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Simplicity | Capability | Reliability UT 2PR | TOFD 2 Channels PHASED ARRAY 16:16 | 16:64

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Page 1: Simplicity | Capability | Reliability - Sonatest › application › files › 8315 › 2759 › 4758 › ...screen mode allowing 100% of the display to be used for Scan Imaging. Numerous

Simplicity | Capability | Reliability

UT 2PR | TOFD 2 ChannelsPHASED ARRAY 16:16 | 16:64

Page 2: Simplicity | Capability | Reliability - Sonatest › application › files › 8315 › 2759 › 4758 › ...screen mode allowing 100% of the display to be used for Scan Imaging. Numerous

STEP UP

As Simple as you want•30SecondConfiguration•SingleHandOperation•InteractiveHelp&3Dviews•Configuration&CalibrationWizards•“ParameterGenius”foradditionalguidance•Minimisetraining:CommonUserInterface

UT

TOFD

Page 3: Simplicity | Capability | Reliability - Sonatest › application › files › 8315 › 2759 › 4758 › ...screen mode allowing 100% of the display to be used for Scan Imaging. Numerous

STEP UP

PA

As Capable as you need•UT,TOFD&PAInspectionModes

•Uniquecursorsforprecisionmeasurement

•Recordability:screenshots,fulldatarecording, fullytraceable.

•UTstudio+:Fastanddynamicreporting

•Customisedimaginglayout...over25tochoosefrom.

STEP UP from conventional UT to Phased ArrayFormatsavailableare:PrismaUTPrismaUT+TOFDPrismaUT+PAPrismaUT+PA+TOFD

Upgradeable anytime, anywhere!

Page 4: Simplicity | Capability | Reliability - Sonatest › application › files › 8315 › 2759 › 4758 › ...screen mode allowing 100% of the display to be used for Scan Imaging. Numerous

prisma series...trueperformancetomeetallyourinspectionrequirements.The prisma is an advanced ultrasonic flaw detector offeringthe technician an extremely comprehensive tool for testandmeasurement, which can be upgraded to include TOFDand Phased Array capability. An upgrade can be carried outwhereveryouare, there isnoneedtoreturnthe instrument,eliminatinganydowntime.

Simplecontrols,superiorperformance,advancedfeaturesandaruggedenclosuredeliversimplicity,capabilityandreliabilitytothetechnician’sfingertips.

With the best display size and resolution in it’s category, theprismaprovides theenduserwithan intuitiveandworkflowdriven interface, excellent imaging capability uses the Fullscreenmodeallowing100%ofthedisplaytobeusedforScanImaging.Numerouspalettes are accessible for all scan types“seethingshowyouwantto”, inamplitudeordepthC-Scans,customiseyourpalettes.Take fulladvantageof theadvanceddisplay modes which include smoothing, contouring andaveragingallavailabletoenhanceyoursignalquality.

The prismaisconstructedtoexactingstandardsusingarigid,shock mounted, internal chassis surrounded by an impactabsorbingenclosureanddesignedtomeetIP66;whichensurestheunitisfullysealedagainstfinedustandjetsofwater.

Typical applications are broad but include Weld Inspection,CorrosionMapping,AerospaceandCompositeTesting.

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Prisma UTThePrismaUTmodelisfullyloaded,carryingallthebasicandadvancedfeaturesoftheSonatestflawdetectorrange.

Prisma UT offers damping control to either optimise nearsurface resolution or energy transmission. The ability tocapturescreensisstandardcombinedwithautomaticreportingcapabilitywhichenables reports tobe formattedwith relativebespoke customer information such as logos etc. The mostpopularflawsizingtechniquessuchasDAC,AVG/DGS,TGCandAWSareallon-board.

Thanks to the on-board B and C-Scan imaging capabilities,thePrismaUTenablesfield technicians toconductdedicatedcorrosion and composite inspections, together withcomprehensiveon-sitethicknessprofiling.

Prisma TOFDUltrasonic Time of Flight Diffraction (TOFD) has gained inpopularity over the last decade and via the Prisma TOFD,Sonatest brings to themarket a truly portable and powerfulTOFDunit.

Knowing that TOFD inspection can be carried out on wallthickness as thin as 6mm (1/4”), the Prisma offers the bestdigitizingfrequencyofitscategorygoingupto200MHz.Simplyput thismeans thathigh frequency transducerscanbeused,ensuringthemostaccurateflawheightsizingpossible.

TOFDisaversatiletechnique;withtwoUTchannelsthePrismapermitstheinspectionofthickcomponentinasinglepass.Thisisenhancedbythehighvoltagesquarewavepulsersdeliveringupto450V,cuttingtheneedforanexternalpre-amplifier.

Prisma TOFD offers the complete hardware configurationto deliver the best performance, but it would be incompletewithout the on-board software features such as hyperboliccursors,lateralwavestraighteningandlateralwaveremoval.

