shipbuilding activities and business potential at north german shipyards
TRANSCRIPT
Shipbuilding Activities
and
Business Potential
at
North German Shipyards
Dipl.-Phys. Jörg Polzer
Turku, 18 May 2016
Agenda
• Impact of global economy crisis on German Shipbuilding Industry
• Lessons learned
The Past
• A New Cruise Industry Giant
• Shipbuilding 4.0
• Business Potentials
The Present
• New approach to Makers List Entries
The Future
New Orders Market Share
0
10
20
30
40
50
2005 2006 2007 2008 2009 2010 2011 2012 2013/3.Q.
Europe China Japan S. Korea
% o
f C
GT
Source: CESA
Community of European Shipyards Association
0
2
4
6
8
10
12
14
16
18
20
0
5
10
15
20
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Orderbook New Orders Completions
EU 28 + Norway
1.0
00
CG
T
CGT - Compensated Gross Tonnes Source: CESA
Community of European Shipyards Association
German Shipyards Basics
Turnover of German shipyards in 2014 amounted to 6.4 bn Euro
16 New Orders on Vessels worth 4.3 bn Euro
Orderbook covers 41 vessels worth 10.8 bn Euro
18,270 persons employed directly by the yards in 2015, 91% of these at
the ten largest shipbuilders spread over 20 locations in Northern
Germany
There are currently around 130 shipyards involved in all types of activities
from cruise ships to submarines or repair and retrofitting
(60 open water & 50 inland)
Meyer Werft
Gruppe
Thyssen Krupp
Marine Systems
Lürssen Gruppe
Lloyd Werft
Group
German Naval
Yards
Rönner Gruppe
Meyer Werft
(3.008)
Neptun Werft
479)
TKMS Kiel
(2.307)
TKMS Hamburg
(411)
TKMS Emden
267)
Fr. Lürssen Werft
978)
Norderwerft Repair
(94)
Lürssen Kröger Werft
363)
Neue Jade Werft
(99)
Peene-Werft
(259)
Yard Warnemünde
(1.400)
GNYG Kiel
(329)
Nobiskrug
(587)
Lindenau Werft
(29)
Bremerhavener Dock
(95)
Stahlbau Nord
(30)
Mützelfeldtwerft
(49)
Meyer Turku
(1.450)
Yard Wismar
German Shipyard Groups
Yard Stralsund Lloyd Werft
Bremerhaven (400)
Abeking &
Rasmussen AG
(393)
Blohm & Voss
Repair GmbH (403)
Blohm & Voss Ship-
yards GmbH (659)
Cassens Werft
(105)
Elsflether Werft AG
(98)
Fr. Fassmer Werft
(421)
Ferus Smit Leer
(43)
Flensburger
Schiffbau
Gesellschaft (780)
Husumer Dock u.
Repair (27)
Hitzler Werft GmbH
(50)Pella Sietas
(100)
German Dry Docks
(50)
Peters Werft
(102)
Schiffswerft Diedrich
(22)
German Shipyards
Flensburg
Kiel
Wismar
StralsundRostock
Bremerhaven
Hamburg
Papenburg
Lemwerder
Rendsburg
German Major Shipyards
Bremen
Wolgast
Berne
Fuel Price
Hydrodynamic 3D Modelling of Ship Hull
Propulsion Unit
Energy Consumers (HVAC, Illumination, etc)
Regulation
Nox, SOx, CO2 Emmissions
Ballast Water Management
Information & Documentation
Safety on board
Technology Driver
Specialization & Leading-Edge technologies
Focus on Cruise vessels, Megayachts and Special Task & Operation vessels
shows positive effect
Ship yards produce mainly special vessels which are tailor-made (“batch size 1”)
German shipyards have evolved into successful integrators of complex systems
Germany shipyards have increased productivity and efficiency (cont.)
