seth walchand hirachandasia's largest optical telescope is manufactured by wil ... technology...

Seth Walchand Hirachand

1882 -1953

Visionary Industrialist & Patriot

We are committed to our tradition of Engineering Excellence and continuous improvement to meet or exceed

the expectations of our Customers in respect of quality, delivery of products and completion of projects on

schedule.

We empower our employees and create an environment that enables individuals to achieve functional

excellence, continual improvement, teamwork and innovation, to satisfy all our stakeholders.

QUALITY POLICY

CORE BUSINESSES

Steam and Power Generation, Cement, Mineral Processing,

EPC Projects, Material Handling Mining & Bulk ,

Oil & Gas and Sugar Plants

Heavy duty Industrial &

Marine Gearboxes,

Castings and

Precision Instruments

Customer Designed

Equipment of National

Importance for Aerospace,

Defence & Nuclear Power

MANUFACTURINGPROJECTS PRODUCTS

A Tradition of Engineering ExcellenceWALCHANDNAGAR INDUSTRIES LTD.

Walchandnagar Industries Ltd. is an ISO 9001-2008 certified, Heavy Engineering Project Execution

Company and undertakes high technology projects for Defense, Nuclear and Aerospace sector in India.

It also has a strong presence in execution of EPC Turnkey Projects various diverse sectors such as Cement,

Energy, Mineral Processing, Bulk Material Handling, Oil & Gas, Petrochemicals and Sugar.

Founder

SIGNIFICANT ACHIEVEMENTS

FIRST EVER

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Indigenously built Sugar Project

Company to export Sugar Machinery and complete Turnkey Project from India.

Export of complete Cement Plant with largest ever Kiln manufactured by any Indian Company

Independent Power Project based on Municipal Solid Waste in India

FIRST TO MANUFACTURE

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Critical components for Nuclear Reactor

Main propulsion Gear Boxes for Indian Built Navy Frigates

Components for Satellite Launch Vehicle for ISRO.

All critical components for 235 MWe Nuclear Power Project

Largest Optical Telescope in India.

Critical components and integration at site for first Indian Built Nuclear Submarine “ INS ARIHANT”

Critical equipments for India’s first Moon mission “CHANDRAYAAN-I”

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Technology Absorption Award from Govt. of India

Best Performance In Exports on a number of occasions

Indian Nuclear Society’s Industrial Excellence Award” for the Year 2006

Excellent Employee Relation Award from Govt. of Maharashtra

AWARDS AND RECOGNITIONS

And Many More...

A Tradition of Engineering Excellence WALCHANDNAGAR INDUSTRIES LTD.

WIL are amongst very few companies having expertise in Hi-Tech Products involving exotic materials and manufacturing Technology to manufacture critical components and assemblies for Nuclear Power Projects.

Critical material handled by WIL include; Alloy Steel (Including varieties of Cr, Mo Steels) Stainless Steels ( Austenitic, Martensitic & Super Duplex Types) High Strength Maraging Steel & Vanadium Steel, Inconel, Monel & Incoloy, Titanium Alloys, Aluminum Alloys, Cobalt Alloy

HIGH - TECH PROJECTS

For Nuclear Power Corporation Of India, projects WIL have manufactured and supplied major core Equipment such as Calandrias, End shields, Dump Tanks, Fuelling Machines, Fuel Transfer Magazines, Air / Water Cooled Thermal Shields, Heat Exchangers, Distillation Columns, Accumulators, Shielding Plugs, Sealing Plugs, etc and the association is continuous.

for the 235 Mwe & 500 Mwe Nuclear Power

RECIPIENT OF INDIAN NUCLEAR SOCIETY INDUSTRIAL EXCELLENCE AWARD.

