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Parts Manual SJIII Conventional Series

MODELS SJ 6826 SJ 6832

Part No. 143912AC February 2014

Parts (North America)Toll Free: 1-800-965-4626Toll Free Fax: 1-888-782-4825E-mail: [email protected]

Skyjack Australia Pty Ltd.4 Coates PlaceWetherill ParkNew South Wales 2164AustraliaTel: +61 (0) 28786 3200Fax: +61(0) 28786 3222

Skyjack Brasil

Indaiatuba, SP, Brasil 13347-653Tel: +55 19 3936 0132

Alameda Júpiter, 710Loteamento American Park Empresarial

Skyjack Service Center 3451 Swenson Ave. St. Charles,

Phone: 630-262-0005Toll Free: 1-800-275-9522Fax: 630-262-0006Email: [email protected]

Illinois, 60174 USA

Parts & Service (Europe) Unit 1 Maes Y Clawdd

Oswestry, Shropshire SY10 8NN UKPhone: +44-1691-676-235Fax: +44-1691-676-238E-mail: [email protected]

Maesbury Road Industrial Estate

This manual is based on Serial Numbers:

6826 75,000,019 & Above 6832 80,000,114 & Above

Please refer to the website (www.skyjack.com) for older Serial Numbers.

SKYJACK, SJIII 68xx Conventional Series143912

Use Only Skyjack Authorized Replacement Parts!

CUSTOMER___________________________________________________________________

DEALER______________________________________________________________________

MODEL NUMBER ______________________________________________________________

SERIAL NUMBER ______________________________________________________________

DATE PURCHASED ____________________________________________________________

example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.

Quantities (Units Per Assy.)The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed.

HardwareStandard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.

How To Order Repair PartsAddress all orders to your local SKYJACK dealer.1. Specify model and serial number of the work 2. platform (found on the serial number plate).List the quantity needed.3. List the length needed (if bulk item).4. List the part number and description as shown in 5. this manual for each item.Show billing and shipping address and name of 6. individual if possible.Suggest best routing.7.

GeneralThe information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part.

Parts Ordering InformationWhen ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information.

Method Of ListingParts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. If an index number initially starts with the letter “K”, for

SJIII 68xx Conventional SeriesParts Manual

SJIII 68xx Conventional Series143912

SKYJACK,

Table Of ContentsPlatform Related PartsFigure 1.1. Entrance Gates ..............................................................................................................................6Figure 1.2. Main Platform with Hinged Railings ...............................................................................................8Figure 1.3. Main Platform Assembly ...............................................................................................................11Figure 1.4. Railings - Extension Platform ........................................................................................................12Figure 1.5. Lanyard Attachment D-ring Option ...............................................................................................14Figure 1.6. Gate Latch Assembly ....................................................................................................................15Figure 1.7. 3 Ft. Manual Extension Platform - Models 6826 and 6832 ...........................................................16Figure 1.8. Powered Extension Platform Assembly ........................................................................................18Figure 1.9. Roll Out Push Bar Assembly .........................................................................................................20Figure 1.10. Quick Release Pins ........................................................................................................................21Figure 1.11. Powered Extension Platform Hydraulic Hose Connections..........................................................22Figure 1.12. Extension Cylinder Mounting Hardware .......................................................................................24Figure 1.13. Powered Extension Platform Cylinder Assembly ..........................................................................25Figure 1.14. Powered Extension Platform Control Console Assembly .............................................................27Figure 1.15. Platform Control Console Assembly .............................................................................................28Figure 1.16. Enable Controller Assembly ..........................................................................................................30Figure 1.17. Platform Control Console - Powered Extension Platform Cables .................................................32Figure 1.18. Control Cable Assemblies .............................................................................................................33

Scissors Related PartsFigure 2.1. Scissor Arm Assembly - Model 6826 ............................................................................................34Figure 2.2. Scissor Arm Assembly - Model 6832 ............................................................................................36Figure 2.3. Scissor Stack Assembly Mounting ...............................................................................................38Figure 2.4. Scissor Arm Assembly Connecting Hardware .............................................................................40Figure 2.5. Scissor Arm Limit Switch Assembly .............................................................................................42Figure 2.6. Lift Cylinder Assembly ..................................................................................................................44Figure 2.7. Holding Valve Assembly - without Transducer .............................................................................46Figure 2.8. Holding Valve Assembly - with Transducer (CE) ..........................................................................47Figure 2.9. Angle Transducer & Beeper/Light Assembly (CE) .......................................................................49

Base Related PartsFigure 3.1. Base, Axles And Wheels ...............................................................................................................50Figure 3.2. Hydraulic Hose Connections - Base .............................................................................................54Figure 3.3. Rear Hub Assembly ......................................................................................................................56Figure 3.4. Front Hub & Spindle Assembly ....................................................................................................57Figure 3.5. Brake Cylinder Assembly ..............................................................................................................58Figure 3.6. Steer Cylinder Assembly ...............................................................................................................59Figure 3.7. Base Control Box Option (CE) ......................................................................................................60Figure 3.8. Rear Drive Manifold Assembly .....................................................................................................62Figure 3.9. Control Module Assembly.............................................................................................................63

Hydraulic Tray Related PartsFigure 4.1. Hydraulic/Electric Tray Assembly ....................................................................................................64Figure 4.2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated) ..................................68Figure 4.3. Pump And Motor Assembly - ANSI/CSA EE Rated .......................................................................70Figure 4.4. Hydraulic Reservoir Assembly ........................................................................................................72Figure 4.5. Proportional Control Valve Assembly ..............................................................................................74Figure 4.6. Main Manifold Assembly .................................................................................................................76


Table Of ContentsBattery Tray Related PartsFigure 5.1. Battery Tray Assembly .....................................................................................................................78Figure 5.2. Battery Tray Assembly - ANSI/CSA EE Rated .................................................................................82Figure 5.3. Battery Charger Assembly ..............................................................................................................84

Electrical Tray Related PartsFigure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE) ..........................................................86Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated) ............................................................................90Figure 6.3. Main Manifold Harness ....................................................................................................................92Figure 6.4. Rear Manifold Harness ....................................................................................................................93Figure 6.5. Holding Valve and Charger Cutout Harnesses ...............................................................................94Figure 6.6. Horn/Flashing Light and Tilt Switch Harnesses (ANSI/CSA & ANSI/CSA EE rated) ......................95Figure 6.7. Horn & Control Module Harnesses (CE) .........................................................................................96

Special OptionsFigure 7.1. Air Hose To Platform Option ............................................................................................................98Figure 7.2. 800 Watt Generator Option .............................................................................................................99Figure 7.3. 24 VDC Inverter Option .................................................................................................................100Figure 7.4. Scissor Guard Option ....................................................................................................................102Figure 7.5. 24 VDC Inverter Label Placement .................................................................................................104Figure 7.6. Work Light Option ..........................................................................................................................105Figure 7.7. Flashing Amber Light Option ........................................................................................................106

LabelsFigure 8.1. Label Kit .........................................................................................................................................107Figure 8.2. Labels and Nameplates - Misc ......................................................................................................108Figure 8.3. Labels and Nameplates - Chassis .................................................................................................110Figure 8.4. Labels - Platform Control Console ................................................................................................112

TablesTable 1.1. SJ3 Scissors Fluids - Hydraulic Oil ..................................................................................................113


SKYJACK,

M11254AA

Figure 1.1. Entrance Gates

2

3

5 4

6 7

1

8

9 5

8

9

11

10

12

413

10

6

6


Index No.

Skyjack Part No.

Qty. Description

Figure 1.1. Entrance Gates

1 128487 1 WELDMENT, Full gate hinged (Bottom) (CE) 128471 1 WELDMENT, Full gate hinged (Bottom) (ANSI & CSA) 2 128473 1 WELDMENT, Full gate Hinged (Top) 3 100702 AR PLUG, Tube 4 (Ref.) - LATCH ASSEMBLY (For Components, Refer to Figure 1.6) 5 110693 1 PLATE, Stop gate latch 6 103632 AR SCREW, Self-tapping (1/4”-14 x 3/4”) 7 125577 1 PAD, Door bumper 8 119942 1 CLAMP, Aluminum door sweep (CE) 119945 4 RIVET, Wide head 9 119940 1 STRIP, Door sweep rubber (CE) 10 117277 AR HINGE, Spring 11 125461 1 GATE, Half (ANSI & CSA) 125544 1 GATE, Half (CE) 12 106893 - ENTRY CHAIN ASSEMBLY 106896 1 •CHAIN 100297 1 •LINK,Quickscrew 127103 1 •LINK,Lap 100493 1 •LATCH,Chainsnap 13 (Ref.) - QUICKRELEASELARGELOOPPINASSEMBLY (For components, refer to Figure 1.10)


SKYJACK,

Figure 1.2. Main Platform with Hinged Railings

19

1516

12

21

21

22

22

13

11

17

14

2421

23

23

20

20

18

1

35

21

5 4

25

2628

29

3132

30

9

10

27

6

7

8

3 2 33 34 19

M10651AE_2


Index No.

Skyjack Part No.

Qty. Description

Figure 1.2. Main Platform with Hinged Railings

1 125412 1 PLATE,Kick(LH) 2 125448 1 GUARD, Cable 3 125414 1 PLATE,Kick(RH) 4 125494 1 CABLE GUARD, Cover (RH) 132042 2 RIVET, Pop (1/4” Diameter x 5/8”) 5 125495 1 CABLE GUARD, Cover (LH) 132042 2 RIVET, Pop (1/4” Diameter x 5/8”) 6 125336 16 RAILING, Spacer 7 128400 1 RAILING, Hinged side lower (RH) 8 (Ref.) - QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 9 128366 1 RAILING, Hinged side upper (RH) 10 128365 1 RAILING, Hinged side upper (LH) 11 100702 AR END CAP, Plastic 12 128399 1 RAILING, Hinged side lower (LH) 13 (Ref.) 1 AC OUTLET, Platform (For components, refer to Figure 1.4) 14 103984 AR NUT, Hex nylon lock (5/16”-18, Grade 5) 15 104183 1 ENTRY, Railing Padding 16 128407 1 RAILING, End entrance top 17 128486 1 RAILING, Weldment end entrance (RH) 18 128485 1 RAILING, Weldment end entrance (LH) 19 128712 1 RAILING, End entrance (RH) 20 128713 1 RAILING, End entrance (LH) 21 112329 AR SCREW, Hex head self-tapping (1/4”-14 x 1”) (If equipped) 22 127437 4 BOLT, Carriage (5/16”-18 x 2” Grade 5) 23 128715 2 PLATE,Kick 24 125580 2 SPACER, Railing retainer (If equipped) 25 129795 1 CABLE CLAMP ASSEMBLY (If equipped) 26 (Ref.) - •QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 27 113164 1 •CLAMP,Cable 28 103887 1 •BOLT,HexHead(0.312”-18x3/4”,Grade5) 29 105807 1 •LANYARD,6”long 30 112327 1 •SCREW,Hexheadself-tapping(#8-18x1/2”) 31 103996 1 •WASHER,Flat(0.312”) 32 103984 AR •NUT,Hexnylonlock(5/16”-18,Grade5) 33 148218 1 HOOK(Ifequipped) 34 103632 2 SCREW, Self-tapping (1/4”-14 x 3/4”) (If equipped) 35 103024 1 CLIP, Single (G8)

SKYJACK, Page 11SJIII 68xx Conventional Series143912

Index No.

Skyjack Part No.

Qty. Description

Figure 1.3. Main Platform Assembly

M134463AA_M130168AA_1

1

2

34

5

6

7

1 148274 1 WELDMENT, Main universal platform (With powered extension platform) 134264 1 WELDMENT, Main universal platform (With manual extension platform) 2 125433 4 BUSHING, Slider 3 125422 2 ROLLOUT PIN ASSEMBLY 4 125455 2 ROLLER, Wide 5 600738 2 COTTER PIN 6 108773 2 SLIDER, Rollout 7 600531 8 SCREW, Rambo (ST3.5 x 13, DIN 7504)


SKYJACK, Page 12

M132142AC_M1121AA_M1121AC

Figure 1.4. Railings - Extension Platform

11

10

13 2456

7L 8

11

10

L

56

8

42 93


Index No.

Skyjack Part No.

Qty. Description

Figure 1.4. Railings - Extension Platform

A - - AC OUTLET 110V ON PLATFORM (Model 6826) B - - AC OUTLET 110V ON PLATFORM (Model 6832) C - - AC OUTLET 220V ON PLATFORM (Model 6826) D - - AC OUTLET 220V ON PLATFORM (Model 6832) 1 131999 1 BOX, GFI Receptacle, A & B 132042 2 •RIVET,Pop(1/4”Diameter) 2 109698 1 RECEPTACLE, 125V GFI, A & B 112327 4 •BOLT,Self-tapping(#8-18x1/2”) 3 109699 1 PLATE, Weatherproof cover, A & B 114678 2 •SCREW,Machine(#6-32x1/2”) 4 105269 420” CORD, (14/3), A 516” CORD, (14/3), B 117542 420” CORD (14/3), C 516” CORD (14/3), D 5 105271 1 PLUG, 3-Prong recessed, A & B 6 113227 1 SEAL, 110V Seal tite cover, A & B 7 130232 1 ELBOW, Strain relief connector (90°), A & B 8 132007 1 PLATE, Outlet Box Support, A & B 9 136328 1 BOX, Outlet (with fitting), A & B 134140 2 •RIVET,Openenddome(1/4”Diameter) 10 139641 2 •RIVET,(1/4”Diameterx0.615”) 11 134140 2 •RIVET,(1/4”Diameterx0.740”)

L (Ref.) 2 LABEL, AC connection here (Refer to Figure 8.2)


SKYJACK, Page 14

Index No.

