shrinkage density porosity shape changes drying pumpkin
TRANSCRIPT
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Shrinkage, density, porosity and shape changes during dehydration
of pumpkin (Cucurbita pepo L.) fruits
L. Mayor a,, R. Moreira b, A.M. Sereno c
a Instituto Universitario de Ingeniera de Alimentos para el Desarrollo, Universidad Politcnica de Valencia, Camino de Vera, s/n, 46022 Valencia, Spainb Departamento de Enxeara Qumica, Universidade de Santiago de Compostela, Ra Lope Gmez de Marzoa s/n, E-15782 Santiago de Compostela, Spainc REQUIMTE, Department of Chemical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias s/n, 4200-465 Porto, Portugal
a r t i c l e i n f o
Article history:
Received 2 March 2010
Received in revised form 27 August 2010
Accepted 29 August 2010
Available online 8 October 2010
Keywords:
Air drying
Bulk density
Modelling
Osmotic dehydration
Particle density
Shape factors
a b s t r a c t
The aim of this work was to study the changes in volume, density, porosity and shape factors of pumpkin
tissue during osmotic dehydration (OD) and air drying (AD). Pumpkin cylinders with length/diameter
ratio of 5/3 were used. OD experiments were carried out with solutions of sucrose, sodium chloride
and mixtures of both solutes at different temperatures. AD experiments were conducted at 70 C. Volume
of samples decreased linearly with weight reduction (WR). Bulk density varied in a restricted range (5
13%) during dehydration and for all the methods maximum values were found. Particle density increased
during both processes. Porosity increased at advanced degrees of dehydration, showing a minimum value
at the beginning of OD and AD. The proposed models to evaluate shrinkage, bulk and particle densities
and porosity from WR were satisfactorily applied. Image analysis showed that shrinkage of samples dur-
ing OD was isotropic. Pumpkin cylinders increased elongation and decreased roundness and compactness
during osmotic dehydration.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
The knowledge of physicochemical properties of food materials
is important for an adequate design of food operations as well as
for the control and improvement of the quality of the final product
(Rahman, 2005).
Particularly in dehydration processes, the heat and mass trans-
fer flows can modify physicochemical properties of the material
such as chemical composition (McLaughlin and Magee 1998),
mechanical properties (Lewicki and Lukaszuk, 2000) and volume
and porosity. The quality of the dehydrated product depends on
the extension of these changes. Regarding to the changes in vol-
ume and porosity, high shrinkage and low porosity lead to prod-
ucts with poor rehydration capability (McMinn and Magee,
1997). Furthermore, the changes in volume and dimensions must
be considered for mass transfer modelling during dehydration
(Simal et al., 1998; Khalloufi et al., 2009). In fact, experimental
shrinkage data during air drying (AD) of foods is relatively abun-
dant (Mayor and Sereno, 2004).
Knowledge of the bulk density of food materials is an important
parameter in storage, transport, mixing and packaging operations
(Rahman, 2005). Heat and mass transfer in solids depend on den-
sity and porosity values (Rahman, 2001). Textural and sensorial
properties of foods are also related to density and porosity
(Rahman, 2001). Porosity is related to the chemical stability of
dried products; degradation of sugars (White and Bell, 1999) and
lipid oxidation (Shimada et al., 1991) depended on this property.
Food shape is one of the main quality attributes perceived by
the consumer (Fernandez et al., 2005). Drying not only causes vol-
ume changes but also may cause changes in shape. In this sense,
product deformation is not fully described by the evaluation of
volumetric shrinkage (Panyawong and Devahastin, 2007).
Osmotic dehydration (OD) is a non-thermal processthat consists
in the immersion of a food material in a hypertonic solution. The
difference of the chemical potential between the material and the
solution promotes two main fluxes: the outcome of water from
the material to the osmotic solution, and the income of soluble sol-
ids from the osmotic solutionto the material. As osmotic agents are
often used sugars (sucrose or glucose) and salts (sodium chloride).
Volume changes during OD are mainly due to compositional
changes and mechanical stresses associated to mass fluxes. These
changes have been analyzed as variations in the volumes of solid,
liquidand gas phases of the food material during the process (Barat
et al., 2001), and have been correlated with changes in moisture
content and WR (Moreira and Sereno, 2003), or with WL (Nieto
et al., 2004). These three aforementioned works studied shrinkage
phenomena during OD of apples. Volumetric shrinkage during OD
of other food products has also been reported, as the case of
strawberries (Viberg et al., 1998), mangos (Giraldo et al., 2003)
and tomatoes (Souza et al., 2007; Bui et al., 2009). In spite of these
0260-8774/$ - see front matter 2010 Elsevier Ltd. All rights reserved.doi:10.1016/j.jfoodeng.2010.08.031
Corresponding author.
