setup & operation manual - general.ca · motor (pre-wired 110 v) 2 hp, 110/220 v, 13/6.5 a...
TRANSCRIPT
SPECIFICATIONSBLADE DIAMETER10" (254 MM)
ARBOR DIAMETER5/8" (16 MM)
ARBOR TILT RANGE0° À 45°
MAXIMUM DEPTH OF CUT AT 90°3 1⁄8" (80 mm)
MAXIMUM DEPTH OF CUT AT 45°2 1⁄4" (57 MM)
DADO CAPACITY3⁄4" (19 MM)
DUST PORT DIAMETER4" (102 MM)
ARBOR SPEED4200 RPM
TABLE HEIGHT35 3⁄8" (899 MM)
TABLE SIZE (W/EXTENSION WINGS) 44" X 27" (1118 X 686 MM)
TABLE SIZE (W/O EXTENSION WINGS) 20" X 27" (508 X 686 MM)
BASE DIMENSIONS (L X W) 20" X 20" (508 X 508 MM)
MOTOR (PRE-WIRED 110 V)2 HP, 110/220 V, 13/6.5 AWEIGHT312 LBS (142 KG)
SETUP & OPERATION MANUAL
10" TILTING ARBOR SAW– LEFT TILT
FEATURESNew! Combination riving style splitter andblade guard with anti-kickback pawls anda second European style riving knife alsoincluded.
Large, precision-ground, 44" x 27" cast-irontable with two extension wings.
4" dust port allows easy connection to adust collection system.
Unique digital display for blade angle.
Large paddle-style stop switch.
Ruggedly built saw carriage with solid cast-iron trunnions.
Large motor access door for quick clean-ing and easier maintenance.
Convenient arbor lock for fast one-toolblade changes.
3 Fence options including new Excaliburaluminum T-fence (50-220R), and made inCanada General “T-Fence” system with 28"(50-220RC M1) or 50" (50-220RCL M1) guiderails.
REVISION 1 - June 17/08© Copyright General® International 06/2008
MODEL#50-220R M1#50-220RC M1#50-220RCL M1
THANK YOU for choosing this General® International model 50-220R M1/ 50-220RC M1 / 50-220RCL M1 10" Tilting Arbor Saw. This saw has been carefully tested and inspec-ted before shipment and if properly used and maintained, will provide you with years of reli-able service. To ensure optimum performance and trouble-free operation, and to get the mostfrom your investment, please take the time to read this manual before assembling, installingand operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and featuresof this saw as well as the set-up, maintenance and identification of its parts and components.This manual is not intended as a substitute for formal woodworking instruction, nor to offer theuser instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, fromknowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in thismanual pertain to the unit as it was supplied from thefactory at the time of printing. Because we are commit-ted to making constant improvements, General®
International reserves the right to make changes tocomponents, parts or features of this unit as deemednecessary, without prior notice and without obligation toinstall any such changes on previously delivered units.Reasonable care is taken at the factory to ensure thatthe specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.However, special orders and “after factory” modifica-tions may render some or all information in this manualinapplicable to your machine. Further, as several gene-rations of this model of saw and several versions of thismanual may be in circulation, if you own an earlier orlater version of this unit, this manual may not depict yourmachine exactly. If you have any doubts or questions contact your retailer or our support line with the modeland serial number of your unit for clarification.
GENERAL® INTERNATIONAL8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
GENERAL® MFG & GENERAL® INTERNATIONAL WARRANTY
All component parts of General® MFG, General® International and Excalibur by GeneralInternational ® products are carefully inspected during all stages of production and each unitis thoroughly inspected upon completion of assembly.
Limited Lifetime WarrantyBecause of our commitment to quality and customer satisfaction, General® MFG andGeneral® International agree to repair or replace any part or component which upon exa-mination, proves to be defective in either workmanship or material to the original purchaserfor the life of the tool. However, the Limited Lifetime Warranty does not cover any product usedfor professionnal or commercial production purposes nor for industrial or educational appli-cations. Such cases are covered by our Standard 2-year Limited Warranty only. The LimitedLifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited WarrantyAll products not covered by our lifetime warranty including products used in commercial,industrial and educational applications are warranted for a period of 2 years (24 months) fromthe date of purchase. General® MFG and General® International agree to repair or replaceany part or component which upon examination, proves to be defective in either workman-ship or material to the original purchaser during this 2-year warranty period, subject to the“conditions and exceptions” as listed below.
To file a ClaimTo file a claim under our Standard 2-year Limited Warranty or under our Limited LifetimeWarranty, all defective parts, components or machinery must be returned freight or postageprepaid to General® International, or to a nearby distributor, repair center or other locationdesignated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proofof purchase and a “letter of claim” must be included (a warranty claim form can also be usedand can be obtained, upon request, from General® International or an authorized distributor)clearly stating the model and serial number of the unit (if applicable) and including an expla-nation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:This coverage is extended to the original purchaser only. Prior warranty registration is notrequired but documented proof of purchase i.e. a copy of original sales invoice or receiptshowing the date and location of the purchase as well as the purchase price paid, must beprovided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®MFG or General® International to have been directly or indirectly caused by or resulting from;improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,damage in handling or transport, or normal wear and tear of any generally considered con-sumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
TABLE OF CONTENTS
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . .5
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . .6Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Converting the motor to 220V . . . . . . . . . . . . . . . . .6Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
IDENTIFICATION OF MAIN PARTS AND COMPO-NENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
BASIC FUNCTIONS . . . . . . . . . . . . . . . . . . . .8
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . .8List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Additional requirements for set up . . . . . . . . . . . . .8
PLACEMENT WITHIN THE SHOP / ESTABLISHING ASAFETY ZONE . . . . . . . . . . . . . . . . . . . . . . . .9
CLEAN UP . . . . . . . . . . . . . . . . . . . . . . . . . .9
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . .10Install the table exension wings . . . . . . . . . . . . . .10Mount fence storage brackets . . . . . . . . . . . . . . .10
Install the fence assembly . . . . . . . . . . . . . . . . . . . . . . .10Front fence rails . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Rear fence rails . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Install the General “T-Fence” assembly . . . . . .12Front fence rails . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Rear fence rails . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Mount the switch . . . . . . . . . . . . . . . . . . . .13
Install / remove a saw blade . . . . . . . . . . . . .14Install a saw blade . . . . . . . . . . . . . . . . . . . . . . . . .14To remove a saw blade . . . . . . . . . . . . . . . . . . . . .14
Install and adjust riving knife . . . . . . . . . . . .15Select a riving knife . . . . . . . . . . . . . . . . . . . . . . . . .15Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . .15Centering the splitter/riving knife on the blade .15
Level the table insert . . . . . . . . . . . . . . . . . .16
Align and level the rip fence . . . . . . . . . . . . .16Align the rip fence parallel to the blade . . . . . . .16Align the rip fence 90º to the table . . . . . . . . . . . .17Level the fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Adjust & align rip fence pointer . . . . . . . . . . .17
Connecting to a dust collector . . . . . . . . . . .18
BASIC ADJUSTMENTS AND CONTROLS . . . . . .18Connecting to a power source . . . . . . . . . . . . . . .18ON / OFF switch and safety pin . . . . . . . . . . . . . . .18
Blade height & tilt adjustment . . . . . . . . . . . .19Blade height adjustment . . . . . . . . . . . . . . . . . . . .19Blade tilt (bevel) adjustment . . . . . . . . . . . . . . . . .19
Resetting digital bevel angle readout . . . . . . .19
OPERATING INSTRUCTIONS . . . . . . . . . . . . .20
Types of cuts . . . . . . . . . . . . . . . . . . . . . . .20Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Bevel ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Ripping small work pieces . . . . . . . . . . . . . . . . . . .21Cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Bevel cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . .21
Adjusting and using the miter gauge . . . . . . .22Adding an auxiliary fence to the miter gauge . .22Miter cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Compound miter cuts . . . . . . . . . . . . . . . . . . . . . . .22
Using a dado head blade . . . . . . . . . . . . . . .23
MAINTENANCE & ADJUSTMENTS . . . . . . . . . .23Periodic maintenance . . . . . . . . . . . . . . . . . . . . . .23Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Adjusting the 45 º & 90 º bevel stops . . . . . . . . . . .24Adjusting the bevel angle pointer . . . . . . . . . . . .24
Recommended optional accessories . . . . .25
Parts list and diagrams . . . . . . . . . . .26 - 34
Contact information . . . . . . . . . . . . . . . . .36
RULES FOR SAFE OPERATIONTo help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten-tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury thatmay result from improper use of its equipment.