Skyjack Part No.

Qty. Description

M10985AA

Figure 1.5. Lanyard Attachment D-ring Option

Extension DeckOptional Locations For

Safety D-Rings

PlatformOptional Locations For

Safety D-Rings

Machines WithoutExtension Platform

- 125584 - SAFETYD-RINGKIT

1 103473 2 •BOLT,Hexhead(3/8”-16x1”,Grade5) 2 113122 1 •BRACKET,Safetyring 3 114989 1 •D-RING,Safety 4 103472 2 •WASHER,Flat(3/8”) 5 104606 2 •NUT,Hexnylonlock(3/8”-16,Grade5)

1

2

3

4

5


Index No.

Skyjack Part No.

Qty. Description

M10160AB _68XX

- 110824 - LATCH PIN SPRING ASSEMBLY

1 109377 1 •PIN,Latch 2 105312 1 •GUIDE,Nylonspring 3 105307 1 •PLATE,Gatelatchrelease 4 105310 1 •PIN,Roll 5 103107 1 •SPRING,Compression

Figure 1.6. Gate Latch Assembly

1

23

45


SKYJACK, Page 16

M128329AD_1

Figure 1.7. 3 Ft. Manual Extension Platform - Models 6826 and 6832

1

3 4 512

7

68

10

11

10

9

13

2

14

15 16 17


Index No.

Skyjack Part No.

Qty. Description

Figure 1.7. 3 Ft. Manual Extension Platform - Models 6826 and 6832

1 134451 1 WELDMENT, Extension platform 134347 2 •ROLLER,Rear 125424 2 •PIN,Roller(3/4”x2-3/8”long) 2 125433 6 BUSHING, Slider 3 133037 1 ANGLE, Platform stop 4 103845 2 BOLT, Hex head (5/16”-18 x 1/2” Grade 5) 5 103984 2 NUT, Hex head nylon lock (5/16”-18, Grade B) 6 103796 2 EXTENSION PLATFORM, Midrail 7 (Ref.) - QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 104606 1 •NUT,Hexnylonlock(3/8”-16,Grade5) 103873 1 •BOLT,Hexhead(3/8”-16x2.5”,Grade5) 103472 2 •WASHER,Flat(3/8”) 8 (Ref.) 1 ROLL OUT PUSH BAR ASSEMBLY (For components, refer to Figure 1.9) 9 130229 2 PLATE, Info/Warning 10 103632 6 SCREW, Hex head self-tapping (1/4”-14 x 3/4”) 11 117293 1 MANUAL BOX 103962 4 SCREW,Machine(#10-32x1/2”) 125968 4 NUT,Hexflangelock(#10-32) 12 106950 2 RETAINING PLATE, Extension platform railing 103978 4 •NUT,Hexhead(3/8”-16,Grade5) 104625 4 •SCREW,Socket(3/8”-16x5/8”) 13 128383 1 RAILING, Extension platform lower 14 128384 1 RAILING, Extension platform upper 15 100702 AR END CAP, Plastic 16 (Ref.) - QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 17 125481 2 HANDRAIL, 3’ Standard (Hinged rails) 103550 3 •PLUG,Handrailslideplug 103845 2 •BOLT,Hexhead(5/16”-18x1/2”,Grade5) 103984 AR •NUT,Lockhex(5/16”-18Grade,B)


SKYJACK, Page 18

Figure 1.8. Powered Extension Platform Assembly

22

5

11

9

10 20

18

19

20

21

7

6

8

1

3

4

2

M11262AA_1 151921AA


Index No.

Skyjack Part No.

Qty. Description

1 148272 1 WELDMENT, Extension platform 2 117184 1 BRACKET,Limitswitchmounting 103632 1 •BOLT,Self-tapping(1/4”-14x3/4”) 3 117081 1 LIMIT SWITCH ASSEMBLY 117079 1 •LIMITSWITCH,Rollerlever 107712 1 •MALECONNECTORASSEMBLY(5Pin) 116192 2 •BOLT,Machine(#8-32x5/8”) 4 (Ref.) - POWERED EXTENSION PLATFORM CONTROL CONSOLE ASSEMBLY (For components, refer to Figure 1.14) 5 117188 1 PLATE, Control box mounting (With rigid railings) 129387 1 PLATE, Control box mounting (With hinged railings) 112467 1 •PLUNGER,Stubbypull-ring 6 100702 AR END CAP, Plastic 7 128458 2 HANDRAIL, 6’ Powered extension platform (hinged rails) 103550 3 •PLUG,Handrailslideplug 103845 2 •BOLT,Hexhead(5/16”-18x1/2”,Grade5) 103984 AR •NUT,Hexheadnylonlock(5/16”-18,GradeB) 8 117029 1 CHANNEL, Midrail assembly (3’ Cut-out) 9 117080 1 CHANNEL, Midrail 10 117293 1 MANUAL BOX 103962 4 •SCREW,Machine(#10-32x1/2”) 125968 4 •NUT,Hexflangelock(#10-32) 11 106950 2 RETAINING PLATE, Extension platform railing 103978 4 •NUT,Hexhead(3/8”-16,Grade5) 104625 4 •SCREW,Setsocket(3/8”-16x5/8”) 18 128383 1 RAILING, Extension platform (Lower) 19 128384 1 RAILING, Extension platform (Upper) 20 130229 2 PLATE, Info/Warning 103632 6 •SCREW,Hexheadself-tapping(1/4”-14x3/4”) 21 (Ref.) - LARGE LOOP PIN ASSEMBLY (For components, refer to Figure 1.10) 22 151921 1 HARNESS, Powered extension platform 107712 1 •CONNECTOR,5pinmale 103567 1 ••HOUSING,Basewithstrainreliefconnector 132790 1 •••HOUSING 132110 1 •••CONNECTOR,Strainrelief 103569 1 ••INSERT,Male

Figure 1.8. Powered Extension Platform Assembly


SKYJACK, Page 20

Index No.

Skyjack Part No.

Qty. Description

Figure 1.9. Roll Out Push Bar Assembly

- 128398 - MANUAL EXTENSION PLATFORM ROLL OUT PUSH BAR ASSEMBLY 1 106432 2 •U-BOLT(1/4”-20) 2 104000 4 •WASHER,Lock(1/4”) 3 103980 8 •NUT,Hexhead(1/4”-20) 4 128397 1 •PUSHBARARM,Weldment(LH) 5 112467 2 •PLUNGER,Stubbypull-ring 6 (Ref.) - •QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 7 100702 2 •ENDCAP,Plastic 8 128396 1 •PUSHBARARM,Weldment(RH) 9 128394 1 •WELDMENT,Pushbar(Upper)

M50254AA

7

6

5

8

3

7

6

5

4

1

9

2 3

21


Index No.

Skyjack Part No.

Qty. Description

1 124548 1 QUICKRELEASELARGELOOPPINASSEMBLY 2 100509 1 PIN, Quick release (3/8” Diameter x 2”) 3 105807 1 LANYARD, 6” Plastic coated 4 103873 1 BOLT, Hex head (3/8”-16 x 2.50”, Grade 5) 5 103472 2 WASHER, Flat (3/8”) 6 104606 1 NUT, Hex head nylon lock (3/8”-16, Grade B) 7 124547 2 QUICKRELEASESMALLLOOPPINASSEMBLY 8 100509 1 PIN, Quick release (3/8” Diameter x 2”) 9 105807 1 LANYARD, 6” Plastic coated 10 112327 1 SCREW,Self-tapping(#8-18x1/2”)

Figure 1.10. Quick Release Pins

M10168AB

4

65

7 8 9

321

10


SKYJACK, Page 22

M11140AB

Figure 1.11. Powered Extension Platform Hydraulic Hose Connections

MAIN MANIFOLD ASSEMBLY

8

6

5

2

24

32

4 12 11

1

1

9

10

2 2

7

Model 6826 only


Index No.

Skyjack Part No.

Qty. Description

Figure 1.11. Powered Extension Platform Hydraulic Hose Connections

A - - Hydraulic hose connection (Model 6832) B - - Hydraulic hose connection (Model 6826) 1 (Ref.) - POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY (For components, refer to Figure 1.13) 2 125883 AR FITTING, Elbow 90° (04MJ 04MB) 3 132463 1 FITTING, Tee (04MJ 04MB 04MJ), B 4 108507 AR PLUG, Hydraulic 5 126366 1 FITTING, Elbow 90° (long) (04MJ 04MB) 6 151953 470” HOSE (1/4 diameter) (Return line), A 151919 395” HOSE (1/4 diameter) (Return line), B 7 151954 482” HOSE (1/4 diameter) (Supply line), A 151920 407” HOSE (1/4 diameter) (Supply line), B 8 (Ref.) - FITTINGS, Main manifold (For components, refer to Figure 4.6) 9 132462 105” HOSE (1/4 diameter), B 10 148259 60.75” HOSE (3/16 diameter) 11 132461 33” HOSE (1/4” diameter), B 12 115320 1 PLUG, Hydraulic, B


SKYJACK, Page 24

Index No.

Skyjack Part No.

Qty. Description

Figure 1.12. Extension Cylinder Mounting Hardware

M148262AA

12

5

6

10

2

3

1013 14

89

7

1211

10

4

1 106450 2 NUT, Hex head jam (3/4-16, Grade 5) 2 113304 2 WASHER, Flat steel plated (3/4) 3 113305 2 INSULATOR, Hydraulic extension platform noise 4 125664 1 SPACER, Hydraulic extension platform spacer 5 106446 1 RING, Retaining 6 (Ref.) 1 POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY (For components, refer to Figure 1.13) 7 148271 1 SPACER, Coil 8 113953 1 VALVE, 4 way spool 9 103605 2 COIL, 24V 10 (Ref.) - POWERED EXTENSION PLATFORM HYDRAULIC HOSE CONNECTIONS (For components, refer to Figure 1.11) 11 113653 2 CLAMP, Pipe (1-1/8) 12 103996 4 WASHER, Flat (5/16 SAE) 13 103404 4 WASHER, Lock (5/16) 14 103865 4 BOLT, Hex head (5/16-18 x 2, Grade 5)


Index No.

Skyjack Part No.

Qty. Description

5

6

K4

K

12

K

3K

- 148261 - POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY (5’)

1 148260 1 •WELDMENT,Cylinderbarrel(5’Extensionplatform) 2 103830 1 •NUT,Hexheadnylonlock(5/8”-11,GradeC) 3 117942 1 •PISTON,Cylinder 4 125698 1 •GLAND,Cylinderend 5 148258 1 •ROD,Piston(5’Extensionplatform) 6 108052 1 •PLUG,Expander(Insideblock)

K 107396 - KIT,Sealrepair

Figure 1.13. Powered Extension Platform Cylinder Assembly

M10188AA


Index No.

Skyjack Part No.

Qty. Description

Figure 1.14. Powered Extension Platform Control Console Assembly

M10198AA_1

- 115592 - CONTROL CONSOLE ASSEMBLY (extension platform)

1 115539 1 •BOX,Control 2 103041 1 •STRAINRELIEF(1/2) 3 106401 1 •CORD(18/3) 4 107712 1 •MALECONNECTORASSEMBLY(5pin) 103567 1 ••HOUSING,Male(withstrainrelief) 132790 1 •••HOUSING,Male 132110 1 •••CONNECTOR,Strainrelief 103569 1 ••INSERT,Male 5 114377 1 •PLUG,Plastic(1/2) 6 102853 2 •SWITCH,Toggle 7 111181 2 •GUARD,Toggleswitch 8 129837 1 PLATE, Control console mounting (for Hinged Railings) 117188 1 PLATE, Control console mounting (for Rigid Railings) 112467 1 •PLUNGER,Stubbypull-ring L (Ref.) - LABELS (For components, refer to Figure 8.2)

8

67

51

2

34

L


SKYJACK, Page 28

Figure 1.15. Platform Control Console Assembly

M10537AF_1

10

8

9

5

14

13

12

7

6

5

4

3

1

15

2

11

19

16

17

18


Index No.

Skyjack Part No.

