sinamics g120x product launch · 2019. 3. 25. · sinamics g120x seamless easy-to-use...
TRANSCRIPT
-
•usa.siemens.com/lv-drives•Unrestricted © Siemens Industry, Inc. 2019
SINAMICS G120X
product launchManufacturing in America 2019
SINAMICS G120X
product launchManufacturing in America 2019
-
Unrestricted © Siemens Industry, Inc. 2019
Page 2Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
A little about
Nikunj Shah
•Responsibilities
•R&D and product certification
•Product management
•Standardization
• UL Standards Technical Panel (STP)
• UL 508C & UL61800-5-1, UL61800-5-2,
UL1741 & UL62109-1, UL508A
• NEMA 1IS SC7 - Adjustable Speed Drives
• IEC USNC SC22G TAG - NEMA appointed US Expert of
IEC 61800-5-1, IEC 61800-5-2, IEC 61800-9-1 & -9-2, IEC 62477-1
• Member of IEEE Standards Association
and in the Working Group of IEEE 519 & 519.1
• NFPA 70 (NEC), NFPA 79, CSA standards for drives
(C22.2 No 274, C22.2 No 14)
-
Unrestricted © Siemens Industry, Inc. 2019
Page 3Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X
Keeping it simple and direct, Siemens checks all the right boxes
•A seamless easy-to-use infrastructure drive
for pumps, fans and compressors
Page 3
Unrestricted © Siemens Industry, Inc. 2019
The optimum solution
with its out-of-the-box
concept, fast setup
time and extremely
simple operation — no training
required!
G120X offers wide
power range from
1 to 700 hp / 0.75
to 630 kW with
seamless voltage classes and
protection degrees
Reduced costs due to
application flexibility,
less engineering and
setup time, efficient
operation, easier monitoring
and reduced maintenance
The new SINAMICS G120X
drive is developed with
enhanced features for the
water / wastewater
industry and HVAC / R applications
Community. Collaboration. Innovation.SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
-
Unrestricted © Siemens Industry, Inc. 2019
Page 4Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS low voltage AC drives family
The world’s broadest drives spectrum
Basic Motion General Performance High-Performance / Servo
V20 G110D G110M G120C G120 G120D G120E G130 G150 S210 S120 S120CM S150
Control V/Hz V/Hz
FCC
V/Hz,
Vector no
encoder
V/Hz, FCC, Vector with
and without encoder
Servo –
Single-
Axis
Position
V/Hz, FCC, Vector , Servo
Power
HP 0.16 - 40 1 - 10 0.5 - 5 0.7 – 250 0.5 – 400 1 - 10 1 - 200 75 - 800 150 – 800
0.16 -
125 0.16 – 6,000 2 – 6,000 100 – 1,250
kW 0.1 - 30 0.7 - 8 0.37 - 4 0.5 – 18 0.4 - 250 0.7 - 8 0.7 - 132 56 - 800 110 - 560 0.1 - 90 0.1 – 4,500 1.5 – 4,500 75 - 800
Duties •Pumps
•Fans
•Conveyors
•Pumps • Mixers
•Fans • Crushers
•Compressors • Extruders
•Conveyors
•Production machines – converting, packaging,
metalforming, plastics, printing, textiles
•Process – automotive, oil & gas, paper, rolling mills,
test stands
•Machine tools
Basic Motion General Performance High-Performance / Servo
V20 G110D G110M G120C G120 G120D G120E G130 G150 S210 S120 S120CM S150
Control V/Hz V/Hz
FCC
V/Hz,
Vector
no
encoder
V/Hz, FCC, Vector with
and without encoder
Servo –
Single-
Axis
Position
V/Hz, FCC, Vector , Servo
Power
HP 0.16 - 40 1 - 10 0.5 - 5 0.7 – 250 0.5 – 400 1 - 10 1 - 200 75 - 800 150 – 800 0.16 - 125 0.16 – 6,000 2 – 6,000 100 – 1,250
kW 0.1 - 30 0.7 - 8 0.37 - 4 0.5 – 18 0.4 - 250 0.7 - 8 0.7 - 132 56 - 800 110 - 560 0.1 - 90 0.1 – 4,500 1.5 – 4,500 75 - 800
Duties •Pumps
•Fans
•Conveyors
•Pumps • Mixers
•Fans • Crushers
•Compressors • Extruders
•Conveyors
•Production machines – converting, packaging,
metalforming, plastics, printing, textiles
•Process – automotive, oil & gas, paper, rolling mills,
test stands
•Machine tools
Position of the new G120X
Basic Motion General Performance High-Performance / Servo
V20 G110D G110M G120X G120C G120 G120D G120E G130 G150 S210 S120 S120CM S150
Control V/Hz V/Hz
FCC
V/Hz,
Vector
no
encoder
V/Hz, FCC, Vector with
and without encoder
Servo –
Single-
Axis
Position
V/Hz, FCC, Vector , Servo
Power
