small line equipment guide...239 018 003 245-29367 nylon boom arm spacers base & outriggers...
TRANSCRIPT
SMALL LINEPRODUCTS & ACCESSORIES
EQUIPMENT GUIDEPLACERS & CUSTOM EQUIPMENT
EQ
UIP
ME
NT
GU
IDEL E A D I N G T H E W A Y I N C O N C R E T E P U M
PI N
G S
YS
TE
MS
2
For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com2 3
AN INDUSTRY LEADER FOR OVER 50 YEARS
Delivering Performance, Profitability and Safety
Con Forms, the only manufacturer of concrete placing systems in the United States, is located in the heartland of America and employs over 200
people in the USA, the United Kingdom, Asia and Europe to reinforce global service offerings and support projects both domestically and internationally. We provide state-of-the-art automated manufacturing processes, heat-treating and testing facilities, a full metallurgy lab, and in-house engineering staff to ensure every customer understands their options and ideal solutions as well as receive products of the highest
quality and lowest total cost of ownership (TCO).
Unrivaled Product Quality, Selection and Service
Con Forms offers a vast product line that covers everything from the pump to the point of placement on a concrete pour – including backend kits for all pump
manufacturers, boom kits, laydown lines, couplings, hose and accessories. The full line of placing equipment includes tunnel placers, deck placers, bridge deck spreaders and self-propelled Spider Placer units, which can be engineered to fit any application requirements.
The company’s expert technical sales and in-house engineering staff has decades of hands-on experience solving almost every conceivable global high-rise pumping application. They understand the risks, costs, and performance demands bringing exceptional solutions to high-rise jobsites. Through this process, the company delivers the industry’s leading abrasion resistant pipe, unique bends, custom valves, placing equipment and laydown systems that are tailored to the requirements of each individual project.
Much more than a Vendor
Con Forms is a true value creating partner to its customers and the industry – a manufacturer that listens to customers and works with the industry to develop world-class products specific to their needs. Con Forms’ sales engineers have seen thousands of projects from the planning phase through to completion. The company’s design and manufacturing capabilities, technology, safety standards, and service have consistently provided quality products and added value unrivaled in the industry.
The Con Forms’ dedication to excellence grows with every year of business and with customers served. Don’t trust the safety of your employees and success of your business with unproven, unsupported and unreliable products. Put your trust with a guaranteed solutions provider that backs their product and supports customer efforts every step of the way. Trust Con Forms.
THE CF ADVANTAGE
GLOBAL ENGINEERING, TESTING AND MANUFACTURING HEADQUARTERS - PORT
WAS
HING
TON,
WI,
USA
THE CF ADVANTAGE
THE CF ADVANTAGE
CONSISTENT HARDNESS = INDUSTRY’S BEST ABRASION RESISTANCE &
PRO
DUCT
PER
FORM
ANCE
CONSISTENT WELD QUALITY = INDUSTRY’S BEST PRODUCT SAF
ETY
& PE
RFOR
MAN
CE
7
SPIDER SPARE PARTS LISTGroup OEM Part # CF Item # Description
Remote
200 016 001 245-25487 REMOTE CONTROL SET 16Z &18RZ Spectrum
200 018 001 245-25489 REMOTE CONTROL SET 18-3 Spectrum1
209 018 002 245-25021 BATTERY OF RADIO REMOTE CONTROL
245-25491 BATTERY CHARGER QA109600 HBC
212 018 001-2 245-28300 BATTERY CHARGER - HBC 12V RADIOMATIC
