sj-15 series operator’s manual automatic parts washer top …

36
WARNING: This product can expose you to chemicals which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information about this regulation: www.P65Warnings.ca.gov 9.801-128.0-T 06/06/18 SJ-15 Series Operator’s Manual Automatic Parts Washer Top-Load WASH CYCLE HEATER SJ-15 OIL SKIMMER WARNING WARNING ATTENTION MODELS: 1.043-458.0 1.043-459.0 1.043-460.0 1.043-461.0 1.043-462.0 1.043-463.0 For the Cuda Dealer nearest you, consult our web page at www.CudaUSA.com

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Page 1: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

WARNING:This product can expose you to chemicals which are known to the State of California to cause cancer and birth defects or other reproductive harm.

For more information about this regulation: www.P65Warnings.ca.gov

9.801-128.0-T 06/06/18

SJ-15 Series

Operator’s Manual Automatic Parts WasherTop-Load

WASH CYCLE

HEATER

SJ-15

OIL SKIMMER

LOW WATER

VOLTAGE

ON 1OFF 0TIMER

COLECTOR DE ACEITE

ECUMEUR D'HUILE

TIMER OVERIDE

NOTICE / ATENCION / AVIS

TIMER OVERIDE

TURN PAST 10

MINUTES

CALENTADORCHAUFFE-EAU

NOTICE / ATENCION / AVIS

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

MINUTOS

CYCLO DEaaa LAVADO

CYCLE DE LAVAGE

POCA AGUAPEU D'EAU

60

50

40

30

20

10

0

HOLD

ON 1OFF 0TIMER

OFF

F°10-02033

200

165130

59

235

270

300

WARNING

MACHINE MUST BE CONNECTED TO A

P

ROPERLY SIZED LOCKABLE DISCONECT.

INSTALLATION MUST COMPLY WITH NEC CODE.

WARNING

FOR SUPPLY CONNECTION USE WIRES

ACCEPTABLE FOR AT LEAST 90 DEGREES CENTIGRADE.

DO NO USE BELOW GRADE FLOOR OR GRADE LEVEL.

ATTENTION

USE ONLY CUDA APPROVED

DETERGENTS TO EXTEND

LABOR WARRANTY TO 1-YEAR!

MIX DETERGENTS 1 LB (1/2 KG) PER

5-GALLONS (15 LITERS) OF WATER

For CUDA Approved Detergents visit

http://www.cudausa.com or

call 888-319-0882

9.807-513.0

90-DAY LABOR WARRANTY

EXTENDS TO 1-YEAR

WITH EXCLUSIVE USE OF

CUDA DETERGENTS

LIMITED

MODELS: 1.043-458.0

1.043-459.0

1.043-460.0

1.043-461.0

1.043-462.0

1.043-463.0

For the Cuda Dealer nearest you, consult our web page at www.CudaUSA.com

Page 2: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

2 Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Machine Data Label

Page 3: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

3

Table of Contents

Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4

SafetyIntroduction & Safety Information . . . . . . . . . . . . . . .5General Safety Information . . . . . . . . . . . . . . . . . . . .6

OperationsSpecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Component Identification . . . . . . . . . . . . . . . . . . . .10Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Pre-start Checklist. . . . . . . . . . . . . . . . . . . . . . . . . .12Operating Instructions. . . . . . . . . . . . . . . . . . . . . . .12Using the Oil Skimmer System . . . . . . . . . . . . . . . .13

MaintenanceOil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Sludge Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .14Spray Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Detergent and Additives . . . . . . . . . . . . . . . . . . . . .14Water Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Automatic Water Fill . . . . . . . . . . . . . . . . . . . . . . . .17Caster Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Small Parts Basket . . . . . . . . . . . . . . . . . . . . . . . . .17Service Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Tool Basket with Cleaning Tools. . . . . . . . . . . . . . .17Wastewater Drum Evaporator. . . . . . . . . . . . . . . . .17Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .18

PartsCuda SJ - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Oil Skimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Detail Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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4

How To Use This Manual

This manual contains the following sections:

• How to Use This Manual

• Safety

• Operations

• Maintenance

• Parts List

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine is located on the back of the machine.

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive main-tenance to keep the machine and its components in good working condition. They are listed in this general order:

• Oil Removal

• Sludge Removal

• Spray Arm

• Filters

• Detergent and Additives

• Options

• Automatic Water Fill

• Caster Wheel

• Small Parts Basket

• Service Tray

• Tool Basket with Cleaning Tools

• Wastewater Drum Evaporator

• Alignment Tool

• Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

• REF – column refers to the reference number on the parts illustration.

• PART NO. – column lists the part number for the part.

• QTY – column lists the quantity of the part used in that area of the machine.

• DESCRIPTION – column is a brief description of the part.

• NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the lower right corner of the front cover.

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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5

Safety

Introduction & Safety Information

Thank you for purchasing a CUDA SJ-15.

This manual covers the operation and maintenance of the SJ-15 Parts Washer. All information in this manual is based on the latest product information available at the time of printing.

CUDA reserves the right to make changes at any time without incurring any obligation.

Owner/User Responsibility:

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this CUDA machine. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.

Owner and/or user must study and maintain for future reference the manufacturers’ instructions.

Save these Instructions

This manual should be considered a permanent part of the machine and should remain with it if machine is resold.

When ordering parts, please specify model and serial number. Use only identical replacement parts.

This machine is to be used only by trained operators.

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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6

Safety

General Safety Information

WARNING: To reduce the risk of injury, read operating instruc-tions carefully before using.

AVERTISSEMENT: Pour réduire le risque de blessures, lire attentivement les instructions de fonctionnement avant l'utilisation.

1.Read the owner’s manual thor-oughly. Failure to follow instruc-

tions could cause a malfunction of the parts washer and result in death, serious bodily injury and/or property damage.

WARNING: This equipment incorporates electrical parts that tend to produce arcs or sparks. There-fore, when located in a garage, it should be installed 18" (457mm) or more above the floor.

AVERTISSEMENT: Cet équipement comprend des pièces comme des interrupteurs à rupture brusque ou des pièces semblables qui ont tendance à produire des arcs ou des étincelles. Par conséquent, lorsque l'appareil se trouve dans un garage, il devrait se trouver dans une pièce ou une enceinte prévue à cet effet ou devrait être installé à 18 cm (457 po) ou plus du sol.

WARNING: This is a heated parts cleaner. Use only nonflammable, noncombus-tible, water-based cleaning compounds in this machine. Do not fill or contaminate with any flammable or combustible material such as gasoline, alcohol, mineral spirits, etc. Drain parts to be cleaned of any combustible or flammable

material before placing inside cabinet. Failure to observe this warning will create an extremely hazardous condition.

AVERTISSEMENT: Ceci est un nettoyant pour les pièces chauffées. Utiliser uniquement des produits de nettoyage à base d'eau, ininflammable et non combustible dans cette. Ne pas remplir ou contaminer avec une substance inflammable ou combustible comme de l'essence, de l'alcool, de l'essence minérale, etc. Drainer les pièces à nettoyer de toute substance combustible ou

inflammable avant de les placer à l'intérieur de l'armoire.Le non-respect de cet avertissement créera une condition extrêmement dangereuse.

DANGER: Keep water away from electric wiring or fatal electric shock may result.

DANGER: Garder le jet d'eau à l'écart de tout câblage électrique ou des chocs électriques mortels pourraient survenir.

