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Chemically resistant.Uniformly strong.Inherently clean.Total integrity for the mostdemanding applications.
SIGMA®
www.flexitallic.eu
The Flexitallic Group is the internationalmarket leader in the manufacture and supply of high quality, high valueindustrial static sealing products, deliveringindustrial gaskets on a global scale.
Our extensive and varied productoffering includes spiral wound gaskets,RTJ gaskets, FlexproTM Kammprofiles,sheet materials, dynamic and staticpackings, pipe support and customrubber products. Drawing upon thegroup’s rich history and present dayvalues of leadership, quality, service and technology, we are at the forefrontof developing sealing solutions forindustries around the world.
In addition to a wide range of products,we also deliver world-class technicalsupport and Joint Integrity training.
About usAs the developer of the spiral woundgasket in 1912, we have built on thislegacy of innovation with revolutionaryproducts including Thermiculite® andSigma®, The Flange Rescue Gasket winnerof the NACE and Dupont Plunkett Awards,and most recently the ChangeTM Gasket, set to transform the global sealing industry.
We have a global network of AlliedDistributors across 30 countries. Thisensures local demand is met quickly,providing a combination of the highestproduct quality and outstanding customerservice.
FLEXITALLIC
Based on sales and geographic reach, the Flexitallic Grouphas become the global supplier of industrial gaskets.
Allied distributors
Inside IndustryWe pride ourselves on not simply supplyingproducts, but by supporting customers with a detailed knowledge of their industry andapplications, so that products and services are tailored to their specific needs.
This unique approach means that we focus onproviding more than just a product, but also acomplete solution that adds genuine value toour clients.
Global Distribution... Local SupportOur products are distributed through a globalnetwork of Allied Distributors.
These carefully selected distribution partnersare strategically located within their territoryto deliver the best possible service andproducts to our customers. This approachmeans our products and know-how areavailable to the global industries we service.
Innovative Product RangeWe have a rich history of innovation, which has seen us lead the industry with many newproducts.
Over the years, our products have gained areputation for quality, reliability and technologythat is second to none.
Customised Engineering SolutionsOur Application Engineering, ProductionEngineering and R&D teams work closelytogether to design, develop and manufacturebespoke sealing solutions.
We have been responsible for a number of trulyrevolutionary products, including Thermiculite®,Sigma® and the Flange Rescue Gasket, whichensure we are able to continually meet the evermore stringent requirements of our customers.
Flexitallic® SafeThe Flexitallic approach to safety is more than a program it’s a way of doing business thatstarted in 1912. We believe our commitment toinnovate, customize and educate adds anotherlevel of protection to our customers’ operations.
From the first Spiral Wound Gasket in 1912 tothe ever evolving applications for Thermiculite®,our goal is to develop materials that push theparameters of heat, pressure and chemicalresistance.
Our Commitment to QualityWe place great emphasis onmaintaining international qualitystandards, and are approved to ISO9001:2008, ISO 14001:2004 and OHSAS18001:2007, API 6A and API 17D, toensure we meet the highest possiblestandards for all our products andservices.
We also invest heavily in test and quality assurance equipment tomaintain our reputation for the highestquality products.
Our materials are subjected to a widerange of tests as specified by statutoryregulations and customer requirements.These approvals enable our customersto make informed choices as to thesuitability of a product for each andevery application.
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For applications wherechemical resistance isparamount, SIGMA®
is the only option.
SIGMA®
Innovative Materials, Engineered SolutionsUtilising a unique manufacturing processexclusive to Flexitallic, SIGMA® representsthe latest generation of biaxially orientatedPTFE materials.
Specified by more than 500 majorcompanies, SIGMA® stands side by sidewith Flexitallic metal gaskets andThermiculite® gasket materials to provideyou with the complete and innovativesealing solutions you demand to handle all your sealing applications.
By designing seals that last longer in themost difficult applications, SIGMA® helpsproduction processes increase their outputcapabilities.
Total IntegrityWhen it comes to applications involvingaggressive chemicals, SIGMA® providesenhanced levels of sealing performancewhen compared to conventional materials.
While conventional PTFE-based sealingmaterials have long been the choice forsuperb chemical resistance, they are notideally suited to achieve the maximumreduction of creep in situations where seal integrity is paramount - a vitalconsideration for stringent long-termemission control.
Utilising a unique manufacturing processexclusive to Flexitallic, we createdSIGMA®, an innovatively-engineeredline of biaxially-orientated PTFE gasketmaterials.
Developed for processes ranging from cryogenic temperatures to 500oF(260oC), and suitable for sealing virtuallyevery chemical medium across the entirepH range (0-14), SIGMA® pairs theoutstanding chemical resistance of PTFEwith enhanced dimensional stability toimprove overall material stress retention.