1. Do not operate the saw when tired, distracted, or under the effects of drugs, alcohol or any medica-tion that impairs reflexes or alertness.
2. The working area should be well lit, clean and freeof debris.
3. Keep children and visitors at a safe distance when the saw is in operation; do not permit them to operate the saw.
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu-pervised use.
5. Stay alert! Give your work your undivided atten-tion. Even a momentary distraction can lead to seri-ous injury.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-laces or other jewelry while the saw is in operation.Wear protective hair covering to contain long hair and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the feed table surface before operating.
9. Keep hands well away from the blade and all mo-ving parts. Use a brush, not hands, to clear away chips and dust.
10. Be sure that the blade is securely installed and in proper cutting direction before operation.
11. Be sure the blade has gained full operating speed before beginning to cut.
12. Always use a clean, properly sharpened blade.Dirty or dull blades are unsafe and can lead to accidents.
13. If using a power feeder, stop the feeder before stop-ping the table saw.
14. Do not push or force stock into the blade. The saw will perform better and more safely when working at the rate for which it was designed.
15. Use suitable support when cutting stock that does not have a flat surface. Always hold stock firmly against the fence when ripping, or against the miter gauge when cross-cutting.
16. To minimize risk of injury in the event of workpiece kickback, never stand directly in-line with the blade or in the potential kickback path of the work piece.
17. Avoid working from awkward or off balance posi-tions. Do not overreach while cutting; keep both feet on floor. Never lean over or reach over the blade and never pull the work piece over the blade from behind. Use out feed support or have an assis-tant help when ripping long material.
18. Keep blade guards in place and in working order.If a guard must be removed for maintenance or cleaning, be sure it is properly reattached before using the tool again.
19. Never leave the machine running with the power on when not in operation.
20. Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equip-ment malfunction or risk of injury.
21. Never stand on machinery. Serious injury could result if the tool is tipped over or if the blade is unin-tentionally contacted.
22. Always disconnect tool from power before servicing or changing accessories such as blades, or before performing any maintenance, cleaning or adjust-ments, or if the machine will be left unattended.
23. Make sure that switch is in "OFF" position before plugging in the power cord.
24. Make sure the tool is properly grounded. If equip-ped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
25. Do not use this saw for other than its intended use. If used for other purposes, GENERAL® INTERNATIONALdisclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.
5
ELECTRICAL REQUIREMENTS
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,grounding reduces the risk of electric shock. The motorof this machine is wired for 110V single phase operationand is equipped with a 3-conductor cord and a 3-prong grounding plug to fit a grounded type recep-tacle . Do not remove the 3rd prong (grounding pin)to make it fit into an old 2-hole wall socket or extensioncord. If an adaptor plug is used , it must be attachedto the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in someareas. Check your local codes. If you have any doubtsor if the supplied plug does not correspond to your elec-trical outlet, consult a qualified eletrician before pro-ceeding.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable ofhandling the amperage draw from your machine, aswell as any other machines that could be operating onthe same circuit. If you are unsure, consult a qualifiedelectrician. If the circuit breaker trips or the fuse blowsregularly, your machine may be operating on a circuitthat is close to its amperage draw capacity. However, ifan unusual amperage draw does not exist and apower failure still occurs, contact a qualified technicianor our service department.
CONVERTING THE MOTOR TO 220V
Should you need to convert your machine’s motor from110V to 220V power, there is an electrical schematicdrawing on the inside of the motor cover plate. Unlessyou are a qualified electrician, we do not recommendattempting this conversion on your own. If you choose
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDSWITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CANRESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIANBEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
to do so, you may risk serious personal injury, damageto the motor and voiding the warranty of your machine.We suggest you ask your local General Internationaldistributor to recommend qualified electricians in yourarea (or perhaps one of their own technicians) whocan make this conversion properly and safely.
EXTENSION CORDS
If you find it necessary to use an extension cord with yourmachine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole recepta-cle that accepts the tool’s plug. Repair or replace adamaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperagelisted on the motor I.D. plate. An undersized cord willcause a drop in line voltage resulting in loss of powerand overheating. The accompanying chart shows thecorrect size extension cord to be used based on cordlength and motor I.D. plate amp rating. If in doubt, usethe next heavier gauge. The smaller the number, theheavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
AMPERERATING
TOTAL LENGTH OF CORD IN FEET
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5 -------> 18 16 16 14
6 TO 10 -------> 18 16 14 12
10 TO 12 -------> 16 16 14 12
12 TO 16 -------> 14 12 * NR * NR
* NR = Not Recommended
6
10" TILTING ARBOR SAW50-220R M1
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
LEFT TABLE EXTENSION*MAIN TABLEBLADE GUARD AND SPLITTER ASSEMBLYMITER GAUGEFENCEREAR RAIL RIGHT TABLE EXTENSION TABLE INSERT
FRONT RAILBLADE TILT HANDWHEELON/OFF SWITCHBEVEL SCALEDIGITAL BEVEL INDICATOR BLADE HEIGHT ADJUSTMENT HANDWHEELDUST OUTLET
50-220R VERSION SHOWN - 50-220RC &50-220RCL VERSION VARY SLIGHTLY
7* Not included on special order model 50-220REX 40/60.
UNPACKINGCarefully unpack and remove the saw and its compo-nents from the box and check for damaged or missingitems as per the list of contents below.NOTE: Please report any damaged or missing items to yourGeneral® International distributor immediately.
LIST OF CONTENTS QTY
SAW ................................................................................1TABLE EXTENSION ..........................................................2EXTENSION TABLE MOUNTING HARDWARE..................8SPLITTER / RIVING KNIFE................................................3SPACER...........................................................................1RIVING KNIFE.................................................................1FENCE STORAGE BRACKET & HARDWARE ....................2MITER GAUGE ................................................................1FRONT RAIL (2 PCS) ......................................................1REAR RAIL (2 PCS).........................................................1RIP FENCE ......................................................................12.5 MM ALLEN KEY ........................................................16 MM ALLEN KEY ...........................................................112-14 MM COMBINATION WRENCH............................1ARBOR WRENCH ...........................................................1FRONT RAIL MOUNTING HARDWARE ...........................6REAR RAIL MOUNTING HARDWARE..............................6*Included with model 50-220R only.**One only Included with model 50-220REX.
BASIC FUNCTIONSThis hybrid saw has been designed for cutting solid wood as well as manufactured wood materials such as ply-wood, wood panelling, particleboard, mdf and other wood based by-products. This saw is not designed for cuttingmetals nor for cutting any materials other than wood or wood based stock.
This saw is designed for use with maximum 10" (250mm) diameter blades having a center hole diameter of 5/8".The blade can be raised to cut a maximum stock thickness of 3 1/8" with the blade set 90 degrees to the table. Theblade can be tilted up to 45 degrees to the left for bevel cuts to a maximum stock thickness of 2 1/4". Using anystandard aftermarket 8" diameter stacked dado blade set (not included), the maximum dado cutting capacity ofthis saw is 3/4". Note: for safer dado cutting, an optional dado table insert (part number #50-230R) can be pur-chased through your General International distributor.
The 50-220R is supplied with both a riving style splitter/blade guard assembly and a European style riving knife thatare both designed to raise or lower and tilt with the blade, and maintain a consistent distance to the blade at alltimes, regardless of the height or angle of the blade. This can help reduce (but not totally eliminate) the risk of akickback incident, where the workpiece is thrown back at the operator by helping to prevent the workpiece fromgetting stuck between the blade and the riving style splitter or riving knife (as compared to a traditional stationarysplitter) or from closing up on the back of the blade as it passes through the cut.
or
ADDITIONAL REQUIREMENTS FOR SET UP• Extra person for help with lifting• Phillips Screwdriver• Socket wrench kit (recommended)• Straightedge• Machinist square or triangle square
8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on asolid, flat and stable floor that is able to support theweight of the saw (312lbs - 142 kgs) and the operator.
