ship’s survey & good maintenanceon board

8/14/2019 SHIPS SURVEY & GOOD MAINTENANCE ON BOARD

1/109

SHIPS SURVEY

NIPPON KAIJI KYOKAI


2/109


3/109


4/109


5/109

SHIPS SURVEY &GOODMAINTENANCE

ON BOARD

NIPPON KAIJI KYOKAI

(ClassNK)


6/109

Introduction to ClassNK

Nippon Kaiji Kyokai, known as ClassNK or NK,

is a ship classification society.

It is what is known under Japanese law as a public

service foundation and in its Act of Endowment, itsultimate goal is expressed as: "to contribute to the

development of maritime service for the protection of

human life and property at sea". Environmental

protection has also become an increasingly major

concern.


7/109

Presented by

Lcdr. Prayudh Thongdii Surveyor


8/109

Periodical surveys

2.1 General

2.2 Annual Surveys

2.3 Intermediate Surveys

2.4 Special Surveys

2.5 Docking Surveys

2.6 Boiler Survey (Skip)

2.6 Propeller Shaft Survey


9/109

Bulk Carrier


10/109

Bulk Carrier


11/109

Container Carrier


12/109

Oil Tanker


13/109

LNG Carrier


14/109


15/109

General Cargo


16/109

Reefer Carrier


17/109

Vehicles Carrier


18/109

Tug Boat


19/109

Annual Surveys

1 The purpose of an Annual Survey is to confirmthat the general condition of the hull is

maintained at a satisfactory level.

2 Generally as the ship ages, ballast tanks arerequired to be subjected to more extensive

overall and close-up surveys at Annual

Surveys.


20/109

Intermediate Surveys

1 The Intermediate Survey may be held at orbetween the second or third Annual Survey in

each five year Special Survey cycle. Those

items, which are additional to the requirements

of the Annual Surveys, may be surveyed either

at or between the 2nd and 3rd Annual Survey.

The intermediate survey contains requirements

for extended overall and close-up surveysincluding thickness measurements of cargo and

ballast tanks.


21/109

Special Surveys

1 The Special Surveys are carried out at five-year intervals

for the purpose of establishing the condition of thestructure to confirm that the structural integrity issatisfactory in accordance with the ClassificationRequirements, and will remain fit for its intended purposefor another five-year period, subject to propermaintenance and operation of the ship and to periodicalsurveys carried out at the due dates.

2 The Special Survey concentrates on close-up surveys inassociation with thickness measurements and is aimedat detecting fractures, buckling, corrosion and othertypes of structural deterioration.

3 Thickness measurements are to be carried out uponagreement with the Classification Society concerned inconjunction with the Special Survey.


22/109


23/109

Propeller Shaft Survey


24/109

Check lists

Hull & Machinery

Fire fighting appliances

Machinery in engine room

Electrical Equipment

Mooring arrangements

Docking Survey



25/109

Class Survey

General Examinations

(Hull)

01 Shell plating above W.L.

02 Weather deck plating

03 Openings on deck and outside of hull, deckhouse, companionway, hatch coamings and covers,side ports, cargo ports and side scuttles

04 Exposed engine casing and skylights

05 Ventilators

06 Air pipes and sounding pipes07 W. T. bulkheads and superstructure's endbulkheads including W. T. doors, penetrations, Stopvalves and door openings


26/109

Hull

08 Load line marks

09 Bulwarks, guard rails and freeing ports

10 Means of access ; gangways, walkways and lifelines

11 Scuppers, inlets, other discharge pipes and valves

12 Anchoring and mooring arrangement

13 Fire extinguishing arrangement

14 Fire protection and means of escape, etc.15 Loading computer

16 Ship Identification Number


27/109

Performance Test (Hull)

