slc, dlc - grundfos · pdf file• battery backup with charger ... 10a i: 9 - 14a j: 13 -...

GRUNDFOS DATA BOOKLET

SLC, DLCPump controllers

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SLC, DLC

1. Product introduction 3SLC, DLC 3Features and benefits 3Applications 3

2. Identification 4Type key 4

3. Technical data 5

4. Construction 6SLC cabinet for direct-on-line starting 6SLC cabinet for direct-on-line startingwith options 7SLC cabinet for single phase SEG 8DLC cabinet for direct-on-line starting 9DLC cabinet for direct-on-line startingwith options 10DLC cabinet for single phase SEG 11

5. Level switches 12

6. Product numbers 13SLC 13DLC 14

7. Options 15General options 15

8. Accessories 16General accessories 16

9. Further product information 17WebCAPS 17WinCAPS 18GO CAPS 19

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SLC, DLC 1

1. Product introduction

This document consists of a brief description of the SLC and DLC pump controllers including product numbers for controllers, options, accessories and installation information.

SLC, DLCThe SLC and DLC pump controllers are designed for level control, monitoring and protection of Grundfos pumps, in wastewater, water supply and drainage systems.

Up to 45A/15 Hp, (P2) starting direct-on-line (DOL).

• SLC is a one pump controller

• DLC is a two pumps controller

Fig. 1 SLC and DLC pump controllers

SLC and DLC are supplied as complete controllers incorporating motor protection relay and control unit.

SLC and DLC enable the following level switch input:

1. SLC for one (1) pump

– high water alarm

– pump on

– pump off

2. DLC for two (2) pumps

– high water alarm

– duty pump on

– stand by pump on

– pump(s) off

Features and benefitsThe standard SLC and DLC controllers are UL508a Listed and incorporate:

• UL Type 4X Fiberglass Enclosure with hinged door and pad lockable

• Alternating relay (DLC only)

• One (1) motor contactor per pump

• One (1) motor circuit protector per pump

• 95 db audio alarm

• Automatic/Manual/ Off toggle switch for each pump

• High level alarm light

• Pump run light for each pump

• Pump failure light for each pump

• Push-to-Silence Alarm button

• Normal/Silence Audible Alarm test switch

• Dry alarm contacts (NO/NC) for high water level, pump failure and power failure

• Terminal blocks

• Audio alarm, 120 VAC, with automatic reset

• Visual alarm, 7/8” red lens, push-to-silence

• NEMA 4X enclosure.

SLC option• Battery backup with charger (for alarm only)

• High motor temperature or seal failure sensor and failure light

• Hour meter

• Cycle counter

• Intrinsically safe with UL698A Listing

• Service rated main disconnect switch, pad lockable.

DLC option• Battery backup with charger (for alarm only)

• Two (2) high motor temperature or seal failure sensors and failure light

• Two (2) hour meter

• Two (2) cycle counter

• Intrinsically safe with UL698A Listing

• Service rated main disconnect switch, pad lockable.

ApplicationsSLC and DLC can be connected and set to operation/control in three different ways:

• systems with two (2) level switches (SLC)

• systems with three (3) level switches (SLC/DLC)

• systems with four (4) level switches (DLC).

TM

05

66

09

50

12

3

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SLC, DLC2

4

2. Identification

Type key

Example Control SLC . 208/230 . A . 1 . B . 30/150 . T

Type rangeSLC: Simplex ControlDLC: Duplex Control

Voltage [V]208/230V460V575V

Motor power [Hp]

208-230VA: 1.5 - 1.8 HpB: 2 - 3 - 4 - 5.5 - 7.5 HpC: 8 - 10 HpD: 12.5 - 15 Hp

460VE: 1.5 - 1.8 - 2 - 3 - 4 HpF: 5.5 - 7.5 - 8 - 10 HpD: 12.5 - 15 Hp

575VG: 1.5 HpH: 1.8 - 2 - 3 Hp I: 4 - 5.5 HpJ: 7.5 HpC: 8 - 10 HpD: 12.5 - 15 Hp

Phase1: Single phase3: Three phase

Operating current [A]

208/230V - 460VA: 2 - 6.3AB: 9 - 30AC: 15 - 45AD: 5.7 - 18.9A

575VE: 1.6 - 2.5AF: 2.5 - 4AG: 4 - 6.3AH: 6 - 10AI: 9 - 14AJ: 13 - 18A

Run/start capacitor(blank = no capacitor)