E-mail address: [email protected](L. Mayor).
Journal of Food Engineering 103 (2011) 2937
Contents lists available at ScienceDirect
Journal of Food Engineering
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / j f o o d e n g
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works, few experimental data on shrinkage during OD of fruits and
vegetables are found in the literature, and the variety of food mate-
rials studied is restricted.
Pumpkin (Cucurbita pepo L.) is a seasonal crop, which has been
used for human and animal feed. OD of pumpkin, as a single or
combined process, can be an alternative way to develop new food
products (Kowalska et al., 2008; Konopacka et al., 2010). OD kinet-
ics of pumpkin were already determined under several experimen-
tal conditions by using binary solutions of sucrose and glucose
(Kowalska et al., 2008) or sodium chloride (Mayor et al., 2006)and ternary solutions of sucrose and sodium chloride (Mayor
et al., 2007).
The aim of this work was to present experimental data on
changes in volume, bulk and particle densities and porosity during
OD of pumpkin fruits. The obtained results were compared with
the changes observed during air drying (the most conventional
method of dehydration) of this food material. Models to estimate
these physical properties during dehydration were proposed.
Dimensional and shape changes were also studied by means of im-
age analysis.
2. Materials and methods
2.1. Sample preparation
Pumpkin fruits ( C. pepo L.) were purchased from a local pro-
ducer, and stored at 1520 C in a chamber until processing. Pump-
kins with similar initial moisture content (9597 kg water/100 kg
product) and soluble solids (24 Brix) were selected for the exper-
iments. Cylinders (25 mm length, 15 mm diameter) from the
parenchyma tissue were obtained employing a metallic cork borer
and a cutter. In order to obtain a good structural and compositional
homogeneity in the samples, the cylinders were taken from the
middle zone of the mesocarp, parallel to the major axis of the fruit.
2.2. Dehydration experiments
Pumpkin cylinders were dehydrated with sucrose solutions atdifferent concentrations and temperatures selected using a uni-
form shell design (Doehlert, 1970), as observed inTable 1. These
solutions were prepared with distilled water and commercial
sucrose. The cylinders were put in baskets, which were fully
immersed into stirred glass vessels (diameter 15 cm, height
25 cm) containing the osmotic solution. Then, the vessels were
hermetically closed to avoid water evaporation during the osmotic
treatments. Agitation was conducted using a magnetic stirrer; the
speed was chosen according to the kinematic viscosity of the
osmotic solution to obtain a constant Reynolds number (ca.
3000) (Mayor et al., 2006). Reynolds number was calculatedaccording Eq.(1)(Perry and Green, 1999)
ReNd
2
m1
where kinematic viscosities of the osmotic solutions were obtained
from other authors (Chenlo et al., 2002), and ranged from
0.94 106 up to 37.5 106 m2/s.
The weight ratio of osmotic solution to pumpkin cylinders was
20:1 to maintain a constant concentration of the osmotic solution
during OD. Thermoregulation was obtained by means of a thermo-
static bath (0.2 C). Some dehydrated samples were removed
from the vessels at different process times, immediately they were
gently blotted with paper to remove the excess of osmotic solution
and kept in plastic boxes till experimental determinations.The same experimental procedure was followed in the OD
experiments with sodium chloride solutions at concentrations of
Nomenclature
a parameter of Eqs.(11) and (12)AD air dryingARD average relative deviationb parameter of Eq.(11)c parameter of Eq.(11)
C compactnessd diameter of the stirrer (m)D diameter (m)E elongationL length (m)Lm length of major axis (m)m sample mass (kg)N number of revolutions per second (s1)NMC normalized moisture contentOD osmotic dehydrationp perimeter (m)R roundnessR2 coefficient of determinationRe Reynolds numbers solid mass (kg)
S surface area (m2)SG solids gain (kg/kg)
suc sucroseT temperature (C)V volume (m3)WL water loss (kg/kg)WR weight reduction (kg/kg)
X variable of Eq.(11)Y coded variable
Greek symbolse porositym kinematic viscosity (m2/s)q density (kg/m3)
Subscriptsb bulkis insoluble solidso initialp particless initial soluble solidssuc sucrosew water
Table 1
Experimental design for dehydration of pumpkin with sucrose solutions.
Coded experimental plan Actual experimental plan
Y1 Y2 Sucrose (kg/100 kg) T(C)
1 0 30 25
0 0 45 25
1 0 60 25
0.5 0.866 37.5 12
0.5 0.866 37.5 38
0.5 0.866 52.5 12
0.5 0.866 52.5 38
30 L. Mayor et al./ Journal of Food Engineering 103 (2011) 2937
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5, 10 and 20 kg/100 kg at 25, 38 and 12 C, respectively; and with
ternary solutions 3.75% NaCl58% sucrose and 7.5% NaCl45% su-
crose at 25 C.
