simulation of biomass gasification in fluidized bed reactor

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  • 7/22/2019 Simulation of Biomass Gasification in Fluidized Bed Reactor

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    Available at www.sciencedirect.com

    http://www.elsevier.com/locate/biombioe

    Simulation of biomass gasification in fluidized bed reactor

    using ASPEN PLUS

    Mehrdokht B. Nikooa, Nader Mahinpeya,b,

    aEnvironmental Systems Engineering, University of Regina, 3737 Wascana Parkway, Regina, Saskatchewan, Canada S4S 0A2bProcess Systems Engineering, University of Regina, 3737 Wascana Parkway, Regina, Saskatchewan, Canada S4S 0A2

    a r t i c l e i n f o

    Article history:

    Received 10 February 2007

    Received in revised form

    19 February 2008

    Accepted 29 February 2008

    Keywords:

    Biomass

    Gasification

    Fluidized bed

    Simulation

    ASPEN PLUS

    a b s t r a c t

    A comprehensive process model is developed for biomass gasification in an atmospheric

    fluidized bed gasifier using the ASPEN PLUS simulator. The proposed model addresses both

    hydrodynamic parameters and reaction kinetic modeling. Governing hydrodynamic

    equations for a bubbling bed and kinetic expressions for the char combustion are adopted

    from the literature. Four ASPEN PLUS reactor models and external FORTRAN subroutines

    for hydrodynamics and kinetics nested in ASPEN PLUS simulate the gasification process.

    Different sets of operating conditions for a lab-scale pine gasifier are used to demonstrate

    validation of the model.

    Temperature increases the production of hydrogen and enhances carbon conversion

    efficiency. Equivalence ratio is directly proportional to carbon dioxide production and

    carbon conversion efficiency. Increasing steam-to-biomass ratio increases hydrogen and

    carbon monoxide production and decreases carbon dioxide and carbon conversion

    efficiency. Particle average size in the range of 0.250.75 mm does not seem to contributesignificantly to the composition of product gases.

    & 2008 Elsevier Ltd. All rights reserved.

    1. Introduction

    Biomass, fuel derived from organic matter on a renewable

    basis, is among the largest sources of energy in the world, third

    only to coal and oil [1]. Biomass adsorbs CO2 from the

    atmosphere during photosynthesis, and the CO2 is then

    returned to the environment after combustion. Because of this

    cycle, biomass is CO2 neutral, making it an advantageous fuel

    source and a dominant choice for replacement of fossil fuels as

    the concern of global warming increases. Biomass materials

    known as potential sources of energy are agricultural residues

    such as straw, bagasse, and husk and residues from forest-

    related industries such as wood chips, sawdust, and bark [2,3].

    Fluidized bed gasifiers are advantageous for transforming

    biomass, particularly agricultural residues, into energy.

    Perfect contact between gas and solid, along with a

    high degree of turbulence, improves heat and mass

    transfer characteristics, enhances the ability to control

    temperature, and increases heat storage and volumetric

    capacity [4].

    The ASPEN PLUS process simulator has been used by

    different investigators to simulate coal conversion; examples

    include methanol synthesis [5,6], indirect coal liquefaction

    processes [7], integrated coal gasification combined cycle

    (IGCC) power plants [8], atmospheric fluidized bed combustor

    processes [9], compartmented fluidized bed coal gasifiers [10],

    coal hydrogasification processes [11], and coal gasification

    simulation [12]. However, the work that has been done on

    biomass gasification is limited. Mansaray et al. [13] used

    ASPEN PLUS to simulate rice husk gasification based on

    ARTICLE IN PRESS

    0961-9534/$ - see front matter&

    2008 Elsevier Ltd. All rights reserved.doi:10.1016/j.biombioe.2008.02.020

    Corresponding author at: Environmental Systems Engineering, University of Regina, 3737 Wascana Parkway, Regina, Saskatchewan,Canada S4S 0A2. Tel.: +1 306558 4490; fax: +1 306585 4855.

    E-mail address: [email protected] (N. Mahinpey).

