shanxi huaxiang group - deutsche messe ag · ductile iron: en-gjs-400 – en-gjs-700 ... 2.2...
TRANSCRIPT
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Shanxi Huaxiang Group
“Never Say No to its Market &
Customers”
Michael WONG, HX-Sales Center (Overseas)
Rev: 1.2.0
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Contents
1. Shanxi Huaxiang Group-Overview 1.1: HX Group- Structure
1.2: HX Group- SHG Industrial Park (2009)
1.3: HX Group- Volumes
2. Huaxiang HI-Overview 2.1: Introduction
2.2: Industry Profile
2.3: Customer Profile
2.4: Huaxiang HI- Aftersales Structure
2.5: After-sales Operation flow
3. Production Equipment 3.1: Melting equipment
3.2-3.3: Molding equipment (Vacuum, Resin sand production)
3.4: Machining equipment
3.5: Painting Facility
3.6: Mould workshop factory
4. Products display 4.1: Grey iron product pictures
4.2: Ductile iron product pictures
5. Quality Assurance & Package
6. Huaxiang ISO Certification & others
7. Location of Huaxiang Group
2
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Company Name: Shanxi Huaxiang Group
Established: June 1999
No of Employees: ~4000 (Technician: ~770)
Manufacturing Space: 520,000 square meters (SHG Industrial Park)
Production Capacity:
- Casting Capacity: 280,000 tons/annum (Vacuum & Disamatic production lines)
20,000 tons/annum (Resin sand production line)
- Machining Capacity: ~100 million pcs/annum (CNC & NUM machining
centers & lathes)
Annual Turnover: 1.8 billion RMB (~244 million EUR)
3
1. Huaxiang Group- Overview
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1.1 Huaxiang Group- Structure
4
Hx-PM
(Casting)
Shanxi Huaxiang Group
Hx-PM
(Machining)
Hx-Shunde
(Machining)
Hx-HI
(Casting)
Hx-ZS
(Machining)
Hx-Hefei
(Machining)
Southern China
Shanxi HQs
Hx-JX
(Casting)
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Huaxiang industry park began to construct from 2009, accounts an area of 520k square meters.
办公大楼 Office
Building
华翔精工 HX Precision
Machining
精密制造 HX Precision
Manufacture
华翔重工 HX Heavy
Industry
原材料仓储 Raw Material
Warehouse
制芯车间 Core-making
room
1.2 SHG Industrial Park (est.2009)
5
君翔
Junxiang
factory
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1.3 Huaxiang Group- Sales volumes
(Thousand tons/year)
6
x 1
000 t
ons 千吨
Year
Budget
0
50
100
150
200
250
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2
21 21 36 42
58
85
113 117
96
74
104
154 140
162 173 178
203 215
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Established: June 1999
No of Employees: ~600 (Technician: ~120)
Manufacturing Space: ~80,000 square meters
Production Capacity:
Vacuum Production line:100,000 tons/annual
(Grey & Ductile Iron grade)
Resin sand Production line:20,000 tons/annual
(Grey & Ductile Iron grade)
Material Grade: Grey Iron: EN-GJL-100 – EN-GJL-300
Ductile Iron: EN-GJS-400 – EN-GJS-700
Product weight: Grey Iron: 15kg – 15,000kg
Ductile Iron: 15kg – 5,000kg
7
2. Huaxiang HI-Overview
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2.1 Huaxiang HI- Introduction
Shanxi Huaxiang Group
HHI company
Grey Iron Casting Division
Ductile Iron Casting Division
Vacuum
line
Resin
sand
line
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2.2 Industry Profile-Vacuum production
No Industry Product Range
1 Material Handling I.C & El forklifts
1.1 Tele-handlers
2 Construction Excavators
2.1 Wheel loaders
2.2 Crawler cranes / Industrial cranes
2.3 Gearboxes, Hubs, Housings etc
3 Aerial Works Platforms Lift platforms
4 Port Solutions Reach- stackers
4.1 Empty container handlers
4.2 Straddle carrier
5 Loading Systems Off-shore loading arms
6 Agricultural sector Tractors
7 Drilling & Foundations Pile- driving equipment 9
2
5
4
1
1.1
3
6
7
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2.2 Industry Profile-Resin sand production
10
5
1
3
No Industry Product Range
1 Motor Electric motor
1.1 Motor housing
2 Fluid control Pump, Valve
2.1 Valve body
3 Chassis drive Axle
3.1 Bridge, wheel hub, Drum brake,
Reducer housing
3.2 Gearbox housing, Planetary
gearbox housing
4 Air-compressor Body, Cylinder
5 Industry robot Arm, Base
6 Wind, Power Box, Gear carrier,Electric wheel
hub
7 Mining machine Crusher(Flywheel, Rotation
plate, Reducer housing)
4
3.2
2
3.1
5
7 6
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2.3 Customer Profile
11
Material Handling Construction
Aerial Works Platforms
Port Solutions
Other Industry
Agriculture
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Aftersales Structure
Germany
Office Italy Office
France
Office
WH
International
Casting LLC
Indoor- Storage Indoor- Storage Outdoor- Storage Outdoor- Storage
HX-US company
EU
Service
US
Service
Japan
Office
JPN
Service
Indoor- Storage
Sub-contractor Sub-contractor Sub-contractor Sub-contractor
2.4 Huaxiang After-sales Structure
12
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13
Vessel Unloading at European
port
Customer B
Customs clearance,import
duty,VAT??