OptionsT: Battery backupV: Seal fail sensorW: Hour meterX: Cycle counterY: Intrinsically safe with UL698A ListingZ: Lockable main disconnect

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SLC, DLC 3

3. Technical data

Voltage tolerance:–15 % / + 10 % of rated voltage (3 x 208/230 VAC, 3 x 460 VAC), 3 x 575 VAC)

+10 % / –1 % of rated voltage (1 x 230 VAC)

Mains frequency: 60 Hz

Ambient temperature:• During operation: – 22 °F to +122 °F (– 30 °C to +50 °C)

(must not be exposed to direct sunlight)

• In stock: – 22 °F to +140 °F (– 30 °C to + 60 °C)

Enclosure class: NEMA4X

Outputs for alarm devices:Max. 120 VAC / max. 8 A / min. 10 mA / AC 1NO/NC contact

Approvals: Listed per UL 508

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SLC, DLC4

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4. Construction

SLC and DLC have two cabinet sizes depending on the type.

SLC cabinet for direct-on-line starting

TM

05

65

72

49

12

15.3

75 in

. (38

9 m

m)

13.375 in. (338 mm)

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10 in. (254 mm)

Q10

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CHCC3

30A 600V

BUSS

F1 F2 F3TR

K01

K02

K03

SW1

1

2

3

4

5

6

6.75

in. (

170

mm

)

6.75 in. (170 mm)

14.7

5 in

. (37

5 m

m)

7

8

9 10 11

1213

14

FRP enclosure: 14 x 12 inside

Pos. Description

1 Alarm beacon and alarm indicator

2 Pump 1 run indicator

3 Pump 1 fault indicator

4 Alarm Test/Silence switch

5 Alarm horn

6 Panel mounting

7 Panel mounting

8 Back panel layout

9 Transformer

10 Fuses

11 Comb. motor starter

12 Relays

13 Terminals

14 HOA switch

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SLC, DLC 4

SLC cabinet for direct-on-line startingwith options

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120V 60Hz

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AC/DC 115..240V INPUT 8xAC/DC

1

2 3

4

5

6

7

19.3

1 in

. (49

1 m

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9.58

in. (

244

mm

)

18.7

4 in

. (47

5 m

m)

17.32 in. (440 mm)

12 in. (305 mm)

8

9

10

15

1617

18

20

19

14

11

1312


Pos. Description


2 Elapsed time indicator

3 Pump cycles indicator




7 Alarm horn

8 Panel mounting

9 Panel mounting

10 Back panel layout (actual component layout may vary)

11 GFI

12 Transformer

13 Fuses


15 IR relays

16 Smart relay

17 Relays

18 Terminals

19 HOA switch

20 Main disc

7

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SLC, DLC4

8

SLC cabinet for single phase SEG

TM

05

99

97

46

13

Pos. Description





5 Alarm horn

6 Panel mounting

7 Panel mounting

8 Back panel layout (actual component layout may vary)

9 Transformer

10 Fuses


12 Relays

13 Terminals

14 HOA switch

15 Start capacitor / run capacitor

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6.75

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170

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14.7

5 in

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1

13.375 in. (338 mm) 6.75 in. (170 mm)

10 in. (254 mm)

2

3

4

512

13

7

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10

11

6

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SLC, DLC 4

DLC cabinet for direct-on-line starting

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Q10

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120V 60Hz

2 T1 4 T2 6 T3 14 NO

sprecher+schuh

CA7

-16

2 T1

1 L1 3 L2 5 L3 13 NO

10

K21

A1

A2110V 50Hz

120V 60Hz

2 T1 4 T2 6 T3 14 NO

sprecher+schuh

CA7

-16

2 T1

1 L1 3 L2 5 L3 13 NO

10

K11

Q20

ALT

K01

K02

K03 K04 K05

F1 F2 F3TR

SW1

SW2

1

2 3

4 5

6

7

17.3

75 in

. (44

0 m

m)

6.75

in. (

170

mm

)

16.7

3 in

. (42

5 m

m)

15.375 in. (389 mm)

12 in. (305 mm)

6.75 in. (170 mm)

