sinumerik safety integrated · 2015. 1. 20. · • to carry out an acceptance test for...
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SINUMERIK
Safety Integrated ®
Acceptance Certificate, SI Functions
Machine XYZ 1200
Type Handling machine
Serial No. V 01
SINUMERIK
Safety Integrated ®
Safe to say, more than just a control
Acceptance Certificate, SI functions Page 1 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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Note
The requirements for an acceptance test arise from the EU Machinery Directive. According to this, the machine manufacturer (OEM) is obliged
• to carry out an acceptance test for safety-related functions and machine parts and
• to issue an “Acceptance Certificate” specifying the test results.
When the Safety Integrated function is used, the acceptance test serves to verify that the configuration of the SI monitoring functions used in the NCK, PLC and drive is correct. For this purpose, the right imple-mentation of the defined safety functions is examined, the implemented test mechanisms (forced dormant error detection measures) are checked, and tripping of the individual monitoring functions is provoked through systematic violation of the tolerance limit. This has to be carried out for all safety functions, that means for the axial monitoring functions, the SPL, the safe communication relations, the safe I/O, etc.
The goal of the acceptance test is to check the correct parameter assignment for the safety functions. The acceptance test shall be used to detect potential configuration errors and to document the correct configuring. The values measured (e.g. travel, time) and the system behavior observed (e.g. triggering of a correct stop) during the execution of the acceptance test are used as plausibility check of the config-ured safety functions. The measured values determined are typical and not worst-case values. They rep-resent the behavior of the machine at the time of the measurement. The measurements cannot be used to derive maximum travel paths for over-travel.
Testing of each SI function has to be carried out by an authorized person and has to be documented in the Acceptance Certificate. The Certificate must be signed by the person, who carried out the acceptance test. The Acceptance Certificate must be kept with the machine logbook.
Authorized in the sense above means that the person has been entitled by the machine manufacturer and is able to carry out the acceptance test in an appropriate way due to his/her professional training and knowledge of the safety functions.
The instructions and information on commissioning in Chapter 9 of the SINUMERIK Safety Integrated ® Functions Manual must be observed.
Acceptance Certificate, SI functions Page 2 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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Contents 1 SYSTEM DESCRIPTION - DOCUMENTATION, SECTION 1 ............................................................. 4
1.1 MACHINE ......................................................................................................................................... 4 1.1.1 Machine Overview .................................................................................................................. 5
1.2 CONTROL......................................................................................................................................... 6 1.3 CONFIGURATION PLAN...................................................................................................................... 6
2 DESCRIPTION OF THE SAFETY FUNCTIONS - DOCUMENTATION, SECTION 2 ......................... 8 2.1 FUNCTION TABLE.............................................................................................................................. 8 2.2 SI FUNCTIONS PER AXIS ................................................................................................................... 9 2.3 SAFETY EQUIPMENT / DEVICES ....................................................................................................... 13
2.3.1 Protection door...................................................................................................................... 13 2.3.2 Protection door switch .......................................................................................................... 13 2.3.3 Operation mode switch ......................................................................................................... 13 2.3.4 Enable button........................................................................................................................ 13 2.3.5 Monitoring about max. axis velocity or spindle rotation........................................................ 13 2.3.6 Emergency stop button......................................................................................................... 13 2.3.7 Power on button.................................................................................................................... 13 2.3.8 Safe software limit switch ..................................................................................................... 13 2.3.9 Holding brake of hanging axis (Z1)....................................................................................... 13 2.3.10 Teststop ................................................................................................................................ 14
3 TESTING THE SAFETY FUNCTIONS ............................................................................................... 15 3.1 FUNCTION TEST, SECTION 1 ........................................................................................................... 15
3.1.1 Test of Pulse Disable Paths.................................................................................................. 15 3.1.2 Test of Forced Checking Procedure (External Stops).......................................................... 16 3.1.3 Test of Forced Checking Procedure (SPL Inputs/Outputs) .................................................. 19 3.1.4 Test of Emergency Stop Reaction ........................................................................................ 20 3.1.5 Test of Functional Relationships........................................................................................... 24
3.2 FUNCTION TEST, SECTION 2 ........................................................................................................... 25 3.2.1 Test of SBH (Safe Operating Stop) Reaction ....................................................................... 25 3.2.2 Brake Test (Safe Brake Test) ............................................................................................... 34 3.2.3 Test of SG (Safely Reduced Speed) .................................................................................... 37 3.2.4 Test of SE (Safe Software Limit Switch)............................................................................... 44
4 COMPLETING THE CERTIFICATE ................................................................................................... 56 4.1 SI MACHINE DATA .......................................................................................................................... 56 4.2 CHECK SUMS ................................................................................................................................. 56
4.2.1 Global.................................................................................................................................... 56 4.2.2 Axis-specific .......................................................................................................................... 56 4.2.3 NCK-SPL (only when using SPL) ......................................................................................... 57
4.3 COMPLETING COMMISSIONING, NCK............................................................................................... 57 4.4 COMPLETING COMMISSIONING, PLC ............................................................................................... 57 4.5 DATA ARCHIVING............................................................................................................................ 58 4.6 COUNTER-SIGNATURES .................................................................................................................. 58
4.6.1 Acceptance Test - Execution ................................................................................................ 58 4.6.2 Acknowledgement - Machine Manufacturer ......................................................................... 58
Acceptance Certificate, SI functions Page 3 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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1 System Description - Documentation, Section 1
1.1 Machine
Designation XYZ 1200
Type Milling machine
Serial No. Version 01 SINUMERIK 840Dsl
Manufacturer Customer
PLC Manufacturer Customer
Ultimate Customer Endcustomer
Electronic Axes 3
Other Axes 0
Spindles 1
Use Safe Programmable Logic Yes
Comments:
Acceptance Certificate, SI functions Page 4 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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1.1.1 Machine Overview
(vertical axis)
(horizontal axis)
(horizontal axis)
Protection doorMachine cover
Comments: Axis X1,Y1,Z1: Handling-axis Axis SP1 Spindle Axis Z1 with holding brake
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1.2 Control
Type Sinumerik 7XX
SW Release V02.06 + SP 01 + HF 07
NC TypeST-W92032528 - B - 6FC5 373-0AA01-0AA1 - 6FC5 373-0AA01-0AA1
PLC Type PLC 319 3PN/DP
NCK Release78.06.05
SI78.06.00
Drive Release 02.60.52.00
PLC Release
27.90.14
-3PN/DP
-FB15 SI02.06.19
SW Versions
GP Release 02.06.06 10/03/19
System Clock Cycle 0.0020 sec.