HP 0.16 - 40 1 - 10 0.5 - 5 1 – 700 0.7 – 250 0.5 – 400 1 - 10 1 - 200 75 - 800 150 – 800 0.16 - 125 0.16 – 6,000 2 – 6,000 100 – 1,250
kW 0.1 - 30 0.7 - 8 0.37 - 4 0.75 - 630 0.5 – 18 0.4 - 250 0.7 - 8 0.7 - 132 56 - 800 110 - 560 0.1 - 90 0.1 – 4,500 1.5 – 4,500 75 - 800
Duties •Pumps
•Fans
•Conveyors
•Pumps • Mixers
•Fans • Crushers
•Compressors • Extruders
•Conveyors
•Production machines – converting, packaging,
metalforming, plastics, printing, textiles
•Process – automotive, oil & gas, paper, rolling mills,
test stands
•Machine tools
•Pumps
•Fans
•Compressors
-
Unrestricted © Siemens Industry, Inc. 2019
Page 5Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X
Dedicated to improved applications
Pumps Fans Compressors
Water / wastewater
Irrigation / agriculture
Power plants
• Boiler feed
• Cooling water
• Forced and induced
draft fans
Tunnel ventilation
HVAC
• Air handling
Industrial chillers
Commercial refrigeration
• Air conditioning
-
Unrestricted © Siemens Industry, Inc. 2019
Page 6Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Water / wastewater
HVAC
SINAMICS G120X
Specialized solution for midrange W/WW & HVAC applications
Pumps
Pump operation on
• Heating systems
• Water supply of buildings
• Pressure booster
stations
• Cooling water systems
Pumps
Radial and axial pump operation in
• Water supply
• Water treatment
• Wastewater
• Transfer
• Irrigation
• Well pumps
• Centrifugal pumps
Fans, building automation
Centrifugal / axial fan operation for
• Air handling units
• Roof top units
• Air exhaust systems
• Tunnels, garages
• Refrigeration
Blowers
Efficient operation and control of
blowers, such as to control the
oxygen level in WW treatment
processes
Chillers
Operation of chillers on
• Air conditioning
systems
• Refrigeration
technology
Secondary processes
Pump & fan systems to support
industrial processes such as
• Boiler feed water
• Ventilation
• Saltwater injection
• Dust collection
• Water transfer
• Fume control
-
Unrestricted © Siemens Industry, Inc. 2019
Page 7Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X for pumps
Water / wastewater
•Radial and axial pump
operation in water
segments
• Supply
• Treatment
• Wastewater
• Transfer and irrigation
• Well pumps
• Centrifugal pumps
-
Unrestricted © Siemens Industry, Inc. 2019
Page 8Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X
Saves time
Benefits How
Simplified
ordering
• Single order number
• Integrated communication
New intuitive,
faster and
easier setup
• “Out-of-the-box” - Complete drive
delivered together ready to switch on
• No commissioning tool required• Easier, streamlined Intelligent Operator
Panel (IOP-2) with high-definition
graphics
• Wi-fi Smart Access Module
Less downtime
• Remote operation
• Remote diagnostics
-
Unrestricted © Siemens Industry, Inc. 2019
Page 9Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X
More efficient installation and operation
Benefits How
Reduced learning
curve, engineering
Seamless design, wide power range up to 700 hp (630 kW)
and a wide voltage ranges with a same look, feel and user
interface
Reduced number of
components
• Compact & optimized design allowing side-by-side
installation
• Fits in standard MCC bucket
• Integrated full DC-link choke (FSA – FSG)
• No need for line reactor
• Long motor cable lengths up to 1,476 ft (450m)
• Eliminates output choke or filter
• Pluggable I/O terminals
• Can be connected to “stiff” or “weak” supply system
Reduced cabinet space
Reduced panel costs
Improved grid & EMC
performance
Ready for digitalization
• SINAMICS connect – for cloud-based analytics
• TIA Portal connectivity – PLC connectivity as a standard
-
Unrestricted © Siemens Industry, Inc. 2019
Page 10Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X
Robust and reliable
Benefits How
Enhanced
safety
• Standard integrated and certified
Safe Torque Off (STO)
• UL61800-5-1 certification (CULUS)
up to 100kA SCCR
Harsh
environment
