part 2: Wind Pump Systems

    48

    Part 3: Wind-Diesel Systems

    Part 1: Small Wind Turbines

  • Thomas Ackermann November 2015

    [email protected] 25

    Wind Diesel Systems

    In many remote locations in the world, power generation with diesel generators is the common;

    Fuel prices, however, are often very expensive: InAustralia/China, fuel costs per kWh can reach up to 20 Uscents;

    Wind power can be used as fuel saver!

    49

    Wind Diesel Systems

    Different design concepts possible, from very basic to extremely complicated;

    Costs versus reliability, power quality, lifetime of diesel generator & battery, redundancy of equipment.

    Larger number of different concept are in use.

    50

  • Thomas Ackermann November 2015

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    Diesel/ Battery

    Diesel: Cascade Design;

    Battery: Short term storage up to 5-10 minutes; Short lifetime due to large number of cycles, Extra building, Air-condition ?, Environmental problematic;

    51

    Practical Steps

    Important: Define Max, Min and average load

    52

  • Thomas Ackermann November 2015

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    Wind-Diesel-Battery Systems

    53

    System 1: Wind / Diesel Controlled by Frequency (Droop Mode)

    The grid frequency is used as a measure for loadsharing between the WTG and the diesel genset;

    If the load increases, speed of diesel drops and frequency decreases;

    If diesel power output is less than 50 % than wind turbine would sense a rise and would start to pitch (reduce output), hence increase load on the diesel generator

    54

  • Thomas Ackermann November 2015

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    System 1

    Advantages

    WTG can be installed without communication link;

    Minimum load on diesel genset is ensured;

    Disadvantages

    Wind speed fluctuations affect grid frequency

    Need