    B I O M A S S A N D B I O E N E R G Y ] ( ] ] ] ] ) ] ] ] ] ] ]

    Please cite this article as: Nikoo MB, Mahinpey N. Simulation of biomass gasification in fluidized bed reactor using ASPENPLUS. Biomass and Bioenergy (2008), doi:10.1016/j.biombioe.2008.02.020

    http://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.biombioe.2008.02.020mailto:[email protected]://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.biombioe.2008.02.020http://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.biombioe.2008.02.020mailto:[email protected]://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.biombioe.2008.02.020
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    material balance, energy balance, and chemical equi-

    librium relations. Because of the high amount of volatile

    material in biomass and the complexity of biomass

    reaction rate kinetics in fluidized beds, they ignored the char

    gasification and simulated the gasification process by the

    assumption that biomass gasification follows Gibbs equili-

    brium.

    In a typical atmospheric fluidized bed gasifier, feed,

    together with bed material, are fluidized by the gasifyingagents, such as air and/or steam, entering at the bottom of

    the bed. The product gas resulting from the gasification

    process is fed to a gassolid separator (i.e., cyclone) to

    separate solid particles carried by exhaust gas.

    The objective of this study is to develop simulation capable

    of predicting the steady-state performance of an atmospheric

    fluidized bed gasifier by considering the hydrodynamic and

    reaction rate kinetics simultaneously. The products of homo-

    geneous reactions are defined by Gibbs equilibrium, and

    reaction rate kinetics are used to determine the products of

    char gasification. A drawback in using ASPEN PLUS is the lack

    of a library model to simulate fluidized bed unit operation.

    However, it is possible for users to input their own models,using FORTRAN codes nested within the ASPEN PLUS input

    file, to simulate operation of a fluidized bed. This paper

    presents the details of the modeling approaches taken to

    obtain a process simulation program for biomass gasification

    in a fluidized bed reactor.

    2. Modeling approach

    Because of the influence of hydrodynamic parameters on

    biomass gasification in fluidized beds, both hydrodynamic

    and reaction kinetics must be treated simultaneously.

    2.1. Assumptions

    The following assumptions were considered in modeling the

    gasification process:

    Process is steady state and isothermal Biomass devolatilization takes place instantaneously and

    volatile products mainly consist of H2, CO, CO2, CH4, and

    H2O [4,1416]

    All the gases are uniformly distributed within the emul-sion phase

    Particles are spherical and of uniform size and the averagediameter remains constant during the gasification, based

    on the shrinking core model

    Char only contains carbon and ash Char gasification starts in the bed and completes in the

    freeboard.

    2.2. Reaction kinetics

    The gasification process begins with pyrolysis and continues

    with combustion and steam gasification, wherein the follow-

    ing reactions occur:

    Combustion reaction [17]:

    C aO2 ! 21 aCO 2a 1CO2 (1)Steam-gasification reactions [18]:

    C H2O ! CO H2 (2)

    CO H2O ! CO2 H2 (3)

    C 2H2O ! CO2 2H2 (4)

    C bH2O ! b 1CO2 2 bCO bH2 (5)

    ARTICLE IN PRESS

    Nomenclature

    a decay constant of clusters in freeboard (m1)

    Ar Archimedes number

    dp particle diameter (m)

    E activation energy (kcal/mol)

    g gravitational acceleration (m/s2)k rate constant (s1atm1)

    MC molecular weight of carbon (kg/kmol)

    N total number of data points

    P pressure (bar)

    R universal gas constant (kcal/molK)

    rC reaction rate of carbon (kmol/m3 s)

    T temperature (K)

    t time (s)

    u superficial velocity (m/s)

    umf minimum fluidization velocity (m/s)

    XCO carbon conversion due to combustion

    XSG carbon conversion due to steam gasification

    YC volume fraction of carbon in solid

    yi mole fraction of i

    z distance above the surface of the bed (m)

