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COGNEX®

Single IO BoxQuick Reference Guide

ii Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide iii

Section Title • 1 Getting Started About Single IO Box Page 41

Connecting Your Reader Page 103Connecting a Reader • Trigger Wiring

1 Mounting Information Page 164Mounting scenarios • Mounting Precautions

1 Compliance Information, Warnings and Notices

Page 185Single IO Box Specifications • Warnings and Notices • Compliance Statements

Your I/O BoxIO Box Layout • IO Box dimensions

2 Page 6

To enable the use of this device with DM30x, DM503, and Checker, the pin assignments of the Power I/O connector can be remapped by switching a header between several connectors on the device.

Please note that the RS-232 connector only works with the DM30X series.

4 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 5

About the Single I/O BoxThe function of this device is to provide a single, IP65-protected wiring and power point to support a single reader. This box supports the following readers:

• DataMan 300• DataMan 302• DataMan 303• DataMan 503• Checker 4G• In-Sight 7000

i

i

The following images show the layout of a single I/O Box.


I/O Box Layout

M12 Connector

RS-232 Connector

AC Voltage Input

Cable Glands to Wire Peripherals

Mounting Points

Input Terminals

Output Terminals Encoder

Terminals

Earth GND Terminals

M12 Reader Connection

Jumpers


I/O Box Dimensions

206 mm

30 mm

82.3

mm

112 m

m

77.5 mm

105.3

mm

132.3

mm

90 mm

63.6 mm

187.1 mm

Observe the following dimensions when installing your I/O Box.

Always leave enouh space below the box to avoid pinching or bending the cables leaving the cable glands.


Connecting a Reader

1 Remove the front cover by unscrewing the four screws.

This section highlights the steps needed to safely connect a reader to the I/O Box.

2 Make sure that the M12 plug is plugged into the socket appropriate to the reader that will be connected.

DataMan 300 seriesDataMan 503

Checker 4G In-Sight 7000

3If you wish to use trigger wiring, unscrew the cable gland cover, thread in the trigger wire and then screw the cover tightly.

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Make sure that the cable is secured tightly in the cable gland.


Connecting a Reader (continued)

4 Insert the wire ends to the proper Input/Output terminal depending on your setup, then secure them using a flat head screwdriver.

5 Reattach the front cover.

Use a Checker extension cable (CKR-200-CBL-EXT) to wire a DM302 or DM503 directly to the M12 connector on the IO Box.

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6 Connect your reader to the M12 connector.

7 Connect the power cable.


Trigger Wiring

Ensure Input Common jumper matches wiring style of trigger!

Trigger wiring is a common way to send input into “Input_0” to a reader. You can power up the reader using the M12 connector, and you can use trigger wiring to have the reader start reading at a specified trigger.

Red: 24 VDCWhite: IN 0 TriggerBlack: GroundGrey: Earth Ground


When mounting the I/O Box, always use a flat and solid surface, and use all four mounting holes for maximum safety.

Mounting Instructions

• Observe safety regulations when mounting the unit.• Make sure the cable glands are pointing downwards.

Make sure that the I/O Box is always accessible and not blocked by other equipment.

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X


Weight 1 kg (2.2 lb)

Operating Temperature

0ºC — 40ºC (32ºF — 104ºF)

Storage Temperature -10ºC — 60ºC (-14ºF — 140ºF)

Maximum Humidity 95% (non-condensing)

Environmental IP65 (with cable or protection cap attached to all connectors, front cover prop-erly installed)

Vibration EN61373 including IEC 60068-2-6,60068-2-64 6.4, and 60068-2-27

Discrete I/O Operating Limits

Input Range 88 - 264 VACITYP @ 115 VAC 1.3 A @ 230 VAC 0.8 A

DC Power Output

(short circuit and overload protected)

24 VDC

ITYP 1.75 A (42 watts)IMAX 2.2 A

I/O terminal Blocks Each 24 VDC terminal has a 0.20 A self resetting fuse

Single IO Box Specifications i NOTE: For product support, contact http://support.cognex.com

CAUTION: IP protection is ensured only when all connectors are attached to cables or shielded by a sealing cap.

Warnings and Notices

TO FOLLOW THESE INSTRUCTIONS MAY CAUSE SERIOUS INJURY

• CAUTION - Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

• Do not attempt to service or repair this product -- return it to Cognex for service.

• Do not permit anyone other than Cognex Corporation to service, repair, or adjust this product.

• Do not attempt to open or modify this device except as described in this document.

• Do not operate this device if it is damaged or if the covers or seals are missing or damaged.

FAILURE


used in accordance with the instructions, may cause harmful interference to radio communica-tions. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at personal expense.

Canadian ComplianceThis Class A digital apparatus complies with Canadian ICES-003.Cet appareil numérique de la classe A est con-forme à la norme NMB-003 du Canada.

European Compliance

The CE mark on the product indicates that the system has been tested to and conforms to the provisions noted within the 2004/108/EEC Electromagnetic Compatibility Directive and the 2006/95/EEC Low Voltage Directive.

For further information please contact: Cognex Corporation One Vision Drive Natick, MA 01760 USACognex Corporation shall not be liable for use of our product with equipment (i.e., power supplies, personal computers, etc.) that is not CE marked and does not comply with the Low Voltage Directive.

Single IO Boxes meet or exceed the requirements of all applicable standards organizations for safe operation. However, as with any electrical equip-ment, the best way to ensure safe operation is to operate them according to the agency guide-lines that follow. Please read these guidelines carefully before using your device.

Regulator SpecificationUSA FCC Part 15, Class ACanada ICES-003European Community

EN55022:2006 +A1:2007, Class AEN55024:1998 +A1:2001 +A2: 2003EN60950EN60825-1

Australia C-TICK, AS/NZS CISPR 22 / EN 55022 for Class A Equipment

Japan J55022, Class A

FCC Class A Compliance Statement

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equip-ment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and

Compliance StatementsUL and cUL Statement

UL and cUL listed: UL60950-1 2nd ed. and CSA C22.2 No.60950-1 2nd ed.

For European Community UsersCognex complies with Directive 2002/96/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27 January 2003 on waste electri-cal and electronic equipment (WEEE).

This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.

In order to avoid the dissemination of those substances in our environment and to dimin-ish the pressure on the natural resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or recycle most of the materials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal waste and invites you to use the appropriate separate take-back systems for product disposal.

If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration.

You may also contact your supplier for more information on the environmental performance of this product.

Copyright © 2013 Cognex Corporation All Rights Reserved. This document may not be copied in whole or in part, nor transferred to any other media or language, without the written permission of Cognex Corporation. The hardware and portions of the software described in this document may be covered by one or more of the U.S. patents listed on the Cognex web site http://www.cognex.com/patents.asp. Other U.S. and foreign

patents are pending. Cognex, the Cognex logo, and DataMan are trademarks, or registered trademarks, of Cognex Corporation.

Reader Programming Codes

Reset Scanner to Factory Defaults Reboot Scanner

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