AD of fresh samples was performed in an oven at 70 C under
natural convection and an air relative humidity of 6 2% (deter-
mined by wet bulb thermometer). A vent in the oven avoided
humidity build-up during drying. Pumpkin cylinders were put on
a plastic wire net to allow heat and mass transfer through thewhole surface of the samples. At different process times some cyl-
inders were removed from the oven and kept in plastic boxes till
experimental determinations.
2.3. Experimental determinations
At each selected process time, four samples were used for gravi-
metric determinations. The bulk volume (V) of each cylinder was
calculated from the resultant buoyant force of the sample when
immersed inn-heptane (Lozano et al., 1980). After this measure-
ment, particle volume (Vp) was obtained with a gas pycnometer
specially designed to measure this property in moist products
(Sereno et al., 2007). Sample porosity (e) was calculated by Eq.(2)
e VVpV
1 VpV
2
After that, the same samples used for volume measurements
were weighed to determine its weight reduction (WR), Eq. (3),
and the solids gain (SG), Eq. (4), was evaluated after vacuum drying
at less than 104 Pa at 70 C till constant weight (AOAC, 1984)
according to:
WRmom
mo3
SGs somo
4
Water loss (WL) and normalized moisture content (NMC) were
determined by Eqs.(5) and (6), respectively:
WL SG WR 5
NMC m smomosom
6
Particle (qp) and bulk (qb) densities were calculated from Eqs.
(7) and (8), respectively:
qp m
Vp7
qb m
V 8
Since the soluble solids of pumpkin flesh are mostly sugars, sol-
uble solids of fresh samples were determined by refractometry
(Abbe-3L refractometer, Bausch and Lomb, Rochester, NY, USA) at
20
C. The clear juice was extracted by manually pressing rawpumpkin flesh (ca. 2 g) between to plastic discs (diameter 3 cm)
and analyzed directly in the refractometer. Insoluble solids were
obtained from a mass balance with the values of soluble solids
and total solids in fresh material.
Image analysis was performed in samples osmodehydrated
with 60% sucrose solutions at 25 C. Six samples were removed
at different process times for the analysis of size and shape param-
eters. From each sample, one rectangular slab of ca. 0.51 mm of
thickness was gently cut parallel to the height of the cylinders at
the maximum section area with a razor blade. One face of the slab
was stained with a solution of methylene blue 0.1% (Mayor et al.,
2005) during 15 s. After that, samples were ready for observationunder the stereomicroscope (Olympus SZ-11, Tokyo, Japan) work-
ing in transmitted light mode. A digital video camera (Sony SSC-
DC50AP, Tokyo, Japan) was attached to the microscope and con-
nected to a computer. Image acquisition was carried out with an
interface (PCTV videocard, Pinneacle Systems GmbH, Munich,
Germany). Images were calibrated with a stage micrometer of
2 mm length and divisions of 0.01 mm intervals (Leitz Wetzlar,
Germany). Image analysis of the isolated sample contour was
performed using free software UTHSCSA Image Tool v.2.0 (Health
Science Centre, University of Texas, San Antonio, TX). Several geo-
metrical parameters of the samples were analyzed (Lewicki and
Pawlak, 2003; Mayor et al., 2005): surface area (S); perimeter of
the contour (p), length of the major axis (Lm), defined as the length
of the longest line that can be drawn through the object; length of
the minor axis, defined as the length of the longest line that can be
drawn through the object perpendicular to the major axis; elonga-
tion (E), defined as the ratio of Lm to the length of the minor axis;
roundness (R) and compactness (C) defined by the Eqs. (9) and (10),
respectively:
R4 pS
p2 9
C
ffiffiffiffiffi4 Sp
q
Lm 10
Rand Cparameters give an idea of the circularity of the object. Both
shape factors range from 0 to 1; when the value is one, the object is
a perfect circle, when their value decrease the object becomes less
circular and less round.
In order to determine the linear dimensions, average values of
five measurements at different zones of the cylinders were per-
formed for diameter (D) and length (L).Table 2shows a summary
of the experimental determinations performed in this work, as well
as the sampling times selected for each experiment.
3. Results and discussion
3.1. Shrinkage during dehydration
Fig. 1shows experimental shrinkage data of pumpkin cylinders
versus WL, WR and NMC, respectively. Plots on the left correspond
to OD with sucrose solutions at different conditions, whereas plotson the right correspond to OD with different osmotic agents and
AD. Osmodehydrated samples shrank up to 27% of their initial vol-
ume, depending on the process conditions used. Air dried samples
shrank at the end of drying up to 5% of the initial volume.