2.All installations must comply with local codes. Contact your electrician, plumber, utility

company or the selling dealer for specific details.

Install the machine in compliance with the National Electric Code. Connect to a properly sized lockable disconnect and ground machine using the grounding stud inside the main electrical panel.

3. Do not locate this machine in the vicinity of any flammable vapor, liquids or solids.

4. To protect the operator from electrical shock, the machine must be electrically grounded. It is the responsibility of the owner to connect this machine to a grounded receptacle of proper voltage and amperage ratings. Do not touch machine with wet hands or while standing in water. Always discon-nect the power before servicing.

5. Do not touch machine with wet hands or while standing in water. Always disconnect the power before servicing.

6. Never make adjustments on machine while it is in operation except those prescribed in this manual.

WARNING: Use extreme caution when opening the door of this parts washer. Hot water/detergent vapors will be emitted. Stand Back! Hot cleaning solution could cause serious injury.

AVERTISSEMENT: Faire preuve d'extrême prudence au moment d'ouvrir le volet de cette partie de la laveuse. De l'eau chaude/des

vapeurs de détergent seront émises. Se tenir à l'écart! Une solution de nettoyage chaude haute pression pourrait causer des blessures graves.

7. Before servicing the machine, refer to all safety data sheets (SDS’s) on the material identified in the waste stream. You must comply with all

WARNING

READ OPERATOR’S MANUAL THOROUGHLY PRIOR TO USE.

OPERATIONSSAFETY

MAINTENANCE

WARNING

RISK OF EXPLOSION: AVOID FLAMMABLE

LIQUIDS.

DANGER

KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING.

WARNING

EXTREMELY HOT:USE CAUTION WHEN

OPENING LID

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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7

Safety

warnings and wear all protective clothing stated on the SDS.

WARNING: Slips and falls from wet surfaces could cause serious injury.

AVERTISSEMENT: Les chutes et les trébuchements causés par des surfaces humides pourraient causer des blessures graves.

8. Use caution when lifting items in and out of parts basket to prevent back injuries.

9. When the machine is working, do not cover or place in a closed space where ventilation is insuffi-cient. Avoid installing machines in small confined areas.

10. In cold climates, this parts washer will freeze if not in operation and must be located in a heated enclo-sure.

11. Maintain an unobstructed work area around the machine and keep the floor free of water, oil, grease or other foreign substances.

12. Always ensure that your parts washer is clean. Pump and heating elements could be damaged by continued build-up of sludge.

13. Check water level daily. Never allow water level to drop below pump inlet screen or heating elements.

14. Before discarding the spent washing solution, check with your local EPA or sewer district for disposal regulations.

15. Do not operate the machine with the lid or door open and do not override the safety switch.

16. After the machine stops, wait 10 seconds before opening the lid or door.

This automatic parts washer is designed to operate safely and efficiently. Before you begin to install and use the machine, please familiarize yourself with the major components.

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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8

Operations

Specifications

Amperage Conversion

Watts

Volts Single Phase

Volts 3 Phase Balanced Load

120 240 480 240 480

4500 37.5 18.8 9.38 10.84 5.42

5000 41.7 20.8 10.42 12.1 6.1

6000 50.0 25.0 12.50 14.50 7.2

Ratings Of Listed Heater Voltages Operated On Other Voltages

Kw Rating of Heater

120 Volts 240 Volts 480 Volts

Output KW of Heater When Operated On

110Volts

115Volts

208Volts

220Volts

230Volts

440Volts

460Volts

4.5 3.78 4.13 3.38 3.78 4.14 3.78 4.14

5.0 4.20 4.59 3.5 4.2 4.6 4.2 4.6

7.5 6.30 6.89 5.6 6.3 6.9 6.3 6.

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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9

Operations

Kilowatt Hours to Heat Water

Amount of Liquid Temperature Rise °F

Cu.Ft. Gal.20° 40° 60° 80° 100° 120° 140°

Kilowatts to heat in one hour

4.0 30 1.6 3.2 4.8 6.4 8 9.6 12

5.3 40 2.1 4 6.4 8.5 11 13 15

6.7 50 2.7 5.4 8 10.7 13 16 19

8.0 60 3.3 6.4 9.6 12.8 16 19 22

9.4 70 3.7 7.5 11.2 15 19 22 26

10.7 80 4.3 8.5 13 17 21 26 30

12.0 90 5 10 14.5 19 24 29 34

13.4 100 5.5 11 18 21 27 32 37

16.7 125 7 13 20 27 33 40 4

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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10

Operations

Component Identification

WARNING

MACHINE MUST BE CONNECTED TO A

P

ROPERLY SIZED LOCKABLE DISCONECT.

INSTALLATION MUST COMPLY WITH NEC CODE.

WARNING

FOR SUPPLY CONNECTION USE WIRES

ACCEPTABLE FOR AT LEAST 90 DEGREES CENTIGRADE.

DO NO USE BELOW GRADE FLOOR OR GRADE LEVEL.

WASH CYCLE

HEATER

SJ-15

OIL SKIMMER

LOW WATER

VOLTAGE

ON 1OFF 0TIMER

COLECTOR DE ACEITE

ECUMEUR D'HUILE

TIMER OVERIDE

NOTICE / ATENCION / AVIS

TIMER OVERIDE

TURN PAST 10

MINUTES

CALENTADOR

CHAUFFE-EAU

NOTICE / ATENCION / AVIS

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

MINUTOS

CYCLO DEaaa LAVADO

CYCLE DE LAVAGE

POCA AGUAPEU D'EAU

60

50

40

30

20

10

0

HOLD

ON 1OFF 0TIMER

OFF

F°10-02033

200

165130

59

235

270

300

Lid

Wash Timer

Parts Basket

Water Tank

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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11

Operations

Installation

INSTALLATION REQUIREMENTS:Electrical .............................. Refer to Serial Plate located on rear of electrical boxCabinet Dimensions ........... SJ-15: 48” W x 49” H x 46” D (121.92 cm x 124.46 cm x 116.84 cm)

CHAUD!

WASH CYCLE

CYCLO DE LAVADO

CYCLE DE LAVAGE

WARNING

MACHINE MUST BE CONNECTED TO A

P

ROPERLY SIZED LOCKABLE DISCONECT.

INSTALLATION MUST COMPLY WITH NEC CODE.

WARNING

FOR SUPPLY CONNECTION USE WIRES

ACCEPTABLE FOR AT LEAST 90 DEGREES CENTIGRADE.

DO NO USE BELOW GRADE FLOOR OR GRADE LEVEL.

WASH CYCLE

HEATER

SJ-15

OIL SKIMMER

LOW WATER

VOLTAGE

ON 1OFF 0TIMER

COLECTOR DE ACEITE

ECUMEUR D'HUILE

TIMER OVERIDE

NOTICE / ATENCION / AVIS

TIMER OVERIDE

TURN PAST 10

MINUTES

CALENTADORCHAUFFE-EAU

NOTICE / ATENCION / AVIS

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

MINUTOS

CYCLO DEaaa LAVADO

CYCLE DE LAVAGE

POCA AGUAPEU D'EAU

60

50

40

30

20

10

0

HOLD

ON 1OFF 0TIMER

OFF

F°10-02033

200

165130

59

235

270

300

Electrical Connection Supplied By Qualified

Electrician

Faucet

Water Supply Hose(not included)

Auto-Fill Assy.

