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Simulation as a Strategic Planning Tool at Fteet Maintenance Facility Cape Scott Wayne Rockwell Submitted in partial fulfillment of the requirements for the Degree of MASTER OF ENGINEERING Major Subject: Industrial Engineering DALHOUSIE UNIVERSITY Halifax, Nova Scotia August, 200 1 @ Copyright by Wayne Rockwell

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Page 1: Simulation as a Strategic Planning · PDF fileRandom Demand Arriva1 ... Visualization of Strategic Measures ..... 75 8.2. Model ... theme in this change is the requirement to do more

Simulation as a Strategic Planning Tool

at Fteet Maintenance Facility Cape Scott

Wayne Rockwell

Submitted in partial fulfillment of the requirements for the Degree of

MASTER OF ENGINEERING

Major Subject: Industrial Engineering

DALHOUSIE UNIVERSITY

Halifax, Nova Scotia August, 200 1

@ Copyright by Wayne Rockwell

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National Library l*i ofCanada Bibliothèque nationale du Canada

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The author has granted a non- L'auteur a accordé une licence non exclusive licence ailowing the exclusive permettant a la National Library of Canada to Bibliothèque nationale du C m & de reproduce, loan, distribute or selî reproduire, prêter, distribuer ou copies of this thesis in microfom, vendre des copies de cette thèse sous paper or electronic formats. la forme de microfiche/film, de

reproduction sur papier ou sur format électronique.

The author retains ownership of the L'auteur conserve la propriété du copyright in this thesis. Neither the droit d'auteur qui protège cette thèse. thesis nor substantial extracts fiom it Ni la thèse ni des extraits substantiels may be printed or othenvise de celle-ci ne doivent être imprimés reproduced without the author's ou autrement reproduits sans son permission. autorisation.

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Table of Contents

........................................................................... List of Figures

List of Tables ........................................................................... List of Abbreviations ................................................................

............................................................ .................... Abstract ..,

Chapter 1 : INTRODUCTION ......................................................... 1 . 1. Background ................................................................ 1.2. The Balanced Scorecard ................................................. 1.3. Problem Statement ........................................................ 1.4. Objectives ................................................................. 1 .5 . Methodology ...............................................................

Chapter 2: DELEGATED MAINTENANCE BUDGET CONCEPT ............ 7

2.1. Resource Allocation ....................................................... 7

2.2. Random Demand Arriva1 ................................................. 9

2.3. Dedicated Maintenance Period ........................................... 9

2.4. Planning, Estimating. and Prioritization ................................. 9

Chapter 3: DEMAND ON REPAIR FACILITY RESOURCES ................... 11

3.1. Canadian Patrol Frigate Maintenance Policy ........................... 11

3.2. Types of Maintenance ................................................... 12

3.2.1. Preventive Maintenance RF/SS Designation .................. 12

......................................... 3.2.2. Corrective Maintenance 12

........................................... 3.3. Validation of Expected Dernand 13

3.3.1. HMCS ST JOHNS Activity Based Costing Study ........... 14

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.............................. 3.3.2. Introduction of the Victoria Class

.......................................... 3.4. Balancing Resources to Demand

................................................... Chapter 4: MODEL DESCRIPTION

.......................................................... 4.1. Model Description

................................................................ 4.2. Main Network

4.2.1. Creation of Preventive Maintenance Demand ................ ................ 4.2.2. Creation of Corrective Maintenance Demand

4.2.3. Customer Availability and FMFCS Capacity ................ ....................................................... 4.2.4. Data Output

........................ 4.2.5. Fitting the job within the Work Period

......................... 4.2.6. Calling Customer Availability VSNs

....................................... 4.2.7. Resource and Gate B Iocks

............................................... 4.2.8. Calling Alter VSNs

................................................................ 4.3. VSN PMS-75

............................................................... 4.4. VSN CHA-AV

.................................................................. 4.5. VSN Worker

........................................................................ 4.6. VSN Fit

.................................................................... 4.7. VSN Res-1

....................................................................... 4.8. VSN Size

........................................ 4.9. Model Validation and Verification

............. Chapter 5: DEMAND VISUALIZATION THROUGH MODELMG

.............................. 5.1. Demand with a Deterministic Anival Time

........................... 5.1.1 Time Based Preventive Maintenance

5.1.1.1. Actual Service Times matched

........................... to the Maintenance Profile

........................ 5.1.1.2. RF/SS at the Capability Level

................................ 5.1.2. Impact of Customer Availability

...................... 5.1 .3 . Dedicated Maintenance Period Duration

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5.1.4. Impact of Resource Availability ................................ 44

..................................... . 5.1.4.1 Resource Strength 44

........ 5.1.4.2. Responsiveness versus Worker Utilization 45

5.1.4.3. Seasonal Worker Availability ........................ 48

5.2. Minimum Required Resource for Maximum Permitted

................................................................ Wait in Queue 50

Chapter 6: MODEL CAPABILITIES DEVELOPED FOR

FUTURIZ ANALYSIS ....................................................... Dernand with a Deterministic Arriva1 Time

.......................................... and a Probabilistic Service Time

Demand with a Stochastic Amval Tirne

............................................. and a Stochastic Service Time

6.2.1. Customer Availability ........................................... Steady State Analysis .......................................................

6.3.1. Wait-time in Queue ............................................... 6.3.2. Worker Availability ..............................................

Scheduling Rules ............................................................

.......................... Chapter 7: EFFICIENCY THROUGH VISUALIZATION 66

....................................... 7.1. Alignment of Resources to Demand 66

7.1.1. Load Leveling and Core Capability ............................ 72

............................................ 7.1.2. Customer Availability 73

......................... Chapter 8: IMPLEMENTATION AND CONCLUSIONS 74

................................................................... 8.1. Conclusions 74

8.1.1. Forecasting Demand .............................................. 74

8.1.2. Visualization of Strategic Measures ............................ 75

....................................................... 8.2. Model Implementation 76

............................................. 8.2.1 . Validation of Demand 76

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8.2.2. Data Cleansing .................................................... 8.2.3. Mode1 Flexibility .................................................

...................................... 8.2.4. Human Resource Training

8.2.5. Strategic Direction ............................................... ............................................................... 8.3. Future Research

Chapter 9: REFERENCES

Appendix A: HALIFAX CLASS MAINTENANCE PROFILE .....................

Appendix B: HOURS TO CALENDAR DATE CONVERSION ..................

Appendix C: ATTRIBUTES AND GLOBAL VARiABLES .......................

Appendix D: THE "AWESIM" VISUAL NETWORK MODEL ................... D . 1 . The Control Statement ...................................................... D.2. The Main Network .......................................................... D.3. Visual Sub-Networks .......................................................

Appendix E: PM ROUTINES MATCHED TO ACTUAL SERVICE TIMES ....

Appendix F: PREVENTIVE MAINTENANCE

AT THE CAPABILITY LEVEL .........................................

................ Appendix G: PM ROUTINES USED AS DJPUT IN THE MODEL

Appendix H: ANNUAL PREVENTIVE MAINTENANCE PER WORKER .....

vii

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LIST OF FIGURES

Figure 4.1.

Figure 4.2.

Figure 4.3.

Figure 4.4.

Figure 4.5.

Figure 4.6.

Figure 4.7.

Figure 4.8.

Figure 4.9.

Figure 4.10.

Figure 4.1 1 . Figure 4.12.

Figure 4.13.

Figure 4.14.

Figure 4.15.

Figure 4.16.

Figure 4.17.

Figure 5.1.

Figure 5.2.

Figure 5.3.

Figure 5.4.

Figure 5.5.

Figure 5.6.

Figure 5.7.

Figure 5.8.

Figure 5.9.

Creation of Preventive Maintenance Demand ............... Creation of Corrective Maintenance Demand ..............

................................................ Gates and Awaits

Collecting and Writing the Data ............................. .................................................... Entity Flush

.............................. Delaying to Next Work Period

.............................. Calling Customer Availability

................................................. "Findar" Nodes

................................................ Resource Blocks

..................................................... Gate Blocks

................................. Calling Resource Alter VSN

..................................... Grnerating PM activities

......................................... Customer Availability

.................................................... VSN Worker

.......................................................... VSN Fit

..................................................... VSN RES-f

........................................................ VSN Size

Demand Arrivai at the Marine Machinery Shop ........... ......................... Demand in the Maintenance Profile

RF/SS Maintenance Arriva1 at the Lagging Shop ......... RFISS Maintenance Amval at the AW Weapons Shop .. Impact of Customer Availability on Demand .............. Workforce Utilization - RefngeratiodAir

............................................. Conditioning Shop

........... . Wait-tirne in Queue Marine Machinery Shop

Wait-time in Queue . HMCS Ville De Quebec ........... Idleness with an initial capacity of thirty two workers ....

Page

19

19

20

22

23

24

25

25

26

26

26

28

29

30

31

31

32

37

38

39

40

41

viii

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Figure 5.10.

Figure 6.1.

Figure 6.2.

Figure 6.3.

Figure 6.4.

Figure 6.5.

Figure 6.6.

Figure 6.7.

Figure Dl . Figure D2 .

Figure D3 .

Figure D4

Figure DS . Figure D6 . Figure D7 . Figure D8 .

Figure D9 .

Idleness with an initial capacity of seventy workers ...... Marine Machinery Shop Worker idleness .

...................................... Preventive Maintenance

Marine Machinery Shop idleness .

Preventive and Corrective Maintenance ................... Marine Machinery Shop .

........................... Steady State Wait-time in Queue

Above Water Weapons Shop .

........................... Steady State Wait-time in Queue

Marine Machinery Shop Worker Idleness .

Year Five of the Steady State Simulation .................. Marine Machinery Shop . Wait Time in Queue (FIFO) ... Above Water Weapons Shop .

.................................. Wait Time in Queue (FIFO)

.................................................. Main Network

VSN PMR-82 . RF Designated Preventive Maintenance

................................................... for Penod 82

VSN PMS-82 . SS Designated Preventive Maintenance

................................................... for Period 82

.......................................................... VSN Fit

.................................................... VSN Worker

VSN Alter . One example of fi@-three similar VSNs ... ........................................................ VSN Size

VSN STJ-AV . One example of seven similar VSNs ..... VSN STJCM . One example of seven similar VSNs .....

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LIST OF TABLES

Table 2.1.

Table 2.2.

Table 5.1.

Table 5.2.

Table 5.3.

Table 5.4.

Table 5.5.

Table 5.6.

Table 5.7.

Table 5.8.

Table 6.1.

Table 6.2.

Table 6.3.

Table 6.4.

Table 6.5.

Table 7.1.

Table 7.2.

Table 7.3.

Table 7.4.

Table FI .

Table F2 . Table G 1 . Table G2 . Table H 1 .

Page

Total FY 01/02 Target Workload ............................ 8

Break down of Formation Work .............................. 8

Wait-time in Queue due to Customer Availability (hours) . 42

........... impact of DMP Duration on Wait-time in Queue 42

............. Assigned Resource based on Activity Duration 43

......... Assigned Resource impact on Wait-time in Queue 43

Wait-time in Queue with Limited Resources ................ 48

Holiday Period Resource Reduction .......................... 49

Impact of Seasonal Resource Availability

on Wait-time in Queue .......................................... Required initial Resource Capacity ...........................

. ................. Corrective Maintenance Fiscal Year 99/00

..................... Marine Machinery Shop Responsiveness

. .................................... Wait-time in Queue FIFO

. .................. Wait-time in Queue Customer Prioritized

.......................... Wait-time in Queue- Modified FIFO

Steady State Worker Availability

................ and Capability Response (Original Strength)

..................................... Balancing Worker S trength

S teady State Worker Availability & Capabili ty Response

(Balanced S trength) ............................................. ............... Customer Perspective of Balanced Resources

RF Preventive Maintenance .................................... ..................................... SS Preventive Maintenance

.................................... RF Designated PM Routines

..................................... SS Designated PM Routines

....................................... PM at the Capability Level

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LIST OF ABBREVIATIONS

CPF - Canadian Patrol Frigate

CM - Corrective Maintenance

DMB - DeIegated Maintenance Budget

DMP - Dedicated Maintenance Period

E, M&R - Engineering Maintenance & Repair

FMFCS - Fleet Maintenance Facility Cape Scott

M&R - Maintenance and Repair

NaMMs - Naval Maintenance Management System

OPSCHED- Operational Schedule for the Fleet

PM - Preventive Maintenance

RF - Repair Facility

SS - Ship Staff

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ABSTRACT

Fleet Maintenance Facility Cape Scott (FMFCS), the Naval repair facility for the east coast Canadian Navy, operates in an environment of continuous change. The common theme in this change is the requirement to do more with less. The repair facility has been down-sized in recent years due to a reduced overall budget. Efficiency gains were sought through re-engineering, and attempts were made to constrain the demand on FMFCS resources through the use of financial shadow budgets, devolved to the repair facility customers.

Concem is now growing that the actual maintenance requirements of the Fleet were underestimated, and are not adequately reflected by the devolved budgets. As the Navy wrestles with quantifjing the actuai maintenance requirements of the Fleet, the repair facility's demographics, through lengthy hiring *es, indicate that strategic capabilities are reduced, and in some instances, are in jeopardy of king lost.

FMFCS's corporate strategy has identified several goals. Responsiveness and eficiency are two of these strategic goals. Development of a long-term human resource plan is another. The fwst two goals are conflicting. The balance in their relationship requires a subjective decision, and this decision then affects the third goal, the development of a human resource plan.

The relationship between these strategic goals is complicated and affected by many factors. Future demand on the repair facility has to be identified at the capability level in order to quantifi and analyze the balance between strategic objectives. The availability of the customers and the repair facility workers influence the timing of satisfjmg demand. Additionally, demand has always been treated as amiving randomly. As the demand input into FMFCS has k e n constrained, histoncal output is not matched to the actual requirements, complicating forecasting of actual demand.

A simulation mode1 is presented that forecasts demand and visualizes the relationship between strategic goals. Inputs are the forecasted demand arrival, customer availabi lity and the availability of the repair facility workers. Mode1 outputs identiQ responsiveness in satisQing demand, and the corresponding work-force utilization. The visualization of the relationship between these two strategic goals provides a common discussion base for the development of a long-range human resource plan.

xii

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CHAPTER 1

INTRODUCTION

1.1. Background

Located in Halifax, Nova Scotia, Fleet Maintenance Facility Cape Scott (FMFCS) is the

East Coast Canadian Naval Repair facility. FMFCS is directly responsible to the

Commander Maritime Forces Atlantic for the provision of Naval Engineering,

Maintenance and Repair services to the fleet.

The military units, groups, and agencies using FMFCS resources are referred to as

customers. Throughout this report, we will be using this terminology synonymously with

the Naval ships we study. FMFCS output is over one million billable labour hours. More

than fifty customers expect their demands to be satisfied by these labour hours. Meeting

customer demand requires a skilled workforce. At FMFCS, workers are grouped into

fifty-three different capability areas representing various skill-sets. These skill-sets range

from traditional areas such as welding to high-tech radar repair.

The FMFCS customer base has changed in recent years. Phased into the Fleet through the

early to mid 1990s, the Canadian Patrol Fngate (CPF) replaced the "Steamers" which had

been in service since the 1960s. The Oberon Class submarines have k e n

decornmissioned and their replacements, the Victona Class submarines, are now k i n g

introduced into the Navy. Both the Canadian Patrol Frigate and the Victoria Class

submarines are state of the art war ships comprised of both conventional and modem

high-tech systems. New maintenance philosophies such as "repair by replacement*' have

also been introduced with the vessels. These changes have altered the historical demand

at the capability level. Certain services are no longer required in the volume they once

were, while the introduction of new equipment requires training and development of new

skill-sets in the FMFCS workforce.

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The maintenance facility itself has changed significantly as well. in 1994, an engineering

and maintenance functional review recomrnended to amalgamate the capabilities

provided by the Naval Engineering Units, Ship Repair Units, and Fleet Maintenance

Groups under a single management structure. The three organizations merged into

FMFCS in 1996. With this merger a signifiant reduction in resources was realized.

In summary, both the customers and the FMFCS workforce have and are continuing to

change. Throughout this change, it has been difficult to determine the required number of

workers to match to the demand at the capability level. A plan that identifies target

workloads for al1 customers is produced annually by FMFCS but the work is not broken

down to the FMFCS capability level. As a result, soliciteci work is not optimal1 y balanced

to available capacity at the capability level.

In Chapters 2 and 3 we will introduce an existing framework that constrains demand

input to FMFCS and ensures available labour-hours are shared arnongst customers. We

will discuss how an evolving shift in policy alters this framework, compounding the

imbalance of work at the capability level as FMFCS target workloads are altered over the

next three years. Managers understand that this shift in policy will affect the FMFCS

workforce over the next few years. A quote from Vice-Admiral Maddison [13, p. 21

highlights the requirement: "There is a rising need to detemine how much maintenance

is truly necessary to meet the readiness levels assigned to Our ships. During this period,

resources will be adjusted as necessary to maxirnize efficiency. You are to develop the

appropriate HR plans to meet these expectations."

1.2. The Balanced Scorecard

FMFCS has adopted the Balanced Scorecard Methodology as a t w l to be used in

developing and comrnunicating its corporate strategy (see Kaplan and Norton [91). The

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aim is to utilize the scorecard approach to communicate strategy to al1 levels and assist

the organization to improve continuously products, services, and cornpetencies in an

ever-changing environment. Under this methodology, performance measures are tied to

corporate strategy. Many performance metrics remain under development at FMFCS and

their developrnent has been cornplicated by the varying demand on FMFCS resources.

Comparisons to industry standard may not be applicable as civilian shipyards generall y

bid on known packages of work with a known timetable for completion while the "niche"

work of FMFCS is the ability to respond to unpredicted demand. The requirement of the

Navy to respond quickly to events around the world is reflected in the work requirement

of the repair facility. As a result, the maintenance facility experiences work-loads that

Vary significantly frorn week to week. Scheduling a consistent and balmced workload is

desirable for the efficient use of FMFCS resources but this goal conflicts with the

requirements of the customer.

Use of the Balanced Scorecard comrnunicates strategic multiple goals. Some of the

proposed measures within the Balanced Scorecard are conflicting. For exarnple,

workforce utilization and responsiveness cannot be optimized simultaneously. The

balance between conflicting goals is a subjective preference of the decision maker but

before the decision maker can decide what balance to choose, it must be understood how

multiple goals trade-off against one another. While the Balanced Scorecard

communicates multiple goals, tools that illustrate the relationships among these goals are

required.

1.3. Problem Statement

Variance of future demand arriva1 at the capability level complicates strategic planning

and uncertain demand makes it difficult to predict cause and effect relationships between

multiple goals. Relying stnctly on the short term outlook may result in less than optimal

decisions. For example, the short term outlook may indicate massive hiring is required at

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some time while six months later it may be apparent that layoffs are required. Private

industry often reacts to demand variability in this fashion, but FMFCS has lirnited

flexibility to hire and layoff at short notice. Lead time is required to train the workforce

and lost capabilities cannot be immediately replaced. Current demographics at FMFCS

suggest that additional workers will be required in the next few years. A longer t e m view

of the actuai demand on these resources will aid in identifying the required number of

workers and their desired specialties. A workforce that is balanced to the long term

demand must be established and subjective decisions need to be made in determining an

appropnate balance between multiple goals.

1.4. Objectives

This investigation has two pnmary objectives. First, we will indicate how a significant

portion of demand c m be forecasted with relative certainty. The second objective is to

use this forecasted demand to present in graphical and tabular format the cause and effect

relationship between certain strategic measures. We will refer to this presentation

throughout the remainder of the report, as visualization. A computer simulation will be

used to model how FMFCS processes demand. The model .may be used as a decision

analysis tool for FMFCS strategic planning. The tool, through visualization of the

problem, will provide a cornrnon base for debate amongst the decision rnakers.

Development of corporate strategy requires forecasting of future demand on resources at

the capability level. Adbitionally, strategic capabilities that are required regardless of

efficiency must be identified. This knowledge is required for long terrn hiring practices,

training, and capital outlay. FMFCS must be in a position to support its fbnding level and

the simulation model may be used to communicate and support long term planning.

Visualization through application of the model aids in arriving at an understanding of

how demand arrives, how it is satisfied, and the resulting tradeoffs between strategic

measures. Harrel [8. p. 751 states: "Sometimes a mode1 is built purely as a

communication aid to enable others to visualize the complex dynamics of a system." We

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have developed the model as an analysis tool but it is also valuable as a tool for

expressing and supporting ideas and observations.

A secondary objective is to raise awareness of the magnitude of unsatisfied demand and

its potential impact on FMFCS resources at the capability level. Current initiatives are

underway which will direct this demand to FMFCS within the next few years. Decisions

should and can be made now as to how this anticipated demand will be satisfied.

We study seven primary customers. These seven customers make up approximately one

quarter of the total annual demand on FMFCS. We identify calendar-based preventive

maintenance as having a deterministic arriva1 time. Historical data from FMFCS is used

to match actual service times of the required capability area(s) for each maintenance

routine. The requirzd calendar-based maintenance routines are identified for each month

of the maintenance profile. The p e n d in the maintenance profile is assessed for each

ship for fiscal year 2001/2002 and their corresponding demand input into a simulation

model. Historical FMFCS data is used to build empirical probability distributions in order

to input customer demand having a stochastic arriva1 rate and service time. Other inputs

into the model are customer availability and worker strength at the capability level.

Customer availability is input from the operational schedule of the ships for fiscal year

2001/2002. The number of worken in each capability area is adjusted in the model to

match historical patterns during traditional holiday periods.

The model was built and is presented in stages. Building the model in this manner

facilitates model verification and validation as the model output at each stage c m be

evaluated against anticipated output. Presenting the model and its output in stages

provides visualization of different factors in demand arrival.

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Output from the model is used to present forecasted annual demand at the capability

level. The relationship between workforce utilization, customer availability.

responsiveness, and worker availability is presented. This level of detail has not

previously been available to the decision maker(s) for strategic planning purposes. Using

the simulation capabilities of the model, potential strategic decisions may be evaluated

and compared before they are implemented. While software acquisition and model

development requires some capital outlay, the advantage of simulation is that risk is

reduced during the decision implementation process, thus increasing the potential of

greater savings.

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CHAPTER 2

DELEGATED MAINTENANCE BUDGET CONCEPT

The Fleet Maintenance Facility capability plan, for a given fiscal year, is the overall plan

to match the target workload to avaiiable resources. Establishing a credible target

workload is a challenging task as the workload or customer demand is highly variable.

Many high level decisions are based on the capability plan, therefore it is important that

as realistic a plan as possible be provided. The Delegated Maintenance Budget (DMB) is

the concept used today as the foundation on which the capability plan is built.

The FMFs simulate a private-sector (business-like) environment, in which customer

involvement is critical. This concept is known as the Delegated Maintenance Budget

(DMB) concept. The DMB concept provides cost awareness and was intended to

motivate customers to ration their demands (see FMF Business Rules [6]).

Institutionalized in 1996, the DMB concept was envisioned as constraining customer

demand on FMF Cape Scott resources. The concept was initiated d u h g a p e n d of

severe downsizing and financial cutbacks. The sections of this chapter will outline the

framework of this concept and introduce how demand arrives at FMF Cape Scott.

2.1. Resource Allocation

The available labour-hours at FMF Cape Scott are considered the resource. Respective

customers are allocated a portion of the total available as an annual budget. Customers

are to monitor their budget and constrain their demand requests to fall within their

allocation of resources for the fiscal year. The quantity of resources allocated to

respective customers is determined through the Fleet Support Process. Table 2.1 is taken

from the draft capability plan and represents a breakdown of the target work-load to be

undertaken by FMFCS for fiscal year 200112002. Table 2.2 breaks formation work down

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further, identifying targeted work for primary customers. In this study, we consider the

demand of the seven Canadian Patrol Frigates of the HALIFAX Class. We observe that

work allocated to the HALIFAX Class represents approximately one quarter of the total

annual billable work targeted for implementation by MFCS workers. The 30 1,560 hour

allocation represents the surn of the targeted labour-hours for the seven customers from

al1 capability areas.

Table 2.1. Total FY 0 1/02 Target Workload (Labour-hours)

Work Category E,M&R Other Billable Total Billable

Formation Work Strategic W ork Planned Efficiency

Totafs 1,050,256 80,870 1,131,126

Table 2.2. Break down of Formation Work (Labour-hours)

Customer Class €,MIR Other Biilable Total Billable

HALIFAX (7) lROQUOtS (2) AOR (1) VICTORIA (3) MWVIAuxiliary Non-Ship

Totals 620,000 47,740 667,740

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2.2. Random Demand Arriva1

Customers subrnit work orders for each task requiring FMF resources. The work order

identifies the task and the custorner availability. The scope of these tasks varies

significantly from simple jobs consisting of less than an hour of service tirne to those

requiring thousands of hours from various capabilities. Work requests arrive randomly at

FMFCS, depending on the needs and desires of the respective customers. Associated

capability areas and service times may also be considered randomly distributed.

2.3. Dedicated Maintenance Period

During the operational schedule of the customer, periods are established where the

priority is the completion of maintenance. These periods are known as Dedicated

Maintenance Periods (DMPs), and it is during these periods that FMFCS has full access

to the customer. Typically, there are three to four Dedicated Maintenance Periods for

each customer in the fiscal year. The duration of the DMP generally ranges from three to

six weeks.

2.4. Planning, Estimating, and Prioritization

Work requests are not necessarily planned and estimated in the order that they arrive. As

demand exceeds capacity in some capability areas, work requests are prioritized as to

where planning efforts will be directed. FMFCS typically has more than one customer

concurrently in a Dedicated Maintenance Period. Pnoritization is therefore also required

in the scheduling of planned work when customers compte for FMFCS capabilities in

the same time period.

Most individual work requests are rolled up into projects corresponding to customer

Dedicated Maintenance Periods. The planning process for these projects starts six weeks

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prior to the commencement of a Dedicated Maintenance Penod. Work requests not

implemented due to material delay or capacity constraints are delayed until the next work

period. In this study, we are concerned with the delay arising from unavailable capacity

and make the assumptions that al1 required materials are immediately available and al1

work is immediately pianned. First-in-first-out scheduling is used to visualize the

processing of demand. Scheduling rules used within the mode1 are discussed further in

Chapter 6.

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CHAPTECR 3

DEMAND ON REPAIR FACILITY RESOURCES

Determining future maintenance demand is a difficult task. Historically the demand has

been constrained under the DMB concept. Even within this envelope, however, the

arrival time, service time and capability level requirements of individual tasks are

unknown until the work request is planned and estimated. This uncertainty makes long

term planning difficult. Before examining the demand within the frarnework of the DMB,

it is worthwhile to review how the current CPF labour-hour allocation was arrived at.

Subsequently, we will discuss an apparent shift in focus towards determining and

satisfying the actual demand.

3.1. Canadian Patrol Frigate Maintenance Policy

The maintenance profile for the HALIFAX Class is provided as Appendix A (see also

NaMMs, [15]). An area of note is the 3740 person-hour per month allocation. This

estimate of required work is for "running repair", the work required of the Fleet

Maintenance Facility. This figure has k e n used in subsequent policy levels since 1990 as

an approximation of the demand and is used in the DMB allocation where each customer

is allocated approximately forty thousand labour-hours per year.

A one hundred and forty four month cycle is used as the maintenance profile. Dedicated

Maintenance Periods and Docking periods are scheduled at intervals in the maintenance

cycle in order for the repair facilities to complete the required demand.

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3.2. Types of Maintenance

Different types of maintenance make up the demand. Running repair can be considered to

consist primarily of two types; preventive maintenance, and corrective maintenance.

Preventive Maintenance comprises those tasks carried out to reduce the likelihood of

systern failure or to confirm that the systern is operating within specified performance

limits. Corrective Maintenance comprises those tasks which must be carried out to restore

a failed or detenorating item to a satisfactory level of operation (see NaMMs [ 151).

3.2.1. Preventive Maintenance RF/SS Designation

Preventive Maintenance may be calendar based or condition based. Calendar based

preventive maintenance is required at set intervals in the maintenance profile. Preventive

maintenance routines are also designated in accordance with who was originally intended

to complete the routine. Repair Facility (Ri?) designated routines were intended for

completion by FMFCS resources while Ship Staff (SS) designated routines were intended

for completion by onboard maintainers.

3.2.2. Corrective Maintenance

Corrective maintenance has a random mival time. One can use the analogy of a car.

Breakdowns occur whether the car is new or used aithough the frequency of breakdown

increases with age. The analogy also holds ûue for the relationship between preventive

and corrective maintenance. Regular servicing or preventive maintenance of your car

reduces the frequency of unexpected failure. Potential cost of corrective maintenance is

high therefore historical failure distributions are used to schedule preventive

maintenance, balancing the known cost of servicing to the expected cost of repair.

Another factor in the nsk anaiysis is the timing of system failure. Driving your car on an

express-way or deploying a warship into a combat zone increases the impact of

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unexpected system failure. Not accomplishing valid preventive maintenance may lead to

costly corrective maintenance in the future. For exarnple, not properly maintaining the

coating in a ballast tank will lead to corrective maintenance that will cost an order of

magnitude more than the Preventive Maintenance (see Lisota and Hedderich, [12]).

3.3. Validation of Expected Demand

Estimates of CPF maintenance requirements provided as a contract deliverable in the

initial project are still k i n g used today. The intent had been that these original estimates

would be validated over the life of the vessels. Limited resources have prevented this

validation. Poor data collection over the years has hindered efforts to visualize even the

effort expended on maintenance, thus validation of the original schedules is difficult at

best. Corporate knowledge has been lost over the years and methodologies used by the

contractor in estimating the maintenance requirement are not readily available.

Since validation has not occurred, the allocation of maintenance hours for running repair

under the DMB concept should be viewed with healthy skepticism as a representation of

the actual demand. As the focus shifts from constraining demand within the DMB

concept to satisfying the actual demand of the customers, the problem of satisfying

demand at the capability level becomes more complicated. The original challenge had

been to implement a previously detennined arnount of work for each customer, albeit that

the work was not defined to the capability level. The additional challenge created by the

shift in focus towards satisfying the actual demand adds an additional unknown as now

the total of al1 FMFCS resources may not be large enough for the total of ai1 customer

demand. Th5 impact of this change in focus is magnified when demand is considered at

the capability level.