Using the dimensions shown as a guideline, plan forplacement within your shop that will allow the operator towork unencumbered and unobstructed by foot traffic(either passing shop visitors or other shop workers) orother tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it isadvisable to establish a safety zone around shopmachinery. A clearly defined “no-go” zone on the flooraround each machine can help avoid accidents thatcould cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint(using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Takesteps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine isrunning for everyone but the individual operating the unit.
THIS MODEL 50-220R 10" TILTING ARBOR SAW IS HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH STRAPS SHOULD BE USEDTO LIFT THIS MACHINE.
TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT THIS MACHINE SHOULD HAVEA RATED CAPACITY IN EXCESS OF 312 LBS (142 KGS).
9
CLEAN UPThe protective coating on the saw table prevents rust fromforming during shipping and storage. Remove it by rub-bing with a rag dipped in kerosene, mineral spirits orpaint thinner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safety recom-mendations.)
A putty knife, held flat to avoid scratching the surface,may also be used to scrape off the coating followed byclean-up with solvent. Avoid rubbing the saw’s paintedsurfaces, as many solvent-based products will removepaint.
To prevent rust, apply a light coating of paste wax or useregular applications of any after-market surface protec-tant or rust inhibitor.
Tip: With a screw driver, push a solvent-saturated rag intothe T-slots to remove the grease.
10
INSTALL THE TABLE EXTENSION WINGS
Attach the table extension wings to the main table using8 12 mm hex head bolts (4 per wing), and 8 lock washers
. Align the table extensions with the table and looselyattach the bolts. Place a straightedge on the table andextension as shown to align the extension table andthen tighten down the bolts.Note: Be sure that the table extension wings are flush withfront edge of table .
level here
flush here
ASSEMBLY INSTRUCTIONS
MOUNT FENCE STORAGE BRACKETS
The miter gauge and arbor wrench storage brack-ets are already installed on the saw. Install the fence storage brackets on the right side of the saw as shown in
, using two Phillips head screws and flat washers.
Note: The model 50-220R saw is sold with 3 different fence options: the 50-220R M1 is equipped with an aluminum ExcaliburT-fence and guide rail system. The following instructions are specifically related to the installation of this fence option.If you have purchased either 50-220RC M1 (General T-Fence with 28" rails) or 50-220RCL M1 (General T-Fence with 52" rails)then the following instructions do not apply – please skip ahead to the “Install the General T-Fence” installation instructionson page 12. Please also note that for the General T-Fence there are detailed installation and operating instructions in the“F-36 T28/52” manual supplied in the box with the F36 rip fence.
INSTALL THE FENCE ASSEMBLY - MODEL 50-220R & 50-220REX ONLY
1. Loosely thread the six square head bolts to the front of the table as shown in . Assemble the fasteners in the order shown in .
2. Do not tighten down the nuts; leave the square heads of the bolt protruding from the table as shown in .
FRONT FENCE RAILS
1. Use 6 cap screws with lock washers and nuts to assemble the rear rails to the rear of the saw as shown .
REAR FENCE RAILS
3. From the left side of the saw, slide the upper slot of the left (shorter) front rail onto the square head bolts .
5. From the right side of the saw, slide the upper slot of the right front rail onto the square head bolts .
4. Set the left end of the rail flush to the outside edge of the extension wing.
FLUSH HERE
6. Fit the 2 rails together .
7. Tighten down the nuts to firmly secure the front rails to the table.
112. Make sure that the intersection between the two rear rails is leveled .
* Only one rear rail supplied on 50-220REX 40/60.
FRONT FENCE RAILS1. The illustrations below, show how the screw holes in the T-28 and T-52 front guide rail align with those on model
#50-220RC and 50-220RCL respectively. Assemble the front rail to the front of the saw using 4 flat head countersunk screws, lock washers and nuts .
INSTALL THE GENERAL “T-FENCE” ASSEMBLY- MODEL 50-220RC M1 & 50-220RCL M1 ONLY
T-28 FOR MODEL 50-220RC
T-52FOR MODEL 50-220RCL
Note: The model 50-220R saw is sold with 3 different fence options: If you have purchased either 50-220RC M1 (General T-Fence with 28" rails) or 50-220RCL M1 (General T-Fence with 52" rails) the following instructions are specifically related tothe installation of these 2 fence options. Please also note that for the General T-Fence there are detailed installation andoperating instructions in the “F-36 T28/52” manual supplied in the box with the F36 rip fence.The 50-220R M1 is equipped with an aluminum Excalibur T- fence and guide rail system, if you have purchased your sawwith this fence option then the instructions on this page do not apply – please refer to fence installation instructions onpage 10 and 11.
2. Place the supplied L-jig on top of the table .Adjust the rail height until the bottom of the jig is flush with the rail shelf. Hold the nuts firm with a 7/16" wrench and tighten the two screws on left and right ends ofthe rail. Tighten the center screws only after double-checking rail height using the L-jig all along the rail and at both ends.
3. Assemble the guide tube to the front fence rail by fastening 4 of the 5 hex head bolts to the underside of the rail. For now, omit the first bolt on the far left of the rail because this is where you will attach the saw’s On/Off switch.
Note: when the tube is attached, there will be a gap ofabout 1 inch between it and the rail in which part of thefence will ride.
12
Note: the front rail is the onethat is the wider of the two rails.It will sit upright, like this:
Note: the front rail is the onethat is the wider of the two rails.It will sit upright, like this:
REAR FENCE RAILS
The illustrations below show how the bolt holes in the T-28 and T-52 rear fence rails align with those on model #50-220RC and 50-220RCL respectively.Assemble the rear rail to the rear of the saw using 4 pan head phillips screws,lock washers and nuts .
T-28 FOR MODEL 50-220RC
T-52FOR MODEL 50-220RCL
.
MOUNT THE SWITCH
1. Temporarily remove the end cap from the left end ofthe front rail .
2. Slide the heads of the bolts of the switch mounting bracket into the t-sot on the underside of the fence rail .
MODEL 50-220R M1 ONLY
3. Position the switch somewhere between 4" and 12" from the end of the fence rail , depending upon your personal preference.
4. Tighten the screws to secure the switch in place.
5. Reinstall the end cap on the front rail.
4"
13
12"
Note: Use a ruler to ensure that the topof the back rail is 7/16" lower than thetable top. Tighten the nuts on right andleft sides first, then the rest.
Note: Use a ruler to ensure that the topof the back rail is 7/16" lower than thetable top. Tighten the nuts on right andleft sides first, then the rest.
BE SURE THE SAW IS UNPLUGGED AND COMPLETELY DISCONNECTED FROM THE POWER SOURCE WHENEVER INSTALLING ORREMOVING A SAW BLADE!
NOTEThis saw is intended for use with 10" (250mm) diameter or less saw blades having a center hole diameter of5/8". There are many types of blades available to perform specific cutting jobs, such as crosscuts or rippingonly, or for use with plywood, panelling and other products. A good quality specialty blade can produce afiner finish, be more efficient and place less strain on the saw. Use only saw blades designed for use at a maxi-mum operating speed of 6000 RPM or less. Saw blades should be kept clean and sharp. Never store sawblades by stacking them directly in contact with each other. Place a layer of cardboard or similar materialbetween the blades to keep them from coming into contact with each other.
INSTALL A SAW BLADE
1. Remove the retaining screw and remove the table insert plate . Then, remove the arbor nut & flange
.
INSTALL / REMOVE A SAW BLADE
2. Install a saw blade on the arbor so that the open-ings between the teeth face the front of the saw (the blade spins in the counter-clockwise direction).
BLADE DIRECTION
FRONT
3. Replace the flange and arbor nut . Press down on the red arbor lock button so the blade & arbor won’t turn as you tighten the arbor nut clockwise (toward the rear of the saw) with the supplied arbor wrench .