01 Doors on watertight bulkheads02 Drainage, mooring and anchoring arrangements and

their accessories

03 Appliances related to fire protection and escape

04 Fire detection and fire alarm system including manuallyoperated call points

05 Fire pump including emergency fire pump, piping,hydrants, hoses, nozzles, etc.

06 Ventilation system fan

07 Fixed dry-chemical powder fire fighting system08 Water spray system

09 Quantity of Carbon dioxide extinguishing medium

10 Quantity of halon extinguishing medium


28/109

Hull

11 Quantity of dry chemical powderextinguishing medium

12 Fixed carbon dioxide fire fighting system(Piping and alarm of systems)

13 Fixed halon fire fighting system (Piping andalarm of systems)

14 Fixed foam fire fighting system (Piping)

15 Fixed high expansion foam fire fightingsystem (Piping)


29/109

Hull

16 Fixed pressure water spraying fire fighting

system (System and pump of the system)

17 Automatic sprinkler system (Delivery alarm

and pump)

18 Closing appliances of openings related to fire

fighting in way of cargo holds


30/109

Machinery

General Examinations

01 Main propulsion machinery, powertransmission machinery, shaftingsystem,prime movers other than mainpropulsion machinery, boilers, thermal oil

heaters,incinerators, pressure vessels,auxiliary machinery, piping systems, controlsystems,electrical installations andswitchboards

02 Engine room, boiler spaces and means ofescape

03 Refrigerating machinery except "RMC


31/109

Machinery

Performance Tests01 Shut-off devices for oil tanks02 Emergency shut-down of motor for F.O. pumps, cargo

oil pumps, ventilating fans& boiler draught fans

03 Emergency electrical power source

04 Communication system with Engineer's alarm05 Steering gears ( including control system )

06 Bilge system

07 Safety devices or alarm devices of main propulsion

machinery and auxiliary machinery

08 Safety devices or alarm devices of boilers, thermal oil

heaters and incinerators

09 Monitoring devices, such as pressure indicators,

thermometers etc.


32/109

Maintenance Check lists


33/109

Hull & Machinery

Items Check Points

Freeboard marks Clearly marked on

shell plating each

side.


34/109


35/109

Hull & Machinery

Items Check Points

Doors of all access

openings in bulkhead

at ends of enclosed

superstructures.

Effective

weathertightness.

No heavy corrosion,

holes. Condition of gaskets and

clamping devices in good

order.


36/109

Hull & Machinery

Items Check Points

Access hatches Effective weathertightness.

Hatch coamings in good

condition without

heavy wastage or holes. Condition of gaskets and

clamping devices in good

order.


37/109

Hull & Machinery

Items Check Points

Cargo

hatches

Effective weathertightness.

Hatch coamings and stays in good condition

without heavy wastage or holes.

Hatch covers in good condition without heavywastage or holes.

Condition of gaskets and clamping devices in

good order.

Battens and wedges available on board ingood order.

Tarpaulins in good condition without holes.


38/109

Hull & Machinery

Items Check Points

Machinery space

openings


Covers, casings and

coamings in good condition

without heavy wastage orholes


39/109

Hull & Machinery

Items Check Points

Manholes,

flush scuttles


Covers and bolts in good

condition without heavy

wastage.


40/109

Hull & Machinery

Items Check Points

Deckhouses,

companionways

with openings in

freeboard deck


Bulkhead plating in good


corrosion or holes. Doors in good condition

without heavy

corrosion or holes.

Gaskets and clamping

devices in good order.


41/109

Hull & Machinery

Items Check Points

Ventilators Coamings in good condition

without heavy corrosion, holes.

Closing covers in good

condition, efficientweathertightness.

Gaskets, clamping devices in

order.


42/109

Hull & Machinery

Items Check Points

Air

pipes

Coamings in good condition

without heavy corrosion or holes.

Air pipe heads in good condition

without heavy corrosion or holes. Floats in pipe heads in good

order.

Wire gauzes in good condition.

(for oil tanks only)


43/109

Hull & Machinery

Items Check Points

Cargo ports

and similar

openings


Steel plating and attachments

in good condition without

heavy wastage.


44/109

Hull & Machinery

Items Check Points

Scuppers, inlets,

discharges

Distance pieces in good


corrosion or holes.

Non-return valves in goodorder without heavy

corrosion or holes.


