ship building and ship repair in maritime industry

DEFENCE & COMMERCIAL SHIPBUILDING | NEW CONSTRUCTION | REPAIRS | DESIGN SERVICES

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SHIP BUILDING AND SHIP REPAIR IN MARITIME INDUSTRY“Atmanirbhar” in Indian Maritime Industry :

Fuelling the Growth of Indian Economy

Cdr S Navaneetha Krishnan (Retd)

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21-08-2020


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Pre

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ine

Overview: Shipbuilding and Ship Repair

Impact on Economy

Atmanirbhar: Need of the hour

Ship Building and Ship Design: Best Practices

Conclusions

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SHIPBUILDING & REPAIR INDUSTRY

SHIPS

Equipments

-Engine/Gear /Prop Sys-Motor/pump-Deck fittings-Outfitting Equip-pipe, cable-Nav & Comm system-Weapon & Sensor

Infrastructure

-Yard (Dry dock & slip way)-Machinery-Inventory Mgmt-Material Movement-System for work/Info flow-Finance (WC)

Labour

MOTHER INDUSTRY –MANUFACTURING SECTOR(WITH DOWN STREAM INDUSTRY)

Raw Material

-Steel /aluminum-Wood-Paint

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The “Shipbuilding Industry” has been identified tohave the highest investment and employmentmultiplier effect amongst the Manufacturing IndustryKPMG Report 2007

-The “Manufacturing Industry” is the biggest force multiplierfor the economy

-This sector will be the vehicle for creating employment andwealth for the country

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SHIPBUILDING: ECONOMIC ECOSYSTEM


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INDUSTRIAL RELATIONSHIP

Steel Plate

Engine & DG

Electrical & Electronic

Communication

AC & Ref Plant

Pipe & Tubes

SHIPYARD

Tier-I Industry

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SHIPBUILDING: ECONOMIC ECOSYSTEM


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INDUSTRIAL RELATIONSHIP

Steel Plate

Engine & DG

Electrical & Electronic

Communication

AC & Ref Plant

Pipe & Tube

Tier-II Industry Tier-I Industry

Mining

Basic metal

Iron & Steel

Casting & Forging

Auto Components

Pumps & Motor

Electrical Component

Fabricated metal

Chemicals

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SHIPBUILDING: ECONOMIC BENEFIT

Source: S Navaneetha Krishnan (2013) Prosperous Nation building through shipbuilding, KW Publisher, India


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SHIPBUILDING ANCILLARY INDUSTRY

Atmanirbhar: Efforts required

1. Indian Ancillary industry supporta) Hull and Hull outfits: Adequate support is available in India.b) Engineering: Poor support is available.c) Electrical items: Moderate support it available.d) Weapon & Sensors: Very limited support is available.

2. Shipbuilding industrial cluster is the need of the hour.


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What needs to be done?

1. Have more order on Indian Shipyards2. Have maximum supporting industry within India: Atmanirbhar efforts

a) SMEsb) Start-upsc) Cluster formation

3. SHIPYARDS: To have advanced shipbuilding process, so as to ensure timely delivery of ships.

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Proof of timely delivery at L&T ShipbuildingFDN-2 for the Indian NavyBuild meeting all technical requirements of Indian NavyDelivered on schedule to Customer

OPV ( 7 ships) for the Indian Coast GuardBuild meeting all technical requirements of CustomerFIVE ships delivered ahead of schedule (Including first of the class)5th ship completed all sea acceptance trails (SATs) in one sea sortie.

Interceptor Boats ( 54 Boats ) for the Indian Coast GuardBuild meeting all technical requirements of CustomerVessels being delivered ahead of schedule

Refits & Repairs: Completing all major refits, ahead of time


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Good Shipbuilding Practices1. Ship Design: Virtually building the ship in 3 D before physically constructing

the ship:a) Interference checks: Minimize reworkb) Extraction of BOMc) Direct feed to production

2. Material Managementa) BOM from 3-D design to be used to procure material. b) Warehouse and Inventory management using ERP and various

dashboards


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3. Planning in digital mode:a) Plans made in MS Project and dynamically controlledb) Actual work progress monitored in dashboard

4. Production Automationa) Track production process for accomplishment of milestones b) Workforce management using digital tools (RFID, skillset tracking)

5. Quality Managementa) All inspection and reporting using online systemb) Defect analysis shared with all stakeholders.

Good Shipbuilding Practices


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7. Decisions support systema) Dashboard : Consolidation of vital information b) Informed decision taken at all level, which is known to relevant

stakeholders.

Good Shipbuilding Practices6) Project Management

a) Automatic Tracking of all cash inflow and outflowb) Intelligent estimation of cost to complete the project


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Conclusions

1.Shipbuilding has a high investment, but also avery high employment multiplier effect.

2.Ensure timely delivery of ships, by way ofadopting good shipbuilding practices.

3.Growth of supporting ancillary industryessential. Atmanirbhar: Need of the hour


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Cdr S Navaneetha Krishnan (Retd) 21-08-2020

“To do the same old thing the same old way and to expect some

new outcome…..That is madness” …..Einstein

“If you find a path with no obstacle,

it probably doesn’t lead you anywhere”

ship building and ship repair in maritime industry

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