sharavathy conductors v6

5/23/2018 Sharavathy Conductors V6

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An overview of


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AboutSharavathy

Sharavathy Promise : We honor our promises! No broken promises !!

A DNV Certified ISO 9001-2008 Company


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Sharavathy Conductors

A Conductor Manufacturing Company started in 1967 by the

Industrialist Mr. Shantilal D. Patel.Giving importance to the recent past, In the last ten (10) audited years

we have produced

Transmission ACSRConductor6,800 total miles or 18,800 Tons*of

66 /110 /132 /220 /400/ 765kV

Distribution ACSRConductor24,700 total miles or 9,300 Tons* of

11/33kV

Steel Ground Wire - 750 total miles, 547 Tons*

Two manufacturing units

Unit 1 31,770 sq.ft with a factory Covered floor area of

27,569 sq.ft

Unit 2 170,508 sq.ft with a factory Covered floor area of

42,000 sq.ft

*1 Ton=2000lbs

SharavathysPride: We are in the conductor business for over four decades


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Unit IKrishnarajapuram

SharavathysPlants : Ensuring Quality from Raw Material to ConductorEntranceLoading AreaRaw MaterialWire Drawing Machine & Shop FloorShop FloorWire Drawing MachineWire Drawing MachineChemical Testing LabResistance Testing UnitTorsion Testing UnitSteel Tensile Testing Unit / Aluminium Tensile Testing UnitProduct PortfolioMulti Stranding MachineTubular Stranding MachineSpools with Tubular Stranding Machine in the BackgroundTubular Stranding MachineSpooling MachineSteel CoilsACSR Core WireMulti Stranding MachineMulti Stranding MachineMulti Stranding Machine


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Unit IIHoskote

SharavathysPlants : Ensuring Quality from Raw Material to ConductorEntranceEntranceEmpty space behind the FactoryRaw MaterialRaw MaterialShop FloorSteel CoilsSpooling MachineWire Drawing MachinesWire Drawing MachineTubular Stranding MachineTubular Stranding MachineMulti Stranding MachineMulti Stranding MachineFinished Product


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Why buy from Sharavathy

Certification:

ISO (International Organization for Standardization) Certification(Website : www.iso.org )

Bureau of Indian Standards Certification

Conformity to American Standards:

ASTM B232/B232M

ASTM B231-64 (Class A & Class AA)Customer Info:

Supplier to the Indian National Grid Company (Powergrid)

16 State Owned Utilities and Power Generation Companies

More than a dozen private Power Companies from Indias top 500

Companies

Location:

Bangalore : Centrally located ~200 miles from Sharavathy factory to Chennai Port (Indiaseast coast)

~600 miles from Sharavathy factory to Mumbai Port (Indiaswest coast)

Sharavathys Goals: Fair Pricing, Quality Assurance, Timely Delivery


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ISO Certificate


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Products

Sharavathy Manufactures three (3) types of Transmission bare overhead

conductors: ACSR- Aluminium Conductors Steel Reinforced

AAC - All Aluminium Conductors

Steel Wire - Standard Galvanized Steel wire known as Ground wire to be used

as a shielding for Transmission Phase Conductors

All Conductors listed in this standard shall conform to the following IndianSpecification:

IS - 398 for ACSR Conductors

IS - 398 for Aluminium Conductors- Galvanized Steel- Reinforced

IS12776-2002 for Steel Ground wire


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About Me

G.S (Neil) Nilakantan PE

An Electrical and Civil Engineer with Professional Engineering (PE)License from New Jersey and Ohio

43 Years experience in the field of Transmission Engineering

36 years work experience in the United States.