212 018 020 245P27967 CABLE, HBC REMOTE CONTROL, 5 PIN, 20m
Battery & Cords
245-25490 BATTERY - 12V - Heavy Duty - 1150 CCA
212 018 21 245-29241 On/Off Battery Switch
201 018 004 245-29242 Plug, power cord, 4-pole, red
Boom unit control panel
098 018 002 245-24995 24V relay and fuse
245-29487 Relay - 12V 30A
092 018 002 245-24993 MKC-05 (PHASE PROTECTION RELAY)
102 018 003 245-25001 Contactor 3p 1 n/o (motor)
101-018-020 245-24999 Motor circuit breaker
108 018 010 245-25492 Circuit breaker - 20A 3P
108 018 020 245-24998 Circuit breaker - 10A 1P
103 018 024 245-24994 Power supply 240vac - 24vdc
099 018 025 245-24996 Switch - Phase on/off
095 018 001 245-29282 Remote receiver plug
245-29316 Mounting braket - button/switch
245-29317 Contact element - button/switch
095 018 002 245-29283 Hydraulic control plug
245-29485 aux contact module 1 n/o 1 n/c
245-29486 aux contact
091 018 004 245-29284 Yellow horn button
091 018 002 245-29285 Green start button
091 018 003 245-29288 Red stop button
092 018 002 245-29287 White phase lights
245-29318 E-stop box
245-29319 E-stop ID plate
091 018 001 245-29289 E-stop - boom
092 018 001 245-29290 Red low oil light
093 018 001 245-29291 Hour meter
Track Unit Control Panel
080 016 080 245-29293 80 A fuse and holder
080 016 030 245-29294 30 A relay - Sanel SR1251a 12v/30A
080 016 020 245-29295 20 A relay - Sanel SR2451a 24v/20A
080 016 080 245-29296 80 A relay - Sanel SR1245a 12v/80A
080 016 001 245-29320 Fuse block - 6 fuses
080 016 400 245-29321 Relay - Sanol SLR012 12v/400w
080 016 002 245-29322 Inverter
201 016 001 245-29323 E-stop - crawler
080 016 003 245-29324 Light 3-position switch (black)
080 016 004 245-29325 Flasher 2-position switch (red)
080 016 005 245-29326 Switch, Boom hyd activation (orange)
080 016 006 245-29327 Fuel level guage
080 016 007 245-29328 Remote/Manual switch
080 016 008 245-29329 Ignition switch
080 016 009 245-29330 Red oil light
080 016 010 245-29331 Yellow charge light
080 016 011 245-29332 LCD display
Group OEM Part # CF Item # Description
Misc. Electrical
Parts
245-25023 TAIL LIGHT FOR 16Z4
080 016 013 245-29333 Bulb
080 016 014 245-29334 LED light
109 018 215 245-25028 SLEWING SWITCH
201 016 001 245-29335 E-stop - spider base
080 016 016 245-29336 Joystick control, 3 button, crawler
094 016 001 245-29337 Horn (boom)
094 016 002 245-29338 Horn (track)
080 016 017 245-29339 Light, Yellow rotating, crawler
245-29800 Control wire harness – 16Z
031 140 680 245-25144 HYD. CYLINDER, A SECTION, 18+3 (140-80/680)
Boom Cylinder
031 120 736 245-25145 HYD. CYLINDER, B SECTION, 18+3 (120-70/736)
031 100 616 245-25146 HYD. CYLINDER, C SECTION, 18+3 (100-56/616)
031 140 001 245-25009 HYDRAULIC CYLINDER REPAIR KIT (140-80)
031 120 001 245-25010 HYDRAULIC CYLINDER REPAIR KIT (120-70)
031 100 001 245-25011 HYDRAULIC CYLINDER REPAIR KIT (100-56)
031 165 680 245-29340 HYD. CYLINDER, A ARM, 16+4 (165-80/680)
031 140 610 245-29341 HYD. CYLINDER, B ARM, 16+4 (140-70/610)
031 100 555 245-29342 HYD. CYLINDER, C SECTION, 16+4 (100-56/555)
031 080 465 245-29343 HYD. CYLINDER, D SECTION, 16+4 (80-45/465)
031 120 610 245-29202 HYD. CYLINDER, C SECTION, 16+4 (120-70/610)
031 165 080 245-29344 HYDRAULIC CYLINDER REPAIR KIT (165-80)
031 140 070 245-29345 HYDRAULIC CYLINDER REPAIR KIT (140-70)
031 080 040 245-29346 HYDRAULIC CYLINDER REPAIR KIT (80-45)
Slewing034 016 160 245-29347 Hydraulic motor - slewing
120 016 650 245-29348 Turret bearing & Gearbox - slewing
Outrigger Cylinders
245-29349 Outrigger Hyd Cylinder (120-70/847)