Table 2
Summary of experimental determinations.
Dehydration treatment Process conditions Experimental determinations Sampling times (h)
Osmotic dehydration Sucrose,Table 1 a, b, c 0, 0.08, 0.25, 0.5, 1, 1.5, 2, 2.5, 3, 4, 6 and 9
60% Sucrose, 25 C a, d 0, 0.5, 1, 3, 6 and 9
NaCl a, b 0, 0.08, 0.5, 1, 2, 2.5, 3, 4, 5, 6 and 8
NaCl/sucrose a, b 0, 0.08, 0.25, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 5 and 6
Air drying Natural convection (oven drying) at 70 C a, b, c 0, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 5, 6 and 8
(a) Kinetic parameters (water loss, solids gain, weight reduction, normalized moisture content); (b) bulk volume; (c) particle volume; and (d) image analysis.
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InFig. 1a can be observed a linear decrease of volume with WL
during OD. The decrease is more accentuated in the case of NaCl
solutions, followed by sucrose solutions and NaCl/sucrose solu-
tions. No effect of process conditions concentration and tempera-
ture is observed for the same osmotic agent, as shown in Fig. 1a
for sucrose solutions. Nieto et al. (2004), observed a linear decrease
of sample volume with WL during OD of apple; the decrease was
more accentuated at the same WL for the samples osmodehydrat-
ed with sucrose solutions compared with glucose solutions due to
the corresponding lower SG value.Mavroudis et al. (1998) during
OD of apples (var. Granny Smith) with sucrose solutions also ob-
served a linear decrease of volume with the decrease of water in
the material; they observed no effect of process temperature onshrinkage.
Air dried samples also showed a linear volume decrease with
WL, but in this case the decrease is higher than the shrinkage of
OD samples. At the same WL, the SG during OD decreases the vol-
ume reduction promoted by the water removal. Volume decreases
linearly with increasing WR (Fig. 1b), independently on the process
conditions and dehydration methods. Moreira and Sereno (2003)
during OD of apple with sucrose solutions found linear relation-
ships between WR and shrinkage independently on concentration,
temperature and hydrodynamic conditions of the osmotic solu-
tions. During AD, this linear behaviour of shrinkage against WR
(and consequently against WL) is often reported (Lozano et al.,
1983; Zogzas et al., 1994). Shrinkage of osmodehydrated and air
dried samples shows a non-linear decrease with moisture content(Fig. 1c). This decrease is faster for pumpkins submitted to AD, due
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
V/Vo
WL (kg/kg)
30% suc, 25C45% suc, 25C
60% suc, 25C37.5% suc, 12C
37.5% suc, 38C
52.5% suc, 12C52.5% suc, 38C
Eq. (11)
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.80.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
V/V
o
WR (kg/kg)
30% suc, 25C45% suc, 25C
60% suc, 25C
37.5% suc, 12C37.5% suc, 38C
52.5% suc, 12C
52.5% suc, 38C
Eq. (11)
1.0 0.9 0.8 0.7 0.6 0.50.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
V/Vo
NMC
30% suc, 25C
45% suc, 25C
60% suc, 25C37.5% suc, 12C
37.5% suc, 38C
52.5% suc, 12C
52.5% suc, 38C
Eq. (11)
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
V/Vo
WR (kg/kg)
OD sucrose solutions
OD NaCl/sucrose solutions
OD NaCl solutions
Air drying
Eq. (11), all treatments
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
V/Vo
WL (kg/kg)
OD, sucrose solutions
OD, NaCl/sucrose solutionsOD, NaCl solutions
Air drying
(a)
(b)
(c)
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.00.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
V/Vo
NMC
OD, sucrose solutionsOD, NaCl/suc solutions
OD, NaCl solutionsAir drying
Fig. 1. Shrinkage during dehydration of pumpkin cylinders versus (a) water loss, (b) weight reduction, and (c) normalized moisture content. Left figures correspond to
osmotic dehydration with sucrose solutions, whereas right figures correspond to osmotic dehydration with different solutions and air drying.
32 L. Mayor et al./ Journal of Food Engineering 103 (2011) 2937
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to the aforementioned explanations given for the analysis of
shrinkage against WL.