IPO Clock Cycle 0.0080 sec.
Monitoring Clock Cycle 0.0060 sec.
Comments:
1.3 Configuration Plan
Channel 1
Axis / Spindle X1
Name X1
Control Not Applicable Closed-Loop Drive
Module Type MM_1AXIS_DCAC
Logical Drive Number SERVO_3.3:4
Measuring System IMS(abs.)/IMS(inc.)
Channel 1
Axis / Spindle Y1
Name Y1
Control Not Applicable Closed-Loop Drive
Module Type MM_2AXIS_DCAC
Logical Drive Number SERVO_3.14:2
Measuring System IMS(inc.)
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Channel 1
Axis / Spindle Z1
Name Z1
Control Not Applicable Closed-Loop Drive
Module Type MM_2AXIS_DCAC
Logical Drive Number SERVO_3.15:2
Measuring System IMS(inc.)
Channel 1
Axis / Spindle SP1
Name SP1
Control Not Applicable Closed-Loop Drive
Module Type MM_1AXIS_DCAC
Logical Drive Number SERVO_3.3:3
Measuring System IMS(inc.)/IMS(inc.)
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2 Description of the Safety Functions - Documentation, Section 2
2.1 Function Table
Active monitoring functions as a function of the operating mode and the protective doors or other sensors.
Operating Mode Protective Doors Axis / Spindle Monitoring
Closed and locked X1, Y1, Z1, SP1 SG4 active Production
unlocked X1, Y1, Z1, SP1 SBH active
Closed and locked X1, Y1, Z1, SP1 SG4 active
Setting-up Unlocked
Unlocked and enable button is pressed
X1, Y1, Z1, SP1
X1, Y1, Z1, SP1
SBH active
SG1 active
Independent mode
Emergency stop X1, Y1, Z1, SP1 Stop C – Stop A
Switch off external Hardware
Comments:
Acceptance Certificate, SI functions Page 8 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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2.2 SI Functions per Axis
Axis / Spindle X1
Limit Value 1.0 mm SBH
Active If
Limit Value 2000.0 mm/min SG1
Active If
Limit Value 10000.0 mm/min SG2
Active If
Limit Value 10000.0 mm/min SG3
Active If
Limit Value 10000.0 mm/min SG4
Active If
Limit Value 1000.0 mm SE1+
Active If
Limit Value -900.0 mm SE1-
Active If
Limit Value 100000.0 mm SE2+
Active If
Limit Value -100000.0 mm SE2-
Active If
Position Tolerance
1 mm
Limit Force Not Applicable SBC
Torque 5 %
Safe Cam Direction Enabled Limit Value
Plus No 1
Minus No
Plus No 2
Minus No
Plus No 3
Minus No
Plus No 4
Minus No
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Axis / Spindle Y1
Limit Value 1.0 mm SBH
Active If
Limit Value 2000.0 mm/min SG1
Active If
Limit Value 10000.0 mm/min SG2
Active If
Limit Value 10000.0 mm/min SG3
Active If
Limit Value 10000.0 mm/min SG4
Active If
Limit Value 1000.0 mm SE1+
Active If
Limit Value -900.0 mm SE1-
Active If
Limit Value 100000.0 mm SE2+
Active If
Limit Value -100000.0 mm SE2-
Active If
Position Tolerance
1 mm
Limit Force Not Applicable SBC
Torque 5 %
Safe Cam Direction Enabled Limit Value
Plus No 1
Minus No
Plus No 2
Minus No
Plus No 3
Minus No
Plus No 4
Minus No
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Axis / Spindle Z1
Limit Value 1.0 mm SBH
Active If
Limit Value 2000.0 mm/min SG1
Active If
Limit Value 10000.0 mm/min SG2
Active If
Limit Value 10000.0 mm/min SG3
Active If
Limit Value 10000.0 mm/min SG4
Active If
Limit Value 1000.0 mm SE1+
Active If
Limit Value -900.0 mm SE1-
Active If
Limit Value 100000.0 mm SE2+
Active If
Limit Value -100000.0 mm SE2-
Active If
Position Tolerance
1 mm
Limit Force Not Applicable SBC
Torque 20 %
Safe Cam Direction Enabled Limit Value
Plus No 1
Minus No
Plus No 2
Minus No
Plus No 3
Minus No
Plus No 4
Minus No
Acceptance Certificate, SI functions Page 11 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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Axis / Spindle SP1
Limit Value 1.0 deg. SBH
Active If
Limit Value 50.0 rpm SG1
Active If
Limit Value 1500.0 rpm SG2
Active If
Limit Value 1500.0 rpm SG3
Active If
Limit Value 1500.0 rpm SG4
Active If
Limit Value Not Used SE1+
Active If
Limit Value Not Used SE1-
Active If
Limit Value Not Used SE2+
Active If
Limit Value Not Used SE2-
Active If
Position Tolerance
1 deg.
Limit Force 5 % SBC
Torque Not Applicable
Safe Cam Direction Enabled Limit Value
Plus No 1
Minus No
Plus No 2
Minus No
Plus No 3
Minus No
Plus No 4
Minus No
Comments:
Acceptance Certificate, SI functions Page 12 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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2.3 Safety Equipment / Devices
2.3.1 Protection door
The protection door is unlocked through a single-channel request key if safety-relevant requirements have been met (n < nact of the drives X1, Y1, Z1, SP1).
2.3.2 Protection door switch
The protection door is fitted with a protection door switch. The protection door switch supplies the two-channel signal “Door closed and locked”. Information on switchover and selection of the safety functions according to the functions table can be found in Section 2.1.
2.3.3 Operation mode switch
The operation modes “Production” and “Install” are selected via the operation mode selector switch. The key switch has two contact levels. Information on switchover and selection of the safety func-tions according to the functions table can be found in Section 2.1.
2.3.4 Enable button
The safe operating stop is deselected via a two-channel acknowledgement button with the protection door open and in the operation mode “Install”.
