sh330-5 service text 01

Upload: lionkinghd

Post on 02-Mar-2018

219 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/26/2019 SH330-5 Service Text 01

    1/26

    Changes from Model 3B

    1 SST-02-00-010EN

    Changes from Model 3BMain Unit

    SH330

    Overall Specifications1. Specifications Comparison Table

    SH330-5 vs SH330-3B Improvements

    Operating weight kg 33300 +100 kg 33200 Increased stability

    Engine model - ISUZU AH-6HK1 ISUZU AH-6HK1 No change

    Engine output(SAE J1995 NET) kW/min

    -1 202/2000 202/2000

    Maximum flow(no load)

    Model 2 pistons + 1 gear103 %

    2 pistons + 1 gear

    L/min 292.5 2 + 26 284 2 + 26

    Swing speed min-1 10.0 104 % 9.6

    Noise inside cab dB (A) 67 -2 db 77.0 Reduced noise

    1

  • 7/26/2019 SH330-5 Service Text 01

    2/26

    2SST-02-00-010EN

    Changes from Model 3B

    2. Performance Improvements

    (1) Improved strength

    Increased pump horsepower

    (2) Improved speed

    Increased pump horsepower Bucket-close regenerative circuit used

    (3) Improved operability

    Spool open characteristic reviewed

    Reduced shock for travel + upper operation (change in straight travel circuit)

    Improved compound operability for crusher + upper operation (change in option flow circuit)

    Increased heat performance (change in cushion valve)

    Improved response (improved remote control valve)

    (4) Easier operation

    SP, H, Auto mode select switch eliminated (difficulty of button switch eliminated) Automatic selection (SP, H, Auto mode) according to degree of opening of throttle volume

    Multi-purpose circuit switched to one-touch operation (breaker crusher) (can only beswitched within cab)

    (5) Improved universality

    Use of add-on valve

    Increased capacity for 2nd option pump (41.463.3 L/min)

    Function added for switching flow when option line used (to support special attachment specifi-cations)

    (6) Energy saving (improved fuel economy) Foot relief (negative control) made variable (standby pressure reduced)

    Swing relief cut (when swing starts) (pump excess flow reduced)

    Pump torque variable control

    Auto mode control method reviewed

    Increased pump efficiency

    (7) Improved work environment

    Reduced pump noise

    (8) Improved maintainability

    Filter layouts reviewed

    High-performance return filter used (nephron filter eliminated, breaker filter eliminated)

    Electric filter indicator used (for breaker specifications) Monitor display in cab

    2

  • 7/26/2019 SH330-5 Service Text 01

    3/26

    Changes from Model 3B

    3 SST-02-00-010EN

    Hydraulic-related Changes1. Use of High-performance Return Filter (nephron filter and breaker filter eliminated)

    Performance of the return filter is increased to make the nephron filter unnecessary.

    1 Nephron filter 3 Control valve

    2 Return filter 4 High-precision return filter

    3

  • 7/26/2019 SH330-5 Service Text 01

    4/26

    4SST-02-00-010EN

    Changes from Model 3B

    Performance of the return filter is increased to make the separate breaker filter unnecessary.

    1 Breaker filter 4 Breaker

    2 Return filter 5 High-precision return filter

    3 Control valve

    4

  • 7/26/2019 SH330-5 Service Text 01

    5/26

    Changes from Model 3B

    5 SST-02-00-010EN

    2. Use of Add-on Valve

    1 Flow line 6 Inlet

    2 Cover 7 2nd option

    3 Bypass cut valve 8 Tank line

    4 Option 9 2nd option pump

    5 Main pump

    1

    2

    3

    4

    5

    1

    5

    4

    3

    6

    7

    2

    9

    8

    1

    5

    4

    3

    6

    7

    7

    2

    9

    5

  • 7/26/2019 SH330-5 Service Text 01

    6/26

    6SST-02-00-010EN

    Changes from Model 3B

    3. Multi-purpose Circuit Switched to One-touch Operation (breakercrusher)

    1 Option line select switch 9 Solenoid valve for 2 pumps flow 17 Bucket

    2 Computer A 10 2 pumps flow switch 18 Option

    3 3-direction valve 11 Control valve 19 Travel (right)