Variation in the volume of the gas phase inside the vegetable
tissue also can contribute to increase or decrease the theoretical
shrinkage produced by the removal of water. An ideal shrinkage
could be defined as the shrinkage due to mass fluxes (WL and
SG), assuming that the volume of the initial solids of the material
remains constant. Considering volume additivity, the changes involume were calculated from experimental data of WL and solute
gain. The density values of water, sucrose and NaCl at 25 C, are
shown in Table 3. The assumption that volumes are additive is
acceptable for the calculations, since excess volume of binary solu-
tions of sucrose and NaCl and ternary NaCl/sucrose solutions ob-
tained comparing experimental data from other authors is near
to 1%, rarely exceeding 2% (Chenlo et al., 2002; Lide 2005).
Fig. 2shows the ideal shrinkage of pumpkin cylinders dehy-
drated with binary solutions of sucrose and NaCl and air dried ver-
sus the experimental shrinkage data. It is observed that, for each
dehydration method, experimental shrinkage is higher than the
ideal shrinkage given by the mass fluxes during dehydration.
These differences increase at high degrees of shrinkage, and conse-
quently with the volume of removed water, and are related to the
decrease of the air volume and collapse of the material ( Khalloufi
et al., 2009).Barat et al. (2001), during OD of apples with sucrose
solutions, observed that the decrease of total volume was higher
than the decrease of the liquid phase volume in the samples. Sev-
eral phenomena can promote the collapse, such as capillary forces
caused by the water removal and loss of turgor pressure in the cells
(Prothon et al., 2003).
Shrinkage of pumpkin during dehydration can be correlated
with the kinetic parameters, X, by means of empirical polynomial
equations:
V
Vo1 aXbX
2cX3 11
whereXcan be WL, WR, or NMC. Eq. (11) was fitted to experimental
shrinkage data obtained in this work. The corresponding fits were
carried out considering each osmotic agent alone, considering all
the osmotic treatments together, AD alone, and all the dehydration
treatments together (AD and OD). Table 4shows the values of the
parameters after fitting (only were considered acceptable the fit-
tings with ARD < 10% andR2 > 0.9).Fig. 1shows some of these fit-
tings, as examples. For WL and WR the linear fit is satisfactory in
the case of OD treatments and AD, separately. For all the dehydra-
tion methods together only WR fit (linear) is acceptable. For NMC,
cubic models are acceptable (except for AD and for the global anal-
ysis of all treatments). These equations are useful because allow the
prediction of shrinkage data independently on the process condi-
tions (concentration and temperature) used.
3.2. Bulk density, particle density and porosity
Table 5 shows the values of some physicochemical properties of
raw pumpkin parenchymatic tissue obtained in this work. Particle
and bulk densities and porosity present the typical variability ob-
served in other vegetables; for this reason, the changes in these
properties during dehydration are presented as reduced values.
The change of bulk density during OD with sucrose or NaCl
solutions was restricted (ca. 5%). Higher change was obtained for
ternary NaCl/sucrose solutions (ca. 10%) and AD (ca. 13%). Similar
trend is observed for all the treatments during dehydration; bulk
density initially increases, reaching a maximum value and then de-creases or fluctuates till the end of the process (data not shown).
Table 3
Density,q , for fresh and dehydrated pumpkin components at 25 C.
Component q (kg/m3) Reference
Water 997 Lide (2005)
Fructose 1665 Lide (2005)
Glucose 1562 Lide (2005)
NaCl 2170 Lide (2005)
Sucrose 1581 Lide (2005)
Cellulose 1550 Lozano et al. (1980)
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Idealvolume
loss/Vo
(Vo-V)/Vo
O.D. Sucrose solutions
O.D. NaCl solutions
Air drying
Diagonal
Fig. 2. Ideal volume loss versus actual volume loss during osmotic dehydration of
pumpkin fruits with binary sucrose and NaCl solutions and air drying.
Table 4
Parameters of Eq.(11)for osmotic dehydration (OD) and air drying.
X a b c R2 ARD (%)
OD sucrose solutions
WL (linear) 0.88 0.99 1.65
WR (linear) 1.01 0.99 1.44
NMC (cubic) 1.74 0.18 1.94 0.97 5.26
OD NaCl solutions
WL (linear) 0.94 0.96 2.40
WR (linear) 1.09 0.99 1.19
NMC (cubic) 16.04 37.82 21.74 0.91 6.38
OD NaCl/sucrose solutions
WL (linear) 0.82 0.99 1.18
WR (linear) 1.02 0.99 1.96
NMC (cubic) 2.17 1.50 0.66 0.99 2.67
All OD treatments
WL(linear) 0.87 0.99 3.13
WR(linear) 1.02 0.99 1.81
NMC (cubic) 1.74 0.22 1.49 0.91 8.09
Air drying
WL, WR (linear) 1.00 0.99 2.86
All dehydration methods
WR (linear) 1.02 0.99 2.43
WL= water loss, WR= weight reduction, NMC = normalized moisture content,
R2 = coefficient of determination, ARD= average relative deviation.