We will observe several complicating factors for consideration in forecasting demand

arriva1 at the capability level as we develop the model. The objective of this Chapter is to

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farniliarize the reader with the initial macro view of customer demand and FMFCS

service. The DMB concept was institutionalized in an effort to constrain demand.

Resources were reduced to fall in line with this constraint. Customer budgets were

intended to ensure excess demand was not submitted to the resource provider, Fleet

Maintenance Facility Cape Scott. The point of note to be made here is the shift in focus

towards determining and satisfying the actual customer demand. The following two sub-

sections, support observation of this shift in focus. With this shift in focus the

requirement to understand customer demand and the ability to satisfy it becomes cntical.

33.1. HMCS ST JOHNS Activity Based Costing Study

For years anecdotal evidence suggested that there was too much maintenance for the

number of onboard maintainers. The author's own experience as a Combat Systems

Engineer serving on HMCS HALIFAX supports this observation. A study conducted on

HMCS ST JOHNS, and presented at the 2000 MARE Technical Seminar initiated a

forma1 review of the maintenance of HMC Ships. The study used Activity Based Costing

to illustrate the onboard maintainer's available time for the conduct of maintenance.

Backed by hard data, their study validated what many people in the technical community

already knew to be true - that our technicians don? have enough time for maintenance,

and that the time they do have is king spent primarily on corrective maintenance ( see

Carosielli and Parent, [4]). This and other ongoing evaluations resulted in direction k i n g

promulgated from the Chief of Maritime Staff. The following excerpt from this direction

indicates how demand on repair facility resources may be affected: "PM which is beyond

the capacitylcapability of ship's staff is to be forwaràed for action by RF, where it is to be

actioned with the appropriate priority"(Maddison, [14]). Of note is the fact that this

additional demand was not envisioned in the original allocation of resources, under the

DMB concept. The possible impact on the DMB allocation was obsewed and commented

on by Commodore Sylvester 1201, the Navy's senior engineer. "The intended ability of

ships to offload some planned maintenance to shore-based units was also compromised

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by delegated maintenance budgets, which at tirnes forced a choice between corrective and

planned maintenance. Ship's staff should not have to face this dilernma - again, they

should pass the maintenance dong, if necessary."

3.3.2. Introduction of the Victoria Class

While not included in the scope of this study, it is important to realize that other

customers compte with the CPF for FMFCS labour-hours. An area of uncertainty is the

future demand on resources resulting from the delivery of the Victoria Class submarine.

This unknown highlights the benefit of understanding demand requirements at the

capability level. Impact of competition for resources can only be visualized when demand

is studied at this level of detail.

3.4. Balancing Resources to Demand

The balance of workers to dernand has not been studied at the capability level. The

desired balance will be a preference of the decision-maker. Conflicting strategic goals

affect this preference. Previous business planning has been limited to annual labour-hours

per customer and work has not been identified at the capability level other than in broad

terms. A long-term view of demand arrival at the capability level is required in order to

balance the number of workers to demand. The shift in focus towards satisfying the

actual demand changes historicai demand requirement at the capability level therefore

forecasting of the actual demand is complicated. In Chapter 5, we use forecasted work in

a simulation mode1 to illustrate the relationship between strategic goals.

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CHAPTER 4

MODEL DESCRIPTION

Chapter 4 describes the "AweSim" simulation model. Chapter 4 may be read in isolation

by the reader whose interest is primarily in the rnodeling, or it may be skipped in entirety

by the reader not faniiliar with the simulation language used. The problem is quickly re-

introduced for the benefit of the former type of reader.

Fleet Maintenance Facility Cape Scott is the repair facility for the East Coast Canadian

Navy. The customers of interest in this study are the seven Canadian Patrol Frigates

based on this coast. Their availability to have work done by the repair facility is restricted

by their operational cycle. The period of study will be the fiscal year 200112002. Each

customer typically has three or four Dedicated Maintenance Periods (DMP) per year. The

duration of a DMP is fifteen to thirty working days. During a DMP the repair facility has

full access to the customer with the priority k i n g completion of maintenance. Future

duration and timing of the customer's DMPs are available from the Operational

Schedule.

Work completed by the repair facility on the custorners is comprised of both preventive

and corrective maintenance. Calendar based preventive maintenance is input into the

model using sub-networks containing the preventive maintenance requirements for each

month of the maintenance profile. Corrective maintenance is input into the model by

sampling empirical distributions of the monthly dernand for each capability. The repair

facility workers are the resource in the system. They are broken down into fifty-three

capability areas. The availability of each respective resource alters a s the workers take

their holidays or are sick. The resource availability will be altered in accordance with

traditional holiday periods.

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4.1. Mode1 Description

A simulation model is used to forecast the monthly demand on resources from directed

preventive maintenance routines and expected corrective maintenance. The simulation

package used to model the demand, is A wesim. The unit of time used in the discrete event

simulation is an hour. Al1 time has been converted to this unit of measure. A month is

represented by the available hours of work from the resource within that particular

month. Holidays are excluded and a 7.5 hour day is used as the standard work day.

Therefore, for exarnple, a typical month might be a 150 hour period. Appendix B maps

the hours used in the mode1 to calendar dates for the period of observation.

AweSim allows a model to be built using sub-networks referred to as visual sub-networks

(VSNs). The use of VSNs allows for rnodularity and allows for the reuse of network

sections in different locations. The hierarchical aspect of using the VSNs allows an easier

visudization of the model. The overall flow of the model is first presented by describing

the main network and more detail is provided in the description of individual VSNs.

Severd attributes and global variables are used in the model. They are listed in Appendix

C. Pritsker [17] provides a detailed explanation of the simulation package.

The simulation model is included as a compact disc. The commercial version of

"AweSim" Version 3.0 is required to run the simulation model. The bulk of the visual

networks and sub-networks are included as Appendices for quick reference, however the

simulation software will be required for a detailed look at the model as it is not practical

to include in other than electronic format.

4.2. Main Network

The main network diagram is included as Appendix D.2. The main network will be

described in blocks with an associated Figure for ease of visualization. Inclusion of some

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types of nodes within the main network, are due to restrictions of the software. For

example, "findar" nodes must be in the main network as this is the network containing

the files they are to manipulate. Additionally, in this model, al1 the VSNs are cdled from

the main network. The main network is therefore somewhat cumbersome to present. To

facilitate the presentation, the main network will be described by breaking it down to

areas of functionality. Figures will be used to illustrate the concept being described, but

as examples will not contain complete detail. The reader is directed to Appendix D for

the complete network diagrams.

4.2.l. Creation of Preventive Maintenance Demand

A sequence of subroutines is used in the main network to create the "demand". An

exarnple of this sequence is shown in Figure 4.1. Each subroutine (or VSN) will generate

the activities representing the PM routines for each month in the ship maintenance

profile. These subroutines are labeled to indicate both the type of work k i n g generated

and the p e n d of the maintenance cycle. For example, the VSN labeled PMR-85,

represents the monthly Ynd line" preventive maintenance for period 85. The " R

indicates that the work is designated repair facility work. Twelve VSNs can be called to

represent the monthly demand for a year of observation or one hundred and fony four

VSNs can be looped to represent the demand over the complete maintenance cycle.

After a "create" node initiates the calling of the VSNs, ATRIB[3] is assigned the

corresponding number of the desired customer. Al1 subsequent entities cloned in this

string of VSNs will have an identical value as ATRIB(31. In the particular example of

Figure 4.1, 107 indicates the customer is HMCS Charlottetown. Immediately prior to the

calling of each VSN in the senes ATRIB[l] is assigned the value of TNOW in order to

capture the time of generation of the monthly workload. This is not required for the first

VSN in the string as TNOW is assigned to ATRIB[l] in the create node. Each VSN used

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in the main network will be described in detail later. For now their function will be

described only in general terms.

Figure 4.1. - Creation of Preventive Maintenance Demand

4.2.2. Creation of Corrective Maintenance Demand

Corrective Maintenance is input into the model by sarnpling from empirical distributions

of histoncal demand. Corrective Maintenance is generated monthly for each capability

level. The capability area is assigned in ATRIB[Z] and the corresponding monthly

demand is assigned to ATRiB[4]. Figure 4.2 shows an example of how this demand is

created. Within the model, corrective maintenance demand is created for the fifty-three

capability areas in a similar fashion. Once created, the demand proceeds to the VSN

"size" where it is partitioned into blocks of demand representing separate activities and

assigned to a customer.

Figure 4.2. Creation of Corrective Maintenance Demand

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42.3. Customer Availability and FMFCS Capacity

The nodes illustrated in Figure 4.3 are the center of the model. The gate node, labeled

"Queue", represents the availability of each of the customers under consideration.

Opening and closing of these gates are done in separate VSNs. The assert function,

within the gate node, determines which gate should be evaluated for each arriving entity.

For example entities arriving with an ATRIB[3) value of 102 will be assigned to the gaie

for the HALIFAX. Once an associated gate is "open", the entities flow to the VSN

"worker". This VSN determines the size of the activity and assigns the number of

resources to work on it.

CHECKPE OPM 150 m Figure 4.3. Gates and Awaits

Entity flow from the VSN "worker9* is branched into two paths. One branch directs the

entity flow to the VSN "fit" where the service duration is compared to the available time

remaining in the current or upcorning work period. One of two possible exits from this

VSN is taken depending on whether the activity can be completed in the time available. If

there is sufficient time in the work period to complete the activity, the entity takes exit

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one and flows to the "open" node opening the gate "checkfit**. after a delay of .O5 hours.

The entity then flows to a "tenninate" node where it is destroyed. If there is not sufficient

time remaining in the work period the entity will take exit two of the VSN and will be

routed to the queue node "toolarge".

The second branch from the VSN "worker" directs the flow of entities to a "close" node

where the gaie b'checkfit" is closed. The entities then flow to the gaie "checkfit" where

they are held until the gate is opened by the flow of entities taking the first branch from

the VSN worker. The entities are held in this gate for a .O5 time period in order to

facilitate the clearing of al1 associated activities with a job that is detennined to be too

large for the current or upcoming work period.

Entities whose service times fit within the time allocation of the next available work

period proceed from the holding file and move to their associated await node. The

"await" node uses the assert function to detennine which resource the aniving entity

requires. The entity is then either placed in the file of the respective resource type if no

resources are available or seizes the required resource and begins service. The required

number of resources seized is determined by the value of ATRIB[S] which was assigned

in the VSN "worker".

4.2.4. Data Output

Figure 4.4 illustrates the subsequent routing. The entity flows to its respective "collect"

node where the time duration between the beginning of service and time of creation is

captured. The entity is then served and the resources freed. A "write" node is utilized to

wnte specified attributes of each entity to an external file. The data can then be presented

using Microsoft Excel or another convenient application.

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Figure 4.4. Collecting and Writing the Data

In the above Figure, "collect" nodes are used to output data corresponding to particular

customers. Although not shown, it is easy to visualize how a similar approach is used to

collect data corresponding to specific capability areas.

4.2.5. Fitting the job within the Work Period

Returning, for a moment, to the VSN "Fit" in the entity flow from the first branch, we

observe the requirement of holding entities for a smail period of time at the 'gate" node

"checkfit". The second exit from the VSN "Fit" directs the entity, deerned as too large, to

the "queue*' node b'ttolarge'*. A detailed description of the group of nodes linked to this

queue node follows, however of significance at this point is observing that a "findar9*

node requires entities to be in a particular file before those entities can be manipulated.

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Holding the entities at the gate "checkfit" for a small period of time ensures they are in its

associated file.

Figure 4.5 illustrates the nodes performing the function of flushing al1 activities

associated with the activity deemed t w large for the current work period. Observe that a

job in the repair facility may be comprised of several activities representing the different

capability areas of the repair facility. An entity arriving at the "queue" node "toolarge",

waits for the server to become available. The entity is then delayed by a small amount in

the activity. The use of the queue node and associated activity with a single server

ensures single file entity flow. A global variable is then assigned the value of ATRIB[6]

and the entity flows to a "findar" node where al1 of the entities k i n g held at the gate

"checkfit" are evaluated. ATRIB[6] of al1 the held entities is compared against the global

variable which has assumed the ATRIB[6] value of the entity that was deemed too large.

Al1 entities with an ATRIB[6] value identical to the global variable are flushed from the

file and routed to the node labeled "large". The entity triggering this flush flows from the

"findar" node to a "terminate" node where it is destroyed.

Figüre 4.5. Entity Flush

Entities flushed from the file and routed to the node "large" are then routed via a

condition on ATRiB[3] from the node "large" to an activity which delays them for a

duration representing the time p e n d between the carrent work period and the next

available work period for each respective customer. After the entities are delayed, they

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are routed back to the gate node labeled b'queue" which opens at the start of the next work

period. Figure 4.6 illustrates the nodes performing the described functions.

Figure 4.6. Delaying to Next Work Period

4.2.6. Calling Customer Availability VSNs

Figure 4.7 illustrates how the VSNs representing customer avaiiability are cailed from the

main network. Fourteen, customer availability VSNs are called in the main network, two

for each customer. One pend of availability represents the customer's availability for

corrective maintenance while the other represents the customer's availability for

preventive maintenance. The second exit of the availability VSNs is the node label

"Clear". The availability VSNs are wntten such that an entity exiting via this second exit

represents the end of a work period for that respective customer. "Clear" is the node label

of the first of a string of "findar" nodes. This sequence of "findar" nodes tnggered by the

exit of the entity from the availability VSNs, flush the activities of the respective

customer from ail of the shops representing the different capability areas. The entities are

routed back to the gate node labeled "queue" and then wait for the next available work

period represented by the next opening of the gate. An exarnple of the sequence of

"findar" nodes is shown in Figure 4.8. Note tha: the actual network includes fifty-three

"findar" nodes in sequence.

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Figure 4.7. Calling Customer Availability

i. FORWARD. MP, 1 1. PORWARD.DR, 1 B C -

I- tl*gm '- t\rm

Figure 4.8. "Findar" Nodes

4.2.7. Resource and Gate Blocks

Both the gate and resource blocks are contained in the main network. The resource blocks

shown in Figure 4.9 represent the fifty-three different capability areas at Fleet

Maintenance Facility Cape Scott. For convenience on1 y nine of the f i ft y-three resource

blocks are shown. The gate nodes in Figure 4.10 illustrate the assigned files for the

customers studied and the initial status of the gate.

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Figure 4.9. Resource BIocks

102 HAL CL- 102 105 MON CLO- 105 108 U CLOSED 108 niiiulnm 103 üDQ C L O W 103 106 IRE C L O S W 106 m u l n 10) TOR CLOSm 104 107 C H A CLOSED 107 UIn m

Figure 4.10. Gate Blocks

4.2.8. Calling Alter VSNs

Figure 4.1 1 illustrates examples of VSNs k i n g called which alter the level of a

particular resource. Within the VSN, the resource capacity will be altered in accordance

with seasonal holiday patterns. Fifty-three "alter" subroutines are called from the main

network, one for each resource capability.

Figure 4.1 1. Calling Resource Alter VSN

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4.3. VSN PMS-75

PMS-75, shown as Figure 4.12, is one exarnple of one hundred and forty four similar

subroutines. For convenience the exarnple subroutine shows only two PM routines, one

consisting of two activities and the other of one. This type of subroutine creates

deterrninistically scheduled preventive maintenance routines. The calling of the

subroutine generates the preventive maintenance routines scheduled for each monthly

period in the maintenance cycle of the customer. The number of branches specified in the

"enter VSN" node represents the number of individual activities in the preventive

maintenance routines plus one. The additional entity exits the VSN via exit one and

proceeds to cal1 the next VSN representing the preventive maintenance work for the next

period of the maintenance cycle. The entities representing the activities in the

maintenance routines are exited via exit two to the gate node "queue" in the main

network.

Within the VSN, each preventive maintenance routine is assigned an unique value as

ATRiB[6]. This identification allows al1 activities in a similar routine to be cleared back

to the respective gate node if one o f the activities is too large to fit in the work period.

This is done, as usually a maintenance routine is not started unless the whole thing can be

completed within the sarne work period. Note that there may be several activities in each

maintenance routine representing different capability areas. The assigning of this value as

ATRIB[6] aiso provides the capability to identify each routine in subsequent data

analysis. A text box identifies each routine in the VSN for ease of reference in future

editing. Values are assigned to ATRIB[2] and ATRIB[4] for each arriving entity. These

values represent the resource and service time respectively. Note that the service tirne

may be assigned from a probability distribution at this time.

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Figure 4.12. Generating PM activities

4.4. VSN CHA-AV

CHA-AV is one example of fourteen subroutines modeling the availability of the

respective customer. A portion of the example VSN is shown in Figure 4.13. Two unique

global variables are used in each availability subroutine. One of the global variables,

XX[16] in the case of this exarnple, represents the duration of the next work period. The

other global variable, XX[17], represents the duration between work period or in other

words the p e r d when the customer is unavailable. Upon the first calling of the VSN, the

global variables are assigned values. An "open" node opens the gate signifying customer

availability. The global variable representing the remaining available time of the

customer is decreased by one hour each time the entity is looped. Once the global

variable reaches zero, the entity is routed by condition to a "close" node, which closes the

gate of the customer availability. Subsequently, two entities are branched from this node.

One carries on within the availability VSN, while the second leaves the VSN to trigger

the flushing of jobs belonging to this particular customer from the resource queues. The

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entity remaining in the VSN is delayed for the duration of the time between work periods

where upon the process begins again for the next work period. Note this particular VSN

identifies four work periods. The duration of the work periods and the time until the start

of the next are input directly into the VSN using global variables.

Figure 4.13. Customer Availability

4.5. VSN Worker

This Visual Subnetwork assigns the amount of resource (number of workers) to be

assigned to an activity. VSN "Worker" is shown in Figure 4.14. The number of workers

depends on the service activity duration. As safety regulations dictate that a minimum of

two individuais must work on any particular job, this is the minimum number assigned.

The number of workers are assigned as ATRIB[5]. An activity condition on ATRIB[Z],

the activity duration, specifies which assign node the entity will be routed to.

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Figure 4.14. - VSN Worker

4.6. VSN Fit

The Visual Subnetwork "Fit*' determines if the required activity service duration will fit

in the available work penod. The required service duration is a hinction of both the

service time, ATRIB[4], and the number of resources assigned in the VSN "workei',

A T R B [SI. An activity condition based on the customer, ATRIB[3], routes the entity

from the "enter" node to a "goon" n d e where the entity flows to one of two possible

exits from the VSN. If the required service duration is less than the respective global

variable, representing available time in each customers next or current work period, the

entity is routed to exit one of the VSN. If the required service duration is greater than the

time remaining in the customers work penod, the entity is routed to exit two of the VSN.

Visual Subnetwork "Fit" is shown as Figure 4.15.

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Figure 4.15. VSN Fit

4.7. VSN RES-1

An example of a VSN altenng worker strength levels over a year penod is shown as

Figure 4.16. There is a similar VSN for each of the fifty-three FMFCS worker

capabilities. An entity is routed from the "enter VSN" node to a series of "alter" nodes.

The duration between the decreasing and augmenting of worker strength corresponds to

the available work hours during the holiday periods. Capabilities are at full worker

strength during the periods between pairs of "alter" nodes.

Figure 4.16. VSN RES-1

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4.8. VSN Size

The single entity calling this VSN represents the monthly corrective maintenance demand

on a particular capability level. Within the VSN, entities are cloned as the work is divided

into work activities of 32 hours or less. Also within this VSN, the work is assigned to

customers, ATRIB[3], through the use of probability activities. Each CPF is assigned

corrective maintenance with an equal probability of occurrence. VSN "Size" is

represented in Figure 4.17.

Figure 4.17. VSN Size

4.9. Model Validation and Verifkation

Banks [ l p. 3991 States: "One of the most important and difficult tasks facing a model

developer is the verification and validation of the simulation model." Model validity

refers to representational validity and means that the model corresponds to the real

system, or at least accurately represents the data gathered and assumptions made

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regarding the way in which the real system operates (see Harrel [8, p.871). One of the

challenges in ensuring the accuracy of the model was the questionable validity of the

input data. It is well recognized that the data base used by FMFCS contains data of poor

quality. Significant effort was expended in "scrubbing" the data used as input to the

simulation model. Questionable data was discarded. Thus the data used is considered to

be of relatively good quality. The required accuracy of the FMFCS rnodel is subjective. It

is important to remember that the model was built to aid decision making through

visualization. This visualization may be achieved by approximating the operation of the

"real" system. "Mode1 validity can be defined as the process of substantiating that the

model, within its domain of applicability, is sufficiently accurate for the intended

applications" (Schlesinger [18]). In many respects we will be using the model to visualize

the "what ifs?" and therefore it is difficult to compare to the "real" system. One of the

goals of validation is to ensure that the model is credible enough to be used by managers

and other decision makers. This particular goal is facilitated by the fact that the developer

will be the end user of the model. Therefore, the manager will be intimate with both its

capabilities and its limitations.

Banks [ l ] lists many cornmon sense suggestions for use in the verification process. One

of the simplest and most easily implemented is a close and thorough examination of

model output for reasonableness. This verification process was used as an iterative

process in the building of each step of the model. The process of monitoring output also

aided in observing the sensitivity of assumptions used in the building of the model.

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CHAPTER 5

DEMAND VISUALIZATION THROUGH MODELLING

Visualization of a problem is perhaps the first and most important aspect of the

development of solutions. In order to attempt optimization of the resource utilization at

the Naval repair facility, it is first necessary to have a detailed understanding of the

demand on these resources. The random nature of customer requests for resources

complicates this visualization. In this chapter, we will investigate an approach to

eliminating a significant portion of the randomness of demand. Through this elimination,

we will be able to accurately forecast a significant portion of the actual CPF demand at

the capability level.

A terminating simulation will be used to visualize aspects of satisfying this forecasted

demand. "A terminating simulation is one that nins for some duration TE, where E is a

specified event (or set of events) which stops the simulation" [I, p. 4341. Initially, the

output is simplified, as we have not considered the random nature of the service times,

therefore statistical analysis of the output is not required. Visualization of many of the

factors in demand arriva1 is achievable by using the model as a prograrnming language.

This visualization will provide a valid foundation for future resource optimization.

The use of the model as an analysis tool will be discussed in Chapter 6 where random

variables will be used to model input.

5.1. Demand with a Deterministic Arriva1 Time

One method of reducing a portion of the randomness of demand arriva1 is to identify the

demand having a deterministic arrival time. A review of historical customer requests

indicates that a significant portion of demand could be considered as k i n g of this type.

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While the occurrence of corrective maintenance is tmly random, most other demand

arrivai may be considered as having a deterministic arrival. An approach to dealing with

the random nature of corrective maintenance will be discussed in Chapter 6.

True optimization of the scheduling of work may be elusive. Pinedo [16, p.761 States:

"Resource-constrained project scheduling problems with random processing times have

not received muc h attention in the literature". The technical complications w hich arise in

scheduling problems when the resources are scarce or there are constraints on the

execution of the tasks become even more difficult when there is some uncertainty in

availability of resources, task duration or in the constraints associated with allowable

SC hedules (see Dempster [5, p.61). An integer-programming approach to optimizing

preventive maintenance scheduling with deterministic service times is investigated by

Lee [9] and may be of interest for future research although the problems are quite

different both in scope and flexibility of constraints. Clarification of the problem is the

first step and may lead to heuristic solutions.

5.1.1. Time Based Preventive Maintenance

Time based preventive maintenance is perforrned at some set interval regardless of the

condition of the equipment. This interval may be cdendar-based or based on hours run.

Calendar-based preventive maintenance is used extensively for the numerous systems

compnsing the Canadian Patrol Frigate. Identifying the arrival of this type of

maintenance is possible without interaction from the customers. Each one of the

customers is on a 144 month maintenance cycle. A central database exists (outside of

FMFCS) which identifies the monthly preventive maintenance requirement for the

complete cycle. Therefore, the arrival of this type of maintenance at FMFCS can be

predicted simply by identifying the p e n d of the maintenance profile for each customer.

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Within the database, preventive maintenance is designated as either k i n g RF or SS. The

RF designation indicates the maintenance initially intended for completion by the repair

facility. SS designated maintenance was intended for completion by Ship Staff

technicians. The original manufacturer estimate of service time for each maintenance

routine is also available in the database.

5.1.1.1. Actual Service Times matched to the Maintenance Profile

Output data from the FMFCS for fiscal year 199912000 was matched to the preventive

maintenance routines in the central database. A database table was built so that actual

maintenance service times could be compared to the original manufacturer estimates.

Appendix E contains a query of this database. The "sum" column of the Appendix

represents the sum of the service times for al1 of the required activities in the maintenance

routine. Several obsewations are made from examination of this data. They are:

a. The RWSS designation is not consistent with the work k i n g completed by

the repair facility. For the period of observation, more SS designated preventive

maintenance was completed by the repair facility than RF designated preventive

maintenance;

b. The manufacturer estimate of service time varies significantly from the

actual service times. For the period of observation the mean service time was 4.9

times greater than the manufacturer estimate; and

c. Consistent completion of the maintenance routines is not evident in the

output data. Routines are completed for some customers and not others

notwithstanding the fact that the routine was scheduled for al1 in the maintenance

profile.

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These observations support a previous discussion in Chapter 3, conceming the validity of

the labour-hours assigned to CPF maintenance. It is quite evident that if al1 of the directed

preventive maintenance is completed, the resulting required labour-hours would be

significantly greater than originally envisioned.

Using actual service times, the preventive maintenance demand was projected for fiscal

year 2001/2002. The monthly maintenance routines based on the annual period in the

maintenance profile of each customer were input into the model. Maintenance routines

were only used in the model if actual service times were available from the year of

available historical data. Figure 5.1 illustrates how, by using this approach, demand

arrivai can be visualized at the capability level. The Marine Machinery Shop is used as an

exarnple. A break down of demand arrival for al1 capability levels is included as

Appendix F.

Marine Machinery Shop

Figure 5.1. Demand Arrival at the Marine Machinery Shop

-We note that we have shown future demand at the capability level. This has not

previously been done at FMFCS. Also of note is that this demand is accurate for the

fiscal year k ing observed. This is important, as demand will change from year to year

based on the p e n d in the maintenance profile of respective customen and this

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fluctuation should be understood. For exarnple, al1 seven customers may al1 be in an

annual period of heavy demand in a given year, and they may al1 be in an annual pend

of light demand the next. Periods of heavy monthly demand result from the occurrence of

twenty-four and fony-eight monthly maintenance routines and are therefore not included

in every arioual period. Figure 5.2 illustrates this point, where the total RF demand of

p e n d ninety-six is due to the second occurrence of forty-eight monthly routines in the

maintenance profile.

1 RF Pleuontive Maintenance

Figure 5.2. Demand in the Maintenance Profile

5.1.1.2. RF/SS at the Capability Level

Both RF and SS designated preventive maintenance routines were input into the model.

The RF designated PM routines included in the model are identified in Appendix G. 1. A

number of RF routines were not input into the model as their service times were not

available in the historical FMFCS data for fiscal year199912000. The SS designated PM

routines used in the model are identified in Appendix G.2. It is intended that the

significant impact of SS designated preventive maintenance routines on resource

availability be visualized. Data indicates that many SS routines are consistently

forwarded to FMFCS for completion. Other SS designated PM routines are submitted

sporadically. As it was not practical to input al1 of the SS designated routines k i n g

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routed to the repair facility, the more consistent routines with the largest service times

were chosen for demonstration. For the purpose of modeling it is assumed that the arriva1

of the chosen SS routines are consistent from ship to ship. A goal of this project is to

highlight the benefit of formally reviewing the RFBS designation. Once formalized, al1

of the hiture preventive maintenance demands on the repair facility resources can be

accurately forecasted at the capability level.

Of note is the demand on resources at the capability level for the SS designated

maintenance. It can not be assumed that taking on additionai SS designated maintenance

will load capabilities proportionally to the loading provided by the RF designated

maintenance. This potential difference is visudized in Fi y r e 5.3 and Figure 5.4, showing

RF/SS demand arrivai for the Lagging and Above-Water-Weapons shops. We observe

that demand on the lagging shop resources is primarily from RF designated preventive

maintenance while the demand on the AWW shop resources is primarily from SS

designated preventive maintenance.

Lagging Shop

Figure 5.3. RF/SS Maintenance Arrivai at the Lagging Shop

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AW Weapons Shop

Figure 5.4. RF/SS Maintenance Arriva1 at the AW Weapons Shop

5.1.2. Impact of Customer Availability

In the previous sections, we have discussed how a significant portion of future demand

can be forecasted, by recognizing deterministic arriva1 times. This portrayal is not

complete however, as there are other factors affecting the arrival of demand. One of these

factors is the availability of the customer. The bulk of the customer's work is completed

when the repair facility has access to the customer. This availability is subject to the

operational SC hedule of each respective ship.

Prior to the start of the fiscal year the Navy promulgates an overall schedule of ship

availability. The periods of availability to the repair facility are referred to as Dedicated

Maintenance Periods (DMPs). For simplicity, it has been assumed that al1 of the

preventive maintenance completed by the repair facility occurs during these pends of

availability. Periods of customer availability for fiscal year 01/02 were input into the

model. The periods of availability were taken from OPSKED 01 Version 1. The

flexibility of the model in accounting for work requiring different periods of availability

will be discussed in Chapter 6.

In order to provide a more complete picture of demand arrival, we must consider the case

where the demand has arrived and the customer is available. Figure 5.5 illustrates how

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the demand on the Marine Machinery Shop is affected by the availability of the

customea. "Gate" represents demand present when a customer is available. We observe

that this portraya1 of demand alters the loading of the shop resources. In this particular

exarnple a large amount of work is shifted from the first four months of the year into

August and September. Visualizing the demand in this manner indicates the potential of

optirnization through scheduling of customer availability. For exarnple. two customers

requiring a large arnount of labour-hours from a sirnilar work centre should not have

coincidental periods of availability. Conversely. the effect of the operational schedule on

responsiveness is visualized if optimal "customer availability" scheduling is constrained.

Competition for finite resources will increase the wait-time in queue.