ready
• Standard 3C2 conformal coating
• Optional “special” coating (Class
3C3) on power boards
• Extended operating temperatures
of -200 to 600C (550C for
PROFINET, EtherNet/IPTM)
Extended
life
• Application of same rigorous
manufacturing standards
employed in SINAMICS
industrial drivesSINAMICS G120X
in production
-
Unrestricted © Siemens Industry, Inc. 2019
Page 11Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X
Technical overview
LO – Low Overload VT – Variable Torque
HO – High Overload CT – Constant Torque
Supply voltage Power range
3AC 380V ... 480V (-20% / +10%) 1 – 700 hp (0.75 – 560 kW)
3AC 500V ... 690V (-20% / +10%) 4 – 700 hp (3 – 630kW)
3AC 200V ... 240V (-20% / +10%) 1 – 75 hp (0.75 – 55kW)
Operating
temperature
-20° C to 45° C / 60° C (derating);
For PROFINET / EtherNet/IP: 55° C
with derating
Overload
capability
• LO or VT rating: 110%/60s
• Power Boost: 135%/3s
• HO or CT rating: 150%/60s
Harmonics Full DC-Choke, according to IEC 61000-3-12
Motor cable
length
up to 1,476 ft. (450 m)(unfiltered version with unshielded motor cable)
Inputs / outputs • 6 DI, 2 DO (Relay, 230V AC / 30V DC)
• 2 AI (0 – 10V, 0/4 – 20mA)
• 1 AO (0 – 10V, 0/4 – 20mA)
• 1 PTC / KTY84 Motor temp sensor input
• STO SIL3 terminals with switch
Control unit terminals
16 AWG (1.5 mm2) wire per clamp, pluggable
(1 plug, -X132 with double clamps for easy
connection of 2x wires)
Power boards • Standard 3C2 conformal coating
• Optional “special” Class 3C3 coating
Efficiency (η) 98% (Efficiency class IE2 acc. to EN 50598-2)
Motor control • Volts / Hz control (low dynamic control)
• Sensorless less vector control
(high dynamic control)
Supported motor types • Asynchronous (induction)
• Permanent magnet synchronous
• Synchronous reluctance
Communication • PROFINET, EtherNet/IP™
Short-circuit current
rating (SCCR)
Up to 100kA
Standards / certification UL, cUL, CE (EN/IEC), EAC, KC, C-Tick
-
Unrestricted © Siemens Industry, Inc. 2019
Page 12Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Operating
temperature
-20° C to 45° C / 60° C (derating);
For PROFINET / EtherNet/IP: 55° C
with derating
Overload
capability
• LO or VT rating: 110%/60s
• Power Boost: 135%/3s
• HO or CT rating: 150%/60s
Harmonics Full DC-Choke, according to IEC 61000-3-12
Motor cable
length
up to 1,476 ft. (450 m)(unfiltered version with unshielded motor cable)
Inputs / outputs • 6 DI, 2 DO (Relay, 230V AC / 30V DC)
• 2 AI (0 – 10V, 0/4 – 20mA)
• 1 AO (0 – 10V, 0/4 – 20mA)
• 1 PTC / KTY84 Motor temp sensor input
• STO SIL3 terminals with switch
Control unit terminals
16 AWG (1.5 mm2) wire per clamp, pluggable
(1 plug, -X132 with double clamps for easy
connection of 2x wires)
Power boards • Standard 3C2 conformal coating
• Optional “special” Class 3C3 coating
Supply voltage Power range
3AC 380V ... 480V (-20% / +10%) 1 – 700 hp (0.75 – 560 kW)
3AC 500V ... 690V (-20% / +10%) 4 – 700 hp (3 – 630kW)
3AC 200V ... 240V (-20% / +10%) 1 – 75 hp (0.75 – 55kW)
Efficiency (η) 98% (Efficiency class IE2 acc. to EN 50598-2)
Motor control • Volts / Hz control (low dynamic control)
• Sensorless less vector control
(high dynamic control)
Supported motor types • Asynchronous (induction)
• Permanent magnet synchronous
• Synchronous reluctance
Communication • PROFINET, EtherNet/IP™
Short-circuit current
rating (SCCR)
Up to 100kA
Standards / certification UL, cUL, CE (EN/IEC), EAC, KC, C-Tick
Technical data
Temperature / overload
VT
Centrifugal pump
(Radial, axial or mixed flow)
Centrifugal
fan
Axial Radial
Centrifugal
compressor
CTRotary
lobe
blowerPositive
displacement
pump
Screw
compressor
LO – Low Overload VT – Variable Torque
HO – High Overload CT – Constant Torque
-
Unrestricted © Siemens Industry, Inc. 2019
Page 13Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Operating
temperature
-20° C to 45° C / 60° C (derating);
For PROFINET / EtherNet/IP: 55° C
with derating
Overload
capability
• LO or VT rating: 110%/60s