    Greek letters

    a kinetics parameter

    b kinetics parameter

    eb volume fraction of bed occupied by bubble

    ef average voidage of bed

    efb average voidage of freeboard

    emf voidage in emulsion at minimum fluidization

    es volume fraction of solid in bed

    ZC carbon conversion efficiency

    rC density of carbon (kg/m3)

    rg density of gas (kg/m3)

    rs density of solid (kg/m3)

    m viscosity (kg/ms)

    Subscripts

    e experimental

    p predicted

    B I O M A S S A N D B I O E N E R G Y ] ( ] ] ] ] ) ] ] ] ] ] ]2

    Please cite this article as: Nikoo MB, Mahinpey N. Simulation of biomass gasification in fluidized bed reactor using ASPENPLUS. Biomass and Bioenergy (2008), doi:10.1016/j.biombioe.2008.02.020

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    Here, a is a mechanism factor [19] that changes, in the

    range of 0.51, when CO or CO2, is carried away from the char

    particle during char combustion. The factor, a, is a function of

    the temperature and average diameter of the char particles.

    In reaction (5), (2b)/b represents the fraction of the steamconsumed by reaction (2) and 2(b1)/b represents the fractionof steam consumed by reaction (4). Matsui et al. [18]

    experimentally determined b to be in the range of 1.11.5 at

    750900 1C. For the proposed model, the values of a and b

    equal 0.9 and 1.4, respectively, and show the best agreement

    with experimental data.

    Lee et al. [17] defines the reaction rate equations for the

    mentioned reactions as follows:

    dXCOdt

    kCO expECO

    RT

    PnO2

    1 XCO2=3 (6)

    dXSGdt

    kSG expESG

    RT

    PnH2O

    1 XSG2=3 (7)

    rC

    dXCO

    dt dXSG

    dt

    rCsYC

    MC(8)

    Previous studies [20,21] considered parameter n to be equal

    to 1.0 in Eqs. (6) and (7). For the steam-gasification reaction,

    some studies [22,23] reported different numbers for n, but it is

    actually 1.0 in the steam partial pressure range of

    0.250.8 atm. Kinetic parameters can be found in Table 1.

    2.3. Hydrodynamic assumptions

    The following assumptions were made in simulating the

    hydrodynamics:

    Fluidized bed reactor is divided into two regions: bed and

    freeboard

    The fluidization state in the bed is maintained in thebubbling regime

    The volume fraction of solids decreases as height in-creases, corresponding to the coalescence of bubbles in

    the bed and the returning of solid particles to the bed in

    the TDH zone

    Volumetric flow rate of gas increases along with height,corresponding to the production of gaseous products

    The mixing of solid particles, consisting of ash, charparticles, and bed material, is perfect

    The reactor is divided into a finite number of equalelements with constant hydrodynamic parameters

    The fluidized bed is one-dimensional; any variations inconditions are considered to occur only in the axial

    direction.

    2.3.1. Bed hydrodynamics

    Kunii and Levenspil [24] introduced the following equation to

    calculate the minimum fluidization velocity for fine particles:

    umf 33:7mrgdp

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    1 3:59 105Arp

    1 (9)

    Ar d3

    pr

    gr

    s r

    ggm2

    (10)

    The following correlations, developed by Babu et al. [25,26],

    are used to determine the volume fraction occupied by

    bubbles in a fluidized bed

    B 1:0 10:978u umf0:738r0:376s d1:006p

    u0:937mf r0:126g

    (11)

    b 1 1=B (12)where u the superficial gas velocity, is not a constant

    parameter, due to the gas production resulting from

    homogeneous and heterogeneous reactions. Yan et al. [26]

    demonstrated the importance of considering varyinggas velocity in obtaining results with higher precision in

    simulation.

    The bed void fraction [24] is then given by the following:

    f b 1 bmfmf 0:4 (13)

    2.3.2. Freeboard hydrodynamics

    According to Lewis et al. [27] the volume fraction of solids at

    various levels z in the freeboard falls off exponentially from

    the value at the bed surface, or

    1

    fb

    1

    f

    exp

    az

    (14)

    Kunii and Levenspiel [24] prepared a graph from reported

    data that correlates the constant a with particle size and

    superficial gas velocity. This graph can be used in the

    following range:

    up 1:25 m=s

    dp p 800 mm

    The constant a for this simulation has been found from the

    graph as follows:

    a 1:8u

    . (15)

    2.4. ASPEN PLUS model

    The different stages considered in ASPEN PLUS simulation, in

    order to show the overall gasification process, are decom-

    position of the feed, volatile reactions, char gasification, and

    gassolid separation.