Marine Machinery Shop

2 l

2 6000 I 1 Amve ; 4000 1 rn Gate 2 0 2000 A

O

Figure 5.5. Impact of Customer Availability on Demand at the Marine Machinery Shop

Wait-time in queue may also be viewed from the perspective of each customer. Table 5.1

shows some mode1 output statistics representing the wait-time in queue. Initially, we

assume infinite resource availability thus wait-time is only a function of the limited

access to the customer. The significant impact of customer availability on responsiveness

is quite evident. We note the large standard deviation and maximum wait time.

Customers with longer periods between DMPs experience a longer wait-time in having

their demand satisfied.

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Output data is a representation of customer availability for fiscal year 2001/2002 only.

This availaoility is looped in the model in order to provide a period of customer

availability for al1 work originating in the fiscal year. Customer availability will be

different for fiscal year 20022003 and this will change the wait-times shown in the table.

The mode1 provides the flexibility to input further customer availability when it is known.

Table 5.1. Wait-time in Queue due to Customer Availability (hours)

Customer VILLE DE QUEBEC CHARLOTTETOWN FREDERICTON MONTREAL TORONTO ST JOHNS HALIFAX

Mean Std Dev # Obs Min Max 176.473 220.178 486 O 750 309.1 99 259.144 415 O 675 146.744 210.096 479 O 751 f 54.768 1 1 8.373 487 O 330 1 39.299 1 49.758 328 O 510 224.497 21 4.01 8 477 O 487 41 4.373 402.973 433 O 930

5.1.3. Dedicated Maintenance Period Duration

Dedicated Maintenance Periods Vary in length. This variation impacts demand arrival, as

some jobs are too large in scope to conduct in a given DMP, and therefore must wait in

queue for a subsequent maintenance period of sufficient duration. The model has been

built to accommodate for this scenario. Table 5.2 shows the effect on wait-time in queue.

Table 5.2. Impact of DMP Duration on Wait-tirne in Queue (hours)

Du ration Neg lected Duration Considered

Customer Mean Std Dev Max Mean Std Dev Max

VilledeQuebec 176 220 750 234 251 915 Charlottetown 309 259 675 311 256 675 Fredericton 146 210 751 164 210 751 Montreal 154 118 330 212 198 1140 Toronto 139 149 510 144 162 1245 St Johns 224 214 487 254 300 1537 Halifax 414 402 930 438 441 1380

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The number of workers assigned to each activity in a job varies and is difficult to predict

accurately. For this reason, a heuristic approach was used in assigning the number of

resources to each activity within the model. Of note is the sensitivity of the maximum

wait-time in queue to this assignment of resources. Some activities with large service

times may require few resources while others may require many. The former requires

Maintenance Periods of longer duration than the latter. The method used treats ail

activities consistently as outlined in Table 5.3. Table 5.4 illustrates the effect on wait-

time of assigning five resources to activities of duration greater than 32 hours. Lirniting

the number of workers assigned to large jobs to four, significantly increases the

maximum observed wait-time. This occurs, as decreasing the number of workers on a job

increases the required service duration. As a result, fewer DMPs of sufficient duration are

available to complete the large jobs and these Iarge jobs are required to wait longer for an

appropriate window of opportunit y. Within our moâel, workers are assigned to activities

in accordance with Table 5.3.

Table 5.3. Assigned Resource based on Activity Duration

Service Time(hours) # of Resource

Service Time<=7.5 7 . 5 ~ Service Time <=16 1 GeService Time

Table 5.4. Assigned Resource impact on Wait-time in Queue

Max Five Workers Max Four Workers

Customer Mean Std Dev Max Mean Std Dev Max

Ville de Quebec 228 246 915 234 251 915 Charlottetown 309 259 675 311 256 675 Fredericton 154 207 751 1 64 210 751 Montreal 193 168 795 21 2 198 1140 Toronto 141 154 802 1 44 162 1245 St Johns 239 245 960 254 300 1537 Halifax 414 402 930 438 441 1380

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5.1.4. Impact of Resource Availability

The remaining factor to consider in demand arriva1 is worker availability. Consider

Figure 5.4 and imagine the impact on fixed resources during the August p e n d . It is

possible to have the required resources available to handle the peak demands but annual

workforce utilization would be poor. Restricting the number of workers prevents demand

from k i n g satisfied imrnediately. Through use of the model we are able to visualize the

tradeoff between work-force utilization and responsiveness.

5.1.4.1. Resource Strength

The capacity, of each of the capability levels of F M F Cape Scott, is contained in

Appendix H. FMF Cape Scott does have some flexibility in hinng temporary and casual

workers. "Overtime" and "contracting out" are used as off-ramps in periods of peak

demand. This flexibility is limited by a number of factors. Competition for skilled

workers limits their availability. Additionally, certain ski11 sets at FMFCS are unique to

Naval requirements and surplus demand in these areas c m not be offset to the local

economy. Funds are limited for the types of work which can be contracted out. For these

reasons and model simplicity it will be assumed that the workforce is constant, and that

the avenues of overtime use and the contracting out of jobs is not available.

The break down of work to the capability level, shown in Appendix H, illustrates how

preventive maintenance is loaded on different resources. Potential problem areas become

apparent through this simple visualization. For example, the percentage of preventive

maintenance demand of available worker labour hours is over one hundred percent in the

Above-Water-Weapons Shop. Visualization in this manner allows attention to be directed

to potential problem areas. The heavy work load in the AWW Shop is a previously

identified area of concem at FMFCS and provides sorne model validation. The model

provides visualization of the impact of completing al1 preventive maintenance routines. In

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this particular area the demand is caused by the large service time of "fire control radar"

maintenance routines and the relatively few trained workers avaiiable to satisfy the

demand.

5.1.4.2. Responsiveness versus Worker Utilization

An advantage gained through moàeling is the visualization of relationships between

conflicting goals. The relationship of interest in our exarnple is the one conceming "wait-

time in queue" and "resource utilization." The terms used at the Fleet Maintenance

Facility are responsiveness and efficiency, responsiveness k i n g a measure of the time-

required to react to customers' requirements and efficiency k i n g a measure of billable

output. The visualization of this tradeoff is important because in some instances we may

find ourselves trying to achieve conflicting objectives (see Harrel [8], p. 23). For

example, maximizing resource utilization may conflict with rninimizing waiting times. If

the goal is to maximize resource utilization, or billed hours in Our case, then one need

only keep the work queue in front of the workers continually full. Unfortunately. this

builds up "work-in-process". Large queues result in long waiting times, hence dissatisfied

customers o r lost opportunity. When job prioritization is used in such an environment it is

possible that low priority jobs are never commenced.

Another parameter that must be considered is customer availability. We have already

discussed the effect of customer availability on "wait-time" in queue. This effect is much

greater when we consider lirnited workers. An analogy that may be used is a restaurant

(see Harrell [8, p. 1281). During meal hours the restaurant is extremely busy,

corresponding to periods of ship availability. In the case of the restaurant, we understand

that averages alone should not be used to make decisions conceming number of servers

required. It would be absurd, for example to conclude that because two servers (waiters

or waitresses) are only busy an average of 40 percent dunng the day that only one server

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is needed. This average measure reveals nothing about the utilization of the servers

during peak periods of the day.

In the case of the repair facility, we must consider the worker utilization during the peak

monthly periods. Figure 5.5 is an exarnple o f model output showing workforce utilization

over time. The figure portrays the utilization of workers in the Refrig/AC Shop, where

time is rneasured in hours. We note that the maximum utilization of workers is nine,

corresponding to the maximum number of workers available. We note periods of

"idleness", such a s between hour 444 and 667, corresponding to p e n d s when either

demand is satisfied or customers are not available. Demand arriving in periods when al1

workers are busy will wait in queue until the sufficient number of workers for the

activity, are free. Several periods are obsewed in Figure 5.6 when al1 workers are busy.

Workers vs. TIME: RUN 1

Figure 5.6. Workforce Utilization - RefrigeratiodAir Conditioning Shop

Figure 5.7 is an illustration of the model output identifying "wait-time" in queue for

Marine Machinery Shop Jobs. The rneasure may also be output for a particular customer,

including the activities from al1 capability areas as shown in Figure 5.8. The Y axis of the

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histogram is divided into periods of seventy-five hours or ten working days. The bar on

the far right hand side, for example, represents the number of activities with a wait-tirne

in queue of 1 10 working days or greater.

Marine Machinery: RU N 1 ! i

N ;%] I

! I

Figure 5.7. Wait-time in Queue-Marine Machinery S hop

lm4 VILLE DE QUEBEC: RUN 1

N O

160. 110, 1w.

O

f 1 ai, 80.

O 60, b 40. s

20, O - i I

Figure 5.8. Wait-time in Queue - HMCS Ville de Quebec

In surnmary, the three proceeding figures have presented workforce utilization and

responsiveness. These mesures can be shown for the individual capability areas or can

be combined to illustrate responsiveness to a specific customer.

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The effect of limited resources on wait-time in queue, using FMFCS worker strength, is

seen in Table 5.5. We observe that some customers are affected more than others, due to

different periods of availability. Within the model service is first-in-first-out, but once a

customer becomes unavailable its work must reenter the queue once the customer is

available again. Mode1 flexibility in visualizing other scheduling rules will be discussed

in Chapter 6. It should be noted that the figures in Table 5.5 represent only twelve

months of input. Customer availability is extended beyond twelve months in order to

capture service completion, however cornpetition for resources dwindles as activities are

completed thus the data must be interpreted carefully. The mode1 has the flexibility to

extend the period of observation.

Table 5.5. Wait-time in Queue with Limited Resources

Customer

Ville de Quebec Charlottetown Fredericton Montreal Toronto St Johns Halifax

Unlimited Resource

Mean Std Dev Max 234 251 915 31 1 2 s 675 164 210 751 21 2 198 1140 1 44 162 1245 254 300 1537 438 441 1380

Limited Resource

Mean Std Dev Max 260 273 1595 327 251 735 218 239 878 261 238 1140 223 274 1751 384 440 2341 501 500 2734

5.1.4.3. Seasonal Worker Availability

The repair facility workforce is comprised of unionized trade sets and military workers.

Management influence on when the workers take their holidays is lirnited. It is well

recognized that during traditional holiday periods the available workforce will be

significantly lower. Worker capacity within the model is altered to reflect seasonal

availability. Alterations made to worker capacity are as stated in Table 5.6. Initial

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resource capacity at the shop level, as previously stated, is included as Appendix H.

Percentage reductions in the number of workers are rounded to the nearest integer.

As time duration is measured in hours within the model, the periods of reduction are

shown both in calendar dates and the co~esponding period in hours. Weekends and

Statutory hoiidays have previously been removed from consideration. Mode1 flexibility

ailows worker availability to be altered to the level of detail required by the user. These

particular figures have been chosen to visualize the impact of further limiting resources

over traditional holiday periods. Sick time and other causes of resource unavailability

have not k e n considered, therefore the reader is to note that the overall level of resource

availability is optirnistic. The use of sick time and other benefirs affecting worker

availability varies frorn shop to shop. Studying worker availability at the shop level

requires a detailed analysis. With the optimistic approach applied consistently to al1

shops, we expect a shorter wait-time in queue and higher worker idleness in the model

output. It is interesting to note that decreasing worker availability in the model to

represent holiday or sick time increases workforce utilization. An available workforce

should not be perceived as k i n g less efficient than an absent workforce, therefore it is

important that this aspect be understood.

The impact of seasonal worker availability on responsiveness is shown in Table 5.7. The

impact is observable, but the increase in the wait-time in queue is relatively small. This is

expected as only a fraction of FMFCS demand has been input into the model. Most work

centers have available capacity even when reduced dunng holiday periods.

Table 5.6. Holiday P e n d Resource Reduction

Period % Reduction Calendar Date Hour Period of Reduction

Spring Break 50 11-17 Mar 1762 - 1800 Summer 50 15 Jul-15 Aug 540 - 690 Hunting Season 25 1Nov-15Nov 1095-1170 X-mas 50 20 Dec - 3 Jan 1200 - 1390

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Table 5.7. Impact of Seasonal Resource Availability on Wait-time in Queue

Constant Availability Seasonal Availability

Customer

Ville de Quebec Charlottetown Fredericton Montreal Toronto St Johns Halifax

Mean Std Oev Max 260 273 1595 327 251 735 21 8 239 878 261 238 1140 223 274 1751 384 440 2341 501 500 2734

Mean Std Dev Max 260 274 1610 333 251 750 220 242 1063 266 244 1355 240 310 1996 391 448 2332 526 518 3044

5.2. Minimum Required Resource for Maximum Permitted Wait in Queue

Expenments may be done with the mode1 to determine the minimum resource level

required, such that a maximum allowable wait in queue is not exceeded. Many

simplifications have been made to facilitate the visualization therefore the results of this

process should not be interpreted as FMFCS having a resource capacity surplus in certain

capability areas. To prevent possible misinterpretation, we will focus on1 y on those shops

where either maximum wait time was increased, due to limited resources, or a significant

increase in the mean was observed.

For our exarnple, we determine the required number of additional workers in each work

centre, such that the wait-time in queue in the case of unconstrained resources is not

affected. Table 5.7 shows the resulting wait-time change at the capability level due to

limited resources. Under the heading of required resources, we observe the number of

workers necessary to approximately maintain the mean and max wait-time in queue.

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Table 5.8. - Required Initial Resource Capacity

shop Unlirnited Resource Umited Reswrce Required Resource

Mean Std Dev M a x 235 298 1537 294 35û 1537 310 376 1387 278 326 1387 253 281 1537 269 315 1537 228 234 930 217 272 930

Mean Std Dev Max Workers 239 299 1553 11 297 351 1549 6 378 392 1387 7 283 329 1424 12 27 1 281 1553 32 276 315 1549 23 418 335 1626 9

1007 676 2734 4

Mean Std Dev Max Worlcers 236 298 1537 18 295 350 1540 1 O 310 376 1387 16 278 326 1387 20 255 280 1537 70 271 314 1537 34 231 233 930 54 244 291 952 20

Augmenting the number of workers in the mode1 satisfies the responsiveness

requirement, but the tradeoff to increased responsiveness is a decrease in workforce

utilization. The change in worker utilization is visualized in the following two figures

which ponray the available or idle workers over the course of the year. The Marine

Machinery Shop is used for visualization where we have increased the workforce from

thirty-two to seventy in order to satisfy Our hypothetical responsiveness requirement.

Figure 5.9 represents idleness when thirty-two workers are used while Figure 5.10

represents idleness when seventy workers are used. We observe a large increase in

worker availability for the gain in responsiveness. A balance between these two measures

requires a subjective decision.

-A Availablevs.TIME: RUN 1

Figure 5.9. Idleness with an initial capacity of thirty two workers

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Figure 5.10. Idleness with an initial capacity of seventy worken

Visualization in the manner presented in this Chapter illustrates that al1 factors should be

considered when attempting to optimize responsiveness or efficiency. Before this

visualization can occur, we note that the work first has to be identified at the capability

level. Utilizing the detemiinistic arriva1 of calendar-based preventive maintenance has

aliowed this identification and facilitated the visualization.

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CHAPTER 6

MODEL CAPABILITIES DEVELOPED FOR FUTURE ANALYSIS

The model was built using the simulation software package "AweSim". We have not

discussed the use of the software package in generating random events up to this point.

Using "AweSim" as a programrning language we have presented a tool for visualization

and understanding of a complex problem. The capability of the software to model random

events extends the usefulness of the tool. Previously we have visualized some of the

aspects of demand arrivai and the tradeoff between efficiency and responsiveness. Initial

decisions can be made through this visualization aione, however the model was built with

the flexibility of further analysis. As model input data is limited to a fraction of the total

customers, a detailed simulation anaiysis will not be conducted at this point. Instead, we

use the CPF demand to introduce the capabilities of the model and discuss techniques for

dealing with the random demand arrival at FMFCS and the probabilistic nature of service

times.

6-1. Demand with a Deterministic Arriva1 and a Probabilistic Service Time

Preventive Maintenance has been identified as a type of maintenance with a deterministic

arrival time. Actual histoncal service times have k e n used in the model to project

service times of further demand. Each service time used is an actual service time taken

from histoncai data. Limiting to one observation provides a poor representation of the

possible range of service tirnes for any given activity. The use of the mean of several

observations would provide a clearer picture although the impact of variance still would

not be observable.

The capability exists in the model to assign parameters from a given probability hinction

for each activities' service time. In order to input this information into the model, it is

first necessary to fit a distribution to the service time of each activity of each preventive

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maintenance routine. While commercial software packages are available to facilitate the

fitting of a probability distribution, the required historical data is not.

6.2. Demand with a Stochastic Amval Time and a Stochastic Sewice Time

We have discussed the random nature of corrective maintenance. There are many

possible approaches in trying to forecast the arriva1 of this type of demand. For example.

historical data could be used at the system level and required service could be projected

based on the failure frequency. This demand could then be input into the model and a

probabilistic service time assigned to a corresponding capability level for each required

activity. Analysis at this level requires extensive effort therefore a heunstic approach is

applied.

One possible heuristic approach is the use of empirical probability distributions (see Law

and Kelton [IO. p. 3521) to represent the monthly corrective maintenance demand from

the resources of each shop or capability level at the repair facility. Table 6.1 contains a

monthly breakdown of the corrective maintenance completed by FMF Cape Scott for

fiscal year 99/00. This historical data should not be considered as the actual demand for

the period, as historical output was constrained by the Delegated Maintenance Budget.

The mode1 has the capability for sampling from empirical distributions and this data has

been used to feature this use. Evaluation and selection of an appropriate heuristic

approach is left to future research, and therefore model output in this illustration should

not be considered as more than an illustration of the potential of the model.

63.1. Customer Availability

We re-visit the effect of customer availability in this section in order to present the

capability of the model in dealing with appropriate periods of customer availability. for

varying types of work. The data in Table 6.1 may be used to illustrate an approach to

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forecasting corrective maintenance. Customer availability is different, however, for

corrective mainteriance than preventive maintenance. While preventive maintenance is

Table 6.1. Corrective Maintenance - Fiscal Year 99/00

SHOPS 10011 10012 10013 10019 10020 10021 1 0023 10030 10040 10050 10055 10090 10091 10092 11060 11061 11062 1 1 O70 11071 11080 11081 11100 11101 11112 11122 121 16 12142 12143 12145 12146 12147 12148 12149 12154 1 21 55 12156 12158 13124 13130 13132 131 33 131 35 1 31 36 131 37 131 51

Apr May Jun Jul Aug Sep Oct Nw Dec Jan Feb Mar

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O O O 16

470 888 O O O O

16 300 98

49 2 Total

primarily limited to the Dedicated Maintenance Periods, corrective maintenance occurs

during these periods and when the customer is available alongside. Although beyond the

scope of this study, the capability to consider the period of customer availability

depending on the type of demand is particularly valuable when considering work

scheduled to occur in a fixed window of opportunity such as system trials.

It is worthwhile observing the impact of additional work on responsiveness and

efficiency. While the empirical distributions input into the model to represent corrective

maintenance were built using a heuristic approach, it is pointed out that the figures used

may be conservative as they were taken from FMFCS historical output as opposed to

historical demand. One mn will be considered in this terminating simulation, as at this

point we are only interested in visualizing possible behavior of the system at intermediate

points. As a result of limitation to one run, the input of corrective maintenance will be

from limited sarnples of the empirical distributions and may not represent typical values.

The Machine Shop will be used as an example of how corrective maintenance affects

responsiveness and efficiency. This effect will Vary significantly from shop to shop as the

percentage of corrective maintenance to total varies from shop to shop. We will also take

the opportunity to observe the impact of increased periods of availability for corrective

maintenance. Table 6.2 shows previous responsiveness to preventive maintenance and the

resulting change when corrective maintenance is input into the model. We consider the

case where the sarne periods of customer availability are applied to both types of

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maintenance and the case where there is increased customer availability for corrective

maintenance. Figure 6.1 and Figure 6.2 show the resulting idleness of machine shop

resources when considering preventive maintenance alone and when cornbined with

corrective maintenance.

Table 6.2. Marine Machinery Shop Responsiveness (hours)

Demand Input Mean Std Dev Max

Wait-time in queue is increased, as expected, when we consider the additional corrective

maintenance demand. Increasing the period of customer availability for corrective

maintenance lowers the wait-time in queue. Increasing the opportunity to complete CM

reduces cornpetition with preventive maintenance for limited labour-hours.

' -4 Available vs. TIME: RUN 1

Figure 6.1. Marine Machinery Shop Worker idleness - Preventive Maintenance

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-4 Availabls vs. TIME: RUN 1

Figure 6.2. Marine Machinery Shop Worker idleness - Preventive and Corrective

Maintenance

W e note that the idleness of the workers has changed somewhat, although the influence

of the custorner availability has kept the pattern of idleness similar. The addition of the

corrective maintenance has reduced the availability of the workers. In other words,

workforce utilization has increased.

6.3. Steady State Analysis

We have used a terminating simulation to observe the behavior of the system and to

visualize the impact of different factors on demand arrival at the shop ievel. Through use

of the terminating simulation, we observe responsiveness and efficiency for a given fiscal

year. What limits this observation is the assumption that the initial queue is empty and

that no further work arrives afier the beginning of the twelve month of observation.

A steady-state simulation may be conducted over a longer duration and remove these

limitations, however it does introduce some new assumptions. "It should be mentioned

that stochastic processes for most real systems do not have steady-state distributions,

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since the characteristics of the model change over time. For example, in a manufacturing

system the production scheduling rules and the facility layout (e.g., number and location

of machines) may change from time to time. On the other hand, a simulation model

(which is an abstraction of reality) may have steady-state distributions, since

characteristics of the model are often assumed not to change over time" [17, p. 5301.

In Our particular case, we will be conducting a steady-state analysis of one fiscal year.

The model has the capability to specify the actual periods of the maintenance cycle for

each customer, however would require more data input into the model. Corrective

maintenance is input through the use of empirical probability distributions. One sample

from the distribution represents one month of corrective maintenance for the

corresponding shop. The assumption here is that the empirical distribution adequately

represents this type of work over the duration of the simulation. The correlation between

capabilities is not captured with this method.

A period of ten years is chosen for the steady-state simulation of fiscal year 2001/2002.

As we have discussed, the model has been built to visualize demand and the tradeoff

between efficiency and responsiveness, and a statistical analysis of the output will not be

conducted. Nevertheless, a limited view of the steady-state simulation output is included

to highlight the capability of the model in this area for further study. See Law and Kelton

[IO] for a discussion of output anaiysis.

6.3.1. Wait-time in Queue

Figure 6.3 plots the wait-time in queue over a ten year simulation for the Marine

Machinery Shop. This output shows the fluctuation in the wait-time but also indicates

that the trend is not rising. The peak wait-times are high. We have seen through

observation with the terminating solution that the availability of the customer is a

significant factor in delay. Augmenting the resource capacity reduces the overall average

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delay but does not eliminate the peak delays which are a function of the customer

availability .

MArine Machinery - Wait Time

Figure 6.3. Marine Machinery Shop- Steady State Wait-time in Queue

The steady-state output for the Above Water Weapons Shop in Figure 6.4 shows an

increasing trend for wait-time. This suggests that there are not enough workers to handle

the demand. As more work is carried over, the mean wait-time increases.

AWW Weapons - WaitTime

Figure 6.4. Above Water Weapons Shop - Steady State Wait-time in Queue

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6.3.2. Workei Availability

We are able to record the worker availability for any given period of time within the

steady-state simulation. Figure 6.5 shows the available workers in year five of the

simulation for the Marine Machinery Shop. W e note the sirnilarities with Figure 6.2 of

the terminating simulation. The similarities indicate the significance of the periods of

customer availability. In both figures we observe the periods of idleness corresponding to

periods where al1 of the customers are not available to FMFCS. We note, in Figure 6.5,

the carry-over of work from subsequent years to the beginning of the fifth year where

resource is not idle. In the steady-state observation, a warm-up period is required in order

to account for the queues being initially empty. This wam-up period is identified and

discarded in a statistical analysis.

3~ Availablevs. TIME: RUN 1

Figure 6.5. Marine Machinery Shop Worker Idleness -Year Five of the Steady State

Simulation

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6.4. Scheduling Rules

"As the industnalized world develops, more and more resources are becoming critical.

Machines, manpower, and facilities are now commonly thought of as critical resources in

production and service activities. Scheduling these resources leads to increased

efficiency, utilization, and ultimately, profitability" [16. p. 11. The resource of focus in

this study is the FMFCS labour force. Scheduling rules are introduced both as an

interesting area of future research and to further aid in the visualization and

understanding of this complex problem.

The first in first out (FIFO) scheduling mle is often used as a baseline against other

heuristic rules. Within Our mode1 the scheduling mle which we have been using is a

modified FLFO rule. As customers become unavailable the shop queues are emptied and

the work re-inserted when the customer becomes available again. New work arriving

between p e n d s of customer availability may arrive at the queue before the old work is

re-inserted, thus we do not have a tmly FIFO scheduling rule. By using a true FIFO rule,

we observe a different wait-time.

Customer demand is often prioritized due to the importance of upcoming deployments.

This priority may change several times throughout the course of a given fiscal year. An

exarnple is utilized to show the possible impact of this type of prioritization. Table 6.3

contains customer wait-time data for a steady-state simulation of eighteen thousand five

hundred hours using a FIFO rule. Table 6.4 contains the same information when utilizing

a customer prioritization rule, and Table 6.5 contains data when our original modified

FIFO rule is observed.

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Table 6.3. Wait-time in Queue - Tme FWO

Customer Priority Mean Std Dev

HALIFAX Nil VILLE DE QUEBEC Nil TORONTO Nil MONTREAL Nil FREDERICTON Nil CHARLOTTETOWN Nil ST JOHNS Nil

Table 6.4. Wait-time in Queue - Customer Prioritized

Customer Priority Mean

HALIFAX 7 449 VILLE DE QUEBEC 6 256 TORONTO 5 393 MONTREAL 4 228 FREDERICTON 3 193 CHARLOTTETOWN 2 21 1 ST JOHNS 1 207

Table 6.5. Wait-time in Queue - Modified FIFO

Customer Priority Mean

HALIFAX Nil VILLE DE QUEBEC Nil TORONTO Nil MONTREAL Nil f REDERICTON Nil CHARLOTTETOWN Nil ST JOHNS Nil

Std Dev

1386 893

1153 410 354 231 387

Std Dev

1427 450

1 324 503 418 323 670

# Obs

1 1770 1241 6 10601 12421 12288 1 1750 1231 9

# Obs

1 1496 12206 10220 12590 12508 12039 12606

# Obs

10932 12590 10093 12556 12438 1 1976 12332

Max Value

6573 651 2 6450 6608 5798 5940 6574

Max Value

13292 881 7

1 1472 14600 7070 2068 91 56

Max Value

12961 3388

1 1447 51 33 61 68 261 6 6872

The data presented in the tables must be interpreted carefully. We observe some expected

trends. For example, pnoritizing customen lowers the mean wait-time for the high

prionty customer, St Johns, and a true FIFO pnoritization levels the max wait-time

amongst customers. The changing number of observations clouds the picture. Data is

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collected only on those entities passing through the simulation model, or in other terms

completed work at FMFCS. The FIFO scheduling nile ensures that al1 activities are

processed in order of arriva1 once the respective customer is available and provides

further insight.

An increasing queue size for ail customers indicates an unstable system. We observe that

extending the duration of the steady-state FiFO simulation increases the wait-time in

queue for al1 customers, therefore we suspect an unstable system. It is necessary to

investigate the individual capability areas of FMFCS in order to determine where this is

happening. The Marine Machinery Shop and Above Water Weapon shops are used as

examples.

Figure 6.6 and Figure 6.7 illustrate how the wait-time in queue is affected for the Marine

Machinery and Above Water Weapons shop respectively. The trend of increasing wait-

time for the AWW Shop has been previously identified but is made more visible by using

the RF0 rule. Al1 new jobs must wait in the FlFO queue therefore variability is reduced

and the increasing wait-tirne is very apparent. We observe that additional resources are

required in this particular shop for the demand and customer availability of fiscal year

2001/2002, in order for d l jobs to be completed. The cyclical nature of the steady-state

analysis is noted when observing the Marine-Machinery Shop output in Figure 6.6. Ten

peaks in wait-time represent the ten-year customer availability cycle. We also note that

the trend in wait-time is not rising and conclude that in the steady-state observation al1

jobs wil1 be completed in this particular shop.

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Marine Machinery - Wait Time I I E! 1200, 1

Figure 6.6. Marine Machinery Shop - Wait-time in Queue (FIFO)

AWW -Weapons - Wait Tirne

Time (Hours) I

Figure 6.7. Above Water Weapons Shop - Wait-time in Queue (FIFO)

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CHAPTER 7

EFFICIENCY THROUGH VISUALIZATION

increasing efficiency has been the primary goal of Fleet Maintenance Facility Cape Scott

in recent years. Use of the mode1 visualizes a tradeoff between efficiency and

responsiveness. A strategic measure in the balanced scorecard, optimizing responsiveness

has not been well understood. indeed, the goal of optimizing responsiveness has been

neglected in the building of previous FMFCS capability plans. The break down of work

to activities at the capability level is critical in this visualization as attempts to increase

efficiency in one area by taking on additional jobs may decrease responsiveness in

associated capabilities to an unacceptable level. Conversely, by not understanding the

role of customer availability on responsiveness it is possible to unnecessarily augment

resource capacity in attempting to decrease the wait-time in queue, and thus negatively

affect overail efficiency.

There is obviously a balance to be found between the objectives of efficiency and

responsiveness. This balance must be determined by the decision-maker, but before this

decision can be made the tradeoff must be fully understood.

7.1. Aiignment of Resources to Dernand

The last ten years has k e n a period of tremendous change for FMFCS. Downsizing has

reduced its resources significantly. Concurrently the customer base has changed and with

this change the demands on FMFCS resources have also changed. Certain capability

levels are now in greater demand while others are no longer required in the volume they

once were. We have discussed in Chapter 3 how a shift in focus towards satisfying al1

demand of the primary customers may require further balancing of resources.

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Breaking the demand down to the capability level identifies if balancing of resources is

required. We have described how we can project preventive maintenance demand at the

capability level. Additionally a heuristic approach has been introduced to forecast the

corrective maintenance requirements. Table 7.1 shows the average availability of workers

as compared to the resource strength. As well the wait-time in queue is displayed at the

capability level. This data is the output of a steady-state simulation for fiscal year 01/02.