8

11

10

12

16

17

15

13

14

9


Pos. Description

1 Alarm beacon






7 Alarm horn

8 Panel mounting

9 Panel mounting

10 Back panel layout

11 Transformer

12 Fuses

13 Duplex Relay

14 Relays

15 Terminals

16 Comb. motor starters

17 HOA switch

9

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SLC, DLC4

10

DLC cabinet for direct-on-line startingwith options

TM

05

65

77

49

12

M1

MCP1

M2

MCP2

®BUSS ®BUSS

CHCC3


30A 600V

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B

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MADE IN USA -100

14

25

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TEST RESET

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12Q1

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1 2Q4

2Q3

12Q2

12Q1

1

I1NL1 I2 I3 I4 I5 I6 I7 I8


1

29.5

in. (

750

mm

)22

.87

in. (

302

mm

)

2 3

4 5

6 7

8 9

10

11

21.10 in. (536 mm)12

13 14

15

22

20

2324

19

18

16

17

21

Polycarbonate enclosure: 29 x 21 inside

Mounting feet not shown.Mounting hole dimensions:

31.10 in. high x 16.93 in. wide(790 mm x 431 mm)

Pos. Description Pos. Description

1 Alarm beacon 13 Panel mounting

2 Elapsed time 14 Back panel layout (actual component layout may vary)

3 Elapsed time 15 Smart relays

4 Pump cycles 16 GFI

5 Pump cycles 17 Fuses

6 Pump 1 run indicator 18 Comb. motor starters

7 Pump 2 run indicator 19 HOA switches

8 Pump 1 fault indicator 20 Transformer

9 Pump 2 fault indicator 21 Relays

10 Alarm Test / Silence switch 22 IR relays

11 Alarm horn 23 Terminals

12 Panel mounting 24 Main disc

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SLC, DLC 4

DLC cabinet for single phase SEG

TM

05

99

98

46

13

R R

GG

316S

S

VY

NC

KIE

R

316S

S

VY

NC

KIE

R

BUSS BUSS

CHCC3


30A 600V

BUSS



B

A

MADE IN USA -100

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0ff/O

0n/I

0ff/O

0n/I

0ff/O

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TripPUSH TO

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2 T1

1 L1 3 L2 5 L3 13 NO

10

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PR1

SC1 RC10n/I

0ff/O

0n/I

0ff/O

0n/I

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20

Q20

F1 F2 F3

SW2

SW1

K01

K02

K03 K04

SC2 RC2

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-16

2 T1

1 L1 3 L2 5 L3 13 NO

10

K11

OLR1

K05

2 3

4 5

6

7

19.3

75 in

. (49

2 m

m)

17.375 in. (442 mm) 9.5 in. (243 mm)

1110

12

18

17

15

13

14

9

1

16

TR

9.56

3 in

. (24

3 m

m)

8


Pos. Description

1 Alarm beacon






7 Alarm horn

8 Panel mounting

9 Panel mounting

10 Back panel layout

11 Transformer

12 Fuses

13 Duplex relay

14 Relays

15 Terminals

16 Comb. motor starters

17 HOA switch

18 Start capacitors / run capacitors

11

Le

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es

SLC, DLC5

12

5. Level switches

SLC and DLC are available with level switches for automatic level control.

Level switches supplied by Grundfos are of thenon-mercury type.

SLC can be fitted with up to three level switches:

• Min.: Stops the pump.

• Max.: Starts the pump.

• Alarm (optional): Indicates high-water level or pump fault.

DLC can be fitted with up to four level switches:

• Min.: Stops both pumps.

• Max. 1: Starts one pump.

• Max. 2: Starts the other pump.

• Alarm (optional): Indicates high-water level or pump fault.

Location and position of level switchesThe level switches are to be installed in the collecting tank floating on the pumped liquid.

The position of the level switches decides when the SLC or DLC will start and stop the pumps:

• When the level switch is pointing upwards, the level switch contact will be closed and the pump will start.

• When the level switch is pointing downwards, the level switch contact will be opened and the pump will stop.

Fig. 2 Level switch positions

How it works

A level switch is a very popular way of controlling liquid levels in tanks, pits, etc. A switch, encased in a polypropylene housing, is suspended at the desired height by its own 3-core cable. When the liquid reaches a certain level, the drop-shaped level switch tips over, causing the contact to open or close. This triggers the response determined by you.