TIGHTEN
To remove a saw blade: perform the same procedureturning the arbor nut in the opposite direction.
LOOSEN
BEFORE TURNING ON THE SAW, MAKE SURE THE ARBOR LOCK IS DISENGAGED (POPS UP) BY TURNING THE BLADE A FRAC-TION TO UNLOCK. TURN THE BLADE BY HAND ONE FULL ROTATION TO MAKE SURE THE ARBOR/BLADE TURNS FREELY.
NOTEWhen tightening the arbor nut, take care not to over tighten as this will make it very difficult to remove later.Because the rotation of the blade runs counter to the direction of the threads on the nut, the blade is essen-tially tightening itself to the nut whenever the saw is running. Though there are no hard and fast rules for howmuch torque is required, the arbor nut should be always tightened hand-tight and just slightly beyond “snug”.
14
REMOVAL / INSTALLATION
1. Set the blade to 90º and raise it to its highest position.(Refer to “Blade height and tilt adjustment” instructions on page 19 if needed).
2. Remove the table insert.
3. If already installed, remove the splitter or riving knife by loosening the hex bolt and pulling the splitter or riving knife up out of its mounting bracket.
4. To install: Fit the bottom end of the splitter or riving knife into the slot in the mounting bracket and push downward until it bottoms out, then tighten the hex bolt to lock it in place.
5. Re-install the table insert.
ALWAYS TURN OFF AND UNPLUG THE SAW BEFORE REMOVING / INSTALLING A RIVING KNIFE.
SELECT A RIVING KNIFE
Two riving knives are provided:
- A combination riving style splitter and blade guard with anti-kickback pawls ;
- A European style riving knife without blade guard .
The riving knife must always be used with a blade guard.If you already own an independently attached blade-guard such as our Excalibur 50-EXBC10, use the riving knife
. If you do not already own a blade guard, use the split-ter/blade guard assembly .
THE BLADE MUST NEVER REMAIN EXPOSED WHEN USING THE SAW. TO PREVENT THE RISK OF SERIOUS INJURIES, ALWAYSCOVER THE BLADE WITH A BLADE GUARD.
INSTALL AND ADJUST RIVING KNIFE
CENTERING THE SPLITTER / RIVING KNIFE ON THE BLADE
The splitter/riving knife should be more or less centered onthe blade to allow for workpiece clearance on both sidesof the blade .
THE SPLITTER/RIVING KNIFE SHOULD NEVER PROTRUDEBEYOND EITHER EDGE OF THE BLADE . THIS WILLOBSTRUCT THE WORKPIECE AND LEAD TO A DANGER-OUS KICKBACK SITUATION WHICH CAN LEAD TO SERI-OUS PERSONAL INJURY.
LARGER VIEWTOP VIEW
Riving Knife
Blade
Table insert
DON’T DON’T
15
1. Place a straightedge against a front and back tooth of the blade . There should be a more or less equal gap between the straightedge and the splitter/riving knife on both sides of the blade .
2. If needed, center the splitter/riving knife to the blade by placing one, two or all three spacers provided into the mounting bracket , on either side of the splitter/riving knife.
LEVEL THE TABLE INSERTPlace the insert into the table and use a straightedge todetermine whether the insert is level with the table top .Turn each of the 5 adjusting screws with the suppliedAllen wrench until done.
Suggestion: Start by adjusting one rear screw and its diagonal opposite in front, then tweak the remainingscrews.Note: If the sawblade has already been installed, use the rais-ing handwheel to lower the blade below the table surfacebefore leveling the insert.
To make satisfactory rip cuts, your fence must be alignedperfectly parallel with the saw blade.
1. Slide the fence over to the right T-slot on your saw table top . Lock down the fence handle and make a visual check that the fence is parallel with the T-slot all along its length.
Also, you can place a small 3/4” thick block of wood,upright into the T-slot and slide it from the front to the back checking its distance from the left edge of the fence.
MODEL 50-220R M1 ONLY ALIGN AND LEVEL THE RIP FENCEFOR MODEL 50-220RC & 50-220RCL See your F36 T28/52 fence manual for further information.
THE RIP FENCE MUST BE PARALLEL TO THE BLADE DURING OPERATION. FAILURE TO SET THE RIP FENCE PARALLEL TO THE BLADE CANRESULT IN KICKBACK AND POSSIBLE SERIOUS INJURY.
ALIGN THE RIP FENCE PARALLEL TO THE BLADE
16
LEFT SIDE
RIGHT SIDE
17
2. If the fence is not parallel, it can be adjusted by using an Allen key to turn one or both of the screws or
. Do this slowly, just an eighth to a quarter turn at a time, or you will quickly overshoot the desired adjust-ment.
Note: It is always good practice to periodically recheckthe alignment of your fence to the blade.
ALIGN THE RIP FENCE PERPENDICULAR (90°) TO THE TABLE
Place a machinist square on the table against the fenceand look for a gap between the square and the fence(bottom and top) or the table. If needed, adjust either ofthe two plastic set screws , to tilt the fence slightly andsquare it to the table.
LEVEL THE FENCE
The fence should be parallel to the table and sit approxi-mately 2 mm above the table’s surface (so the fence willnot scratch the table and a thin work piece will not getstuck or jammed under the fence).
To level and adjust the height of the fence:
1. Loosen the hex nut on the leveling foot located under the rear end of the fence.
2. Raise or lower the leveling foot until there is a spacingof 2 mm (approx.) between the bottom of the fence and the table, then tighten the hex nut to lock the set-ting of the leveling foot.
3. If needed, to level the fence, adjust the plastic set screws equally, thereby raising or lowering the front of the fence an equal amount on either side so as not to undo the previous perpendicular adjustment.
FOR MODEL 50-220RC & 50-220RCL See your F36 T28/52 fence manual for further information.
Set blade to 90° and raise it to the maximum height. Movethe fence till it lightly touches the right side of the bladeand push down the locking lever to lock the fence inplace .
With the fence locked in place against the blade, loosenthe pointer screws . Line up the reference line on thepointer with the zero point on the tape and re-tightenthe pointer screws.Note: When changing blades, re-align the pointer with the zero points on the tapes to account for thinner or thicker blades.
MODEL 50-220R M1 ONLY ADJUST & ALIGN RIP FENCE POINTER
LARGER VIEW
CONNECTING TO A DUST COLLECTOR• There is a 4" dust outlet located on the lower left of the
saw cabinet allowing for the connection to a dust col-lection system (not included).
• Be sure to use appropriate size hose and fittings (not included) and check that all connections are sealed tightly to minimize airborne dust.
• If you do not already own a dust collection system consider contacting your General® International dis-tributor for information on our complete line of dust col-lection systems and accessories or visit our website at www.general.ca
ALWAYS TURN ON THE DUST COLLECTOR BEFORESTARTING THE SAW AND ALWAYS STOP THE SAWBEFORE TURNING OFF THE DUST COLLECTOR.
BASIC ADJUSTMENTS & CONTROLSCONNECTING TO A POWER SOURCE
Once the assembly steps have been completed, uncoilthe power cord and plug it into an appropriate outlet.Refer back to the section entitled “ELECTRICALREQUIREMENTS” and make sure all requirements andgrounding instructions are followed. When cutting opera-tions have been completed unplug the saw from thepower source.
SWITCH OFF
TO AVOID RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG. REPLACE DAMAGEDCORD OR PLUG IMMEDIATELY.
TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH ON THE SAW IS IN THE OFF POSI-TION BEFORE CONNECTING TO A POWER SOURCE.
ON/OFF SWITCH & SAFETY PIN
The switch assembly is equipped with a lock-out safetypin. When the pin is installed through the green “ON” but-ton, the machine cannot be started.
To start the machine, lift the red “STOP” switch panel andremove the lock-out pin. Lower the “STOP” switch paneland push the green “ON” button . Wait for the saw blade toreach full speed before cutting.
To stop the machine, push on the RED “STOP” switch paneland wait for the blade to come to a complete stop.