2.3.5 Monitoring maximum axis velocity or spindle rotation
For the protection of the machine, the maximum permitted feed rate of the axes and/or the maximum permitted spindle speed is monitored with the protection installation closed. For this reason, SG4 is active with the protection installation closed (no trace necessary / possible for the documentation since the limit value for the SG4 is higher than the maximum axis velocity).
2.3.6 Emergency stop button
Using the two-channel EMERGENCY STOP signal, an external Stop C is triggered for X1, Y1, Z1, SP1 via the SPL logic. After one second an external Stop A is triggered for the axes X1, Y1, Z1 and spindle SP1. The hydraulics system, the coolant pump and the chip conveyor are safely disabled with an EMERGENCY STOP stop via SGAs (OUSE/P) of the SPL logic.
2.3.7 Power-on button
The button serves for the EMERGENCY STOP acknowledgement and the power connection.
2.3.8 Safe software limit switch
The linear axes X1, Z1, Y1 are fitted with a safe software limit switch (SE1) for the working area limi-tation. The function SE1 is always active and safe with the user agreement set.
2.3.9 Holding brake of hanging axis (Z1)
The holding brake is connected via a Sinamics motor module and activated via safe stop (SH). The safety function SBT is used to monitor the correct function of the holding brake for the vertical axis Z1. The safety function SBT is executed with the request signal “Unlock protection door”. The protection door is unlocked only after the first successful brake test. If SBT reveals an error, the axis must be traversed into a set down position before the protection door can be unlocked.
Acceptance Certificate, SI functions Page 13 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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2.3.10 Test stop
The test stop can be started after the ramp-up of the control with the machine on.
Acceptance Certificate, SI functions Page 14 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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3 Testing the Safety Functions
Series Commissioning No
3.1 Function Test, Section 1
3.1.1 Test of Pulse Disable Paths
Test Name Test of Disable Path Success Yes Test Condition Activate the teststop
Alarms
27002 : Axis X1 test stop is running, 27002 : Axis Y1 test stop is running, 27002 : Axis Z1 test stop is running, 27002 : Axis SP1 test stop is running, 201798 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: Test stop running., 201798 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: Test stop running., 201798 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: Test stop running., 201798 : Axis SP1 SERVO_3.3:3 (3):%nSI Motion CU: Test stop running.,
Fatal Alarms Missing Alarms
Acceptance Certificate, SI functions Page 15 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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3.1.2 Test of Forced Checking Procedure (External Stops)
Test Name X1-Axis test of external stops Success Yes Axis / Spindle AX1:X1
Test Initiated By Activate the teststop Results
(seconds)7,3 7,4 7,5 7,6 7,7 7,8 7,9
SGE Drive Stop E
SGA Drive Stop E
SGE NCK Stop E
SGA NCK Stop E
SGE Drive Stop D
SGA Drive Stop D
SGE NCK Stop D
SGA NCK Stop D
SGE Drive Stop C
SGA Drive Stop C
SGE NCK Stop C
SGA NCK Stop C
SGE Drive Stop A
SGA Drive Stop A
SGE NCK Stop A
SGA NCK Stop A
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Test Name Y1-Axis test of external stops Success Yes Axis / Spindle AX2:Y1
Test Initiated By Activate the teststop Results
(seconds)3,6 3,7 3,8 3,9 4 4,1 4,2 4,3
SGE Drive Stop E
SGA Drive Stop E
SGE NCK Stop E
SGA NCK Stop E
SGE Drive Stop D
SGA Drive Stop D
SGE NCK Stop D
SGA NCK Stop D
SGE Drive Stop C
SGA Drive Stop C
SGE NCK Stop C
SGA NCK Stop C
SGE Drive Stop A
SGA Drive Stop A
SGE NCK Stop A
SGA NCK Stop A
Test Name Z1-Axis test of external stops Success Yes Axis / Spindle AX3:Z1
Test Initiated By Activate the teststop Results
(seconds)2 2,1 2,2 2,3 2,4 2,5 2,6
SGE Drive Stop E
SGA Drive Stop E
SGE NCK Stop E
SGA NCK Stop E
SGE Drive Stop D
SGA Drive Stop D
SGE NCK Stop D
SGA NCK Stop D
SGE Drive Stop C
SGA Drive Stop C
SGE NCK Stop C
SGA NCK Stop C
SGE Drive Stop A
SGA Drive Stop A
SGE NCK Stop A
SGA NCK Stop A
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Test Name SP1-Axis test of external stops Success Yes Axis / Spindle AX4:SP1
Test Initiated By Activate the teststop Results
(seconds)3,1 3,2 3,3 3,4 3,5 3,6 3,7
SGE Drive Stop E
SGA Drive Stop E
SGE NCK Stop E
SGA NCK Stop E
SGE Drive Stop D
SGA Drive Stop D
SGE NCK Stop D
SGA NCK Stop D
SGE Drive Stop C
SGA Drive Stop C
SGE NCK Stop C
SGA NCK Stop C
SGE Drive Stop A
SGA Drive Stop A
SGE NCK Stop A
SGA NCK Stop A
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3.1.3 Test of Forced Checking Procedure (SPL Inputs/Outputs)
Test Name Test of chip conveyor Success Yes
Test Initiated By
The chip conveyor is switched off in safety-oriented manner at EMERGENCY STOP or protection door open with the help of an SGA (OUTSE/P[10]). For the test, the PLC feedback input E30.0 is disconnected with the protection door closed and the EMERGENCY STOP acknowledged, and the SGA switched off. In order to provoke an error and to document the reaction, the protection door is opened.
Results
The SGA OUTSE/P [10] switches off (status from 1-> 0), and within a defined time, the PLC input must report the status “Chip conveyor switched off (E30.0 =1)”. By evaluating the PLC, the missing feedback is detected and the error message 700007 is output
Alarms
700007 : Feedback input “Chip conveyor switched off E30.0” missing. , , ,
Fatal Alarms Missing Alarms
Acceptance Certificate, SI functions Page 19 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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Acceptance Certificate, SI functions Page 20 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
3.1.4 Test of Emergency Stop Reaction
Test Name X1-Axis test of Emergency stop SH Success Yes Axis / Spindle AX1:X1 SH Selected Yes Protective Circuit ID
Emergency stop on MSST INSE(P)[1] pressed Group 1
Checkback Input
MARKERSI(P)[1] Emergency stop is active I30.0 Emercency stop Checkback
Status
Signalstate: Emergency stop switch: INSE(P)[1] from 1 to 0 Emergency stop aktive: MARKERSI(P)[1] from 1 to 0 Checkback input: I30.0 from 0 to 1 If the emergency stop switch pressed, is directly a stop C active. After a decelera-tion tim of 1sec. is stop A active.