Qty. Description

Figure 1.15. Platform Control Console Assembly

A 147343 - CONTROL CONSOLE ASSEMBLY B 147344 - CONTROL CONSOLE ASSEMBLY (with powered extension platform)

1 147373 1 •CONTROLCONSOLE(bottom) 2 146424 1 •CONTROLCONSOLE(top) 3 147058 1 •HEAD,Pushbutton(horn) 4 147051 1 •HEAD,Emergencystop 5 122093 1 •INDICATOR,Batterycharge 6 147063 1 •HEAD,Selectorswitch(lift/drive) 7 (Ref.) - •ENABLECONTROLLERASSEMBLY (For components refer to Figure 1.16) 8 - - •SWITCH,Emergencystop 147056 1 ••LATCH 147053 2 ••BLOCK,Contact(N.C.) 147061 1 ••LEDBLOCK,24V(red) 9 - - •PUSHBUTTON,Horn 147056 1 ••LATCH 147054 1 ••BLOCK,Contact(N.O.) 10 - - •SWITCH,Lift/Drive 147056 1 ••LATCH 147053 3 ••BLOCK,Contact(N.C.) 147054 3 ••BLOCK,Contact(N.O.)A 4 ••BLOCK,Contact(N.O.)B 11 102956 2 •PLUG(7/8hole)A 12 103957 1 •SCREW,Roundheadmachine(8-32x1/2”) 13 112249 1 •WASHER,Lock(#8) 14 103986 1 •NUT,Hexhead(8-32) 15 112327 9 •SCREW,Hexheadselftapping(#8-18x1/2”) 16 (Ref.) - •CONTROLCABLEASSEMBLY(16pin) (For components refer to Figure 1.18) 17 300788 1 •STRAINRELIEF 18 116993 1 •HOUSING,Maleconnector(9pin)(tocontrollerharness) 19 (Ref.) - CABLE, Powered extension platform (For components refer to Figure 1.17)


SKYJACK, Page 30

Figure 1.16. Enable Controller Assembly

M123994AC

5

8

7654

3

149

10111213

15

16

1920

21

18

17

23 2422

1

2


Index No.

Skyjack Part No.

Qty. Description

Figure 1.16. Enable Controller Assembly

- 123994 - ENABLE CONTROLLER ASSEMBLY 1 122849 1 •HANDLEASSEMBLY 2 122873 1 ••LEVER,Trigger 3 122872 1 ••SWITCH,Enablepushbutton 4 122874 1 ••CAP,Rubber 5 134112 1 ••KIT,Handle 6 122876 1 ••ROCKERASSEMBLY 7 122877 2 ••MICROSWITCHASSEMBLY 8 122879 4 ••SCREW,Controllerhandle 9 122959 1 ••SCREW,Controllerlever 10 122960 2 ••SCREW,Set 11 122961 1 ••COUPLING(8mm) 12 122963 1 ••NUT,Pushbutton 13 122964 1 ••NUT,Controllerlever 14 122965 1 ••FITTING,O-ring 15 122846 2 •SCREW 16 122847 2 •WASHER 17 127179 1 •BOOT&GASKET 18 147312 1 •SETSCREW 19 122869 1 •SWITCH,Micro 20 147313 2 •SCREW,Switchmicro 21 122870 2 •WASHER,Switchmicro 22 122867 3 •SCREW,Circuitboard 23 122840 1 •MALECONNECTORASSEMBLY(9pin) 116993 1 ••HOUSING,Maleconnector(9pin) 116990 9 ••PIN,Femalewire 24 122841 1 •FEMALECONNECTORASSEMBLY(9pin) 122839 1 ••HOUSING,ConnectorFemale9pin 116989 9 ••PIN,Malewire


SKYJACK, Page 32

Index No.

Skyjack Part No.

Qty. Description

Figure 1.17. Platform Control Console - Powered Extension Platform Cables

1 103257 27” CABTIRE (18/3) 2 103255 27” CABTIRE (18/4) 3 107711 2 FEMALE CONNECTOR ASSEMBLY (5 pin) 4 103036 2 STRAIN RELIEF 5 103256 27” CABTIRE (18/2)

413

3

344 5

2

M147109AA


Index No.

Skyjack Part No.

Qty. Description

Figure 1.18. Control Cable Assemblies

A 146640 - PLATFORM CONTROL CABLE ASSEMBLY B 146585 - ELECTRIC PANEL CONTROL CABLE ASSEMBLY C 146599 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx26) D 146600 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx32)

1 107821 1 CONNECTOR, Female (16 pin) 103565 1 •HOUSING,Female 103573 1 •INSERT,Female 2 119727 2 PIN, Code, A, B 4 PIN, Code, C, D 3 107820 1 CONNECTOR, Male (16 pin) 103564 1 •HOUSING,Male 103574 1 •INSERT,Male

FRONT VIEW

FRONT VIEW

TO ELECTRIC PANELCONTROL CABLE

TO SCISSOR CONTROL CABLE TO SCISSOR CONTROL CABLE

TO CONTROL CONSOLECONTROL CABLE

FRONT VIEW

M146601AA2

3

31

1

22

22

Scissor Arm Control Cable

Electric Panel Control Cable Platform Control Cable


SKYJACK, Page 34

M11275AA

Figure 2.1. Scissor Arm Assembly - Model 6826

1 8 2 1

4

10

9

4

4

7

6 5

1 4 3 1

13

14

13

4

12

11

4

2

15

15

8

18 19

1716


Index No.

Skyjack Part No.

Qty. Description

A 130258 - SCISSOR ASSEMBLY (ANSI/CSA Model 6826) B 132151 - SCISSOR ASSEMBLY (CE Model 6826) 1 (Ref.) - SCISSORSTACKMOUNTINGASSEMBLY (For components, refer to Figure 2.3) 2 120656 8 SCISSOR ARM, Outside 3 130254 1 WELDMENT, Bottom cylinder, inside scissor 4 (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Figure 2.4) 5 (Ref.) 1 FLASHING AMBER LIGHT ASSEMBLY (Option) (For components, refer to Figure 2.10) 6 (Ref.) 1 COVER ASSEMBLY (Optional for ANSI/CSA EE rated) (For components, refer to Figure 2.10) 7 121861 4 SCISSOR BUMPER ASSEMBLY (First level) 123791 1 •BUMPER,Rubber 123713 1 •BOLT,Hexhead(M12-1.25x16mm,Grade9.8) 8 120657 2 WELDMENT, Top cylinder, inside scissor 9 (Ref.) - LIMIT SWITCH ASSEMBLIES (For components, refer to Figure 2.5) 10 130829 1 WELDMENT, Upper cylinder, bottom inside scissor, 11 123324 1 WELDMENT, Maintenance support 122006 4 •BOLT,Hexhead(0.312”-18x3.25”,Grade5) 103984 4 •NUT,Hex(0.312”) 12 121860 12 BUMPER, Scissor arm 13 103078 3 CLAMP, Double G10 122501 3 •SCREW,Mach(3/8”-16x5/8”) 14 121672 3 SPACER, Outside scissor tube 15 (Ref.) - CYLINDER, Lift (For components, refer to Figure 2.6) 16 146649 1 HORN, Low tone (24V) 17 103857 1 BOLT, Hex head (1/4”-20 x 1”, Grade 5) 18 103995 1 WASHER, Flat (1/4”) 19 115649 1 NUT, Hex nylon lock (1/4”-20, Grade 5)



SKYJACK, Page 36


1 4 3 2 1

6 5

14

13

4

12

11

4

12021211

4

4

10

9

4

4

7

8

8

15

15

M11276AA

18 19

1716


Index No.

Skyjack Part No.

Qty. Description

A 130260 - SCISSOR ASSEMBLY (ANSI/CSA Model 6832) B 130828 - SCISSOR ASSEMBLY (CE Model 6832) 1 (Ref.) - SCISSORSTACKMOUNTINGASSEMBLY (For components, refer to Figure 2.3) 2 120656 10 SCISSOR ARM, Outside 3 130254 1 WELDMENT, Bottom cylinder, inside scissor 4 (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Figure 2.4) 5 (Ref.) 1 FLASHING AMBER LIGHT ASSEMBLY (Option) (For components, refer to Figure 2.10) 6 (Ref.) 1 COVER ASSEMBLY (Optional for ANSI/CSA EE rated) (For components, refer to Figure 2.10) 7 121861 4 SCISSOR BUMPER ASSEMBLY (First LEVEL) 123791 1 •BUMPER,Rubber 123713 1 •BOLT,Hexhead(M12-1.25x16mm,Grade9.8) 8 120657 2 WELDMENT, Top cylinder, inside scissor 9 (Ref.) - LIMIT SWITCH ASSEMBLIES (For components, refer to Figure 2.5) 10 130829 1 WELDMENT, Upper cylinder, bottom inside scissor 11 123324 1 WELDMENT, Maintenance support 122006 4 •BOLT,Hexhead(0.312”-18x3.25”,Grade5) 103984 4 •NUT,Hexheadnylonlock(0.312”) 12 121860 12 BUMPER, Scissor arm 13 103078 3 CLAMP, Double G10 122501 3 •SCREW,Mach(3/8”-16x5/8”) 14 121672 3 SPACER, Outside scissor tube 15 (Ref.) - CYLINDER, Lift (For components, refer to Figure 2.6) 16 146649 1 HORN, Low tone (24V) 17 103857 1 BOLT, Hex head (1/4”-20 x 1”, Grade 5) 18 103995 1 WASHER, Flat (1/4”) 19 115649 1 NUT, Hex nylon lock (1/4”-20, Grade 5) 20 123353 1 WELDMENT, Upper, inside scissor 21 121907 1 WELDMENT, Cable carrier



SKYJACK, Page 38

Figure 2.3. Scissor Stack Assembly Mounting

1

2

3

34

7

65

10

8

3

9

11

12

13

14

3

15

3

16

8

M11302AA

Top Slider Assembly

Bottom Slider Assembly End Pin Assembly at Base

Main Platform Bracket Mounting Assembly


Index No.

Skyjack Part No.

Qty. Description

1 120772 1 PAD, Slider 2 120771 1 BRACKET,Mainplatformslider 3 123430 2 BUSHING, Fiberglide (3/4” ID x 1-1/2”) 4 121685 1 PIN, Main Platform Slider 5 103995 1 WASHER, Flat (1/4”) 6 103404 1 WASHER, Lock (1/4”) 7 103892 1 BOLT, Hex head (1/4”-20 x 5/8” ) 8 121874 1 PIN, Cotter (1/4” x 1.25”) 9 120958 1 PIN, (3/4” Diameter x 4”) (Scissor level without cable carrier weldment) 121676 1 PIN, (3/4” Diameter x 4 1/4”) (Scissor level with cable carrier weldment) 10 121694 2 WELDMENT, Platform mounting bracket 11 121856 1 SPACER, Bottom roller pin 12 121604 1 PIN, Bottom roller 13 120697 14 ROLLER, Scissor 14 121874 1 PIN, Cotter (1/4” x 1.25”) 15 121672 1 TUBE, Outside scissor arms cross member 16 120958 1 PIN, Inside scissor

Figure 2.3. Scissor Stack Assembly Mounting


SKYJACK, Page 40

Figure 2.4. Scissor Arm Assembly Connecting Hardware

2

1

4

3

3

2

5

6

3

2

7

12

1413

11

9

1014

8

Outside End Pin Assembly(With Cross Member Tube)

Inside End Pin Assembly(With Cross Member Tube)

Limit Switch Pin Assembly Center Pin Assembly

M11303AA


Index No.

Skyjack Part No.

Qty. Description

1 121674 1 PIN, Outside scissor 2 123430 2 BUSHING, Fiberglide (3/4” ID x 1-1/2”) 3 121874 1 PIN, Cotter (1/4” x 1.25”) 4 121672 1 TUBE, Outside scissor arms cross member 5 120958 1 PIN, Inside scissor 6 121677 1 PIN, Limit switch 7 (Ref.) - LIMIT SWITCH ASSEMBLIES (For components, refer to Figure 2.5) 8 128256 AR CENTER PIN ASSEMBLY (Scissor level without cable carrier weldment) 130385 AR CENTER PIN ASSEMBLY (Scissor level with cable carrier weldment) 9 120673 1 •PIN,Center 10 101520 1 •WASHER,Nylon(2O.D.x1.28I.D.x0.12) 11 121875 4 •PIN,Cotter(5/16”Diameterx2”) 12 121703 1 •SPACER,Bearingthrustfiberglide(1-1/4I.D.) 13 122502 AR •WASHER,Flat(1-1/4I.D.x2-1/4O.D.)(withoutcablecarrierweldment) 14 123431 1 BUSHING, Fiberglide (1-1/4” x 1-13/16” )

Figure 2.4. Scissor Arm Assembly Connecting Hardware


SKYJACK, Page 42

1 2

6

5 4 14 15 9 119d

7d

7c 7a 7b

9a

9c 9b

87

12

2

1

13

3

10

3

M11277AA_1

Figure 2.5. Scissor Arm Limit Switch Assembly


Index No.

Skyjack Part No.