NUCLEAR

AEROSPACE

WIL is actively associated with various Programmes of India’s Defence Sector for: ATVP, BARC, DRDL, ASL, R&DE(E) INDIAN NAVY

DEFENCE

RECIPIENT OF PRESTIGIOUS AWARD FROM “D.R.D.O.” (Defence Research and Development Organization)OF MINISTRY OF DEFENCE, GOVERNMENT OF INDIA

Associated with Satellite Launch Vehicle Programme of Indian Space ResearchOrganization (ISRO) since inception in 1971 and have been supplying large number of critical components which include Flight Motor Casings & Nozzles, Flight Motor Segments, Domes, Nose Caps etc. for SLV, ASLV, PSLV and GSLV programme

The commercial Polar Satellite Launch Vehicle successfully launched by India on 23rd April 2007 had the first stage (End Segments & Nozzle) manufactured by “WIL”

GSLV successfully launched by india on 2nd Sept 2007, has critical components NES-18,NES-19 & NDAE-15, manufactured and supplied by “WIL”

PSLV with 10 satellites & another PSLV of 3500 km range recently launched by India hadkey components manufactured and supplied by “WIL”

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ASIA'S LARGEST OPTICAL TELESCOPEIS MANUFACTURED BY WIL



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Pioneer in India and Export from India in the fie d of complete Sugar Projects on Turnkey basis with more than five decades of proven experience

Complete sugar plant up to 15,000 tons crushing capacity per day on turn-key basis.

More than 80 complete sugar projects and more than 100 major expansion projectssuccessfully completed world wide.

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TURNKEY SUGAR PLANTS

Complete Milling tandem or individual Mills with Cane handling and cane preparation units for wide range of can crushing capacity requirements.

Mill sizes currently offered are in the following Sizes

24’ X 48”, 28” X 56”, 30” X 60”, 33” x 66”,

36” X 78”, 40’ X 80”, 42” X 84”, 45’ x 90”

The largest size mill that can be supplied is 50”X100” with Pressure feeder systems GRPF / TRPF, Swing Hammer Fibrizer for cane preparation, Planetory Gear Box drive for mills and pressure feeders

MILLING PLANTS

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Fully automatic Batch type Centrifugals of Sizes ranging from 1000 KG/Charge to 2000 KG/Charge, with 18 to 21 Cycles per hour.

Basket material is offered in Stainless Steel or High Tensile Alloy Steel

The Drive can be offered either with D.C.Motors with thyrestors OR with A.C. Motor with VVVFD as per customer’s requirement. Controls shall be PLC based

More than 2500 Machines supplied world wide

HIGH PERFORMANCE AUTOMATIC RECYCLING

BATCH TYPE CENTRIFUGALS

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High Performance bottom driven vertical Continuous Centrifugal for use on Low Grade Massecutes in Sugar factory. More than 2800 machines supplied world wide.

Various models for Capacity requirements from 10 tonnes per hour to 22 tonnes per hour.

Special alloy Stainless steel basket of 30 degree angle and oil lubrication system for bearings.

CONTINUOUS CENTRIFUGALS

WIL undertakes study of the existing plant to identify and implement efficiency improvement and capacity optimization to achieve cost effective results

EFFICIENCY AND CAPACITY OPTIMIZATION PROJECTS


Design, Manufacture and Supply of complete Cement Projects up to a capacity

of 3 MTPA on turnkey basis.

Ball Mills : Conventional / Slide Shoe Design (more than 150 ball mills supplied world-wide so far)

Vertical roller mills

Pyro Processing, including Six Stage Pre Heater with Low Pressure Cyclones, Pre- Calciner. Kiln with Hydraulic Thruster, High Efficiency Cooler etc.

The largest size of Kiln of 5 Mtr. Dia has been designed, manufactured and supplied to M/S PT Semen Padang, Indonesia

The range includes:

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Reference list of more than 40 projects including many overseas projects in: INDONESIA, LEBANON, KUWAIT, ZAMBIA, IRAN, GHANA, NEPAL.

CEMENT PROJECTS

EPC Projects in Mineral Processing Industries like,

Calcination Plant for Minerals like Lime, Kaoline, Bauxcite, Pet Coke

Extraction of metals like Cobalt & Nickel from Nodules mined from deep sea bed.