Table 5
Some physicochemical properties of raw pumpkin parenchymatic tissue.
Property Average value Range
Moisture content (%) 95.57 [94.4496.92]
Soluble solids (%) 3.22 [2.143.63]
Insoluble solids (%) 1.21 [0.781.97]
Bulk density (kg/m3) 890 [860920]
Particle density (kg/m3) 1040 [10031070]
Porosity (%) 14.79 [10.2218.18]
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Nieto et al. (2004), during OD of apples with sucrose and glu-
cose solutions, observed an increase of bulk density of apple sam-
ples in the beginning of the treatments (around the first hour of
treatment) for both osmotic agents, and then bulk density fluctu-
ated until the end of the processes. During AD of different fruits
and vegetables, Lozano et al. (1983) and Krokida and Maroulis
(1997)observed that the change in bulk density was different for
each food material tested. In some cases bulk density increasedduring dehydration (banana, carrot), in other cases decreased
(apple), and still in other cases initially increased, reached a max-
imum value and then decreased (sweet potato, garlic). This differ-
ent behaviour could be associated with different physicochemical
characteristics of the raw material, such as chemical composition,
initial porosity or the presence of soft/rigid structures, which can
lead to different type of stresses during processing (Rahman,
2001). It is reasonable to think that for OD the characteristics of
the raw material also can influence in the change in bulk density
as observed for AD of vegetables. The type and amount of infused
solids are other important factors in the change of bulk density
during OD.
Bulk density changes can be predicted by means of Eq. (12):
qb
qbo
1 WR
V=Vo
1 WR
1 aWR 12
where a is the corresponding regression coefficient of Eq. (11)
(Table 4), for shrinkage and WR correlations for each osmotic agent
and for AD. Average and maximum relative deviations between
experimental and predicted density values were, respectively,
2.4% and 5.6% for sucrose solutions; 1.3% and 4.8% for NaCl solu-
tions; 3.2% and 6.0% for NaCl and sucrose solutions, and 2.9% and
6.1% for AD.
Fig. 3 shows the changes in normalized particle density (qp/qpo)
and normalized porosity (e/eo) against WR. Similar trends of bulk
and particle densities and porosity were observed with WL and
WR of samples. For NMC the observed trend was not as clear as
in the case of WL and WR (data not shown).
Particle density (Fig. 3a) increases slowly at the beginning of ODwith sucrose solutions, but above WR = 0.5 the increase is more
pronounced. No significant differences are observed among the
process conditions tested. Particle density increases by the compo-
sitional change of the wet solid matrix during dehydration. Ini-
tially, water content is high, but during dehydration the content
of more dense substances (sucrose, cellulose) increases leading to
the increase of particle density. For air dried samples, the behav-
iour is similar; initially particle density increases very low and
above WR = 0.6 increases more pronouncedly up to a value around
40% higher at the end of the process. During ODof apple with sugar
solutions, a progressive increase of particle density along the pro-
cess was observed (Nieto et al., 2004). For vegetables, the same
behaviour of particle density along drying was also observed
(Krokida and Maroulis, 1997).
The modelling of particle density, Eq. (7), during dehydration
can be performed from the composition of the material. The parti-
cle volume can be calculated from the masses and densities of each
component. For pumpkin parenchyma, fresh material is composed
by water, insoluble and soluble solids, and gas phase. So the parti-
cle volume (without the gas phase) can be defined as
Vpo VwVisVss 13
In terms of masses of the components and densities, Eq.(13)can be
rewritten as
Vpomwqw
misqis
mssqss
14
For osmodehydrated pumpkin with sucrose and NaCl solutions,
the gained solids must be taken into account, so the particle vol-ume can be defined, as
Vp mwqw
misqis
mssqss
msucqsuc
mNaClqNaCl
15
Lozano et al. (1980)considered the insoluble solids of apple tis-
sue as cellulose. In this work the same assumption was considered.
Soluble solids in pumpkin are mainly fructose and glucose in the
same proportion, so an average value of the densities of fructose
and glucose was taken as the density of initial soluble solids. Den-
sity values used in the calculations are shown inTable 3.Predictedvalues of particle volume for fresh and dehydrated pumpkin fruits
with sucrose solutions and AD were compared with experimental
data obtained with the gas pycnometer. This predictioncan be con-
sidered adequate, leading to a relative deviation of the predicted
values of 2.63% on average.
Finally, normalized particle density can be obtained by means
of Eq.(16)
qp
qpo
1 WR
Vp=Vpo16
where Vpo and Vp are obtained by means of Eqs. (14) and (15),
respectively.
