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Simulation of dynamic behaviour ofthe new low floor tram SIRIO for
MilanDott. Ing. Mario Romani
Ufficio Calcoli StrutturaliDirezione Ricerca e Progettazione
ANSALDOBREDA S.p.A.
Mario Romani, ANSALDOBREDA S.p.A. 2
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Contents• Introduction• Tram model• Linear analyses• Non linear analyses• Works in progress• Conclusions
Mario Romani, ANSALDOBREDA S.p.A. 3
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
• 6 Persons
Ufficio Calcoli StrutturaliDirezione Sistema Veicolo (Pistoia)
Competencies• Static analysis (linear and non linear)• Fatigue analysis• Dynamic analysis• Running behaviour / Comfort• Crash analysis
Mario Romani, ANSALDOBREDA S.p.A. 4
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
• Main features of SIRIO tram:– Completely low floor tram, with pavement height at
350mm over the top of rail,– Architectural modularity,– Bogies having independent wheels.
• Purpose of analyses:– Simulation of SIRIO tram with SIMPACK.
• The activities on this project are not finished yet
Introduction
Mario Romani, ANSALDOBREDA S.p.A. 5
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Tram model
In order to reuse thesub components of
tram SIRIO for Milanin other projects thedatabase concept ofSIMPACK is very
useful
Mario Romani, ANSALDOBREDA S.p.A. 6
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
M o d e l o f T r a m S IR IO f o r M i la n
M o to rB o g ie
T r a i le rB o g ie
J o in t a l lo w in go n ly y a w
J o in t a l lo w in gy a w a n d p i tc h
Model of Tram SIRIO for Naples
Mario Romani, ANSALDOBREDA S.p.A. 7
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
• Trailer bogie drawing
Lowfloor
conceptIndependentwheels
Mario Romani, ANSALDOBREDA S.p.A. 8
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
• Motor bogie drawing
Lowfloor
concept
Mechanicaldifferential
with lockingcouple
Mario Romani, ANSALDOBREDA S.p.A. 9
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
• A) Independent wheels• B) Connected wheels
Independentwheels
topology
Motor bogiewheelsets
Mario Romani, ANSALDOBREDA S.p.A. 10
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Trailer bogiemodel
•Stiffness of primaryand secondary
suspension stage
• Damperscharacteristics
• Bumpers behaviour
•Rubber joints stiffness
Mario Romani, ANSALDOBREDA S.p.A. 11
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
• Non linear bumpersbehaviour
• Non linear damperscharacteristics
Mario Romani, ANSALDOBREDA S.p.A. 12
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Motor bogiemodel
•Stiffness of primaryand secondary
suspension stage
• Damperscharacteristics
• Bumpers behaviour
•Rubber joints stiffness
Mario Romani, ANSALDOBREDA S.p.A. 13
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Wheel RailProfiles
• Rail profile: lr UNI3142
• Wheel profile: UNI3332
Wheel RailGlobal Values
Mario Romani, ANSALDOBREDA S.p.A. 14
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
• Layout of tram SIRIO for Milan
Dampers between coaches
Mario Romani, ANSALDOBREDA S.p.A. 15
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Model of tramSIRIO for
Milan
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Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Linear analysesInstability analyses
• Modal analysis
• Parameter variation
• Transient phenomena
First mode: Roll mode is not influenced by speed
Second mode:Yaw mode forthe front coach
and the firstmotor bogieThird mode:
Yaw mode forthe rear coach
and the lastmotor bogie
Mario Romani, ANSALDOBREDA S.p.A. 17
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Modal analysis
First mode:
Roll mode
Second mode:
Yaw mode for thefront coach and for the
first bogie plus rollmode
Third mode:
Yaw mode for therear coach and for the
last bogie plus rollmode
Mario Romani, ANSALDOBREDA S.p.A. 18
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Parameter variations• The damping of the longitudinal damper doesn’t change the critical
speed
• The damping of the dampers between coaches has a big influence forthe critical speed
Mario Romani, ANSALDOBREDA S.p.A. 19
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Transient phenomenaThe tram is running over a straight and perfect track; but it isintroduced one initial condition in order to study the transient
phenomena due to it.
Frequencyrelated to thesecond mode
Mario Romani, ANSALDOBREDA S.p.A. 20
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Non linear analysisTime integration analysis of the runs of the tram over some curved and
irregular tracks
The analysis of WR forces is done with aMatlab elaboration, which reads the file created
with the graphical 2D post processing
Mario Romani, ANSALDOBREDA S.p.A. 21
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
Post processing of the WR forces
Mario Romani, ANSALDOBREDA S.p.A. 22
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
• Adding into the simulation the model ofmechanical differential with locking couple
• Study of tram behaviour in case of wornWR profiles
• Comparison between calculation and testresults
Works in progress
Mario Romani, ANSALDOBREDA S.p.A. 23
Simulation of dynamic behaviour of the new lowfloor tram SIRIO for Milan
• SIMPACK is very useful for the design ofrail vehicles
• The parameter variations module is a powermethod to explore the design configuration.
• The time integration module is fast
Conclusions