• Power Boost: 135%/3s
• HO or CT rating: 150%/60s
Harmonics Full DC-Choke, according to IEC 61000-3-12
Motor cable
length
up to 1,476 ft. (450 m)(unfiltered version with unshielded motor cable)
Inputs / outputs • 6 DI, 2 DO (Relay, 230V AC / 30V DC)
• 2 AI (0 – 10V, 0/4 – 20mA)
• 1 AO (0 – 10V, 0/4 – 20mA)
• 1 PTC / KTY84 Motor temp sensor input
• STO SIL3 terminals with switch
Control unit terminals
16 AWG (1.5 mm2) wire per clamp, pluggable
(1 plug, -X132 with double clamps for easy
connection of 2x wires)
Power boards • Standard 3C2 conformal coating
• Optional “special” Class 3C3 coating
Supply voltage Power range
3AC 380V ... 480V (-20% / +10%) 1 – 700 hp (0.75 – 560 kW)
3AC 500V ... 690V (-20% / +10%) 4 – 700 hp (3 – 630kW)
3AC 200V ... 240V (-20% / +10%) 1 – 75 hp (0.75 – 55kW)
Efficiency (η) 98% (Efficiency class IE2 acc. to EN 50598-2)
Motor control • Volts / Hz control (low dynamic control)
• Sensorless less vector control
(high dynamic control)
Supported motor types • Asynchronous (induction)
• Permanent magnet synchronous
• Synchronous reluctance
Communication • PROFINET, EtherNet/IP™
Short-circuit current
rating (SCCR)
Up to 100kA
Standards / certification UL, cUL, CE (EN/IEC), EAC, KC, C-Tick
Technical data
I/O, wiring
LO – Low Overload VT – Variable Torque
HO – High Overload CT – Constant Torque
-
Unrestricted © Siemens Industry, Inc. 2019
Page 14Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Operating
temperature
-20° C to 45° C / 60° C (derating);
For PROFINET / EtherNet/IP: 55° C
with derating
Overload
capability
• LO or VT rating: 110%/60s
• Power Boost: 135%/3s
• HO or CT rating: 150%/60s
Harmonics Full DC-Choke, according to IEC 61000-3-12
Motor cable
length
up to 1,476 ft. (450 m)(unfiltered version with unshielded motor cable)
Inputs / outputs • 6 DI, 2 DO (Relay, 230V AC / 30V DC)
• 2 AI (0 – 10V, 0/4 – 20mA)
• 1 AO (0 – 10V, 0/4 – 20mA)
• 1 PTC / KTY84 Motor temp sensor input
• STO SIL3 terminals with switch
Control unit terminals
16 AWG (1.5 mm2) wire per clamp, pluggable
(1 plug, -X132 with double clamps for easy
connection of 2x wires)
Power boards • Standard 3C2 conformal coating
• Optional “special” Class 3C3 coating
Supply voltage Power range
3AC 380V ... 480V (-20% / +10%) 1 – 700 hp (0.75 – 560 kW)
3AC 500V ... 690V (-20% / +10%) 4 – 700 hp (3 – 630kW)
3AC 200V ... 240V (-20% / +10%) 1 – 75 hp (0.75 – 55kW)
Efficiency (η) 98% (Efficiency class IE2 acc. to EN 50598-2)
Motor control • Volts / Hz control (low dynamic control)
• Sensorless less vector control
(high dynamic control)
Supported motor types • Asynchronous (induction)
• Permanent magnet synchronous
• Synchronous reluctance
Communication • PROFINET, EtherNet/IP™
Short-circuit current
rating (SCCR)
Up to 100kA
Standards / certification UL, cUL, CE (EN/IEC), EAC, KC, C-Tick
Technical data
Saving installation costs on cable
Unshielded single-conductor
motor cable
LO – Low Overload VT – Variable Torque
HO – High Overload CT – Constant Torque
-
Unrestricted © Siemens Industry, Inc. 2019
Page 15Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Operating
temperature
-20° C to 45° C / 60° C (derating);
For PROFINET / EtherNet/IP: 55° C
with derating
Overload
capability
• LO or VT rating: 110%/60s
• Power Boost: 135%/3s
• HO or CT rating: 150%/60s
Harmonics Full DC-Choke, according to IEC 61000-3-12
Motor cable
length
up to 1,476 ft. (450 m)(unfiltered version with unshielded motor cable)
Inputs / outputs • 6 DI, 2 DO (Relay, 230V AC / 30V DC)
• 2 AI (0 – 10V, 0/4 – 20mA)
• 1 AO (0 – 10V, 0/4 – 20mA)
• 1 PTC / KTY84 Motor temp sensor input
• STO SIL3 terminals with switch
Control unit terminals
16 AWG (1.5 mm2) wire per clamp, pluggable
(1 plug, -X132 with double clamps for easy
connection of 2x wires)
Power boards • Standard 3C2 conformal coating
• Optional “special” Class 3C3 coating
Supply voltage Power range
3AC 380V ... 480V (-20% / +10%) 1 – 700 hp (0.75 – 560 kW)