When you have finished using the machine be sure to re-install the lock-out pin and unplug the machine from the power source.
18
BLADE HEIGHT ADJUSTMENT
The blade height adjustment handwheel is located on thefront of the saw and there is a lock knob on thehandwheel that allows you to lock the wheel and securethe blade at the desired height.
To raise or lower the blade:
1. Loosen the blade height lock knob by turning counter clockwise.
2. To raise the blade: turn the handwheel clockwise.To lower the blade: turn the handwheel counter clockwise.
3. With the blade set to the desired height, tighten the lock knob by turning clockwise to lock the blade.
TO LIMIT YOUR EXPOSURE TO THE BLADE AND ALSO TO MAXIMISE THE EFFECTIVENESS OF THE ANTI-KICKBACKPAWLS (WHEN USING THE RIVING STYLE SPLITTER & BLADE GUARD), NEVER TAKE MORE BLADE HEIGHT THANIS REQUIRED TO COMPLETE THE CUT. WHEN SETTING THE BLADE HEIGHT FOR THROUGH-CUTS (CUTS ALL THEWAY THROUGH THE THICKNESS OF A BOARD) SET THE HEIGHT OF THE BLADE TO ROUGHLY 1/4" HIGHERTHAN THE THICKNESS OF THE BOARD.
BLADE TILT (BEVEL) ADJUSTMENTThe blade tilt (bevel) adjustment handwheel is located onthe side of the saw . The bevel locking lever is locat-ted under the table at the front of the saw and allows theuser to lock the tilting mechanism and secure the bladeat the desired angle.
To change the angle of the blade:
1. Loosen the bevel locking handle by turning it counter-clockwise
2. Turn the handwheel left or right as required to setthe blade to the desired angle. The blade can be tilt-ed to the left anywhere from 0° (90° to the table) to 45°.
3. With the blade tilted to the desired angle, tighten the bevel locking handle by turning it clockwise to lock the tilting mechanism and secure the blade.
BLADE HEIGHT & TILT ADJUSTMENT
Upon plugging in the machine the digital readout will show a random number.
1. Set the blade to 90° vertical to the table and use a machinist square or triangle square to validate the angle .
2. Press the 0° set button on the digital readout, it will show “000” .
RESETTING DIGITAL BEVEL ANGLE READOUT
19
3. Tilt the blade to 45° and use a bevel gauge or trian-gle square to validate the angle .
4. Press the 45° set button on the digital readout, it will show “45.0” . Bevel readout calibration is now complete.
Note: • The bevel angle calibration must be reset each time you
plug in the machine.• To avoid the risk of electrocution and/or damage to the
circuitry do not disassemble the electrical components.• If the digital display should fail – replace with a new unit,
do not attempt to repair.
• Make sure that the arbor nut is secure and that the blade is firmly tightened snug on the arbor.
• Check that the blade angle and height lock knobs are tight.
• If ripping, make sure the fence lock lever is engaged and that the fence is parallel to the blade.
• If cross cutting, make sure the miter gauge is locked tight.
• While using the saw, be sure to wear safety glasses at all times.
• Make sure that the blade guard/splitter assembly or riving knife is properly installed and aligned with the blade, and that the anti-kickback pawls are functioning.
OPERATING INSTRUCTIONS
VERIFY ALL CHECK POINTS BEFORE STARTING. FAILURE TO COMPLY CAN RESULT IN SERIOUS INJURIES.
RIPPING
Cutting a wood plank or sheet of plywood lengthwise toreduce its width is called “ripping.” To rip stock, hold thework with both hands pushing it into the blade as well asfirmly against the rip fence so that it is cut straight .
• The work to be cut must have a straight edge to ride the fence and must be flat to make solid contact with the table during the cut in order to avoid “kickback” (a blade jam causing the wood to fly backwards and hit you).
• Never rip or cut wood without using the fence or miter gauge to guide it because the stock could kickback.
• Always use the blade guard and splitter assembly when cutting wood. It has anti-kickback fingers and a splitterto prevent the saw “kerf” (the slit cut by the blade) from closing and binding the blade, which can overload and/or stall the motor or cause the blade to lift and eject the workpiece towards the front of the saw at very high speeds. The blade guard keeps your fingers away from the blade and also reduces the amount of sawdust flying free.
• Although certain operations require the removal of the blade guard and splitter assembly, it should always be replaced for regular cutting.
• Never stand in the line of the blade when ripping.
• Raise the saw blade only about 1/4" higher than the workpiece to be cut.
TYPES OF CUTS
20
As you complete the rip, the wood will either remain on thetable, tilt up to be caught on the end of the guard, or fallonto the floor (or outfeed table). The waste part of thestock remains on the table to be removed only after thesaw is stopped (unless it is large enough for immediatesafe removal).
If the work to be ripped is narrow, it is safer to use a pushstick, rather than the hands, to feed it into the blade .Push sticks with non-slip grippers can be purchased, but ashop-made one works just as well.
When ripping extremely narrow stock that may not clearthe width of the blade guard, or very thin material such aspaneling, which may slip between the underside of thefence and the table surface, a strip of wood as an auxiliary guide can be attached to the fence.
NEVER REACH IN TOWARDS THE BLADE WHILE THE BLADE IS STILL SPINNING! WHENEVER A RIP CUT IS COMPLETED, TURN OFFTHE SAW AND WAIT FOR THE BLADE TO COME TO A COMPLETE STOP BEFORE REACHING IN TO REMOVE THE WORKPIECE ORTHE WASTE MATERIAL.
BEVEL RIPPINGBevel ripping is performed the same as ripping but with the saw blade set to an angle not perpendicular with thetable surface. After changing the bevel angle verify the alignment of the guard and splitter; make sure there isclearance with the saw blade.
RIPPING SMALL WORK PIECESDo not attempt rip cuts if the work piece is too small, as this will oblige you to place your hands too close to theblade and put you at serious risk of injury. When ripping narrower widths; use a push block or a push stick in orderto avoid placing hands near the blade.
CROSS CUTTINGCutting against the grain, to shorten the length of a boardis crosscutting. With some smaller-sized and rectangularpieces, you often have the choice of ripping or crosscut-ting. Always use the miter gauge, , when crosscutting;never cut a piece unsupported. The miter gauge may beused in either slot, but most operators prefer the leftgroove for typical work. When the blade is tilted for bevelcutting, use the table slot that does not cause interferencewith your hand or the saw blade guard.
To begin crosscutting, place the work on the miter gaugeand, with the motor OFF, slide it up close to the blade toalign the outer edges of the teeth with your cut mark, .Keep a firm grip as you pull the miter gauge and thewood back away from the blade. Lower the blade guard,turn on the saw and make the cut. When the work is cutthrough, move one or both cut pieces — if long enoughto handle without danger — immediately off to the side,away from the turning blade. Turn off the motor.
BEVEL CROSS CUTTINGThis procedure is the same as cross cutting except that the blade is set to an angle other than 0. After changing thebevel angle, verify the alignment of the guard and splitter and verify that there is clearance with the saw blade.
21
ADDING AN AUXILIARY FENCE TO THE MITER GAUGETo ensure a true 90° crosscut, especially with longerpieces of wood that need more support than the narrowmiter gauge head can provide, an auxiliary wood fencecan be attached.
Make sure the wood for the fence is straight, and notbowed. It should be about 2" wide and extend about 12"from either side of the miter head. Drill 2 holes in the woodcorresponding to those on the miter head and use boltsand nuts to secure the wood fence to the head .
To use the miter gauge with an auxiliary fence, first notchthe fence with the saw blade a bit higher than the . Measure and draw a cutline on your wood then place iton the miter fence. Position your cutline against the notch. Turn on the saw, slide the work up until it is cut through,but don’t cut off the fence.
Marking Wood: If you measure a cut for 24", line up theblade on the waste side of the mark. Don’t cut through themiddle of the measurement line or you’ll reduce yourdesired board length by half the width of the saw blade!For accurate work, don’t mark your cut with a fat pencilline . A narrow dash, with a sharp pencil point is best .Encircle the dash so you’ll find it again and add a small Xto indicate the waste or cut-off side. Pencils, like sawblades, have thickness. When squaring off from the cutmark, align your square to allow for pencil clearance,which will be about 1/16" away from the drawing edge ofthe square .