Transport from
Port Terminal to
HX Warehouse
Storage
Transport
to final
Customer
Transport to
Repair
Subcontractor Inspection
(Visual check by trained
people)
Painting Operations
Stored in rework plant and
to be prepared for next
delivery to customer
Technical Proposal – Supply Chain flow
Customer A
2.5 After-sales Operation flow
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3.1 Melting equipment
3.2-3.3 Molding equipment
3.5 Painting facilities
3.4 Machining equipment
3.6 Mould production workshop
3. Production Equipment
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3.1 Melting equipment
15
2 x Cupola/Vacuum (up to 20tons/hr)
2 x medium frequency furnace/ Resin sand
(up to 3tons/hr)
2 x medium frequency furnace/ Vacuum
(up to 1ton/hr)
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3.2 Molding equipment- Vacuum Line
16
4 x Shot-blasting
machines (up to 20tons/charge)
3 x Vacuum production lines (7500tons/Month)
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3.3 Molding equipment- Resin Sand Line
17
2 x Resin sand production lines (2000tons/month)
Shakeout machine Sand preparation equipment Automatic dryer
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3.4 Machining equipment
18 (up to 120pcs/day)
2 x N.C Horizontal machining
lathe(up to 20pcs/day)
7 x CNC Machining Centers (Horizontal & Vertical) (up to 70pcs/day)
3 x N.C Gantry Milling Machine
3 x N.C Horizontal Boring & Milling Machine 1 x N.C Vertical machining
lathe(up to 15pcs/day)
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3.5 Painting facilities-(Primer)
19
2 x Automated primer lines (up to 5000tons/month)
3 x Telescopic primer booth (up to 5000tons/month)
3 x primer grinding booth (up to 5000tons/month)
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3.5 Painting facilities-(Top-coating)
20
4 x Top-coat booths (up to 4000tons/month)
1 x Automated top-coating line (up to 4000tons/month)
3 x Top-coat spray booths (up to 4000tons/month)
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3.6 Mould production workshop
Mould production
workshop
• Total moulds: 2000+ sets
• Manufacturing Capacity:
-In-house:
3 sets/month
-Out-sourcing:
8-12 sets/month (CNC
manufacture)
• Mould produce lead-time:
3~4 weeks
• Mould material: Wooden
& Resin & Aluminum
Wood mould Resin mould
picture
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4.1 Grey iron product pictures
4.2 Ductile iron product pictures
4. Products display
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4.1 Product Pictures (Grey Iron)
23
TMHMF I.C Forklift
(top-coat)
TMHMI Rear-Frame
(top-coat, CNC machined)
JCB Tele-handler
(top-coat)
Volvo Excavator
(primer, machined)
Kalmar RS
(Primer, 12.7 tons)
Claas, tractors
(machining, top-coat)
Haulotte, AWP
(structured coat)
Genie AWP
(top-coat)
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4.2 Product Pictures (Ductile Iron)
24
TMHMF Forklift Bridge/40Kg,Housing/20Kg Doosan Korea Push link/14.77Kg
Kalmar Straddle, Bearing Case/60Kg Junttan Cranes, Winch-Drum/196Kg JDH Pump, valve & pipe fittings
Kalmar Hub/85Kg Doosan Norway Axle rear cover/189Kg TMHMI Adapter Housing/57.44Kg
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4.2 Product Pictures (Ductile Iron)
25
Komatsu Bracket/35kg, 203.5kg Komatsu Lever/47.4kg ERG Carrier/50kg
KUKA Robot Arm/143.7kg Doosan Norway Axle/378Kg TMHMI Front Axle Unit/473.10Kg
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5.1 Quality Assurance devices
5.2 Ductile iron package design
5. Quality Assurance & Package
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5.1 Quality Assurance (1)
27
Chemical Analysis
X-Ray machine
Wireless thermometer
Sand properties test 3D- Automated CMM
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5.1 Quality Assurance (2)
28
Mechanical
Inspection
(Digital)
Micro-Structural Analysis
3D- Coordinate Measuring Machine (CMM)
Spectrometer
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5.1 Quality Assurance (3)
29
Impact test
Hardness tester (Digital) UT (Ultrasonic) Test MT (Magnetic) Test
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Anti-rust Treatment
Package
5.2 Anti-rust and Package
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• Quality Management System: ISO9001: 2008, ISO/TS-16949
• Environmental Management System: ISO14001: 2004
• Occupational & Safety Management System Certificate:
- OHSAS 18001: 2007
China Quality Certification
中国质量认证中心
International Certificate Network
国际认证联盟
6. Huaxiang Group Certification
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6. Huaxiang Environment & D-U-N-S Registered
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7. Location of Huaxiang Group
33
Legend
- Huaxiang Group
(Linfen city)
- Tianjin port
(18hrs, 827km, G5)
- Qingdao port
(22hrs, 1066km, G1511)
- Linfen commercial airport
(15mins)
- Taiyuan Wusu comm. airport
(2hrs 30mins)
- High speed provincial train
(35mins)
to
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---Thank you for your
attention.