The non-stick properties of the SIGMA®
range of materials offer excellent removalafter usage to dramatically reduce thedowntime on shutdown.
In addition, all components in theSIGMA® range are FDA compliant. This inherently clean nature makes themideal for use in industries where productcontamination is of concern such as food,pharmaceuticals and electronics.
Material Compliance and ApprovalsTUV, BAM, WRAS, FDA, DVGW.
For total sealing reliability, inventoryconsolidation and strict long-term emissioncontrol, nothing out-performs SIGMA®
– The innovation of integrity.
Innovative materials,engineered solutions.
PRESSURE CONTAINMENT AND TEMPERATURE
Note: The pressure/temperature (shown above) cannot be used simultaneously.
Thickness up to 1/16” (1.5mm) 0.08” (2.0mm) 1/8” (3.0mm)
Max.Temperature 500oF (260oC) 500oF (260oC) 500oF (260oC)
Max. Pressurepsig (bar) 1235 (85) 1160 (80) 1088 (75)
pH Range 0-14
Sheet Sizes* Metric 1.5m x 1.5mUS Standard 60” x 60”
Sheet Metric 0.75mm – 3.0mThicknesses* US Standard 1/32” – 1/8”
Recommended Metric 3.2 – 6.3 μmSurface Finish US Standard 125 – 250 μin
Note: Other sheet sizes and thicknesses are available on request.
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SIGMA®
Pressure (bar)
300
250
200
150
100
50
00 10 20 30 40 50 60 70 80 90 100
Temperature (oC)
1.5mm2.0mm3.0mm
SIGMA® –DOMAIN OF USE
SIGMA®PRODUCT RANGE
Unparallel sealingperformance SIGMA®
– the innovation ofintegrity.
• Enhanced compressibility for low bolt loads
• Improved flexibility overconventional calendered and graphite sheets
SIGMA®500
• Suitable for use in alkali, acid and chlorine service
• Can be used for all concentrationsof sulphuric acid
• WRAS approved for hot and coldpotable water services.
• Standard compressibility
• Strong acids (except hydrofluoric)to general chemicals
SIGMA®511
• Can be used for all concentrations of sulphuric acid
• WRAS approved for hot and cold potable water services
• Suitable for oxygen & peroxide service.
• Standard compressibility
• Ideal for sealing food, pharmaceuticaland non-contamination applications
• Strong alkalis and other generalchemicals
SIGMA®533
• Aqueous hydrofluoric acid below 49%
• Not suited for sealing molten alkalimetals or fluorine gas.
• Unique cellular structure – lowload sealing for damaged contactsurfaces
• Layered structure enhancesdimensional stability and assistsinstallation of larger gaskets
SIGMA®588
• Layers bonded by direct sintering – noadhesive layer or potential leak paths
• Suitable for use in both concentrated acidand alkali service
• Ease of use – Eliminate jacket ‘fold over’associated with large envelope gaskets.
• High compressibility for ultra-lowbolt loads; plastic and glass linedequipment
• Suitable for use across a wide rangeof chemical media; acids, alkalis,halogens and hydrocarbons
SIGMA®600
• Universal – minimises inventoryrequirements and eliminates ‘mis-application’
• Easy to cut, handle, install and remove
• Pigment and filler free – suitable for‘contamination sensitive’ applications.
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Insist on flexitallic
SIGMA®PRODUCT RANGE
+Draft 9 Test Procedure. *For further information please call the Flexitallic Applications Engineering Dept. **Stiffness: 500kN/mm. ***Leak rate: mg/m2. ****QA: 40 MPa. Additional EN13555 data is available on request.