    2.4.1. Biomass decomposition

    The ASPEN PLUS yield reactor, RYIELD, was used to simulate

    the decomposition of the feed. In this step, biomass is

    converted into its constituting components including

    carbon, hydrogen, oxygen, sulfur, nitrogen, and ash, by

    specifying the yield distribution according to the biomass

    ultimate analysis.

    ARTICLE IN PRESS

    Table 1 Kinetic parameters

    E/R (K) k (s1atm1)

    Combustion 13,523 0.046

    Steam gasification 19,544 6474.7

    B I O M A S S A N D B I O E N E R G Y ] ( ] ] ] ] ) ] ] ] ] ] ] 3

    Please cite this article as: Nikoo MB, Mahinpey N. Simulation of biomass gasification in fluidized bed reactor using ASPENPLUS. Biomass and Bioenergy (2008), doi:10.1016/j.biombioe.2008.02.020

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    2.4.2. Volatile reactions

    The ASPEN PLUS Gibbs reactor, RGIBBS, was used for volatile

    combustion, in conformity with the assumption that volatile

    reactions follow the Gibbs equilibrium. Biomass consists of

    mainly C, H, N, O, S, Cl, ash, and moisture. Carbon will partly

    constitute the gas phase, which takes part in devolatilization,

    and the remaining carbon comprises part of the solid phase

    (char) and subsequently results in char gasification.

    A SEPARATION COLUMN model was used before the RGIBBS

    reactor to separate the volatile materials and solids in order to

    perform the volatile reactions. Within the ASPEN PLUS

    environment, the separation column is the most appropriate

    unit operation to achieve this goal. The amount of volatile

    material can be specified from the biomass approximate

    analysis. Also considering the assumption that char contains

    only carbon and ash, the amount of carbon in the volatile

    portion can be calculated by deducting the total amount of

    carbon in char from the total carbon in biomass.

    2.4.3. Char gasificationThe ASPEN PLUS CSTR reactor, RCSTR, performs char

    gasification by using reaction kinetics, as mentioned pre-

    viously, written as an external FORTRAN code. The hydro-

    dynamic parameters divide the reactor into two regions, bed

    and freeboard, and each region is simulated by one RCSTR.

    Using FORTRAN code, each RCSTR is divided into a series of

    CSTR reactors with equal volume. The hydrodynamic and

    kinetic parameters, such as superficial velocity, voidage, and

    fractional pressure of oxygen and steam, are constant in

    these small reactors. The number of the elemental reactors

    depends on the residence time, the reactor dimensions, and

    the operational conditions wherein the mentioned para-

    meters can be considered constant.A description of the ASPEN PLUS reactor blocks and

    simulation diagram are given in Table 2 and Fig. 1, respec-

    tively.

    3. Model validation

    In order to validate the simulation results, experimental data

    from gasification of pine in a lab-scale fluidized bed gasifierwas used; details of the setup can be found elsewhere [14].

    Tables 3 and 4 show feed material and reactor characteristics

    used in the simulation.

    Lv et al. [14] studied the influence of temperature,

    equivalence ratio (ER), steam-to-biomass ratio, and biomass

    average particle size on gas composition and carbon conver-

    sion efficiency. They considered four main gases (i.e. H2, CO,

    CO2, CH4) to study gas production.

    Equivalence ratio and carbon conversion efficiency are

    defined, respectively, as follows:

    ER Weight oxygen

    air=weight dry biomass

    Stoichiometric oxygen air=biomass ratio (16)

    ARTICLE IN PRESS

    Fig. 1 Comprehensive simulation diagram for the fluidized

    bed gasification process.