The Grundfos level switches are of the non-mercury type and are available for standard and explosion-proof pumps. The hermetically sealed polypropylene housing and polyurethane cable makes the level switch resistant to e.g. many chemicals, alcohol, uric acid, sewage, oils, gasoline and fruit acid.

Fig. 3 Grundfos level switches

TM

00

66

78

34

97ON

OFF

TM

05

66

47

50

12

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SLC, DLC 6

6. Product numbers

SLC

SLCSimplex Level Controller

Motorshaft power

[Hp]

Overloadrange

[A]

Main switchrequired

[A]

Productnumber

SLC.230VAC, 1 phase 2.0 6.0 - 8.5 15 98564936

SLC.208/230VAC, 3 phase

1.5 2.0 - 6.3 15 98376348

1.8 2.0 - 6.3 15 98376348

2.0 5.7 - 18.9 15 98411557

3.0 5.7 - 18.9 15 98411557

2.0 9.0 - 30 30 98376349

3.0 9.0 - 30 30 98376349

4.0 9.0 - 30 30 98376349

5.5 9.0 - 30 30 98376349

7.5 9.0 - 30 30 98376349

8.0 15 - 45 40 98376350

10.0 15 - 45 40 98376350

12.5 15 - 45 60 98376371

15.0 15 - 45 60 98376371

SLC.460, 3 phase

1.5 2.0 - 6.3 15 98376372

1.8 2.0 - 6.3 15 98376372

2.0 2.0 - 6.3 15 98376372

3.0 2.0 - 6.3 15 98376372

4.0 2.0 - 6.3 15 98376372

5.5 5.7 - 18.9 20 98376373

7.5 5.7 - 18.9 20 98376373

8.0 5.7 - 18.9 20 98376373

10.0 5.7 - 18.9 20 98376373

12.5 5.7 - 18.9 25 98376374

15.0 5.7 - 18.9 25 98376374

SLC.575, 3 phase

1.5 1.6-2.5 15 98643248

1.8 2.5-4.0 15 98645931

2.0 2.5-4.0 15 98645931

3.0 2.5-4.0 15 98645931

4.0 4.0 - 6.3 15 98643249

5.5 4.0 - 6.3 15 98643249

7.5 6.0-10.0 20 98645932

8.0 9.0-14.0 20 98643207

10.0 9.0-14.0 20 98643207

12.5 13.0-18.0 25 98643250

15.0 13.0-18.0 25 98643250

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SLC, DLC6

14

DLC

DLCDuplex Level Controller

Motorshaft power

[Hp]

Overloadrange

[A]

Main switchrequired

[A]

Productnumber

DLC.230VAC, 1 phase 2.0 6.0 - 8.5 25 98564937

DLC.208/230, 3 phase

1.5 2.0 - 6.3 20 98376375

1.8 2.0 - 6.3 20 98376375

2.0 5.7 - 18.9 15 98411557

3.0 5.7 - 18.9 15 98411558

2.0 9.0 - 30 50 98376376

3.0 9.0 - 30 50 98376376

4.0 9.0 - 30 50 98376376

5.5 9.0 - 30 50 98376376

7.5 9.0 - 30 50 98376376

8.0 15 - 45 75 98376377

10.0 15 - 45 75 98376377

12.5 15 - 45 120 98376378

15.0 15 - 45 120 98376378

DLC.460, 3 phase

1.5 2.0 - 6.3 20 98376379

1.8 2.0 - 6.3 20 98376379

2.0 2.0 - 6.3 20 98376379

3.0 2.0 - 6.3 20 98376379

4.0 2.0 - 6.3 20 98376379

5.5 5.7 - 18.9 40 98376380

7.5 5.7 - 18.9 40 98376380

8.0 5.7 - 18.9 40 98376380

10.0 5.7 - 18.9 40 98376380

12.5 5.7 - 18.9 50 98376381

15.0 5.7 - 18.9 50 98376381

DLC.575, 3 phase

1.5 1.6-2.5 15 98643261

1.8 2.5-4.0 15 98645933

2.0 2.5-4.0 15 98645933

3.0 2.5-4.0 15 98645933

4.0 4.0 - 6.3 20 98643262

5.5 4.0 - 6.3 20 98643262

7.5 6.0-10.0 25 98645934

8.0 9.0-14.0 30 98643208

10.0 9.0-14.0 30 98643208

12.5 13.0-18.0 40 98643263

15.0 13.0-18.0 40 98643263

Op

tio

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SLC, DLC 7

7. Options

General optionsSimplex options Product number

Battery backup with charger (for alarm only)