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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12

Operations

Installation

1. Location-Locate the SJ-15 parts washer on a level concrete surface in a room that is well ventilated. Protect from damaging environments such as wind, rain, sun and freezing temperatures.

2. Electrical-The SJ-15 is designed for indoor operation. Refer to the serial plate for proper voltage and amp requirements for your machine. All electrical lines must be tested with a voltage meter for proper voltage before connecting.

NOTE: Correct Rotation of Pump Motor - After connecting electrical power to parts washer check for proper rotation of pump motor. Correct rotation is clockwise looking from the fan end of the motor. Failure to check rotation and having the motor operate in a counterclockwise rotation will damage the pump. Damage will consist of the impeller coming loose from the motor shaft and damaging the impeller, shaft seals and pump housing.

CAUTION: All electrical lines must be installed only by qualified personnel. All installations must be electrically grounded and conform to all local and National Electrical codes.

The electrical connection is located on the rear of the control panel using a 1/2” knock-out. Electrical conduit must be run all the way to the connection point in accordance with local codes.

3. Level the SJ-15 by using the leveling pads on the four corners of the tank.

4. Obtain a detergent designed for parts washer applications that is suitable for the parts being cleaned. The detergent must have anti-rust inhibi-tors added to keep the parts washer from rusting.

5. Fill until low water light goes out.

NOTE: Detergent must be thoroughly mixed before adding to tank. To ensure detergent mixes properly and does not foam, make sure machine is up to operating temperature before adding any detergent.

Pre-start Checklist

Follow all pre-start procedures

1. Level machine using leveling feet or anchor it to floor.

2. Verify voltage, then connect the electrical lines to the machine.

3. Add detergent and water to water tank.

Operating Instructions

1. Voltage light should be illuminated if power supply is connected. Low water light should be off when tank water level is correct.

2. Turn the heating element on by setting the 7-day programmable heater timer. Set the timer by pulling out trippers on dial to set desired heating element ON times. Turn dial clockwise until the time of day is adjacent to time arrow. Heater light will illuminate when heater element is ON. Allow about three hours for water to reach operating temperature. In case of power failure, reset clock on timer.

3. Set thermostat to the desired temperature. Suggested operating range is between 130°F to 180°F.

4. Open lid and place the items to be cleaned into the parts basket. Then close lid. To prevent lifting injuries, do not attempt lifting basket full of parts.

5. Set the time for the SJ-15 parts washer to operate by adjusting the wash timer. This is done by rotating the dial to the desired time set point (numbers on the face of the timer are in minute intervals). The wash cycle light will illuminate. This setting will vary with the degree and type of cleaning.

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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13

Operations

Using the Oil Skimmer System

The oil skimmer system is most effective if used when the cleaning solution in the sump is cool. The frequency at which you must remove the oil from the wash solution will depend on machine usage. Under typical operating conditions you may need to remove the oil every day. If the oil skimmer runs longer than 10-15 minutes, the detergent and vapor rust inhibitor content in the sump should be checked. The detergent and inhibitor can be removed with extensive use of the skimmer, so be certain to check chemical levels after running the skimmer to determine if you require a higher frequency chemical maintenance cycle than weekly.

IMPORTANT: The skimmer motor is equipped with a thermal overload switch which protects the skimmer from overheating. If you attempt to use the oil skimmer system when the wash solution is hot, the thermal overload will probably trip and the motor will shut off until it cools. Under normal skimming conditions (when the wash solution is cool) the thermal overload should

not trip.

To remove oil from the cleaning solution, perform the following procedure:

1. Allow the machine to sit idle for at least 30 minutes to allow the oil to float to the surface of the wash solution.

2. Ensure that the oil collection container is in place, then turn the skimmer switch to the “ON” position.

3. Allow the oil skimmer to operate until it is no longer extracting oil from the cleaning solution.

Tip: While extracting oil from the cleaning solution, oil will flow off the wiper blades in a fine continuous stream. Water will flow off the blades in droplets. Once droplets begin to flow off the wiper blades, stop the skimmer motor.

4. Dispose of the oil in the collection container in accordance with local and state regulations, then replace the container.

Oil Container

Oil Skimmer Assembly

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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14

Maintenance

Maintenance

CAUTION: Use protective gloves, goggles, footwear and any other protective clothing required by law for detergents mixed with the waste stream.

The SJ-15 does not require a lot of maintenance, but it does require consistent maintenance. The frequency of maintenance varies depending on what is in the water.

General maintenance consists of removal of sludge from the bottom of the wash tank and removal of any floating oil in the wash tank.

WARNING: Shut down the SJ-15 and allow it to cool before performing any maintenance. Do not allow pump to run longer than 5 minutes without water. Disconnect all hoses to allow water to drain.

Oil Removal

If you have floating oil in the tank that needs to be removed, shut down the SJ-15 and let the oil float to the top. Remove the chip trays and use oil absorbing sponges (#21-185) which will absorb only oil. To re-use the sponge, wring out the oil that is in the sponge into a container. Oil can be removed automatically when you have the skimmer.

Sludge Removal

Remove the lower 1-1/2” pipe cap on the side of the machine allowing all of the water to escape. Use a small shovel to remove the residual sludge from the bottom of the tank. Removing the sludge and cleaning the floor will greatly increase the life of the heating element.

CAUTION: Disposal of contaminated water must comply with local and federal EPA regulations.

Spray Arm

The spray nozzles should be checked regularly for obstruction and cleaned by removing and inserting a probe. The spray arm nozzle angle on both spray arms should be mounted in the same direction. The spin pin o-rings should be replaced annually.

Filters

With the tank empty, clean the suction pump strainer. Clean when pressure gauge reads a 10 PSI decrease from start up pressure.

Detergent and Additives

Manufacturer's detergents are the only detergents approved for use with our automatic parts washers. They are specially formulated with rust inhibitors and anti-foaming agents to optimize performance and minimize maintenance. The use of any other detergent during the warranty period will void the warranty.

To monitor the approximate concentration of detergent in the wash solution, periodically examine the wash solution in the sump chamber for the following indicators:

• Rust inside the machine: not enough detergent

• Excessive foaming: not enough detergent

• Thick, white residue on parts after washing: too much detergent.

To maintain proper concentration under typical condi-tions, add detergent each month after cleaning the sump chamber. Follow recommended detergent quanti-ties. Use a pH kit to determine the proper amount of detergent to use. If you need help interpreting test results, contact customer service.

Rust Inhibitor Additive

Factory detergents protect the entire inside of your machine against the degenerative effects of water evaporation. A rust inhibitor additive actually evapo-rates with the water and continuously coats and protects metal surfaces, even while your machine is sitting idle. For more information, contact your dealer or call customer service.

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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15

Maintenance

Water Level

Under typical operating conditions the machine loses 3 to 5 gallons of water per day to evaporation. It is important that you monitor and maintain the water level daily to minimize the risk of burning out the heating element or ruining the pump.

NOTE: Add detergent each time you add water. Add detergent after you clean the sump chamber each month, and more frequently if your cleaning cycle maintenance period is more frequent, and if you notice specific low-detergent indicators (See Detergents and Additives).

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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16

Maintenance

Options

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

WARNING

MACHINE MUST BE CONNECTED TO A

P

ROPERLY SIZED LOCKABLE DISCONECT.

INSTALLATION MUST COMPLY WITH NEC CODE.