245-29350 Outrigger CYLINDER REPAIR KIT
Hawe Valve Banks
032 001 001 245-25002 HAWE LOAD CHECK LOCK
042 018 600 245-25005 MANOMETER 600BAR
039 016 001 245-28275 VALVE BANK 16Z
039 018 001 245-28276 VALVE BANK 18-3
039 018 003 245-28277 VALVE BANK SOCKET
245-28279 VALVE BANK BOBBIN
039 025 025 245-28295 HAWE DIR. SPOOL VALVE 25/25 OUTRIGGER
039 025 016 245-28296 HAWE DIR. SPOOL VALVE 25/16 MAIN BOOM
039 016 016 245-29647 HAWE DIR. SPOOL VALVE 16/16
039 016 010 245-28297 HAWE DIR. SPOOL VALVE 16/10 BOOM
039 010 010 245-28298 HAWE DIR. SPOOL VALVE 10/10 RETURN
039 016 005 245-29698 HAWE VALVE COVER
039 010 006 245-29745 HAWE DIR. SPOOL VALVE 10/06 BOOM
039 018 006 245-28299 HAWE SPOOL VALVE SEAL KIT
Filters
049 018 122 245-24990 RETURN FILTER ELEMENT
040 018 001 245-24991 PRESSURE FILTER ELEMENT
048 018 225 245-24992 SUCTION FILTER - boom
042 018 004 245-25006 RETURN FILTER INDICATOR
042 018 001 245-25007 PRESSURE FILTER INDICATOR
040 018 001 245-29746 Pressure Filter Housing - 18-3
040 308 075 245-29747 Pressure Filter Housing - 16Z-18RZ4
For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com10 11
8
Group OEM Part # CF Item # Description
Misc Hydraulic
Parts
029 018 001 245-25026 HYDRAULIC CLAMP (SET)
245-29351 Valve, 6-way, Directional, power source
047 018 254 245-29352 Level Guage - boom hyd oil tank
047 016 254 245-29353 Level Guage - crawler hyd oil tank
245-29354 Valve, Directional, crawler diesel to boom
045 018 001 245-29355 Hydraulic tank filler caps
Pipeline
170 018 001 245-25013 CLAMP, plated snap (W/O SEAL)
173 018 001 245-25014 CLAMP, Foot mount, snap (W/O SEAL)
171 018 005 245-25015 CLAMP, Boom Tip, Snap, Plate (W/O SEAL)
173 018 005 245-29356 Clamp, 1-bolt, swivel, grease fitting
190 018 001 245-25019 U CONNECTION (WITHOUT RUBBER)
191 018 001 245-25020 RUBBER OF U CONNECTION
161 018 004 245-29357 End hose catcher hook
017 040 321 245-29358 Cotter Pins
502-24834 Coupling, 2-bolt, 5” HD LW w/ gasket (150 Bar)
502-26439 Coupling, 2-bolt, 5” HD LW foot mt, w/ gasket (150 Bar)
204-25618 Coupling, 2-bolt, 5” HD LW flange mt, w/ gasket (150 Bar)
502-28584 Coupling, 2-bolt, 5” HD LW swivel (150 Bar)
Boom
239 018 001 245-29359 Guard rail platform - 16Z
245-28334 18-3 SPIDER, TRAK, REAR BRACKET
245-28335 18-3 SPIDER, TRAK, FRONT BRACKET
245-25029 NITRATED PIN SET - 18-3
245-25030 NITRATED PIN SET - 16z4
012 016 080 245-29360 DIN 912 Hex Socket Head Cap Screw: M16x80 Gr 12.9
012 016 050 245-29361 DIN 912 Hex Socket Head Cap Screw: M16x50 Gr 12.9
012 016 035 245-29362 Hex Head Cap Screw M16x35 Gr 8.8 Galv
070 018 010 245-29363 Ø70 x 10 washer
060 018 010 245-29364 Ø60 x 10 washer
239 018 002 245-29365 18-3 transport boom support
239 016 002 245-29366 16z transport boom support
239 018 003 245-29367 Nylon boom arm spacers
Base & Outriggers
245-25024 METAL OUTRIGGER COVERS FOR 16Z4
239 018 004 245-25027 OUTRIGGER PADS FOR 18-3
239 018 005 245-25031 PIN ASSEMBLY,Turret base connection
229 018 006 245-29368 Outrigger pad holder - 18-3
224 012 001 245-29767 Outrigger foot - 16Z/18RZ4
225 012 003 245-29768 Pin (Ø40 x 141) - 16Z/18RZ4
Misc. Mechanical
245-29369 18-3 gravity hook
245-29370 Storage box, Locking, 46" Steel, 18-3
245-29371 Storage box, Locking, 36" Steel, 16Z
245-29645 245-29645 SHOE, RUBBER, FOR SPIDER TRACKS
245-28962 Boom Strap - Ratchet, 2"x12 ft, flat hook
Group OEM Part # CF Item # Description
Gas Power Pack
245-25550 POWER PACK, GASOLINE, FOR 18+3
245-27614 HONDA GX690 TXF4,GAS,22HP
033 018 008 245-25004 HYDRAULIC PUMP, 8cm^3 FOR GAS ENGINE
245-29372 Fuel tank - aluminum - boom