Statistical analysis was not done, as we are only interested in presenting the capabilities

of modeling. The transient of the simulation output has not been removed and duration of

the steady-state simulation was lirnited to ten years. The data in Table 7.1 is presented

only to introduce the capabilities of the model and should not be interpreted as indicating

surplus capacity. Data input in this project was limited to approximately one quarter of

the total FMFCS annual work and seven primary customers therefore we expect the

model to indicate surplus capacity. Additionally we have not considered types of work

such as trials, which is the bulk of demand on certain capability areas. What can be seen

from the data is what capability areas are subjected to the demand input into the model. It

is important to remember that the corrective and preventive maintenance demand of the

Canadian Patrol Frigates has not been completely represented.

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Table 7.1. - Steady State Worker Availability and Capability Response (Original

S trength)

Capability

Coating Tiling MPNA Hull lnsp MPNA Eng Foundry Plate Welding MPNA Sheet Metal Shipwright Sail Liferaft Rigging Pipe Fabrication Lagging Chernical Clean Diesels Gas Turbines Diesel Insp Machine Tool Die Marine Machinery MTWC Mar Mach Control Systems Refrig AC H ydraulic Mech Eng TOM Comm Nav Eng Comm SEWE EW Radar CCS CCS Eng MULTOTS ATS NESTRA ATS Nav Aids Antenna

Sttength & Eff ickncy Resource Capacity

25 6

11 14 4

54 24 2 1 23 13

81 45 10 6

35 7

12

27 7

32 O

23 9

20 20 5

12 3 1 13 7

16 8 7 6

11 12 17

Average Availability

17.53 3.85 8.00

12.70 3.60

38.62 20.1 6 15.08 16.49 1 1.83

64.42 23.70 6.36 4.66

14.77 4.38 7.19

23.75 6.21

10.12 8.25

14.19 2.34

13.72 16.28 4.47

10.83 25.55 1 1.82 5.33

12.61 7.32 6.29 5.21

fO.14 t 0.00 13.1 1

Wait Time in Queue (Hours) Average Wait-time

140 334 178 160 1 O9 1 53 120 138 1 34 1 39

1 54 1 72 203 199 1 46 377 198

1 55 117 257 1 93 204

1090 147 207 100 114 1 44 110 1 54 141 113 1 O7 1 O9 1 O3 140 155

Standard Deviation

183 287 21 8 234 1 52 198 173 177 167 224

203 21 6 21 9 240 184 376 241

206 1 54 248 205 242

1742 200 239 165 169 199 1 50 1 75 1 79 1 63 155 160 149 191 1 82

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Marine Elec Eng Elec Test Heavy Elec Cabling Mar Elec Syst UW Ranges UWW Eng Syst Sonar Surf Elec CANTASS Sonar VDS Nixie AW Weapons Periscope Opt UWW Mech Eng AWW Mech Eng AW Sys Eng Under Water Weap

We are able to use the mode1 output (presented in Table 7.1) to illustrate the potential

gains of balancing worker strength to demand at the shop level. Examining the output we

notice that five of the capability areas have a significantly longer wait-time than the other

capabilities. As expected. it is also evident from the output that most shops are not k i n g

utilized to their potential. An exarnple is used to illustrate the potential of balancing the

worker strength. Maintaining the total FMFCS worker strength. we decrease worker

strength in underutilized capabilities and increase worker strength in the capabilities with

longer wait-times. Table 7.2 shows the worken exchanged in the example.

Table 7.2. Balancing Worker Strength

# Workers 2 2 2

10 7 3 3

Shop ûecreased

Welding Welding Tool & Oie Riggirig Plate Cabling SailMeraft

Shop Increased

Tiling Gas Turbine Marine Machinery Refrig AC AWW AWW AWW

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Table 7.3 shows the resulting changes in the mode1 output at the capability level.

Capabilities with a change in worker strength are in bold. We observe a lower wait-tirne

in queue at the shops where we have augmented worker strength. Average worker

availability is decreased in those shops where we have decreased worker strength.

Table 7.3. - Steady State Worker Availability and Capability Response (Balanced

Strength)

Capability

Coating Tiling MPNA Hull lnsp MPNA Eng Foundry Plate Welding MPNA Sheet Metal Shipwright Sail Liferatt Rb9 in9 Pipe Fabrication Lagging Chemical Clean Diesels Ga8 Turbines Diesel lnsp Machine Tool Die Marine Machinery MTWC Mar Mach Control Systems Refrig AC Hydraulic Mech Eng TDM Comm Nav Eng Comm SEWE EW

Strength & Effiiiency Resource Capacity

25 8

11 14 4

47 20 2 1 23 8

71 45 10 6

35 9

12 27 5

36 O

23 19 20 20 5

12 3 1 13 7

Average Availability

17.1 3 5.32 7.98 12-73

3.6 32.25 16.49 15.08 16.49 6.83

55.1 2 23.7 6.44 4.66

14.77 6.33 7.19

23.68 4.59

13.68 8.25

14.34 10.65

1 -63 16.4 4.47

10.88 25.67 11.82 5.33

Wait Time in Queue (Hours) Average Standard Wait-time Deviat ion

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Radar CCS CCS Eng MULTOTS ATS NESTRA ATS Nav Aids Antenna Marine Elec Eng Elec Test Heavy Elec Cabling Mar Elec Syst UW Ranges UWW Eng Syst Sonar Surf Elec CANTASS Sonar VDS Nixie AW Weapons Periscope Opt UWW Mech Eng AWW Mech Eng AW Sys Eng Under Water Weap

The change in wait-time may also be viewed from the perspective of the customer. Table

7.4 shows mode1 outputs using the original worker assignment and the balanced worker

assignment.

Table 7.4. - Customer Perspective of Balanced Resources

Customer

Halifax Ville de Quebec Toronto Montreal f redericton Charlottetown St Johns

Mean Wait-time (Hours) Original Balanced

Max Wait-time (Hours) Original Balanced

# Obsenrations Original Balanced

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No attempt has been made to balance the resources optimally within the example. The

example is utilized only to portray the potential value of the model. Obviously a

statisticd comparison will be required once al1 the input data is gathered (see Law and

Kelton [IO]). Balancing resources in this particular exarnple (when most shops are under

capacity) increases both overall responsiveness and workforce utiiization. Subjective

preferences will become an issue when it is required to balance the workforce when the

majority of shops are over capacity. Issues such as strategic requirernent and feasibility of

"contracting out" will complicate the decision.

7.1.1. Load Leveling and Core Capability

Due to the nature of the work carried out by FMFCS, some of the capability areas are of a

strategic value. An exarnple of a strategic capability would be the Under Water Sound

Range which is maintained and rnanned by FMFCS resources. This type of a resource is

difficult to load level through the course of the year. Other resources rnay be load-leveled

by bringing in additional work during periods of traditional customer unavailability.

Another approach would be to contract out work where there is a local resource base in

periods of peak demand or hire temporary and casual workers during these peak periods.

Yet another approach is to identify those areas that can be contracted out in totality.

Al1 of these approaches to load leveling are either being utiIized or are under

consideration by FMFCS. Al1 forms of load leveling are difficult to implement due to

demand uncertainty and poor visualization at the capability level. Additionally, FMFCS

has severe constraints in their ability to adjust their workforce capacity. Funding is

limited for the hiring of additional workers in any fonn.

Using a mode1 to visualize possible cause and effect relationships rnay aid the decision-

maker. Highlighting areas of probable over- and under-capacity may emphasize the

requirement to define what is the core capability and which capabilities are required as a

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strategic asset. Responsiveness and the ability to meet peak demand may be more critical

in certain capability areas than others.

7.1.2. Customer Availability

Although the impact of customer availability on demand has been recognized historically,

it has been difficult to quantify. Responsiveness and worker utilization is a function of

this availability. Limited flexibility in the scheduling of these periods of customer

availability exists. At one extreme, the customers would be available to have work

completed one hundred percent of the time. As this is not possible, it is important to

understand the impact of limited availability on responsiveness and worker idleness. The

mode1 provides this support and the ability to evaluate scenarios within the customer-

availability flexibility.

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CfiAPTER 8

IMPLEMENTATION AND CONCLUSIONS

8.1. Conclusions

We have developed a simulation mode1 that c m be used as a strategic planning tool for

FMFCS. We have shown how the simulation model may be used to predict the cause and

effect relationships between two primary strategic measures, workforce utilization and

responsiveness. In Chapter 7, we presented an example of how the model uses these

measures to compare different manning levels at the FMFCS capability level and

discussed how different periods of customer availability may be evaluated in the same

manner.

8.1.1. Forecasting Demand

By taking advantage of the deterrninistic nature of calendar-based preventive

maintenance we have accurately forecasted a significant portion of demand at the

capability level. We have also gained insight as to the potential volume of this type of

demand as the constraints of the DMB concept are relaxed. Observations from historical

data used in this project support other studies indicating that al1 directed preventive

maintenance is not k ing completed.

During the process of analyzing histoncal FMFCS data we observed possible reasons for

historicaily low predictions of preventive maintenance demand. Comparing actual service

times to the original manufacturer estimate revealed that manufacturer estimates are

conservative. Additionally, we observed that the RF/SS designation is not consistent with

the preventive maintenance routines k ing completed by FMFCS. The large number of

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SS-designated PM routines being directed to FMFCS for completion was not envisioned

in the original DMB allocation.

The designation will have to be reviewed in order to forrnalize which maintenance

routines will be consistently directed to FMFCS for completion. We have shown how the

total demand of calendar-based preventive routines can be accurately forecasted at the

capability level, if it is deemed desirable to complete this review. Indications are that this

demand combined with other existing types will increase the required allocation of

FMFCS labour-hours to a level significantly higher than the current DMB allocation.

A heuristic approach to forecasting corrective maintenance has been shown. The

accuracy of this approach needs to be validated. We observe that the approach is

currently Iirnited due to the constraints of the DMB concept. Historical data does not

exist on demand that was not satisfied due to a customer's allocation being exceeded.

Therefore, data will have to be collected on al1 corrective maintenance requirements in

order to forecast future corrective maintenance demand.

8.1.2. Visualization of Strategic Measures

The simulation model was used to visualize the tradeoff between conflicting goals at

FMFCS. Attention was focused on two measures, workforce utilization and

responsiveness. The model was built in stages to illustrate the impact of different factors

of demand arrival on these measures. We observed that customer availability has a very

significant impact on both of these key measures. Augmenting resource strength in

certain areas may not have the level of effect desired in increasing responsiveness due to

these other factors. Visualization will aid the decision maker(s) in defining strategic

objectives. For example, using only a fraction of the total annual demand, we have gained

insight with respect to capability areas where demand exceeds FMFCS's available

capaci ty.

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8.2. Model Implementation

Many challenges exist that must be addressed prior to the successful implementation of

the simulation model. These challenges range from data cleansing to internai culture

change. The following paragraphs are not al1 encompassing, but note several

requirements which should oçcur prior to model implementation.

8.2.1. Validation of Demand

The bulk of the demand put into our simulation model was calendar-based preventive

maintenance. We have discussed the requirement for validating the RF/SS designation in

determining which maintenance routines are to be done by Fleet Maintenance Facility

Cape Scott. An assumption that has been made is that the designated routines are firm

requirements. This assumption requires validation. Through development of the model,

we have shown both that the demand is not currently k i n g satisfied and that the demand,

if it was al1 to be done, exceeds capacity in certain FMFCS capabilities. This initial

visualization, by itself, may be cause for validating the original maintenance

requirements recommended in the original manufacturer estimates. Lisota and Hedderich

[12], in ii review of the United States Navy preventive maintenance requirement, suggest

that a thirty-five percent labour-hour reduction, from the ship total, is obtainable.

8.2.2. Data Cleansing

Service-time estimates used for FMFCS planning purposes are generally higher than the

actual service-times charged in time recording. Within the simulation model, we have

used actual service-times. Scheduling inefficiencies may be built into the planning

estimates. Or the fact that histoncal layoffs were done based on the volume of "reserve"

time in particulas work centers may influence the input of data. Regardless, service-time

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data will have to be validated. Initiatives are underway at FMFCS to "Blue Book"

common jobs such as preventive maintenance routines. Observations made through the

development of the simulation mode1 support the requirement for this initiative. By

cataloguing common jobs, historical service times will be captured. The model has been

built to input service-times from a probability distribution. It is envisioned that

continuous improvement techniques will trend service-times downward. Simply through

advanced identification of demand, it will be possible to increase efficiency. For

example, many preventive maintenance routines require Crane services. Through project

management, it will be possible to optimally schedule this service,

The model has confinned that lirnited customer availability has a significant impact on

both responsiveness and efficiency. Identifying preventive maintenance routines which

could be conducted outside of a customer's DMP and within the Halifax available periods

would mitigate the effect of customer availability. Identifying the impact of conducting

the preventive maintenance routine on the ship's "notice for power" would determine

whether the routine could be done outside of the DMP. This could be documented within

the "Blue Book".

8.2.3. Moàel Flexibility

As discussed, it is anticipated that both arriva1 and service-times of maintenance routines

will change. Therefore, the model requires flexibility. The rnethod that we have used to

input preventive maintenance routines into the model can be improved. Updating

maintenance routines and their associated service times should be done outside of the

model in a spread sheet or data base program, and read into the simulation model. In this

manner, data could be updated clerically.

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8.2.4. Human Resource Training

Within the FMFCS business management department, analysts establish the annual work

delivery plan and measure performance against it. In order to incorporate the simulation

model within this process, the analysts will require training in probability theory and

simulation. Training in statistics has previously been identified as a requirement.

8.2 S. Strategic Direction

Within the model, we have introduced the tradeoff between responsiveness and

efficiency. Policies within the Department of National Defense such as Altemate Service

Delivery should dictate a review of the strategic capabilities to be retained by FMFCS, in

the long term. Once deemed essential for retention, the balance between responsiveness

and efficiency will have to be addressed for each FMFCS capability in a human resource

plan. Training duration for certain capabilities and current FMFCS demographics suggest

decisions are required soon or some capabilities will be lost unintentionally.

8.3. Future Research

We have studied the preventive and corrective maintenance demand requirements of

seven customers. A detailed steady-state analysis will require that al1 types of demand

frorn al1 customers be input into the model. The pnnciples demonstrated in this study

may be applied to al1 customers, but it will be necessary to validate the approach used to

forecast the component of demand with a stochastic amival rate. Future research is

required to either validate the heuristic approach presented, using empirical distributions,

or to determine an alternative forecasting method.

An interesting area for future research is the decision process. The simulation model

provides an anticipated output for strategic measures but once these measures are

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obtained, for possible decision alternatives, a subjective decision is required. Software

has been developed (see Barzilai and Gmndke [2]) that incorporates new developments in

this field. Future research is required to determine if simulation c m be combined with the

decision analysis software.

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CHAPTER 9

REFERENCES

Banks, J., and Carson, J.S., and Nelson, B.L., Discrete-Evenr System Simulation, Prentice-Hall, hc., 1996.

Bardai, J., and Grundke, E., Scientific Decisions inc. Preference Function Modelling. Retrieved from the World Wide Web

Brown, MG., Keeping Score, Quality Resources, 1996.

Carosielli, L., Lieutenant-Commander, Canadian Navy, and Parent, J., Lieutenant Xommander, Canadian Navy, "HMCS St, John's Maintenance Capability Study," Maritime Engineering Journal, pp. 17-20, Summer 2000.

Dempster, M.A.H., Lenstra, J.K., and Rinnooy Kan, A.H.G., Deteministic and Stochastic Scheduling, D.Reide1, 1982.

Fleet Maintenance Facility Cape Scott, Business Rules Version 3.2, March 2000.

Fleet Maintenance Facility Cape Scott, FMF Cape Scott Level3 Drufi Capabilify Plan F Y 200112002, August 2000.

Harrel, C., and Tumay, K., Sitnulation Made Easy, Institute of Industrial Engineers, 1995.

Kaplan, R.S., and Norton, D.P., The Balanced Scorecard, Harvard Business Schwl Press, 1996.

Law, A.M., and Kelton, W .D., Simulation Modeling and Analysis, McGraw-Hill, 1991.

Lee, B.P., Integer Programming Approaches to Vehicle Fleet Maintenance Scheduling, Master of Applied Science Thesis, Technical University of Nova Scotia, 199 1.

Lisota, G. and Hedderich, C., 'Total Productive Maintenance (TPM): A Powerful Tool for the U.S. Navy," Technical Papers from AMSEC LLC, 1999-2000.

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Maddison, G.R., Vice-Admiral, Canadian Navy, "Fleet Maintenance Facilities- Core Funding & Most Efficient Organization Way Ahead," Memorandum MS: 1000-23 (CMS), March 2000.

Maddison, GR., Vice-Admirai, Canadian Navy, "Maintenance of HMC Ships," Memorandum MS: 11900-0 (DMMPP), October 2000.

Naval Maintenance Management System Manual Volume 1, NaMMs Policy and Procedures, Issued on the Authority of the Chief of Defense Staff, 1993.

Pinedo, M., and Chao, X., Operations Scheduling with Applications in Manufacturing and Services, hin/McGraw-Hill, 1999.

Pritsker, A.A.B., and O'Reilly, J.J., Simulation with Visual SLAM and AweSim, Wiley, 1999.

Schlesinger,S., Terminology for Mode1 Credibility, Simulation. 32(3): 103- 4,1979.

Sule, D.R., Industrial Scheduling, PWS, 1997.

Sylvester, J.R., Commodore, Canadian Navy, "HMCS St. John's Maintenance Study a good "reality check"," Maritime Engineering Journal, p. 3, Fa11 2000tWinter 200 1.

Wheelwright, S.C., and Makridakis, S., Forecasting Methods for Management, Wiley, 1980.

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APPENDIX A HALIFAX CLASS MAINTENANCE PROFILE

NO. 1 2 3

5

Trials & Work-ups

A

ITEM 1 REMARKS

6

7

O Tirne in Months 48

Maintenance Profile Time Base Docking Interval Programmed Work Periods: a. Dedicated Maintenance Period (DMP) b. Docking Work Period (DWP) c. Refit and Dockinp

Activity Rate

144 months 48 months 3 consecutive weeks ( 19 days j in each operational quarter. 3 weeks (approximately mid cycle) for docking. if required (during DMP). Not Applicable An average of 1520 person-hour work per ship, per operating month for the first 36 months. Thereafter. increase FMF person-hour work per operational month until 3740 person-hour work per month are scheduled,

4

after 60 months. 160 operational days per year at sea: 95 operational days per year in harbour. at 8 hours

Technical OP1 and OC1

ldeal Maintenance Profile

Repair Facility person-hour Allocation for Running Repair

notice NDHQ OPI: M;MEM/DSE MARLANTNARPAC OPI: N42 EM

OCI: FMF

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APPElYDIX B

HOURS TO CALENDAR DATE CONVERSION

Fiscal Year 0 1/02

Calendar Date

1 April

1 May

1 June

1 Jufy

1 August

1 September

1 October

1 November

1 December

1 January

1 February

1 March

Hour Period

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APPENDIX C

ATTRIBUTES AND GLOBAL VARIABLES

Attributes

ATRIB[l] - time of creation of work request

ATRIB[2] - resource identification (capability)

ATRU3131 - customer identification

ATRIB[4] - service time in hours

ATRB[S] - level of resource assigned to an activity

ATRIB[6] - assumes unique value for each PM routine

ATRIB[7] - assumes value of TNOW when entity leaves the customer gate node.

ATRIB[B] - assumes the value of one or two representing RF and SS preventive

maintenance reflectively.

ATRIB[9] - assumes the value of zero or one representing preventive and corrective

maintenance reflectively.

Attribute Values

ATRIB [2]

File # Resource/S hop

1 Coatings

2 Tiling

3 MP/NA Hull Inspections

4 MP/NA Engineering

5 Foundry

6 Plate

7 Welding

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MPNA Sheet Metal

Shipwright

SailLi feraft

Rigging

Pipe Fabrication

Lagging

Chernical Cleaning

Diesels

Gas Turbines

Diesel Inspection

Machine

Tool & Die

Marine Mac hinery

MTWC-Marine Machinery

Control Systems

Re frig/AC

Hydraulic

Mechanical Engineering

TDM

Cornm/Nav Engineering

Communications

Surveillance/Elec Warfare Eng

Electronic Warfare

RadarKCS

CCS Engineering

MULTOTS Engineenng

ATS NESTRA Engineenng

ATS

Nav Aids

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ATRIB[3]

File #

100

101

102

103

104

105

106

107

108

Antenna

Marine Electrical Engineering

Electrical Test

Heav y Electrical

Cabling

Marine Electrical S ystems

Under Water Ranges

UWW Eng Systems

AWW Mechanical Engineering

CANTASS/Sonar Sab

VDS/Nixie Handling

AW Weapons

Under Water Weapons

UWW Mechanical Engineering

AWW Mechanical Engineering

AW Systems Eng

Under Water Weapons

CustomerIS hip

HMCS ATHABASKAN

HMCS lRUQUOIS

HMCS HALFAX

HMCS VLLE DE QUEBEC

HMCS TORONTO

HMCS MONTREAL

HMCS FREDERICTON

HMCS CHARLOTTETOWN

HMCS ST JOHNS

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109 HMCS PRESERVER

Global Variables

XX[l] -used to pass the value of ATRIB[3] to the sequence of FINDAR nodes which

clear the shops of a particular customer's activities once the customer is no longer

available.

XX[2] -used to globally identify the length of the current o r upcoming work p e n d for

HMCS ATHABASKAN.

XX[3] -used to globally identify the time period between the current o r upcoming work

period and the subsequent work period for HMCS ATHABASKAN.

XX[4] -used to globally identify the length of the current or upcoming work period for

HMCS IROQUOIS.

XX[5] -used to globally identify the time p e h d between the current o r upcoming work

period and the subsequent work period for HMCS IROQUOIS

XX[6] -used to globally identify the length of the current or upcoming work pend for

HMCS HALIFAX.

XX[7] -used to globally identify the time period between the current o r upcoming work

period and the subsequent work pend for HMCS HALIFAX.

XX[8] -used to globally identify the length of the current o r upcoming work period for

HMCS VILLE DE QUEBEC.

XX[9] -used to globally identify the time period between the current o r upcoming work

period and the subsequent work period for HMCS VILLE DE QUEBEC.

XX[ 101-used to globally identify the length of the current o r upcorning work period for

HMCS TORONTO.

XX[l 11-used to globally identify the time period between the current o r upcoming work

period and the subsequent work period for HMCS TORONTO.

XX[l2] -used to globally identify the length of the current o r upcoming work period for

HMCS MONTREAL.

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XX[13] -used to globaily identify the time period between the current or upcoming work

period and the subsequent work period for HMCS MONTREAL.

XX[14] -used to globally identify the length of the current or upcoming work period for

HMCS FERDERICTON.

XX[15] -used to globally identify the time period between the current or upcorning work

p e n d and the subsequent work period for HMCS FREDERICTON.

XX[16] -used to globally identify the length of the current or upcoming work p e n d for

HMCS CHARLOTTETOWN.

XX[17] -used to globally identify the time period between the current or upcoming work

pend and the subsequent work period for HMCS CHARLOTTETOWN.

XX[18] -used to globally identify the length of the current or upcoming work period for

HMCS ST JOHNS.

XX[19] -used to globaily identify the iime period between the current or upcoming work

period and the subsequent work period for HMCS ST JOHNS.

XX[20] -used to globally identify the length of the current or upcorning work period for

HMCS PRESERVER.

XX[21] -used to globaily identify the time period between the current or upcoming work

p e n d and the subsequent work period for HMCS PRESERVER.

XX[22] - used to pass the value of ATRiB[6] to the FINDAR node which flushes the

gate node (File 15 1) of al1 the activities of a job if one of the activities is too large

for the current customer work period.

XX[23] -used to globaily identify the length of the current or upcoming period of

customer availability for corrective maintenance for HMCS HALIFAX.

XX[24] - used to globally identify the time p e n d between the current or upcoming

period of customer availability for corrective maintenance and the subsequent

period of availability for HMCS HALIFAX.

XX[25] -used to globally identify the length of the current or upcorning period of

customer availability for corrective maintenance for HMCS VILLE DE

QUEBEC.

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XX[26] - used to globally identify the time period between the current or upcoming

period of customer availability for corrective maintenance and the subsequent

period of availability for HMCS VILLE DE QUEBEC

XX[27] -used to globally identify the length of the current or upcoming period of

customer availability for corrective maintenance for HMCS TORONTO.

XX[28] - used to globally identify the time period between the current or upcoming

pend of customer availability for corrective maintenance and the subsequent

period of availability for HMCS TORONTO.

XX[29J -used to globally identify the length of the current or upcoming p e n d of

customer availability for corrective maintenance for HMCS MONTREAL.

XX[30] - used to globally identify the time pend between the current or upcoming

period of customer availability for corrective maintenance and the subsequent

period of availability for HMCS MONTREAL.

XX[3 11 -used to globally identify the length of the current or upcoming period of

customer availability for corrective maintenance for HMCS FREDERICTON.

XX[32] - used to globally identify the time period between the current or upcoming

period of customer availability for corrective maintenance and the subsequent

period of availability for HMCS FREDERICTON.

XX[33] -used to globally identify the length of the current or upcoming period of

customer availability for corrective maintenance for HMCS

CHARLOTTETOWN.

XX[34] - used to globally identify the time pend between the current or upcoming

p e n d of customer availability for corrective maintenance and the subsequent

p e n d of availability for HMCS CHARLO'ITETOWN.

XX[35] -used to globally identify the length of the current or upcoming period of

customer availability for corrective maintenance for HMCS ST JOHNS.

XX[36] - used to globally identify the time period between the current or upcoming

period of customer availability for corrective maintenance and the subsequent

period of availability for HMCS ST JOHNS.

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APPENDlX D THE 44AWESIM" VISUAL NETWORK MODEL

D.1. The Controi Statement

GEN,,,, 1 ,YES,YES; ARRAY,1,12,{ 1/12,~12,3/12,4/12,5/12,6/12,7/12,8/12,9/12,10/12,11/12,1); ARRAY,3,12,{0,0,1,2,111,112,301,322,358,385,451,1170}; ARRAY,4,12,{5 l,78,78,lOl,l27,l32,l44,l47,l7l,l93,2oO,227); ARRAY,5,12,{0,0,0,0,0,1,3,12,13,15,225,32}; ARRAY,6,12, {0,0,0,0,0,0,0,0,0,0,8,104); ARRAY,7,12, (226,294,384,424,538,569,597,687,695,761,899,1535 } ; ARRAY,8,12,{32,173,193,216,225,247,264,297,321,342,357,499}; ARRAY,9,12,{48,161,189,228,247,266,415,420,536,559,626,814); ARRAY,10,12,{ 143,366,389,458,475,479,489,545,762,986,1268,1761}; ARRAY,l 1,12,{0,0,0,0,0,20,30,32,33,38,48,76}; ARRAY,l2,12,{213,235,317,484,534,544,553,622,677,758,841,972); ARRAY,13,12,{284,384,541,600,604,712,744,875,877,908,926,1122}; ARRAY,14,12,{ 16,17,48,49,119,157,168,254,258,310,498,5 18); ARRAY,15,12,{3,22,23,26,42,44,57,61,66,72,133,196); ARRAY,16,12,{0,60,66,153,192,224,280,284,393,418,445,1096); ARRAY,17,12,{0,0,0,0,0,0,0,0,0,24,248,296); ARRAY, 18,12, {0,0,0,0,0,0,0,0,0,4,8,120) ; ARRAY,19,12,{41,42,63,73,87,101,110,124,125,140,180,788); ARRAY,20,12,{0,1,1,1,2,8,8~9,16,19,54,72); ARRAY,2 1,12,{0,217,297,380,4 17,549,585,664,758,795,1290,1476) ; ARRAY,22,12,{0,0,0,0,1,8,9,25,43,80,98,1034}; ARRAY ,23,12, { 32,96,224,263,277,350,372,427,433,489,576,979 } ; ARRAY,24,12,{0,0,6,48,96,1 Il, 152,160,176,240,416,552); ARRAY ,2S, 12, { 1,16,290,297,446,450,470,490,5 13,690,708,847 ) ; ARRAY,26,12,{8,17,22,54,59,77,93,96,117,149,345,389}; ARRAY,27,12,{0,0,0,0,0,0,0,0,0,1,3,3}; ARRAY,28,12,{0,0,0,0,0,0,0,0,16,20,86,126); ARRAY,29,12,{0,0,52,64,72,13 1,209,209,221,320,535,949}; ARRAY,30,12,{0,0,0,0,0,0,1,4,6,12,15,56); ARRAY,3 1,12,{0,0,0,67,103,104,172,208,208,23 1,272,275); ARRAY,32,12,{0,0,39,40,87,128,19 1,219,283,352,489,888); ARRAY,33,12,{0,0,0,0,0,0,0,0,0,1,5,16); ARRAY,34,12,{0,0,0,0,0,0,0,0,0,0,0,56);

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ARRAY,35,12,{0,0,0,0,0,0,0,0,0,0,0,0); ARRAY,36,12,{0,0,0,0,0,0,0,0,0,0,0,0); ARRAY,37,12,(0,0,0,0,32,40,50,64,74,95,247,554); ARRAY,38,12,(0,0,0,48,54,148,177,224,252,520,527,2089); ARRAY,39,12,(0,0,1,2,4,8,54,62,153,162,200,261); ARRAY,40,12,{0,0,0,0,0,0,8,16,16,46,88,112); ARRAY,4 1,12,{0,0,0,0,0,0,3,32,49,58,67,325) ; ARRAY,42,12,{0,0,6,12,16,23,72,89,127,140,142,452); ARRAY,43,12,{ 1,2,58,73,152,253,261,33 1,492,501,507,944); ARRAY,44,12,{0,0,0,0,0,0,0,0,0,0,0,0); ARRAY,45, ~2,{0,0,0,0,0,0,0,0,0,0,0,0); ARRAY,46,12, {0,0,0,0,0,0,0,0,0,0,24,48); ARRAY,47,12, {0,0,0,0,0,0,0,0,0,64,68,96); ARRAY,48,12,(0,0,0,0~0,0,1,2,4,7,16,64); ARRAY,49,12,(25,115,210,470,527,565,771,876,888,1040,1041,1926); ARRAY,SO, 12, (0,0,0,0,0,0,0,0,0,0,0,0); ARRAY,S 1,12, (0,0,0,0,0,0,0,0,0,0,8,105); ARRAY,52,12,(0,0,0,4,8,10,16,16,19,38,112,300); ARRAY,53,12,(0,0,0,1,1,4,20,48,53,81,88,98); ARRAY,54,12,(0,0,0,0,0,1,1,2,40,41,49,128); ARRAY ,2,12, ( 62,205,297,3 15,460,462,468,492,65 l,729,898,17 19 ) ; LIMITS,36,,,9; NET; INITIALIZE,O.O, 18500,YES,,NO; RECORD, 1 ,,TNOW, "TIME", { AWESIM ) ,,9250,11100,, { { NNRSC(2O),"Available", ) ) ; RECORD, 1 ,,TNOW,"TiME1'* { AWESIM ) ,,TTBEG,TTFIN,, { (NRUSE(20),"Workers",) 1; FIN;

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D.2. The Main Network

Figure Dl . Main Network

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Figure D 1. Main Network (continued).