Prisma PAUltrasonicPhasedArraytechnologyhasbecometheestablishedmethod for advancedNDT testing applications. Phased ArrayTechniquesallowtheusertocoverawidervolumeofinspection;suchasbeingabletocoverthecompletespanofaweldwithouttheneedtomoveorrepositionthetransducer.Thisispossibleduetophasedarrayenablingbeamstobeelectronicallysteered.Thistechniqueresultsincomprehensiveimagingoftheresultsshowingaquasicrosssectionoftheinspectedpart.

WiththePrismaPAyoucanswitcheasilyandquicklybetweentheUTandPAoperatingmodeswithasimplepressofabutton,nodataortimeislost.TheInspectionPlanshowstheoperatorin 2D and 3Dwhere probes are positioned on the test part,simplifying the inspection set up and providing an inspectionreference for reporting. All adjustments to focal laws areinstantaneous.Multiplesectorialscans,truetop,sideandendviewextractions,togetherwithC-Scans,areallsupported.

Advanced Analysis Software

UTstudio+ software application, which comes as part of theprismapackage, isused tomanage inspectionconfigurations,perform data analysis and build precise reports. Thanks to acomprehensive,right-click/draganddropuserinterface,onecancreatenewdatasheetsandcustomisedviewsusingadditionalgates,measurementtoolsorrefinedcolourpalettes.UTstudio+helpstogenerateextendedreportsandmuchmore.UTstudio+manages the prisma phased array, TOFD and conventionalultrasonic technologies toaccomplishamazing thingsandgetthejobdoneforamultitudeofsimpletoadvancedapplications.

Remote Control Solution

Xpair is a PC-based software application solution to managedata transfer and remote control of instruments in the fieldwhereveranetworkconnectionisavailable.Moreover,withtheinstrumentXpairCloudsoftwareoption,ausercanaccessandremotelypilot the instrumentofacolleague located1000sofkmawayusingamobileorwiredInternetconnection.• Assistinrealtimetechnicianinthefield;

• Takecontrolofalltheinstrumentfunctionalities;

• Downloaddataforindepthanalysisintheoffice;

• Uploadspecificsetupfilestothefieldtechnician;

• Uploadprocedures(PDF)tothefieldtechnician.

RuggedRewardedforitsinnovativedesign,theprismaisconstructedtowithstandthetoughestofenvironments.

DUSTTIGHT

EXTENDEDLIFE

SHOCKPROOF

SUBZEROHERO

WATERRESISTANT

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Specification (Specifications are subject to change)

CONVENTIONAL UT PHASED ARRAYPULSERSConfiguration 2 UT Channels 16:16or16:64

Test Mode Pulse-Echo,Transmit/ReceiveandTOFD Pulse-Echo,Transmit/Receive

Transducer Socket LEMO1orBNC I-PEX

Pulse Voltage -100Vto-450V(instepsof10V) -25Vto-75V(instepsof5V)

PRF 1Hzto1500Hz 1Hzto5000Hz

Pulse Shape NegativeSquareWave(withActiveEdge) NegativeSquareWave(withActiveEdge)

Pulse Width Adjustable:Spiketo2000ns(2.5nsresolution) Adjustable:Spiketo1000ns(2.5nsresolution)

Edge Time 15nsin50Ωload@200V 12nsin50Ωload@50V

Output Impedance 5Ω <10Ω

Trigger Synchronisation OnencoderresolutionorinternalPRF (bothencodedornot)

OnencoderresolutionorinternalPRF (notencoded)

Focus Delay Range n/a 0to10μs(2.5nsresolution)

Damping Resistor Selectable:50Ωor400Ω n/a

RECEIVERSGain Range 100dB(0.1dBsteps)AnalogueGain 0to76dB(0.1dBsteps),AnalogueGain

Max Input Voltage 25Vp-p 200mVp-p

Input Impedance 1kΩ(pitchandcatch) 200Ω

Bandwidth 200kHzto22MHz(-3dB) 200kHzto14MHz

Analog Filters 4(automaticormanual) 3(automatic)

Digital Filters 10(automaticormanual) 10(automaticormanual)

Rectification Fullwave,positive,negative,none(RF) Fullwave,positive,negative,none(RF)

Signal Enhancement Digitalfilters,Smoothing,Contouring, Rejection,Averaging

Digitalfilters,Smoothing,Contouring,Rejection

Focus Delay Range n/a 0to10μs(16nsresolutioninterpolatedto3.8ns)

DATA ACQUISITIONArchitecture 2channels,true200MHzsamplingrate 16Channels,FulldigitalDelay&Sum

Digitizer Resolution 12bitADC 12bitADC

Amplitude Measurement [0%to100%]or[0%to150%]FSH [0%to100%]or[0%to150%]FSH

Data Processing 16bits/sample 16bits/sample

Data Recording Fullrawdatarecording (plussub-samplingoptions)

Fullrawdatarecording (plussub-samplingoptions)

File Size upto3GB upto3GB

Digitizing Frequency 50MHz,100MHz,200MHz 65MHz

Focal Laws n/a 128

Focusing Mode n/a Naturalorconstantdepth/path/offset

Max A-Scan Length 8192samples 4096samples

Sub-Sampling 1:1to1:128 1:1to1:128

Reference InitialPulseorGate/IFTsupported InitialPulseorGate/IFTsupported

Trigger Sync. EncoderorInternal EncoderorInternal

SCAN & VIEWSSupported Scans A-Scan&TOFD S-ScanorL-Scan

Number of Scans upto2 1(withupto3extractedA-Scans)