Average relative deviation (ARD) between experimental data
and predicted values obtained with Eq.(15)was 2.02%, indicating
that the model gives a good prediction of experimental data. Fig. 3a
shows predicted values of normalized particle density for OD with
60% sucrose solutions at 25 C and AD at 70 C.
Porosity of dehydrated pumpkin with sucrose solutions (Fig. 3b)
slightly decreases up to intermediate WR values (ca. 0.4); after that
point porosity increases till the end of the process. No effect of the
process conditions on porosity trend with WR or WL is observed.
For AD the behaviour is similar; at the beginning of the process
porosity fluctuates but above WR = 0.5, porosity increases and at
the end of the process almost triplicates (e/eo= 2.8, WR = 0.95) its
initial value.
Mavroudis et al. (1998) observed an increase of porosity in
osmodehydrated apples at the end of the process. Giraldo et al.
(2003) showed that during OD of mango porosity of dehydratedsamples initially decreased and after that increased. The initial de-
crease of sample porosity can be explained by the fast initial
impregnation of the tissue with the osmotic solution, which pene-
trates into the external pores by capillary forces and other mass
transfer mechanisms. The accumulation of sucrose in the external
surface of the material generates a dense layer that hinders the fur-
ther penetration of the osmotic solution and simultaneously min-
imizes the gas flow from the material to the solution. These
combined phenomena increase the food porosity.
Porosity during AD of foodstuffs can follow different behaviours
(Lozano et al., 1983; Krokida and Maroulis, 1997); in some cases it
decreases (sweet potato); in others it initially decreases and then
increases (pear) and still in other cases it increases during the
whole drying process (apple, banana). As commented for bulk den-sity change, this different behaviour can be associated with the ini-
tial structural and compositional characteristics of the raw
material, as well as the process conditions.
Fig. 4shows the changes in total volume, particle volume and
air volume during OD of pumpkin with 60% sucrose solutions
and AD. In the initial stage (up to WR = 0.5) in both treatments
the three volumes decrease during dehydration and the relative
decrease of air volume is the highest. The relative decrease of par-
ticle volume and total volume is practically the same for OD. For
AD, total volume decreases more than particle volume. Above
WR = 0.5, in OD the particle volume starts to decrease in percent-
age more than total volume, and air volume fluctuates and practi-
cally remains constant until the end of the process. In the same
range for dried samples, the air phase volume remains constantup to WR = 0.7 and then decreases until the end of drying; total
34 L. Mayor et al./ Journal of Food Engineering 103 (2011) 2937
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volume decreases less than particle volume like in OD samples. In
this way, it seems that the gas phase is better retained during OD
than in AD. As commented before, the formation of a dense layer of
osmotic agent in the material surface can be the cause of this
phenomenon.
Porosity, Eq. (2), can be predicted by means of Vp calculated
from Eqs.(14) and (15), andVwith Eq.(11). ARD in the predictionof porosity values was 14.5%.Fig. 3b shows experimental and pre-
dicted values of normalized porosity for air dried and osmotic
dehydrated pumpkin with 60% sucrose solutions.
3.3. Sample shape analysis
Fig. 5shows the contour of cylinders dehydrated with sucrose
solutions (60%, 25 C), at different process times. It is observed asize decrease during the process. The shape also changes during
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
WR (kg/kg)
30% suc, 25C 45% suc, 25C
60% suc, 25C 37.5% suc, 12C
37.5% suc, 38C 52.5% suc, 12C
52.5% suc, 38C Predicted 60% suc
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.8
0.9
1.0
1.1
1.2
1.3
WR (kg/kg)
30% suc, 25C 45% suc, 25C
60% suc, 25C 37.5% suc, 12C
37.5% suc, 38C 52.5% suc, 12C
52.5% suc, 38C Predicted, 60% suc
(a)
(b)
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
WR (kg/kg)
OD sucrose solutions
Air drying
Predicted, air drying
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.0
0.5
1.0
1.5
2.0
2.5
3.0
WR (kg/kg)
OD sucrose solutions
Air drying
Predicted, air drying
Fig. 3. Changes in particle density (a) and porosity (b) during dehydration of pumpkincylinders versus weight reduction. Left figures correspond to osmotic dehydration with
sucrose solutions at different process conditions, whereas figures on the right correspond to osmotic dehydration with sucrose solutions and air drying.
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
V/Vo
WR (kg/kg)
Total volume
Particle volume
Air volume
(a) (b)
0.0 0.2 0.4 0.6 0.8 1.0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
V/Vo
WR (kg/kg)
Total volume
Particle volume
Air volume
Fig. 4. Relative volume changes for total volume, particle volume and air volume during dehydration of pumpkin cylinders in (a) 60% sucrose solutions at 25 C and (b) air
drying at 70 C.