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110 WDQCn CLOS= 110 114 CHACM CLOSW 114 L E E K n n RCM CLOSCD 111 ils Sncn nos= lis E l r u l m

Figure D 1. Main Network (continued).

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Figure Dl. Main Network (continued).

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Figure Dl. Main Network (continued).

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D.3. Visual Sub-Networks

0

Fi y r e D2. VSN PMR-82 - RF Designated Preventive Maintenance for Period 82

Figure D3. VSN PMS-82 - SS Designated Preventive Maintenance for Period 82

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D3. Visual Sub-Networks (continued).

Figure M. VSN Fit.

Figure D5. VSN Worker.

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D3. Visual Sub-Networks (continued).

Figure D6. VSN Alter - One example of fifty-three similar VSNs

Figure D7. VSN Size.

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D3. Visual Sub-Networks (continued).

Figure D8. VSN STJAv - One example of seven similar VSNs.

Figure D9. VSN STJCM-AV - One example of seven similar VSNs.

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APPENDIX E

PM ROUTINES MATCHED TO ACTUAL SERVICE TIMES

) RF=[ NDlD 1 JOB-DESCRIPTION JSwn IM-ES- 1 BILL-TO 1 RF C-22-010-023MY- LIFERAW INFLATABLE 20 32 39 HMCS

PM C-22-010-023/NY-002 24M PM C-22-010-023MY- LIFERAFT INFLATABLE 20 LIFERAFT INFLATABLE 20M 24M PORT CLUTCH 24M STBD CLUTCH C-24-304-000MY-001 24M C-24-304-000/NY-001 48M MAlN GEARlNG STBD PM ROUTINE C-24-306- 24M PM MAlN AND CROSS CONNECT GEARlNG PM 24M C-24-309-000/NY- 6M ROUTINE C-24-311- 6M ROUTINE C-24-311- 6M ROUTINE C-24-311- 48M PM C-24-312-000MY- 6M PM ROUTINE C-24-312- 6M ROUTINE C-24-312- PM 48M C-24-312-OOO/NY- 12M PM C-24-545-BO1 M Y - 24M ROUTINE C-24-545- COUPLING ASSEMBLY MAlN MAlN SHAFT FLEX MAlN SHAFT FLEX CPLG PM C-24-545-AOO/NY-001 PM C-24-545-AOOMY-001 12M PM C-24-545-BOOMY- 1 2M ROUTINE C-24-548- 6M ROUTINE C-24-548- 12M C-24-548-000MY-002 72M ON PDE 72M PM C-24-548-000/NY- DIESEL 20 PAG V280 MPC ENGINE,DIESEL,PILESTICK PM C-24-548-00MY-003 48M CONTROLLABLE PlTCH PM C-24-559-000MY-004

39 HMCS HALIFAX 39 HMCS MONTREAL 9 HMCS MONTREAL

42 HMCS 5 HMCS VlLLE DE 5 HMCS VlLLE DE 5 HMCS ST JOHNS

95 HMCS 12.5 HMCS TORONTO 12.5 HMCS ST JOHNS

13 HMCS 13 HMCS TORONTO 13 HMCS ST JOHNS 5 HMCS HALIFAX 5 HMCS HAllFAX 5 HMCS 30 HMCS HALIFAX 10 HMCS HALIFAX 10 HMCS 30 HMCS ST JOHNS 6 HMCS MONTREAL

40 HMCS 20 HMCS MONTREAL 40 HMCS VlLLE DE 40 HMCS VlLLE DE 20 HMCS MONTREAL 4û HMCS MONTREAL 6 HMCS MONTREAL

14 HMCS 14 HMCS 14 HMCS TORONTO 14 HMCS VlLLE DE 14 HMCS MONTREAL 14 HMCS 14 HMCS MONTREAL 20 HMCS HALIFAX 7.5 HMCS MONTREAL 7.5 HMCS MONTREAL

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C-26411- 48 M PM C-26-411 -EOOMY- C-26-411 -FOONY- 48M PM C-26-411 -FW/NY- C-26-428-000INY- FWD & AFT SWBD (48 C-27-778-000INY- PM 24M C-27-778-000MY- C-27-783- PM 48M C-27-783-AOOMY- C-27-783- pm routine c-27-783-a00lny- C-27-784-000/NY- 6M PM C-27-784-0001NY-001 C-27-784-0001NY- PM C-27-784-OOOMY-001 LP C-27-784-000lNY- PM C-27-784-OOONY-001 LP C-27-784-000INY- TANK PRESSURE STEEL C-27-784- PM C-27-784-AOOMY-001 12 C-27-784- 12M C-27-784-AOO/NY-001 C-27-784- 12m c-27-784-a00/ny-O01 C-27-784- PM C-27-784-AOOMY-001 C-27-784- PM C-27-784-AOOMY-O01 C-27-885-000INY- 1 2M C-27-885-000MY-00 1 #2 C-27-885-0001NY- C-27-085-000/NY-001 1 2M #1 C-27-885-000MY- C-27-885-000tNY-001 1 2M C-27-886-0001NY- pm 48M C-27-886-0ûOMY-001 C-27-893-000lNY- 1 2M ROUTINE C-27-893- C-27-A99- ENGINE DIESEL SEAWATER C-27-A99- PM C-27-A99-000MY-001 C-27-B08- PM 24M C-27-B08-000MY- C-28-010-008lNY- 24 M PM C-28-010-008MY- C-28-402-0001NY- HULL STRUCTURE C-28-402-000/NY- PM C-28-402-000MY-002 6M C-28-419-000INY- 24M C-28-419-000/NY-00 t C-28-419-0001NY- PM C-28-419-OOOMY-OOl C-28-420-0001NY- 48 MO. PM-SHELL HULL- C-28-420-0001NY- PM ROUTINE C-28-420- C-28-422- DOOR SPECIAL PURPOSE C-28-454- 24M C-28-454-AOOMY-001 C-28-454- PM C-28-454-AOOMY -00 1 C-28-455- INTERNAL DECKS- C-28-460- 24M C-28-460-DOOMY-001 C-28-460- PM C-28-460-DOOMY-001 C-28-460- PM C-28-460-DOOMY-00 1 C-28-463-000INY- 24M PM C-28-463-000MY- C-28464-000INY- PM C28 464 000MY001 C-28-509-000INY- 48M PM C-28-509-000MY- C-28-514-000INY- 24M PM C-28-514-00MY-001 C-28-514-OW/NY- 24M PM C-28-514-000MY- C-28-514-O/NY- 24M PM C-28-514-000MY- C-28-514-0001NY- 24M PM C-28-514-000MY-

10 HMCS HALIFAX 8 HMCS HALIFAX

ô0 HMCS ST JOHNS 16 HMCS ST JOHNS 10 HMCS ST JOHNS 10 HMCS TORONTO 4 HMCS HALIFAX 5 HMCS MONTRfEAL 5 HMCS MONTREAL 4 HMCS TORONTO 5 HMCS ST JOHNS 5 HMCS TORONTO 5 HMCS TORONTO 5 HMCS HALIFAX 5 HMCS VILLE DE 6 HMCS 6 HMCS TORONTO 6 HMCS ST JOHNS

ôû HMCS ST JOHNS 36 HMCS TORONTO 3 HMCS TORONTO 3 HMCS 3 HMCS ST JOHNS

16 HMCS MONTREAL 20 HMCS TORONTO 20 HMCS HALIFAX 4 HMCS MONTREAL 4 HMCS 30 HMCS HALIFAX 30 HMCS HALIFAX f 5 HMCS TORONTO 14 HMCS MONTREAL 14 HMCS HALIFAX 2 HMCS

12 HMCS VILLE DE 12 HMCS MONTREAL 22 HMCS HALIFAX 5 HMCS HALIFAX

20 HMCS 15 HMCS HALIFAX 7 HMCS MONTREAL 7 HMCS MONTREAL 7 HMCS MONTREAL 7 HMCS HALIFAX

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C-28-514-000MY- PM C-28-514-000MY-001 C-28-514-000MY- PM C-28-514-Oûû/NY-001 C-28-514-000lNY- PM C-28-514-0OûMY-O01 C-28-588-000lNY- PM C28 588 000MY001 C-29-010-012/NY- PM C-29-010-012AUY-O14 C-29-010-012lNY- PM C-28-396-000MY-001 C-29-OlO-O12/NY- PM C-29-010-012/-O14 24M C-29-010-01 M Y - PM C-29-010-012lNY-014 C-29-010-01 M Y - PM C-29-010-012MY-014 C-29-010-012lNY- PM C-29-010-01SMY-O14 C-29-OlO-O12/NY- PM C-29-010-012/NY-014 C-29-OlO-O12/NY- PM C-29-010-01 MY-O1 4 C-29-010-01 ZNY- PM C-29-010-012/NY-014 C-29-010-012/NY- PM C-29-010-012/NY-014 C-29-010-012/NY- PM C-29-010-012MY-014 C-29-010-01 ZNY- PM C-29-010-012lNY-014 C-29-OlO-012lNY- PM C-29-010-012lNY-014 C-29-010-01 2/NY- PM C-29-010-012/NY-014 C-29-OlO-O1Z/NY- PM C-29-010-012/NY-014 C-29-010-01 ZNY- PM C-29-010-012MY-014 C-29-OlO-O12/NY- PM C-29-010-012lNY-014 6M C-29-OlO-O12/NY- PM C-29-010-012MY-014 6M C-29-354-000MY- 24M MAIN REF SYSTEM C- C-29-354-000MY- C-29-354-000/NY-001 12M #1 C-29-354-000MY- C-29-354-000/NY-001 24M C-29-354-000MY- PM C-29-354-000MY-001 C-29-356-000MY- AIR DISTRIBUTION SYSTEM C-29-390-000lNY- C-29-390-000INY-001 24M # 9 C-29-390-000/NY- C-29-390-000MY-001 24M #7 C-29-390-000MY- C-29-390-000MY-001 24M #8 C-29-390-000/NY- PM C-29-390-000MY-001 C-29-390-000/NY- PM C-29-390-000MY-001 C-29-390-000INY- PM C-29-390-000MY-001 C-29-390-000MY- PM C-29-390-000/NY-O01 C-29-390-000lNY- PM C-29-390-000/NY-001 C-29-390-0001NY- PM C-29-390-000/NY-001 C-29-390-WO/NY- PM C-29-390-OOOMY-001 C-29-390-000/NY- PM C-29-390-000MY-001 C-29-390-000/NY- PM C-29-390600MY-001 C-29-390-000lNY- PM C-29-390-000/NY-001 C-29-390-0001NY- PM C-29-390-000/NY-001 C-29-390-000INY- PM C-29-390-000/NY-001 C-29-390-000/NY- PM C-29-390-000/NY-002

7 HMCS HALIFAX 7 HMCS HALIFAX 4 HMCS 7 HMCS 4 HMCS HALIFAX 1 HMCS HALIFAX

27 HMCS HALIFAX 1 HMCS HALIFAX 1 HMCS HALIFAX 4 HMCS HALIFAX 4 HMCS HALIFAX 4 HMCS HALIFAX 4 HMCS HALIFAX 4 HMCS HALIFAX 4 HMCS HALIFAX 4 HMCS HALIFAX

27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 4 HMCS HALIFAX

2.5 HMCS HALIFAX 2.5 HMCS HALIFAX 18 HMCS 7 HMCS TORONTO

18 HMCS VILLE DE 32 HMCS HALIFAX 20 HMCS MONTREAL 27 HMCS 27 HMCS 27 HMCS 13 HMCS HALIFAX 13 HMCS HALIFAX 13 HMCS HALIFAX 13 HMCS HALIFAX 13 HMCS HALIFAX 13 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 13 HMCS HALIFAX 13 HMCS HALIFAX

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C-29-390-000/NY- PM C-29-390-WMY-002 C-29-390-000MY- PM C-29-390-WMY-002 C-29-390-000/NY- PM C-29-390-000MY-002 C-29-390-000/NY- PM C-29-390-000/NY-002 C-29-390-000MY- PM C-29-390-000MY-002 C-29-390-000/NY- PM C-29-390-OOOMY-002 C-29-390-000/NY- PM C-29-390-000MY-002 C-29-390-000/NY- PM C-29-390-000MY-002 C-29-390-000/NY- PM C-29-390-000MY-002 C-29-390-000MY- PM C-29-390-WMY-002 C-29-390-000MY - PM C-29-390-WMY-002 C-29-390-000MY- PM C-29-390-000NY-002 C-29-390-000MY- PM C-29-390-WMY-002 C-29-390-000MY- PM C-29-390-WMY-002 C-29-390-000/NY- PM C-29-390-000MY-002 C-29-390-000/NY- PM C-29-390-WNY-002 C-29-390-OOOMY- PM C-29-390-OOOAUY-002 C-29-390-000MY- PM C-29-390-WMY-002 C-29-390-000/NY- PM C-29-390-000/NY-002 C-29-390-000MY- PM C-29-390-000MY-002 C-29-390-000MY- PM C-29-390-OOOAUY-002 C-29-390-000/NY- PM C-29-390-000MY-002 C-29417-000MY- 24M NO. 1 85 TON CHILLER C-29-417-000MY- 24M NO. 2 85 TON CHILLER C-29-417-000MY- 24M NO. 3 85 TON CHILLER C-294l7-WMY- 48M C-29-417-000/NY-001 #2 C-29-417-OOO/NY- 48M PM C-29-417-000NY- C-29-417-OOO/NY- C-29-417-000MY-001 24 M C-29-4 1 7-000/NY- C-29-4 1 7-000/NY-001 24 M C-29417-000/NY- C-29-417-000/NY-001 24M C-29-417-000/NY- C-29-417-000NY -001 24M C-29-417-W/NY- C-29-417-000MY-001 48M - C-29-417-000/NY- C-29-417-000MY -001 48M - C-29-417-000/NY- C-29-417-000MY-001 48M - C-29-417-000/NY- CHILLER SET 85 TON C-29-417-000/NY- CHILLER SET 85 TON C-29-417-OOO/NY- CHILLER SET 85 TON C-29417-OOOMY- CHILLER SET, 85 TON C-29417-OOOMY- PM C-29-417-000MY-001 C-29-417-000/NY- PM C-29-417-000AUY-001 C-29417-000/NY- PM C-29-4f7-OOO/NY-00I C-29-417-000MY- PM C-29-417-000MY-001 C-39-158-000MY- 12M C-39-158-OOOMY-Wl C-39-158-000/NY- 24M RECOVERY ASSIST

27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 27 HMCS HALIFAX 38 HMCS 38 HMCS 38 HMCS 54 HMCS HALIFAX 54 HMCS HALIFAX 38 HMCS TORONTO 38 HMCS 38 HMCS TORONTO 38 HMCS TORONTO 54 HMCS ST JOHNS 54 HMCS ST JOHNS 54 HMCS ST JOHNS 38 HMCS TORONTO 38 HMCS VlLLE DE 38 HMCS VlLLE DE 38 HMCS VILLE DE 54 HMCS HALIFAX 38 HMCS MONTREAL 38 HMCS MONTREAL 38 HMCS MONTREAL 7 HMCS TORONTO

15 HMCS VILLE DE

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RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF ROD SS

C-39-158-000MY- PM 24M C-39-158-000MY- C-39-158-000INY- PM C-39-158-000MY-001 C-39-161- PM 48M C-39-161 -AOO/NY- C-51-010-002lNY- HF ANTENNA WHIPS C-51- C-51-010-002INY- 12M PM C-51-010-002lNY- C-51-010-002INY- 24M PM C-51-010-002MY- C-51-010-002MY- 24M PM ANTENNA WHlP 18 C-51-010-002/NY- 24M PM C-Sl-OlO-002(NY- C-5 1-01 0-002INY- 6M PM C-5l-OlO-OO2/NY-O26 C-51 -01 O - 0 0 2 ~ ~ - PM C-51 -01 O - G O ~ Y - O ~ ~ 24 C-5l-OlO-002/NY- PM C-5 1 -01 0-002NY-026 C-5 1-01 0*002/NY- PM C-51-010-002INY-026 C-51-010-002INY- PM C-51010-002MY-026 24 C-51-010-002INY- PM ROUTINE C-51-010- C-57-010-01 OINY- 24M ROUTINE C-57-010- C-58-251-002INY- PM C-58-251-002MY-001 C-59-723-000lNY- RADAR SET AN/SPS-49 C-66-315-000lNY- BINOCULAR BIG EYE SYS C-66-315-000MY- BINOCULAR SYSTEM MK3 C-66-315-000lNY- C-66-315-0001NY-001,6M, C-66-315-000lNY - C-66-315-0001NY- C-66-3 1 5-000lNY- C-66-315-0001NY- C-66-315-000lNY- PM C-66-315-000MY-001, C-66-315-OOOINY- PM C-66-315-000MY-001, C-69-703-000lNY- PM C-69-703-000MY-001 C-69-703-000lNY- PM C-69-703-000MY- C-69-703-000MY- SONAR HULL OUTFIT CS C-69-771-000lNY- PM C-69-771-000MY- C-69-799- PM C-69-799-AOOMY-001 C-69-799- 48M ROUTINE C-69-799- C-69-799- PM 48M ROUTINE C-69-799- C-69-802-000lNY- 24M C-69-802-000/NY-001 C-69-802-000lNY- 24M C-69-802-000MY -001 C-69-802-000/NY- C-69-802-0001NY-001, 24M, C-69-802-000lNY- C-69-802-000NY-001,24M, C-69-802-WOMY- PM 48 MONTHLY ROUTINE C-70-270-0001NY- MAIN GUN SYSTEM 57 MM C-77-304-0001NY- 24M PLANNED C-87-274-0001NY- 48M ROUTINE C-87-274- C-97-OlO-OO6lNY- HALON FlRE SUPPRESSION C-97-010-006MY- HI FLEX HOSES 60 PM C-27-948-WOMY- PM C-27-948-000MY-001 C-03-010-106lNY- 24M C-03-010-106MY-082

15 HMCS MONTREAL 15 HMCS HALIFAX 15 HMCS MONTREAL 12 HMCS MONTREAL 12 HMCS VlLLE DE 12 HMCS HALIFAX 12 HMCS VlLLE DE 24 HMCS HALIFAX 12 HMCS VlLLE DE 12 HMCS MONTREAL 12 HMCS MONTREAL 12 HMCS MONTREAL 12 HMCS MONTREAL 12 HMCS ST JOHNS 14 HMCS ST JOHNS 20 HMCS 30 HMCS MONTREAL 18 HMCS 36 HMCS 16 HMCS 18 HMCS VlLLE DE 36 HMCS ST JOHNS 18 HMCS TORONTO 36 HMCS 6 HMCS 6 HMCS VlLLE DE 6 HMCS TORONTO

42 HMCS VlLLE DE 7 HMCS ST JOHNS 7 HMCS ST JOHNS 7 HMCS ST JOHNS

25 HMCS MONTREAL 25 HMCS MONTREAL 25 HMCS VlLLE DE 25 HMCS VlLLE DE 32 HMCS ST JOHNS 24 HMCS 6 HMCS MONTREAL 9 HMCS ST JOHNS

18 HMCS MONTREAL 18 HMCS VlLLE DE

O HMCS 3.5 HMCS VlLLE DE 3.5 HMCS VlLLE DE

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C-03-010-1 WNY- 24M C-03-010- 1 OWNY-082 C-03-010-106/NY- 24M PM C-03-010-1 W N Y - C-03-010-1 WNY- 24M PM C-03-010-1 O6MV- C-03-010-10WNY- 24M ROUTINE ON HANGER C-03-010-1 O6MY- 6M PM C-03-010- 1 WNY-082 C-03-010-106lNY- 6M PM C-03-010-106MY-082 C-03-010-106MY- 6M PM C-O3-OlO-lO6MY-O82 C-03-010-106lNY- 6M PM C-03-010-106/NY-082 C-03-010-106NY- 6M PM C-03-010-1 WNY-082 C-03-010-106MY- 6M PM C-03-010-106/NY-082 C-03-010-106NY- 6M PM C-03-010-1061NY-082 C-03-010-106MY- 6M PM C-O3-OlO-l06/NY-O82 C-03-010-106MY- 6M PM C-03-010-106MV-082, C-03-010-106lNY- 6M PM C-03-010-106/NY-082, C-03-010-106/NY- 6M PM C-O3-OlO-lO6MY-O82, C-O3-OlO-lO6lNY- 6M PM C-03-010-1 06/NY- C-03-010-106/NY - 6M PM C-03-010-1067MY- C-03-010-106/NY- COMPRESSOR UNIT C-03-010-106MY- PLANNED 24 M C-03-010-106NY- PLANNED 24M C-03-010-1WNY- PLANNED 24M C-03-010-106/NY- PLANNED 24M C-03-010-106NY- PLANNED MAINTENANCE C-03-010-106lNY- PLANNED MAINTENANCE C- C-03-01 0-1 06/NY- PLANNED MAINTENANCE C- C-03-010-106lNY- PLANNED MAINTENANCE C- C-03-010-106lNY- PLANNED MAINTENANCE C- C-03-01 0-1 06lNY- PM C-03-01 O- t MNY-O82 C-03-010-106MY- PM C-03-010-106INY-082 6M C-03-010-106lNY- PM C-03-010-1 WNY-082 6M C-03-010-1 O6MY- PM C-03-0 t 0-1 06/NY-082 6M C-03-010-1061NY- PM C-03-010-1 06MY-082 6M C-O3-OlO-lO6lNY- PM C-O3-OlO-l06/NY-O82 6M C-03-010-1061NY- PM C-03-010-106/NY-O82 6M C-03-010-106lNY- PM C-03-010-106MY-082 6M C-03-010-106lNY- PM C-03-010-106MY-082 6M C-03-010-106/NY- PM C-03-010- 1 06/NY-082 6M C-03-010-1 MNY- PM C-03-010-106INY-082 6M C-03-010-1061NY- PM C-03-010-106INY-082 6M C-03-010-106JNY- PM C-03-010-106/NY-082 6M C-O3-OlO-l06/NY- PM C-03-010-1 06MY-082 6M C-03-010-106/NY- PM C-03-010-106MY-082 6M C-O3-0lO-l06/NY- PM C-03-010-106MY-082 6M C-03-010-106MY- PM C-03-010-106MY-082 6M

3.5 HMCS VILLE DE 3.5 HMCS HALIFAX 3.5 HMCS HALIFAX 3.5 HMCS VlLLE DE 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 3.5 HMCS TORONTO 3.5 HMCS VlLLE DE 3.5 HMCS VlLLE DE 3.5 HMCS VILLE DE 3.5 HMCS VlLLE DE 3.5 HMCS VILLE DE 3.5 HMCS VlLLE DE 3.5 HMCS VlLLE DE 3.5 HMCS VlLLE DE 3.5 HMCS VlLLE DE 3.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX

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C-03-010- 1 06MY- PM C-03-010-1 WNY-082 6M, C-03-010-1 O6INY- PM C-O3QlO-lO6/NY-O82 6M, C-03-010-106tNY- PM C-03-010-106MY-082 6M, C-03-010-1 WNY- PM C-O3-OlO-l06/NY-O82 6M, C-03-010-1 WNY- PM C-03-010-1 WNYO82 6M C-03-010-1 WNY- PUMP UNIT CENTRIFUGAL C-03-010-106MY- 12M PM ROUTINE C-03-010- C-03-OlO-lO6MY- 6M PM ROUTINE C-03-010- C-03-OlO-106MY- 6M PM ROUTINE C-03-010- C-21-010-001MY- 12M PM ROUTINE, C-21-010- C-21-010-0011NY- 12M ROUTINE C-21-010- C-21-010-0011NY- METEROLOG ICAL STATION, C-21-153-000lNY- DETECTOR WlND DIR AND C-21-153-000/NY- DETECTOR WlND DIR AND C-21-153-0001NY- DETECTOR WlND C-21-153-000MY- DETECTOR WlND C-21-154-000MY- DETECTOR WlND DIR & SP C-21-171-000MY- 24M PM ROUTINE,C-21-171- C-21-171-0001NY- 24M ROUTINE C-21-171- C-21-171-000MY- 24M ROUTINE C-21-171- C-24-304-000lNY- 12M C-24-304-000MY-001 (P) C-24-304-000MY- C-24-304-000/NY-001 1 2M - C-24-304-000MY- PM 24M C-24-304-000MY- C-24-305-000lNY- 24M PM C-24-305-000MY- C-24-305-0001NY- MAIN GEARING PORT C-24-305-0001NY- PM 24M C-24-305-000MY- C-24-306-000lNY- 24M PM C-24-306-000MY- C-24-309-000MY- 24M PM C-24-309-000MY- C-24-53-000MY- C-24-553-0001NY-001 24M C-24-535-000/NY- 1 2M PM ROUTINE C-24-535- C-24-541-000MY- 12M C-24-541-000MY-001 C-24-541-0001NY- 12M C-24-541-000MY-001 C-24-541-000lNY- 6M PM C-24-541-000INY-001 C-24-541-000lNY- C-24-251-0001NY-001 LM2500 C-24-541-000/NY- C-24-541-0001NY-001 12M C-24-541-000/NY- C-24-541-OWMY-001 12M C-24-541-000lNY- C-24-541-000INY-001 12M C-24-541-000MY- C-24-541-000MY-001 12M C-24-541-000MY- C-24-541-000MY-001 LM2500 C-24-541-000MY- C-24-541-000/NY-001 LM2500 C-24-541-000MY- C-24-541-000/NY-001 LM2500 C-24-54 1 -000/NY- C-24-587-000/NY-00 1 6M # 1 C-24-541-000MY- C-24-587-OWMY-001 6M #2 C-24--1-000lNY- GAS TU RBlNE LM 2500-30

3.5 HMCS HALIFAX 1.5 HMCS HALIFAX

2 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 3.5 HMCS HALIFAX 4.5 HMCS HALIFAX 3.5 HMCS HALIFAX 2.5 HMCS HALlFAX

6 HMCS HALIFAX 6 HMCS ST JOHNS 6 HMCS MONTREAL 3 HMCS 3 HMCS 3 HMCS 3 HMCS

11 HMCS TORONTO 1 1 HMCS HALIFAX 11 HMCS ST JOHNS 11 HMCS ST JOHNS

1 HMCS TORONTO 1 HMCS TORONTO 2 HMCS ST JOHNS 5 HMCS HALIFAX 5 HMCS MONTREAL 5 HMCS ST JOHNS

3.5 HMCS HALIFAX 2 HMCS HALIFAX

38 HMCS VILLE DE 2.5 HMCS HALIFAX 16 HMCS MONTREAL 16 HMCS MONTREAL 13 HMCS HALIFAX 13 HMCS ST JOHNS 16 HMCS 16 HMCS VILLE DE 16 HMCS 16 HMCS VILLE DE 16 HMCS TORONTO 16 HMCS TORONTO 13 HMCS ST JOHNS 13 HMCS HALlFAX 13 HMCS HALIFAX 16 HMCS TORONTO

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C-24-541-000MY- GAS TURBINE LM 2500-30 C-24-541-000/NY- LM2500 GAS TURBINE C-24-541-OOOMY- LM2500 GAS TURBINE C-24-54l-OOO/NY- LM2500 GAS TURBINE C-24-541-OWNY- LM2500 GAS TURBINE C-24-541-000/NY- LM2500 GAS TURBINE ASSY C-24-541-000MY- LM2500 GAS TURBINE ASSY C-24-541-000/NY- TURBINE GAS C-24-54l-W/NY- TURBINE GAS C-24-541-000/NY- TURBINE GAS C-24-545-001/NY- PLUMMER BEARING, FWD C-24-545-001/NY- PLUMMER BEARING, FWD

12M C-24-545-800MY-001 12M C-24-545-800/NY-001 6M ROUTINE C-24-545- PM C-24-545-BOOMY-001 THRUST BLOCK PORT THRUST BLOCK STBD 1 2M C-24-545-60 1 MY-001 1 2M PM C-24- 545-801 MY- 6M ROUTINE C-24-545- 24 M PM C-24-545-COOMY- 24M BULKHEAD SEAL LOC 24M C-24-545-COOMY-001 #4 24M C-24-545-COO/NY-001 #6 24M C-24-545-COOMY-001 24M C-24-545-COO/NY-00 1 24M C-24-545-COOMY - 24M PM C-24-545-COO/NY- 24M PM ROUTINE C-24-545- BULKHEAD SEAL NO 1 BULKHEAD SEAL NO 2 BULKHEAD SEAL NO 3 BULKHEAD SEAL NO 4 BULKHEAD SEAL NO 5 BULKHEAD SEAL NO 6 PM C-24-545-COO/NY-O01 PM C-24445-COOMY-001 PM C-24-588-000MY -001 12M C-24-545-DOOMY-001 36M C-24-545-DOOMY-00 1 36M C-24-545-000MY- 00 1 36M PM C-24-545-000MY- PM C-24-535-000MY-001