45/109

Hull & Machinery

Items Check Points

Side scuttles Effective watertightness.

Deadlights in good order.


46/109

Hull & Machinery

Items Check Points

Freeing ports Draining arrangements

in good order.


47/109

Hull & Machinery

Items Check Points

Bulwarks and stays,

guard rails

Condition in good order

without heavy corrosion,

holes or cracks.


48/109

Hull & Machinery

Items Check Points

Life lines,

gangways,

passages

Condition in good order

without heavy corrosion,

missing components or

holes.


49/109

Hull & Machinery

Items Check Points

Uprights, lashings Sockets, eye plates,

stanchions in good


corrosion, holes or cracks.


50/109

Hull & Machinery

Items Check Points

Main deck plating

Cross deck plating

Condition in good order.

No heavy wastage,

corrosion, cracks.


51/109

Hull & Machinery

Items Check Points

Fcle deck plating,

Poop deck plating


No heavy wastage,

corrosion, cracks.


52/109

Hull & Machinery

Items Check Points

All piping on deck

with valves


No heavy wastage,

corrosion, cracks.


53/109

Hull & Machinery

Items Check Points

Electric cable

conduit


No heavy wastage,

corrosion, cracks.


54/109

Hull & Machinery

Items Check Points

Cargo holds Bulkheads, frames, tanktop

plating in good condition.

No heavy corrosion, wastage,

holes or cracks. Access ladders, piping in good

condition.

No heavy wastage, holes.


55/109

Hull & Machinery

Items Check Points

Ballast

tanks

No leakage, damage.

Bulkheads (trans/longl.),

longitudinals, transverse rings,

horizontal girders, other members ingood condition. No heavy corrosion,

wastage, holes or cracks.

Access ladders, piping in good

condition. No heavy wastage, holes


56/109

Hull & Machinery

Items Check Points

Cargo

tanks

No leakage, damage.








57/109

Hull & Machinery

Items Check Points

Fuel oil

tanks

No leakage, damage.








58/109

Hull & Machinery

Items Check Points

Other compartments

(Bosn store, deck

stores, etc.)


longitudinals, transverse

rings, horizontal girders,

other members in goodcondition.

No heavy corrosion,

wastage, holes or

cracks.


59/109


60/109

Hull & Machinery

Items Check Points

Water ingress alarm

system

Working satisfactorily


61/109

Hull & Machinery

Items Check Points

Remote pump control

system

(F.P.T, Bosn store)

(for Bulk Carrier)


H ll & M hi


62/109

Hull & Machinery

Items Check Points

High velocity P/V

valve


No sticking/clogging

by solidifying

substances

Fire Fighting Appliances


63/109


Item Check points

Fire integrity Insulation on A class

bulkheads and decks

ingood condition.

Penetrations ofventilation ducts cable

penetration and pipes

through A class bulk

heads and decks in

good order.

Fi Fi h i A li


64/109

Fire Fighting AppliancesItem Check points

Fire doors

Skylights

Operate satisfactorily.

Self-closing doors not to

be fitted with

hold-back hooks.

Closing arrangements in

good order

Skylights to be of steel

and not contain glass

panels.

Fi Fi hti A li


65/109

Fire Fighting AppliancesItem Check points

Fire dampers Operate satisfactorily.

Cargo holds

Engine room

Accommodation spaces

Control stations

Other spaces

Clear marking of Close-

Open. No hole / defection of

dampers

Fi Fi hti A li


66/109


Item Check points

Main fire pumps Operate satisfactorily.

Proper pressure

maintained.

Pressure gauges ingood order

Fi Fi hti A li


67/109


Item Check points

Emergency fire pump Operatessatisfactorily.

Proper pressuremaintained.

Pressure gauges ingood order

Prime mover in good

condition. Exhaust gas piping ingood order.

Fi Fi hti A li


68/109


Item Check points

Fire main piping

Isolation valves

No leakage, heavy

wastage in lines

No doublers, clamps,

soft patches in lines


Fi Fi hti A li


69/109


Item Check points

Hydrants Fire hoses easily

coupled to hydrants

Satisfactory operation

of valves. Valve handles not

broken



70/109


Item Check points

Fire hoses All hoses in goodcondition, without

leakage.