Qty. Description

1 121677 1 PIN WELDMENT 120958 1 PIN WELDMENT, (RH) 121874 1 •PIN,Cotter(1/4”X1.25”) 2 - - HARDWARE, Mounting 103860 2 •BOLT,HexHead(1/4”-20x1.75”,Grade5)(With2LimitSwitches) 103858 2 •BOLT,HexHead(1/4”-20x1.25”,Grade5)(With1LimitSwitch) 103980 4 •NUT,Hex(1/4”-20,GradeB) 104000 4 •WASHER,Lock(1/4”) 103995 8 •WASHER,Flat(1/4”) 3 121869 1 CLAMP, Worm Gear (2.5”) 4 121867 1 BRACKET,Limitswitch 5 121908 2 BUSHING, Snap-in (3/4”) 6 100967 AR CAM, Limit switch 7 130556 1 HARNESS, High speed/cut-off limit switch (CE) 121975 AR •MODIFIEDDRILLEDSEALEDSWITCHASSEMBLY 7a 113018 1 •MARKER,Bradywire(#18) 7b 113021 1 •MARKER,Bradywire(#21) 7c 145963 1 •LABEL,LS1A 7d 145964 1 •LABEL,LS1B 8 119132 1 •KIT,Connector(8Pin) 9 121976 1 HIGH SPEED LIMIT SWITCH ASSEMBLY (ANSI/CSA) 121975 2 •LIMITSWITCH,Drilledsealed 9a 113018 1 •MARKER,Bradywire(#18) 9b 113021 1 •MARKER,Bradywire(#21) 9c 145963 1 •LABEL,LS1A 9d 145964 1 •LABEL,LS1B 10 119132 1 •KIT,Receptacle(8Pin) 12 119597 1 POTHOLE OVERRIDE JUMPER ASSEMBLY 119128 1 •KIT,Plug(4Pin) 13 122010 1 LIMIT SWITCH, 26’ drive cutout (Model 6832) 11 119131 1 •KIT,Plug(4Pin) 14 121868 1 GUARD, Limit Switch 15 - - HARDWARE, Limit switch guard 104694 4 WASHER,Flat(#10) 104185 2 WASHER,Lock(#10) 104003 2 NUT,Hexmachine(#10) 120094 2 BOLT,HexHeadmachine(#10-32x5/8”)

Figure 2.5. Scissor Arm Limit Switch Assembly


SKYJACK, Page 44

Figure 2.6. Lift Cylinder Assembly

K

3

K

4

11 6

7

8

9

10

5

K

2

8

9

10

7

6

11 1

M11319AA


Index No.

Skyjack Part No.

Qty. Description

- 120989 - LIFT CYLINDER ASSEMBLY

1 120993 1 •WELDMENT,Barrel 2 120991 1 •ROD,Piston 3 121096 1 •GLAND,Fronthead 4 121668 AR •TRUNNION 5 113489 1 BOLT, (3/4”-16 x 3”, Grade 8) 6 103869 1 BOLT, Hex head (5/16”-18 x 4.5”, Grade 5) (4 per cylinder) 7 123808 AR CYLINDERBEARINGBLOCKASSEMBLY(4percylinder) 101076 AR •BLOCK 100904 AR •BUSHING 8 103996 AR WASHER, Flat (5/16”) (4 per cylinder) 9 103404 AR WASHER, Lock (5/16”) (4 per cylinder) 10 100397 AR NUT, Hex head (5/16”-18, Grade B) 11 130387 1 SHIM, Bearing block (18 GA) (If equipped) 130388 1 SHIM, Bearing block (22 GA) (If equipped) K 121097 AR KIT,Sealrepair

Figure 2.6. Lift Cylinder Assembly


SKYJACK, Page 46

Index No.

Skyjack Part No.

Qty. Description

1 108778 1 BLOCK,Upperholdingvalve 111320 1 •BLOCK,Manifold 108052 3 •PLUG,Expander 2 103403 2 SEAL, O-Ring 3 106557 2 VALVE, Relief 4 107269 2 VALVE, N.C. Holding 5 104493 2 COIL, 24V 6 105281 2 ORIFICE, One way 7 (Ref.) 1 LIFT CYLINDER ASSEMBLY (Upper) (For components, refer to Figure 2.6) 8 (Ref.) 1 LIFT CYLINDER ASSEMBLY (Lower) (For components, refer to Figure 2.6) 9 106688 1 BLOCK,Lowerholdingvalve(ANSI/CSA) 111316 1 •BLOCK,Manifold 108052 2 •PLUG,Expander 10 108429 4 BOLT, Hex head (5/16” - 18 x 2.5”) 11 103996 8 WASHER, Flat (5/16” S.A.E.) 12 104637 8 WASHER, Lock (5/16” high collar 0.09) 13 103931 4 BOLT, Socket (5/16” - 18 x 2”, Grade 5) 14 103069 1 FITTING, Straight (Upper lift cylinder) 15 114579 1 FITTING, Tee (Lower lift cylinder) 16 102635 1 HOSE ASSEMBLY (upper to lower lift cylinder) 17 104657 1 HOSE ASSEMBLY (lower lift cylinder to main manifold)

Figure 2.7. Holding Valve Assembly - without Transducer

8

3

14

17

16 6

10 11 12

12 1311

16

3

7

4 521

54

15 6

9 2

M10226AC


Index No.

Skyjack Part No.

Qty. Description

1 130443 1 MANIFOLDBLOCKASSEMBLY 130442 1 •BLOCK,Manifold 108052 2 •PLUG,Expander 2 134432 1 TRANSDUCER, Pressure 2000 psi 3 107269 1 VALVE, Lift Cylinder Holding 4 104493 1 COIL, 24 V (3-prong) 5 114579 1 FITTING, Tee 6 106557 1 VALVE, Relief 7 103996 4 WASHER, Flat (0.312) 8 104637 4 WASHER, Lock (5/16” high collar 0.09) 9 108429 4 BOLT, Socket (0.312-18 x 2.5 Grade 5)

Figure 2.8. Holding Valve Assembly - with Transducer (CE)

8 9

71

2

4

3

65

M10952AB


Index No.

Skyjack Part No.

Qty. Description

Figure 2.9. Angle Transducer & Beeper/Light Assembly (CE)

1 130440 1 TRANSDUCER, Angle 2 122498 2 SCREW,Roundheadmachine(#10-32x1.25”) 3 104694 2 WASHER,Flat(#10) 4 117967 1 BEEPER, Alarm (28 Volt) 5 104698 2 SCREW,Roundhead(#10-32x3/4”) 6 104185 4 WASHER,Lock(#10) 7 104003 4 NUT,Hex(#10-32)

M130602AD

1

2

4

5

6

76

3

7


SKYJACK, Page 50

Figure 3.1. Base, Axles And Wheels

27

26

1

25

23

45

64

78

45

3

128

1110

9

42

17

16

15

2322

21

2818

24

13

14

20

M10005AA_1


Index No.

Skyjack Part No.

Qty. Description

1 120822 1 WELDMENT, Base (ANSI/SIA and CSA) 120823 1 WELDMENT, Base (CE) 2 105812 2 WHEEL ASSEMBLY (Foam filled) (Carlisle) 124118 2 WHEEL ASSEMBLY, (Foam filled non-marking) (Carlisle) 103199 5 •BOLT,Wheel 3 (Ref.) - FRONT AXLE HUB ASSEMBLY (For components, refer to Figure 3.4) 4 (Ref.) - BUSHING (For components, refer to Figure 3.4) 5 104129 2 WASHER, Bronze 6 (Ref.) - WELDMENT, Front spindle (For components, refer to Figure 3.4) 7 (Ref.) 1 STEER CYLINDER ASSEMBLY - (For components, refer to Figure 3.6) 8 100856 2 SPACER, (5/8” x 1” x 7/16” thick) 9 100845 1 BOLT, Hex head (5/8”-11 x 3-1/2” long) 103998 1 WASHER, Lock (5/8”) 103981 1 NUT, Hex (5/8”-11) 10 115287 1 TIE ROD ASSEMBLY 115281 1 •END,Bearing(LH,Threadfemale) 100847 1 •END,Bearing(RH,Threadfemale) 115290 1 •TIEROD,Bar 100855 1 •NUT,Jam(5/8”-18,LHThread) 100846 1 •NUT,Jam(5/8”-18,RHThread) 11 100850 1 BOLT, Hex head (3/4”-10 x 2-1/2” long) 104002 1 WASHER, Lock (3/4”) 100252 1 NUT, Hex (3/4”-10) 12 100844 1 BOLT, Hex head (5/8”-11 x 2-3/4” long) 103998 1 WASHER, Lock (5/8”) 103981 1 NUT, Hex (5/8”-11) 13 100120 2 PIN, Axle king 100825 2 PIN, (1/4” x 1-3/16” long) 103478 2 PIN, Cotter (1/4” x 1-1/4” long) 14 (Ref.) 1 BATTERY TRAY ASSEMBLY (For components, refer to Figure 5.1) (Ref.) 1 HYDRAULIC/ELECTRIC TRAY ASSEMBLY (For components, refer to Figure 4.1) 15 105708 2 WHEELASSEMBLYW/BRAKE(Foamfilled)(Carlisle) 124116 2 WHEELASSEMBLYW/BRAKE(Foamfillednon-marking)(Carlisle) 103199 5 •BOLT,Wheel 16 (Ref.) - REAR HUB ASSEMBLY (For components, refer to Figure 3.3)

Parts list continued on the following pages.

Figure 3.1. Base, Axles And Wheels


Index No.

Skyjack Part No.

Qty. Description

Parts list continued from the previous page.

17 (Ref.) - WHEEL DRIVE MOTOR ASSEMBLY (For components, refer to Figure 3.3) 18 105892 1 WELDMENT, Brake pin (RH) 103940 1 BOLT, Socket head (1/4”-20 x 1-1/4” long) 104000 1 WASHER, Lock (1/4”) 103983 1 NUT, Jam (1/4”-20) 19 - 1 STATIC STRAP ASSEMBLY (Non-Marking Tires or EE rated options) 123752 1 •STRAP,Static 101632 1 •BOLT,(3/8”-16x0.75”) 103999 1 •WASHER,Lock(3/8”) 20 119725 1 SWITCH, Main power disconnect 21 (Ref.) 1 BASE CONTROL CONSOLE ASSEMBLY - (For components, refer to Figure 3.7) 22 (Ref.) 2 BRAKECYLINDERASSEMBLY - (For components, refer to Figure 3.5) 103897 1 BOLT, Hex (5/8”-11 x 2” long) 103981 1 NUT, Hex (5/8”-11) 23 105859 1 WELDMENT, Brake pin (LH) 103940 1 BOLT, Socket head (1/4”-20 x 1-1/4” long) 104000 1 WASHER, Lock (1/4”) 103983 1 NUT, Jam (1/4”-20) 24 102027 2 FITTING, Grease 25 122360 1 LADDER ASSEMBLY (Model 6826) 122359 1 LADDER ASSEMBLY (Model 6832) 151784 1 •LADDER (Model 6826) 151785 1 •LADDER(Model 6832) 122326 2 •SPACER 122326 2 •SPACER 103473 4 •BOLT,Hexheadcarriage(3/8”-16x1”,Grade5) 103472 12 •WASHER,Flat(3/8”) 103999 8 •WASHER,Lock(3/8”) 101632 4 •BOLT,(3/8”-16x0.75”) 103978 4 •NUT,Hexhead(3/8”-16,Grade5) 26 146661 1 TILT SWITCH (ANSI/CSA) (Ref.) - CONTROL MODULE (CE) (For components, refer to Figure 3.9) 27 119921 1 EMERGENCY LOWERING BAR ASSEMBLY 108767 1 •BAR,Emergencyloweringaccess 119920 2 •CLIP,Springcoated 103964 AR •BOLT,Machine(#10-32x1/4”long) 124160 2 •PIN,Locking

Figure 3.1. Base, Axles And Wheels (Continued)


SKYJACK, Page 54

MainManifold

LeftWheelMotor

RightWheelMotor

Left BrakeCylinder

Right BrakeCylinder

RearDriveManifold

Steer Cylinder

1

11

2

2

3

4

5

7

7

8

9

6

6

11

10

12

11

10

7

7

8

9

14

14

4

1516

3

13

M10014AA

Figure 3.2. Hydraulic Hose Connections - Base


Index No.

Skyjack Part No.

Qty. Description

1 (Ref.) - STEER CYLINDER ASSEMBLY - (For components, refer to Figure 3.6) 2 103069 2 FITTING,Connector(#6orb-#6) 3 102616 2 HOSE ASSEMBLY (steer) 4 104656 2 HOSE ASSEMBLY (drive) 5 104659 1 HOSE ASSEMBLY (brake supply) 6 105822 2 TUBE ASSEMBLY (drive motor RH) 7 (Ref.) - FITTINGS, Hydraulic (For components, refer to Figure 3.3) 8 (Ref.) 2 MOTOR, Hydraulic drive (For components, refer to Figure 3.3) 9 102490 2 HOSE ASSEMBLY (brake) 10 103073 2 FITTING,Elbow,90°(#6orb-#6) 11 105811 3 ORIFICE, (0.040” diameter) 12 (Ref.) 2 BRAKECYLINDERASSEMBLY - (For components, refer to Figure 3.5) 13 (Ref.) 1 REAR DRIVE MANIFOLD ASSEMBLY - (For components, refer to Figure 3.8) 14 105823 2 TUBE ASSEMBLY (drive motor LH) 15 (Ref.) 1 MAIN MANIFOLD ASSEMBLY - (For components, refer to Figure 4.6) 16 106371 1 HOSE ASSEMBLY (pilot valve)

Figure 3.2. Hydraulic Hose Connections - Base


SKYJACK, Page 56

Index No.