Unit Standard SIGMA® SIGMA® SIGMA® SIGMA® SIGMA®500 511 533 588 600
Colour na Blue Pink Off-white White White
Density g/cm3 (ib/ft3) ASTM F1513 1.4 (87) 2.2 (137) 2.9 (180) 1.1 (68) 0.8 (50)
Filler System na na Glass Silica Barytes na naMicrospheres
Tensile Strength MPa (psi) ASTM F152 14 (2030) 15 (2175) 15 (2175) 10 (1450) 8 (1160)
Compressibility % ASTM F36 35 7 8 55 68
Recovery % ASTM F36 44 44 43 24 5
Residual Stress (175oC) MPa DIN 52913 30 30 28 28 34
Creep Relaxation % ASTM F38 31 35 33 < 50 < 50
Gas Leakage mL/min DIN 3754 0.0 0.0 0.0 0.0 0.0
Liquid Leakage(50psi internal pressure) mL/hr ATSM F37 0.7 1.8 1.8 1.5 1.2
Unit Standard SIGMA® SIGMA® SIGMA® SIGMA® SIGMA®500 511 533 588 600
m Factor na ASME 1.4 1.4 1.4 1.4 1.4
Y Value MPa (psi) ASME 13 (1885) 16 (2320) 16 (2320) 11 (1595) 11 (1595)
Gb psi PVRC ROTT 4 209 115 317 405
a na PVRC ROTT 0.80 0.36 0.38 0.29 0.27
Gs psi PVRC ROTT 11.5 x 10-2 4.9 x 10-3 6.5 x 10-5 1.1 x 10-6 24 x 10-2
Tpmax+ na PVRC ROTT 13150 24750 26800 50250 31850
Qsmax (RT) MPa EN13555 > 220 > 220 > 220 > 220 tba*
Qsmax (175oC) MPa EN13555 > 220 > 220 > 220 > 220 tba*
Qsmax (225oC) MPa EN13555 > 180 > 220 > 220 > 220 tba*
PQr (60 MPa/175oC)** na EN13555 0.72 0.74 0.60 0.51 tba*
Qmin/0.01*** MPa EN13555 16 34 31 16 15
Qmin/0.01**** MPa EN13555 < 10 15.0 < 10 < 10 < 10
TYPICAL PHYSICAL AND MECHANICAL PROPERTIES
GASKET CONSTANTS & DESIGN INFORMATION – ASME / PRVC (Data based on 1/16” (1.5mm) thickness material)
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ukAbout The Flexitallic GroupThe Flexitallic Group is a global leader in specialised sealingsolutions and products serving the oil and gas, power generation,chemical and petrochemical industries in emerging and developedmarkets. Focused on the upstream, downstream and powergeneration sectors, it has operations in France, the United States,Canada, Mexico, the United Kingdom, Germany, the United ArabEmirates, Saudi Arabia, Kazakhstan and China plus a network ofworldwide licensing partners and distributors.www.theflexitallicgroup.com
FLEX003–FEB 2016–REV5
SAUDI ARABIA Flexitallic Middle East LLCal-aujam industrial City 6790-al Badiaunit no. 132656-2462KinGDoM oF SauDi aRaBiaTel. +966 13 8089635Fax. +966 13 8089634www.flexitallic.sa
CHINAFlexitallic Sealing Technology(Suzhou) Co. LtdBuilding 3, South 688 Pangjin RoadWuJiang export Processing zone WuJiang CHina 215200Tel. +86 512 6303 2839Fax. +86 512 6303 2879www.china.flexitallic.com
FRANCESiem Supranite a Flexitallic Company250 bis rue du Fg St Honoré75008 ParisFRanCeTel. +33 (0)1 48 88 88 88Fax. +33 (0)1 47 66 88 44www.siem.fr
UNITED KINGDOMFlexitallic LtdScandinavia MillHunsworth LaneCleckheatonWest Yorkshire, BD19 4LnuKTel. +44 1274 851273Fax. +44 1274 300303www.flexitallic.eu
UNITED STATESFlexitallic L.P.6915 Highway 225Deer ParkTexas 77536 uSa Tel. +1 281 604 2400Fax. +1 281 604 2415www.flexitallic.com
CANADAFlexitallic Inc4340 - 78 avenueedmonton alberta, T6B 3J5CanaDaTel. +780 466 5050Fax. +780 465 1177www.flexitallic.ca
UNITED ARAB EMIRATESFlexitallic LLC P.o. Box 6591amenity CentreTower number 210th Floor, office 4al Hamra industrial areaRas al KhaimahuniTeD aRaB eMiRaTeSTel. +971 (0)7 243 4305Fax. +971 (0)7 243 4306www.flexitallic.ae Branches also in
Aberdeen, Middlesbrough,Ellesmere Port and Cardiff.
UNITED STATESCustom Rubber Products2625 BenningtonHoustonTexas 77093uSaTel. +1 713 691 2211Fax. +1 713 691 3005www.customrubber.com
KAZAKHSTANNovus Sealing Caspian LLPa Flexitallic Joint Venture7v atambayev St.atyrau 060005RePuBLiC oF KazaKHSTanTel: +7 7122 309936Fax: +7 7122 309937www.novussealingcaspian.com
GERMANYFlexitallic GmbH nikolaus-otto-Str.2D-40721 HildenGeRManYTel: +49 (0) 2103 33388-0Fax: +49 (0) 2103 33388-29www.flexitallic-gmbh.de
SINGAPOREFlexitallic Ltd Singapore BranchLevel 42 Suntec Tower Three8 Temasek BoulevardSinGaPoRe038988Tel: +65 68663638www.flexitallic.eu
www.flexitallic.eu