Checking the numberof hoses acc. to the

fire

control plan

Complete with nozzle

and couplings



71/109


Item Check points

Nozzles All nozzles in goodcondition, without leakage.

Jet type nozzles, and

jet/spray dual type in

engine room.

Operation of easy change

mode.

Operation of easy change

mode and shut-off devices.



72/109


Item Check points

Portable fireextinguishers

foam,

dry power

CO2)

Checking the number of portable fireextinguishers of each type accordingto the fire

control plan.

Cylinders in good condition,without serious corrosion / damage.

Validity of the medium

foam : one year

dry powder : five yearCO2 : measure at Class SS

and IS



73/109


Item Check points

Portable foam applicator unit

Checking the air-foam nozzle,portable tank of foam making

liquid, and one spare tank.

Testing the connection to fire main

by a fire hose. Condition of stowage container in

good order.

Validity of foam making liquid: four

years(impossible to extend by sampling)



74/109


Item Check points

Foam type fire

extinguisher of 45 /135

liters capacity or

equivalent in firing

space of boiler and in

spaces of fuel oil system

Visual condition in goodorder,without wastage.

Easily usable condition.

Validity of the medium

Foam : one year

dry powder : five years

CO2 : measure at Class

SS and IS



75/109


Item Check points

Fixed fire extinguishingarrangement in E/R,

cargo spaces and cargo

pump room*

(CO2 or Halon, foam,

water spray)

CO2 or Halon cylinders to belevel/weight measured at Class SSand IS.

Proper test certificate on board.

Validity of foam liquid (5 years).

After 5 years, effectiveness offoam liquid to be checked, and asample test certificate

available on board.

Testing the audible alarm for therelease of gas (CO2 or Halon)



76/109


Item Check points

Fire detection Regular checking ofthe detection system

and fire alarm.



77/109


Item Check points

Fuel oil tank shut-offvalves;

Over 500L: ships built on

and after 1 July 1995

Over 1000L: ships builtbefore 1 July 1995

All valves to be closed byremote control from

outside of E/R.

Satisfactory operation of

valves. In case that shut-off

valves are operated byair, the air cylinder is

always charged withcorrect pressure.

Pressure gauge in goodcondition.



78/109


Item Check points

Emergency stop offans

and fuel oil pumps in

Engine room

Satisfactory operationof emergency stop.



79/109


Item Check points

Means of isolating the

fuel supply to

individual engines

Satisfactory operationof means to isolate

the fuel supply



80/109


Item Check points

Firemansoutfit

Two(2) sets for cargo ships / Four(4) sets for tankers Stowage condition in good order according to the fire

control plan.

Protective clothing, boots and gloves, helmet,electricsafety lamp, axe. Easily usable condition.

Breathing apparatus with a smoke helmet or smoke

mask and air pump, with proper length of air hose, ora self-contained breathing apparatus.

200 % spare air cylinders available on board or 100 %+

Air compressor.

A fireproof lifeline of sufficient length for eachbreathingapparatus with a snap hook.

Storage position is clearly marked.


81/109



82/109


Item Check points

Internationalshore

connection

At least one (1) shoreconnection with standardflange dimensions availableon board.

Four sets of bolts and nuts,each of 16in diameter,

50in length available onboard.

One gasket packing availableon board.



83/109


Item Check points

Inert gas system Operates satisfactorily.

Alarms in the control

panel function properly.



84/109


Item Check Points

Main engines Operate satisfactorily.

Safety devices function

properly.

Remote control functionsproperly.

No leakage of oil / water

Jacketed High Press. FO pipes

in good order

FO leak alarm in good order



85/109


Item Check Points

Generator

engines



properly.

Remote and automaticcontrol functions properly.

No leakage of oil / water

Jacketed High Press. FO

pipes in good order

FO leak alarm in good order



86/109


Item Check Points

Boilers Operate satisfactorily. Safety devices function properly.