(seconds)2,5 2,6 2,7 2,8 2,9 3 3,1 3,2 3,3 3,4 3,5 3,6
SGE Drive Stop E
SGA Drive Stop E
SGE NCK Stop E
SGA NCK Stop E
SGE Drive Stop D
SGA Drive Stop D
SGE NCK Stop D
SGA NCK Stop D
SGE Drive Stop C
SGA Drive Stop C
SGE NCK Stop C
SGA NCK Stop C
SGE Drive Stop A
SGA Drive Stop A
SGE NCK Stop A
SGA NCK Stop A
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Acceptance Certificate, SI functions Page 21 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Test Name Y1-Axis test of emergency stop SH Success Yes
Axis / Spindle AX2:Y1 SH Selected Yes Protective Circuit ID
Emergency stop on MSST INSE(P)[1] pressed Group 1
Checkback Input
MARKERSI(P)[1] Emergency stop is active I30.0 Emercency stop Checkback
Status
Signalstate: Emergency stop switch: INSE(P)[1] from 1 to 0 Emergency stop aktive: MARKERSI(P)[1] from 1 to 0 Checkback input: I30.0 from 0 to 1 If the emergency stop switch pressed, is directly a stop C active. After a decelera-tion time of 1 sec. is stop A active.
(seconds)12,4 12,6 12,8 13 13,2 13,4
SGE Drive Stop E
SGA Drive Stop E
SGE NCK Stop E
SGA NCK Stop E
SGE Drive Stop D
SGA Drive Stop D
SGE NCK Stop D
SGA NCK Stop D
SGE Drive Stop C
SGA Drive Stop C
SGE NCK Stop C
SGA NCK Stop C
SGE Drive Stop A
SGA Drive Stop A
SGE NCK Stop A
SGA NCK Stop A
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Acceptance Certificate, SI functions Page 22 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Test Name Z1-Axis test of emergency stop SH Success Yes
Axis / Spindle AX3:Z1 SH Selected Yes Protective Circuit ID
Emergency stop on MSST INSE(P)[1] pressed Group 1
Checkback Input
MARKERSI(P)[1] Emergency stop is active I30.0 Emercency stop Checkback
Status
Signalstate: Emergency stop switch: INSE(P)[1] from 1 to 0 Emergency stop aktive: MARKERSI(P)[1] from 1 to 0 Checkback input: I30.0 from 0 to 1 If the emergency stop switch pressed, is directly a stop C active. After a decelera-tion tim of 1sec. is stop A active.
(seconds)1,7 1,8 1,9 2 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8
SGE Drive Stop E
SGA Drive Stop E
SGE NCK Stop E
SGA NCK Stop E
SGE Drive Stop D
SGA Drive Stop D
SGE NCK Stop D
SGA NCK Stop D
SGE Drive Stop C
SGA Drive Stop C
SGE NCK Stop C
SGA NCK Stop C
SGE Drive Stop A
SGA Drive Stop A
SGE NCK Stop A
SGA NCK Stop A
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Acceptance Certificate, SI functions Page 23 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Test Name SP1-Axis test of emergency stop SH Success Yes
Axis / Spindle AX4:SP1 SH Selected Yes Protective Circuit ID
Emergency stop on MSST INSE(P)[1] pressed Group 1
Checkback Input
MARKERSI(P)[1] Emergency stop is active I30.0 Emercency stop Checkback
Status
Signalstate: Emergency stop switch: INSE(P)[1] from 1 to 0 Emergency stop aktive: MARKERSI(P)[1] from 1 to 0 Checkback input: I30.0 from 0 to 1 If the emergency stop switch pressed, is directly a stop C active. After a decelera-tion tim of 1sec. is stop A active.
(seconds)1,7 1,8 1,9 2 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9
SGE Drive Stop E
SGA Drive Stop E
SGE NCK Stop E
SGA NCK Stop E
SGE Drive Stop D
SGA Drive Stop D
SGE NCK Stop D
SGA NCK Stop D
SGE Drive Stop C
SGA Drive Stop C
SGE NCK Stop C
SGA NCK Stop C
SGE Drive Stop A
SGA Drive Stop A
SGE NCK Stop A
SGA NCK Stop A
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3.1.5 Test of Functional Relationships
Test Name Check of the functional relationship Success Yes Test Initiated By look at function table
Results OK
Test Name Control S7 HW config Success Yes Test Initiated By The parameter of PROFIsafe peripherie in the S7 HW config is checked
Results OK
Test Name Check the combination of the software version Success Yes Test Initiated By Verification of permission firmware- / software- version combination.
Results OK
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3.2 Function Test, Section 2
3.2.1 Test of SBH (Safe Operating Stop) Reaction
Test Name X1-Axis test of SBH Success Yes SBH
Axis / Spindle AX1:X1 Direction Positive
Test Initiated By
Protection door open. X1-Axis SBH active. Operation mode- manual. X1-Axis is active. Drive with + / - button the axis.
Alarms
27007 : Axis X1 acceptance test mode is active, 201799 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: Acceptance test mode ac-tive., 27010 : Axis X1 tolerance for safe standstill exceeded, 27023 : Axis X1 stop B triggered, 27024 : Axis X1 stop A triggered, 201707 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: Tolerance for safe operating stop exceeded., 201701 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: STOP B initiated., 201700 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: STOP A initiated., ,
Fatal Alarms Missing Alarms
Speed Ex-ceeded
6415.8 mm/min
Response Time 0.0020 sec Overtravel from
start 3.1368 mm
Overtravel from limit
2.1368 mm
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Acceptance Certificate, SI functions Page 26 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Actual Position during testing of SBH for X1-Axis test of SBH
(seconds)2,7 2,71 2,72 2,73 2,74 2,75 2,76 2,77 2,78 2,79
6938,500
6939,000
6939,500
6940,000
6940,500
6941,000
6941,500A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
SBH Limit
Actual Speed during testing of SBH for X1-Axis test of SBH
(seconds)2,7 2,71 2,72 2,73 2,74 2,75 2,76 2,77 2,78 2,79
0,000
500,000
1000,000
1500,000
2000,000
2500,000
3000,000
3500,000
4000,000
4500,000
5000,000
5500,000
6000,000
6500,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
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Set Speed during testing of SBH for X1-Axis test of SBH
(seconds)2,7 2,71 2,72 2,73 2,74 2,75 2,76 2,77 2,78 2,79
0,000
500,000
1000,000
1500,000
2000,000
2500,000
3000,000
3500,000
4000,000
4500,000
5000,000
5500,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Test Name Y1-Axis test of SBH Success Yes SBH
Axis / Spindle AX2:Y1 Direction Positive
Test Initiated By
Protection door open. Y1-Axis SBH active. Operation mode- manual. Y1-Axis is active. Drive with + / - button the axis.