    4 Pilot switchover valve 12 Arm (1) 20 Travel (left)

    5 Option line switchover solenoid 13 Arm (2) 21 Straight travel

    6 Crusher 14 Boom (2) 22 Flow shift proportional valve

    7 Breaker 15 Boom (1)

    8 Bypass cut valve 16 Swing

    6

  • 7/26/2019 SH330-5 Service Text 01

    7/26

    Changes from Model 3B

    7 SST-02-00-010EN

    4. Hydraulic Pump

    (1) Hydraulic pump changes

    The basic structure is unchanged from that used in Model 3B.The specifications changes and improvements are as follows.

    Increased discharge volume (higher slope) 140 cc/rev150 cc/rev

    Horsepower setting reviewed (each mode) and horsepower increased

    Proportional valve and shuttle valve added to front side pump negative control sectionSwing speed limit, swing relief cut, option flow setting, reduced flow for non-operation (energysaving)

    Shuttle valve added to rear-side pump negative control section Reduced flow during non-oper-ation (energy saving)

    Valve plate notch shape changed and through-bolt section covered to reduce noise

    Addition of O-ring to regulator piston section not implemented (clearance space filled in) Leakamount reduction (increased efficiency)

    (2) Appearance changes

    (3) Circuit changes

    Model 3B Model 5

    1 Proportional valve added

    2 Shuttle valve port added

    3 Through bolt section film cover

    1 Shuttle valve added

    2 Proportional valve added

    7

  • 7/26/2019 SH330-5 Service Text 01

    8/26

    8SST-02-00-010EN

    Changes from Model 3B

    5. Swing Motor

    Manufacturer changed from Toshiba Machine Co., Ltd. to Kawasaki Precision Machinery Ltd.Along with this change, the installation method for the reduction gear to the motor also changed.

    Model 3B Model 5

    Manufacturer Toshiba Machine Co., Ltd. Kawasaki Precision Machinery Ltd.Type MFC200 M5X180

    Intake amount 187.7 cm3/rev 180.0 cm3/rev

    Model 3B Model 5

    8

  • 7/26/2019 SH330-5 Service Text 01

    9/26

    Changes from Model 3B

    9 SST-02-00-010EN

    6. Reduced Flow Force

    By changing the structure in the control valve, the hydraulic oil flow has been reviewed and theresistance (flow force) was reduced to greatly improve fine operability and provide a linear responsethat better approximates human sensation.

    This is when it is effective!

    For hanging work, precision work (positioning), etc., the cylinder movement is linked linearly to theoperation lever movement.

    For fine operation, such as pin hole position alignment when replacing the bucket

    For fine work such as leveling and grading

    Even for work that requires speed, such as continuous piling, even for compound operations, theoperation feel is smooth and stress-free.This is one example of a swing line.The hydraulic oil flow has been changed to have the same direction as the spool.The resistance (flow force) has been reduced and smooth movement attained.The same type of improvements has been made at many locations to improve the operability.

    Lever stroke and ATT correlation diagram (image diagram)

    1 Motor 5 Same direction as spool movement

    2 Path within valve is changed. 6 High flow enters the spool.

    3 Fluid force; High 7 Low flow within spool

    4 Fluid force; Low 8 Direction in which the spool is moved

    9

  • 7/26/2019 SH330-5 Service Text 01

    10/26

    10SST-02-00-010EN

    Changes from Model 3B

    7. Straight Travel Valve

    Improved operability during simultaneous upper side and travel operationEven when the lever is operated during traveling, the travel speed is smoothly reduced according tothe degree of lever operation.

    This is when it is effective!