3AC 500V ... 690V (-20% / +10%) 4 – 700 hp (3 – 630kW)
3AC 200V ... 240V (-20% / +10%) 1 – 75 hp (0.75 – 55kW)
Efficiency (η) 98% (Efficiency class IE2 acc. to EN 50598-2)
Motor control • Volts / Hz control (low dynamic control)
• Sensorless less vector control
(high dynamic control)
Supported motor types • Asynchronous (induction)
• Permanent magnet synchronous
• Synchronous reluctance
Communication • PROFINET, EtherNet/IP™
Short-circuit current
rating (SCCR)
Up to 100kA
Standards / certification UL, cUL, CE (EN/IEC), EAC, KC, C-Tick
Technical data
Efficiency / motor types
LO – Low Overload VT – Variable Torque
HO – High Overload CT – Constant Torque
-
Unrestricted © Siemens Industry, Inc. 2019
Page 16Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Operating
temperature
-20° C to 45° C / 60° C (derating);
For PROFINET / EtherNet/IP: 55° C
with derating
Overload
capability
• LO or VT rating: 110%/60s
• Power Boost: 135%/3s
• HO or CT rating: 150%/60s
Harmonics Full DC-Choke, according to IEC 61000-3-12
Motor cable
length
up to 1,476 ft. (450 m)(unfiltered version with unshielded motor cable)
Inputs / outputs • 6 DI, 2 DO (Relay, 230V AC / 30V DC)
• 2 AI (0 – 10V, 0/4 – 20mA)
• 1 AO (0 – 10V, 0/4 – 20mA)
• 1 PTC / KTY84 Motor temp sensor input
• STO SIL3 terminals with switch
Control unit terminals
16 AWG (1.5 mm2) wire per clamp, pluggable
(1 plug, -X132 with double clamps for easy
connection of 2x wires)
Power boards • Standard 3C2 conformal coating
• Optional “special” Class 3C3 coating
Supply voltage Power range
3AC 380V ... 480V (-20% / +10%) 1 – 700 hp (0.75 – 560 kW)
3AC 500V ... 690V (-20% / +10%) 4 – 700 hp (3 – 630kW)
3AC 200V ... 240V (-20% / +10%) 1 – 75 hp (0.75 – 55kW)
Efficiency (η) 98% (Efficiency class IE2 acc. to EN 50598-2)
Motor control • Volts / Hz control (low dynamic control)
• Sensorless less vector control
(high dynamic control)
Supported motor types • Asynchronous (induction)
• Permanent magnet synchronous
• Synchronous reluctance
Communication • PROFINET, EtherNet/IP™
Short-circuit current
rating (SCCR)
Up to 100kA
Standards / certification UL, cUL, CE (EN/IEC), EAC, KC, C-Tick
Technical data
Efficiency / motor types, cont’d
LO – Low Overload VT – Variable Torque
HO – High Overload CT – Constant Torque
Life
tim
e c
ost
Operating time
Progressive
savings
Break even point
Low efficiency
motors
IE4, IE3, IE2,
SRM, PMSM
With higher performance motors, it is possible to achieve significant
energy savings compared to a traditional solution
•Allows additional savings in
operating energy costs
•SINAMICS G120X supports
motors with IE4, IE3, IE2,
synchronous reluctance and
permanent magnet
synchronous motors
IE - International Efficiency classification
according to EN 50598
-
Unrestricted © Siemens Industry, Inc. 2019
Page 17Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
•Environment
G120X FSC with
push-through kit
SINAMICS G120X
Options
•Control
•IOP-2
•SD card
•G120X FSA with Smart Access
Module / mobile webserver
•Load-side components
•Passive
harmonic
filter
•Choke
•Sinus filter
du/dt filter
-
Unrestricted © Siemens Industry, Inc. 2019
Page 18Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
•Typical installation
• VFD produces the most heat
• Usually requires a fan
• Takes up a lot of space
•With push-through kit
• Drive is mounted through the
cabinet wall or door
• The drive’s heatsink is
outside the drive – heat is
dispersed outside the cabinet
• Probably no longer need a
cooling fan
• More space in the cabinet, or
you might use a smaller
cabinet
SINAMICS G120X push-through kit
Can result in significant savings
-
Unrestricted © Siemens Industry, Inc. 2019
Page 19Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Intelligent Operator Panel (IOP-2)
Easy and intuitive with high-def color display
•Intelligent commissioning
and configuration tool
• New intuitive, easy and
fast commissioning
• No training required!