Skyjack Part No.

Qty. Description

1 124270 2 REAR HUB ASSEMBLY 107037 2 •HUB,RearAxle 2 103199 10 BOLT, Wheel 3 103789 1 WASHER, Lock toothed (1”) 4 103071 4 FITTING,Adapter(#10orb-#8) 5 126026 2 WHEEL MOTOR ASSEMBLY 104212 1 •KIT,Seal 6 115430 1 •NUT,Hexjam(1-1/8”-20) 7 103901 4 BOLT, Hex head (1/2”-13 x 2-1/2” long) 8 103471 4 NUT, Hex (1/2”-13) 9 103470 4 WASHER, Lock (1/2”)

Figure 3.3. Rear Hub Assembly

8951 2

473

M10211AB


Index No.

Skyjack Part No.

Qty. Description

Figure 3.4. Front Hub & Spindle Assembly

4

12

5

6

7

8

9

10

11

12

3

- 107909 - FRONT SPINDLE CASTING ASSEMBLY

1 100840 1 WELDMENT, Front Spindle 2 100050 2 BUSHING, Fiberglide 3 103085 2 •PIN,Cotter(3/16”x1-1/2”long) 4 103144 1 •SEAL,Grease 5 103009 1 •BEARING,Innercone 6 102978 1 •BEARING,Innercup 7 102833 1 •HUB,Front5bolt 8 102977 1 •BEARING,Outercup 9 103003 1 •BEARING,Outercone 10 102829 1 •WASHER,Flat 11 102749 1 •NUT,Castle(1”-14) 12 102865 1 •CAP,Dust

M10210AA


SKYJACK, Page 58

Index No.

Skyjack Part No.

Qty. Description

Figure 3.5. Brake Cylinder Assembly

- 120220 - BRAKECYLINDERASSEMBLY

1 120153 1 •BARREL,Brakecylinder 2 102844 1 •SPRING,Brakereturn 3 103830 1 •NUT,Lock(5/8”-11,GradeC) 4 120154 1 •ROD,Brake 5 103897 1 BOLT, Hex head (5/8”-11 x 2”) 6 103982 1 NUT, Hex head (5/8”-11) 7 120148 1 •GLAND 8 121178 1 •PISTON

K 105816 AR KIT,Sealrepair

7

KK

4

8

K

3

2

1

5

6

K

M10215AC


Index No.

Skyjack Part No.

Qty. Description

Figure 3.6. Steer Cylinder Assembly

- 120240 - STEER CYLINDER ASSEMBLY 1 120235 1 •BARREL,Steercylinder 2 103830 1 •NUT,Hexhead(5/8”-11,Grade5) 3 118844 1 •PISTON 4 117671 1 •SPACER,Stroke 5 102025 1 •BEARING,Spherical 6 104114 2 •RING,Retaining 7 132565 2 •CAP,Greasefitting 8 103513 1 •FITTING,Grease 9 117047 1 •ROD,Piston 10 120148 1 •GLAND,Cylinder 11 100846 1 •NUT,Jam(5/8”-18) 12 100847 1 •END,Cylinderrod

K 105816 AR KIT,Sealrepair

9

K

11

12

K

10

7

1

K

4

3

2

8

65

M111776AA


SKYJACK, Page 60

Figure 3.7. Base Control Box Option (CE)

1 26

3

3

L

4

5

7

8

11 10

9

M1011AA


Index No.

Skyjack Part No.

Qty. Description

A 147809 - BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA) B 147807 - BASE CONTROL CONSOLE ASSEMBLY (CE) 1 147940 1 •BOX,Basecontrol 2 - 1 •HARNESS,Basecontrolbox 119507 2 ••RECEPTACLE,#85 119512 2 ••STUD,#85 119544 2 ••RETAINER,#85 3 149536 1 •SWITCHHEAD,Selectorkey,A 147057 1 •SWITCHHEAD,Selectorkey,B 104466 1 ••KEY(#455) 4 147069 1 •SWITCHHEAD,Selector 5 147051 1 •SWITCHHEAD,Emergencystop 6 103041 1 ••RECEPTACLE(8pin) 7 119132 1 KIT,Deutschplug(8Pin),A 8 147808 1 •HARNESS,Basecontrol 9 - - ••SWITCH,Emergencystop 147056 1 •••LATCH 147053 1 •••BLOCK,Contact(N.C.) 147061 1 •••LEDBLOCK,24V(red) 10 - - ••SWITCH,Selector 147056 1 •••LATCH 147054 2 •••BLOCK,Contact(N.O.) 11 - - ••KEYSWITCH 147056 1 •••LATCH 147054 1 •••BLOCK,Contact(N.O.) 147053 2 •••BLOCK,Contact(N.C.)

L (Ref.) 1 •LABELS (Refer to Figure 8.2)

Figure 3.7. Base Control Box Option (CE)


SKYJACK, Page 62

Index No.

Skyjack Part No.

Qty. Description

Figure 3.8. Rear Drive Manifold Assembly

- 108302 - REAR DRIVE MANIFOLD ASSEMBLY

1 108196 1 •BLOCK,Manifold 108052 13 ••PLUG,Expander 2 114578 4 •FITTING,Elbow,90°(#6orb-#6) 3 104402 4 •FITTING,Adapter(#10orb-#8) 4 103069 2 •FITTING,Connector(#6orb-#6) 5 103623 1 •VALVE,N.O.(pilot) 6 103605 1 •COIL,24V 7 103354 1 •VALVE,Flowdivider/combiner 8 106277 2 •VALVE,Pilotcheck 9 103136 1 •VALVE,Free-wheeling

8

9

1

8

7

3

2

2

3

4 5 6

4

2

M1010AA _68XX


Index No.

Skyjack Part No.

Qty. Description

Figure 3.9. Control Module Assembly

M11441AC M11050AA M10857AC M10922AD

10

1

2

3

4

5

6

3

789

1 130439 1 MODULE, Load sensing control 2 130468 1 BRACKET,Controlmodule 3 103856 2 BOLT, Hex head (1/4”-20 x 3/4”, Grade 5) 4 103995 2 WASHER, Flat (1/4”) 5 104000 2 WASHER, Lock (1/4”) 6 103980 2 NUT, Hex head (1/4”-20, Grade 5) 7 105621 4 SCREW,Roundheadmachine(#10-32x1”) 8 104185 4 WASHER,Lock(#10) 9 104964 4 WASHER,Flat(#10) 10 130477 1 KIT,Handheldcalibration/diagnostictool 130441 1 •TOOL,Handheldcalibration/diagnostic 130457 1 •CABLE,Computer(24Gauge) 130448 1 •PLUG,Male(4Pole) 130451 1 •PLUG,Male(4Pole)(Enclosedversion)


SKYJACK, Page 64

Figure 4.1. Hydraulic/Electric Tray Assembly

M11332AA_1

28

29

6 7 8 9 10

11 12

13

14

21

20

19

18

171

2

3

4

5

222423

25

2726

16

15


Index No.

Skyjack Part No.

Qty. Description

1 132771 1 WELDMENT, Hydraulic/electric tray 2 119922 1 PROTECTIVE TRIM 3 100335 2 BUSHING, Bronze 100446 1 •PIN,Eccentric 4 107949 1 NUT, Jam (1/2”-13) 5 103907 1 BOLT, Hex head (1/2”-13 x 1.5”, Grade 5) 6 103473 1 BOLT, Hex head carriage (3/8”-16 x 1”, Grade 5) 7 108575 1 NUT, Hex jam (3/8”-16, Grade B) 8 119608 1 TRAY LATCH ASSEMBLY 102780 1 •LATCH,Tray 111534 1 •KNOB,Latch 103855 1 •BOLT,Hexhead(1/4”-20x1/2”long) 104000 1 •WASHER,Lock(1/4”) 103404 3 •WASHER,Lock(5/16”) 9 103886 3 BOLT, Hex head (5/16”-18 x 1-1/2” long) 10 103984 3 NUT, Lock (5/16”-18) 11 103236 1 GAUGE, Oil level/temp 12 124311 2 •INSERT,Threaded(Notneedediforderinggaugeassembly) 13 120190 1 SEAL, Magnetic drain plug 14 117701 1 FITTING, Magnetic drain plug 15 133380 1 MOUNT, Cylinder Plate 16 103831 1 CUSHIONCYLINDER&BRACKETASSEMBLY 124291 1 •CYLINDER,Cushion 102971 1 •BRACKET,Cylindermounting 103856 2 •BOLT,Hexhead(1/4”-20x3/4”) 104000 2 •WASHER,Lock(1/4”) 103980 2 •NUT,Lock(1/4”-20) 17 (Ref.) - MAIN MANIFOLD ASSEMBLY (For components, refer to Figure 4.6) 18 129714 1 SPACER, Manifold mounting 103873 1 •BOLT,Hexhead(3/8”-16x2-1/2”long) 103472 1 •WASHER,Flat(3/8”) 103999 1 •WASHER,Lock(3/8”) 19 (Ref.) - PROPORTIONAL CONTROL VALVE ASSEMBLY (For components, refer to Figure 4.5)

Parts list continued on the following page.

Figure 4.1. Hydraulic/Electric Tray Assembly


Index No.

Skyjack Part No.

Qty. Description

Parts list continued from the previous page. 20 119020 1 PLATE, Motor mounting 103911 2 •BOLT,Hexhead(1/2”-13x1”,Grade5) 103468 2 •WASHER,Flat(1/2”) 103470 2 •WASHER,Lock(1/2”) 21 (Ref.) 1 PUMP AND MOTOR ASSEMBLY - (For components, refer to Figure 4.2 or 4.3) 103887 4 •BOLT,Hexhead(5/16”-18x3/4”long) 103996 4 •WASHER,Flat(5/16”) 103404 4 •WASHER,Lock(5/16”) 22 (Ref.) - ELECTRICAL PANEL ASSEMBLY - (For components, refer to Figures 6.1 or 6.2) 103855 4 •BOLT,Hexhead(1/4”-20x1/2”long) 104000 4 •WASHER,Lock(1/4”) 23 102918 1 HOSE, Tank (1”) 24 103320 1 CLAMP,Worm(#16) 25 109568 1 FILTER ASSEMBLY, Return 103864 2 •BOLT,Hexhead(5/16”-18x1”long) 104254 1 •ELEMENT,Filter 123022 1 •SEAL,FilterAssembly 123021 1 •COVER,FilterAssembly 123020 1 •SPRING,FilterAssembly 122973 1 •CASTING,Aluminum 121571 1 •SCREW,Set 122969 3 •BOLT,WasherCombined 122968 1 •CASING,Filter 109052 1 •FITTING,Connector 26 107271 1 VALVE, Pull-type lowering 27 107493 1 MANIFOLD, Lowering valve 103069 1 FITTING, Connector 28 102693 1 CAPW/GASKET,Filler/breather 103962 3 •SCREW,Machine#10-32x1/2”lg. 29 109263 1 COVER, Hydraulic tank 103962 14 •SCREW,Machine#10-32x1/2”lg.

Figure 4.1. Hydraulic/Electric Tray Assembly (Continued)


SKYJACK, Page 68

Figure 4.2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated)

2

6

1 3 4 5

8

9

7

M1111AA


Index No.

Skyjack Part No.

Qty. Description

A 123476 1 PUMP & MOTOR ASSEMBLY B 120008 1 PUMP & MOTOR ASSEMBLY (8 Battery option)

1 123477 1 MOTOR, 24VDC, A 120007 1 MOTOR, 24VDC (5.7 HP), B 2 106587 1 PUMP, Hydraulic 3 103845 4 BOLT, Hex head (5/16”-18 x 1/2” long) 4 103996 4 WASHER, Flat (5/16”) 5 103404 4 WASHER, Lock (5/16”) 6 703183 1 COUPLER (Includes seals) 7 - 1 MOTOR Hardware 122967 1 •BRUSHKIT(IncludesBrushesandSprings) 8 124323 1 CABLE,Motor/MainContactor(#4,5/16”x35”x3/8”) 9 124324 1 CABLE,Motor/Battery(#4,5/16”x130”x3/8”)

Figure 4.2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated)


SKYJACK, Page 70

Figure 4.3. Pump And Motor Assembly - ANSI/CSA EE Rated

8765

321

4

9

1011

M11168AA


Index No.

Skyjack Part No.