16 HMCS TORONTO 16 HMCS 16 HMCS 13 HMCS VlLLE DE 13 HMCS VlLLE DE 16 HMCS 16 HMCS 13 HMCS HALIFAX 13 HMCS HALIFAX 26 HMCS HALIFAX 22 HMCS MONTREAL 22 HMCS MONTREAL 9.5 HMCS TORONTO 9.5 HMCS VlLLE DE 2.5 HMCS 18 HMCS HALIFAX

9.5 HMCS TORONTO 9.5 HMCS TORONTO 9.5 HMCS VlLLE DE 10 HMCS HALIFAX

2.5 HMCS 21 HMCS MONTREAL 21 HMCS VlLLE DE 21 HMCS VILLE DE 21 HMCS VlLLE DE 21 HMCS 21 HMCS 21 HMCS VlLLE DE 21 HMCS MONTREAL 21 HMCS HALIFAX 21 HMCS ST JOHNS 21 HMCS ST JOHNS 21 HMCS ST JOHNS 21 HMCS ST JOHNS 21 HMCS ST JOHNS 21 HMCS ST JOHNS 21 HMCS HALIFAX 21 HMCS MONTREAL 3.5 HMCS

8 HMCS 1 ORONTO 22 HMCS VlLLE DE 22 HMCS VlLLE DE 22 HMCS MONTREAL 4 HMCS MONTREAL

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C-24-545- PM C-24-545-000MY-O01 C-24-545- 12M C-24-545-DO1 MY-001 C-24-545- 12M C-24-545-001 MY-001 C-24-545- 36M C-24-545-DO1 MY-001 C-24-545- 36M C-24-95-DO1 MY-001 C-24-545- PM 36M C-24-545-D01MY- C-24-545- PM C-24-545-001 INY-001 C-24-545- PM C-24-545-001 MY-001 C-24-545- PM C-24-545-001 /NY-001 C-24-545- PM C-24-545-001 INY-001 C-24-545- PM C-24-545-001 MY-001 C-24-545- 12M C-24-545-EOOMY-001 C-24-545- 12M C-24-545-EOOMY-001 C-24-545- PM C-24-545-EOOMY-001 C-24-545- PM C-24-545-EOOMY-001 C-24-545- SEAL STERN SHAFT C-24-545- SEAL STERN SHAFT C-24-545- SEAL STERN SHAFT C-24-545- MAIN SHAFTING SYSTEM C-24-548-000/NY - PM C-24-548-000/MS-00 1 C-24-548-000/NY- 12M PM ROUTlN E C-24-548- C-24-548-000/NY- 6M PM C-24-548-000INY-004 C-24-552-000/NY- 12M PM C-24-552-000MY- C-24-552-WMY - C-24-552-000lNY-00 1 1 2M C-24-553-000/NY- 24M PM C-24-553400MY- C-24-553-W/NY- 24M ROUTINE C-24-553- C-24-553-000/NY- C-24-553-000lNY-001 24M C-24-553-W/NY- COUPLING SHAFT FLEXIBLE C-24-553-WMY- COUPLING SHAFT FLEXIBLE C-24-5S-W/NY - PM 24M C-24-553-000MY - C-24-553-W/NY - PM C-24-553-000MY-001 C-24-554-000/NY - 6M PM C-24-554-OOOMY-001 C-24-554-000/NY - 6M PM C-24-554-000/NY-001 C-24-559-000/NY- 6M ROUTINE C-24-559- C-24-559-000/NY- 6M PM C-24-559-000/NY-003 C-24-559-000/NY- 6M PM ROUTINE C-24-559- C-24-559-000/NY- 6M PM ROUTINE C-24-559- C-24-559-000/NY- 6M ROUTINE C-24-559- C-24-559-000/NY- PROPELLER PlTCH CONT. C-24-559- 6M PM ROUTINE C-24-559- C-24-559- 6M ROUTINE C-24-559- C-24-560-000MY- 6M PM ROUTINE C-24-560- C-24-560-0001NY - 6M PM ROUTl N E C-24-560- C-24-560-000MY- PM 6M C-24-560-000MY-00 1

8 HMCS HALIFAX 4 HMCS TORONTO

35 HMCS TORONTO 35 HMCS VlLLE DE 35 HMCS VILLE DE 35 HMCS ST JOHNS 4 HMCS HALIFAX 4 HMCS HALIFAX 4 HMCS HALIFAX 4 HMCS MONTREAL 4 HMCS MONTREAL

18 HMCS VILLE DE 18 HMCS VlLLE DE 18 HMCS HALIFAX 18 HMCS HALIFAX 18 HMCS MONTREAL 18 HMCS MONTREAL 18 HMCS TORONTO 8 HMCS MONTREAL

1.5 HMCS MONTREAL 2 HMCS HALIFAX 2 HMCS HALIFAX

4.5 HMCS HALIFAX 9 HMCS MONTREAL

76 HMCS MONTREAL 38 HMCS ST JOHNS 38 HMCS VILLE DE 38 HMCS TORONTO 38 HMCS TORONTO 38 HMCS ST JOHNS 38 HMCS 5 HMCS HALIFAX 5 HMCS HALIFAX 5 HMCS 3 HMCS 6 HMCS HALIFAX 3 HMCS HALIFAX 3 HMCS

4.5 HMCS TORONTO 3.5 HMCS HALIFAX 3.5 HMCS

3 HMCS HALIFAX 3 HMCS HALIFAX 3 HMCS

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C-24-561-000MY- 6M PM ROUTINE C-24-561- C-24-561-000MY- 6M PM ROUTINE C-24-SI- C-24-561-000MY- PM C-24-561-000MY-001 C-24-56l-OOO/NY- PM C-24-56 1 -000MY-001 C-24-581-000MY- PM C-24-581-000/NY-001 C-24-581-000INY- RAFf AND SHOCK MOUNTS C-24-588-000/NY- 24M PM C-24-588-000MY- C-24-588-000INY- C-24-588-000lNY-001 24M C-24-588-000INY- C-24-588-000lNY-001 24M C-24-588-000MY- C-24-588-000lNY-001 LOSCA C-24-588-000INY- C-24-588-000MY-001 LOSCA C-24-588-000/NY- LUBE STORAGE & C-24-588-000/NY- LUBE STORAGE & C-24-588- PM C-24-588-000INY-001 C-Z4-614-OOO/NY- C-24-614-OOOMY-OOl 6M - #1 C-Z4-614-OW/NY- C-24-614-000lNV-001 6M C-24-614-000/NY- C-24-614-OOOMY-OOl 6M C-24-614-000MY- C-24-614-000/NV-OOl 6M C-24-614-0001NY- LM2500 GAS TURBINE C-24-614-000/NY- LM2500 GAS TURBINE C-24-637-000/NY- C-24-637-000/NY-001 1 2M C-24-637-000/NY - C24-637-000MY 001 12M PM C-24-637-000MY- MOISTER SEPERATOR C-24-637-000/NY- MOISTURE SEPERATOR C-24-637-000/NY - MOISTURE SEPERATOR C-24-637-000/NY- PM C-24-637-000INY-001 6M C-24-640-000/NY- 6M PM ROUTINE C-24-640- C-24-640-000/NY- INFRARED SUPPRESSION C-24-640-000MY- INFRARED SUPPRESSION C-24-665- PM C-24-665-DOOMY-001 6M C-24-681-WMY- 6M PM C-24-681-000/NY-00 1 C-24-68l-UOO/NY- 6M PM C-24-681-000MY-00 1 C-24-685-000MY- 6M PM ROUTINE C-24-685- C-25-509-000/NY- 6M PM ROUTINE C-25-509- C-25-51 O-000/NY- 6M PM ROUTINE C-25-51 O- C-25-51 1 -000/NY- 12M C-25-51 1 -000MY-001 C-25-511-000/NY- PM C-25-511-000MY-001 C-25-511-000/NY- 6M C-25-511 -OoO/NY-002 C-25-512-OWMY- 6M PM ROUTINE C-25-512- C-25-534-000MY- 6M PM ROUTINE C-25-534- C-25-540-000MY- PM C-25-540-00/NY-001 6M C-25-540-000/NY- PM C-25-540-000MY-001 6M C-25-546-OOOMY- 12M ROUTINE C-25-546- C-25-546-000MY- 12M ROUTINE C-25-546-

3 HMCS HALIFAX 3 HMCS HALIFAX

3.5 HMCS HALIFAX 3.5 HMCS HALIFAX 14 HMCS HALIFAX 14 HMCS

3.5 HMCS HALIFAX 3.5 HMCS ST JOHNS 3.5 HMCS ST JOHNS 3.5 HMCS MONTREAL 3.5 HMCS MONTREAL 3.5 HMCS TORONTO 3.5 HMCS TORONTO 3.5 HMCS 15 HMCS HALIFAX 15 HMCS HALIFAX 15 HMCS VILLE DE 15 HMCS VILLE DE 15 HMCS MONTREAL 15 HMCS MONTREAL

18.5 HMCS TORONTO 18.5 HMCS TORONTO 18.5 HMCS ST JOHNS 18.5 HMCS 18.5 HMCS

14 HMCS HALIFAX 2 HMCS HALIFAX 2 HMCS MONTREAL 2 HMCS MONTREAL 2 HMCS HALIFAX 2 HMCS HALIFAX 2 HMCS HALIFAX

2.5 HMCS HALIFAX 6 HMCS HALIFAX 5 HMCS HALIFAX 8 HMCS TORONTO 8 HMCS HALIFAX 3 HMCS HALIFAX

5.5 HMCS HALIFAX 2 HMCS HALIFAX 1 HMCS HALIFAX 1 HMCS HALIFAX

15 HMCS 15 HMCS

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C-25-546-000INY- COOLER,MAIN LUBE OIL C-25-547-000INY - 1 2M C-25-547-OOOMY -001 C-25-547-0001NY- 1 2M C-25-547-000/NY-001 C-25-547-000MY- 24M PM C-25-547-000MY-00 C-25-547-0001NY- 24M PM C-25-547-0001NY- C-25-547-0001NY- 48M ROUTINE C-25-547- C-25-547-0001NY- LUBE OIL PURIFIER C-25-547-000INY- LUBE OIL PURTFIER C-25-548-000INY - 6M C-25-548-0001NY -00 1 C-25-548-000MY- 6M PM ROUTINE C-25-548- C-25-548-000MY- PM C-25-548-000MY-001 6M C-25-549-0001NY- PM C-25-549-000.NY-001 C-25-549-000MY- PM C-25-549-000MY -001 C-25-549-000/NY- PM C-25-549-000INY-001 C-25-549-000MY- PM C-25-549-000MY-001 C-25-551-000MY- 1 2M C-25-551-000MY-001 C-25-551-OOWNY- 1 2M C-25-55 1 -000/NY-001 C-25-551-OOOINY- 6M PM ROUTINE C-25-551- C-25-551-0001NY- 6M PM ROUTINE C-25-551- C-25-551-000/NY- FUEL OIL CENTRIFUGE C-25-551-000MY- PM C-25-551-000MY-001 C-25-552-0001NY - PM C-25-552-0001NY -001 C-26-321- 12M PM C-26-321 -AOOMY- C-26-321- t 2M PM C-26-321 -AOOMY- C-26-321- 12M PM C-26-321 -AOOMY- C-26-32 1 - f 2M PM C-26-321 -AOOMY- C-26-32 1 - 6M PM C-26-321-AOOMY-002 C-26-324- 3 2M PM C-26-324-BOOMY- C-26-324- PM C-26-324-BOOMY-001 C-26-324- PM C-26-324-BOOMY-001 C-26-383-000/NY- 24M PM C-26-383-000MY- C-26-383-000INY- 24M PM C-26-383-000MY- C-26-383-0001NY - 24M PM C-26-383-000MY- C-26-383-000/NY- 24M PM C-26-383-000/NY- C-26-383-0001NY- PM C-26-383-000INY -002 C-26-383-000INY- PM C-26-383-000MY-002 C-26-411-000INY- 12M PM C-26-411-WMY- C-26-411-000/NY- 1 2M PM C-26-411-000MY- C-26-411-000/NY- ANNUAL INSPECTION NO. 2 C-26-411-0001NY- ENGINE DIESEL C-26411-0001NY- ENGINE DIESEL C-26-411-000INY- ENGINE DIESEL C-26-411-000MY- ENGINE DIESEL, C-26411-000MY- PM C-26-411-000MY-001

15 HMCS ST JOHNS 9.5 HMCS TORONTO 9.5 HMCS TORONTO

13.5 HMCS MONTREAL 13.5 HMCS MONTREAL 13.5 HMCS ST JOHNS 13.5 HMCS ST JOHNS 13.5 HMCS 2.5 HMCS HALIFAX 2.5 HMCS HALIFAX 2.5 HMCS HALIFAX

2 HMCS HALIFAX 2 HMCS HALIFAX 2 HMCS HALIFAX 2 HMCS HALIFAX

2.5 HMCS TORONTO 2.5 HMCS TORONTO

7 HMCS HALIFAX 7 HMCS HALIFAX

25 HMCS 25 HMCS HALIFAX 14 HMCS HALIFAX 8 HMCS HALIFAX 8 HMCS HALIFAX 6 HMCS HALIFAX 6 HMCS HALIFAX 3 HMCS HALIFAX 4 HMCS MONTREAL 4 HMCS HALIFAX 4 HMCS HALIFAX

50 HMCS HALIFAX 50 HMCS HALIFAX 50 HMCS HALIFAX 50 HMCS HALIFAX 50 HMCS HALIFAX 50 HMCS HALIFAX 35 HMCS MONTREAL 35 HMCS MONTREAL 35 HMCS ST JOHNS 35 HMCS HALIFAX 35 HMCS MONTREAL 37 HMCS HALIFAX 35 HMCS ST JOHNS 35 HMCS MONTREAL

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C-26-411-000MY- PM C-26-411-OOOMY-001 C-26-411-0001NY- PM C-26-411-000MY-001 C-26-411-000MY- PM C-26-411-000MY-001 C-26411-000/NY- 6M PM C-26411-000NY-002 C-26-411-000MY- 6M PM C-26-411-0001NY-002 C-26411-000/NY- 6M PM C-26-411-000/NY-002 C-26-411-000MY- 6M PM C-26-411-000lNY-002 C-26-411 -ÇOOMY- PC-26-411 -FOO/NY-001 6M C-26-411 -FOOMY- PM C-26-411 -F00MY-0016M C-26-412-000INY- G ENER\ATOR,850 KW PM C-26-412-000INY- GENERATOR, 850 KW PM C-26-412-000INY- GENERATOR.850 KW PM C-26-412-000MY- GENERATOR.850 KW PM C-26-428-W/NY- PM C-26-428-000/NY-001 6M C-27-778-000/NY- 12M C-27-778-000MY-001 C-27-778-000INY- 24M PM C-27-778- WOINY- C-27-778-0001NY- 6M PM ROUTINE C-27-778- C-27-778-OWNY- STEERING CNTL SYSTEM C-27-782-000MY- PM C-27-782-000MY-001 C-27-783-0001NY- 12M PM C-27-783-000INY- C-27-783-000MY- PM C-27-783-000MY-O01 C-27-786-000/NY- PM C-27-786-000MY-001 C-27-791-00MY- 24M C-27-79 1 -000MY-002 C-27-791-000/NY- 6M PM C-27-791-000NY-002 C-27-791-000INY- PM ROUTlNE C-27-791- C-27-868-000MY- PM C-27-868-000MY-001 6M C-27-879-000INY- 6M PM C-27-879-000NY-001 C-27-879-000/NY- 6M PM C-27-879-OOOINY-001 C-27-880-000/NY - PM C-27-880-000/NY-001 6M C-27-880-000/NY- PM C-27-880-000MY-001 6M C-27-880-000INY- PM C-27-880-000MY-O01 C-27-885-000INY- 1 2M PM C-27-885-000NY- C-27-885-0001NY- 6M PM ROUTINE C-27-885- C-27-885-0001NY- C-27-885-000/NY-001 1 2M #1 C-27-885-000/NY- C-27-885-000INY-001 1 2M #2 C-27-885-000INY- DRYER,AIR-GAS C-27-885-0001NY- PM C-27-885-OOOMY-002 6M C-27-885-000INY- PM C-27-885-000MY-002 6M C-27-886-000INY- 6M PM ROUTINE C-27-896- C-27-886-000/NY- LP COMPRESSED AIR C-27-886-0001NY- PM C-27-886-000MY- 00 1 C-27-890-000/NY- PM C-27-890-000MY-00 1 6M C-27-893-WINY- 801LER AUXlLlARY STEAM C-27-893-000/NY- PM C-27-892-000MY- 001 -

35 HMCS MONTREAL 35 HMCS 37 HMCS 2 HMCS HALlFAX 2 HMCS HALIFAX 2 HMCS HALIFAX 2 HMCS HALIFAX 4 HMCS HALIFAX 4 HMCS HALIFAX 5 HMCS ST JOHNS 5 HMCS ST JOHNS 5 HMCS S i JOHNS 5 HMCS ST JOHNS

40 HMCS HALIFAX 4 HMCS TORONTO 4 HMCS HALIFAX 3 HMCS HALIFAX 4 HMCS

2.5 HMCS HALIFAX 3.5 HMCS HALIFAX 3.5 HMCS MONTREAL

1 HMCS HALIFAX 16 HMCS VILLE DE 12 HMCS HALIFAX 16 HMCS VILLE DE 6 HMCS HALIFAX

3.5 HMCS HALIFAX 3.5 HMCS HALlFAX 2.5 HMCS HALlFAX 2.5 HMCS HALIFAX 2.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS HALIFAX 1.5 HMCS MONTREAL 1.5 HMCS MONTREAL 1.5 HMCS ST JOHNS

2 HMCS HALIFAX 2 HMCS HALIFAX

2.5 HMCS HALIFAX 5 HMCS TORONTO 5 HMCS HALIFAX

5.5 HMCS HALIFAX 3 HMCS VILLE DE 4 HMCS VILLE DE

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C-29-528-000INY- PM C-29-528--Y-001 C-29-528-000/NY- PM C-29-528-000MY-001 C-29-528-000MY- PM C-290528-000MY-001 C-38-196-0001NY- PM C-38-196-0OOMY-OO2 C-38-196-000/NY- PM C-38-196-000MY-OO2 C-38-229- PM C-38-229-COOMY-001 6M C-38-231-000lNY- 1 2M ROUTINE C-38-231- C-38-231-000INY- PM C-38-231-000MY-001 C-38-232-000/NY- 24M C-38-232-000INY-001 C-38-232-000/NY- 24M C-38-232-000MY-001 C-38-232-000INY- 24M C-38-232-000INY-001 C-38-232-000INY- 24M C-38-232-000/NY-001 C-38-232-000/NY- PLANNED 24 M C-38-288-000INY- 12M PM C-38-288-00MY- C-38-288-0001NY- 12M PM C-38-288-000INY- C-38-288-000/NY- 12M PM C-38-288-000/NY- C-38-288-000/NY- 12M PM C-38-288-000MY- C-38-288-000/NY- 1 2M PM C-38-288-000MY- C-38-288-000/NY- 1 2M ROUTINE C-38-288- C-39-143-OOO/NY- 24M PM C-39-143-000/NY- C-39-156-000/NY- PM C-39-156-000MY-001 60 C-39-157-0001NY- PM C-39-157-000MY-001 6M C-39-158-0001NY- 24M C-39-lS8-OOOINY-Wl C-39-158-000/NY- 6M PM ROUTINE C-39-158- C-39-158-WMY- R.A.S.T. C-39-159-000INY - PM 24M C-39-159-000MY- C-39-159-000/NY- PM C-39-159-000MY-001 C-39-161- 48M PM C-39-161 -AOO/NY- C-39-161- PM C-39-161 -AOOMY-002 C-39-165-000INY- C-39-165-000MY-001 12M - C-39-165-000INY- C-39-165-OOOMY-001 12M C-39-165-000/NY- C-39-165-0001NY-001 12M C-39-165-OOO/NY- NITROGEN DELIVERY C-39-168-000/NY- PM C-39-168-QOO/NY-OOl C-39-168-0001NY- PM C-39-168-000/NY-OOl C-39-169-000lNY- 6M PM ROUTINE C-39-169- C-39- 1 69-000/NY- C-39-l69-OOO/NY-OOl 6M JP- C-39-170-0001NY- 48M PM C-39- t 7O-OOOINY- C-39-173-000/NY- C-39-173-OWNY-001 6M JP5 C-46-010-031MY- BUS INTERFACE SET C-46-010-031/NY- BUS INTERFACE SET C-46-254-002hJY- 6M PM ROUTINE,C-46-254- C-46-254-002MY- RECORDER REPRODUCER C-46-254-002/NY- RECORDER REPRODUCER

2 HMCS HALIFAX 2 HMCS HALIFAX 2 HMCS HALIFAX 8 HMCS HALIFAX 8 HMCS HALIFAX

20 HMCS HALIFAX Il HMCS MONTREAL 11 HMCS ST JOHNS

6.5 HMCS VILLE DE 6.5 HMCS VILLE DE 6.5 HMCS VILLE DE 6.5 HMCS VILLE DE 6.5 HMCS VILLE DE

2 HMCS HALIFAX 2 HMCS MONTREAL 2 HMCS HALIFAX 2 HMCS HALIFAX 2 HMCS HALIFAX 2 HMCS MONTREAL 2 HMCS HALIFAX

15 HMCS 6 HMCS HALIFAX 7 HMCS 7 HMCS HALIFAX 7 HMCS ST JOHNS

16 HMCS ST JOHNS 16 HMCS HALIFAX

3.5 HMCS HALIFAX 3.5 HMCS HALIFAX

2 HMCS ST JOHNS 2 HMCS HALIFAX 2 HMCS TORONTO

3.5 HMCS TORONTO 3 HMCS HALIFAX 3 HMCS HALIFAX

1.5 HMCS HALIFAX 1.5 HMCS HALIFAX

1 HMCS HALIFAX 3 HMCS HALIFAX 2 HMCS ST JOHNS 2 HMCS ST JOHNS

4.5 HMCS HALIFAX 10 HMCS ST JOHNS 10 HMCS ST JOHNS

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C-59-724-000MY- PM C-59-724-000MY-001 6M C-59-724-000MY- PREFORM 12M IN C-59-724-000MY- RADAR SET AN/SPS 505 12 C-59-753-000MY- 12M C-59-753-000MY-001 C-59-753-000/NY- PM C-59-753-000MY-001 6M C-60-172-000MY- PM C-60-172-000MY-001 C-69-700-000MY- ANMIQC-501 (V) 1 U N TEL C-69-700-001INY- 48M PM ROUTINE C-69-700- C-69-700-001 INY- COMMUN CATION SET C-69-713-0001NY- 6M PM C-69-713-000/NY-003 C-69-713-OOO/NY- TRANS SET AN/SLQ 25 C-69-713- DOOR ASSY MX-5242/SLQ C-69-713- DOOR ASSY MX-5242lSLQ C-69-713- 12M PM ROUTINE C-69-713- C-69-725-0001NY- PM C-69-725-000MY-001 6M C-69-725-000MY- PM C-69-725-000/NY-001 6M C-69-745-000INY- 6M PM C-69-745-0001NY -002 C-69-745-000/NY- TORPEDO HANDLING C-69-745-0001NY- TORPEOO HANDLING C-69-745-000MY- TOWED ARRAY HAND- C-69-745- 12M PM ROUTINE.C-69-745- C-69-745- 6M PM C-69-745-COO/NY-001 C-69-745- LEVEL WlND ASSY C-69-745- 6M PM C-69-745-HOOINY-001 C-69-745- HANDLING DRUM ASSY C-69-746- PM C-69-746-000NY-001 6M, C-69-746- PM C-69-746-BOOMY- C-69-746- TOWED BODY UNIT 29 C-69-771-000/NY- C-69-771-000/NY-001,12 M, C-69-771-000lNY- C-69-771-000lNY-001, MK 32 C-69-771-000/NY- C-69-771-000/NY-001 ,TORP C-69-771-000/NY- PM C-69-771-000fNY-001 6M C-69-77l-OOOINY- TORPEDO TUBE MK 32 C-69-771-000/NY- TORPEDO TUBE MK 32 C-69-802-000/NY- RECORDER-REPRODUCER C-70-266- DIRECTOR RADAR FlRE C-70-266- DIRECTOR RADAR FIRE C-70-266- DIRECTOR RADAR FlRE C-70-266- PM C-70-266-AOO/NY-001, C-70-267-000/NY - PM C-70-267-000MY-001, C-70-268-000MY- ANISWG 501 V HARPOON C-70-268-000INY- PM C-70-268-000/NY-001, C-70-312-000INY- 1 2M ROUTINE C-70-312- C-70-312-000INY- PM C-70-312-000MY-

8 HMCS HALIFAX 12 HMCS MONTREAL 12 HMCS MONTREAL 3 HMCS TORONTO 3 HMCS HALIFAX 7 HMCS HALIFAX

6.5 HMCS 6.5 HMCS ST JOHNS 6.5 HMCS MONTREAL 15 HMCS HALIFAX 15 HMCS TORONTO 4 HMCS TORONTO 4 HMCS TOROWO 2 HMCS HALiFAX

8.5 HMCS HALIFAX 8.5 HMCS HALIFAX 11 HMCS HALIFAX

8.5 HMCS TORONTO 8.5 HMCS TORONTO 11 HMCS TORONTO 18 HMCS HALIFAX 9 HMCS HALIFAX 9 HMCS TOROWO

18 HMCS HALIFAX 18 HMCS TORONTO 8 HMCS HALIFAX 8 HMCS 8 HMCS TORONTO

64 HMCS HALIFAX 32 HMCS TORONTO 32 HMCS TORONTO 64 HMCS HALIFAX 32 HMCS TORONTO 32 HMCS TORONTO 3 HMCS ST JOHNS

10 HMCS TORONTO 10 HMCS TORONTO 20 HMCS MONTREAL 10 HMCS TORONTO 20 HMCS VILLE DE 35 HMCS TORONTO 35 HMCS HALIFAX 50 HMCS ST JOHNS 50 HMCS ST JOHNS

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SS C-97-010-006MY- 60 MONTHLY ROUTINE C- 237 7 HMCS ST JOHNS SS C-97-221-000INY- 12M PM ROUTINE C-97-221- 8 10 HMCS HALIFAX SS C-97-322-000lNY- 18M PM C-97-322-000MY- 12 21 HMCS MONTREAL SS C-97-325-000lNY- 12M PM C-97-325-000/NY- 8 6 HMCS TORONTO SS C-97-325-0001NY- 12M PM C-97-325-000MY- 8 6 HMCS ST JOHNS SS C-97-327-000MY - 1 2M PM C-97-327-000MY- 16 3 HMCS ST JOHNS

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APPENDIX F

PREVENTIVE MAINTENANCE AT THE CAPABILITY LEVEL

Table FI. RF Preventive Maintenance.

Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Shop

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

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Table F2. SS Preventive Maintenance.

Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Shop

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

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APPENDIX G PM ROUTINES USED AS INPUT IN THE SIMULATION

Table G1. RF Designated P M Routines

August 1997 - Pend 72 NDlD

C-57-010-0101NY-008

I

57-635-000 PELORUS STAND 24M ASSEMBLY

I

YES

PERlODlClTY ERN

57-633-CO0

1 69-799-AW COMPUTER SONAR DATA 12M

ITEM-NAME

24M 24M

57-633-EW 1 INDICATOR,COURSE

l

69-802-000 RECORDER- 24M YES REPROOUCER SET, SIGNAL DATA

INDICATOR.SHIP'S COURSE

57-634-000

51 -564-000 ANTENNA 24M

24M

GY RO COMPASS SYSTEM.INERTIAL NAVIGATOR/STABIUZED

I I , I I 151-675-000 IANTENNA. WHlP 18 FT. 124M

1

1

51 -727-000 ANTENNA. AS-51 71/SRC 24M

51 -795-000 ANTENNA 24M 51-584-000 RADIO SET, AWRC-507 ( 12M

HFX 8 NES CLASS SHlPS )

1

24-305-000 MAIN GEARING 24M STARBOARD

24-309-000 CROSS CONNECT 24M GEARING

24-31 1-000 CROSS CONNECT 6M FRICTION DlSC CCUTCH ASSEMBLY PORT/STBD

24-312-000 CRUIÇE ENGINE FRICTION 6M DlSC CLUTCH ASSEMBLY

24-545-A00 COUPLING 24M ASSEMBLY .MAIN SHAFT

YES

YES

YES

YES

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1

C-27-784-AOOMY- 00 1 27-784-A00 TANK,PRESSURE STEEL 1 1 2M I

IVES C-27-886-000MY-001 27466QûO COMPRESSOR 124M [YES

24-548400

24-560-000

27-7'78-000 STEERING GEAR AND 24M CONTROL SYSTEMS (GENERIC)

27-783-A00 ACCUMULATOR.PNEUMAT 72M IC,AIR FLASK

72M

12M

ENGINE.DIESEL.PIELSnC K 20 PAG V280 MPC 20 CYL

PUMP UNIT.HEAD TANK HYDRAUUC OIL,PORT/SlBO

YES

YES

YES

24-640-000 INFRAREO SUPPRESSION 24M DEVICE

UNIT,ROTARY.LP AIR

27-893-000 BOlLER.AUXILIARY .STEAM 12M ,HIGH PRESSURE

27-904-000 HOT WATER CALORIFER 12M 27-A99-000 ENGINE. DIESEL 24M

(SEAWATER SERVICE SYSTEM)

27-808-000 IMS DRAINS SYSTEM 24M

YES

YES

YES

YES

29-357-000 AIR CONDlTlONlNG 24M EQUIPMENT GROUP

391 43-000 PARTS KIT,QUICK 24M DISCONNECT COUPLING ASSEMBLY (HIÇR)

YES

1

39-158-000 RECOVERY ASSIST 24M SECURE TRAVERSE SYSTEM

24-669-000 INSULATED ENCLOSURE 12M IANO SUPPORT SYSTEM

1

YES

C-28-514-000MY-002 2&514-000 WINCH, LlNE HANDLING 12M SYSTEM

C-22-010-0231NY-002 22-427-000 RElEASE,HYDROSTATIC, 24M

C-2&153-000MY -001 28- 1 53-000 LlGHT JACKSTAY 24M RUNNING RlGGlNG

C-28-454-AOOMY- 00 1 28-454-A00 LONGITUDINAL 24M STRUCTURAL BULKHEADS

J-2&460-DOO/NY-OOf 28-588-000 VENT OVERFLOW AND 24M SOUNDING SYSTEM

YES

YES

YES

YES

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20) (HFX CLASS SHIPS)

29-526-000 COOLER UNIT, AIR (KU 300) (HM CLASS SHIPS)

29-527-000 COOLER UNIT,AIR (KU- 4000) (HFX CLASS SHIPS)

C-29-390-000/NY-001 29-390-000 FAN CO1L UN ITS ,FCU 500/1000/18?5 SERIES

29-390-001 CWLER UNIT.AIR FCU- 500-500-RH

29-390-002 COOLER UNIT, AIR FCU- 500-500-w

29-390-003 C O U R UNIT,AIR FCU- 1000-1 000-RH

29-390-004 COOLER UNIT, AIR FCU- 1000-1000-LH

29-390-005 COOLER UNIT,AIR FCU- 18751 875RH

24390-006 COOCER UNIT,AIR FCU- 18751 87!SLH

C-29-4664OOMY-001 29-466-000 COOLER UNIT,AIR.CENTRAL STATION

C-77-304-000/NY-001 77-304-000 NEC FILTRATION UNITS.111 Am2.3,4/4A

C-46-497-000INY-001 46-497-000 /COMPUTEA.DIGITAL

C-46498-000n\iY-OOi 46498-000 COMPUTER,DIGITAL ( HFX TRL 8 NES CLASS SHIPS )

MEASURES SET ANISLQ-

MOD 5 (BIG EYE)

C-70-332-000MY-001 70-332-000 WAVEGUIDE DRlER UNIT (GENERIC) (TRL, Hm. FSE. FSH)

C-69-703-OOOlNY -00 1 69-703-000 SONAR HULL OUTFIT CS SYSTEM (GENERIC)

C-70-345-000/NY -00 1 70-345-000 HEAW MACHINE GUN.50 CALIBRE (HFX, TRL, IRE, ANS, PTR, WR, MSA, SSO, ASL CLASS SHIPS)

24M YES

24M YES

24M YES

24M YES

24M YES

24M YES

24M YES

24M YES

24M YES

24M YES

24M YES

24M YES

36M

36M

12M YES

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1 sen 1

NDlD ERN

BREATHING APPARATUSSELF CONTAINED,OTTO FUEL,SERIES (PTFI. MCD, HfX . VIC AND TRL CLASS SHIPS)

ITEM-NAME

INDICATOR.COURSE

C-69-799-AW./NY-001

C-51-010-002MY-026

69-799-A00

C-24-304-000MY-001

51 -564-000

C-24-545-BOO/NY-001 C-26411-FWMY-001 C-29-354-OOû/NY-001

COMPUTER SONAR DATA

51-675-000 51-681 -000 24-304-000

G22-010-023/NY-002

1 M

AMENNA

24-545-800 26-41 1 -FOO 24354-000

C-29-010-012MY-014

ANTENNA, WHlP 18 fT. ANTENNA MAIN GEARING CLUTCH CONTROLS

22-490-000

I

29-526-000 'COOLER UNIT,AIR (KU 13000) (HFX CLASS SHIPS)

24M

THRUST BLOCK,PORT EXHAUST SYSTEM [MAIN REFRIGERATION

29-525-000

AIR DISTRIBUTION SYSTEM COOCER UNIT.AIR FCU- 500-500-RH

COOLER LJNIT,AIR FCU- 500-500-LH

COOLER UNIT,AIR FCU- 1 000- 1 000-RH

COOCER UNIT.AIR FCU- 1000-1000-Lli

COOCER UNIT,AIR FCU- 1875-1 875-RH

COMPUTER,DIGITAL

YES

24M 24M 24M

SYSTEM

LIFERAFT.INFLATABLE.20 MAN,TUL-61 WASN

24M

Y ES

12M 1 2M 24M

24M

COOLER UNIT.AIR (KU- 2000) (HFX CLASS SHIPS)

Y ES

12M

24M

24M

24M

24M

24M

36M

I

Y ES

Y ES

Y ES

YES

YES

YES

YES

YES

COMPOTER,DIGITAL ( HFX TRL 8 NES CLASS SHIPS )

C-46-498-000/NY-001

24M

36M 46-498-000

Y ES

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C-70-332-000/NY-001

C-69-703-00QMY-001

October 1997 - Period 74 1 I

WAVEGUIDE DRlER UNlT (GENERIC) (TRL HFX, FSE, FSH)

SONAR HULL OUTFIT CS SYSTEM (GENERIC)

'70-332-000

69-703-000

C-57-010-01 OMY-008

C-69-799-AOOINY-001

C-51-010-002IT4Y-026

1 M

1 M

PERlODlCllY

1

ITEM-NAME NDlD

57-633-€00

69-799-A00

51 -564-000

C-27-784-000/NY-001

C-29417-000/NY-001 C-22-0 1 0-023rNY-002

ERN

C-24-545-801 /NY -001

I

C-ZB-010-008/NY-044 128418-600 I

INDICATOR,COURSE

COMPUTER SONAR DATA

ANTENNA

27-784-000

29-41 7-000 22-490-000

C-Z9-OlO-O12/NY-O14

24M

1 M

24M

DECK ONE

29-526-000

24M 24M 24M

1

BLOCK,STARBOARD

LP COMPRESSE0 AIR SYSTEM

CHILLER SET.85 TON UFERAFT, INFLATABLE,20 MAN,TUL-61 WASN

24M

29-525-000

C-29-390-000/NY-001

51 -!565-000 51 -674-000 51 -681 -000

6M

24M 24M

COOLER UN1T.AlR (KU 3000) (HFX CLASS SHIPS)

C-46-497-000/NY-00 1

ANTENNA COUPLER,ANTENNA ANTENNA

24-545-BO1

COOLER UNITVAIR (KU- 2000) (HFX CLASS SHIPS)

24M

29-390-002

C-46-498-000MY -001

YES

YES

Y ES

THRUST I12M

24M

29-390-003

29-390-004

29-390-005

46-497-000

C-70-332-OWNY-00 1

C-69-703-000NY-001

YES

COOLER UNIT,AIR FCU- 500-500-LH

46-498-000

24M

COOLER UN1T.AIR FCU- 1000-1 000-RH

COOLER UNITVAIR FCU- 1 000-1 000-LH

COOLER UN1T.AIR FCU- 1 875-1 875-RH

COMPUTER.DIGITAL

70-332-000

69-703-000

24M

24M

24M

36M

COMPUTER,DIGlTAL ( HFX TRL 8 NES CLASS SHIPS )

36M

WAVEGUIM DRlER UNlT (GENERIC) (TRL HFX, FSE, FSH)

SONAR HULL OUTFIT CS SYSTEM (GENERIC)

1 M

1 M

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1 1 1

NDlD ERN ITEM-NAME

COMPUTER SONAR DATA

ANTENNA 24M

COUPLER,ANTENNA 24M AMENNA, WHlP 35 FT 24M ANTENNA 124M DIRECTION FINDER SET 12M YES

K 20 PAG V280 MPC 20

YES ,HIGH PRESSURE

CHIUER SET.85 TON 24M YES LIFERAFT.INFLATABLE.20 24M MAN,WL-61 WASN l INTERNAL DECKS 24M YES

RUDDER

COOER UNIT,AIR (KU 24M YES 3000) (HFX CLASS SHIPS)

COOLER UNIT,AIR FCU- 500-500-RH

COOCER UNIT,AtR FCU- 500-500-LH

COaER UNIT,AIR FCU- 1 000-1 000-RH

COOLER UNIT,AIR FCU- 1 000- 1 000-LH

COOLER UNIT,AIR FCU- 1 875-1 875-RH

-1 YES

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I I 1 1 1

I IC-70-270-000/NY-001 170-27O-OOO I MAIN GUN SYSTEM. 57 16M

C-70-332-000/NY-001

C-69-703900/NY-001

C-69-771-000MY-001

MM. MK 2 (HFX 8 NES ClASS SHIPS)

1

NDlD €RN ITEM-NAME

70-332-000

69-703-000

69-771 -000

COMPUTER SONAR DATA 1M

WAVEGUID€ DRlER UNIT (GENERIC) (TRL HM, FSE, FSH)

SONAR HULL OUTFK CS SYSTEM (GENERIC)

TORPEDO TUBE ASSEMBLY,MK 32 MOD 9

PUMP UNIT,HEAD TANK 6M HYDFIAULIC 0IL.PORTISTBD

LIFERAFT.INFLATABtE.20 24M MAN,T UL-61 WASN

28402-000 HULL STRUCTURE

29-390-001 COOLER UNIT,AIR FCU- 500-500-RH

29-390-002 COOLER UNIT,AIR FCU- 500-500-LH

29-390404 COOLER UNIT.AIR FCU- 1000-1000-LH

YES

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I C-69-7034OOMY-001 69-703-000 SONAR HUU WTFIT CS

SYSTEM (GENEAIC)

C-70-332-000/NY-001

1

€RN ITEM-NAME PERIODICITY INCLUDED

70-332-000

C-57-010-010MY-008

WAVEGUIM ORlER UNlT (GENERIC) (TRL, HFX. FSE. FSH)

57-634-000

1 M

57-633-CO0

GY RO COMPASS SYSTEM.INERTIAL

C-69-799-AOOMY-001

C-26411-EOOMY-001 C-27-867-000MY-001

INDICATOR.SHIPS COURSE

C-29-390-000MY-001 12M YES

6M

1

57-a-000

57-667-000

69-799400

26-41 1-€00 27-867-000

29-390-002

29-390-003

29-390-004

24M YES

6M

6M

1 M

1

REPEAfER,MINIATLJRE TAPE,TYPE.C96070

REPEATER,GY RO COMPASS,SERVO DRIVEN,CARD TYPE,C96240

COMPUTER SONAR DATA

AIR IMAKE SYSTEM SERVICE STEAM 8 DRAIN

29-390-001

COOLER UNIT,AIR FCU- 500-500-LH COOLER UNIT,AIR FCU- 1 000- 1 000-RH

COOLER UNIT,AIR FCU- 1000-1000-LH

24M YES

t

SYSTEM COOLER UNIT,AIR FCU- 500-5WRH

C-59-753-000MY-001 59-753-000

t

C-70-332-000MY-001 '70-332-000

IMERROGATOR- TRANSPONDER SET

WAVEGUIDE DRlER UNlT (GENERIC) (TRL, HFX. FSE. FSH)

SONAR HULL OUTFIT CS SYSTEM (GENERIC)

C-69-703-000MY-001

i 1 - -

February 1998 - Penod 78

1 M

1 M 69-703-000

ITEM-NAME 1 I NDlO ERN PERlODlClTY INCLUOED

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r

57-635900

57-667-000

-

C-57-010-01 O/NY-008

69799-A00

PELORUS STAND ASSEMBLY

REPEATER,GY RO COMPASS.SERV0 DRIVEN,CARD

57-633-CO0

57-633-€00 57-634900

6M

6M

COMPUTER SONAR DATA

y - 3 1 IQaMY-Oûl /24-311-Oûû

I 'c-24-312-000/~~-001 24-312-000

TYPE.C%240 1 6M

CROSS YJ(NECT FRICTION DISC CLUTCH ASSEMBLY PORTISTBD

CRUISE ENGIN€ FRICTION DISC CLUTCH ASSEMBLY

ENGINE.DIESEL,PELSTIC K 20 PAG V280 MPC 20 CYL

PUMP UNIT,HEAD TANK HYDRAULIC 0IL.PORTISTBD

DRYER,AIR-GAS DESICCANl,LP AIR SYSTEM

BOILER.AUXILI ARY, STEAM ,HIGH PRESSURE

C-24-548-000iNY-002

C-24-~-000/NY-001

1

i28-514-000 I I

28-588-000

I '28-588-000 i

29-390M1

29-390-004

29-390-005

58-251 -002

INDICATOR,SHIPOS COUFISE

INDICATOR.COURSE GYRO COMPASS SYSTEMJNERTIAL NAVIGATORISTABIUZED

24-548-000

24-560-000

HOT WATER CALORIFIER C-27-904-000hlY-001

6M

6M 6M

6M

6M

6M

6M

1 SM

6M

12M 27-904-000

WINCH, LlNE HANDLING SYSTEM

VENT OVERFLOW AND SOUNDlNG SYSTEM

VENT OVERFLOW AND SOUNDING SYSTEM

COOLER UNIT,AIR FCU- 500-500-RH

COOLER UNITVAIR FCU- 1000-1000-LH

COaER UNIT .AIR FCU- 1875-1 875-RH

ELECTRONIC SUPPORT MEASURES SET AWSLQ- 501 (HFX CLASS SHIPS)

YES

YES

YES

YES

YES

C-27-885-000lNY-001 27-885-000

12M

6M

6M

12M

24M 24M

12M

YES

YES

YES YES

YES

C-27-893-000MY-00 1

6M

27-893-000

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66-31 5-000 BINOCULAR SYSTEM,MK : MOD 5 (BIG EYE)

t 1

NDlD ERN ITEM-NAME

WAVEGUIDE DRlER UNlT (GENERIC) (TRL HFX. FSE, FSH)

1

C-69-703-000/NY-001

64799-A00 COMPUTER SONAR DATA D

C-70-332-000MY-00 1

I

MAN,TUL61 WASN

70-332-000

69-703-000

2000) (HFX CUSS SHIPS)

SONAR HULL OUTFlT CS SYSTEM (GENERIC)

29-526-000 COOLER UNIT,AIR (KU 3000) (HFX CLASS SHlPS)

1 1

129-527-000 l COOLER UNIT.AIR IKU- I4ûûû) (HFX CUSS SHIPS)

C-29-356-OOOMY-001 24356400 AIR DISTRIBUTION SYSTEM

C-29-390-000MY-001 29-390-001 COOLER UNIT,AIR FCU- 500-500-RH

29-390-003 COOLER UNIT,AIR FCU- 1000-1000-RH

29-390-005 COOLER UNIT.AIR FCU- 1875- 1875-RH

C-70-332-000MY-001 70-332-000 WAVEGUIDE DRlER UNIT (GENERIC) (TRL, HFX. FSE. FSH)

I

C-69-703-000/NY-001 64703-000 SONAR HULL OUTFIT CS SYSTEM (GENERIC)

I prii 1998 - Period 80

NDlD ERN ITEM-NAME

I

PERIODICITY INCLUDED

PERlODlClTY =%= INCLUDEO

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1

C-69-799-AW/NY-001 69-759-A00 COMPUTER SONAR DATA 1 M

EXHAUST SYSTEM 12M LP CAMPRESSED AIR 6M SYSTEM

LIFERAFT.lNFLATABLE.20 12M MAN.TUL-61 WASN

C-29-010-Ol2NY-014 29-525-000 COOLER UNIT,AtR (KU- 12M 2000) (HFX CLASS SHIPS)

COOLER UNIT,AtR (KU t2M 3000) (HFX CLASS SHIPS)

ë E m m q 7 4000) (HFX CLASS SHIPS)

COOLER UNIT,AIR FCU- 12M 500-500-RH COOLER UNIT,AIR FCU- 12M 500-500-LH

COOLER UNIT.AIR FCU- 12M 1 000-1 000-RH

COOLER UNIT,AIR FCU- 12M 1 875-1 875-RH

WAVEGUIM DRlER UNIT 1M (GENERIC) (TRL HFX, FSE, FSH)

SONAR HULL OUTFIT CS 1 M SYSTEM (GENERIC)

1 M a y 1 998 - Period 81

NDlD ERN ITEM-NAME PERlODlClTY

C-69799-AOOMY -001 69-79SAW COMPUTER SONAR DATA 3M

YES

YES

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K 20 PAG V280 MPC 20

26-41 1-F00 EXHAUST SYSTEM 27-886-000 COMPRESSOR

UNIT.ROTARY,LP AIR

28-514900 'WINCH. LINE HANOLING SYSTEM

22-490-000 LIFERAFT. INFLATABLE.20 MAN.TUL-61 WASN

12M YES

29-524-000 COOLER UNIT.AIR (KU 12M IVES 1000) (HFX CUSS SHIPS)

29-525-000 COOLER UNIT.AIR (KU- 12M YES 2000) (HFX CLASS SHIPS)

29-527-000 COOLER UNIT,AIR (KU- 12M YES 4000) (HFX CLASS SHIPS)

29-390-001 COOLER UNIT,AIR FCU- 1500-MO-Rli i 29-390-002 COOLER UNIT,AIR FCU-

500-500-LH

C-70-332-000MY-001

C-69-703-000MY-001

C-70-270-OWMY-001

29-390-003

29-390-005

70-332-000

69-703-000

NOlD

COOLER UNITVAIR FCU- 1000-1 000-RH

COOLER UNIT,AIR FCU- 1 875- 1 875RH

WAVEGUIDE DRIER UNIT (GENERIC) (TRL, HFX, FSE. FSH)

SONAR HULL OUTFIT CS SYSTEM (GENERIC)

12M

12M

1M

I

YES

70-270-000

ERN

57-633-C00

MAIN GUN SYSTEM, 57 MM, MK 2 (HFX 8 NES ClASS SHIPS)

ITEM-NAME

INDICATOR,SHIP'S COURSE

12M

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l 1 C-69-799-AOOMY -001 69-799-A00 COMPUTER SONAR DATA 1 M

1 1 t 1

C-24-560-000MY-001 124-560-000 1 PUMP UNIT,HEAD TANK 1 12M

127-885-000 DRY ERAIR W S 12M DESICCANT.LP AIR SYSTEM

27-A99-000 ENGINE. DIESEL 12M (SEAWATER SERVICE SYSTEM)

29-41 7-000 CHILLER SET,85 TON 12M 24-304-000 MAIN GEARING CLUTCH 12M

CONTROLS

22490900 LIFERAFT. INFLATABLE.20 1 2M MAN.TUL-61 WASN

1

YES

YES

Y ES

C-2-2-000~y-002

C-28-464-000MY-001

28-402-000

C-29-010-012MY.014

YES 2 M - 0 0 0

1

YES

HUU STRUCTURE

29-524-000

YES

1

29-525-000

6M

PADEYE INSTALLATION

I

YES

12M

COOLER UNIT,AIR (KU 1000) (HFX CLASS SHIPS)

1

1

12M

COOLER UNIT,AIR (KU- 2000) (HFX CUSS SHIPS)

L

12M

29-526-000

C-29-390-000MY-001

Y ES

YES

YES

29-527-000

COOLER UNIT,AIR FCU- 500-500-LH COOLER UNIT,AIR FCU- ,1000-1 000-RH

~COOLER UNIT,AIR FCU- 1875-1 875-RH

WAVEGUIOE DRIER UNIT (GENERIC) (TRL. HFX. FSE, FSH)

COOLER UNIT,AIR (KU 3000) (HFX CUSS SHIPS)

29-390-001

12M

12M

12M

1 M

COOLER UNIT,AIR (KU- 4000) (HFX CLASS SHIPS)

12M

12M

COOLER UNIT,AIR FCU- 500-500-RH

YES

12M YES

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I I JUIY 1998 - Penod 83

NDlD €RN ITEM-NAME PERlOOlClTY INCLUDED

COURSE

1 M

SYSTEM.INERTIAL NAVIGATOWSTABIUZED

SONAR HULL OUFIT CS SYSTEM (GENERIC)

C-69-703-000MY-001

C-69-799-AWNY-001 69-799-A00 COMPUTER SONAR DATA 1 M

69-703-000

C-24-304-000MY -001 24-304-000 MAIN GEARING CLUTCH 1 2M COMROLS

C-24-559-000MY 904 24-559-000 CONTROLLABLE PlTCH 1 2M PROPELLERS & PR3PEUER SHAFTING

YES

YES

AIR lNTAKE SYSTEM 12M SERVICE STEAM 8 DRAIN 6M SYSTEM

C-29-417-000NY-001 29-41 7-000 CHILLER SET,85 TON 12M C-24-304-000NY-002 24-304-000 MAIN GEARlNG CLUTCH 12M

CONTROLS

C-22-010-023MY-002 22-490-000 LIFERAFT.INFLATABLE.20 12M MAN,TUL-61 WASN

C-28464-000/NY-001

COOLER UNIT,AIR (KU 1000) (HFX CUSS SHIPS)

z m q m - 3000) (HFX CUSS SHIPS)

28464-000

12M

1

29-525-000

YES PADEYE INSTALLATION

COOER UNIT.AIR (KU- 2000) (HFX CLASS SHIPS)

29-527-000

YES

12M

12M YES

COOLER UNIT.AIR (KU- 4000) (HFX CLASS SHIPS)

YES

12M YES

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29-390-002

500-500-R H COOCER UNIT .AIR FCU- 500-500-LH

! 4

1

W T

COOCER UNIT,AIR FCU- 1000-1000-RH

COOLER UNIT,AIR FCU- 1875-1 875-RH

RADAR SET IMERROGATOR- TRANSWNDER SET

C-59-723-OOO/NY901 C-59-753-000/NY-001

I I I 1 I 1

12M

29-390-003

29-390-005

59-723-000 59-753-000

C-70-332-ûûûMY -001

G69-703-oOO/NY-001

C-69-771-OOOMY -001

August 1998 - Period 84 NDlD

- - - -

C-57-010-01 O/NY -008

YES

12M

12M

12M 12M

C-64799-AOO/NY -001

YES

Y ES

YES

70-332-000

64703-000

57-633-CO0

57-633-EO0 57-634-000

C-69g02-OOO/NY -001

C-51-584-ûûû/NY-OOI

l

1 69-771

INCLUDE D I I

C-24-311-0ûOMY-001

C-Z4-312-OOO/NY-OOl

WAVEGUIDE DRlER UNlT (GENERIC) (TRL, HM. FSE. FSH)

SONAR HULL OUTFIT CS

ERN -

1

1

' 1 2 ~

12M

12M

i

69-802-000

51 -584-000

1 M

1 M

TORPE DO TUBE ASSEMBLY.MK 32 MO0 9

ITEM-NAME 1 PERlODlClTY

1NDtCATOR.SHIP'S COURSE

INDICATOR,COURSE

57-635-000

57-667-000

24-31 1-000

24-31 2-000

SYSTEM (GENERIC)

12M

12M

PELORUS STAND ASSEMBLY

REPEATER,GY RO COMPASSSERVO DRIVEN,CARD TYPE,C96240

RECORDER- REPRODUCER SET, SIGNAL DATA

RADIO SET, ANAJRC-507 ( HFX 8 NES CLASS SHIPS )

12M

12M

12M

CROSS CONNECT FRICTION DISC CLUTCH ASSEMBLY PORT/ST%D

CRUISE ENGINE FRICTION DISC CLUTCH ASSEMBLY

YES

GYRO COMPASS SYSTEMJNERTIAL NAVIGATOWSTABIUZEO

69-799-A00

6M

ûM

12M

COMPLJTER SONAR DATA

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I I I

C-24-54&000/NY -002 24-548-000

'27-893-000

'27-904-000 27-A99-000

39-1 SB-000

24-669-000

UNIT.ROTARY,LP AIR

BOILER.AUXILIARY,STEAll ,HIGH PRESSURE

HOT WATER CALORIFIER ENGINE, DIESEL (SEAWATER SERVICE SYSTEM)

RECOVERY ASSIST SECURE TRAVERSE SYSTEM

INSULATE0 ENCLOSURE AND SUPPORT SYSTEM

28-514-000

22-427-000

C-28-460-DOOMY-001 28-5-000 VENT OVERFLOW AND SOUNDING SYSTEM

C-28-588-000INY-001 28-568-000 VENT OVERFLOW AND SOUNDING SYSTEM

C-29-010-0124UY-014 29-525-000 COOLER UNIT,AIR (KU- 2000) (HFX CLASS SHIPS)

ENGINE.DIESEL,PIELSTIC K 20 PAG V280 MPC 20 CYL

C-24-560-000/NY-001

C-27-784-AOOMY-001 C-27-886-000/NY-001

22-490-000

3000) (HFX CLASS SHIPS)

1 2M

PUMP UNIT,HEAD TANK HYDRAULIC OL,PORT/STBD

TANK.PRESSURE STEEL COMPRESSOR

24-560-000

27-784-A00 27-886-000

WINCH, LINE HANOLING SYSTEM

RELEASE,HYDROSTATIC,

29-527-000 COOLER UNITVAIR (KU- 40) (HFX CLASS SHIPS)

1 2M

12M 12M

12M

12M

LIFERAFT.INFLATABLE.20 MAN.TUL-61 WASN

12M

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I 129-390-003 I COOLER UNIT.AIR FCU- I l 2M I 1000-1 000-RH

COOLER UNIT,AIR FCU- 12M 1 000-1 000-LH

COOLER UNIT,AIR FCU- 12M 1875-1 875-RH 'COOLER UNIT,AIR FCU- 1 2 ~ 1 1 875-1 875-LH COOCER 12M UNIT.AIR.CENTRAL STATION

ELECTRONIC SUPPORT 12M MEASURES SET ANtSLO- 501 (HFX CîASS SHIPS)

BINOCULAR SYSTEM.MK 3 12M MO0 5 (BIG EYE)

1 C-70-332-OOONY-001 70-3û2-000 WAVEGUIDE ORlER UNIT 6M

(GENERIC) (TRL. Hf%. FSE. FSH)

C-69-703-000MY-001 64703-000 SONAR HULL OUlFlY CS 1 2M SYSTEM (GENERIC)

C-70-345-000MY-001 70-345-000 HEA W MACHINE GUN.50 f2M CALIBRE (Hm, TRL. IRE, ANS, PTR, PVR, MSA, SSO. ASL CLASS SHIPS)

C-97-305-OOO/NY-001 97-305-000 BREATHING 12M APPARATUS,SELF CONTAINED,OlTO FUEL.SERIES (PTR, MCD, HFX , VIC AND TRL CîASS SHIPS)

I

NDlD ERN ITEM-FIAME

C-69-799-AOO/NY-001 69-799-A00 COMPUTER SONAR DATA

C-24-304-000MY-001 24-304-000 MAIN GEARING CLUTCH CONTROLS

, C-24-545-BOO/NY-001 24-545-800 THRUST BLOCK,PORT IC-26-41 1 -FOOMY-001 26-41 1 -FM EXHAUST SYSTEM

C-29-354-000/NY-001 29-354-000 MAIN REFRIGERATION SYSTEM

1 2M YES

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29-525900 COOCER UNIT.AIR (KU- 12M

I

29-526-000 COOLER UNIT,AIR (KU 12M 3ûOO) (HFX CLASS SHIPS)

YES

YES

29-356-000 AIR DISTRIBUTION 12M YES SYSTEM

29-390-001 COOLER UNITVAIR FCU- 12M YES 500-500-RH

29-390-002 COOCER UNIT.AIR FCU- f2M YES 500-500-LH

29-390-003 COOLER UNIT,AIR FCU- t2M YES 1000-1000-RH

1 , 1 I

129-390-004 ICoolER UNIT.AIR FCU- I12M 1 YES 1000-1000-LH

1 875- 1875-RH

(GENERIC) (TRL, HFX, FSE, FSH)

SONAR HULL OUTFIT C5 1M SYSTEM (GENERIC)

C-57-010-Of OMY -008

ERN ITEM-NAME PERlODlClTY -

57-633430 INDICATOR.COURSE t2M

69-799-A00 COMPUTER SONAR DATA 1M

1 1

24-545-801 I THRUST I12M -

6LOCK.STARBOARD

27-784-000 LP COMPRESSED AIR '6M SYSTEM

29-41 7-000 CHILLER SET,85 TON 12M 22490-000 LIFERAFT,INFLATABLE,20 12M

MAN.TUL-61 W A S N

28-41 8-800 DECK ONE 12M

29-525-000 CoolER UNITVAIR (KU- 12M 2000) (HFX CLASS SHIPS)

YES

YES

YES

YES

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1 I

November 1998 - Period 87 NDlD

29-526-000 COOLER UNIT,AIR (KU 12M YES 3000) (HFX CLASS SHIPS)

29-390-002 COOLER UNITVAIR FCU- 12M YES 500-500-LH

29-390-003 COOLER UNIT,AIR FCU- 12M YES 1 000- 1 000-RH

29-390-004 COOCER UNIT,AIR FCU- 12M YES 1000-1000-LH

29-390-005 CO(XER UNIT,AIR FCU- 12M YES 1875-1 875-RH

70-332-000 WAVEGUIDE ORlER UNIT 1 M (GENERIC) (TRL. HFX. FSE, FSH)

69-70x100 SONAR HULL O U T F ~ ~5 1 M SYSTEM (GENERIC)

1

ERN ITEM-NAME

57-633-E00 INDICATOR,COU RSE s 1

69-799-A00 COMPUTER SONAR DATA

1

58-2ûû-OOû DIRECTION FINDER SET 12M YES

24-548-000 ENGINE,DIESEL.PIELSTIC K 20 PAG V280 MPC 20 CYL

27-893900 BOILER.AUXILIARY,STEAM .HIGH PRESSURE

2941 7-000 CHILLER SET,85 TON 22490-000 LIFERAFT,INFLATABLE,20

MAN.TUL-61 WASN

12M YES

28-455-A00 INTERNAL DECKS 12M

28-420-DA0 RUDDER 12M

29-526-000 COOLER UNIT.AIR (KU 12M YES 3000) (HFX CLASS SHIPS)

29-390-001 COOLER UNIT,AIR FCU- 12M 500-500-RH

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COOLER UNIT,AIR FCU- 500-500-Ui COOLER UNIT,AIR FCU- 1 000-1 000-RH

COOLER UNIT,AIR FCU- 1000-1000-LH

CWLER UNIT.AIR FCU- 1875-1 875-RH

WAVEGUIM DRIER UNIT (GENERIC) (TRL. HFX, FSE, FSH)

12M

12M

1 SM

12M

1M

YES

YES

YES

YES

C-69-703-000MY-001

C-69-771-000MY-001

1 I

Decernber 1998 - Period 88

1 NDlD ERN ITEM-NAME PERlODlClTY INCLUDED

C-70-270-000/NY-00 1

l

INDICATOR,SHIPS COURSE

69-703-000

69-771 -000

COMPUTER SONAR DATA

70-270-000

C-24-560-000MY-001 24-560-000 PUMP UNIT,HEAD TANK HYDRAULIC OIL,PORT/STBD

SONAR HUU OUTFIT C5 SYSTEM (GENERIC)