WARNING

FOR SUPPLY CONNECTION USE WIRES

ACCEPTABLE FOR AT LEAST 90 DEGREES CENTIGRADE.

DO NO USE BELOW GRADE FLOOR OR GRADE LEVEL.

WASH CYCLE

HEATER

SJ-15

OIL SKIMMER

LOW WATER

VOLTAGE

ON 1OFF 0TIMER

COLECTOR DE ACEITE

ECUMEUR D'HUILE

TIMER OVERIDE

NOTICE / ATENCION / AVIS

TIMER OVERIDE

TURN PAST 10

MINUTES

CALENTADOR

CHAUFFE-EAU

NOTICE / ATENCION / AVIS

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

MINUTOS

CYCLO DEaaa LAVADO

CYCLE DE LAVAGE

POCA AGUAPEU D'EAU

60

50

40

30

20

10

0

HOLD

ON 1OFF 0TIMER

OFF

F°10-02033

200

165130

59

235

270

300

304 Stainless Parts Basket

8.902-280.0 (SJ-15)

8.719-608.0

8.719-606.0

8.719-351.0

Small Part Basket

8.731-254.0

Service Tray 8.725-281.0

8.719-348.0

Automatic Water Fill

8.725-284.0

Hour Meter 9.802-283.0

Waste Water Drum Evaporator

8.707-034.0

Temperature Gauge 8.712-156.0

Caster Wheels 8.725-280.0

Timer(Reversed View)

8.725-283.0

Power Brush

Assy. 8.725-276.0

Oil Decanter Bucket

8.913-702.0 Mild Steel

Tool Tray w/Tools

8.725-282.0

Detail Brush Assy8.725-278.0 Field Installed

Pressure Gauge

9.804-631.0

Page 17: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

17

Maintenance

Automatic Water Fill 8.725-284.0

The auto fill option consists of a pressure switch electri-cally connected to a solenoid valve, which is connected to a fresh water supply line, to add water automatically to maintain the water level.

Caster Wheel 8.725-280.0

This option allows the SJ-15 to be easily moved from one location to another.

NOTE: (The electrical power cord is to be provided by an electrician.)

Small Parts Basket 8.731-254.0

This 8" x 8" x 4" basket comes equipped with a lid to accommodate small parts that would fall through the holes of the standard basket.

Service Tray 8.725-281.0

The service tray is installed on the left side to provide a work area for part inspection, assembly or dry off.Use hardware from tank to install tray to the side of the SJ-15.

Tool Basket with Cleaning Tools 8.725-282.0

This tool basket is attached to the service tray or to the left side of the SJ-15 washer to provide storage for the cleaning tools which may be needed to provide addi-tional hand cleaning. Can be used for pre-cleaning or post cleaning of heavy deposits.

Wastewater Drum Evaporator 8.707-034.0

The wash water will eventually have to be removed and disposal must meet local regulations. If the regulations require costly disposal, then the wash solution can be placed in a metal 55 gallon drum (not provided) and the drum evaporator option can be attached to evaporate the water and decrease the amount of waste water being disposed of.

Other Options

8.712-156.0 Temperature Gauge 50° - 500° F

9.804-631.0 Pressure Gauge

9.802-283.0 Hour Meter

8.913-702.0 Oil Drain Container

8.725-276.0 Power Brush Option

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Alignment Tool8.719-616.0 1. Slide the spin pins into the holders and lightly

secure one spin pin by screwing down the alignment allen screws until the spin pin looks centered.

2. Place the alignment tool onto the slightly aligned spin pin and tighten the other spin pin alignment screws until the alignment tool can easily slide over the spin pin.

3. Then place alignment tool on spin pin from step 2 and align the other spin pin as described in step 2.

4. The alignment tool should move freely from one spin pin onto the other spin pin.

Alignment Tool

Spin PinSpin Pin

Alignment Allen Screws

Page 18: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

18

Maintenance

Troubleshooting

PROBLEM POSSIBLE CAUSE SOLUTION

HEATER ELEMENTS

WON'T HEAT UP/OR HEATS

UP TOO SLOWLY

Line voltage too lowCheck with power company; install heavier wire. See wiring instructions

Low water level Add water.

Sludge buildup on floor of tank Scrape sludge and remove from tank.

Heater lead wire does not have good connection

Reattach heater lead wires.

Heater element burned outCheck ohms at element - replace if necessary.

HEATER MAGNETIC

STARTER/RELAY WON'T

ENGAGE

Recheck timer for proper setting and operation

Reset timer.

Low water level Add water.

Temperature controller setting too low Increase temperature controller setting.

Fuse blown on transformer Replace fuse.

Low water switch not working Replace or clean.

Starter/relay defective Replace starter/relay.

PUMP MOTOR WILL NOT

RUN

Wash timer switch is off Be sure switch is on.

Overload switch is trippedAllow 15 minutes for motor to cool down. Overload will automatically reset.

Low water float switch Add water, check float switch.

Wash timer switch is defective Replace switch.

Lid open, not depressing safety switch Close lid.

Wires at motor are loose, disconnected, or wired incorrectly

Refer to instructions on wiring. Check and tighten all wiring.

Coil on magnetic starter/relay defectiveCheck power to coil and replace magnetic starter/relay.

Lid safety switch defective Replace switch.

No power Check incoming power.

Low line voltageIf voltage under recommended minimum, check size of wiring from main switch to parts washer. If OK, contact power company.

Defective motor Replace motor.

PUMP MOTOR RUNS HOT

AND OVERLOAD KICKS OFF

Motor is wired incorrectly Refer to instructions on motor.

Voltage is too lowCheck with power company; install heavier wiring if wire size is too small. See wiring instructions.

Pump cycles too frequentlyCheck lid safety switch for proper depres-sion. Readjust if needed for proper opera-tion.

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Page 19: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

19

Maintenance

PROBLEM POSSIBLE CAUSE SOLUTION

PUMP MOTOR RUNS BUT NO WATER

IS DELIVERED

Air leaks Check all connections on suction line and shaft seal.

Water level below suction of pump Fill tank with water.

Jet or impeller is plugged Clean jet or impeller, see Maintenance.

Pump outlet strainer plugged Clean or remove sludge from strainer.

Hoses are frozen Thaw out hoses.

SPRAY ARM WON'T SPIN

Low water temperature Allow water to heat to operating temperature.

Spin pins out of alignment Re-align spin pins.

PUMP STARTS AND STOPS

TOO OFTEN

Low line voltageIf voltage under recommended minimum, check size of wiring from main switch to parts washer. If OK, contact power company.

Clogged impeller Remove housing, unclog.

Faulty motor overload protector Replace overload.

PUMP OPERATING BUT DELIVERS

LITTLE OR NO WATER

Low line voltageIf voltage under recommended minimum, check size of wiring from main switch to parts washer. If OK, contact power company.

Worn or defective pump parts or plugged impeller

Replace worn parts or entire pump. Clean parts if required.

Spray bar nozzles plugged Clean or replace.

IMPELLER

Impeller is loose on shaft Tighten impeller set screw.

Impeller rubs housing Realign impeller.

Impeller wobbles or is damaged Replace impeller

Pump motor rotation is in the wrong direction

Change rotation by following the wiring diagram on the motor and changing wires to change rotation.

VOLTAGE LIGHT FAILS TO COME ON

No power to parts washer Check circuit breaker supplying power to washer.