    In traveling on steep slopes for construction in mountainous areas (afforestation-related civilworks, construction of new forest roads, etc.), the operator would have to simultaneously performtraveling and arm operation.When the arm is moved, the ratio of hydraulic oil flowing to the travel motor is reduced. Thestraight travel valve is adjusted according to upper lever operation to enable shock-free speedreduction and ensure straight travel stability.

    Model 5 circuit

    This is an example of simultaneous boom-up operation and travel.Through upper (boom-up) lever operation, the pilot pressure oil from the remote control valve flowsin the control valve Pa4 port and the boom spool is switched. At the same time, the pilot pressure oil

    split internally is fed to the straight travel valve via the straight travel signal (left) and the straighttravel spool is switched.The amount of switching of the straight travel spool varies with the upper (boom-up) pilot pressure.This prevents any sharp drop in travel speed.

    Model 3B/5 independent travel Model 3B compound operation Model 5 compound operation

    1 Right travel 3 Boom operation

    2 Left travel 4 Flow setting with straight travel valve

    3

    1 Control valve

    2 (Upper) Remote control valve

    3 Left travel motor4 Left travel remote control valve

    5 Straight travel signal (left)

    6 Straight travel signal (right)

    7 Straight travel valve

    8 Right travel remote control valve

    9 Right travel motor

    10 Boom cylinder

    10

  • 7/26/2019 SH330-5 Service Text 01

    11/26

    Changes from Model 3B

    11 SST-02-00-010EN

    8. Heat Circuit

    Faster warm upThe pilot line warms up more quickly due to a change in oil flow so that the heated oil returnsthrough the remote control valve.

    When heat circuit is operated (for arm and boom single-side operation), warm-up speed increase (cushion valve).

    Model 3B Model 5

    * There is no soft/hard switch.

    With the circuit change, the metering position is optimized,which increases the warm-up oil flow and shortens warm-up time.

    1 Control valve2 Remote control valve

    3 Tank

    4 Warmed up oil in main line

    5 Cushion or ifice

    11

  • 7/26/2019 SH330-5 Service Text 01

    12/26

    12SST-02-00-010EN

    Changes from Model 3B

    Model 3B circuit

    Almost all the heated oil was dropped into the tank and it was difficult to heat the pilot line.

    Model 5 circuit

    In neutral, since an orifice has been put at the reverse notch spool, almost all the heated oil issent to the pilot line.

    1 Control valve spool 4 Remote control valve

    2 Return line 5 Tank line

    3 Cushion valve

    1 Control valve spool 4 Remote control valve2 Return line 5 Tank line

    3 Cushion valve

    12

  • 7/26/2019 SH330-5 Service Text 01

    13/26

    Changes from Model 3B

    13 SST-02-00-010EN

    Lower-section Related Changes1. Grease Bath Seal

    Model 3B Model 5

    There is a high possibility of water penetration dueto entry of foreign matter.

    The upper seal structure minimizes entry of foreignmatter.

    13

  • 7/26/2019 SH330-5 Service Text 01

    14/26

    14SST-02-00-010EN

    Changes from Model 3B

    Cab-related Changes1. Cab Shape

    Increased strength (irregularly shaped steel line structure used)

    Improved field of vision (single sheet of glass used for right window)

    Sense of luxury added (size of operation section, optimization of operation force)

