shree mahavir roll-tech ltd. - smrtltd.com
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Shree Mahavir Roll-Tech Ltd.
Company Profile
Promoters
Mr. Vipul Shah
Mr. Pradip Biravat
Address
AA/79-A&B, Hoziwala Industrial Estate,
Road No. 13, Sachin-Palsana Road,
Village Popda, Dist. Surat – 394230.
Communication
Tel No. +91 9979882282
Cell No. +91 9925130430 (Vipul Shah)
+91 9925155889 (Pradip Biravat)
Email Id : [email protected]
LOCATION
SURAT
•Company is situated in Surat, Gujarat.
•It is Midst of
Ahmedabad Mumbai Highway.
•It is 22 km away from the
Surat Domestic Airport.
•It is 20 km away from the
Surat Railway Station.
•It is 10 km away from the
Sachin Railway Station.
•It is 13 km away from the
Ahmedabad-Mumbai NH. 8 Highway
ABOUT US
Shree Mahavir Roll-Tech Ltd Started in 2011
Company is engaged in manufacturing activities of
Grey Iron & SG Iron casting components
Company Plant Area is 14,732 Sq. Mt.
Company Annual Turnover is Rs. 30 Corers' (Projected)
The driving force behind the company is both the Directors
Mr. Vipul M. Shah and Mr. Pradipkumar Biravat.
We are engaged in Manufacturing of S.G Iron & Cast Iron Castings as per
indigenous, international or customized Specification.
Some of the salient features of our range are as follows :
✓ 6000 MT/annum Installed Capacity
✓ Weight range is 1 kg to 100 kg
✓ Dimension accuracy
✓ Strict adherence of chemical composition
✓ High Aesthetic Value
✓ Surface finish, polish, Painting, coating and hardening
Owing to devotion in offering castings and machined components that are
widely appreciated by our valued customers. We are serving different
industries because we proved customized solution, easy mode of payment,
timely delivery, wide distribution network and competitive price make us
the first and foremost choice in the industry.
Product Service
We offer casting for the following industries
➢Agriculture and Forestry – Equipment, accessories and spares
➢Automotive – Equipment, accessories and spares
➢Chemical Process – Equipment, accessories and spares
➢Cranes and Hoists - Equipment, accessories and spares
➢Earth Moving - Equipment, accessories and spares
➢Mining and Drilling - Equipment, accessories and spares
➢Power Sector – Insulators Casting
➢Pump - Equipment, accessories and spares
➢Turbine - Equipment, accessories and spares
➢Valve - Equipment, accessories and spares
➢Water Pumps - Equipment, accessories and spares
Products Service
List of Customers
ADITYA BIRLA INSULATORS – HALOL, GUJARAT.
ADITYA BIRLA INSULATORS – RISHRA, WEST BANGAL.
BHARAT HEAVY ELECTRICALS LTD – JAGDISHPUR, UTTAR PRADESH.
BHAVANI INDUSTRIES INDIA LLP – RAJKOT, GUJARAT.
CJI PORCELAIN PVT LTD - KHURJA, UTTAR PRADESH.
INSULATORS & ELECTRICALS COMPANY – MADHYA PRADESH.
MACAS AUTOMOTIVE - FARIDABAD, HARYANA.
MODERN INSULATORS LTD - ABU ROAD, RAJASTHAN.
SARAVANA GLOBAL ENERGY LTD - TAMILNADU.
Production Capabilities(Process & Equipment wise)
Melting
Induction Furnace
Crucible Capacity Panel Capacity Nos.
500 Kg 750 KW 1
500 Kg 750 KW 1
500 Kg 550 KW 1
300 Kg 550 KW 1
Induction Furnaces - 2 Panel (Single Track) with 4 Crucibles. Melting capacity 28 tons per day,
liquid metal aggregating 6000 MT Good Castings per annum. A Gang of Treatment & pouring
ladles for maximum size up to 1.5 tons per single piece.
Production Capabilities(Process & Equipment wise)
Moulding Machine
(1)600 x 700 x 225 (Pin Center 780 mm)
(2)600 x 700 x 175 (Pin Center 780 mm)
(3)600 x 700 x 125 (Pin Center 780 mm)
(4)600 x 600 x 200 (Pin Center 680 mm)
(5)600 x 600 x 150 (Pin Center 680 mm)ARPA 450 - 1 SET
FM 300 HIGH PRESURE
Moulding Box
Moulding line equipped with ARPA 450 and FM300 High Pressure equivalent simultaneous joltsqueeze moulding machines capable of producing720 moulds per day, supported by hydraulicallyoperated mould handling system. Hand mouldingfacility up to 4.0 x 4.0 mtrs. Box size by silicate andchemically bonded sand process with capacity of 1.5ton per piece.