Qty. Description

- 132053 1 PUMP & MOTOR ASSEMBLY 1 123477 1 MOTOR, 24 Volt DC 2 - 1 HARDWARE, Motor Replacement 122967 1 •BRUSHKIT(IncludesBrushesandSprings) 3 129962 1 KIT,MotorBand 4 (Ref.) 1 FITTING, Hydraulic hose connections (For components, refer to Figure 4.4) 5 129961 1 PUMP, Hydraulic 103845 4 •BOLT,Hexhead(5/16”-18x1/2”long) 103996 4 •WASHER,Flat(5/16”) 103404 4 •WASHER,Lock(5/16”) 6 703183 1 COUPLER 7 129964 1 KIT,PumpSeal 8 129963 1 TUBE, Inlet 9 132288 1 MOTOR CABLE ASSEMBLY 103148 24” •CABLE,Welding(#4) 105534 1 •CONNECTOR,2-Prong(175A,Grey) 10 117408 1 INSULATOR, Red Boot 11 117407 1 INSULATOR, Black Boot

Figure 4.3. Pump And Motor Assembly - ANSI/CSA EE Rated


SKYJACK, Page 72

Figure 4.4. Hydraulic Reservoir Assembly

109 11 12 13 14

678

5

4

3

2

1 21 20

19

18

15

16 17


Index No.

Skyjack Part No.

Qty. Description

1 (Ref.) 1 PUMP AND MOTOR ASSEMBLY - (For components, refer to Figure 4.2 or 4.3) 2 102665 1 FITTING,Connector(#12orb-#6) 3 114402 2 CLAMP,Worm(#12) 4 136563 1 HOSE ASSEMBLY (filter to main manifold) 5 119851 1 HOSE, Suction (3/4” x 14” long) (Standard) 119853 1 HOSE, Suction (3/4” x 30” long) (ANSI/CSA EE rated) 6 109052 1 FITTING,Connector(#12orb-#6) 7 (Ref.) 1 RETURN FILTER ASSEMBLY - (For components, refer to Figure 4.1) 8 106371 1 HOSE ASSEMBLY (pilot valve) 9 114578 1 FITTING, Elbow, 90° 10 (Ref.) 1 LOWERING VALVE/MANIFOLD - (For components, refer to Figure 4.1) 11 103069 1 FITTING,Connector(#6orb-#6) 12 112631 1 HOSE ASSEMBLY (manual lowering valve manifold) 13 115318 11” HOSE ASSEMBLY (pump to proportional manifold) 116509 1 HOSE ASSEMBLY (pump to proportional manifold) (ANSI/CSA EE rated) 14 (Ref.) 1 PROPORTIONAL CONTROL VALVE ASSEMBLY - (For components, refer to Figure 4.5) 15 126504 11” HOSE ASSEMBLY (main manifold to proportional manifold) 16 102647 1 HOSE ASSEMBLY (cushion cylinder) 17 (Ref.) 1 CYLINDER, Cushion - (For components, refer to Figure 4.1) 18 114578 2 FITTING,Elbow90°,(#6orb-#6) 19 126331 8.5” HOSE ASSEMBLY (cushion cylinder) 104580 8” HOSE ASSEMBLY (cushion cylinder) 20 (Ref.) 1 MAIN MANIFOLD ASSEMBLY - (For components, refer to Figure 4.6) 21 111196 18” HOSE ASSEMBLY (proportional manifold to return filter)

Figure 4.4. Hydraulic Reservoir Assembly


SKYJACK, Page 74

M11208AB

Figure 4.5. Proportional Control Valve Assembly

987

2

65

4

2

1 3


Index No.

Skyjack Part No.

Qty. Description

- 132761 - PROPORTIONAL CONTROL VALVE ASSEMBLY (Internal compensator valve)

1 132750 1 •ASSEMBLY,Block/Valve/Coil 132748 1 ••BLOCK,Manifold 132749 1 ••VALVE,Control 115370 1 ••COIL(24volt) 2 103070 2 •FITTING,Straight 3 102665 1 •FITTING,Elbow 4 103860 2 BOLT, Hex head (1/4-20 x 1.75, Grade 5) 5 104000 2 WASHER, Lock (1/4) 6 103995 2 WASHER, Flat (1/4) 7 133380 1 PLATE, Cushion cylinder/valve mounting 8 115649 2 NUT, Lock (1/4”-20) 9 103857 2 BOLT, Hex head (1/4”-20 x 1” long)

Figure 4.5. Proportional Control Valve Assembly


SKYJACK, Page 76

Figure 4.6. Main Manifold Assembly

8

9

10

11

13

14

9

1510221320231019

10

6

17

21

12

6

5

423

1718

24

12

16

7

M10192AC_68XX


Index No.

Skyjack Part No.

Qty. Description

A 122272 1 MAIN MANIFOLD ASSEMBLY B 124253 - •MANIFOLDASSEMBLY(Withoutdirectionalvalves)

1 107354 1 ••BLOCK,Mainmanifold 108052 9 •••PLUG,Expander 2 106273 1 ••VALVE,3-Way(lift) 3 105610 1 ••COIL,24V 4 147889 1 ••VALVE,Counterbalance 5 114580 1 ••FITTING,O-ringfitting,45°(#6orb-#6) 6 701956 2 ••FITTING,Hydraulic(MJ04MB06)(WithPoweredExtensionPlatform) 7 104437 6 ••FITTING,Plug(#6) 8 103623 1 ••VALVE,3-Way(Brake) 9 103605 2 ••COIL,24V 10 103069 6 ••FITTING,Connector(#6orb-#6) 11 115320 1 ••FITTING,Plug(#8) 12 114578 2 ••FITTING,Elbow,90° 13 104534 2 ••VALVE,Relief 14 103655 1 ••VALVE,N.C.(Lowering) 15 107666 1 ••FITTING,Capnut 16 104419 1 ••FITTING,1/16”NPTPlug 17 102856 1 ••FITTING,Plug(#3) 18 114579 1 ••FITTING,Tee(#6orb-#6-#6) 19 114581 1 ••FITTING,Tee(#6orb-#6-#6) 20 128798 2 •HYTOSVALVEASSEMBLY(24V) 128317 2 ••DIRECTIONALSPOOLVALVEASSEMBLY(24V) 128320 4 •••COIL,24VSpoolvalve 103920 8 ••BOLT,Sockethead(#10-24x2”,Grade5) 21 122213 1 PRESSURE PLUG, (0.073” Diameter) (Model 6832) 105530 1 PRESSURE PLUG, (0.081” Diameter) (Model 6826) 22 122420 1 KIT,QuickDisconnect(Ifequipped) 122385 1 •QUICKDISCONNECT,Coupler 114521 1 •COVER,Quickdisconnectdust 122428 1 •FITTING,(#6-#6) 23 116188 1 DRIVE CROSS-OVER RELIEF VALVE ASSEMBLY 115299 1 •RELIEFVALVE,Cross-over 103923 4 •BOLT,Sockethead(#10-24x3.5”long) 24 122427 1 KIT,QuickDisconnect(Ifequipped) 122385 1 •QUICKDISCONNECT,Coupler 114521 1 •COVER,Quickdisconnectdust 122364 1 •FITTING,Tee(#6-#6-#6)

Figure 4.6. Main Manifold Assembly


SKYJACK, Page 78

Figure 5.1. Battery Tray Assembly

8 BATTERYOPTION

To Batery (+)

4 2 5 10 L 61 2 5 3

5

7

8

9

12

14

15

16

17

18

19

20212223

27

25

28

29

30

11

13

24

26

M1016AB_M11322AA_1

AB


Index No.

Skyjack Part No.

Qty. Description

A - - BATTERY TRAY ASSEMBLY (Standard) B - - BATTERY TRAY ASSEMBLY (8 Battery option)

1 106552 4 BATTERY, 6V 250AH (Interstate#U2500,Trojan#J250forCE),A 103480 8 BATTERY, 6V 220AH (Interstate#U2200,Trojan#T2200forCE), B 2 117407 4 BOOT, Black negative battery, A 8 BOOT, Black negative battery, B 3 (Ref.) - CABLE ASSEMBLY (battery negative to pump motor) - (For components, refer to Figure 4.2 or 4.3) 4 120425 2 CABLE, Battery jumper, A 103237 8 CABLE, Battery jumper, B 5 117408 6 BOOT, Red positive battery, A 10 BOOT, Red positive battery, B 6 119547 1 BATTERY POSITIVE TO FUSE CABLE ASSEMBLY 103148 23” •CABLE,Welding(#4) 7 (Ref.) - EMERGENCY BATTERY DISCONNECT - (For components, refer to Figure 3.1) 8 119550 1 CABLE ASSEMBLY (electrical panel to main disconnect) 103148 84” •CABLE,Welding(#4) 9 143663 1 CABLE (main disconnect switch to battery) 103148 61” •CABLE,Welding(#4) 10 137243 1 CABLE, Battery 300A 310517 1 •300AFuse 11 100440 1 PLYWOOD (3/8” x 10-1/2” x 28-1/2”), A 117261 1 PLYWOOD, 3/8” x 10-1/8” x 28-1/2”, B 12 103907 1 BOLT, Hex head (1/2”-13 x 1.5”, Grade 5) 13 103471 1 NUT, Hex head jam (1/2” - 13) 14 100335 2 BUSHING, Bronze 100446 1 PIN, Eccentric 15 143710 1 WELDMENT, Battery tray 16 118255 1 PIN, Eccentric, B 17 117631 1 BRACKET,Batterytraysupport,B 18 117633 1 HOLDER,Batterytray(#2), B 19 116975 1 HOLDER, Battery tray, B 20 116977 1 PAD, Battery tray, B 21 116976 1 BRACKET,Batterytraysupport,B 22 117000 2 LOCK,Batterytrayholder,B 23 117358 1 WELDMENT, 8 Battery tray, B 24 119609 1 LATCH, Tray assembly 102781 1 •LATCH 111534 1 •KNOB,Latch 103855 1 •BOLT,Hexhead(1/4”-20x1/2”) 103864 1 •BOLT,Hexhead(5/16”-18x1”) 103404 1 •WASHER,Lock(5/16”) 104000 1 •WASHER,Lock(1/4”) Parts list continued on the following page.

Figure 5.1. Battery Tray Assembly AB


Index No.

Skyjack Part No.

Qty. Description


25 103984 1 NUT, Lock (5/16”-18) 26 108575 1 NUT, Jam (3/8”-16) 27 103473 1 BOLT, Hex head (3/8”-16 x 1”, Grade 5) 28 111423 1 SPACER, Wood (2” x 3” x 11”), A 120338 1 SPACER, Plastic wood (2” x 4” x 11”) (For Australia/New Zealand machines) 29 (Ref.) 1 HARNESS, Charger cutout - (For components, refer to Figure 6.5) 30 (Ref.) 1 BATTERY CHARGER ASSEMBLY - (For components, refer to Figure 5.3) L (Ref.) 1 LABEL, Connect charger here - (Refer to Figure 8.2)

Figure 5.1. Battery Tray Assembly (Continued)


SKYJACK, Page 82

Figure 5.2. Battery Tray Assembly - ANSI/CSA EE Rated

1

2

5

10

6

5

7

8

9

25L

11

12

13

14

1520

18

17

16

19

21

L

3

5

4

24

2223

M11269AB_1

AB


Index No.

Skyjack Part No.

Qty. Description

1 143672 1 CABLE ASSEMBLY 105534 1 •PLUG,2-Prongbatteryconnector(175A) 103148 81” •CABLE,Welding(#4) 2 126076 1 CONNECTOR CABLE ASSEMBLY (motor to main disconnect switch) 105534 1 •PLUG,Batteryconnector(175Amp,2prong) 3 117407 4 BOOT, Black negative battery 4 120425 3 CABLE, Battery jumper, 5 117408 6 BOOT, Red positive battery 6 (Ref.) - MOTOR CONNECTION ASSEMBLY (For components, refer to Figure 4.2 or 4.3) 7 (Ref.) - EMERGENCY BATTERY DISCONNECT - (For components, refer to Figure 3.1) 8 119550 1 CABLE ASSEMBLY (electrical panel to main disconnect) 103148 84” •CABLE,Welding(#4) 9 119547 1 CABLE ASSEMBLY (battery positive to fuse) 103148 13” •CABLE,Welding(#4) 10 126047 1 ASSEMBLY, Connector Cable (motor to electrical panel/battery) 105534 1 •PLUG,Batteryconnector(175Amp,2prong) 11 (Ref.) 1 BATTERY CHARGER ASSEMBLY - (For components, refer to Figure 5.3) 12 125798 1 BOLT, Carriage (1/2”-13 x 1.5”, Grade 5) 13 107949 1 NUT, Jam (1/2”-13) 14 100335 2 BUSHING, Bronze 100446 1 PIN, Eccentric 15 143710 1 WELDMENT, Battery tray 16 119609 1 TRAY LATCH ASSEMBLY 102781 1 •LATCH 111534 1 •KNOB,Latch 103855 1 •BOLT,Hexhead(1/4”-20x1/2”) 103864 1 •BOLT,Hexhead(5/16”-18x1”) 103404 1 •WASHER,Lock(5/16”) 104000 1 •WASHER,Lock(1/4”) 17 103984 1 NUT, Lock (5/16”-18) 18 104049 1 BRACKET,Traylock 104051 1 CAM, Lock 19 108575 1 NUT, Jam (3/8”-16) 20 103473 1 BOLT, Hex head (3/8”-16 x 1”, Grade 5) 21 119286 1 BRACKET,Batterychargerplug 22 113654 5 SPACER, Wood (1/4” x 9-1/2” x 10-1/2”) 23 113655 3 PLYWOOD, (1/4” x 9-1/2” x 29”) 24 106552 4 BATTERY, 6V 250AH(Interstate#U2500,Trojan#J250forCE) 25 137243 1 CABLE, Battery 300A 310517 1 •300AFuse L (Ref.) 1 LABEL, Connect charger here - (Refer to Figure 8.2)

Figure 5.2. Battery Tray Assembly - ANSI/CSA EE Rated AB


SKYJACK, Page 84

Figure 5.3. Battery Charger Assembly

M147134AA_3

11

1

5

9

7

6

10

8

2

3

4


Index No.