Work Experience Overview 7 years with SAE (India) Limited, Calcutta, India

23 years with AEP (6 years in New York City, New York; 17 years

in Columbus, Ohio)

13 years with NPC ( Now known as NVE, Las Vegas, Nevada)

Representing Sharavathy Conductors, Bangalore, India in USA

since February 2014


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India, Bangalore


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Bang

alore&Indiaonth

emap

Wherear

ewelocated

United States & India on the World Map

India Facts

29 States

7 Union Territories

Area: 3,287,263 sq km

7thLargest in the world

Area slightly more than 1/3rd

of US Population:1.237 billion (2012)

GDP: $1.859 trillion (2012)


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IndianInstituteofScien

ce(IISc)

India

sTopS

cienceS

choolforPure

Sciences

Indian Institute of Science is Indias premier university for scientific research and

higher education. Established in 1899, IISc is India's finest institution in its field, withsignificant contribution to advanced computing, space, and nuclear technologies.


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Sta

teAssem

bly(VidhanaS

oudha)

Bangalo

rePalace


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ITParks

Support

ingtheRequire

mentsfortheE

ntireWorld


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KrishnaRajaSagarD

am

Built in 1924 under chief engineer Sir Mokshagundam Visvesvaraya, KRS is the main

source of water for irrigation in the most fertile Mysore and Mandya districts, inaddition to being the main source of drinking water for Mysore and Bangalore.


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CosmopolitanCity

With more than 4000 expat families working for transnational companies based out

of Bangalore, it is a cosmopolitan city with an understanding of how the industryworks across the globe coupled with the vibrancy of a mixed corporate culture.


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Our Customers are our Endorsement


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Customer Certification

Performance Certificates / Order Completion

Certificates

List of significant certificates:

Power Grid (India), ABB, Alstom, Larsen & Toubro, KEC International,

RPG Enterprises, National Contracting Company (Saudi Arabia), KPTCL,

BSES, BESCOM, CESCOM, GESCOM, MESCOM, Zen Projects,

TransGlobal.

Details can be provided on request

Sh h C l d j


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Sharavathys Completed Projects

(Foundations, Structure Erections and Stringing Works)

Sl No. Name of the Project CustomerDuration of

Project

Voltage of sub

station/Line in

KV

Line length in

MilesIn-Service Date

1Chintamani S/s to Nandiganahalli S/s in Kolar

DistrictKPTCL Bangalore 9 months 66KV 10.35 30-Jan-07

266 KV SC line on DC Towers Kolar Mulbagal Line at

H.Gollahalli on Partial Turnkey basisKPTCL Bangalore 9 months 66KV 12.07 30-Jul-07

366/11 KV Sub Station 2 Bays and Constructions of

66 KV Line on Partially Turnkey basis - AnigolaKPTCL Bangalore 9 months 66KV 1.85 14-Aug-08

466/11 KV Sub Station 2 Bays and Constructions of66 KV Line on Partially Turnkey basis-

BESAGARAHALLI.

KPTCL Bangalore 9 months 66KV 7.45 20-Jul-09

5 66 kv Koppa- Reconductoring Work KPTCL Bangalore 9 months 66KV 9.02 23-Oct-09


66 KV Line on Partially Turnkey basis- TARIPURAKPTCL Bangalore 9 months 66KV 6.48 19-Mar-09

7


66 KV Line on Partially Turnkey basis-

JUTTANAHALLI

KPTCL Bangalore 9 months 66KV 5.59 27-Feb-09

8Constructions of 66KV Transmission Line -

VajamangalaKPTCL Bangalore 7 months 66KV 9.43 11-Jun-12

SUB TOTAL 62.24

9 400 KV D/c Transmission Line Kudithini to HiriyurKEC International

Ltd., Bangalore18 months 400KV 35.84 12-Apr-12

TOTAL LENGTH OF LINE / TOTAL NO. OF SUB STATIONS 98.08 / 5

Sh h O i P j


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Sharavathys Ongoing Projects

(Foundations, Structure Erections and Stringing Works)

Sl No. Name of the Project Customer Order No. & Date

Voltage of sub

station/Line in

KV

Line length in

Miles

No. of Sub-

Station/

Terminal Bays

1 Dabaspet to KolalaKPTCL AR Circle,

Bangalore

Work Award No. KPTCL/DWA No. 05 TO 07

dt.22.02.201366 KV 3.64 -

2

Malladihalli, in Chitradurga

District (Substation and

Transmission Line)