Production Capabilities(Process & Equipment wise)
CORE MAKING
In House Core Making Facility
Shell Core
No Bake Core
Cold Box Core with Core Shooter
Production Capabilities(Process & Equipment wise)
SHOT BLASTING & FETTLING
In House
Shot Blasting,
Tumb Blast &
Fettling Facility
Shot Blasting Machine
(1) 2 Tone Capacity - 1 Nos.
(2) 500 Kg Capacity – 2 Nos.
(3) 300 Kg Capacity – 1 Nos.
A chain of fully automatic shot blasting machines equipped with dust collection units.
A full line of swing frame, pedestal, bench and pencil grinders.
Production Capabilities(Process & Equipment wise)
HEAT TREATMENT
Electric fired shell type furnace of 2 tons per batch capacity with
auto temperature controller with shocking time and temperature
graph for stress relieving, annealing, normalizing, tempering,
etc heat treatment process.
MACHINE SHOP
Vertical Turning Laths - 25 Nos
Radial Drill Machines - 15 Nos
Pillar Drill Machines - 10 Nos
Production Capabilities(Process & Equipment wise)
SURFACE TREATMENT
Crucible type fully equipped electric hot dip
galvanizing plant.
(1) 3 Tone Crucible furnace
Capacity of 2400 MT Per Annum
(2) 2 Tone Crucible furnace
Capacity of 1800 MT Per Annum
PATTERN MAKING
A Full fledged pattern development facility with experienced team.
Testing Capabilities (Process & Equipment wise)
Chemical Analysis
1. Online Carbon-Silicon Analyser
2. Online Spectrometer of GNR
3. Cast Iron & S.G. Iron Standard samples.
Physical Analysis
1. Universal Tensile Strength Testing Machine
(Along with Electronic Load cell with
Computerized results and Graph).
2. Dynamic Hardness Tester
3. Brinell Hardness Testers
4. MPI Testing Machine
Testing Capabilities (Process & Equipment wise)
Temperature Analysis
1. TIP Type Pyrometer (Range - 1700C)
(Along with Ferro lab excel plus for Furnace Temp.)
2. TIP Type Pyrometer (Range - 1700C)
(Portable for Ladle Temp.)
Microstructure Analysis
1. Metallurgical Microscope with CCD Camera With
Image Analyzer, Frame Grabber to determine
Nodularity Percentage, Nodule Count, Graphite type
Percentage of Ferrite, Pearlite, Carbide, Steadite &
inclusions.
2. Double Disc Polishing Machine
Testing Capabilities (Process & Equipment wise)
Dimensional Analysis
1. Cast Iron Surface Plate 1 Mtr X 1 Mtr
2. Instruments Measuring Height Gauge -1200 MM
(MITOTOYO) make
3. Micrometers -0-150 MM Combination scale set -
300 MM (MITOTOYO) make Various sizes of
Verniers Calipers, Compasses etc.
Testing Capabilities (Process & Equipment wise)
Sand Analysis
1. Sand Siever
2. RTC.
3. Core Hardness Tester
4. Mould Hardness Tester
5. Compactibility Tester
6. Permeability Tester Electric
7. Sand Rammer
8. GCS Tester
9. MB Clay Tester
Testing Capabilities (Process & Equipment wise)
Quality Management System
Company is ISO 9001:2015 Certified
Approved Vendor of
Power Grid Corporation of India Ltd.
(PGCIL)
Sr. No Grade Microstructure Process observed to determine
01 SGI 400/15 *Fully Ferritic* As Cast Produced
02 SGI 400/12 *Fully Ferritic* As Cast Produced
03 SGI 450/10 *Fully Ferritic* As Cast Produced
04 SGI 500/7 *Pearlite+Ferrite* As Cast Produced
05 SGI 600/3 *Dominantly Pearlite* As Cast Produced
06 SGI 700/2 *Dominantly Pearlite* As Cast as well ass Normalized
07 SGI 800/2 *Dominantly Pearlite* As Cast as well ass Normalized
In Addition to above, the alloying Combination with any of the
above grades is also methodically carried.
Material Grades Developed
S. G. Iron (Ductile Iron) Castings
Cast iron Castings are developed in various grades FG150,
FG200, FG260, FG300, FG 350.
(Where grade – FG150 denotes minimum Tensile Strength in
N/MM2)
Note:
Above stated grades as well as any other customized grades
can be successfully developed on request. The grades
mentioned above specify Tensile Strength in N/MM2 &
Elongation in percentage. So, the indigenous as well
international grades can be easily compared with these values.
Material Grades Developed
Gray Cast Iron Castings
Photo Gallery
Award and Achievements
Best Performance
Vendor Award 2016
Aditya Birla Insulators-Halol.
Award of Appreciation
for Valued Supplier 2018
Aditya Birla Insulators-Halol.
Award of Appreciation for
Valued Customer 2018
Central Bank of India
Surat.
Photo Gallery
Award and Achievements
Inauguration of our New
Rhino High Pressure Moulding Machine Line -2
Inaugurated by
Shree Rohit PathakjiCEO and President of Unit Aditya Birla Insulators
Grasim Industries Ltd.