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1 Connecticut Chapter of ASHRAE Significant Changes to Commercial Mechanical and Service Water Heating Requirements of 2015 International Energy Conservation Code

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Connecticut Chapter of ASHRAE

Significant Changes to

Commercial Mechanical and Service Water Heating

Requirements of

2015 International Energy Conservation Code

2015 International Energy Conservation Code (2015 IECC)

Section C101.3 Intent

n  Regulate design and construction of buildings

n  for the use and conservation of energy

n  over the life of each building.

Section C103.2 Information on Construction Documents

n  Insulation material and their R-values n  Fenestration U-factors and SHGCs n  Area-weighted U-factor and SHGC calculations

n  Mechanical system design criteria n  Mechanical and service water heating system and

equipment types, sizes and efficiencies n  Economizer description n  Equipment and system controls n  Fan motor horsepower (hp) and controls n  Duct sealing, duct and pipe insulation and location n  Lighting fixture schedule with wattage and control narrative n  Location of daylight zones on floor plans n  Air sealing details

n  Building thermal envelope depiction 3

Commercial Energy Efficiency n  Commercial building shall comply with ONE of:

1.  ANSI/ASHRAE/IESNA Standard 90.1-2013 with Appendix G Excerpt

2.  IECC envelope, mechanical systems, service water heating, electrical power and lighting systems requirements AND one additional efficiency option

3.  IECC Total Building Performance where building energy cost ≤85% of standard reference design building.

n  Chapter 5 Existing Buildings n  Section 502 Additions n  Section 503 Alterations

Additional Efficiency Package Options

n Buildings comply with at least one of 1.  Efficient HVAC performance 2.  Reduced lighting power density 3.  Enhanced lighting control 4.  On-site supply of renewable energy 5.  Dedicated Outdoor air system

6.  High-efficiency service water heating n  Individual tenant spaces comply with:

n  1, 2, 3, 5, or 6 above n  Unless entire building complies with 4 above

Code Requirements Comparison

Current vs Proposed Commercial Requirements spreadsheet at http://ctashrae.org/content.php?page=Codes

Equipment Performance n  Unitary air conditioners and condensing units n  Unitary and applied heat pumps n  Packaged terminal air conditioners, package terminal heat pumps,

room air conditioners and room air-conditioner heat pumps n  Single-packaged vertical air conditioners and single-package vertical heat

pumps n  Warm air furnaces and combination warm air furnaces/air-conditioning units,

warm air duct furnaces and unit heaters n  Gas- and oil-fired boilers n  Electrically operated condensing units n  Water chilling packages n  Heat rejection equipment n  Air conditioners and condensing units serving computer rooms n  Heat transfer equipment n  Refrigeration systems (equipment & enclosures)

HVAC System Controls n  Thermostatic Controls n  Off-hour controls for each zone

n Zone isolation n  Snow- and Ice-melt system controls

n Freeze protection n Boiler temperature setback n Static pressure reset n  VAV control before reheating, recooling or mixing n  Supply air temperature reset n  VAV ventilation optimization control (systems with DDC)

Fan Air Flow Control

n  Required for: n  ≥65,00 Btu/h on DX cooling systems n  ≥¼ hp on chilled water & evaporative cooling

n  ≥2 speeds with minimum speed ≤66% full speed n  For DX & chilled water units n  Capacity control of mechanical cooling based on space temperature n  Low/minimum speed used during ventilation-only operation

n  Speed modulation with minimum speed ≤50% full speed n  For other DX and chilled water units n  Low/minimum speed used during ventilation-only operation

n  ≥2 speeds for use during air economizer operation

Economizers n On fan DX cooling units ≥54,000 Btu/h n On chilled water with system capacity less air

economizer capacity n  ≥1,320,000 Btu/h for local water cooled systems n  ≥1,720,000 Btu/h for local air cooled systems or district systems

n Total system capacity without economizers n  ≤300,000 Btu/h per building or n  ≤20% of air economizer capacity

n Design exceptions for water-side economizers serving computer rooms

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Economizer Fault Detection and Diagnostics (FDD) n  Required for: (when equipped with economizer)

n  Air-cooled unitary direct-expansion units n  Variable refrigerant flow units

n  Status indicators: n  Free cooling available n  Economizer enabled n  Compressor enabled n  Heating enabled n  Mixed air low limit cycle active n  Current value of each sensor

n  Fault detection capabilities: n  Air temperature sensor failure/fault n  Not economizing when unit should be n  Economizing when unit should not be n  Damper not modulating n  Excess outdoor air