• Knowledge of parameter structure
not necessary
• Serial commissioning via
clone function
• Diagnosis with clear text display
• Integrated help functions
• Simplified language and firmware
update via USB
-
Unrestricted © Siemens Industry, Inc. 2019
Page 20Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
IOP v2.3 – new commissioning
concept - Quick Startup
Intelligent Operator Panel
IOP-2, cont’d
OKOK
OKOK2s OK
Coming from Setup Menu
Language,
Date/ Time
settings
Initial start-up
OK
-
Unrestricted © Siemens Industry, Inc. 2019
Page 21Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Smart Access Module (SAM)
Talk to the drive on your phone (or tablet or PC)
•Intuitive & faster commissioning with improved setup
•The award-winning remote wi-fi commissioning,
operation and diagnostic solution is
expanded for SINAMICS G120X to
specifically address pump, fan,
compressor applications
•
Up to 165 ft.
(50m)
Farther and
more secure
than Bluetooth
(max 30 ft)
-
Unrestricted © Siemens Industry, Inc. 2019
Page 22Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Smart Access Module (SAM)
Talk to the G120X on your phone (or tablet or PC)
Advantage How
Easy to use
Improved set-up, control, monitoring
screens
Applicable
Commissioning, control and monitoring
customized for pump, fan &
compressor processes
Flexible
Long range (165 ft) – great for
accessing hard-to-reach installations
Secure Wi-fi with built-in security measures
-
Unrestricted © Siemens Industry, Inc. 2019
Page 23Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X is fit for digitalization
Smart Access Module (SAM)
The new G120X SAM commissioning mode enables a faster pump and fan setup solution
Application
selection
Motor
data
I/O
configuration
Important (key)
parameters
Motor
ID
Configuration
complete
Prefilled standard Preselected standard
macro
Prefilled
-
Unrestricted © Siemens Industry, Inc. 2019
Page 24Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X fit for digitalization
SINAMICS CONNECT 300
data
Cloud
G120X
Up to 8
drives
RS232
2 w
ire
PT
P
2 w
ire
2 w
ire
PT
P
PT
P
SINAMICS CONNECT
APP:
Analyze My
Drives
Machine
-
Unrestricted © Siemens Industry, Inc. 2019
Page 25Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS digitalization offerings
along the value chain
ServicesProduction
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
NX MCD, SIZER, E-Plan DT Configurator, SIZER,
TIA Selection Tool
TIA Portal/SINAMICS
Startdrive, SINAMICS
Web server, IOP-2
TIA Portal / SINAMICS
Startdrive, SINAMICS
Web server, IOP-2
TIA Portal / SINAMICS
Startdrive, IOP-2,
SINAMICS Web server,
Analyze MyDrives
TIA Portal/SINAMICS
Startdrive, SINAMICS
Web server, IOP-2
TIA Portal / SINAMICS
Startdrive, SINAMICS
Web server, IOP-2
TIA Portal / SINAMICS
Startdrive, IOP-2,
SINAMICS Web server,
Analyze MyDrives
Manufacturer’s perspective
Machine and plant builders’ perspective
-
Unrestricted © Siemens Industry, Inc. 2019
Page 26Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS CONNECT 300
Localized in production execution / machine operation phase
ServicesProduction
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
TIA Portal / SINAMICS
Startdrive, SINAMICS
Web server, IOP-2
TIA Portal / SINAMICS
Startdrive, SINAMICS
Web server, IOP-2
Manufacturer’s perspective
Machine and plant builders’ perspective
-
Unrestricted © Siemens Industry, Inc. 2019
Page 27Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Phase General Pump control Energy saving Protection
Setpoint
conditioning
Starting Power on
Real
time
clock
Pump cleaning Dual ramp
Pipe filling
Operating Automatic
restart
3 program-
mable timer
Multi-pump control Energy / flow
calculator
Fire mode Keep-running
mode
Flying
restart
Eco
mode
Blocking,
leakage, dry-running
protection
Multi-
speed
set points
High-efficiency
motor support
Cavitation
protection
PID control
Hibernation
mode
Rotation monitoring
with sensor
Skip frequency
Stopping OFF 1 / 2 / 3 Safety – STO SIL 3
Condensation
protection
Frost protection
SINAMICS G120X
functions table
-
Unrestricted © Siemens Industry, Inc. 2019
Page 28Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Phase General Pump control Energy saving Protection
Setpoint
conditioning
Starting
Operating
Stopping
Energy / flow calculator
Estimate the running data without sensors
With this built-in energy/flow
calculator, G120X can estimate the
energy savings from the flow