    Table 2 Reactor blocks description utilized in thesimulation [28]

    Reactorblock

    Description

    RYIELD Models a reactor by specifying reaction yields of

    each component. This model is useful whenreaction stoichiometry and kinetics are unknown

    and yield distribution data or correlations are

    available

    RGIBBS Models single-phase chemical equilibrium, or

    simultaneous phase and chemical equilibrium by

    minimizing Gibbs free energy, subject to atom

    balance constraints. This model is useful when

    temperature and pressure are known and reaction

    stoichiometry is unknown

    RCSTR Models a continuous-stirred tank reactor. This

    model is useful when reaction kinetics is known.

    This model is useful when solids, such as char, are

    participating in the reactions

    Table 3 Characteristics of pine sawdust

    Moisture content (wt%) 8

    Proximate analysis (wt% dry basis)

    Volatile matter 82.29

    Fixed carbon 17.16

    Ash 0.55

    Ultimate analysis (wt% dry basis)

    C 50.54

    H 7.08

    O 41.11

    N 0.15

    S 0.57

    Average particle size (mm) 0.250.75

    Char density (kg/m3) 1300

    Flow rate (kg/h) 0.4450.512

    B I O M A S S A N D B I O E N E R G Y ] ( ] ] ] ] ) ] ] ] ] ] ]4

    Please cite this article as: Nikoo MB, Mahinpey N. Simulation of biomass gasification in fluidized bed reactor using ASPENPLUS. Biomass and Bioenergy (2008), doi:10.1016/j.biombioe.2008.02.020

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    ZC 1 Total rate of carbon in the outlet streamTotal rate of carbon in the feed stream

    (17)

    Simulation results were compared with all sets of experi-

    mental data. The sum squared deviation method was used to

    estimate the accuracy of simulation results [29].

    RSSX

    N

    i1

    yie yipyie

    2

    (18)

    MRSS RSSN

    (19)

    Mean error ffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    MRSSp

    (20)

    The analysis of data for product gases is shown in Table 5.

    Carbon monoxide and carbon dioxide show the lowest and

    highest error, respectively, in all sets of experiments.

    3.1. Effect of temperature

    3.1.1. Gas composition

    Figs. 25 show the simulation results compared with experi-mental data for product gas composition versus five different

    temperatures in the range of 700900 1C.

    Fig. 2 shows better agreement between simulation predic-

    tion and experimental data for hydrogen production in the

    temperatures higher than 8001C. Simulation results for

    carbon monoxide in Fig. 3 display good qualitative prediction

    of experimental data in the whole range, and carbon dioxide

    production is underestimated in Fig. 4. Also, simulation

    results in Fig. 5 show good accuracy for methane production.

    Gases with a CnHm formula are the result of non-equili-

    brium processes. Thus, because of the assumption in this

    study that homogeneous reactions follow Gibbs equilibrium,

    methane is the only possible hydrocarbon in the gasification

    products.

    ARTICLE IN PRESS

    Table 4 Experimental setup parameters used in thesimulation

    Fluidized bed reactorTemperature (1C) 700900Pressure (bar) 1.05

    Bed diameter (mm) 40Freeboard diameter (mm) 60

    Height (mm) 1400

    Air

    Temperature (1C) 65

    Flow rate (N m3/h) 0.50.7

    Steam

    Temperature (1C) 145

    Flow rate (kg/h) 01.8

    Bed material

    Silica sand

    Average particle size (mm) 0.275

    Weight (g) 30

    Table 5 Analysis of data

    Mean error

    H2 CO CO2 CH4

    Gas composition versus temperature 0.36057 0.10442 0.3009 0.21523

    Gas composition versus ER 0.19811 0.0939 0.23079 0.19974

    Gas composition versus particle size 0.1847 0.0868 0.2038 0.1632

    Gas composition versus S/B ratio 0.2045 0.1143 0.2382 0.2712

    Fig. 2 Effect of temperature on hydrogen. Biomass feed

    rate: 0.445 kg/h; air: 0.5 N m3/h; steam rate: 1.2 kg/h.