Key to Success
2016 German Orderbook
27; 56 %
10; 21 %
2; 4 %
6; 13 %
2; 4 % 1; 2 %
2016 German Orderbook by Ship Types
Cruise Ships
Mega Yachts
Ferries
RoRo Cargo
Offshore Platforms
Offshore Transport Vessels
Source: CESA
Community of European Shipyards Association
Lloyd Werft Group
November 2015: Genting affiliate „Star Cruises Singapore “acquires
Lloyd Werft Bremerhaven
March 2016: Genting Lloyd acquires Nordic Yards sites in
Wismar, Rostock and Stralsund (230 Mio. EUR)
Wismar
Stralsund
Rostock
Bremerhaven1 h flight
Lloyd Werft Group
• Excels capacity of Meyer Werft Papenburg
• 100 million EUR long term investment in the Lloyd Werft Group’s four
shipyards to create state-of-the-art facilities for new shipbuilding
• New Lloyd Werft Group Design Centre starts operation 30 May 2016
6.000 m² office space
1.500 m² display of mock-ups for cruise ship cabins, suites and public
areas and showroom for furniture and other movable items for cruise
ships.
Lloyd Werft Group
First 3.5 bn. EUR shipbuilding contracts for 10 cruise ships
between Genting Hong Kong and Lloyd Werft Group signed last week.
2 “Global Class” cruise ships for Star Cruises
Delivery 2019 and 2020
8 River Cruise Vessels for Crystal Cruises
100-passenger yacht and a 1,000-passenger cruise ship both in the upmost
luxury class
Orderbook covers next 10 years at full capacitiy!
Lloyd Werft Group
In common ship building project environments subcontractors are
stressed by disputes between shipowner and shipyard.
New scenario:
Shipowner and Shipyard under one cooperation
Benefit:
• Single point of contact
• minimized coordination efforts
• simplified clearance of design matching disagreements
• reduced risk for loss of profit
Industry 4.0
Shipbuilding is globally diversified
Europe = specialty ships Asia = mass production
Vessels are unique and highly complex, with special requirements in
terms of
• quality
• safety
• design & manufacturing
German shipbuilding is facing extensive transformations
They need state-of-the-art design tools and manufacturing processes.
Industry 4.0 makes it‘s way into shipbuilding
Promoting “Shipbuilding 4.0 “ requires further developments in
• process optimisation
• standardisation
• digital interconnectivity
• optimised information flow
• Intelligent material management and interfacing
within the entire supply chain (innovation chain)
Availability of digital data from basic engineering to ship’s operation will be
essential
Consider shipyards as data collector and data manager
Discontinuties in data flow will effect in loss of information
Loss of profit
Industry 4.0 Requirements
Demand especially in the following areas:
Turn Key contracting, public areas, technical areas, cabins
Interior fitting, fixed and loose ship furniture
Machinery
Electric equipment and systems
Energy and fuel saving solutions
Marine engines, propulsion systems
Environmental technology
Ship design and engineering
Deck equipment
Shipbuilding equipment, welding, surface treatment, hull building
Demand
Business Potential
Shipyard
• Design & Workflow
Management
• Data Handling
• IoT based
Manufacturing
(Shipbuilding 4.0)
• Steel Workforce
TurnkeyProvider
• Design &
Construction Support
• Electronics &
Automation
• Interior , Lights,
Ventilation
• Entertainment
• Safety on Board
OEM
• Energy Efficiency
• Propulsion Solutions
& Components
• New Materials
Yard
Number
of
Projects
Support
(1.000
EUR)
R&D Areas
FSG Flensburg 5 1.403
1. Analyse dynamic positioning of
vessels during the early stage of the
design phase.
2. Integrating 3D-based process
chains for the design phase of
vessels.
3. Productivity management during
production processes
4. Efficient processing of planning
data to optimize prototypes.
5. Development, evaluation and
assessment of technical security
using methanol to operate RoRo
passenger ships.
Research & Development Support
Yard
Number
of
Projects
Support
(1.000
EUR)
R&D Areas
Fr. Lürssen Bremen 2 536
1. Productivity management
2. Interior expansion of mega-
yachts.
TKMS Hamburg
2 517
1. Development of 3D-
coordination of the production
with the aim to optimize the
design of complex vessels
2. Modelling hybrid propulsion by
taking account of
hydrodynamic interaction.
3. Lithium Ion Batteries
Research & Development Support
Subcontractor System Integrator Investor
Korea
Japan
USA
Finland
Norway
400
German
Subcont
ractors
Shipyards
Germany
4 x Korea
20 x China
2 x Singapore
and others worldwide
Shipowner global
Europe
Japan
Brazil
Mexico
Nigeria
Export I
0.2 – 2.0 Mio USD
Short Term 1-2 years
Export II
30 – 1.000 Mio USD
Long Term 12 years
Equipment Based Finance