characteristic obtained from a pump
manufacturer
Energy meter
Flow meter
3AC 1000111 00110001
110010 10000
01011000
G120X
-
Unrestricted © Siemens Industry, Inc. 2019
Page 29Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Phase General Pump control Energy saving Protection
Setpoint
conditioning
Starting
Operating
Stopping
ECO mode
Advanced energy saving / motor control technology
•Realized by slightly changing the output
voltage (via excitation current) to find
minimum input power
•Provides energy savings for applications
without knowledge of the characteristic
curve Speed
Voltage
ECOWithout
ECO
Speed
Voltage
Energy
saving
100%
80%
G120X G120X G120X
Related
parameter:
p1300
-
Unrestricted © Siemens Industry, Inc. 2019
Page 30Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Phase General Pump control Energy saving Protection
Setpoint
conditioning
Starting
Operating
Stopping
Time
Speed
G120X
Pump cleaning mode (deragging)
Cleans blockage from impellers and protects the pump
•The deragging function is used to
clean any clogs / obstructions
on the pump impeller, pipes or
valves
•This function consists of running
the motor forward and backward
to clean the impeller
•Deragging mode can be enabled
after power-up, for every run or
with an input signal
-
Unrestricted © Siemens Industry, Inc. 2019
Page 31Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Phase General Pump control Energy saving Protection
Setpoint
conditioning
Starting
Operating
Stopping
Pipe filling mode
Dismiss the hammer effect at the starting phase
•After each power-up, during pipe filling
mode, the drive fills the pipe slowly to
avoid “hammer effect”
•If the pipe filling is interrupted (for example a
fault occurs), the function continues after the
drive is recovered
•Two filling modes are available
• Time mode
• Pressure mode
Pipe filling
Operation
Output
TimeValve open
G120X
-
Unrestricted © Siemens Industry, Inc. 2019
Page 32Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Phase General Pump control Energy saving Protection
Setpoint
conditioning
Starting
Operating
Stopping
Cavitation protection
Keeps cavitation damage away
•Cavitation is the formation of bubbles in a
liquid, typically by the movement of an
impeller through it, which can result in
impeller damage
•Cavitation protection generates a
warning when cavitation pressure
thresholds are reached
•If a drive gets no feedback from a pump
transducer, then it trips to prevent
damage to the pump
•This function saves the maintenance
efforts and extends the lifetime
expectancy of the system
Ava
ilab
le h
ea
d o
f w
ate
r
Requ
ire
d h
ea
d o
f w
ate
r
Stop
Warning
-
Unrestricted © Siemens Industry, Inc. 2019
Page 33Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Phase General Pump control Energy saving Protection
Setpoint
conditioning
Starting
Operating
Stopping
Pump blockage, leakage and dry running protection
Protects the pump from problem load situations
Torque
Speed
Blocked
Dry run
Leakage
G120X
Stop
Warning
Stop
Warning
Stop
Warning
•G120X monitors speed, current and
torque of the motor to determine
abnormal load situations
• Insufficient torque can
indicate leakage
• Excessive torque (and current)
together with low speed can
indicate machine blockage
• Insufficient motor current indicates
that the power transmission from the
motor to the load is interrupted
(no load) or dry-running
-
Unrestricted © Siemens Industry, Inc. 2019
Page 34Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
Phase General Pump control Energy saving Protection
Setpoint
conditioning
Starting
Operating
Stopping
Fire mode
Essential Service Mode (ESM)
•ESM or Fire mode offers progressive
override for firefighters
•It provides options for emergency
operation which enhances the safety of
the building occupants
•During fire mode, the drive attempts to
operate the motor for as long as
possible (ignoring the OFF signal)
ON
set point
Keeps fans working to
provide pressure in the stair
well – to force the fireproof
door closed, reducing the
spread of fire and smoke
Fire
door The pump system can also
use ESM to keep the fire-
fighting system running
G120X
-
Unrestricted © Siemens Industry, Inc. 2019
Page 35Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X
Post-sale support
•A wide range of services is offered as an additional value during the entire product lifecycle
• In-house repair
Frame size A – G
with Express repair offering
• On-site Repair