The miter gauge supplied with your saw has accuratelyadjusted index stops at 90° and 45° to the right and left,with a 30° maximum.
To use a setting other than 90°, loosen the lock knob byturning it counter-clockwise, pull the stop-lock pin ,rotate the miter head to 45°, or any angle shown on the numerical guide. Turn the lock knob clockwise to tighten it.
To check the accuracy of the miter gauge’s factory set-tings, set it at 90° and check it with an L-square or T-square.To verify the setting, make a test cut in scrap stock andthen use a square to check the cut piece. Repeat adjustment if necessary.
If the miter gauge needs adjusting, manually turn the head so the pointer is where you think it ought to be,tighten the lock knob and loosen the nut . Turn the adjusting screw until it touches the stop-lock pin. Tightendown the nut again. Recheck the angle by making another test cut. Repeat, if necessary, until a true 90° is achieved.
ADJUSTING AND USING THE MITER GAUGE
FRONT VIEW
LARGER VIEW
MITER CUTSThis operation is the same as cross cutting, except themiter gauge is set to an angle other than 0. Hold the workpiece firmly against the miter gauge and feed the workpiece slowly into the blade to prevent it from moving during the cut.
COMPOUND MITERINGThis is a combination of bevel cross cutting and mitering.It is infrequently used. Follow instructions for both bevelcutting and mitering.
UNDERSIDE VIEW
22
LARGER VIEW
23
USING A DADO HEAD BLADE
Dadoing is cutting a “rabbet” or a wide groove into thework. A dado blade (not supplied with your saw) usu-ally consists of two outer blades and several interior cut-ters. These can be adjusted to cut grooves from 1/8" to3/4" for making shelves, joints and tenoning. Set theblade’s width according to the instructions.
After adjusting its width, mount the dado blade on yoursaw just like a regular blade. You’ll need an optionaldado insert (Item # 50-230R) to replace the standardone that comes with your saw. Use the fence to line up thecut. The blade guard/splitter must be removed whendadoing. Never use the dado blade in a bevel position.
ALWAYS VERIFY THE DADO BLADE CLEARANCE BEFORE CONNECTING THE SAW TO THE POWER SOURCE. REATTACH THE GUARDAND ADJUST AFTER DADO CUT IS FINISHED. THE MAXIMUM DADO HEAD WIDTH FOR THIS SAW IS 3/4" AND THE MAXIMUMDADO BLADE DIAMETER IS 8".
MAINTENANCE & ADJUSTMENTS
PERIODIC MAINTENANCE
• Inspect/test the ON/OFF switch before each use. Do not operate the saw with a damaged switch - replace a damaged switch immediately
• Inspect the saw blade for damage or chipped teeth before each use. Replace a damaged or chipped blade immediately. Never operate the saw with a damaged or chipped blade
• Keep the saw table clean and free of dust, pitch or glue. An occasional light coating of paste wax can be useto protect the cast-iron surface. Ask our local distributor for suggestions on table top cleaners and cast-iron sur-face protection based on what is readily available in your area.
• Occasionally open the cabinet door and brush off and vacuum out accumulated dust from inside the cabi-net and on the blade tilting gears and on or around the motor.
• Periodically inspect the power cord and plug for damage. To minimize the risk of electric shock or fire, never operate the saw with a damaged power cord or plug. Replace a damaged power cord or plug at the firstsign of damage.
• To minimize airborne dust particles periodically inspect all dust collection fittings – re-tighten as needed.
MAKE SURE THE SAW HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFOR-MING ANY MAIN-TENANCE.
LUBRICATION
Keep the blade height adjustment mechanism (acces-sible by the motor cover door on the left side of the saw)as well as the blade tilt mechanism (accessible byunscrewing the panel on the right side of the saw) welllubricated and free of dust or debris. Clean and removedust, debris, and old lubricant as needed depending onfrequency of use. After cleaning, reapply lubricant as need-ed.Note: Use any all-purpose grease, available at any hard-ware store).
The motor and all bearings are sealed and permanently lubricated – no further lubrication is required. No otherpart of this table saw needs lubrication.
ADJUSTING THE 45° & 90° BEVEL STOPS1. Disconnect the machine from the power source.
2. Raise the blade to its highest position and lift the blade guard.
3. Loosen the bevel lock knob and turn the blade tilting handwheel clockwise until it stops.
4. Verify the angle of the blade with a combination square from the left side of the blade, keep the square flat against the table and against the flat part of the blade - Do not touch the teeth or the table insert.
If the blade angle is incorrect, turn the 90° stop screw located on the table top to the left of the blade one full counter-clockwise turn using the supplied 6 mm allen key.
Turn the hand wheel until the blade is at 90° to the table surface. Then re-tighten the 90° stop screw clockwise until slightresistance is felt. Do not over tighten stop screw.
Verify the 45° setting by tilting the blade as far as possible to the left and using the square, check the angle and if need-ed adjust as for the 90° stop, this time using the right stop screw .
45°90°
ADJUSTING THE BEVEL ANGLE POINTER
The bevel pointer should read “0” when the blade is at 90° to the table. If not, with the blade set 90° vertical to thetable, proceed as follows:
1. Remove the hand wheel by loosening the hand wheel lock knob then loosening the set screw on the shaft of the hand wheel with the 2.5 mm Allen key provided.
2. Once the hand wheel has been removed, loosen the cap screw on the pointer mounting bracket with a 5/32" Allen key, and manually align the point-er with the zero on the bevel scale, then re-tighten the screw and re-attach the hand wheel.
Notes
24
RECOMMENDED OPTIONAL ACCESSORIESWe offer a large variety of products to help you increase convenience, productivity, accuracy and safety whenusing your saw Here’s a small sampling of optional accessories available from your local General Internationaldealer.
For more information about our products, please visit our website at www.general.ca
25
Miter guide#50-EB3Quickly and easily finds anyangle. Rock solid triangulardesign is reversible for use oneither side of the blade.
Adjustable fence for tightblade clearance, telesco-ping fence extension andsliding flip up stop for accu-rate repeat cuts. A “musthave” for any serious hobby-ist.
Tenoning Jig#50-050Solid cast iron. Fits left or righttilt saws for safe and accuratetenoning.
7 Piece Deluxe 8" Dadoblade set – #55-185(2) 24 tooth exterior blades. Stan-dard 5/8" (16 mm) bore. Maxi-mum 6000 RPM. Makes 1⁄8" to13⁄16" (3 to 21 mm) grooves. Anti-kickback design. Convenient &sturdy wooden storage caseincluded.
Dado insert #50-230RFits left tilt model 50-220R only, for use with dado bladesup to 3/4" maximum width.
Mobile base # 50-025Easily roll your table saw anywhere in your shop.Load capacity: 500 lbs. Wheels lock when equipment is in use.
Dust CollectorWe have a wide selection ofdust collectors to suit all yourshop needs. Dust collectorscontribute to a cleaner andmore healthful workshop en-vironment.
Overarm Blade Cover – With Dust CollectionCapability #50-EXBC10Maximize dust collection without compromising safety.Easy to install and simple to use, see-through blade cover.4" main boom with 3" inner boom. Unique design mount-ing bracket: pivots away or removes completely in sec-onds.
.
Sliding Table#50-SLT60 or 50-SLT40For accurate cross-cutting ormitering of wide panels; 49”for SLT40 or 62” for SLT60.Featuring a stable rock soliddesign that runs on smoothroller bearings allowing theuser to walk large panelsthrough the cut with ease.
39
1617
41
19
4221
20
15
10
4262
41
1411
57
13
2022
35
2021
2021
24
44
4746
45
4
8
23
3736
4241
12
41 4239
13
4849
48
21
18
5152
53
50
5655
5443
2930
31
32
3334
40
2627
25
7
1
8
58
6
13
2
32
1110
1110
9
9
9
38
58 59-159 60
6128
63
64
26
CABINET AND TABLENot supplied or required with model 50-220REX 40/60 where specified:**.