Views A,B,C-Scan,Merged&TOFD A,B,C,L,S-Scan,MergedplustrueTOP&END

Colour Maps upto10 upto10

Number of Layouts 18 35

CURSORSCursor Types Cartesian,Hyperbolic(TOFD) Cartesian,ExtractionBox,Angular

Measurements PathLength,Depth,SurfaceDistance, DAC,AWS,DGS

PathLength,Depth,SurfaceDistance, DAC,AWS

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Specification (Specifications are subject to change)

CONVENTIONAL UT PHASED ARRAYDAC & TCGDAC points 16 16

DAC 1with3“subDACs” 1with3“subDACs”perfocalLaw

TCG points 16 16

Gain Range 60dB 40dB

Max Gain Slope 60dB/μs 50dB/μs

GATESA-Scan Gates 4gatesperA-Scan 4gatesperA-Scan

(3extractedA-ScansperS/L-Scan)

Gate Trigger Flank/Peak Flank/Peak

S/L-Scan n/a 1ExtractionBox

Alarm LED 2(synconallgates&DACs) 2(synconallgates&DACs)

Measurements (A-Scan) Peak&Flank(FSH,dB,Depth,BeamPathLength,SurfaceDistance),Echo-to-Echo,FloatingGates(referencefromIFT)

Peak&Flank(FSH,dB,Depth,BeamPathLength,SurfaceDistance),Echo-to-Echo,FloatingGates(referencefromIFT)

INTERFACE & REPORTINGIntegrated Help Activehelp&parameterdescription/Optimisation

Remote Connection OnboardVNCServerandFTPServer(connectionthroughEthernetprotocol)

Wizards Configuration,VelocityandZero,WedgeDelay,Sensitivity,TCG,DAC,DGS, ElementActivation,Encoder

Languages (dynamic) Selectable:English,German,French,Spanish,Russian,Chinese,Hungarian,Italian,Portuguese

Report Generation PDFReport(includescustomerlogo,scanacousticparameters,measurements,etc.), PNGscreencapture.

PDF Reader AllowsviewinganyuploadedPDFfile,scanplan,procedures,oldreportsetc.

INPUTS & OUTPUTSEncoder 1or2axisencoding(quadratureinput)

Digital Inputs 2inputlines(5VTTL)

Digital Outputs 4Outputlines(5VTTL,20mA)foralarmorotherexternalcontrol

Power Output 5V,350mA,currentlimited

ENCLOSUREDimensions (HxWxD) 205mmx300mmx90mm

Weight 3.5kg(withbattery)

Display Size 8.4inch(diagonal)

Display Resolution 800x600

Display Colours 260k(65535coloursforscanpalettes)

Display Type TFTLCD,450Cd/m2,with2%reflectivity

USB ports 3USBMasterports

Ethernet 100Mbps

BATTERY & POWER SUPPLYBattery Type IntelligentLi-ion

Number of batteries 1

Operation OnbatteryoronExternalpower(DCPowerPack)

Battery Replacement Yes,notoolsrequired

Battery Recharge Rechargeinunit(withunitOnorOFF)-ExternalBatteryCharger(std)(asperEN16392)

Battery Life Typical:7hoursinUTmode,6hoursinPAmode

ENVIRONMENTALIP Rating DesignedtomeetIP66

Operating Temperature -10ºCto45ºC(14ºFto113ºF)

Storage Temperature -25ºCto60ºC(-13ºFto140ºF)

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Distributed by:Sonatest (Head Office) Sonatest (North America)DickensRoad,OldWolverton 12775Cogburn,SanAntonioMiltonKeynes,MK125QQ Texas,78249t:+44(0)1908316345 t:+1(210)697-0335e:[email protected] e:[email protected]

Part No: 147406(Issue3_April2018)

prismaUTStandardKit• DualUTChannelswith:

• A-ScanRecording

• 2AxisEncoding

• InterfaceTriggering(IFT)

• A,BandCScanDisplays

• USBStick(8GB)

• Couplant

• UserManual/QuickUserGuide

• 2PointNeckHarness

• Lithium-IonBatteryPack

• PowerCord&PowerSupplyadaptor

• ScreenProtector(Anti-Glare)

• TransportCase(AirplaneCarryonSize)

• 1UTstudioLicense

prismaUT/PA16/16StandardKit• DualUTchannelkitaboveplus

• 16:16,manualPA

Options

• UT option

• TOFD

• *encoding for UT is standard

• *IFTforUTisstandard

PA option

• 16:64

• 2axisencoding&recordingforPA

• IFTforPA

• EncoderY-Splitter

Software Options

• CSVExportSoftwarefunctiontoexport

• ViewdataintoaCSVformat.

• WiFi

• Xpair–CloudRemoteAccess

Onsite Practicality Ergonomic Design Technology Integration