Ventilation n  Capability to reduce outdoor air to minimum required by IMC

n Demand controlled ventilation n Enclosed parking garage controls

n  For garages (without heating or mechanical cooling) n  ≥22,500 cfm total exhaust capacity n  ≤1125 cfm/hp (garage area to motor nameplate hp)

n  Automatic controls to stage fans or modulate average airflow to:

n  ≤50% design capacity or n  <20% occupied time or n  As required to maintain acceptable levels

n Kitchen exhaust systems

Energy Recovery Systems Capability to: n  Provide changes in

enthalpy ≥50% of difference between outdoor and return air, and

n  Permit cooling with outdoor air where required

Exception for laboratory fume hood systems with requirements

Air System Design

n Each system with total fan system motor nameplate horsepower >5 hp

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Motor nameplate horsepower •  Fan brake horsepower indicated on construction documents •  Selected motor shall be not larger than first available motor size

greater than: •  1.5 times fan bhp, for fans <6 bhp •  1.3 times fan bhp, for fans ≥6 bhp •  Or complying with option 1

•  Does not apply to motors ≤1 hp

Air System Design

n  For fans >5 hp (single fan nameplate hp or combined nameplate hp for multiple fans operating in series or parallel) n  ≥67 Fan Efficiency Grade (FEG) n  Total efficiency of fan

At design point of operation within 15 percentage points of maximum total efficiency of fan

n  Fractional hp motors (≥1/12 hp and <1 hp)

n  Electronically commutated or n  ≥70% efficient n  Exception for motors in fan coils/terminal units that only provide

heating or in rated space conditioning equipment

Hydronic System Design n  Systems ≥500,000 Btu/h in design output capacity

n  Automatically reset supply-water temperature n  Automatically vary fluid flow on systems with

n  ≥10 hp motor capacity n  ≥3 control valves or other flow reducing devices

n  Automatically vary pump flow on n  Chilled-water systems n  Heat rejection loops serving water-cooled unitary equipment n  ≥10 hp combined motor capacity

n  Minimum boiler turndown ratio n  3 to 1 for boilers ≥1,000,000 and ≤5,000,000 Btu/h n  4 to 1 for boilers >5,000,000 and ≤10,000,000 Btu/h n  5 to 1 for boilers >10,000,000 Btu/h

Heat Rejection Systems n  Speed control on each fan motor ≥7.5 hp

n  Fan speed control capabilities n  ≤⅔ full speed n  Automatically changes to control leaving fluid temperature

n  Multiple-cell heat rejection equipment with variable speed control

n  Operate maximum number of fans allowed to comply with manufacturer’s requirements for all system components

n  All fans operate at same speed

n  Open-circuit cooling tower flow turn down n  Cells run in parallel with the larger flow:

§  Produced by smallest pump at its minimum expected flow rate, or §  At 50% of design flow rate for the cell

HVAC System Construction

n Duct & plenum insulation n  ≥R-6 insulation located in unconditioned spaces n  ≥R-12 insulation where located outside building n  ≥R-12 insulation separating duct or plenum from

exterior or unconditioned or exempt space

n Duct testing n  ≤4.0 air leakage rate for high pressure duct

HVAC System Construction

n Piping insulation

n Heating outside a building n  Radiant heating system controlled by occupancy

sensing device or timer switch

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Service Water Heating n Equipment performance n High input-rated systems (≥1,000,000 Btu/h)

n Temperature controls n Heat traps n Pipe insulation

n  Use HVAC pipe insulation requirements n  First 8’ on inlet & outlet pipe of heated water tank or to heat trap n  On heat traced pipe

n Automatic or readily accessible manual control on circulating pump or heat trace shut-off when limited hot water demand

Service Water Heating

n Efficient heated water supply piping n  Maximum flow rates n  Maximum pipe length

n  Allowable pipe length method §  From nearest source to fixture §  Largest size determines length

n  Allowable pipe volume method §  From nearest source to fixture §  Water volume determination

n Circulating and maintenance systems

Section C408

System Commissioning n Mechanical systems commissioning and

completion requirements n  Prior to passing final mechanical inspection

n  Registered design professional shall provide §  Evidence of mechanical system commissioning §  Evidence of completion

n  Construction document notes to clearly indicate commissioning & completion requirements

n  Documents n  Given to owner & available to building official

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Section C408

System Commissioning n Exception:

1.  Total mechanical equipment capacity in building: n  <480,000 Btu/h cooling capacity, and n  <600,000 Btu/h heating capacity

2.  Systems serving n  Dwelling units n  Sleeping units in hotels, motels, boarding

houses, or similar units

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Section C408

System Commissioning n  Commissioning plan n  Functional performance testing n  Preliminary commissioning report n  Final commissioning report

n  Functional performance tests results n  Disposition of deficiencies including used or proposed corrective measures n  Functional performance test procedures

n Documentation n  Record drawings n  Operation Manuals n  Maintenance Manuals n  System balance reports

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Thank You !

Frederick F. Wajcs, Jr., P.E. Energy Code Consultant

860-644-5150 [email protected]