Fuse blown on transformer Replace fuse.

Transformer defective Replace transformer

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Page 20: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

20

Notes

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Page 21: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

21

Parts

Parts

CUDA SJ - 15

1.043-458.0, 1.043-459.0, 1.043-460.0, 1.043-461.0, 1.043-462.0, 1.043-463.0

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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22

Cuda SJ - 15

WARNING

MACHINE MUST BE CONNECTED TO A

P

ROPERLY SIZED LOCKABLE DISCONECT.

INSTALLATION MUST COMPLY WITH NEC CODE.

WARNING

FOR SUPPLY CONNECTION USE WIRES

ACCEPTABLE FOR AT LEAST 90 DEGREES CENTIGRADE.

DO NO USE BELOW GRADE FLOOR OR GRADE LEVEL.

CHAUD!

WASH CYCLE

HEATER

SJ-15

OIL SKIMMER

LOW WATER

VOLTAGE

ON 1OFF 0TIMER

COLECTOR DE ACEITE

ECUMEUR D'HUILE

TIMER OVERIDE

NOTICE / ATENCION / AVIS

TIMER OVERIDE

TURN PAST 10

MINUTES

CALENTADORCHAUFFE-EAU

NOTICE / ATENCION / AVIS

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

CONTROLADOR DE TEMPO FUERA DE SERVIVO

ANNULATION DE MINUTERIE

MINUTOS

CYCLO DEaaa LAVADO

CYCLE DE LAVAGE

POCA AGUAPEU D'EAU

60

50

40

30

20

10

0

HOLD

ON 1OFF 0TIMER

OFF

F°10-02033

200

165130

95

235

270

30

0

ATTENTION

USE ONLY CUDA APPROVED

DETERGENTS TO EXTEND

LABOR WARRANTY TO 1-YEAR!

MIX DETERGENTS 1 LB (1/2 KG) PER

5-GALLONS (15 LITERS) OF WATER

For CUDA Approved Detergents visit

http://www.cudausa.com or

call 888-319-0882

9.807-513.0

90-DAY LABOR WARRANTY

EXTENDS TO 1-YEAR

WITH EXCLUSIVE USE OF

CUDA DETERGENTS

LIMITED

7

6

1

9

4

2

76

3

5

For Detail SeeView A-A

16

15

13

14

1110

43

96

9798

9750

13

50

48

41 40

49

47

42

11

41

74

44

42

39

5464

65

15

56

68

71

49

73

56

6699

99

5049

6683

70

5049

67

69

77

82

85

86

81

Back of Tank

84

80

46

45

12

88

89

93

9290

94

45

45

91

9174

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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23Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Cuda SJ - 15

KEEPDRY

1920

1720

1918

38

21

2722

2926

28

63

32

23

5724

87

For Detail See Oil

Skimmer Assy.

ViewA-A

37

25

24

50

49

53

31

59

24

59

51

30

55

52

55

43

50 3662

61

60

3572

43

58

49

33

34

75

29

29

79

78

56

Page 24: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

24

Cuda SJ - 15

REF PART NO. QTY DESCRIPTION NOTES

1 8.706-519.0 1 BUMPER, RUBBER

2 9.802-262.0 18" HOSE, 1" PUSH-ON

3 8.730-404.0 1 PIPE, 1" BARBED MALE, GALV

4 9.802-028.0 1 ELBOW, 1" X 3/4", 90°, BLACK

5 8.712-996.0 1 ELBOW, 1-1/2" X 1", 90°, REDUCING, BLACK

6 8.706-014.0 1 NIPPLE, 1-1/2" X CLOSE, BLACK

7 8.707-088.0 1 STRAINER, 1-1/2" 30 MESH, SS SCREEN

8 8.911-185.0 1 BRUSH BRACKET

9 8.714-667.0 1 SPIN PIN, W/HOLE

10 8.714-668.0 1 SPIN PIN, NO HOLE, BRASS

11 9.804-367.0 2 O-RING, SPIN PIN BUNA

12 8.913-437.0 1 ASSY,BRUSH,BRAKE

13 8.714-361.0 2 GAS SPRING, STRUT 75#

14 9.804-203.0 2 HANDLE, DOOR

15 9.804-207.0 4 BALL STUD, 5/16"-18UNC 2A STUD

16 8.900-587.0 1 LABEL, WARNING/OPER INSTR.

17 8.707-043.0 1 ROTOR JOINT, GRAPHITOR, GR80

18 8.707-038.0 1 ROTOR HOUSING

19 8.707-412.0 2 O-RING, ROTOR UNION

20 8.707-422.0 2 QUAD RING, ROTOR UNION, VITON

21 8.913-426.0 1 BEARING HOLDER

22 8.714-680.0 23 NOZZLE, 50° FAN, #2, BRASS

23 9.804-399.0 1 GROMMET, 1-1/2" PIPE VINYL

24 8.706-195.0 3 ELBOW, 1-1/2", 90°, BLACK

25 8.919-196.0 2 CHIP TRAY ASSY. W/O EDGE COVER, SJ-15

26 8.715-873.0 1 BEARING, SPRAY ARM

27 8.918-674.0 1 SPRAY ARM, SJ-15

28 8.918-673.0 1 SPRAY ARM W/OFFSET NOZZLES, SJ-15

29 8.707-410.0 4 GASKET, SPRAY ARM, BUNA/NYLON DIAPHRAM4

30 9.804-375.0 1 GASKET, PUMP PLATE

31 9.804-376.0 2 GASKET, PUMP PLATE, CENTER SHELF ADHESIVE

32 8.715-413.0 1 PUMP, 3HP 208-230V 1PH, VERTICAL SEALESS 1.043-458.0

- 8.715-414.0 1 PUMP, 3HP 230/460V 3PH, VERTICAL SEALESS 1.043-459.0

- 8.715-414.0 1 PUMP, 3HP 230/460V 3PH, VERTICAL SEALESS 1.043-460.0

- 8.715-413.0 1 PUMP, 3HP 208-230V 1PH, VERTICAL SEALESS 1.043-462.0

- 8.715-414.0 1 PUMP, 3HP 230/460V 3PH, VERTICAL SEALESS 1.043-463.0

- 8.715-415.0 1 PUMP, 3HP 575V 3PH, VERTICAL SEALESS 1.043-461.0

33 9.804-119.0 1 SWITCH, MAGNETIC REED SENSOR, N.C.

34 9.804-118.0 1 SWITCH, MAGNETIC REED SENSOR, N.O.