Consultfactory

Seal fail sensor and fail light

Hour meter

Cycle counter

Intrinsically safe with UL698A Listing

Lockable main disconnect

Duplex options Product number

Battery backup with charger (for alarm only)

Consultfactory

Two (2) seal fail sensors and fail lights

Two (2) Hour meters

Two (2) Cycle counters

Intrinsically safe with UL698A Listing

Lockable main disconnect

15

Ac

ce

ss

orie

s

SLC, DLC8

16

8. Accessories

General accessories

Level switches

Grundfos level switches for non explosion risk environment Product number

TM

05

66

47

50

12

Grundfos level switch MS1 UL with 33 ft (10 m) cable 98365984



Cable support in stainless steel for two level switches 98365987

Grundfos level switches for explosion risk environment Product number

Grundfos level switch MS1 Ex IECex with 33 ft (10 m) cable 98372085



Cable support in stainless steel for two level switches 98365987

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SLC, DLC 9

9. Further product information

WebCAPS

WebCAPS is a Web-based Computer Aided Product Selection program available on www.grundfos.com.

WebCAPS contains detailed information on more than 220,000 Grundfos products in more than 30 languages.

Information in WebCAPS is divided into six sections:

• Catalog

• Literature

• Service

• Sizing

• Replacement

• CAD drawings

Catalog

Based on fields of application and pump types, this section contains the following:• technical data• curves (QH, Eta, P1, P2, etc.) which can be adapted to the

density and viscosity of the pumped liquid and show the number of pumps in operation

• product photos• dimensional drawings• wiring diagrams• quotation texts, etc.

Literature

This section contains all the latest documents of a given pump, such as• data booklets• installation and operating instructions• service documentation, such as Service kit catalog and

Service kit instructions• quick guides• product brochures

Service

This section contains an easy-to-use interactive service catalog. Here you can find and identify service parts of both existing and discontinued Grundfos pumps.Furthermore, the section contains service videos showing you how to replace service parts.

17

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SLC, DLC9

18

WinCAPS

Fig. 4 WinCAPS DVD

Sizing

This section is based on different fields of application and installation examples and gives easy step-by-step instructions in how to size a product:• Select the most suitable and efficient pump for your

installation.• Carry out advanced calculations based on energy,

consumption, payback periods, load profiles, life cycle costs, etc.

• Analyze your selected pump via the built-in life cycle cost tool.• Determine the flow velocity in wastewater applications, etc.

Replacement

In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos.

Based on an easy step-by-step guide, you can compare Grundfos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency.

CAD drawings

In this section, it is possible to download 2-dimensional (2D) and 3-dimensional (3D) CAD drawings of most Grundfos pumps.

These formats are available in WebCAPS:

2-dimensional drawings:• .dxf, wireframe drawings• .dwg, wireframe drawings

3-dimensional drawings:• .dwg, wireframe drawings (without surfaces)• .stp, solid drawings (with surfaces)• .eprt, E-drawings

WinCAPS is a Windows-based Computer Aided Product Selection program containing detailed information on more than 220,000 Grundfos products in more than 30 languages.

The program contains the same features and functions as WebCAPS, but is an ideal solution if no internet connection is available.

WinCAPS is available on DVD and updated once a year.

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GRUNDFOS Chicago3905 Enterprise CourtP.O. Box 6620Aurora, IL 60598-0620Phone: +1-630-236-5500Fax: +1-630-236-5511

GRUNDFOS Kansas City17100 West 118th TerraceOlathe, Kansas 66061Phone: +1-913-227-3400Fax: +1-913-227-3500www.grundfos.us

GRUNDFOS Canada2941 Brighton RoadOakville, Ontario L6H 6C9 CanadaPhone: +1-905 829 9533Fax: +1-905 829 9512www.grundfos.ca

GRUNDFOS México Boulevard TLC No. 15Parque Industrial Stiva AeropuertoC.P. 66600 Apodaca, N.L MexicoPhone: +011-52-81-8144 4000Fax: +011-52-81-8144 4010www.grundfos.mx

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