340 018 001 245-29373 Alternator - Honda GX690
350 013650 245-29374 Alternator belt - Honda GX690
245-29375 Starter - Honda GX690
310 690 002 245-29376 Air filter - Honda GX690
310 690 001 245-29377 Oil filter - Honda GX690
310 690 003 245-29378 Fuel filter - Honda GX690
245-29379 Spark Plug - Honda GX690
Diesel Power Pack
245-25551 POWER PACK, DIESEL, FOR 18+3
245-29381 Alternator- Perkins 403A-15
245-29382 Starter- Perkins 403A-15
245-29383 Air filter- Perkins 403A-15
245-29384 Oil filter- Perkins 403A-15
245-29385 Fuel filter- Perkins 403A-15
245-29386 Pre-Fuel Filter 403A-15
245-29387 Radiator- Perkins 403A-15
245-29388 Fan-alternator belt - Perkins 403A-15
Electric Motor
105 018 075 245-29390 Electric Motor - 7.5 kW
046 018 038 - 046 018 138 245-25000 COUPLING - Electric motor
046 018 138 245-29391 Coupling gears
033 018 011 245-25008 HYDRAULIC PUMP, 11cm^3 FOR ELECTRIC MOTOR
011 008 025 245-29392 M8 x 25 DIN Q33 SK88 Hex bolt
037 018 005 245-29393 Seal
Track Diesel
245-29394 Pump - Tan Axial Piston ClosedC Var Disp
245-29395 Pump - Axial Piston OpenC Var Disp
245-29396 Alternator - Perkins 854F-E34T
245-29397 Alternator fan belt - Perkins 854F-E34T
245-29398 Starter - Perkins 854F-E34T
245-29399 Air filter - Perkins 854F-E34T
245-29400 Oil filters - Perkins 854F-E34T
245-29401 Fuel filter - Perkins 854F-E34T
245-29402 Fuel/Water Separator Filter - Perkins 854F-E34T
245-29403 Pressure Filter Element - crawler
245-29404 Fuel tank - aluminum - crawler
049 018 122 245-29646 FILTER, RETURN, FOR CRAWLER TANK
041 001 122 245-29748 Return Housing & Filter Set – Crawler
SPARE PARTS KITS CF Item# Description
245-29292 Emergency Electrical Kit - Boom
245-29488 Emergency Electrical Kit - Crawler
245-29489 Boom Filter Maintenance Kit
245-29380 Engine Maintenance Kit - Honda GX690
245-29389 Engine Maintenance Kit - Perkins 403A-15
245-29405 Engine Filter Maintenance Kit - Perkins 854F-E34T
For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com10 11
12
Concrete pumping comes with a wide variety of risk factors, and in such
a niche industry, there are very few experts. Safety is of the utmost
importance and a cornerstone at Con Forms and comes as a
standard with the entire Con Forms product line. All Con Forms’
products are CPMA certified, meaning they meet the high
safety standards set by the Concrete Pump Manufacturers
Association. Con Forms is also a proud founding member
of the American Concrete Pumping Association.
Due to the company’s expertise in concrete delivery systems,
customers continue to request safety training tailored to their
projects. Representatives from Con Forms have traveled the globe
to educate professionals on best safety practices to keep their workers
safe on jobsites, with an emphasis on jobs that require high-pressure concrete
pumping lines.
Con Forms safety training has proven beneficial to a broad industry audience including equipment
operators, equipment managers, company owners, project managers, safety managers and construction
superintendents. These safety presentations help to improve worksite safety conditions by pointing out
potential problem spots, and areas to inspect and observe to help avoid safety issues before they occur.
S A F E T Y A S A S T A N D A R D
ASME B30.27-2014
CERTIFIED
THE CONST RU CT I ON FORM S , INC . FAMILY O F BR ANDS
For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com14 15
North America
Europe
800-223-3676
777 MARITIME DRPORT WASHINGTON, WI 53074
WWW.CONFORMS.COM
Major global markets served
© Con Forms - 03.2020.EG.REV1