35 8.754-718.0 1 FLOAT, 2 -1/2" BALL, SS

36 9.804-120.0 1 MAGNET, REED SENSOR TARGET

37 8.913-461.0 1 BASKET ASSY., SJ-15

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Page 25: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

25Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Cuda SJ - 15

REF PART NO. QTY DESCRIPTION NOTES

38 8.919-195.0 1 CHIP TRAY ASSY. W/EDGE COVER, SJ-15

39 8.706-349.0 1 PIPE CAP 1-1/2"

40 8.713-246.0 4 SCREW 5/16 X 1"

41 8.718-987.0 6 WASHER 5/16" RUBBER

42 9.802-776.0 6 NUT, 5/16" ESNA

43 9.802-700.0 6 BOLT, 1/4" X 3/4"

44 8.706-037.0 1 BUSHING, 2' X 1' BLACK PIPE 1.043-458.0 HEATER

- 8.706-037.0 1 BUSHING, 2' X 1' BLACK PIPE 1.043-462.0 HEATER

45 8.718-813.0 4 SCREW 10/32 X 1/2

46 8.714-679.0 4 LEVELING FOOT

47 9.802-703.0 1 BOLT, 1/4" X 1-1/2"

48 9.802-775.0 1 NUT, 1/4"

49 9.802-802.0 17 WASHER 1/4" FLAT

50 9.802-773.0 13 NUT, 1/4" ESNA

51 9.802-779.0 4 NUT, 3/8 ESNA

52 9.802-807.0 4 WASHER, 3/8

53 8.913-741.0 1 PUMP SPACER

- 8.718-611.0 1 BOLT, 1/4" X 3-1/2" NOT SHOWN

- 9.802-802.0 1 WASHER, 1/4” NOT SHOWN

- 9.802-773.0 1 NUT, 1/4" ESNA NOT SHOWN

54 8.913-406.0 2 BASKET SUPPORT

55 8.718-582.0 4 BOLT, 1/4" X 1/2"

56 8.718-978.0 8 WASHER, 1/4" LOCK

57 8.730-381.0 1 NIPPLE, 1-1/2" X 3-3/4", BLACK SCHED 40

58 8.730-383.0 1 NIPPLE, 1-1/2" X 8-1/2", GALV

59 8.730-382.0 2 NIPPLE, 1-1/2" X 5-1/2", GALV

60 8.718-806.0 1 SCREW, 1/4-20 X 1/2" SHCS SS

61 8.718-847.0 1 NUT, KEPS

62 8.731-134.0 1 SCREW, 4-40 X 1/2

63 8.955-155.0 1 FLOAT, ROD, SS

64 9.803-629.0 2 SCREW CLAMP #24

65 9.802-017.0 1 NIPPLE, 3/4" CLOSE, BLACK

66 8.706-328.0 3 PIPE PLUG, 1/4" GALV

67 8.706-350.0 1 PIPE CAP, 1/2" GALV

68 8.913-747.0 1 TANK ASSY, SJ-15

69 8.913-744.0 1 LID ASSY SJ-15

70 8.913-749.0 1 BRACKET HINGE

71 8.756-447.0 1 LABEL, CUDA KARCHER GROUP LOGO, M

72 8.921-274.0 1 SPACER, BRAKE LINK, 800

73 9.802-701.0 2 BOLT, 1/4" X 1" HEX

74 9.802-724.0 4 BOLT, 3/8" X 1-1/2"

75 8.718-906.0 4 NUT, 3/8" WING

76 8.915-731.0 1 PIPE, 1" BARBED, MALE W/1/4" TAB

Page 26: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

26

Cuda SJ - 15

REF PART NO. QTY DESCRIPTION NOTES

77 8.716-646.0 1 HEATING ELEMENT, 6000W 240V,#SGW-2607 V340L 1.043-458.0

- 8.713-253.0 1HEATING ELEMENT-6KW/230V/3PH 2" NPT, BRASS, 28"

1.043-459.0

- 8.713-254.0 1HEATING ELEMENT, 6KW/480V/3PH 2" NPT, BRASS, 28”

1.043-460.0

- 8.714-491.0 1HEATING ELEMENT, 6KW/208V/1PH 1" NPT, BRASS, 28" L

1.043-462.0

- 8.714-581.0 1 HEATING ELEMENT, 6KW 208V 3PH 1.043-463.0

- 8.714-454.0 1HEATING ELEMENT, 6KW/575V/3PH 2" NPT, BRASS, 15 1/4"

1.043-461.0

78 8.913-730.0 1 PLUMBING ACCESS COVER

79 9.803-832.0 48" CONDUIT, WATER TIGHT, FLEX 3/4"

- 9.802-448.0 48" CONDUIT, WATER TIGHT, FLEX 1/2" (1.043-461.0 ONLY)

80 9.802-790.0 4 NUT, 1/2" JEX NC

81 9.800-034.0 1 LABEL, CLEAR LEXAN

82 8.725-296.0 2 WASHER, BULLET HINGE, 8MM PIN BRASS

83 9.802-776.0 1 NUT, 5/16" ESNA

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Page 27: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

27Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Cuda SJ - 15

REF PART NO. QTY DESCRIPTION NOTES

84 8.718-761.0 8 SCREW. SET 5/16-24 X .375 LG SS

85 9.804-361.0 1 LABEL, PARENT NUMBER

86 9.800-013.0 1 LABEL, ASSEMBLED USA

87 9.802-517.0 1 CONNECTOR 1/2" L/T 90° BLACK (1.043-461.0 ONLY)

- 9.803-831.0 1 CONNECTOR 3/4" L/T 90° BLACK (1.043-461.0 ONLY)

88 8.913-434.0 1 ASSY, HOLDER, BRUSH

89 9.802-791.0 2 NUT, CAGE, 10/32" X 16 GA

90 8.719-114.0 2 SPRING, SS, B-BRAKE, SJ-15

91 9.802-808.0 8 WASHER, 3/8” SS

92 8.718-959.0 2 WASHER, #10 FLAT SS

93 9.804-567.0 2 NUT, 10/32" ESNA

94 9.807-513.0 1 LABEL, CUDA APPROVED DETERGENT

95 8.718-978.0 1 WASHER, SPLIT RING, SS

96 9.802-698.0 2 SCREW, 10-32" X 1/2" SLOT PAN, MS

97 8.718-568.0 4 WASHER, 1/4" FLAT RUBBER BACK, SS

98 9.804-567.0 2 NUT, 10/32', ESNA

99 8.718-603.0 4 BOLT, 1/4-20 X 3/4", HH SS

Page 28: SJ-15 Series Operator’s Manual Automatic Parts Washer Top …

28

Electrical Panel

REF PART NO. QTY DESCRIPTION NOTES

1 9.804-372.0 1 LABEL, WARNING

2 9.800-016.0 1 LABEL, DISCONNECT POWER

3 8.750-864.0 1 CONTACTOR, 3 POLE 30 AMP 1.043-458.0 PUMP

- 8.750-864.0 1 CONTACTOR, 3 POLE 16 AMP (6000W HEATER) 1.043-459.0 PUMP

- 8.750-864.0 1 CONTACTOR, 3 POLE 16 AMP 1.043-460.0 PUMP

- 8.750-864.0 1 CONTACTOR, 3 POLE 16 AMP 1.043-462.0 PUMP

- 8.750-864.0 1 CONTACTOR, 3 POLE 30 AMP 1.043-463.0 PUMP

- 8.750-866.0 1 CONTACTOR, 3 POLE 9 AMP 1.043-461.0 PUMP

WARNING

MACHINE MUST BE CONNECTED TO A

P

ROPERLY SIZED LOCKABLE DISCONECT.

INSTALLATION MUST COMPLY WITH NEC CODE.

WARNING

FOR SUPPLY CONNECTION USE WIRES

ACCEPTABLE FOR AT LEAST 90 DEGREES CENTIGRADE.

DO NO USE BELOW GRADE FLOOR OR GRADE LEVEL.