    2. Irregularly Shaped Steel Line Structure

    1 Enlargement of bottom left field of vision

    2 Enlargement of front right field of vision

    3 Right window glass surface area : 1.6

    Cab cross-section

    Plate thickness: t = 2 mm Plate thickness: t = 3.2 mm

    14

  • 7/26/2019 SH330-5 Service Text 01

    15/26

    Changes from Model 3B

    15 SST-02-00-010EN

    3. Beefed-up Equipment

    Head guard fastening possible as standard feature

    Option support

    1 Ceiling seat shifted to boss

    2 Sash and slide lock made larger

    3 Door inside handrail made larger

    4 Front seating converted to boss Seating strengthened

    5 Door open lock release lever made larger

    6 Glass under door made larger7 Standard standby of cab front light harness

    8 Clear sunroof

    9 Cab front light, sunvisor installation bolt

    15

  • 7/26/2019 SH330-5 Service Text 01

    16/26

    16SST-02-00-010EN

    Changes from Model 3B

    4. Interior Equipment

    1 Monitor panel

    2 Glove box

    3 Rocker switch space

    4 DC accessory socket

    5 Cigar lighter6 AC defroster gril le

    7 Solar radiation sensor

    8 Clock

    9 AC face gr ille

    16

  • 7/26/2019 SH330-5 Service Text 01

    17/26

    Changes from Model 3B

    17 SST-02-00-010EN

    Right console

    Left console

    1 Cup holder

    2 Key switch

    3 Rocker switch space

    4 AM/FM radio

    5 Tilt lever

    6 Throttle volume

    7 Ashtray

    8 AC control panel

    9 Gate lever

    10 Engine emergency stop switch

    17

  • 7/26/2019 SH330-5 Service Text 01

    18/26

    18SST-02-00-010EN

    Changes from Model 3B

    Rear section

    Can hold large lunch box

    1 AC rear vent grille

    2 Large tray

    3 Utility box

    4 Magazine rack

    5 Hot and cool box

    6 Maintenance space

    7 Computer A

    8 Atmospheric pressure sensor

    9 Relay

    10 Computer B

    11 Computer A rewriting connector

    12 Fuse box

    13 Air conditioner inside air filter

    18

  • 7/26/2019 SH330-5 Service Text 01

    19/26

    Changes from Model 3B

    19 SST-02-00-010EN

    5. Front Window Lock Mechanism

    The front window open lock mechanism uses 2 lock mechanisms to secure the minimum required

    safety (fail safe).(1) Auto lock section(2) Safety lock (secondary lock) section

    Model 3 Model 5

    19

  • 7/26/2019 SH330-5 Service Text 01

    20/26

    20SST-02-00-010EN

    Changes from Model 3B

    Attachment Changes1. Boom

    2. Line Clamp

    Boom foot boss changed to forging

    Option line added through added seating processingon boom side surface

    Boom seating converted to shared 2-layer structureand clamp shape changed

    20

  • 7/26/2019 SH330-5 Service Text 01

    21/26

    Specifications

    21 SST-02-01-013EN

    SpecificationsMain Unit

    SH200

    Overall1. Main Data

    2. Performance

    3. Main Unit Dimensions

    Model name SH330-5 SH330LC-5 SH350HD-5 SH350LHD-5

    Operating weight 33400 kg 34000 kg 35600 kg 36100 kg

    Engine output 202 kW/2000 min-1

    Bucket capacityHeaped 1.40 m3

    Leveled 1.04 m3

    SH330-5 SH330LC-5 SH350HD-5 SH350LHD-5

    Standard weight 18.0 kN

    Swing speed 9.8 min-1

    Travel speed

    Low speed 3.5 km/h

    High speed 5.5 km/h

    Maximum pulling force 265 kN 264 kN

    Grade ability 70 % (35)

    Ground pressure

    67 kPa(600 mmgrouser shoe)

    64 kPa(600 mmgrouser shoe)

    72 kPa(600 mmgrouser shoe)

    67 kPa(600 mmgrouser shoe)

    52 kPa(800 mmgrouser shoe)

    49 kPa(800 mmgrouser shoe)

    55 kPa(800 mmgrouser shoe)

    51 kPa(800 mmgrouser shoe)

    SH330-5/SH350HD-5 SH330LC-5 SH350LHD-5

    Main unit length 5750 mm 5910 mm

    Main unit width 3200 mm

    Upper swing body width 3020 mm 3120 mm

    Cab width 1000 mm

    Main unit height 3130 mm

    Swing radius (rear end) 3450 mm

    Swing body rear end distance 3420 mm

    Swing body rear section bottom height 1210 mm

    Distance between tumblers 3720 mm 4040 mm

    Overall track length 4650 mm 4980 mm

    Overall track width 3200 mm

    Distance between tracks 2600 mm

    Track shoe width 600 mm (option 800 mm)