Alarms
27007 : Axis Y1 acceptance test mode is active, 201799 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: Acceptance test mode ac-tive., 27010 : Axis Y1 tolerance for safe standstill exceeded, 27023 : Axis Y1 stop B triggered, 27024 : Axis Y1 stop A triggered, 201707 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: Tolerance for safe operating stop exceeded., 201701 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: STOP B initiated., 201700 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: STOP A initiated., ,
Fatal Alarms Missing Alarms
Speed Ex-ceeded
2636.7 mm/min
Response Time 0.0026 sec Overtravel from
start 1.8552 mm
Overtravel from limit
0.8552 mm
Acceptance Certificate, SI functions Page 27 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 28 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Actual Position during testing of SBH for Y1-Axis test of SBH
(seconds)4,22 4,24 4,26 4,28 4,3 4,32 4,34 4,36
0,000
0,200
0,400
0,600
0,800
1,000
1,200
1,400
1,600
1,800A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
SBH Limit
Actual Speed during testing of SBH for Y1-Axis test of SBH
(seconds)4,22 4,24 4,26 4,28 4,3 4,32 4,34 4,36
-500,000
0,000
500,000
1000,000
1500,000
2000,000
2500,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Company name
Set Speed during testing of SBH for Y1-Axis test of SBH
(seconds)4,22 4,24 4,26 4,28 4,3 4,32 4,34 4,36
0,000
200,000
400,000
600,000
800,000
1000,000
1200,000
1400,000
1600,000
1800,000
2000,000
2200,000
2400,000
2600,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Test Name Z1-Axis test of SBH Success Yes SBH
Axis / Spindle AX3:Z1 Direction Positive
Test Initiated By
Protection door open. Z1-Axis SBH active. Operation mode- manual. Z1-Axis is active. Drive with + / - button the axis.
Alarms
27007 : Axis Z1 acceptance test mode is active, 201799 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: Acceptance test mode ac-tive., 27010 : Axis Z1 tolerance for safe standstill exceeded, 27023 : Axis Z1 stop B triggered, 27024 : Axis Z1 stop A triggered, 201707 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: Tolerance for safe operating stop exceeded., 201701 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: STOP B initiated., 201700 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: STOP A initiated., ,
Fatal Alarms Missing Alarms
Speed Ex-ceeded
2820.7 mm/min
Response Time 0.0081 sec Overtravel from
start 2.0915 mm
Overtravel from limit
1.0915 mm
Acceptance Certificate, SI functions Page 29 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 30 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Actual Position during testing of SBH for Z1-Axis test of SBH
(seconds)2,96 2,98 3 3,02 3,04 3,06 3,08
0,000
0,200
0,400
0,600
0,800
1,000
1,200
1,400
1,600
1,800
2,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
SBH Limit
Actual Speed during testing of SBH for Z1-Axis test of SBH
(seconds)2,96 2,98 3 3,02 3,04 3,06 3,08
0,000
200,000
400,000
600,000
800,000
1000,000
1200,000
1400,000
1600,000
1800,000
2000,000
2200,000
2400,000
2600,000
2800,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Company name
Set Speed during testing of SBH for Z1-Axis test of SBH
(seconds)2,96 2,98 3 3,02 3,04 3,06 3,08
0,000
200,000
400,000
600,000
800,000
1000,000
1200,000
1400,000
1600,000
1800,000
2000,000
2200,000
2400,000
2600,000
2800,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Test Name SP1-Axis test of SBH Success Yes SBH
Axis / Spindle AX4:SP1 Direction Positive
Test Initiated By
Protection door open. SP1-Axis SBH active. Operation mode- manual. SP1-Axis is active. Drive with + / - button the axis.
Alarms
120407 : SINAMICS: Read job for parameter 10, area DC: 2.5 s timeout!, 27007 : Axis SP1 acceptance test mode is active, 201799 : Axis SP1 SERVO_3.3:3 (3):%nSI Motion CU: Acceptance test mode ac-tive., 27010 : Axis SP1 tolerance for safe standstill exceeded, 27023 : Axis SP1 stop B triggered, 201707 : Axis SP1 SERVO_3.3:3 (3):%nSI Motion CU: Tolerance for safe operat-ing stop exceeded., 201701 : Axis SP1 SERVO_3.3:3 (3):%nSI Motion CU: STOP B initiated., 27024 : Axis SP1 stop A triggered, 201700 : Axis SP1 SERVO_3.3:3 (3):%nSI Motion CU: STOP A initiated., ,
Fatal Alarms Missing Alarms
Speed Ex-ceeded
67.8 rpm
Response Time 0.0063 sec Overtravel from
start 146.2146 deg.
Overtravel from limit
145.2146 deg.
Acceptance Certificate, SI functions Page 31 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 32 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Actual Position during testing of SBH for SP1-Axis test of SBH
(seconds)1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9
280,000
300,000
320,000
340,000
360,000
380,000
400,000
420,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
LimitAB C DSBH
Actual Speed during testing of SBH for SP1-Axis test of SBH
(seconds)1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9
-10,000
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
AB C D
Company name
Set Speed during testing of SBH for SP1-Axis test of SBH
(seconds)1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
AB C D
Acceptance Certificate, SI functions Page 33 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
3.2.2 Brake Test (Safe Brake Test)
Test Name Z1-Axis Brake test Success Yes SBC
Library Export
Date/Time
Machine Machine Serial
Number
NC Checksums 2E9FBB90, 61AE41A, F80BABAB Drive
Checksums 89B5DD67, A5149D3C, 0
Axis / Spindle AX3:Z1 Direction Negative
Test initiated by Activate the braketest Alarms
Fatal Alarms Missing Alarms
Reference Torque
3.6800 Nm
Torque Limit for brake test
10.0037 %
Torque at the beginning of the
test 0.0076 Nm
Additional torque during
the test -0.3603 Nm
Test Time 2.330 Sec.