OIL SKIMMER TIMER

24-HOUR TIMER

HEATER TIMER7-DAY TIMER

SJ-15

22

5

4

1

20

26, 30

26

27

16

28

1012

15

17

3

14

2325

18

9

8

11

7

29

41

31

52

42

32

36

35

40

34

34

45

39

33

3333

21

26 34

47

56

3846 13

24

19 45

49

43

44

48

34

37

50

51

53

53

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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29Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Electrical Panel

REF PART NO. QTY DESCRIPTION NOTES

4 9.802-455.0 4 LIGHT, INDICATOR, GREEN 125V

5 9.801-127.0 1 LABEL, SJ-15, CONTROL PANEL

6 9.802-514.0 2 STRAIN RELIEF, 1/2” STRAIGHT

7 8.713-078.0 1 FUSE, 2 AMP FNM-2 1.043-458.0 SECONDARY

- 8.713-078.0 1 FUSE, 2 AMP FNM-2 1.043-459.0 SECONDARY

- 8.713-078.0 1 FUSE, 2 AMP FNM-2 1.043-460.0 SECONDARY

- 8.713-078.0 1 FUSE, 2 AMP FNM-2 1.043-462.0 SECONDARY

- 8.713-078.0 1 FUSE, 2 AMP FNM-2 1.043-463.0 SECONDARY

- 8.713-078.0 1 FUSE, 2 AMP FNM-2 1.043-461.0 SECONDARY

8 8.713-293.0 2 FUSE -CLASS R 20 AMP FRN-R-20 1.043-458.0 PUMP

- 8.713-287.0 3 FUSE -CLASS R 12 AMP 1.043-459.0 PUMP

- 8.713-529.0 3 FUSE, CLASS CC 8 AMP 1.043-460.0 PUMP

- 8.713-539.0 3 FUSE, CLASS CC 7 AMP 1.043-461.0 PUMP

- 8.713-293.0 2 FUSE -CLASS R 20 AMP FRN-R-20 1.043-462.0 PUMP

- 8.713-287.0 3 FUSE -CLASS R 12 AMP 1.043-463.0 PUMP

9 8.713-290.0 2 FUSE BLOCK (H2PR) 2-POLE 1.043-458.0 PUMP

- 8.713-282.0 2 FUSE BLOCK -30A 3POLE 3-POLE 1.043-459.0 PUMP

- 8.713-061.0 2 FUSE BLOCK (C3P) 3-POLE 1.043-460.0 PUMP

- 8.713-061.0 2 FUSE BLOCK (C3P) 3-POLE 1.043-461.0 PUMP

- 8.713-290.0 2 FUSE BLOCK (H2PR) 2-POLE 1.043-462.0 PUMP

- 8.713-282.0 2 FUSE BLOCK -30A 3POLE 3-POLE 1.043-463.0 PUMP

10 8.713-286.0 2 FUSE, CLASS R 2 AMP FNQ-R-2 1.043-458.0 PRIMARY

- 8.713-286.0 2 FUSE, CLASS R 2 AMP FNQ-R-2 1.043-459.0 PRIMARY

- 8.713-080.0 2 FUSE, CLASS R 1 AMP 1.043-460.0 PRIMARY

- 8.713-286.0 2 FUSE, CLASS R 2 AMP FNQ-R-2 1.043-462.0 PRIMARY

- 8.713-286.0 2 FUSE, CLASS R 2 AMP FNQ-R-2 1.043-463.0 PRIMARY

- 8.713-080.0 2 FUSE, CLASS R 1 AMP 1.043-461.0 PRIMARY

11 8.713-291.0 2 FUSE -30 AMP 1.043-458.0 HTR

- 8.713-288.0 3 FUSE -20 AMP NON-20 1.043-459.0 HTR

- 8.713-066.0 3 FUSE -CLASS CC 10 AMP 1.043-460.0 HTR

- 8.713-529.0 3 FUSE, Class CC 8 AMP 1.043-461.0 HTR

- 8.714-451.0 2 FUSE -35 AMP 1.043-462.0 HTR

- 8.713-369.0 3 FUSE -25 AMP 1.043-463.0 HTR

12 8.713-086.0 1 GROUND, LUG 2, HOLE

13 9.804-140.0 1 DECAL, WARNING GRADE LEVEL

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30

Electrical Panel

REF PART NO. QTY DESCRIPTION NOTES

14 8.750-875.0 1 OVERLOAD, 14.5-18 AMP 1.043-458.0 PUMP

- 8.750-874.0 1 OVERLOAD, 8.0-12 AMP 1.043-459.0 PUMP

- 8.750-874.0 1 OVERLOAD, 8.0-12 AMP 1.043-460.0 PUMP

- 8.750-875.0 1 OVERLOAD, 14.5-18 AMP 1.043-462.0 PUMP

- 8.750-874.0 1 OVERLOAD, 8.0-12 AMP 1.043-463.0 PUMP

- 8.750-871.0 1 OVERLOAD, 2.5-4.1 AMP 1.043-461.0 PUMP

15 8.714-164.0 1 TERMINAL BLOCK, 2 POSITION1.043-458.0 INCOMING

PWR

- 8.714-512.0 1 TERMINAL BLOCK, 3 POSITION1.043-459.0 INCOMING

PWR

- 8.714-512.0 1 TERMINAL BLOCK, 3 POSITION1.043-460.0 INCOMING

PWR

- 8.714-164.0 1 TERMINAL BLOCK, 2 POSITION1.043-462.0 INCOMING

PWR

- 8.714-512.0 1 TERMINAL BLOCK, 3 POSITION1.043-463.0 INCOMING

PWR

- 8.714-512.0 1 TERMINAL BLOCK, 3 POSITION1.043-461.0 INCOMING

PWR

16 8.716-875.0 1 TRANSFORMER, 200VA 230-460V/115V1.043-458.0 CONTROL

CIRCUIT

- 8.716-875.0 1 TRANSFORMER, 200VA 230-460V/115V1.043-459.0 CONTROL

CIRCUIT

- 8.716-875.0 1 TRANSFORMER, 200VA 230-460V/115V1.043-460.0 CONTROL

CIRCUIT

- 8.716-895.0 1 TRANSFORMER, 200VA 208-230-460V/115V1.043-462.0 CONTROL

CIRCUIT

- 8.716-895.0 1 TRANSFORMER, 200VA 208-230-460V/115V1.043-463.0 CONTROL

CIRCUIT

- 8.713-907.0 1 TRANSFORMER, 200VA 575V/115V1.043-461.0 CONTROL

CIRCUIT

17 9.802-457.0 7.25" RAIL, DIN, ALUMINUM

18 8.753-368.0 1 RELAY, BASE

19 8.753-367.0 1 RELAY, SPDT

20 9.804-510.0 1 SWITCH, 15 AMP

21 8.713-105.0 1 SWITCH BOOT, THREADED

22 8.716-052.0 2 SWITCH, CURVETTE

23 8.716-398.0 6 TERMINAL BLOCK, BLUE

24 8.716-599.0 1 TERMINAL BLOCK, GREEN

25 8.716-396.0 2 TERMINAL BLOCK, GREY

26 9.804-295.0 1 THERMOSTAT

27 8.756-489.0 1 TIMER, 60 MIN, SPRING WOUND

28 8.716-254.0 1 TIMER, 7-DAY PIN, 120V 20 AMP

29 8.716-253.0 1 TIMER, SKIMMER, 24 HR (OPTION)

30 9.802-525.0 2 LOCKNUT 1/2"

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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31Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Electrical Panel

REF PART NO. QTY DESCRIPTION NOTES

31 8.716-547.0 1 CONNECTOR 1/2" (1.043-461.0 ONLY)

