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Copyright © Siemens AG 2007. All rights reserved. Solutions for the Oil & Gas Industry Siemens Pipeline Compressor Gas Electric Partnership Houston, Texas January 31, 2008 Solutions for the Oil & Gas Industry

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Page 1: Siemens Compressor

Copyright © Siemens AG 2007. All rights reserved.

Solutions for the Oil & Gas Industry

Siemens Pipeline CompressorGas Electric PartnershipHouston, TexasJanuary 31, 2008

Solutions for the Oil & Gas Industry

Page 2: Siemens Compressor

Page 2 PG I6 SITI Houston October 2007

Siemens has three sectors with clear accountability and reduced complexity

Optimize our Business by Grouping Them into Three SectorsOptimize our Business by Grouping Them into Three Sectors

Siemens USA: FY06

Sales $ 21.4B

Employees 70,000

Page 3: Siemens Compressor

Page 3 PG I6 SITI Houston October 2007

Number of pipeline

Compressors and Driver

Installations >~ 500 units

Siemens Pipeline Compressor Build on the experience

Compressor supplied under Brand names: Delaval, Demag

Drivers supplied under Brand names: Siemens, Robicon, Ruston

Consolidate and update products with Siemens technology and resources

Page 4: Siemens Compressor

Page 4 PG I6 SITI Houston October 2007

Advantages of Siemens-Siemens Packages

Single Point responsibility for the whole rotating machinery train and more…

IDEAL for NEW Installations and HP Replacement Projects

Pre-engineered for rapid deployment and reliable operation

Optimized for lowest possible life cycle cost

Controls Communications Security Water treatment

VFD Motor Gear Transformer Transmission Lines

Local North American Service Support

Gas Turbine Compressor Package

Page 5: Siemens Compressor

Page 5 PG I6 SITI Houston October 2007

Casing, end covers

Volutes, casing Inserts

Impeller stages, return channels

Siemens Pipeline Compressor STC-SV-SPCCompressor Components

Shaft, bearings and dry gas seals

Page 6: Siemens Compressor

Page 6 PG I6 SITI Houston October 2007

Project specific compressor adaptation:

• Optimized Aerodynamics to meet most applications

•inlet geometry in front of first impeller

•impeller diameter and shroud contour including cover disk

•radial diffuser

Pre-engineered Compressor aspects:

• Match compressor casing for gas turbine and motors

• Side - Side nozzle orientation with right or left hand orientation

• One or Two impeller design

• Pre-engineered bearings, seals & shafts

•Materials in accordance to API 617 and other global standards

Siemens Pipeline Compressor Design Concept

Mechanical standardization with performance optimization

Page 7: Siemens Compressor

Page 7 PG I6 SITI Houston October 2007

Siemens Pipeline Compressor SPC Performance measurements

Turbocompressor characteristicSPCP-100 measured points

0

10

20

30

40

50

60

70

80

90

100

0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0

V / Vref

h p

oly

tro

p [

%]

2006-07-24

Very High efficiency equivalent to axial inlet

machine

Excellent turndown for maximum flexibility

Page 8: Siemens Compressor

Page 8 PG I6 SITI Houston October 2007

SGT-100 6,600 HP SGT-200 10,300 HP SGT-400 18,000 HP

with a SPC pipeline compressor:

Combination of

Siemens Pipeline Compressor PackageGas Turbine Drive Packages

SGT-600 34,100 HP SGT-700 40,390 HP

Page 9: Siemens Compressor

Page 9 PG I6 SITI Houston October 2007

with a SPC pipeline compressor:

Combination of VFD and Motor

Siemens Pipeline Compressor PackageMotor Drive Packages

Pittsburgh, PA Norwood, OH

Houston, TX

5,000 HP 7,000 HP

10,000 HP15,000 HP30,000 HP35,000 HP

Page 10: Siemens Compressor

Page 10 PG I6 SITI Houston October 2007

Variable Frequency Drive

Perfect Harmony WC III

6,000 to 20,000 HP 5 - 15 MW 2300, 3300, 4160, 6000, 6600 & 7200 VWater Cooled Power Cells 750V, 800 – 1250A

Single bridge to 20000 KVA

Water to water and water to air HEX options

Withdrawablecells

Page 11: Siemens Compressor

Page 11 PG I6 SITI Houston October 2007

Norwood TEAAC (IC611 / IP54) Product LineCAZ

580 FRAME 680 FRAME 800 FRAME 1120 FRAME2000HP MAX 4000HP MAX 7000HP MAX 8000HP MAX

Page 12: Siemens Compressor

Page 12 PG I6 SITI Houston October 2007

EM Compressor General Arrangement

Single skid gear/compressor/lube and gas seal system

Motor concrete mount, option for base plate

Withdrawal space for bundle

Easy access to instrumentation and filters

Quick set up

Page 13: Siemens Compressor

Page 13 PG I6 SITI Houston October 2007

Gas Turbine Pipeline Compressor Package

Page 14: Siemens Compressor

Page 14 PG I6 SITI Houston October 2007

35MW Motor Drive Pipeline Compressor

4 X 35 MW Drive

Page 15: Siemens Compressor

Page 15 PG I6 SITI Houston October 2007

• 3.7MW Wet Gas Compressor• Refinery Duty• 5 Years Trip Free operation achieved• Started End of 2000• Three Year Payback on Investment

Gas Compressor FCCU Marathon, El Segundo, CA

VFD Perfect Harmony Installation

Page 16: Siemens Compressor

Page 16 PG I6 SITI Houston October 2007

Shell / Brunei (Borneo)"Two single shaft compressors framesize 10installed in 1972 (first „maintenance“ - opening of compessor casingin 2006 after 34 years of operating - preventive change of bearings)

1 x casing running continously with volume flow adjustment(297000 operating hours)

1 x casing under frequent start stop (during ship loading) (more than 5500 start/stops approx. 77000 operating hours)

References for Motor Drive Turbocompressor (Example)

Page 17: Siemens Compressor

Page 17 PG I6 SITI Houston October 2007

Siemens Industrial TurbomachineryPackaging Facility, Houston, Texas

Packaging High Bay - 22,000 ft2

– Packaging– Fabrication– Specialty welding

Office - 20,000 ft2

– Sales, Marketing– Engineering, Purchasing– Project Management, QA

Package Test Facility– Up to 15 MW full load string test– Compressor Testing (closed loop)– Dual Fuel, Natural Gas & Liquid

Page 18: Siemens Compressor

Page 18 PG I6 SITI Houston October 2007

Service Locations

Local 24/7 support

Gas Turbine and CompressorService Locations:

Trenton, NJ (Service HQ)

Anchorage, AK

Hamilton, Ontario

Queretero, Mexico

Motor and Drive service for NAFTA from Ohio and Pennslylvania

Page 19: Siemens Compressor

Page 19 PG I6 SITI Houston October 2007

Thank you !

Siemens Pipeline Compressors