Acceptance Certificate, SI functions Page 34 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Torque Limitation value during testing of SBC for Z1-Axis Brake test
(seconds)2,5 3 3,5 4 4,5 5 5,5 6 6,5
0
10
20
30
40
50
60
70
80
90
100
Desired Torque during testing of SBC for Z1-Axis Brake test
(seconds)2,5 3 3,5 4 4,5 5 5,5 6 6,5
-0,350
-0,300
-0,250
-0,200
-0,150
-0,100
-0,050
0,000
Acceptance Certificate, SI functions Page 35 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Actual Position during testing of SBC for Z1-Axis Brake test
(seconds)2,5 3 3,5 4 4,5 5 5,5 6 6,5
-0,000
-0,000
-0,000
-0,000
-0,000
-0,000
-0,000
Setpoint of Axis Specific Feedrate Z1-Axis Brake test
(seconds)2,5 3 3,5 4 4,5 5 5,5 6 6,5
-3000,000
-2500,000
-2000,000
-1500,000
-1000,000
-500,000
0,000
Acceptance Certificate, SI functions Page 36 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
3.2.3 Test of SG (Safely Reduced Speed)
Test Name X1-Axis test SG 1 Success Yes SG SG1
Axis / Spindle AX1:X1 Direction Positive
Test Initiated By
Operation mode- manual is active. Protection door is open. Enable button is pressed (X1-Axis SG1 is active) X1-Axis is active Drive with + / - Button
Alarms
27007 : Axis X1 acceptance test mode is active, 201799 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: Acceptance test mode ac-tive., 27011 : Axis X1 safe velocity exceeded, 27022 : Axis X1 stop C triggered, 201714 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: Safely-Limited Speed ex-ceeded. 100., 201708 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: STOP C initiated., , , ,
Fatal Alarms Missing Alarms
Speed Ex-ceeded
2715.1 mm/min
Response Time 0.0044 sec Overtravel from
start 2.2887 mm
Overtravel from limit
2.0075 mm
Acceptance Certificate, SI functions Page 37 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 38 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Actual Position during testing of SG for X1-Axis test SG 1
(seconds)2,2 2,25 2,3 2,35 2,4 2,45 2,5
-92,800
-92,600
-92,400
-92,200
-92,000
-91,800
-91,600
-91,400
-91,200
-91,000
-90,800
-90,600
-90,400A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Actual Speed during testing of SG for X1-Axis test SG 1
(seconds)2,2 2,25 2,3 2,35 2,4 2,45 2,5
-1000,000
-500,000
0,000
500,000
1000,000
1500,000
2000,000
2500,000
3000,000
3500,000
4000,000
4500,000
5000,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
SG Limit
Company name
Set Speed during testing of SG for X1-Axis test SG 1
(seconds)2,2 2,25 2,3 2,35 2,4 2,45 2,5
0,000
500,000
1000,000
1500,000
2000,000
2500,000
3000,000
3500,000
4000,000
4500,000
5000,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Test Name Y1-Axis test SG 1 Success Yes SG SG1
Axis / Spindle AX2:Y1 Direction Positive
Test Initiated By
Operation mode- manual is active. Protection door is open. Enable button is pressed (Y1-Axis SG1 is active) Y1-Axis is active Drive with + / - Button
Alarms
27007 : Axis Y1 acceptance test mode is active, 201799 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: Acceptance test mode ac-tive., 27011 : Axis Y1 safe velocity exceeded, 27022 : Axis Y1 stop C triggered, 201714 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: Safely-Limited Speed ex-ceeded. 100., 201708 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: STOP C initiated.,
Fatal Alarms Missing Alarms
Speed Ex-ceeded
552.6 mm/min
Response Time 0.0041 sec Overtravel from
start 1.6390 mm
Overtravel from limit
0.8764 mm
Acceptance Certificate, SI functions Page 39 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 40 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Actual Position during testing of SG for Y1-Axis test SG 1
(seconds)7,02 7,04 7,06 7,08 7,1 7,12 7,14 7,16 7,18 7,2 7,22 7,24
0,000
0,200
0,400
0,600
0,800
1,000
1,200
1,400
1,600A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Actual Speed during testing of SG for Y1-Axis test SG 1
(seconds)7,02 7,04 7,06 7,08 7,1 7,12 7,14 7,16 7,18 7,2 7,22 7,24
-500,000
0,000
500,000
1000,000
1500,000
2000,000
2500,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
SG Limit
Company name
Set Speed during testing of SG for Y1-Axis test SG 1
(seconds)7,02 7,04 7,06 7,08 7,1 7,12 7,14 7,16 7,18 7,2 7,22 7,24
0,000
200,000
400,000
600,000
800,000
1000,000
1200,000
1400,000
1600,000
1800,000
2000,000
2200,000
2400,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Test Name Z1-Axis test SG 1 Success Yes SG SG1
Axis / Spindle AX3:Z1 Direction Positive
Test Initiated By
Operation mode- manual is active. Protection door is open. Enable button is pressed (Z1-Axis SG1 is active) Z1-Axis is active Drive with + / - Button
Alarms
27007 : Axis Z1 acceptance test mode is active, 201799 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: Acceptance test mode active., 27011 : Axis Z1 safe velocity exceeded, 27022 : Axis Z1 stop C triggered, 201714 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: Safely-Limited Speed ex-ceeded. 100., 201708 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: STOP C initiated., , , ,
Fatal Alarms Missing Alarms
Speed Ex-ceeded
512.3 mm/min
Response Time 0.0064 sec Overtravel from
start 1.6559 mm
Acceptance Certificate, SI functions Page 41 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 42 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Overtravel from limit
0.8740 mm
Actual Position during testing of SG for Z1-Axis test SG 1
(seconds)1,9 1,95 2 2,05 2,1
1,200
1,400
1,600
1,800
2,000
2,200
2,400
2,600
2,800
3,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Actual Speed during testing of SG for Z1-Axis test SG 1
(seconds)1,9 1,95 2 2,05 2,1
-500,000
0,000
500,000
1000,000
1500,000
2000,000
2500,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
