Diagnostics Guide 10/2002 Edition

sinumerik SINUMERIK 802D SINUMERIK 802D base line

SINUMERIK 802D

Diagnostics Guide

Valid for Control Software version SINUMERIK 802D as of 1

10.02 Edition

Alarms 1

Glossary / Abbreviations

2

SINUMERIK documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the Remarks column.

Status code in the Remarks column:

A New documentation.. . . . B Unrevized reprint with new Order No.. . . . C Revised edition with new status. . . . .

If actual changes have been made on the page since the last edition,this is indicated by a new edition coding in the header on that page.

Edition Order No. Remarks11.00 6FC5698-2AA20-0BP0 A10.02 6FC5698-2AA20-0BP1 C

This Manual is included on the documentation on CD-ROM (DOCONCD)Edition Order No. Remarks11.02 6FC5298-6CA00-0BG3 C

TrademarksSIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIK and SIMODRIVE are registeredtrademarks of Siemens. Third parties using for their own purposes any other names in this document whichrefer to trademarks might infringe upon the rights of trademark owners.

Siemens-AktiengesellschaftOrder No. 6FC5698-2AA20-0BP1Printed in the Federal Republic of Germany

This documentation was produced using Interleaf 7.0.

Subject to change without prior notice.

The reproduction, transmission or use of this document or itscontents is not permitted without express written authority. Offenderswill be liable for demages. All rights, including rights created by patentgrant or registration of utility model or design, are reserved.

Siemens AG 2002. All rights reserved.

Other functions not described in this documentation might beexecutable in the control. This does not, however, represent anobligation to supply such functions with a new control or whenservicing.

We have checked that the contents of this document correspond tothe hardware and software described. Nonetheless, differences mightexist and therefore we cannot guarantee that they are completelyidentical. The information contained in this document is, however,reviewed regularly and any necessary changes will be included in thenext edition. We welcome suggestions for improvement.

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Preface

The present description is intended to be used as a reference manual. It allows the operator on the machine tool to:

- access special cases in the operation of the machine correctly;

- to learn the response of the system/installation to the particular spe-cial case;

- to use the possibilities of continuing work after the special case;

- to follow notes for further references. Object of the present description are the alarms occurring in the areas NC kernel (NCK), Profibus, cycles and PLC. Further alarms may occur in the HMI area (Human Machine Interface). They are announced to the user by self-explaining alarm lines displayed on the operator panel. These alarms are not part of this Diagnostics Guide. For special cases in conjunction with the integrated PLC, please refer to the relevant SIMATIC S7-200 system documentation.

The alarms are sorted in the Diagnostics Guide by ascending alarm numbers with gaps between them.

Danger

Please always check the situation of the particular system/installation carefully on the basis of the alarms occurred. Eliminate the causes for the occurrence of the alarms and acknowledge them as described. Otherwise, danger will result for machine, workpiece, saved settings and - under certain circumstances - even for your health.

Table 1_1 Alarm number ranges

000 000 - 009 999 General alarms

010 000 - 019 999 Channel alarms

020 000 - 029 999 Axis / spindle alarms

030 000 - 099 999 Functional alarms

060 000 - 064 999 SIEMENS cycle alarms

065 000 - 069 999 User cycle alarms

Scope

Sorting

Safety

NC alarms

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Table 1_2 Alarm number ranges (cont'd.)

100 000 - 100 999 Basic system HMI0

101 000 - 101 999 Diagnosis

102 000 - 102 999 Services

103 000 - 103 999 Machine

104 000 - 104 999 Parameters

105 000 - 105 999 Programming

106 000 - 106 999 Reserve

107 000 - 107 999 OEM

110 000 - 110 999 Reserved

120 000 - 120 999 Reserved

Table 1_4 Alarm number ranges (cont'd.)

400 000 - 499 999 General alarms

700 000 - 799 999 User area

HMI alarms/messages

PLC alarms/messages

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Contents

Alarms .......................................................................................................................................... 9

1.1 Overview of NC alarms...................................................................................... 10 1.2 Profibus Alarms................................................................................................ 180 13 Cycle Alarms|................................................................................................... 187 1.4 ISO Alarms....................................................................................................... 197 15 PLC Alarms...................................................................................................... 199 1.6 Action List ........................................................................................................ 202

Glossary / Abbreviations ........................................................................................................ 209

2.1 Abbreviations ................................................................................................... 209 2.2 Glossary........................................................................................................... 213

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10.02 1 Alarms

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Alarms

Alarms with alarm number 1xxx are system errors that indicate internal error states. The internal error number transmitted provides the devel-oper important information with regard to the error cause and the error location.

These system errors are not described in detail. If they occur with the supplied control systems at all, please contact the following hotline, specifying the alarm number, the alarm text and the internal system error number contained therein:

Hotline Germany

Siemens AG, A&D MC Tel. +49 (0) 180 525 80 08 Fax +49 (0) 180 525 80 09

Hotline China

Siemens Numerical Control Ltd. Development & Engineering Division Tel. (025) 2 18 18 88 (Ext. 305) Fax (025) 2 18 16 66

1

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1.1 Overview of NC alarms

Sign-of-life monitoring PLC

The PLC must provide a sign of life within a defined period of time. If not, this alarm is generated.

NC Start inhibited. NC not ready. NC Stop at alarm. Alarm display. Interface signals are set.

This alarm also occurs as a consequence of PLC Stop. (PLC Stop via Programming Tool, PLC Stop from start-up switch, PLC Stop caused by an alarm)

If none of the above mentioned cases exists, please contact the hotline indi-cated in the beginning of this publication and specify the operating system error number.

Power ON

PLC not booted

The PLC must provide at least one sign of life within the defined period of time after POWER ON.

NC Start inhibited. NC not ready. NC Stop at alarm. Alarm display. Interface signals are set.

Contact the hotline indicated in the beginning of this publication.

Power ON

The current position of the service switch will clear the SRAM with the next POWER ON (general reset active)

The initialization switch is currently set to "General reset". As a consequence, the SRAM of the module is cleared with the next module reset; as a result, the NC data memory is lost.

Alarm display. Interface signals are set. NC not ready.

Reset the initialization switch back to "1".

Use the "Cancel" key to cancel the alarm. No further operation required.

EMERGENCY STOP

The EMERGENCY STOP request is present at the NC/PLC interface (V 26000000.1).

NC Start inhibited. NC not ready

2000 Explanation

Reaction

Remedy

Program continuation by

2001 Explanation

Reaction

Remedy

Program continuation by

2140

Explanation

Reaction

Remedy

Program continuation by

3000 Explanation

Reaction

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NC Stop at alarm Alarm display Interface signals are set.

Check whether an EMERGENCY STOP cam has been approached or an EMERGENCY STOP button has been tripped. Check the PLC user program.

Correct the EMERGENCY STOP cause and acknowledge EMERGENCY STOP via the PLC/NC user interface (V 26000000.2).

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 machine data %2 contains a gap in the axis assignment

%1 = channel number %2 = string: MD identifier

The assignment of a machine axis to a chann