Extraction of Zinc Oxide from residue of Zinc Smelter Plant

Roaster Plant for Zinc Smelter

Ore Dressing ie Crushing and Milling

Mine Backfill and Slurry Pumping

Separation of Titanium Minerals from beach sands

Smelter Plant for Metal Extraction

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MINERAL PROCESSING PROJECTS

For the sectors of Mining, Power Metals & Minerals, Ports,

WIL in association with M/s Joy Global Group (Continental Conveyors U.K) offers:

Long Distance Conveying (LDC) for application in Mining

(Coal, iron ore, bauxite & limestone)

Stamler Feeder Breaker (FB) for application in Coal Mining, Oil Refineries

High Angle Conveyor (HAC) for application in Mining, Cement,

Mineral Processing, Fertilizer, Power

Tunnel Conveying for application in Construction, where Tunnel Boring Machines (TBMs) are deployed, as in case of large hydel or metro projects

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MINING & BULK

WIL follows the design philosophy of “MAAG’ with whom we had Technical Collaboration spanning more than two decades. More than 6000 Gear boxes are in operation in India & Abroad. WIL have supplied gearboxes based on ISO, BS, API-613, AGMA 6011/H98, ABS, LRS & IRS. & with double as well as single helical teeth design. Industry served are; Sugar, Cement, Power (Thermal, Hydel & Wind), Steel, Petro Chemicals & Marine

INDUSTRIAL AND MARINE GEAR BOXES

High speed Gear boxes up to 23000 HP for use in Thermal Power sector.

Gear boxes as per API-613 as well as API-677 standard and AGMA - H98 to drive various equipment such as, Alternator, Compressor, Pump, Blower, Fan in Petrochemical, Fertilizer & Refinery sector.

Gear boxes for Mill, Fibrizor, Shredder in Sugar Industry

Gear box for Ball Mill drive Coal mill drive in Cement Industry

Gear boxes for Wind mill application up-to 2 Mw in either Helical, Planetary or combination.

Gear boxes up to 8400 H.P in horizontal as well as vertical offset construction for application in Hydel Power Plant .

INDUSTRIAL GEAR BOXES

WIL is contributing to Indian Navy to a great extent. WIL has manufactured and supplied Gear boxes of transmission capacity up to 24000 H.P to Indian Navy for marine application and fitted in Frigates, Fleet tanker, Survey vessel, Corvettes, Anti-Submarine Corvettes.

The association with Indian Navy spans more than four decades and is continuing.

GEAR BOXES FOR MARINE APPLICATIONS

Energy efficient Planetary Gear Boxes for power transmission up to 1500 HP for application in Sugar Mills, Cement Plants, Centrifuges and in Defence applications

PLANETARY GEAR BOXES

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Replacement of entire Gear box on existing foundation.

Replacement of only Gear Internals and bearings.

Replacement of only gear internals in the existing casing with improved parameter

RETRO FITTING



Technology from Fosterwheeler U.S.A for high pressure boilers for power generation and oindustrial applications up to 100MW, 110 kg/cm2(g) , 540 C for operation with wide variety of

bio Fuels.

More than 540 installations world wide.

Traveling grate, Dumping grate, Flat Water Cooled Pinhole Grate

Traveling grate

Traveling grate

Pulverized Fuel

Oil , Gas, Dual fuel (oil & gas, gas & gas) Fired Boilers

Waste Heat Recovery Boilers

Gas turbine Waste heat recovery boilers for large Combined cycle power plants

WHRSG for Gas & Diesel Engines exhaust for large Combined cycle power plants

Process Gas Waste heat recovery boilers

Bio mass based Independent Power Plants (IPPs)

Bagasse based Cogeneration Plants

Solid Municipal Waste Based Power Plants

Bagasse fired boilers:

Biomass Municipal Solid Waste fired boilers (Multi Fuel):

Coal Fired Boilers :

Power Plants on EPC basis - Current range up to 100MW

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INDUSTRIAL BOILERS & POWER PLANTS

EPC PROJECTS

WIL undertakes turnkey projects on EPC basis of wide verity in the sectors such as Power, Cement, Mineral Processing, Mining and Bulk Material Handling and other Heavy Industries

OIL & GAS PROJECTS

Projects for Upstream, Middle stream and Downstream oil and sectors. Manufacture of equipments for exploration, drilling, production, processing and revamping of existing platforms. Technology for manufacturing subsea equipment, X’mas trees and specialized aluminum structures. Have been manufacturing Pressure vessels, Heat Exchangers, Columns etc for oil and gas segments with stringent quality norms of ASME and quality assurance by world-renowned agencies like Bureau Veritas, EIL, Lloyds etc.