SG Limit
Company name
Set Speed during testing of SG for Z1-Axis test SG 1
(seconds)1,9 1,95 2 2,05 2,1
0,000
200,000
400,000
600,000
800,000
1000,000
1200,000
1400,000
1600,000
1800,000
2000,000
2200,000
2400,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
A B C D
Acceptance Certificate, SI functions Page 43 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 44 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
3.2.4 Test of SE (Safe Software Limit Switch)
Test Name X1-Axis test SE1 positive Success Yes SE SE1
Axis / Spindle AX1:X1 Direction Positive
Test Initiated By
X1-Axis SE 1 active (User enable is set) Operation mode -JOG is active X1-Axis is active Drive with + button across the safe software switch
Alarms
27008 : Axis X1 SW limit switch deactivated, 27022 : Axis X1 stop C triggered, 201715 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: Safely-Limited Position exceeded. 10., 201708 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: STOP C initiated., 27012 : Axis X1 safe end position exceeded, , , ,
Fatal Alarms Missing Alarms Position Limit 1000.0000 mm
Response Time 0.0017 sec Overtravel 0.0030 mm
Actual Position during testing of SE for X1-Axis test SE1 positive
(seconds)5,3 5,35 5,4 5,45 5,5
999,870
999,880
999,890
999,900
999,910
999,920
999,930
999,940
999,950
999,960
999,970
999,980
999,990
1000,000A - Motion StartB - Fault Occurrence
em ReactionD - Standstill
t
B C D
C - SystSE Limi
Company name
Actual Speed during testing of SE for X1-Axis test SE1 positive
(seconds)5,3 5,35 5,4 5,45 5,5
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Set Speed during testing of SE for X1-Axis test SE1 positive
(seconds)5,3 5,35 5,4 5,45 5,5
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Test Name Y1-Axis test SE1 positive Success Yes SE SE1
Axis / Spindle AX2:Y1 Direction Positive
Acceptance Certificate, SI functions Page 45 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 46 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Test Initiated By
Y1-Axis SE 1 active (User enable is set) Operation mode-JOG is active Y1-Axis is active Drive with + button across the safe software switch
Alarms
27008 : Axis Y1 SW limit switch deactivated, 27012 : Axis Y1 safe end position exceeded, 27022 : Axis Y1 stop C triggered, 201715 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: Safely-Limited Position exceeded. 10., 201708 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: STOP C initiated., , ,
Fatal Alarms Missing Alarms Position Limit 1000.0000 mm
Response Time 0.0005 sec Overtravel 0.0152 mm
Actual Position during testing of SE for Y1-Axis test SE1 positive
(seconds)7,7 7,75 7,8 7,85 7,9
999,880
999,900
999,920
999,940
999,960
999,980
1000,000
1000,020A - Motion StartB - Fault OccurrenceC - System Reaction
dstillt
B C D
D - StanSE Limi
Company name
Actual Speed during testing of SE for Y1-Axis test SE1 positive
(seconds)7,7 7,75 7,8 7,85 7,9
-10,000
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Set Speed during testing of SE for Y1-Axis test SE1 positive
(seconds)7,7 7,75 7,8 7,85 7,9
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Test Name Z1-Axis test SE1 positive Success Yes SE SE1
Axis / Spindle AX3:Z1 Direction Positive
Acceptance Certificate, SI functions Page 47 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 48 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Test Initiated By
Z1-Axis SE 1 active (User enable is set) Operation mode-JOG is active Z1-Axis is active Drive with + button across the safe software switch
Alarms
27008 : Axis Z1 SW limit switch deactivated, 27012 : Axis Z1 safe end position exceeded, 27022 : Axis Z1 stop C triggered, 201715 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: Safely-Limited Position exceeded. 10., 201708 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: STOP C initiated., , ,
Fatal Alarms Missing Alarms Position Limit 1000.0000 mm
Response Time 0.0095 sec Overtravel 0.0272 mm
Actual Position during testing of SE for Z1-Axis test SE1 positive
(seconds)5,05 5,1 5,15 5,2 5,25
999,880
999,890
999,900
999,910
999,920
999,930
999,940
999,950
999,960
999,970
999,980
999,990
1000,000
1000,010
1000,020
1000,030 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
SE Limit
Company name
Actual Speed during testing of SE for Z1-Axis test SE1 positive
(seconds)5,05 5,1 5,15 5,2 5,25
-10,000
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Set Speed during testing of SE for Z1-Axis test SE1 positive
(seconds)5,05 5,1 5,15 5,2 5,25
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Test Name X1-Axis test SE1 negative Success Yes SE SE1
Axis / Spindle AX1:X1 Direction Negative
Acceptance Certificate, SI functions Page 49 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 50 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Test Initiated By
X1-Axis SE 1 active (User enable is set) Operation mode-JOG is active X1-Axis is active Drive with - button across the safe software switch
Alarms
27008 : Axis X1 SW limit switch deactivated, 27012 : Axis X1 safe end position exceeded, 27022 : Axis X1 stop C triggered, 201708 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: STOP C initiated., 201715 : Axis X1 SERVO_3.3:4 (4):%nSI Motion CU: Safely-Limited Position exceeded. 10., , , ,
Fatal Alarms Missing Alarms Position Limit -900.0000 mm
Response Time 0.0051 sec Overtravel 0.0246 mm
Actual Position during testing of SE for X1-Axis test SE1 negative
(seconds)8,45 8,5 8,55 8,6 8,65
-900,020
-900,000
-899,980
-899,960
-899,940
-899,920
-899,900
-899,880
A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
SE Limit
Company name
Actual Speed during testing of SE for X1-Axis test SE1 negative
(seconds)8,45 8,5 8,55 8,6 8,65