27
PARTS LIST50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY1** 50220-09 TABLE EXTENSION (1 only for Model 50-220REX) 22** 50220-02 HEX HEAD BOLT (4 only for Model 50-220REX) M8X1.25PX20 83** 50220-01 LOCK WASHER (4 only for Model 50-220REX) 8.2 X 15.4 84 50221-01 MAIN TABLE 15 50221-02 TABLE INSERT 16 50220-03 PHILLIPS HEAD SCREW M5 X 0.8P X 20 17 50221-03 BEVEL STOP SET SCREW M8 X 1.25P X 20 28 50221-04 SET SCREW M5 X 0.8P X 12 79 50221-05 FLAT WASHER 8.5X16X0.8t 410 50220-01 LOCK WASHER 8.2X15.4 811 50221-06 HEX HEAD BOLT M8X1.25PX16L 412 50221-07 STAND / CABINET 113 50221-08 WIRE CLIP 314 50220-31A STRAIN RELIEF MG25A-18B 115 50220-13 MOUNTING PLATE 116 50220-15 MOUNTING SLEEVE 117 50221-09 LOCK NUT M5X0.8P3X-(8BX6H) 218 50221-10 PHILLIPS HEAD SCREW 219 50221-11 SELF-TAPPING SCREW M5X2.12PX12 420 50220-21 FLAT WASHER 8.5X19X2.0t 521 50220-27 PHILLIPS HEAD SCREW M8X1.25PX15 522 50220-26 MITER GAUGE STORAGE BRACKET 223 50221-12 PHILLIPS HEAD SCREW M6X1.0PX20 424 50221-13 COVER / PLATE 125 50221-14 PHILLIPS HEAD SCREW 126 50220-172 MOUNTING PLATE 127 50220-171 SELF-TAPPING SCREW M3X1.06PX6 228 50221-15 LEAD SCREW ASSEMBLY 129 50220-19 PHILLIPS HEAD SCREW M4X0.7PX10 430 50220-174 SENSOR PLATE 131 50220-175 RING 132 50220-47 SET SCREW M5X0.8PX5 433 50221-16 PHILLIPS HEAD SCREW W/ WASHER 334 50221-17 WORM GEAR CASING 135 50221-18 WRENCH STORAGE BRACKET 136 50221-19 SET SCREW 137 50221-20 HANDWHEEL HC-160 138 50221-21 HANDLE 139 50220-28 FENCE STORAGE BRACKET 240 50220-179 STRAIN RELIEF SBR5-2 141 50221-22 NUT M8X1.25P(13BX6.5H) 642 50220-29 LEVELING FOOT 443 50220-31A STRAIN RELIEF PGA16-14B 144 50221-23 PHILLIPS HEAD SCREW M5X0.8PX12 1445 50221-24 HINGE AT-2310R 246 50221-25 MOTOR COVER DOOR 147 50221-26 LOCK KNOB 148 50220-33A HOSE CLAMP 3" 249 50220-33B DUST HOSE 2.5”X800mm 150 50221-27 SENSOR ASSEMBLY 1103X-220VX700mmL 151 50220-169 CIRCUIT BOARD 1103X-220V 152 50220-180 SENSOR WIRE 700mmL 153 50221-28 SENSOR 154 50221-29 PHILLIPS HEAD SCREW 455 50220-167 FLAT WASHER 3X8X1.0t 456 50221-30 PHILLIPS HEAD SCREW 457 50220-165 CONTROL BOX 158 50221-31 COMBINATION WRENCH 12-14 159 50221-32 ALLEN KEY 2.5mm 159-1 50221-32A ALLEN KEY 6mm 160 50221-33 ARBOR WRENCH 161 50221-145 KEY 4X4X12 162 50221-175 ANGLE INDICATOR 163 50221-176 PHILLIP HEAD SHEET METAL SCREW M4X0.7PX8 264 50221-177 FLAT WASHER 10X4.3X1t 2
CABINET AND TABLE
23
2
22
6
417
18
2120
19
20
3
5
87
910
2
2
1525
1624
14
711
13
3
14
127
2
3334
2931
3230
3533
282739
3842
4039
36
1
26
37
41
38
40 39
37-1
41
3334
29-1
282739
36
3230
3533
26-1
44
45 46
56
50
49
5351
594743
48
50
57
5860
5455
52
FENCE & RAILSMODEL 50-220R and 50-220REX ONLY.See your F36-T28/T52 fence manual for models 50-220RC & 50-220RCL except where specified:*.Model 50-220R only where specified:**. Model 50-220REX only where specified:***.
28
29
PARTS LIST50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY1 50221-34 FENCE ASSEMBLY 12 50221-35 END CAP 43 50221-36 CONNECTION PLATE 24 50221-37 HEX HEAD BOLT M6X1.0PX50 15 50221-38 LOCK PLATE 16 50221-39 STOP PAD 17 50221-40 SQUARE HEAD BOLT 68 50221-41 POINTER 19 50221-42 FLAT WASHER 6.3X13X2t 210 50221-43 PHILLIPS HEAD SCREW M6X1.0X10 211 50221-44 FENCE BODY 112 50221-45 HEX NUT M6X1.0P(10BX5H) 113 50221-46 LEVELING FOOT 114 50221-47 HEX NUT M8X1.25P(13BX6.5H) 615 50221-48 FLAT WASHER 8.5X18X2.5t 616 50221-49 PLASTIC SET SCREW 217 50221-50 HEX HEAD BOLT M10X1.5PX50 118 50221-51 LOCK LEVER 119 50221-52 CAM 120 50221-53 STOP PAD 221 50221-54 PHILLIPS HEAD SCREW M6X1.0PX10 222 50221-55 SLIDE PLATE 123 50221-56 LOCK NUT M10X1.5P(17BX12H) 124 50221-57 LOCK NUT M6X1.0P(10BX7H) 125 50221-58 SET SCREW M8X1.25PX8 226** 50221-59 FRONT RAIL ASSEMBLY 126-1*** 50221-59-1 FRONT RAIL ASSEMBLY 127 50221-60 LOCK WASHER 8.2X15.4 628 50221-61 SQUARE HEAD BOLT 629** 50221-62 FRONT RAIL (LEFT) 129-1*** 50221-62-1 FRONT RAIL (LEFT) 130 50221-63 FRONT RAIL (RIGHT) 131** 50221-64 MEASURING TAPE (LEFT) 0"~12" 132 50221-65 MEASURING TAPE (RIGHT) 0"~36" 133 50221-66 SELF-TAPPING SCREW M4X1.59PX12 434 50221-67 END CAP (LEFT) 135 50221-68 END CAP (RIGHT) 136 50221-69 PIN 237** 50221-70 REAR RAIL ASSEMBLY 137-1*** 50221-70-1 REAR RAIL ASSEMBLY 138 50221-71 CAP SCREW W/ LOCK WASHER M8X1.25PX20/8.2X15.4 639 50221-72 NUT M8X1.25P(13BX6.5H) 1240 50221-73 FLAT WASHER 8.5X19X2.0t 641 50221-74 REAR RAIL (RIGH) 142 50221-75 REAR RAIL (LEFT) 143* 50221-76 SWITCH ASSEMBLY 35AX120V 144* 50220-44A PHILLIPS HEAD SCREW M4X0.7PX25 245* 50220-50 HEX HEAD BOLT M4X0.7P(7BX3.2H) 246* 50220-52 STOPPER 147* 50221-77 SWITCH PLATE 148* 50220-47A ON - OFF SWITCH 35AX120V 149* 50220-46A SWITCH BOX 150* 50221-78 STRAIN RELIEF SB8R-3 351* 50221-79 MOTOR POWER WIRE SJT14AWGX3CX2060mm 152* 50221-80 CONTROL WIRE SJT18AWGX3CX1960mm 153* 50221-81 POWER WIRE W/PLUG SJT14AWGX3CX2000mm 154* 50221-82 SPROCKET WASHER 4.3X8.5(BW-4) 255* 50221-83 PHILLIPS HEAD SCREW M4X0.7PX10 256* 50221-84 SWITCH MOUNTING BRACKET 157* 50220-110 LOCK NUT M6X1.0P(10BX7H) 258* 50221-85 HEX HEAD BOLT M6X1.0PX16 259* 50221-178 WIRE PROTECTIVE SHEATH 160* 50221-179 FLAT WASHER 6.7X16X1t 2
FENCE AND RAILSSe
e yo
ur F36-T28/T52 fe
nc
e m
anu
al fo
r mo
de
ls 50-220RC &
50-220RCL,e
xce
pt w
he
re sp
ec
ified
:*.50-220R o
nly w
he
re sp
ec
ified
:**.50-220REX
on
ly wh
ere
spe
cifie
d:***.