WALCHAND TECHNOLOGY GROUP

To provide comprehensive Design and Engineering services.Fully staffed with Professionally qualified and experienced technical personal in the fields of:

Energy Resources( Nuclear / Thermal / non –Conventional)Structures ( Mechanical & Civil)Equipment DesignDefenseAerospaceAgricultural Engineering

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FOUNDRY

Accredited with ISO:2001:2000 certification issued by Orion Registrar Inc USA.Excellent product related infrastructure, Pattern shop, a State-of-Art Machine Shop, Sophisticated Metallurgical Lab and Quality Assurance facilities.

All grades of Cast Iron and S.G.Iron (Ductile Iron of several Grade Alloyed Casting)

Single piece in Gray Iron Cast Iron weight range from 500 KG to 13000 KG

Single piece in S.G Iron (Ductile Iron) weight range from 500 KG to 8000 KG.

Castings for Dies, Wind Mills, Machine tools and other Industrial applications.

Castings can be supplied in rough / fully machined conditions

Large list of satisfied customers

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PRECISION INSTRUMENTS

Accredited with ISO:2001:2000 certification Pressure and Temperature Gauges

Pressure gauges of type Standard or Commercial Gauges, Quality Gauges, Mercury in Steel, Vapour Pressure Type and Bi- Metal Type.

Applications in variety of Industrial applications such as: Power Plants, Chemical Plants, Cement Plants, Sugar Plants, Fertilizer Plants, Oil&Gas Sector, Steel Plants, Compressors, Ship Building Industry, Paper Mills, Textile Industry, Earth Moving Equipments, Automobile Dash Board, Air conditioning and Refrigeration Equipments, Refineries, CNG Kitts etc

Primarily engaged in the manufacture of



ENGINEERING CAPABILITIES

PROJECT MANAGEMENT CAPABILITIES

CONSTRUCTION MANAGEMENT CAPABILITIES

A Tradition of Engineering Excellence, built over a period of more than five decades. More than 400 engineers with Core skills in Process System Design, Plant layout and Foundation Design, Basic Engineering, Detail Engineering, Manufacturing Engineering, Prototype Testing of Equipments & Subsystems, Integration of Systems., Analytical Studies to assess strength, reliability and risk.

Well experienced Project Management Team. Project Manager for every Project. Well versed in modernProject Management tools. Large support base of prequalified Partner- Vendors managed by fully staffed corporate materials division. Use of Microsoft Project Software for Project Monitoring. SAP system to go on line effective from 1 January 2010.

Dedicated separate in-house Construction Management team comprising of qualified and experienced engineers in the field of Mechanical, Electrical, Instrumentation disciplines to supervise the construction and commissioning activities. Civil construction is through with our prequalified associates. The erection tools and tackles and providing of erection crew is by dedicated specialist associates and who are working with us for many projects. More than 600 turnkey, Semi Turn Key / EPC projects successfully completed based on this model.

WORLD CLASS MANUFACTURING FACILITIES


Area under Crane: 56, 000 Sq. Mtr.

Overhead Cranes Maximum Lifting Capacity :125 Ton

Highly skilled and motivated Human Resources capable of working in challenging environment.

Fully equipped with all modern manufacturing facilities such as CNC horizontal and vertical Boring Machines with multi axis control, Lathes, Milling Machines, and Gear Cutting & Grinding Machines Etc.

Dust Free Halls for critical assembly and precision welding related to Aerospace, Defense and Nuclear equipment.