-80,000
-70,000
-60,000
-50,000
-40,000
-30,000
-20,000
-10,000
0,000A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Set Speed during testing of SE for X1-Axis test SE1 negative
(seconds)8,45 8,5 8,55 8,6 8,65
-80,000
-70,000
-60,000
-50,000
-40,000
-30,000
-20,000
-10,000
0,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Test Name Y1-Axis test SE1 negative Success Yes SE SE1
Axis / Spindle AX2:Y1 Direction Negative
Acceptance Certificate, SI functions Page 51 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 52 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Test Initiated By
Y1-Axis SE 1 active (User enable is set) Operation mode-JOG is active Y1-Axis is active Drive with - button across the safe software switch
Alarms
27008 : Axis Y1 SW limit switch deactivated, 27012 : Axis Y1 safe end position exceeded, 201715 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: Safely-Limited Position exceeded. 10., 201708 : Axis Y1 SERVO_3.14:2 (2):%nSI Motion CU: STOP C initiated., 27022 : Axis Y1 stop C triggered, , ,
Fatal Alarms Missing Alarms Position Limit -900.0000 mm
Response Time 0.0027 sec Overtravel 0.0274 mm
Actual Position during testing of SE for Y1-Axis test SE1 negative
(seconds)7,95 8 8,05 8,1 8,15
-900,020
-900,000
-899,980
-899,960
-899,940
-899,920
-899,900
-899,880 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
SE Limit
Company name
Actual Speed during testing of SE for Y1-Axis test SE1 negative
(seconds)7,95 8 8,05 8,1 8,15
-80,000
-70,000
-60,000
-50,000
-40,000
-30,000
-20,000
-10,000
0,000
10,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Set Speed during testing of SE for Y1-Axis test SE1 negative
(seconds)7,95 8 8,05 8,1 8,15
-80,000
-70,000
-60,000
-50,000
-40,000
-30,000
-20,000
-10,000
0,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Test Name Z1-Axis test SE1 negative Success Yes SE SE1
Axis / Spindle AX3:Z1 Direction Negative
Acceptance Certificate, SI functions Page 53 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
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Acceptance Certificate, SI functions Page 54 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Test Initiated By
Z1-Axis SE 1 active (User enable is set) Operation mode-JOG is active Z1-Axis is active Drive with - button across the safe software switch
Alarms
27008 : Axis Z1 SW limit switch deactivated, 27012 : Axis Z1 safe end position exceeded, 201715 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: Safely-Limited Position exceeded. 10., 201708 : Axis Z1 SERVO_3.15:2 (2):%nSI Motion CU: STOP C initiated., 27022 : Axis Z1 stop C triggered, , ,
Fatal Alarms Missing Alarms Position Limit -900.0000 mm
Response Time 0.0074 sec Overtravel 0.0278 mm
Actual Position during testing of SE for Z1-Axis test SE1 negative
(seconds)8,5 8,55 8,6 8,65 8,7
-900,020
-900,000
-899,980
-899,960
-899,940
-899,920
-899,900
-899,880 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
SE Limit
Company name
Actual Speed during testing of SE for Z1-Axis test SE1 negative
(seconds)8,5 8,55 8,6 8,65 8,7
-80,000
-70,000
-60,000
-50,000
-40,000
-30,000
-20,000
-10,000
0,000
10,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Set Speed during testing of SE for Z1-Axis test SE1 negative
(seconds)8,5 8,55 8,6 8,65 8,7
-80,000
-70,000
-60,000
-50,000
-40,000
-30,000
-20,000
-10,000
0,000 A - Motion StartB - Fault OccurrenceC - System ReactionD - Standstill
B C D
Acceptance Certificate, SI functions Page 55 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
4 Completing the Certificate
4.1 SI Machine Data
Specified Limit Value Checked Attachment
yes no yes no
Drive X X
NC X X
4.2 Check Sums
4.2.1 Global
NC, MD13318[0..x] 47F08E50, E6F5AA52, D774C6A, 4DE58
Time 05:13:46 Check Sum (8 HEX)
Date 12/03/1994
4.2.2 Axis-specific
Axis / Spindle X1
Drive Number 2
NC, MD36998[0..x] 7BD7C406, DABD12E4, 49FE9E92
Drive 2A03525D, 7E0335AB, 0
Time 05:20:33
Date 26/07/1994
Control Unit DEB179D1
Check Sum (8 HEX)
Motor Module 689A0D77
Axis / Spindle Y1
Drive Number 13
NC, MD36998[0..x] F6E79BED, 7DA304C2, 1301AE7C
Drive DEBB25C4, A5149D3C, 0
Time 05:20:33
Date 26/07/1994
Control Unit 548F5C22
Check Sum (8 HEX)
Motor Module 9F0FAFAF
Acceptance Certificate, SI functions Page 56 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Axis / Spindle Z1
Drive Number 7
NC, MD36998[0..x] 25FA0127, 61AE41A, F80BABAB
Drive DEBB25C4, A5149D3C, 0
Time 05:20:33
Date 26/07/1994
Control Unit 548F5C22
Check Sum (8 HEX)
Motor Module 26DC7F4B
Axis / Spindle SP1
Drive Number 1
NC, MD36998[0..x] 6C0A82CD, 4D45DF2B, 269EA070
Drive B8C14761, D4DA6115, 0
Time 05:20:33
Date 26/07/1994
Control Unit DD023D37
Check Sum (8 HEX)
Motor Module 1A0F110B
4.2.3 NCK-SPL (only when using SPL)
Name SAFE.SPF
Check Sum (8 HEX) 000dd9f1
4.3 Completing Commissioning, NCK
Name 11500 PREVENT_SYNACT_LOCK[0]
IDS No. 1
Name 11500 PREVENT_SYNACT_LOCK[1]
IDS No. 100
4.4 Completing Commissioning, PLC
Action DB18.DBX36.0 = 1
Result Yes
Acceptance Certificate, SI functions Page 57 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
Company name
Acceptance Certificate, SI functions Page 58 of 58 Abnahmetest_SIN840D sl_en.doc 08.03.2012
4.5 Data Archiving
Type
Designation Memory Medium
Date
Machine Data
Archive Location
Type
Designation Memory Medium
Date
PLC Program
Archive Location
Type
Designation Memory Medium
Date
Circuit
Diagrams
Archive Location
4.6 Counter-Signatures
4.6.1 Acceptance Test - Execution
This confirms that the forenamed tests and checks were correctly performed.
Date 28/02/2012
Name
Company/Dept.
Signature
4.6.2 Acknowledgement - Machine Manufacturer
This confirms that the forenamed limit values and functions are correct.
Date
Name
Company/Dept.
Signature