    Fig. 3 Effect of temperature on carbon monoxide. Biomass

    feed rate: 0.445 kg/h; air: 0.5N m3/h; steam rate: 1.2 kg/h.

    B I O M A S S A N D B I O E N E R G Y ] ( ] ] ] ] ) ] ] ] ] ] ] 5

    Please cite this article as: Nikoo MB, Mahinpey N. Simulation of biomass gasification in fluidized bed reactor using ASPENPLUS. Biomass and Bioenergy (2008), doi:10.1016/j.biombioe.2008.02.020

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    Biomass produces more tar and unburned hydrocarbon in

    lower temperatures, which decreases hydrogen production.

    The error related to the prediction of hydrogen, especially in

    lower temperatures, is the result of ignoring tar production in

    the simulation, as shown in Fig. 2. Corresponding to reaction

    (5) in Fig. 3, the higher amount of hydrogen favors the

    backward reaction and causes prediction of lower carbon

    dioxide production in simulation. Also, the backward reaction

    (5) dominates the prediction of carbon monoxide, and it

    shows slight underestimation in temperatures lower than

    800 1C.

    The equilibrium assumption substitutes the methane for all

    other possible hydrocarbons. An amount of less than 10%

    methane in product gas results in a negligible difference

    between experimental and simulation results, as observed in

    Fig. 5.

    3.1.2. Carbon conversion efficiency

    Fig. 6 shows the comparison of the simulation results with

    the experimental data for carbon conversion efficiency versus

    temperature in the range of 700900 1C. Higher temperature

    improves the gasification process and increases the carbon

    conversion. Increasing trends of carbon conversion efficiency

    can be seen for both simulation and experimental results.

    The high accuracy of the simulation results is depicted in

    Fig. 6.

    3.2. Effect of equivalence ratio (ER)

    3.2.1. Gas composition

    Simulation results and experimental data for gas composition

    versus five different equivalence ratios in the range of

    0.190.27 are shown in Figs. 710.The equivalence ratio shows two opposing effects on the

    gasification process. Increasing the amount of air favors

    gasification by increasing the temperature but, at the same

    time, produces more carbon dioxide [14]. Gasification with a

    better level of efficiency produces more carbon monoxide and

    less carbon dioxide. Thus, the trends in Figs. 8 and 9 show

    domination of the each opposing effects for ER of less and

    more than 0.23, respectively.

    3.2.2. Carbon conversion efficiency

    Fig. 11 shows the predicted results from simulation and

    measured data from experiments for carbon conversion

    efficiency in five different ER in the range of 0.190.27.

    ARTICLE IN PRESS

    Fig. 4 Effect of temperature on carbon dioxide. Biomass

    feed rate: 0.445 kg/h; air: 0.5N m3/h; steam rate: 1.2 kg/h.

    Fig. 5 Effect of temperature on methane. Biomass feed rate:

    0.445kg/h; air: 0.5 N m3/h; steam rate: 1.2 kg/h.

    Fig. 6 Effect of temperature on carbon conversion

    efficiency. Biomass feed rate: 0.445kg/h; air: 0.5 N m3/h;

    steam rate: 1.2 kg/h.

    Fig. 7 Effect of ER on hydrogen. Biomass feed rate:0.512 kg/h; temperature: 8001C; steam rate: 0.8 kg/h.

    B I O M A S S A N D B I O E N E R G Y ] ( ] ] ] ] ) ] ] ] ] ] ]6

    Please cite this article as: Nikoo MB, Mahinpey N. Simulation of biomass gasification in fluidized bed reactor using ASPENPLUS. Biomass and Bioenergy (2008), doi:10.1016/j.biombioe.2008.02.020

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    The oxidation reaction for carbon monoxide production is

    C 12O2 ! CO: (21)

    The oxidation reaction for carbon dioxide production is

    C O2 ! CO2 (22)

    Based on the oxidation reactions, Eqs. (21) and (22), carbon

    monoxide production consumes more carbon for the same

    amount of oxygen. Therefore, for ER of less than the optimum

    point, equal to 0.23, the increasing trend of carbon monoxide

    increases the carbon conversion efficiency, and it is the

    reverse for ER of greater than the optimum point.