32 9.802-105.0 2 PLUG, 7/8"

33 8.716-399.0 3 END COVER, ENTRELEC, 11836816 P-ON

34 8.718-936.0 11 SCREW, #8 X 1/2

35 8.718-937.0 2 SCREW, #8 X 3/4

36 9.802-793.0 10 CAGE NUT, 1/4"

37 8.718-582.0 8 BOLT 1/4" X 1/2"

38 8.718-980.0 5 WASHER, 5/16" FLAT

39 8.913-731.0 1 ELECTRICAL BOX COVER

40 8.913-735.0 1 ELECTRICAL PANEL

41 8.913-748.0 1 CONTROL BOX

42 8.718-755.0 2 SCREW, 8/32 X 1-1/2"

43 8.900-593.0 1 LABEL, HEATER

44 8.900-592.0 1 LABEL, OIL SKIMMER

45 9.804-595.0 2 END BRACKET

46 9.802-776.0 5 NUT, 5/16 ESNA

47 8.718-733.0 2 SCREW, 6/32 X 5/8

48 9.802-784.0 2 NUT, 6/32 KEPS

49 9.800-040.0 1 LABEL, GROUND

50 8.750-863.0 1 CONTACTOR, IEC, 3 POLE, 30A, NO AUX 1.043-458.0 HTR

- 8.750-863.0 1 CONTACTOR, IEC, 3 POLE, 30A, NO AUX 1.043-459.0 HTR

- 8.750-864.0 1 CONTACTOR, IEC, 3 POLE, 16A, NO AUX 1.043-460.0 HTR

- 8.750-866.0 1 CONTACTOR, IEC, 3 POLE, 9A, NO AUX 1.043-461.0 HTR

- 8.750-863.0 1 CONTACTOR, IEC, 3 POLE, 30A, NO AUX 1.043-462.0 HTR

- 8.750-863.0 1 CONTACTOR, IEC, 3 POLE, 30A, NO AUX 1.043-463.0 HTR

51 8.716-408.0 1 LIGHT, INDICATOR AMBER 125V

52 8.716-549.0 1 CONNECTOR 3/4" L/T STRAIGHT, BLACK (1.043-458.0,1.043-459.0, 1.043-460.0, 1.043-462.0,

1.043-463.0)

53 9.802-778.0 8 NUT, 5/16" WHIZ LOC

54 8.755-016.0 2 TERMINAL BLOCK JUMPER, 2 POLE NOT SHOWN

55 8.713-290.0 1 FUSE BLOCK (H2PR) 2-POLE 1.043-458.0 HTR

- 8.713-282.0 1 FUSE BLOCK -30A 3POLE 3-POLE 1.043-459.0 HTR

- 8.713-061.0 1 FUSE BLOCK (C3P) 3-POLE 1.043-460.0 HTR

- 8.713-061.0 1 FUSE BLOCK (C3P) 3-POLE 1.043-461.0 HTR

- 8.714-132.0 1 FUSE BLOCK -60A 2-POLE 1.043-462.0 HTR

- 8.713-282.0 1 FUSE BLOCK -30A 3POLE 3-POLE 1.043-463.0 HTR

56 8.756-586.0 1 KNOB, TIMER, SPRING WOUND

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32

Oil Skimmer

KEEPDRY

2

1

4

5

6

7

10

9

8

15

161

13,14 20

11

18

19

21

3

17

17

1

12

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

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33Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Oil Skimmer

REF PART NO. QTY DESCRIPTION NOTES

1 8.718-810.0 11 SCREW, 10/32" X 1/2", WHIZ LOC FLANGE

2 8.913-733.0 1 COVER, MOTOR, DISC SKIMMER

3 9.802-698.0 1 WASHER #10 FLAT ZINC PLT

4 9.804-102.0 4 BLADE, WIPER, DISC SKIMMER SS

5 9.802-773.0 2 NUT, 1/4" ESNA

6 8.904-676.0 4 MOTOR, DISC SKIMMER

7 8.719-987.0 1 HUB, DISC MOUNT, DISC SKIMMER

8 8.719-068.0 1 PIN, ROLL 1/8" X 1" STEEL

9 8.918-672.0 1 DISC, DISC SKIMMER SS

10 9.804-564.0 2 SCREW, 6-22 X 12

11 9.804-567.0 4 NUT, 10/32 ESNA

12 9.802-802.0 4 WASHER, 1/4" FLAT

13 9.802-514.0 1 STRAIN RELIEF

14 9.802-525.0 1 LOCKNUT 1/2"

15 8.913-751.0 1 OIL SKIMMER, LARGE

16 8.718-568.0 3 WASHER, 1/4" SEALING

17 9.802-791.0 4 NUT CAGE, 10/32

18 9.804-374.0 1 DECAL, KEEP DRY

19 9.800-016.0 1 LABEL, DISCONNECTED POWER

20 9.802-423.0 84" CORD 16/3

21 9.804-621.0 1 GASKET, SKIMMER

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34

Detail Brush

Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

13

4

23

11

9

15

17

5

14

3

19

6

18

1412

168

1

2

22

17

21

16

207

10

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35Cuda SJ-15 Series Operator’s Manual 9.801-128.0 - T

Detail Brush

REF PART NO. QTY DESCRIPTION NOTES

1 8.712-778.0 1 PUMP, AIR DIAPHRAGM

2 8.709-117.0 3 CLAMP, HOSE, UNI .62-.75 ST

3 8.712-810.0 1 REGULATOR, AIR 1/4" NPT

4 9.804-091.0 1 BRUSH POLYFLOW (FLO-THRU)

5 8.712-815.0 1 CLIP, DETAIL BRUSH

6 8.712-838.0 1 PIPE, BALL VALVE 1/4" 3-WAY

7 9.802-254.0 17" HOSE, 1/4", PUSH-ON, FUEL LINE/FT

8 8.706-161.0 1 ELBOW, 1/4", STREET, 90° GALV

9 9.802-698.0 5 SCREW, 10-32" X 1/2" SLOT PAN, MS, SS

10 8.711-785.0 22" HOSE, 3/8" PUSH ON, /FT

11 9.804-567.0 5 NUT, 10/32", ESNA

12 8.718-959.0 2 WASHER, #10 FLAT S/S

13 8.714-007.0 60" HOSE -1/4" ID X 7/16" OD BUNA TUBING 60 DURO

14 9.802-143.0 1 HOSE BARB, 1/4" BARB X 1/4" PIPE, 90°

15 9.802-138.0 1 HOSE BARB, 1/4" BARB X 1/4" ML PIPE, BRASS

16 8.705-104.0 2 HOSE BARB, 3/8" BARB X 1/4" ML PIPE

17 6.390-126.0 4 CLAMP, HOSE, .46-.54 ST

18 8.714-255.0 2 SCREW, 10-24 X 1/4"SS MS PHIL

19 8.705-204.0 1 NIPPLE, 1/4" CLOSE

20 8.712-808.0 1FILTER, INLET(MESH BALL 1/4" NPT 20 X 20 MESH) DETAIL PUMP

21 9.802-103.0 1 BUSHING, SNAP, 5/8"

22 8.711-785.0 16" HOSE, 3/8" PUSH-ON, /FT

23 8.718-568.0 1 WASHER, 1/4" FLAT SS SEALING RUB

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9.801-128.0 • Printed in U.S.A.