30
PARTS LIST50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY
1 50221-86 KEY 5X5X22 12 50221-87 SET SCREW M8X1.25PX8 13 50221-88 MOTOR PULLEY 14 50221-89 SET SCREW M6X1.0PX50 15 50221-90 STRAIN RELIEF SB8R-3 36 50221-91 MOTOR 2HPX1103X-220VX60HZX1PHX2P 17 50221-92 FLAT WASHER 10.5X23X3.0T 2
6927
2811
13
7
21
6
5
7
8
9
72
38
707139 37
2710
2710
23
56
60
63
64
6561
24
30
37 38
4
29
5859
524
57
3231
52 53512433
19
32
18
4431
46
37 383940
41
50
4748
34
3835 3736
49
20 2115
1017
16
18
19
74
6667
6855
7677
7879
4243
14
80
57
7382
12
26
22
62
543
81
25
75
45BLADE TILTING MECHANISM
31
PARTS LIST50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY
8 50220-120 LOCK WASHER 10.2X18.5 19 50221-93 HEX HEAD BOLT M10X1.5PX30 110 50220-01 LOCK WASHER 8.2X15.4 811 50221-94 LOCK NUT M10X1.5P(17BX12H) 112 50221-95 LOCK WASHER 6.1X12.3 213 50221-96 MOTOR MOUNT ROD 114 50221-97 BELT 170 J6 115 50221-98 SET SCREW M8X1.25PX8 116 50221-99 PULLEY 117 50221-100 KEY 5X5X20 118 50221-101 BEARING 6203-2NSE 219 50221-102 CAP SCREW M8X1.25PX16 220 50221-103 FLAT WASHER 8.2X30X4.0t 121 50221-104 ELEVATION GEAR SHAFT 122 50221-105 BUSHING 123 50221-106 PACKING 124 50221-107 BEARING 51102 225 50221-108 PHILLIPS HEAD SCREW 226 50221-109 CAP SCREW M6X1.0PX30 227 50221-110 CAP SCREW M8X1.25PX35 428 50221-111 FRONT COLUMN 129 50221-112 REAR COLUMN 130 50221-113 ELEVATION BRACKET 131 50221-114 CAP SCREW M8X1.25PX20 332 50221-115 NUT M8X1.25P(13BX6.5H) 633 50221-116 SPRING 134 50220-106 HEX HEAD FLANGE BOLT M6X1.0PX40mmX12L 135 50220-107 SPRING 136 50221-117 FLAT WASHER 6.5X23X3.0t 137 50220-11 SPROCKET WASHER 8.4X15(BW-8) 638 50220-12 HEX HEAD BOLT M8X1.25PX25 639 50221-118 TRUNNION 240 50221-119 TILTING MECHANISM 141 50221-120 SPACER 342 50221-121 RIVING KNIFE 143 50221-122 BOLT 144 50221-123 MOUNTING BRACKET 145 50221-124 ARBOR ASSEMBLY 146 50221-125 ARBOR 147 50220-113 BLADE FLANGE 148 50220-114 ARBOR NUT 149 50221-126 DUST COVER 150 50221-127 PHILLIPS HEAD SCREW M5X0.8PX20 551 50221-128 BEVEL GEAR LEFT 152 50221-129 KEY 4X4X10 253 50220-153 FLAT WASHER 8.5X16X2.0t 154 50221-130 LOCK NUT M8X1.25P(13BX9H) 155 50221-131 SPROCKET WASHER 5.3X10(BW-5) 156 50221-132 BEVEL GEAR DROITE 157 50221-133 FLAT WASHER 16.2X26X2 258 50220-126 GUIDE SHAFT 159 50220-127 WASHER 160 50221-134 ELEVATION GEAR SHAFT 161 50221-135 SPACING COLLAR 162 50221-136 MOUNTING BRACKET 163 50221-137 SPACING COLLAR 164 50221-138 POINTER 165 50221-139 CAP SCREW W/WASHER M5X0.8PX12-5.1X9.3X1.3t 266 50221-140 HAND WHEEL HC-160 267 50221-141 HANDLE 2
BLADE TILTING MECHANISM
PARTS LIST50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY
68 50221-142 FLAT WASHER 8.5X23X2.0t 169 50221-143 FLAT WASHER 8X30X3.0t 170 50220-125 E-RING ETW-8 171 50220-122 SPRING 172 50221-144 HANDLE 173 50220-124 LOCKING SHAFT 174 50221-145 KEY 4X4X12 175 50220-BLADE BLADE 176 50221-146 SPRING 277 50221-147 ARBOR LOCK 178 50221-148 FLAT WASHER 6.3X13X1.0t 379 50221-149 STEP SCREW 380 50221-150 LOCK KNOB 181 50221-151 FLAT WASHER 8.5X24X1.8t 182 50221-152 LEAD SCREW MOUNTING BRACKET 1
BLAD
E TI
LTIN
G M
ECHA
NISM
Notes
32
33
PARTS LIST50-220R
PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY
1 50221-153 SPLITTER / BLADE GUARD ASSEMBLY 12 50221-154 HEX HEAD BOLT M6X1.0PX50 13 50221-155 LOCK NUT M6X1.0P(10BX7H) 14 50220-173 SELF-TAPPING SCREW M4X0.7PX6 25 50221-156 CONNECTION PLATE 16 50221-157 PIVOT BLOCK 17 50221-158 PIVOT PIN 28 50221-159 SPRING 29 50221-160 E SNAP RING ETW-7 210 50221-161 O RING 211 50221-162 SNAP RING SPN-4 112 50221-163 LEFT ANTI-KICK BACK PAWL 113 50221-164 SPRING 114 50221-165 PIVOT BLOCK 115 50221-166 PIVOT PIN 116 50221-167 SPLITTER 117 50221-168 SPRING 118 50221-169 RIGHT ANTI-KICK BACK PAWL 119 50221-170 CONNECTION PIN 120 50221-171 SPRING PIN 4X16 121 50220-143 BLADE GUARD 1
SPLITTER / BLADE GUARD ASSEMBLY
20
21
4
6
815
16
7
5
13
1112
2
14
3
17
109
18
9
78
10
19
1
SPLITTER / BLADE GUARD ASSEMBLY
34
PARTS LIST50-220R
PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY
1 50221-173 MITER GAUGE ASSEMBLY2 50220-152 HANDLE 13 50220-153 FLAT WASHER 8.5X16X2.0t 14 50220-154 MITER GAUGE BODY 15 50220-155 PHILLIPS HEAD SCREW M4X0.7PX20 36 50220-156 HEX NUT M4X0.7P(7BX3.2H) 37 50220-157 PHILLIPS HEAD SCREW M5X0.8PX10 38 50220-158 POINTER 19 50220-159 PAD 110 50220-160 STOPPER PIN 111 50220-161 STEP SCREW 112 50220-162 GUIDE BAR 113 50220-163 GUIDE PLATE 114 50220-164 PHILLIPS HEAD SCREW M6X1.0PX8 115 50221-174 LABEL 1
MIT
ER G
AUGE
1
3
9
7
10
7
6
8
4
5
12
11
15
2
13
14
MITER GAUGE
35
Notes
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine andpart number. Also a brief description of each item and quantity desired.
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161Fax: (514) 326-5565 - Parts & Service / Fax: (514) 326-5555 - Order Desk
MODEL 50-220R M1