Remote and automatic controlfunction

properly.

Pressure gauges in good order,and calibration is made every

year. No leakage of steam / water / oil.

Water level gauges in good order.



87/109


Item Check Points

Stern Tube Seal No leakage of oil /Sea water



88/109


Item Check Points

Essential

machinery



properly.

Remote and automatic controlfunction properly.

No leakage from pump grand

Meters and gauges in good

order.


89/109



90/109


Item Check Points

Bilge lines Bilge pumps, pipings

in good order.

Emerg. Bilge suction Valve

operate satisfactorily



91/109


Item Check Points

Overall ofEngine Room

Cleanliness of E/RMust be clean without rubbish or waste oil.

Guards and fencing

Protection covers and/or guards

All Meters and Gauges

Self-closing device for sounding pipe of FOTank

Means to prevent oil spay provided on flange

/ joint in oil piping

Insulation for all surfaces of machinery with

high temp. above 220 deg. C



92/109

y g

Item Check Points

Automatic Control

System

Engine Telegraph

Alarm printer (UMS)

Engine Console

Extension alarm (UMS) M/E operation from

Bridge

Electrical system


93/109

Electrical systemItem Check Points

Lighting in E/R All lights in goodorder.

Protection covers or

guards in good order.

Electrical system


94/109

y

Item Check Points

Lighting in

accommodation

spaces

All lights in goodorder.



Electrical system


95/109

y

Item Check Points

Lighting in control

station, working room,

steering room and

other spaces




Electrical system


96/109

y

Item Check Points

Emergency cables Condition in goodorder.

No exposed wire,

heavy corrosion,especially

on weather deck.

Electrical system


97/109

y

Item Check Points

Emergency lights All lights in goodorder without

damage.

Electrical system


98/109

y

Item Check Points

Anti-explosion lightsin

dangerous spaces,

pump room, battery room, paint locker etc.


No broken covers and

guards. Tightening handles

available on board.

Electrical system


99/109

y

Item Check Points

Insulating matsaround MSB

Insulating mats availableon board or insulation

cement permanently laid

up on the floor.

Electrical system


100/109

y

Item Check Points

Insulation resistance No alarm of lowinsulation

Electrical system


101/109

y

Item Check Points

Penetration in fire

resisting divisions

Filling material ingood order

(no clearance)



102/109

Item Check points

Anchor & chaincables

Condition in good order, noheavy wastage, missing

components or damage.

Stowage condition in goodorder.



103/109

Item Check points

Windlass Winches in good condition.

Brake bands in good

condition, no abnormal

wear. Foundations, grating plates

in good condition,

no wastage, missing or

broken sections.



104/109

Item Check points

Winches in good condition. Brake bands in good

condition, no abnormal wear.

Foundations, grating plates ingood condition, no wastage,missing or broken sections.

Sufficient ropes available onboard and in good condition.

Capstans operatesatisfactorily.

Mooringsystem

Docking Survey


105/109

Docking Survey

01 Shell plating including keel plates, stem andstern frame(s)

02 Rudder(s) : Measurement Rudder Clearance

03 Sea inlets and overboard discharges and theirvalves below

freeboard deck

04 Sealing devices for stern tube and shaftbracket bearing

Docking Survey


106/109

05 After end of stern tube : Measurement Tail

Shaft Clearance

06 Propeller(s)

07 Valves and cocks on shell plating, sea chestsand distance pieces

08 Anchors, anchor chain cables, ropes, hawse

pipes, chain lockers and chain stoppers



107/109


01 Connection part with propeller (including

examination of shaft by efficient crack detection

02 Propeller shaft except connection part with

propeller03 Stern tube bearing

04 Bearing wear down

05 Shaft bearing clearance06 Open-up examination of sealing devices



108/109


07 Propeller boss bore in way of shaft tapersection

08 Controllable Pitch Propeller (CPP)

09 Water lubrication line10 Oil lubrication line including alarms,

temperature measuring devices, L.O. pumps

11 Lubrication oil record book


109/109

The End

ship’s survey & good maintenanceon board

Documents