TORPEOO TUBE ASSEMBLY,MK 32 MOD 9

MAIN GUN SYSTEM, 57 MM, MK 2 (HFX 8 NES CLASS SHIPS)

I 1 1

C-28-402-000MY-002 28-402-000 HULL STRUCTURE 6M YES

I

3M

12M YES

C-29-390-000MY-001 29-390-001 C O U R UNIT ,AIR FCU- 1 SM YES 500-500-RH

29-390-002

29-390-003

29-390-004

COOLER UN1T.AIR FCU- 500-500-LH COOLER UNIT,AIR FCU- 1 000-1 000-RH

COOCER UNIT,AIR FCU- 1000- 1 000-LH

12M

t2M

12M

YES

YES

YES

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I I I January 1999 - Period 89 1

NDlD ERN

1 ruarv 1999 - Period 90 1

1

NDlD ERN

(GENERIC) (TRL HFX,

SYSTEM (GENERIC)

INDICATOR,SHIPbS COURSE I_ GYRO COMPASS SYSTEM,INERTIAL . NAVIGATO WSTABILIZED

COMPUTER SONAR DATA

AIR INTAKE SYSTEM SERVICE STEAM 8 DRAIN SYSTEM

COOLER UNIT,AIR FCU- 500-500-RH

COOLER UNIT,AIR FCU- 500-500-LH

C O U R UNIT,AIR FCU- 1000-1 Wû-RH COOLER UNIT.AIR FCU- 1000-1000-LH

TRANSPONDER SET

WAVEGUIDE ORlER UNIT [GENËRIC) (TRL, HFX. FSE, FSH)

SONAR HULL CKITFIT CS SYSTEM (GENERIC)

i ITEM-NAME 1 PERIODICITY

Page 156: Simulation as a Strategic Planning · PDF fileRandom Demand Arriva1 ... Visualization of Strategic Measures ..... 75 8.2. Model ... theme in this change is the requirement to do more

COURSE

57-633-€00 57-634-000

INDICATOR.COURSE GYRO COMPASS SYSTEMJNERTIAL NAVIGATOWSTABIUZED

57-635-000

57-667-000

PELORUS STAND ASSEMBLY

REPEATER.GYR0 COMPASS,SERVO DRIVEN,CARD TY PE.C9624û

I

I I 1 1 1 1 C-27-9û4-000AUY-001 127-904-000 1 HOT WATER CALORIFIER

69-799-A00

24-31 1-000

24-312-000

24-548-000

24-548-000

24-560-000

27-885-000

27-893-000

COMPUTER SONAR DATA

CROSS CONNECT FRICTION OlSC CLUTCH ASSEMBLY PORTISTBD

CRUISE ENGINE FRICTIOPI DISC CLUTCH ASSEMBLY

ENGINE,DlESEL,PIELSTIC K 20 PAG V280 MPC 20 CYL

ENGINE,DIESEL.PIELSTIC K 20 PAG V280 MPC 20 CYL

PUMP UNIT,HEAD TANK HYDRAULIC OIL.PORT/STBD

DRYER.AIR-GAS 0ESICCANT.LP AIR SYSTEM

BOILER,AUXILIARY ,STEAN .HIGH PRESSURE

C-28-5 14-000MY-002

C-28460-DOWNY-001

C-28-588-000MY-001

C-29-390-000iNY-00 1

12M YES

6M

6M

12M YES

29-390904

29-390-005 24M YES

28-514-000

28-588-000

28-588-000

29-390-00 1

C O U R UNIT,AIR FCU- 1 000- 1 000-LH

COOLER UNIT,AIR FCU- 18751 875-RH

WINCH. LlNE HANDLING SYSTEM

VENT OVERFLOW AND SOUNOING SYSTEM

VENT OVERFLOW AND SOUNDING SYSTEM

COOLER UNIT, AIR FCU- 500-500-RH

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C-5&251-000/NY-001

I

1

NDlD ERN ITEM-NAME PERiODICIlY

C-57-010-01 OMY-008 57-633-€00 IND1CATOR.COURSE 6M

ELECTRONIC SUPPORT MEASURES SET ANISLQ- 501 (HFX CLASS SHIPS)

'5&251-OO2

I

6M

C-66-315-000lNY-001 I

I , 1 I 1

66-315-000

I

WAVEGUIDE DRlER UNIT (GENERIC) (1% Hm, FSE. FSH)

SONAR HUU OUTFIT CS SYSTEM (GENERIC)

C-70-332-000INY-00 1

C-69-703-000jNY-001

C-69-799-AOOAUY -001

24M 1

1 1

I

6M

6M

70-332-000

69-703-000

COMPUTER SONAR DATA 69-799-A00

29-526-000

t

1 77-304-000 NBC FILTRATION 24M

UNITS,l/lA,2,3,4/4A

70-332-000 WAVEGUIM DRlER UNIT 1 M (GENERIC) (TRL, Hm. F SE, FSH)

69-703-000 SONAR HULL OUTFIT C5 1 M SYSTEM (GENERIC)

BINOCULAR SYSTEM,MK 3 MOD 5 (BIG EYE)

1 M

COOLER UNIT. AIR (KU- 2000) (HFX CLASS SHIPS)

C-29-010-01 M Y - 0 1 4

C-29-356-OOOAUY-001

C-29-390-000lNY-001

YES 6M

29-525-000

COOLER UNIT,AIR (KU 3000) (HFX CLASS SHIPS)

24M 29-527-000

E S

E S

IES

24M

COOLER UNIT,AIR (KU- 4000) (HFX CLASS SHIPS)

29-35û-000

29-390-001

29-390-003

29-390-005

IES

IES

f ES

AIR DISTRIBUTION SYSTEM

COOLER UNIT, AIR FCU- 500-500-R H

-ER UNIT-AIR FCU- 1000-1 000-RH

COOLER UNIT, AIR FCU- 1875-1 875-RH

6M

12M

24M 24M

24M

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INCLUDED NOlD I ERN

C-69-799-AOOMY-001

ITEM-NAME

1

C-22-010-023/NY-002

PERlWlClTY

1 M 1

EXHAUST SYSTEM LPCOMPRESSEDAIR SYSTEM

C-26-411 -FOOMY-001 C-27-784-000MY-001

C-29-010-012/NY-014

69-799-A00

26-41 1 -F00 27-784-000

29-526-000

COMPUTER SONAR DATA

I

24M 22490-000

24525-000

9

I I 1

Mav 1999 - Period 93 1

48M 6M

LIFERAFT,INFLATABLE,20 MAN,TUL-61 WASN

COOLER UNIT,AIR (KU 3000) (HFX CLASS SHIPS)

COOLER UNIT,AIR FCU- 500-500-RH

I

COOLER UNIT,AIR (KU- 2000) (HFX CLASS SHIPS)

29-527-000

24M

24M

COOLER UNIT.AIR FCU- 500-500-LH

COOLER UNIT.AIR FCU- 1000-1 000-RH

COOLER UNIT,AIR FCU- 1875-1 875-RH

NBC FILTRATION UNITS, 111 A,2,3.4/4A

24M

YES

COOLER UNIT,AIR {KU- 4ûOO) (HFX CLASS SHIPS)

YES

WAVEGUIOE DRlER UNIT (GENERIC) (TRL HFX, FSE. FSH)

I 1 I

NDID 1 ERN ITEM-NAME 1 PERIOOICIN IINCLUDED

YES

24M

24M

24M

24M

1 M

SONAR HUlL OUTFIT CS SYSTEM (GENERIC)

24M

YES

YES

YES

1 M

YES

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COMPUTER SONAR DATA 3M

ANTENNA 24M

K 20 PAG V280 MPC 20

EXHAUST SYSTEM 48M YES WMPRESSOR M M YES UNIT,ROTARY,LP AIR

SWITCHBOARDS,FORWAR 48M YES D & AFTER WINCH. LINE HANDLING 12M YES SYSTEM

DISTRIBUTION PANELS & 48M BREAKERS,6û HZ LIFERAFf.lNFLATABLE.20 24M MAN.fUL-61 WASN

28-514-000 WINCH, LlNE HANDLING 24M YES SYSTEM

29-524-000 COOLER UNIT,AIR (KU 24M YES 1000) (HFX CLASS SHIPS)

I

1 1 129-525-000 1 COOLER UNIT,AIR (KU- 124M ~YES 2000) (HFX CLASS SHIPS)

29-526000 COOLER UNIT,AIR (KU 24M YES 3000) (HFX CLASS SHtPS)

29-527-000

I i t t 129-390-002 I COOlER UNIT.AIR FCU- I24M 1 YES

C-29-390-000/NY-001

COOLER UNIT,AIR (KU- 4000) (HFX CLASS SHIPS)

29-390-001

C-77-304-OWNY-00 1

24M YES

COOLER UNIT.AIR FCU- 500-500-RH

29-390-003

29-390-005

77-304-000

i

24M

500-500-LH

COOLER UNIT,AIR FCU- 1000-1000-RH COOLER UNIT,AIR FCU- 1875-1 87 5-RH NBC FILTRATION UNITS, 1/1A,2,3,4/4A

YES

24M

24M

24M

YES

YES

YES

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1 1

June 1 999 - Period 94 NDlD

COURSE

WAVEGUIM DRlER UNIT (GENERIC) (IRL Hm, FSE, FSH)

BOAT DAVIT SYSTEM OECK CRANE ASSEMBLY SONAR HULL OUfFIT C5 SYSTEM (GENERIC)

MAIN GUN SYSTEM, 57 MM, MK 2 (HFX 8 NES CLASS SHIPS)

ITEM-NAME ERN

COMPIJTER SONAR DATA 1 M

I

ANTENNA 24M PUMP UNIT .HEAD TANK 12M HYDRAULIC OIL.PORT/STBD

DRY ERAIR-GAS 12M YES DESICCANT.LP AIR SYSTEM

1 M

24M

ENGINE. DIESEL 24M YES (SEAWATER SERVICE SYSTEM)

24M 3M

12M

PERlOOlClTY

CHILLER SET,85 TON

CONTROLS

MAN,TUL-61WASN

INCLUDED

C-28-402-000MY-002

C-2&419-OOONY -00 1 C-28-464-W/NY -001

WINCH. LlNE HANOLING SYSTEM

28-402-000

2841 9-000 284û4-000

24M

H U U STRUCTURE

MASTS PADEYE INSTALLATION

YES

6M

48M 48M

YES

YES

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C-29-010-012/NY-014 29-524-000 CWLER UNIT,AIR (KU 24M YES 1000) (HFX CLASS SHIPS)

29-525-000 CWLER UNIT,AIR (KU- 24M YES 2000) (HFX CLASS SHIPS)

I 29-526-000 COOLER UNIT.AIR (KU 24M YES

3000) (HFX CLASS SHlPS)

I I 1 1 I I

I I 129-527-000 ICoolER UNIT.AIR (KU- I24M IYES 14000) (HFX CLASS SHIPS)

I

C-29-390-000iNY -001 29-390-001 COOLER UNIT,AIR FCU- 500-500-RH

29-390-002 COOCER UNIT,AIR FCU- 500-500-LH

29-390-003 COOLER UNIT,AIR FCU- 1000-1 000-RH

29-390-005 COOCER UNIT,AIR FCU- 1875-1 875-RH

C-77-304-000MY-001 77-304-000 NEC FILTRATION UNITS,1/1A.2.3,4/4A

C-70-332-000/NY-001 70-332-000 WAVEGUIDE DRlER UN lT (GENERIC) (TRL, HFX, FSE. FSH)

C-69-703-000MY-001 69-703-000 SONAR HULL WTFIT CS SYSTEM (GENERIC)

1 i

July 1999 - Period 95 NDlD ERN ITEM-NAME

24M YES

24M YES

PERlODlClTY INCLUDED + 57-633-C00 INDICATOR,SHIP'S 24M

COURSE

57-634-000 GYRO WMPASS 24M YES , SYSTEM.INERTIAL NAVIGATOWSTABIUZED

69-799-A00 COMPUTER SONAR DATA

51-675-000 ANTENNA, WHlP 18 FT.

51 -727-000 AMENNA. AS-51 71/SRC 24M YES

24-304-000 MAINGEARINGCLUTCH 48M YES CûNTROLS

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MAlN GEARING PORT CONTROLLABLE PITCH PROPELLERS & PROPELLER SHAFTING

AIR INTAKE SYSTEM SERVICE STEAM 8 DRAIN SYSTEM

CHILLER SET.85 TON MAIN GEARING CLUTCH CONTROLS

ELECTRONIC STEERING W M R O L SYSlEM

G24--/NY-001 C-24-559-OWNY-004

C-26-411 -EOO/NY-001 G27-8û7-000/NY-001

C-29-417-OOWNY -001 C-S4-3o4-oOo/NY -002

C-27-935-000/NY-001 1

24-306-000 24-559-000

26-41 1 -EOO 27-867-000

2941 7-000 24-304-000

27-935-000 24M

28420-000 28464-000

C-22-010-02WNY-002

YES

f

YES

YES

SHELL,HULL PADEYE INSTALLATION

1

YES

22-490-000

C-28-5 1 4-0001NY-001

C-29-OtO-Ol2/NY-O14

I I I I r I i 129-526-000 1 C W E R UNIT.AIR (KU I24M IVES

LIFERAFT.INFLATABE.20 MAN.T UC-6lWASN

48M 48M

29-525-000

I I

I 29-527-000 'COOLER UNIT,AIR (KU- 4000) (HFX CUSS SHIPS)

I I

YES YES

28-51 4-000

29-524-000

1

129-390-001 COOLER UNIT,AIR FCU- 24M 500-500-RH

29-390-002 COOLER UNIT,AIR FCU- 24M 500-500-LH

29-390-003 COOLER UNITVAIR FCU- 24M 1000-1000-RH

29-390-005 COOLER UNIT,AIR FCU- 24M 1875-1 075-RH

77-304-000 NBC FILTRATION 24M UNITS, 1/1A,2.3.4/4A

59-723-000 RADAR SET 12M 59-753-000 INTER ROGATO R- 12M

TRANSPONDER SET

1

YES

YES

YES

WINCH. LlNE HANDLING SY STEM COOLER UNITVAIR (KU 1000) (HFX CLASS SHIPS)

COOLER UNIT,AIR (KU- 2000) (HFX CLASS SHIPS)

YES

24M

24M

24M

70-332-000 WAVEGUIM ORlER UNIT 1M (GENERIC) (TRL, HFX, FSE. FSH)

69-703-000 SONAR H U U OUTFIT CS 1 M SYSTEM (GENERIC)

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I I C-69-771-000MY-001 169-771 -000 ITORPEDO TUBE 112M

- 1 I I

NDlD ERN ITEM-NAME PERlODlClTY I

COURSE

57-633-€00 INDICATOR,COCIRSE 24M 57-634-000 GY RO COMPASS 24M

SYSTEM.lNERnAL NAVlGATO WSTABlLlZED

57-635-000 PELORUS STAND ASSEMBLY

57-667-000 REPEATER,GYRO WMPASS.SERV0 DRIVEN,CARD TY PE.C96240

C-69-700-001 MY-001 69-700-001 COMMUNICATION SET,SONAR.UNDERWATE R TELEPHONE

C-69-799-AOO/NY-001 69-799-A00 COMPUTER SONAR DATA

I

C-69-799-BOO/NY-001 64799-800 WNTROL. MONITOR GROUP

C-69-799-COOMY-001 69-799-CW TRANSMITER GROUP SONAR (GENERC)

REPRODUCER SET, SIGNAL DATA

C-51-010-002/NY-026 51-564-000 ANTENNA

I 1

1 151-675-000 IANTENNA, WHlP 18 FT. 124M I

51-727-000 ANTENNA. AS-51 71lSRC 24M

I 1 I

I 51 -795-000 I ANTENNA I24M C-5 1 -584-0001NY-001 51 -5&4-000 RADIO SET, ANNRC-507 (

HFX 8 NES ClASS SHIPS )

C-24-305900/NY-001 24-305-000 MAIN GEARING STARBOARD

C-24-309-0001NY-00 1 24-309-000 CROSS CONNECT GEARING

C-24-311-000iNY-001 24-31 1900 CROSS CONNECT FRICTION DISC CLUTCH ASSEMBLY PORT/STBD

C-24-312-000iNY-001 24-312-000 CRUISE ENGINE FRICTtON DISC CLUfCH ASSEMBLY

YES

YES

YES

YES

YES

YES

YES

YES

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C-24-545-AOOMY-001

C-24-548400MY-002

C-24-560-000/NY-001

C-24-MO-OOOlNY-001

C-24-669900/NY-001

C-27-778-0001NY 901

C-27-783-AOOMY-001

C-27-784-AOOMY-001

YES

YES

C-27-886-000MY-001

C-27-893-000MY-001

C-27-904-000MY -001 C-27-A99-000MY-00 1

C-27-BO&000/NY-001

YES

YES

24-545-A00

24-548-000

24-5ûû-000

24-640-000

24-û69-000

27-77&000

27-783-A00

27-784-A00

27-8864W

27-893-000

27-904-000 27-A99400

27-B08-000

l 1 RECOVERY ASSIST 124M IVES

COUPLING ASSEMBLY.MAIN WATT

ENGlNE,DIESEL.PIELSnC K 20 PAG V280 MPC 20 CYL

PUMP UNIT,HEAD TANK HYDRAULIC OIL,PûRT/STBO

INFRARED SUPPRESSION DEVICE

INSULATED ENCLOSURE AND SUPPORT SYSTEM

STEERING GEAR AND COMROL SYSTEMS (GENERIC)

ACCUMULATOR.PNEUMAT IC,AIR FLASK

TANK,PRESSURE STEEL

C-29-357-000MY -005

C-39-143-ûûûmiY-002

SECURE TRAVERSE

COMPRESSOR UNIT,RECIPROCATING,DIV ING,KA14-5-5E

COMPRESSOR UNIT,ROTARY,LP AIR

6OILER.AUXILIARY ,STEAM ,HIGH PRESSURE

HOT WATER CALORIFIER ENGINE, DIESEL (SEAWATER SERVICE SYSTEM)

IMS DRAINS SYSTEM

I INsumTEo ENCLOSURE 112M i l

24M

12M

12M

24M

48M

24M

48M

12M

48M

12M

1 2M 24M

24M

29-357-

39-1 43-000

AND SUPPORT SYSTEM l

YES

YES

YES

YES

YES

YES

OlSTRlBüTlON 48M YES SYSTEM.AC.450 VOLT,3 PH

SWITCHBOARDS,FORWAR 48M YES D 8 AFTER

WINCH, LINE HANDLING 12M YES SYSTEM

OlSTRlBUTlON PANELS & 48M BREAKERS.400 HZ

AIR CONDlTlONlNG EQtJlPMENT GROUP

PARTS KIT,QUICK DISCONNECT WUPLfNG ASSEMBLY(H1FR)

48M

24M YES

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C-22-010-023iNY -002

C-28-153-000/NY-001

C-28-397-DOO/NY -001

C-28422-COO/NY-001

C-28454-AOOINY-00 1

C-2&46O-WO/NY -001

C-28463-000MY-001

C-28-509-000MY-001

C-28-588-000/NY-001

C-29-010-012MY-014

I I I I 1 1- I I

22-427-000

22-490-000

28-1 53900

28-397-000

48M

24M

48M

48M

24M

28-422-CW

28-454-AW

28-588-000

28463-000

28-509-000

28-588-000

29-525-000

L

YES

YES

YES

YES

YES

29-526400

I

RELEASE.HY DROSTATIC, MK5F

LIFERAFT.INFLATABLE.20 MAN.TUL-61 WASN

LlGHT JACKSTAY RUNNING RIGGING

CHAIN CABLE

OOOR SPECIAL PURPOSE (HANGER)

LONGITUDINAL STRUCTURAL BULKHEADS

VENT OVERFLOW AND SOUNDING SYSTEM

RETRACTABLE POST,SR- 1 2C VERTICAL STORES CONVEYOR

VENT OVERFLOW AND SOUNDING SYSTEM

COOCER UNIT.AIR (KU- 2000) (HFX CLASS SHIPS)

COOLER UNlT,AIR (KU 3000) (HFX CLASS SHIPS)

1

24M

24M

24M

C-29-390-000MY-001

29-527-000

1 1 1 1 1 I

1 1 129-390-004 ICooLER UNIT.AIR FCU- 124M IVES 1

COOLER UNITVAIR (KU- 4000) (HFX CLASS SHIPS)

I

I

1

29-390-000

29-390-001

COOLER UNIT,AIR FCU- 500-500-LH

I

FAN COlL U NITS ,FCU 500/1000/1875 SERIES COOLER UNIT,AIR FCU- 500-500-RH

29-390-002

29-390-003

29-390-005

24M

-

YES

COOLER UNIT.AIR FCU- 1000-1 000-RH

1000-1000-IJi

COOLER UNIT.AIR FCU- 1 875- 1 875-RH

C-29-466-000MY -00 1

24M

24M

YES

YES

- .

29-390-006

29-466-000

COOLER UNIT,AIR FCU- 1875-1 875-LH

COOLER UNIT,AIR,CENTRAL STATION

24M

24M

YES

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39-1 70-000 2 TON CHAIN HOIST AND T ROUEY ASSEM8LY ELECTRICAL OPERATED (HANGAR)

MEASURES S€T AWSLQ- 501 (HF- CLASS SHIPS)

66-315-000 BINOCULAR SYSTEM,MK 3 MOD 5 (81G EYE)

70-332-000 WAVEGUIDE ORlER UNIT (GENERIC) (TRL, HFX. FSE, FSH)

69-703-000 SONAR HULL OUTFIT C5 SYSTEM (GENERIC)

70-268-000 CONTROL SET TARGET TRACK ANSWG-501 (V)

CALIBRE (HFX, TRL. IRE, ANS, PTR, PVR, MSA. SSO, ASL CLASS SHIPS)

APPARATUS.SElF CONTAINED,OITO FUEL,SERIES (PTR, MCD, HFX , VIC AND TRL CLASS ISHIPS)

ERN ITEM-NAME

69-799-A00 COMPUTER SONAR DATA

51 -564-000 ANTENNA

26-41 1 -FW EXHAUST SYSTEM 29-354-000 MAIN REFRlGERATlON

SYSTEM

24M YES

24M

12M YES

5M

12M YES

E q = YES 7 YES

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L

'29-525-000 COdlER UNIT.AIR (KU- 24M 2000) (HFX CiASS SHIPS)

~C-22-010-023/~~-002 '22490-000

I 1 1

/ I I NOlD 1 €RN ITEM-NAME 1 PERlOûICITY

24M 29-526400

29-356-000

29-390-001

29-390-002

29-390-003

29-390-004

24390-005

70-332-000

69-703-000

t I

C-69-799-AOOMY-001 69-799-A00 COMPUTER SONAR DATA 1 M

LIFERAFT.INFLATABLE.20 MAN .TUL-61 WASN

COOLER UNIT,AIR (KU 3000) (HFX CiASS SHIPS)

51 -564-000 ANTENNA 24M

24M

AIR DlSTRlBUTlON SYSTEM

COOCER UNIT,AIR FCU- 500-500-RH COOLER UNIT,AIR FCU- 500-500-LH COOLER UNIT,AIR FCU- 1000-1 000-RH

COOCER UNIT.AIR FCU- 1000-1000-LH

COOLER UNIT, AIR FCU- 1 875-1 875-RH WAVEGUIDE DRlER UNIT (GENERIC) (TRL. HFX, FSE. FSH)

SONAR HULL OUTFIT CS SYSTEM (GENERIC)

51 -565-000 ANTENNA 24M 51-674-000 COUPLER,ANTENNA 24M 51-681 -000 AN1 ENNA 24M

12M

24M

24M

24M

24M

24M

1M

1 M

I l I I I

I I C - ~ ~ - ~ ~ ~ - O O W N Y - O O I 127-784-000 I LP COMPRESSED AIR 16M

1 1 I ! 1

I I C-29-417-000MY-001 129-41 7-000 I CHILLER SET.85 TON I48M I

22-490-000 LIFERAFT.INFLATABLE.20 24M MAN,TUL-61 WASN

28418-800 DECK ONE 24M l

YES

NCLUOED =A

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CooCER UNITVAIR (KU- 2000) (HFX CLASS SHIPS)

CoolER UNIT.AIR (KU 3000) (HFX CLASS SHIPS)

COOLER UNIT,AIR FCU- 500-500-LH

COOLER UNIT,AIR FCU- 1000-1 000-RH

COOLER UNlT.AIR FCU- 1000-1000-LH

COOLER UNITVAIR FCU- 1 875-1 875-RH

WAVEGUIDE DRIER UNIT (GENERIC) (TRL HFX FSE. FSH)

SONAR HUU OUFIT C5 SYSTEM (GENERIC)

24M

24M

24M

24M

YES

YES

YES

1

COMPASSSERVO DRIVEN,CARD TYPE .Cg6240

- -

ITEM-NAME NDlD

COMPUTER SONAR DATA 3M

ERN

1

ANTENNA 24M

INDICATOR,COURSE 24M

PER1001CITY

51 -672-000 COUPLE R,ANTENNA 24M 51-673-000 ANTENNA, WHlP 35 FT 24M 51 -681 -000 ANTENNA 24M 58-260-000 DIRECTION FINDER SET 12M YES

INCLUDED I

K 20 PAG V280 MPC 20 CYL

BOILER,AUXILIARY.STEAM ,HIGH PRESSURE

CHILLER SET.85 TON 48M YES LIFERAFT.INFLATABLE.20 24M

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C-28910908rmY-044 28455-A00 INTERNAL DECKS

C-28420-DAOMY-001 28420-DA0 RUDDER

L 1 L

C-29410-012iNY-014 29-526-000 COOCER UNIT,AIR (KU 3000) (HFX CLASS SHIPS)

29-390-001 COOLER UNIT,AIR FCU- 500-500-RH

29-390-002 CWLER UNIT,AIR FCU- 500-500-LH

29-390-003 COOLER UNIT,AIR FCU- 1000-1000-RH

29-390-004 COOLER UNIT.AIR FCU- 1000-1000-CH

29-390-005 COOLER UNIT,AIR FCU- 1875-1 875-RH

39-1 61 -A00 MAINTENANCE STAND ASSEMBLY

70-332-000 WAVEGUIDE DRlER UNIT (GENERIC) (TRL. HFX, FSE, FSH)

69-703-000 SONAR HULL OUTFiT C5 SYSTEM (GENERIC)

69-771 -000 TORPEW TUBE ASSEMBLY,MK 32 MO0 9

C-70-270-000NY-001 70-270-000 MAIN GUN SYSEM, 57 MM, MK 2 ( H m 8 NES ClASS SHIPS)

1 I

DeMeber 1 999 - Period 1 00 NDlD ERN ITEM-NAME

24M YES

24M YES

24M YES

24M YES

24M YES

COURSE

WMPUTER SONAR DATA

ANTENNA, WHlP 35 FT

ANTENNA

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24M 22-490-000

28-402-000

Table 62. SS Designated PM Routines

LIFERAFT.INFLATABLE.20 MAN,TUL-61 WASN

NDlD Name Frequency Reaource

HULL STRUCTURE

28390-001

29-390-002

29-390-003

29-390-004

70-332-000

69-703-000

C-58-258-000lNY-001 ELECTRONIC 12M 1 390 COUNTERMEASURES 1001 1

13154 10090 1 0092 10055

24M

24M

24M

24M

1 M

1 M

1

COOLER UNIT,AIR FCU- =-=-RH

COOCER UNITVAIR FCU- 500-500-LH GOOLER UNIT,AIR FCU- i000-1000-RH COOLER UNIT,AIR FCU- 1000-1 000-LH WAVEGUIDE DRIER UNIT (GENERIC) (TRL HFX, FSE, FSH)

SONAR HULL OUTFFT C5 SYSTEM (GENERIC)

RADAR SET ANISPS-505

6M

YES

YES

YES

CLOSE IN WEAPONS SYSTEM

YES

Service Time

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C-70-312-0001NY-001 TRANSMITTER GROUP

CONTROL SET HARPOON MISSILE

TOWED BODY

TRAMSMllTER SET ANISRT-504 INTEGRATED MACHINERY CONTROL

CATHODIC PROTECTION

85 TON CHILLER

BOILER AUXlLlARY STEAM

C-27-783-000/NY -001 HP AIR

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SYSTEM

C-26411 -OOO/NY-O01 DIESEL ENGINE (MWM)

C-25-551-000/NY-001 FUEL OIL CENTRIGUGE

NIL DATA

C-25-546-000/NY-001 COOLER MAIN LUBE OIL

C-25-511-W/NY -001 MAIN OIL LUBE SYSTEM

C-24-553-000/NY-00 1 GT HlGH SPEED SHAFf COUPLING

C-24-545-BOOMY-001 THRUST BLOCK PORT

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C-24-541-000/NY-001 LM2500 12M GAS TURBINE

6M

C-24-545-COOtNY-001 MAIN SHAFT 24M BULKHEAD SEALS

C-24-545-DOOMY-O01 CENTRELINE 36M PLUMMER BEARING

C-25-547-OOO/NY-O01 LUBE OIL PURIFIER

C-27-791-002/NY-002 SEAWATER SERVICE 24M FlREMAlN

C-27-885-000/NY -001 DRYER, AIR-GAS LP AIR SYSTEM

C-39-158-OOOMY-O01 R.A.S.T.

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C-28-402-000/NY-001 HULL STRUCTURE

C~28~395~OOO/NY401 R A S SYSTEM

C-28-422-W/NY -001 DOORS,HATCHES 8 SCUTTLES

C-70-266-AOO/NY -001 DIRECTOR FlRE CONTROL

C-51-584-000/NY -001 RADIO SET ANAJRC-507

C-26-428-W/NY -00 1 SWITCHBOARDS

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APPENDIX H ANNUAL PREVENTIVE MAINTENANCE PER WORKER

Note: FMFCS Strength effective 22 March 01

Table Hl. PM at the Capability Level

Shop Desig Strength RF PM SS PM TOTAL PM P W r k (# Worken) (Hours) (Hours) (Houn) (HoursMlorker)

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