L. Mayor et al. / Journal of Food Engineering 103 (2011) 2937 35
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dehydration; shrinkage is more accentuated at mid-length and
mid-thickness of the cylinder, whereas at the edges shrinkage is
less pronounced; this corner effect is clearly observed in the
most dehydrated cylinder (Fig. 5f).Del Valle et al. (1998)also re-
ported this effect during OD of apple cylinders, and Mulet et al.(2000)during AD of potato cubes.
As observed inFig. 6, no significant differences were found in
the decrease of length and diameter during the process, indicating
an isotropic shrinkage. Trujillo et al. (2007) found similar results
during the AD of beef meat discs (L/D 0.25). However, Mulet
et al. (2000)showed an anisotropic shrinkage in the AD of potato
(L/D 4.6) and cauliflower stem (L/D 1.7) cylinders, where the
diameter decrease was higher than the length decrease for bothproducts. In the case of potato cylinders, the authors suggested
that the high L/D ratio favoured the formation of an inner core
along the axis length maintaining the shape along this axis. In
the case of cauliflower stems, the presence of oriented fibres made
the product stiffer in a preferential orientation and the shrinkage
was more pronounced in the diameter. Based on those results,
two important factors can affect the shrinkage isotropicity: the
existence of preferential pathways of mass transfer (due to geo-
metric and structural features) and the homogeneity of the mate-
rial structure (due to structural features).
Fig. 7shows the relative changes in the shape factors as a func-
tion of WR. The average initial values of the shape factors were
1.657, 0.670 and 0.749 for elongation, roundness and compactness,
respectively. Elongation slightly increases, whereas roundness andcompactness decrease during dehydration. It is often reported a
decrease of roundness during dehydration of foods, as in the case
of AD of apple discs (Mayor et al., 2005; Fernandez et al., 2005)
or apricot cubes (Riva et al., 2005). The tissue suffers deformations
as a consequence of the water removed in the material; in this way
roundness and compactness decrease during dehydration. Elonga-
tion increases mainly due to the corner effect that reduces the
minor axis length (minimum value of the diameter of the cylinder)
but maintains the major axis length (distance between two oppo-
site corners of the cylinder).
4. Conclusions
Shrinkage of samples was observed for all the dehydrationmethods studied. Independently on the process conditions (con-
centration and temperature of the osmotic solution), volume de-
creased linearly with WL and WR during OD. Air dried samples
showed the same behaviour but shrinkage was more accentuated
for the same WL.
Bulk density varied in a restricted range during dehydration;
differences between maximum and minimum values were around
5% for OD with binary sucrose and NaCl solutions, 10% for ternary
NaCl/sucrose solutions and 13% for AD. For all the dehydration
methods, bulk density initially increased, then reached a maximum
value and after that decreased or fluctuated till the end of the
process.
For all the treatments, particle density increased slowly at the
beginning of the process, and at certain WR value (0.5 for OD withsucrosesolutionsand 0.6for AD)the increasewas morepronounced.
Fig. 5. Changes in shape and size during osmotic dehydration of pumpkin cylinders
in 60% sucrose solutions at 25 C, at different process times (h). (a) 0, (b) 0.5, (c) 1,
(d) 3, (e) 6, and (f) 9. The horizontal line at the bottom of images corresponds to
2 mm.
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.0
0.2
0.4
0.6
0.8
1.0
1.2
Normalizeddimension
WR (kg/kg)
Diameter
Length
Fig. 6. Relative changes in dimensions of osmodehydrated pumpkin cylinders (60%sucrose, 25 C) versus weight reduction.
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
Normalizedsh
apefactor
WR (kg/kg)
Elongation
Roundness
Compactness
Fig. 7. Changes in shape factors during osmotic dehydration (60% sucrose, 25C) of
pumpkin cylinders versus weight reduction.
36 L. Mayor et al./ Journal of Food Engineering 103 (2011) 2937
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The change in porosity also followed the same behaviour during
OD and AD. Initially, porosity decreased (up to WR = 0.4 and 0.5 for
OD and AD, respectively) and then porosity started to increase till
the end of the treatment, increasing twofold and threefold the
initial value for OD with sucrose solutions and AD, respectively.
The proposed models to evaluate shrinkage, bulk and particle
densities and porosity from WR were satisfactorily applied.
Experimental results indicated that shrinkage of pumpkin cylin-ders was isotropic. During dehydration, elongation increased and
roundness and compactness decreased.
Acknowledgement
The author Luis Mayor wishes to acknowledge SFRH/BD/3414/
2000 PhD Grant to Fundaao para a Cincia e a Tecnologia,
Portugal.
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