Skyjack Part No.

Qty. Description

1 128537 1 CHARGER, Battery (24VDC) (ANSI/CSA) 152070 1 CHARGER, Battery (24VDC) (CE) 2 127154 1 •RELAY,Interlock 3 147674 1 FRONTPLATE ASSEMBLY (with hardwired cord) 4 115391 1 PLUG, Charger cutout 5 123764 1 CLIP,Single(#10,G6) 6 129702 1 SCREW,SF(#10) 7 103856 4 BOLT, (1/4”-20 x 3/4”, Grade 5) 8 103995 4 WASHER, Flat (1/4”) 9 104000 4 WASHER, Lock (1/4”) 10 103980 4 NUT, (1/4”-20, Grade B) 11 116039 1 CONNECTOR, Battery (175A, Grey) (EE rated)

Figure 5.3. Battery Charger Assembly AB


SKYJACK, Page 86

Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)

M147716AB_1

14

16

15

3

4 11

142

131

19

24

20

14

15

16

10

18

17

8

9

8

15

14

6

21

23

5

13

12

7


Index No.

Skyjack Part No.

Qty. Description

Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)

A 146642 - ELECTRICAL PANEL ASSEMBLY (hardware) (ANSI/CSA) B 147716 - ELECTRICAL PANEL ASSEMBLY (hardware) (CE) (shown)

1 132661 1 •WELDMENT,Controlpanel, A 130579 1 •WELDMENT,Controlpanel,B 112495 4 •BOLT,Hexhead(1/4”-20x3/8”,Grade5) 2 132794 1 •CLAMP 3 125893 1 •BUMPER,Rubberfemale 103892 1 •BOLT,Hexhead(1/4”-20x5/8”,Grade5) 103995 1 •WASHER,Flat(1/4”) 104000 1 •WASHER,(Lock1/4”) 103980 1 •NUT,Hexhead(1/4”-20,Grade5) 4 125892 1 •BUMPER,Rubbermale 5 103336 1 •HOURMETER 6 117325 2 •CIRCUITBREAKER(15Amp)A 149780 2 •CIRCUITBREAKER(10Amp)B 7 103057 1 •BEEPER(4-28VDC), A 8 108589 AR •RELAY(24volt) 9 116711 1 •SPACER,Relaystand-off, A 2 •SPACER,Relaystand-off, B 10 119758 1 •MODULE,Encapsulateddiode, B 11 112449 4 •BOLT,Machine(1/4”-20x1”,Grade5) 12 146475 1 •CONTACTOR,Solenoid 13 103962 4 •SCREW,Roundheadmachine(#10-32x1/2”), A 3 •SCREW,Roundheadmachine(#10-32x1/2”), B 14 104003 5 •NUT,Hexhead(#10-32), A 6 •NUT,Hexhead(#10-32), B 15 104185 3 •WASHER,Lock(#10), A 5 •WASHER,Lock(#10), B 16 104694 2 •WASHER,Flat(#10), A 3 •WASHER,Flat(#10), B 17 104546 1 •SCREW,Roundhead(#10-32x2”), A 2 •SCREW,Roundhead(#10-32x2”), B 18 105621 1 •SCREW,Roundhead(#10-32x1”), B 19 147374 1 •HARNESS,Ground(“02”), A 147715 1 •HARNESS,Ground(“02”), B 20 103011 3 •BLOCK,Terminal 103956 8 •SCREW,Roundhead(#6-32x1”), A 7 •SCREW,Roundhead(#6-32x1”), B 103985 8 •NUT,Hexhead(#6-32), A 7 •NUT,Hexhead(#6-32), B

Parts list continued on the following pages.

AB


Index No.

Skyjack Part No.

Qty. Description

Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE) (Continued)


21 149722 1 RESISTOR (12 Ohm) (Model 6832) 116066 2 SCREW,Roundheadmachine(#4-40x1/2”) 116068 2 WASHER,Lock(#4) 116067 2 NUT,Hex(#4-40) 22 115401 2 FERRULE (18GA white) (not shown) 121050 AR FERRULE (16GA black) (not shown) 23 149723 1 RESISTOR (47 Ohm) 116066 2 SCREW,Roundheadmachine(#4-40x1/2”) 116068 2 WASHER,Lock(#4) 116067 2 NUT,Hex(#4-40) 24 102921 AR DIODE 109560 1 DIODE ASSEMBLY, 3 diodes blue/red 119980 1 DIODE ASSEMBLY, 3 diodes TW 126043 1 DIODE ASSEMBLY, 2 diodes TW


SKYJACK, Page 90

Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated)

M147793AA_1

19

2

26

25

2223

24

20

21

5 18

1716

3 4 5

47

8

29

9

9

10

10

11 12

1

1314

15

56

27 28


Index No.

Skyjack Part No.

Qty. Description

Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated)

1 147981 1 WELDMENT, Panel (ANSI/CSA EE rated) 2 147985 1 WELDMENT, Panel box (ANSI/CSA EE rated) 3 146475 1 CONTACTOR, Solenoid 4 115545 5 SCREW,Roundheadmachine(#10-32x3/8”) 5 104185 11 WASHER,Lock(#10) 6 104694 2 WASHER,Flat(#10) 7 108589 3 RELAY, Sealed (24V) (Model 6826) 4 RELAY, Sealed (24V) (Model 6832) 8 149723 1 RESISTOR (47 ohms) 9 125694 2 SCREW,Roundheadmachine(#4-40x1/4”) 10 116068 2 WASHER,Lock(#4) 11 103011 1 BLOCK,Terminal 12 103956 6 SCREW,Roundheadmachine(#6-32x1”) 13 112495 3 BOLT, Hex head (1/4”-20 x 3/8”, Grade 5) 14 104000 3 WASHER, Lock (1/4”) 15 103995 3 WASHER, Flat (1/4”) 16 147977 1 GASKET(9hole)(ANSI/CSA EE rated) 17 125613 1 GASKET,Cover(ANSI/CSA EE rated) 18 120094 6 SCREW,Roundheadmachine(#10-32x5/8”) 19 117325 2 BREAKER,Circuit(15amp) 20 117954 2 WASHER, Seal (7/16”) 21 103336 1 HOUR METER 22 103962 1 SCREW,Roundheadmachine(#10-32x1/2”) 23 117952 1 WASHER,Seal(#10) 24 104003 1 NUT,Hexhead(#10-32) 25 103057 1 BEEPER (slow pulse, 4-28VDC) 26 112467 2 PLUNGER, Stubby pull-ring 27 126783 32” RUBBER, Self-seal 28 126784 14” RUBBER, Self-seal 29 149722 1 RESISTOR (12 ohms) (Model 6832)

AB


SKYJACK, Page 92

Index No.

Skyjack Part No.

Qty. Description

Figure 6.3. Main Manifold Harness

M146667AA

A 146669 1 HARNESS, Main manifold, (ANSI/CSA, includes EE rated) B 146667 1 HARNESS, Main manifold, (CE)

1 127315 4 •CONNECTOR,Solenoid(withdiode) 2 102921 3 •DIODE,B

1

2


Index No.

Skyjack Part No.

Qty. Description

Figure 6.4. Rear Manifold Harness

TO REAR MANIFOLD

TO HIGH SPEED LIMITTO POTHOLE LIMIT

TO BASE CONTROL CONSOLE

TO REAR MANIFOLD

TO HIGH SPEED LIMITTO POTHOLE LIMIT

TO BASE CONTROL CONSOLE

M146596AA

1

2

3

4

5

A 149585 1 HARNESS, Rear manifold (ANSI/CSA) B 146596 1 HARNESS, Rear manifold (CE) C 147979 1 HARNESS, Rear manifold (ANSI/CSA EE rated)

1 117583 2 •CONNECTOR,Plug(8pin) 2 117585 2 •CONNECTOR,Plug(8pin,wedge) 3 117593 16 •CONNECTOR,Contactsocket(14-16),B 13 •CONNECTOR,Contactsocket(14-16),A, C 4 117594 6 •CONNECTOR,Sealingplug,A, C 5 102921 3 •DIODE,B


SKYJACK, Page 94

Index No.

Skyjack Part No.

Qty. Description

TO HOLDING VALVE

TO HOLDING VALVES

TO CHARGER CUTOUT

TO ELECTRIC PANEL

TO MAIN MANIFOLD HARNESS

TO MAIN MANIFOLD HARNESS

A 129170 1 HARNESS, Holding valve B 132869 1 HARNESS, Charger cutout (ANSI/CSA) C 130886 1 HARNESS, Charger cutout (CE)

1 127315 2 •CONNECTOR,Solenoidwithdiode,A 2 116992 1 •CONNECTOR,Maleplug(2pin),B & C

M129171AA

Figure 6.5. Holding Valve and Charger Cutout Harnesses

1

2

1

HARNESS A

HARNESS B & C


Index No.

Skyjack Part No.

Qty. Description

A 146588 1 HARNESS, Horn/Flashing light (ANSI/CSA) B 147988 1 HARNESS, Horn/Flashing light (ANSI/CSA EE rated) C 146574 1 HARNESS, Tilt switch (ANSI/CSA) D 147989 1 HARNESS, Tilt switch (ANSI/CSA EE rated) 1 119131 1 •KIT,Connector,Plug(4pin)C, D 117579 1 ••CONNECTOR,Plug(4pin) 117581 1 ••CONNECTOR,Plug(4pin,wedge) 117591 3 ••CONNECTOR,Contactsocket(16-18) 117594 2 ••CONNECTOR,Sealingplug

TO TILT SWITCH

TO HORN

TO FLASHING LIGHT

TO ELECTRIC PANEL

TO ELECTRIC PANEL

1

M146588AA

HARNESS A & B

HARNESS C & D

Figure 6.6. Horn/Flashing Light and Tilt Switch Harnesses (ANSI/CSA & ANSI/CSA EE rated)


SKYJACK, Page 96

TO ELECTRIC PANEL

TO ELECTRIC PANEL

TO BEEPER/LIGHT

TO PRESSURE TRANSDUCER

TO ANGLE TRANSDUCER

TO HORN

TO ELECTRIC PANELTO CONTROL MODULE (P2)

TO CONTROL MODULE (P4)

TO CONTROL MODULE (P3)

4

4

4 3

HARNESS A

HARNESS B

HARNESS C

HARNESS D

HARNESS E

61

4

5

7 2

4

8

9

Figure 6.7. Horn & Control Module Harnesses (CE)

M130598AB1


Index No.

Skyjack Part No.

Qty. Description

A 146670 1 HARNESS, Horn (CE) B 134437 1 HARNESS, Control module to transducers (P4) (CE) C 130776 1 HARNESS, Beeper & Light (CE) D 130671 1 HARNESS, Control module (P3) (CE) E 130598 1 HARNESS, Control module (P2) (CE)

1 116993 1 •HOUSING,Male(9Pole) 2 130446 2 •PLUG,Male(3Pole) 3 130449 1 •HOUSING,Maleplug(12pole,mate-n-lok) 4 116990 12 •PIN,Femalewire,C 3 •PIN,Femalewire,C, D 8 •PIN,Femalewire,E 5 134069 1 •SEAL,9positioninterface 6 134070 1 •SEAL,9positionwire 7 134067 1 •SEAL,3positioninterface 8 134068 1 •SEAL,3positionwire 9 130445 1 HOUSING, Male (6 Pole)

Figure 6.7. Horn & Control Module Harnesses (CE)


SKYJACK, Page 98

Index No.

Skyjack Part No.

Qty. Description

Figure 7.1. Air Hose To Platform Option

3

2

3

1

A 122055 - AIR HOSE TO PLATFORM (Model 6826) B 122056 - AIR HOSE TO PLATFORM (Model 6832)

1 121849 1 •COVER,Hoseprotection(LH)(Ifequipped) 2 - 1 •AIRTOPLATFORMHOSEASSEMBLY 107882 1 ••FITTING,Femaledisconnect 107883 1 ••FITTING,Maledisconnect 107884 1 ••HOSE,Air(1/2”x396”long),A 107884 1 ••HOSE,Air(1/2”x666”long),B 109050 2 ••FITTING,Hosebarb 107886 2 ••CLAMP,Hose 3 138212 2 •LABEL,Connectairhere 102891 AR •STRAP,Tie(7”long) 102893 AR •STRAP,Tie(10-1/2”long)

M1031AA


Index No.

