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Simulation Simulation An Inventory Simulation

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Simulation. An Inventory Simulation. Example. Daily demand for refrigerators at Hotpoint City has a probability distribution Lead time is not fixed but has a probability distribution Customers who arrive and find Hotpoint out of stock will shop elsewhere and Hotpoint will lose the sale - PowerPoint PPT Presentation

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Page 1: Simulation

SimulationSimulation

An Inventory Simulation

Page 2: Simulation

ExampleExample• Daily demand for refrigerators at Hotpoint City has a

probability distribution• Lead time is not fixed but has a probability

distribution• Customers who arrive and find Hotpoint out of stock

will shop elsewhere and Hotpoint will lose the sale

• These conditions do not meet the restrictions of These conditions do not meet the restrictions of inventory models developed earlier inventory models developed earlier

Page 3: Simulation

Simulation ApproachSimulation Approach

• Simulation cannot determine the best inventory policy

• But it can compare policies

• Compare the following:– Reordering 10 when supply reaches 6 or less– Reordering 12 when supply reaches 3 or less

Page 4: Simulation

Hotpoint Input DataHotpoint Input Data

• Current inventory = 10• Holding costs: $2/refrigerator/day• Order costs: $50 per order• Shortage costs: $30 per occurrence (sale is

lost)Demand/dayDemand/day Prob Lead TimeLead Time Prob

0 .08 0 days .05

1 .37 1 day .55

2 .33 2 days .30

3 .17 3 days .10

4 .05

Page 5: Simulation

RANDOM NUMBER MAPPINGSRANDOM NUMBER MAPPINGSDAILY DEMANDDAILY DEMAND -- Use column 2

0 1 2 3 4

PROB .08 .37 .33 .17 .05

RN 00-07 08-44 45-77 78-94 95-99

LEAD TIME (DAYS)LEAD TIME (DAYS) -- Use column 14

0 1 2 3

PROB .05 .55 .30 .10

RN 00-04 05-59 60-89 90-99

Page 6: Simulation

SIMULATION OF Q*= 10; r* = 6SIMULATION OF Q*= 10; r* = 6 COSTS

DAY BI RN DEM EI LOST ORDER RN LT ORD HOLD SHORT

1 10 33 1 9 --- --- --- --- --- 18 ---

2 9 98 4 5 --- YES 24 1 50 10 ---

3 5 26 1 4 --- --- --- 0 --- 8 ---

4 14 91 3 11 --- --- --- --- --- 22 ---

5 11 96 4 7 --- --- --- --- --- 14 ---

6 7 48 2 5 --- YES 63 2 50 10 ---

7 5 82 3 2 --- --- --- 1 --- 4 ---

8 2 27 1 1 --- --- --- 0 --- 2 ---

9 11 96 4 7 --- --- --- --- --- 14 ---

10 7 46 2 5 --- YES 99 3 50 10 ---

150 112 0

Based on this one 10-day simulation average daily Based on this one 10-day simulation average daily cost = $26.20.cost = $26.20.

Page 7: Simulation

SIMULATION OF Q*= 12; r* = 3SIMULATION OF Q*= 12; r* = 3 COSTS

DAY BI RN DEM EI LOST ORDER RN LT ORD HOLD SHORT

1 10 33 1 9 --- --- --- --- --- 18 ---

2 9 98 4 5 --- --- --- --- --- 10 ---

3 5 26 1 4 --- --- --- --- --- 8 ---

4 4 91 3 1 --- YES 37 1 50 2 ---

5 1 96 4 0 3 --- --- 0 --- 0 90

6 12 48 2 10 --- --- --- --- --- 20 ---

7 10 82 3 7 --- --- --- --- --- 14 ---

8 7 27 1 6 --- --- --- --- --- 12 ---

9 6 96 4 2 --- YES 84 2 50 4 ---

10 2 46 2 0 --- --- --- --- --- 0 ---

100 88 90

Based on this one 10-day simulation average daily Based on this one 10-day simulation average daily cost = $27.80.cost = $27.80.

THE OTHER POLICY APPEARS BETTER!THE OTHER POLICY APPEARS BETTER!

Page 8: Simulation

ReviewReview• Simulation of Inventory Models --

Comparing 2 Possible Policies

• For Each -- Estimate System Parameters Using Pseudorandom Numbers

• Simulate Cost

• Replicate Experiment or Longer Simulation for better results