    The constant amount of kinetic parameters, a and b, does

    not reflect the change of proportion between carbon mon-

    oxide and carbon dioxide in the product gas, and as a result,simulation predicts the increasing trend for carbon conver-

    sion efficiency in the whole range.

    3.3. Effect of steam-to-biomass ratio (S/B)

    3.3.1. Gas composition

    Comparisons of simulation predictions with experimental

    results of gas composition versus steam-to-biomass ratio in

    five points in the range of 04 are shown in Figs. 1215.

    Introducing low-temperature steam to the gasification

    process reduces the temperature of the process and increases

    the amount of tar. Simulation (Fig. 12) predicts the percentage

    of hydrogen in product gas with the best precision for

    ARTICLE IN PRESS

    Fig. 8 Effect of ER on carbon monoxide. Biomass feed rate:

    0.512 kg/h; temperature: 800 1C; steam rate: 0.8 kg/h.

    Fig. 9 Effect of ER on carbon dioxide. Biomass feed rate:0.512 kg/h; temperature: 800 1C; steam rate: 0.8 kg/h.

    Fig. 10 Effect of ER on methane. Biomass feed rate:

    0.512 kg/h; temperature: 800 1C; steam rate: 0.8 kg/h.

    Fig. 11 Effect of ER on carbon conversion efficiency.

    Biomass feed rate: 0.512 kg/h; temperature: 800 1C; steam

    rate: 0.8 kg/h.

    Fig. 12 Effect of steam-to-biomass ratio on hydrogen.

    Biomass feed rate: 0.445 kg/h; temperature: 800 1C, air:

    0.5Nm3/h.

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    gasification without steam because of the low amount of tar

    in the process. As seen in Figs. 13 and 14, a higher flow rate of

    steam decreases carbon monoxide and increases carbon

    dioxide in the product gas. However, simulation cannot

    predict the real trends because the effect of varying tempera-

    ture resulting from the entering steam is ignored. Also,

    overestimation of the amount of methane is caused when

    there is no steam in the process, as is shown in Fig. 15.

    3.3.2. Carbon conversion efficiency

    As shown in Fig. 16, carbon conversion efficiency decreases

    over the S/B range from 0 to 4, which can be explained by the

    excess amount of low-temperature steam in the gasification

    process.

    3.4. Effect of biomass particle size

    3.4.1. Gas composition

    Figs. 1720 show the results of the simulation compared with

    experimental data for gas composition versus four biomass

    average particle diameters in the range of 0.250.75 mm.

    Simulation shows good agreement with experimental data,

    especially in the qualitative view, regarding the production of

    hydrogen and carbon dioxide, as can be seen in Figs. 17 and

    19. Fig. 18 demonstrates very good prediction of the percen-tage of carbon monoxide compared with the experimental

    ARTICLE IN PRESS

    Fig. 13 Effect of steam-to-biomass ratio on carbon

    monoxide. Biomass feed rate: 0.445 kg/h; temperature:

    800 1C, air: 0.5 N m3/h.

    Fig. 14 Effect of steam-to-biomass ratio on carbon dioxide.

    Biomass feed rate: 0.445 kg/h; temperature: 800 1C, air:

    0.5Nm3/h.

    Fig. 15 Effect of steam-to-biomass ratio on methane.

    Biomass feed rate: 0.445 kg/h; temperature: 800 1C, air:

    0.5Nm3/h.

    Fig. 16 Effect of steam-to-biomass ratio on carbon

    conversion efficiency. Biomass feed rate: 0.445 kg/h;

    temperature: 800 1C, air: 0.5 N m3/h.

    Fig. 17 Effect of biomass particle size on hydrogen.

    Biomass feed rate: 0.512 kg/h; temperature: 800 1C, air:

    0.6Nm3/h.

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    data. For methane, in Fig. 20, there is an overestimation in

    biomass with average size equal to 0.75 mm, but the simula-

    tion predicts experimental data with acceptable accuracy for

    other points.