    Minimum ground clearance 480 mm (to bottom of lower frame)

    1

  • 7/26/2019 SH330-5 Service Text 01

    22/26

    22SST-02-01-013EN

    Specifications

    4. Engine

    5. Cooling System

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5

    Name Isuzu 6HK1X diesel engine

    Model4-cycle, water cooled, overhead camshaft, vertical in-line, direct injectiontype (electronic control), with turbocharger

    Number of cylinders - bore x stroke 6 -115 mm x 125 mm

    Total stroke volume 7790 cc

    Maximum torque 1080 Nm/1500 min-1min.

    Fuel consumption ratio 234.6 g/kWh max.

    Starter 24 V 5.0 kW Reduction type

    Charging generator 24 V 50 A AC type

    Battery 12 V 128 Ah/5 HR x 2

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5

    Fan type 850 mm x 6 Intake

    Radiator

    Fin type Wavy

    Fin pitch 2.0 mm

    Oil cooler

    Fin type Wavy

    Fin pitch 1.75 mmInter cooler

    Fin type Triangular straight

    Fin pitch 2.0 mm

    Fuel cooler

    Fin type Wavy

    Fin pitch 2.0 mm

    2

  • 7/26/2019 SH330-5 Service Text 01

    23/26

    Specifications

    23 SST-02-01-013EN

    6. Upper Side Work System

    7. Operating Device

    SH330-5/SH330LC-5 SH350HD-5/SH350LHD-5

    Model Backhoe attachment

    Components, dimensions, workingdimensions

    Standard bucket capacity Heaped 1.40 m3(leveled 1.04 m3)

    Bucket width 1300 mm 1310 mm

    Bucket width with side cutter 1440 mm 1420 mm

    Bucket weight with side cutter 1150 kg 1480 kg

    Boom length 6450 mm

    Arm typeStandard(STD/HD)(3.25 m)

    Long(4.04 m)

    Short(2.63 m)

    Standard(HD)

    (3.25 m)

    Short(HD)

    (2.63 m)

    Arm length 3250 mm 4040 mm 2630 mm 3250 mm 2630 mm

    Bucket radius 1680 mm

    Bucket wrist angle 173

    Maximum digging radius 11170 mm 11900 mm 10670 mm 11170 mm 10670 mm

    Maximum digging radius atground line

    10980 mm 11720 mm 10470 mm 10980 mm 10470 mm

    Maximum digging depth 7340 mm 8140 mm 6730 mm 7340 mm 6730 mm

    Maximum vertical straight walldigging depth

    6350 mm 7150 mm 5970 mm 6350 mm 5970 mm

    Maximum digging height 10370 mm 10670 mm 10320 mm 10370 mm 10320 mm

    Maximum dump height 7230 mm 7540 mm 7140 mm 7230 mm 7140 mm

    Minimum swing radius at front 4500 mm 4560 mm 4630 mm 4500 mm 4630 mm

    Height for minimum swing radiusat front

    8480 mm 8490 mm 8540 mm 8480 mm 8540 mm

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5

    Operator's seat

    Position Left side

    StructureAdjustable forward and back and up and down, reclining mechanism, withseat suspension

    Cab Sealed steel type, all reinforced glass

    Levers and pedals

    For travel use Lever and pedal type (hydraulic pilot type) x 2

    For operating machine use Lever type (hydraulic pilot type) x 2

    Instruments and switches

    Work mode select switch 3 modes (SP/H/A)

    Travel mode select switch Low-speed / high-speed switch type

    One-touch idle Knob switch type

    Engine emergency stop Switch type

    3

  • 7/26/2019 SH330-5 Service Text 01

    24/26

    24SST-02-01-013EN

    Specifications

    8. Swing Units

    Monitor device

    Machine status display (full dotliquid crystal)