Skyjack Part No.

Qty. Description

Figure 7.2. 800 Watt Generator Option

- 120332 - 800 WATT GENERATOR OPTION

1 105882 1 •GENERATOR,800Watt 106049 4 ••BOLT,Carriage(5/16”-18x1-1/4”long) 103404 4 ••WASHER,Lock(5/16”) 103996 4 ••WASHER,Flat(5/16”) 100397 4 ••NUT,Hex(5/16”-18) 2 119801 2 •PLATE,Mounting 3 120225 1 •PLATE,Fusemounting 4 104208 1 •PLUG,Male 5 105269 1 •CORD,14/3x98”long 6 106097 1 •RECEPTACLE,Female 7 120343 66” •CABLE,Batterypositive 8 120336 3.5” •CABLE,Batterynegative(10GA) 9 119061 1 •HOLDER,Fuse 103068 2 ••INSULATOR,Fuse 120302 1 ••FUSE,50A 119915 1 ••LABELFuse 10 119883 17” •CABLE,Weld(4GA) 11 (Ref.) 1 •ACOUTLET (For components, refer to Figure 1.4)

7

8

9

10

3

2

14

5

6

11

M1032AA


SKYJACK, Page 100

Figure 7.3. 24 VDC Inverter Option

2

1 5

10

3

9

4

8

6

11

7

12

13 1422

M135992AC


Index No.

Skyjack Part No.

Qty. Description

Figure 7.3. 24 VDC Inverter Option

A 135990 - INVERTER, 24VDC - 120VAC @ 60 Hz (ANSI/CSA) B 135991 - INVERTER, 24VDC - 110/220VAC @ 50 Hz (CE)

1 129145 1 SUPPORT, Inverter 2 146454 1 LABEL, Inverter Fuse (100A) 3 119061 1 FUSE BOX, C/W Cover 4 119007 2 MACHINE SCREW, Flat Head (1/4”-20 x 5/8” long) 5 103068 2 INSULATOR, Fuse 6 146442 1 FUSE, 100A 7 112495 2 BOLT, Hex head (1/4”-20 x 3/8”, Grade 5) 8 104000 4 WASHER, Lock (1/4”) 9 103855 4 BOLT, Hex head, (1/4”-20 x 1/2”, Grade 5) 10 103473 2 BOLT, Hex head, (3/8”-16 x 1”, Grade 5) 11 104606 2 NUT, Hex head nylon lock (3/8”-16, Grade B) 12 103999 2 WASHER, Lock (3/8”) 13 133867 1 CABLE, Welding (4GA, 1/4”x 25” x 5/16” (+,+)) 14 108503 1 CONNECTOR


SKYJACK, Page 102

87654

54321

M1125AA

Figure 7.4. Scissor Guard Option


Index No.

Skyjack Part No.

Qty. Description

A 122332 - SCISSOR GUARD ASSEMBLY, (Model 6826) B 122331 - SCISSOR GUARD ASSEMBLY, (Model 6832)

1 117797 1 •FILLER,Frontscissorguard,B 103865 AR ••BOLT,Hexhead(5/16-18x2”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 117779 1 ••MESH,Frontscissorguard 2 117853 1 •BUMPER 101632 AR ••BOLT,Hexhead(3/8”-16x0.75”long) 103472 AR ••WASHER,Flat(3/8”) 103999 AR ••WASHER,Lock(3/8”) 3 117795 1 •SCISSORGUARD,Front 100702 AR ••PLUG,Tube(1-1/4”x1-1/4”) 103864 AR ••BOLT,Hexhead(5/16”-18x1”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 117784 1 ••MESH,Frontscissorguard 4 117796 2 •SCISSORGUARD,Upperside 100702 AR ••PLUG,Tube(1-1/4x1-1/4”) 103868 AR ••BOLT,Hexhead(5/16”-18x3.5”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 117783 1 ••MESH,Uppersidescissorguard 5 117798 2 •SCISSORGUARD,Lowerside 100702 AR ••PLUG,Tube11/4x11/4“ 103868 AR ••BOLT,Hexhead5/16-18x3.50”lg. 103473 AR ••BOLT,Hexhead3/8-16x1”lg. 103984 AR ••NUT-LOCK,Hexhead5/16-18 103999 AR ••WASHER,Lock3/8” 117778 1 ••MESH,Lowersidescissorguard 117780 1 ••MESH,Rearrightscissorguard 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 6 117800 1 •SCISSORGUARD,Rearright 100702 AR ••PLUG,Tube(1-1/4”x1-1/4”) 103865 AR ••BOLT,Hexhead(5/16”-18x2”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 7 122255 1 •SCISSORGUARD,Toekick 100702 AR ••PLUG,Tube(1-1/4x1-1/4”) 103865 AR ••BOLT,Hexhead(5/16”-18x2”long 103996 AR ••WASHER,Flat(5/16”) 8 117799 1 •SCISSORGUARD,Rearleft 100702 AR ••PLUG,Tube(1-1/4x1-1/4”) 103865 AR ••BOLT,Hexhead(5/16”-18x2”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 117780 1 ••MESH,Rearleftscissorguard

Figure 7.4. Scissor Guard Option


SKYJACK, Page 104

Index No.

Skyjack Part No.

Qty. Description

1 130115 AR LABEL, Inverter Switch

Figure 7.5. 24 VDC Inverter Label Placement

1

M11283AA


Index No.

Skyjack Part No.

Qty. Description

- 137979 - WORKLIGHTASSEMBLY

1 141732 1 •BULB,150Watthalogen(78mm) 2 141701 1 •WORKLIGHT,Dual250Watthalogen 3 138050 1 •BRACKET,Worklight 4 103861 2 •BOLT,Hexhead(0.25”-20x2,Grade5) 5 104000 2 •WASHER,Lock(0.25”) 6 103995 2 •WASHER,Flat(0.25”)

Figure 7.6. Work Light Option

1

2

3

45

6

M137979AB


SKYJACK, Page 106

Index No.

Skyjack Part No.

Qty. Description

Figure 7.7. Flashing Amber Light Option

M147348AA_1

1 126111 1 FLASHING AMBER LIGHT ASSEMBLY (ANSI/CSA) 121477 1 •LIGHT,Beacon 121533 1 ••LENS,Amber 146153 1 ••BULB(24volt) 2 123180 1 COVER ASSEMBLY (Optional For ANSI/CSA EE rated) 123177 1 •COVER,Flashinglight 120094 4 •BOLT,(#10-32x5/8”) 104003 4 •NUT,(#10-32) 104694 4 •WASHER,Flat(#10) 104185 4 •WASHER,Lock(#10) 3 123178 1 •BRACKET,Flashinglightcover 4 103743 1 FLASHER (12, 24 volt) 5 132793 1 CLAMP, Plastic (1.25”) 6 103962 1 BOLT,Machine(#10-32x1/2”) 7 104003 1 NUT,Machine(#10-32,GradeB)

2

4

1

35 6 7


Figure 8.1. Label Kit

Label Kits

The following label kits are for models SJIII 6826 and 6832. Each contains labels that are common to both machines.

It excludes:

•serialnumbers •nameplates •registrations •stripes •tapes •platformcapacities •modeldesignations •allspecialoptions

Supply model number, country and language when ordering complete machine labels.

ANSI/CSA CE ANSI/CSA CE

Part # 129982 Part # 129983 Part # 152252 Part # 152253

6826

683260394AB

75 000 019 & ABOVE

80 000 114 & ABOVE

Label Kit

MODELS

75636 to 75664 & 75 000 001 to 75 000 018

83109 to 83311 & 80 000 001 to 80 000 113


SKYJACK, Page 108

Hydraulic Cabinet

Roll Out Push Bar

Lift CylinderCross Member 1st Level

Inside Scissors Railing PinsSafety Pins

Battery TrayControl Console -Power Extension Platform

Electrical Panel

Figure 8.2. Labels and Nameplates - Misc

8764

2725242321

321

1211109

18

19

20

28

22

26

29

31

30

13151617 14

5

M11292AC_3


Index No.

Skyjack Part No.

Qty. Description

Figure 8.2. Labels and Nameplates - Misc

- - - (To order a complete label kit, refer to Figure 8.1)

1 106703 2 LABEL, Orifice decal 2 109442 1 LABEL, Emergency lowering 3 130018 5 LABEL, Anchorage Harness 4 126056 2 LABEL, Warning, falling hazard (Vertical) 126057 12 LABEL, Warning, falling hazard (Horizontal) 5 137278 1 LABEL, 300A Fuse location 6 130803 1 LABEL, Up/Down (ANSI/CSA) (Not included in kit) 7 117389 1 LABEL, Push to reset ground 8 117387 1 LABEL, Push to reset power 9 132004 1 LABEL, Enable (With power extension platform) (Not included in kit) 10 132003 1 LABEL, Platform extend/retract (With power extension platform) (Not included in kit) 11 137276 1 LABEL, 300A +Warning 12 115719 1 LABEL, Connect charger here (ANSI/CSA EE rated) (Not included in kit) 13 124362 1 LABEL, Do not wear jewelry 14 146022 1 LABEL, California proposition 65 warning (ANSI/CSA) (Not included in kit) 15 106691 1 LABEL, Operator’s checklist 16 124465 1 LABEL, Side force/Outdoor 17 130313 2 LABEL, Platform capacities (ANSI/CSA Model 6826 manual extension) 130315 2 LABEL, Platform capacities (CE & ANSI/CSA Model 6826 power extension) 130314 2 LABEL, Platform capacities (ANSI/CSA Model 6832) (All platform capacities labels are not included in kit) 18 146525 1 LABEL, On/Off Slab (ANSI/CSA) 129772 1 LABEL, On/Off Slab (CE) 19 132209 1 LABEL, Registration (Australia/New Zealand) (Not included in kit) 20 106705 3 LABEL, Do not alter 21 146443 1 LABEL, Base Control 22 115543 2 LABEL, Warning no step 23 123274 2 LABEL, AC connection in hazardous locations (ANSI/CSA EE rated) (Not included in kit) 24 138211 1 LABEL, Connect AC supply here 25 103297 1 LABEL, Free-wheeling valve 26 106515 1 LABEL, Caution brakes 27 119674 1 LABEL, Battery disconnect switch location 28 102961 1 LABEL, Use hydraulic oil ATF Dexron III 29 - 1 NAMEPLATE, Serial number (Consult factory) (Not included in kit) 30 146526 1 LABEL, Danger/Warning Info 31 123628 1 LABEL, Manual enclosed


SKYJACK, Page 110

Figure 8.3. Labels and Nameplates - Chassis

1 3 4 5 7

9

6

10111213

14

15

16

17

2

8 8

19 20

19 21

18

M11285AA


Index No.

Skyjack Part No.

Qty. Description


1 129838 2 LABEL,Keep 2 109442 1 LABEL, Emergency lowering 3 129839 2 LABEL, Clear 4 129758 2 LABEL, Skyjack logo, small blue 5 104589 2 LABEL, EE symbol (ANSI/CSA EE rated) 6 132475 4 LABEL, Wheel load 1225kg/2700lb 7 129802 2 LABEL, Model Designation SJIII 6826 (Not included in kit) 129803 2 LABEL, Model Designation SJIII 6832 (Not included in kit) 8 137988 2 LABEL, Crush/punch/hazard 9 117023 2 LABEL, “CE” (CE) 10 110334 1 LABEL, Battery charger connection in tray (If equipped) (Not included in kit) 11 121047 1 LABEL, Warning! Do not disconnect (ANSI/CSA EE rated, If equipped) (Not included in kit) 12 126032 1 LABEL, Warning wood spacers (If equipped) (Not included in kit) 13 129759 2 LABEL, Skyjack logo, small 14 103125 AR STRIPE, White/blue (Not included in kit) 15 109985 1 LABEL, Annual inspection 16 119803 AR TAPE, Caution 1” (Not included in kit) 17 103110 AR STRIPE, Red/blue/red (Not included in kit) 18 102896 2 LABEL, Forklift boot 19 124767 2 LABEL, Lift point/tie down 20 127711 1 LABEL, Place safety bar here 21 106406 1 LABEL, Maintenance Support

Figure 8.3. Labels and Nameplates - Chassis


SKYJACK, Page 112

Index No.

Skyjack Part No.

Qty. Description

Figure 8.4. Labels - Platform Control Console

M147343AA_1


1 146427 1 LABEL, Platform control console 2 118711 2 LABEL, “Hydraulic proportional”

2

1


Table 1.1. SJ3 Scissors Fluids - Hydraulic Oil

*Qty. (Liters)

*Qty. (Gallons)

Model Oil TypeSkyjackPart No.

10.9 2.9

ATF Dexron III

3215

119309

10.9 2.9

30 7.93ATF Dexron III

3215

119309

32193220

30 7.93ATF Dexron III 119309

3220

4632

322646204626

6826

60611AB

*All fuel capacity quantities are in standard liter or US gallons (liquid).

30 7.93ATF Dexron III 119309

68326826

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