KPTCL BangaloreWork Award No.T&P/MALLADIHALLI/TLSS-

569/2287,2288,2289 dt.14.3.2013.66 KV 7.13 1 / 0

3

Ladha to Sasthapur in Bidar

District. (Transmission Line

and Terminal Bays)

KPTCL BangaloreWork Award No.T&P/LADHA-

SASTHAPUR/TLSS-575 dt.06.3.2013.110 KV 19.26 0 / 2

4

Bandalli in Chamrajnagar


Transmission Line)KPTCL Bangalore

Work Award No.T&P/BANDALLI/TLSS-

577/2290,2291,2292 dt.16.3.201366 KV 5.96 1 / 0

5

B. Matakere in Mysore



Work Award Nos.T&P/B.MATAKERE/TLSS-

578/2255,2256,2257 dt.27.02.201366 KV 7.88 1 / 2

6

PD Kote in Chitradurga



Work Award No.T&P/P.D.KOTE/TLSS-

579/2258,2259,2260 dt.01.03.201366 KV 7.58 1 / 2

TOTAL LENGTH OF LINE / TOTAL NO. OF SUB STATIONS 51.44 4 / 6


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Testing and Quality Assurance

We have a very stringent (QCD) Quality Control Department

which ensures that our final product is produced only from rawmaterials which are tested before proceeding for the

manufacturing process under a quality plan.

Raw Material 100% of Aluminum Wire Rods are tested

100% of Steel Wires are tested

In-Process Testing

100% of Aluminum Drawn (reduced diameter)Wires are tested

Finished Goods Testing 10% of the finished conductor is tested


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Testing and Quality Assurance (Sharavathy In-house Testing)

Raw Material (Aluminum Wire Rod)

Diameter (Micrometer)

Breaking Load (Tensile testing machine)

Resistivity & Conductivity (Micro Ohm Meter)

Visual Check

Raw Material (Steel Wire)



Elongation (Tensile testing machine) Torsion (Twisting until fracture)

Wrapping Test (Specimen is wrapped around amandrel of diameter 4 times that of the wire diameter)

Uniformity for Zinc Coating (Copper Sulphatesolution)

Weight of Zinc Coating (Volumetric Method)

Adhesion (Specimen is wrapped around a mandrel ofdiameter 4 times that of the wire diameter)

In process Test (Aluminum Wire)

Visual Check



Resistance (Micro Ohm Meter)

Wrapping Test (Specimen is wrapped around amandrel of diameter equal to the wire diameter)

Test during manufacturing process

Lay Ratio (Vernier Calliper & Scale)

Final Finished Conductor Testing (Aluminum)




Resistance (Micro Ohm Meter)

Wrapping Test (Specimen is wrapped around amandrel of diameter equal to the wire diameter)

Final Finished Conductor Testing (Steel)




Elongation (Tensile testing machine)

Torsion (Twisting until fracture)

Wrapping Test (Specimen is wrapped around amandrel of diameter 4 times that of the wire diameter)

Uniformity for Zinc Coating (Copper Sulphatesolution)

Weight of Zinc Coating (Volumetric Method)

Adhesion (Specimen is wrapped around a mandrel ofdiameter 4 times that of the wire diameter)

Packaging Material (Wooden Drum) Visual Test


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Customer Satisfaction is Sharavathysprimary

goal

Teamwork : We engage with our Customers allalong a project execution to deliver the bestresults to the Customers Satisfaction.

Sharavathy is capable of manufacturing ACSR &AAC Conductors of any Specification that isprovided.

We believe in Teamwork to maximize Success !!!

CustomerSatisfaction


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Testing and Quality Assurance (Sharavathy In-house Testing)

?Any Questions?


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Sharavathy

ConductorsThank You

sharavathy conductors v6

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