    Work mode select status SP/H/AInstrument (full dot liquid crystal ex-

    cept for hour meter)

    Fuel gauge Bar graph indicator

    Engine coolant temperaturegauge

    Bar graph indicator

    Hydraulic oil temperature gauge Bar graph indicator

    Hour meter Digital type

    Machine status and warnings (full dot liquid crystal and warning alarm) * has warning alarm

    Overheat * Battery charge * Electrical system abnormality *Refill fuel * Engine oil pressure * Refill coolant *Engine pre-heat Auto Warm-up Air cleaner *Anti-theft device triggered Engine system abnormality * Engine emergency stop *

    Illumination equipment

    Working light Cab top: 24 V 70 W x 1

    Boom up: 24 V 70 W x 1

    Interior light 4 V 10 W x 1

    Horn Electric horn x 2

    OtherWiper with intermittent function, window washer, air conditioner, clock, rear

    view mirrors (left and right) 1 each

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5

    Swing circle Swing bearing type (with inner gear)

    Swing hydraulic motor Fixed displacement piston motor x 1

    Reduction gear Planetary gear 2-stage reduction gear

    Swing parking brake Mechanical lock (operational lever linkage type)

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5

    4

  • 7/26/2019 SH330-5 Service Text 01

    25/26

    Specifications

    25 SST-02-01-013EN

    9. Travel Lower Body

    Hydraulic Equipment1. Hydraulic Device

    SH330-5/SH350HD-5 SH330LC-5/SH350LHD-5

    Travel hydraulic motor Variable displacement piston motor x 2

    Reduction gear Planetary gear 3-stage reduction gear

    Travel brake Hydraulic lock

    Parking brake Mechanical lock (travel lever linkage type)

    Track shoe

    Model Assembly-type triple grouser shoe

    Number of shoes (per side) 45 48

    Shoe width 600 mm (option 800 mm)

    Grouser height 36 mm

    Link pitch 216 mm

    RollerNumber of upper rollers (per side) x 2

    Number of lower rollers (per side) x 7 x 8

    Track belt tension adjuster Grease cylinder type (with cushion spring)

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5

    Hydraulic pump drive type Direct engine link (no transmission)

    Hydraulic pump

    Model Double variable displacement piston pump x 1

    Gear pump x 1

    Discharge volume Piston pump 2 x 290 L/min

    Gear pump 30 L/min

    Pump control method Simultaneous output full-horsepower control

    Set pressure of main relief valve 34.3 MPa (37.3 MPa for boost)

    Set pressure of overload relief

    valve

    27.4 MPa (boom down)

    39.2 MPa (other)

    5

  • 7/26/2019 SH330-5 Service Text 01

    26/26

    Specifications

    2. Control Valve, Cylinder

    Capacities, Filters1. Coolant and Oil Capacities

    2. Hydraulic Oil Filters

    3. Fuel Filter

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5

    Control valve

    ModelQuadruple spoolQuintuple spool

    One-piece type x 1

    Operating method Hydraulic pilot type: travel, swing, and operating machine

    Cylinder Number of cylinders x tube bore - rod diameter - stroke

    Boom cylinder 2 x145 mm -100 mm - 1495 mm

    Arm cylinder 1 x170 mm -120 mm - 1748 mm

    Bucket cylinder 1 x150 mm -105 mm - 1210 mm

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5

    Coolant 30 L

    Fuel 578 L

    Engine lubricating oil 38 L

    Travel reduction gear lubricating oil(one side)

    11 L

    Swing reduction gear lubricating oil 6 L

    Hydraulic oil 350 L

    Hydraulic oil tank regulation amount 175 L

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5

    Suction filter (inside tank) 105m

    Return filter (inside tank) 6m

    Pilot line filter (inside housing) 8m

    SH330-5/SH330LC-5/SH350HD-5/SH350LHD-5Main filter 4m

    Pre-filter 10m