FS H - J
• Worldwide field service
• Spare Part Exchange as standard
• Technical Support and Online Support
portal ( phone / mail)
• Siemens Industry Online
Support APP
Technical support
• Standard: 24months
• + 6months with product registration
Warranty
Spares and repair, field services
• Digital services
• Training Services
• Local Service contracts
Added value services
Support andConsultingServices
Warranty
Repair, Spares, Field service
Extended exchange option:
• + 3 years extended exchange
• + 5 years extended exchange
Added Value
https://workspace.automation.siemens.com/content/10005136/default.aspx
-
Unrestricted © Siemens Industry, Inc. 2019
Page 36Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X — Top 5 customer value adds
Offers comprehensive functionality and creates added value
Seamless, simple, time saving
1Wide power /
voltage range
• Up to 700 hp & 380-480V,
500-690V & 200-240V
Easy handling,
easy setup
• “Out of the box”• Easy setup using Intelligent
Operator Panel / Smart
Access Module
One order
number
• Fast and simple to order
• Runner types in stock
Cost / space / energy efficient
2DC-link choke • No external input chokes
(frames A – G)
Long cable
lengths
• Reduced need for output chokes
Push-through kit • Reduced need for fans,
associated wiring
Energy efficient
solutions
• Plays well with high-
efficiency motors
Robust and reliable
33C3 coating
(optional)
• Operation in harsh
environments
Integrated DC-
Link choke
• Enhances grid / device protection
Fit for digitalization
5SINAMICS
CONNECT
• For cloud-based analytics
Smart Access
Module
• Easy, versatile setup and diagnostics
Advanced
Communication
• Standard PROFINET,
EtherNet/IP™
IoT
Dedicated to industry segments
4UL61800-5-1 &
100kA SCCR
• Unique in the industry for
the focused segments
Supporting
motor types
• Induction, synchronous & synchronous reluctance
Safety integrated • STO SIL3 functional safety
-
Unrestricted © Siemens Industry, Inc. 2019
Page 37Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
•Website
usa.siemens.com/sinamics-g120x
•DRC
usa.siemens.com/drc-drives
SINAMICS G120X
Resources – online, launched February 5
usa.siemens.com/sinamics-g120xusa.siemens.com/drc-drives
-
Unrestricted © Siemens Industry, Inc. 2019
Page 38Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
•Post-sale
•G120X Operating
instructions
SINAMICS G120X
Resources – product documentation
•Pre-sale
•Overview
brochure
•Spec
sheet /
technical
overview
•
Order
selection
sheet
•Protective devices &
SCCR Information sheet
G120X Compact Installation
Instructions (In drive box)
https://www.industry.usa.siemens.com/drives/us/en/electric-drives/ac-drives/standard-drives/Documents/SINAMICS_G120X-Brochure.pdfhttps://www.industry.usa.siemens.com/drives/us/en/electric-drives/ac-drives/standard-drives/Documents/SINAMICS_G120X-technical_brochure.pdfhttps://support.industry.siemens.com/cs/ww/en/view/109762826https://support.industry.siemens.com/cs/ww/en/view/109762868https://support.industry.siemens.com/cs/ww/en/view/109762895https://support.industry.siemens.com/cs/ww/en/view/109762897
-
Unrestricted © Siemens Industry, Inc. 2019
Page 39Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X
Complete set of tools for easy drive selection and configuration
Simaris (available soon)
Enables network calculation
and dimensioning
DT-Configurator
Allows efficient selection and
configuration of your drive
Sizer
Supports step-by-step
configuration of the mechanical
system
SinaSave (available soon)
Determines energy saving
potential and ROI of your
application
SINAMICS Selector App
(available soon)
Allows quick and easy selection of
inverters on your mobile
https://www.siemens.com/simarishttps://www.siemens.com/dt-configuratorhttps://www.siemens.com/sizerhttps://www.siemens.com/sinasavehttps://www.siemens.com/sinamics-selectorhttps://www.siemens.com/sinamics-selector
-
Unrestricted © Siemens Industry, Inc. 2019
Page 40Community. Collaboration. Innovation.
SINAMICS G120X seamless easy-to-use infrastructure drive for pumps, fans & compressors
SINAMICS G120X
Summary
Seamless drive system up to 700 Hp,
wide voltage classes & protection levels
Preconfigured drive – Simple setup and
optimized user interface – out of the box
Robust design ensures operation and long life
in harsh environments
EMC compliant and long cable lengths
without output chokes
Integrated safety
STO SIL 3 Hardware
corrosive