    3.4.2. Carbon conversion efficiency

    Based on the hydrodynamic model used in this simulation,

    larger biomass particle size results in a higher volume

    fraction of solid that improves the carbon conversion

    efficiency in the range of 0.250.75mm. This is the reason

    for the increasing trend of simulation results for carbon

    conversion versus particle size in Fig. 21. However, the

    decreasing trend of carbon conversion efficiency in experi-

    mental data is due to the higher mass transfer resistance for

    larger particles in real processes.

    4. Future work

    Good qualitative agreement between model prediction and

    experimental data was achieved. However, to improve the

    simulation results, some modifications should be considered.

    The present paper intended to present the simulation results

    of parametric study of the effects of temperature, equivalence

    ratio, steam-to-biomass ratio, and particle size on gas compo-

    sition (i.e., H2, CO, CO2, and CH4) and carbon conversion. Tar

    formation will improve the predicted results in the simulation.

    Detailed experimental data about the influence of operating

    conditions on the formation of tar along with the kinetics

    studies is needed to obtain a thorough evaluation. The

    chemical formula of tar is CxHyOz. The parameters (x, y, z)

    are temperature and heating rate dependent. Such study is

    being carried out in our lab and results will be communicated

    very soon. Once these results are analyzed, the tar production

    can be implemented in the current model by defining non-

    equilibrium products in the RGIBBS reactor.

    Mass transfer inside solid particles is an important para-

    meter in gassolid reactions, and heat transfer inside

    particles, between phases, and between material and wall is

    another feature that should be included in order to achieve

    better simulation prediction. Radial dispersion inside the

    reactor helps to see wall effects on the hydrodynamics of the

    fluidized bed reactor. Additional modeling studies with more

    detailed assumptions are underway, and results of such

    studies will be communicated upon their completion.

    ARTICLE IN PRESS

    Fig. 18 Effect of biomass particle size on carbon monoxide.

    Biomass feed rate: 0.512 kg/h; temperature: 800 1C, air:

    0.6Nm3/h.

    Fig. 19 Effect of biomass particle size on carbon dioxide.

    Biomass feed rate: 0.512 kg/h; temperature: 800 1C, air:

    0.6Nm3/h.

    Fig. 20 Effect of biomass particle size on methane. Biomass

    feed rate: 0.512 kg/h; temperature: 800 1C, air: 0.6 N m3/h.

    Fig. 21 Effect of biomass particle size on carbon conversion

    efficiency. Biomass feed rate: 0.512 kg/h; temperature:

    800 1C, air: 0.6 N m3/h.

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    5. Conclusion

    A model was developed for the gasification of biomass in an

    atmospheric fluidized bed gasifier using the ASPEN PLUS

    simulator. To provide the model, several ASPEN PLUS unit

    operation blocks were combined and, where necessary,

    kinetic expressions and hydrodynamic models were devel-oped using data and models from the literature. The model

    was used to predict the results of lab-scale gasification of pine

    with air and steam. The simulation results for the product gas

    composition and carbon conversion efficiency versus tem-

    perature, equivalence ratio (ER), steam-to-biomass ratio, and

    biomass average particle size were compared with experi-

    mental results.

    Higher temperature improves the gasification process. It

    increases both the production of hydrogen and the carbon

    conversion efficiency. Carbon monoxide and methane show

    decreasing trends with increasing temperature. Carbon

    dioxide production and carbon conversion efficiency increase

    by increasing the ER. Although, hydrogen, carbon monoxide,and methane decrease when ER is increased, increasing

    steam-to-biomass ratio increases hydrogen and carbon mon-

    oxide production and decreases carbon dioxide and carbon

    conversion efficiency. Particle average size does not show a

    significant influence on the composition of product gases.

    Acknowledgments

    The authors express their gratitude to Communities of

    Tomorrow (CT) and Saskatchewan Power Corporation (Sask-

    Power) for providing funding for this study and also Petro-leum Technology Research Centre (PTRC) for providing

    computational resources. Special thanks are also extended

    to Dr. Malcolm Wilson for his instrumental support and

    valuable comments provided toward accomplishing this

    study.

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