Large sized Furnaces with Data Acquisition Systems Optical tooling and measuring instruments for precision measurements Sophisticated Non Destructive Test facilities for carrying out Ultra-Sonic Testing, Radiography, Leak Testing and Pressure Testing with Multi channel strain measurements.

COMPLYING WITH VARIOUS CODES:

CRITICAL MATERIALS HANDLED:

CORPORATE SOCIAL RESPONSIBILITIES:

Fabrication of components complying to various codes of conformance such as A.S.M.E, Sec.VIII Div.I, A.S.M.E, Sec.VIII Div. II, A.S.M.E. Sec. III NB, A.S.M.E. Sec.III NC, A.S.M.E Sec.III ND, A.S.M.E. Sec.III NF, I.B.R. Act 1948, ISO, DIN, & Customer Codes etc.

Welding procedures and welders are qualified under the various third party inspection surveillances such as I.B.R., N.P.C.I.L, V.S.S.C, E.I.L, L.R.I.S, A.B.S., P.D.I.L, Bax Council, T.E.I.L, B.V., DNV, D.R.DL, Holtec etc.

Cladded Steel (Stainless Steel,Titanium Cladding)/Alloy Steel (Including varieties of Cr, Mo Steels) / Stainless Steels ( Austinetic,Martensitic & Super Duplex Types) / High Strength Maraging Steel &Vanadium Steel / Inconel / Monel & Incoloy / Titanium Alloys / Aluminum Alloys / Cobalt Alloy.

WIL initiated and implemented many welfare activities for the society in and around Walchandnagar since 1934 long before CSR became a mandatory requirement under company laws. Pioneering Efforts in providing free Education in Rural Area in 1934! Nine primary schools in each Agriculture Estate and a high school were established in Walchandnagar, providing education of highest standards. The number of school-going children currently is 4450 and education is provided in both Marathi & English medium.

Walchandnagar WorksWalchandnagar Industries Ltd. Walchandnagar - 411 114Maharashtra, INDIAPhone : +91 ( 02118 ) 252235 / 307100Fax : +91 ( 02118 ) 252358

Mumbai OfficePhone : +91 (022) 40287102E-Mail : [email protected]

Chennai OfficePhone : +91 (044) 28460186E-Mail : [email protected]

Hyderabad OfficePhone : +91 (040) 24758666E-Mail : [email protected]

New Delhi OfficePhone : +91 (011) 23705191E-Mail : [email protected]

Kolkata OfficePhone : +91 (033) 22266298E-Mail : [email protected]

Aero Space Division, WalchandnagarPhone : +91 (02118) 307460 / 7509E-Mail : [email protected]

Boiler & Power PlantsPhone : +91 (020) 30116010 E-Mail :

Cement PlantsPhone : +91 (020) 30116019E-Mail : [email protected]

Defence Division, WalchandnagarPhone : +91 (02118) 307505E-Mail : [email protected]

EPC Projects, Mumbai OfficePhone : +91 (022) 25208952//53/54E-Mail : [email protected]

[email protected]

FoundryPhone : +91 (02163) 227201 E-Mail : [email protected]

Industrial & Marine GearsPhone : +91 (020) 30116024 E-Mail : [email protected]

Mineral ProcessingPhone : +91 (020) 30116011E-Mail : [email protected]

Mining & BulkPhone : +91 (020) 30116011E-Mail : [email protected]

Nuclear Division, Mumbai OfficePhone : +91 (022) 25502808 E-Mail : [email protected]

Nuclear Division, WalchandnagarPhone : +91 (02118) 307523E-Mail : [email protected]

Oil & Gas, Mumbai OfficePhone : +91 (022) 25502807/08E-Mail : wil

Precision InstrumentsPhone : +91 (0836) 2448565E-Mail :

Sugar Plants & MachineryPhone : +91 (020) 30116025E-Mail : [email protected]

[email protected]

[email protected]

Walchand Technology GroupPhone : +91 (020) 25306100 Telefax: +91 (020) 25306103

Regional Offices

A Tradition of Engineering Excellence

Registered OfficeWalchandnagar Industries Ltd.3 Walchand Terraces, Tardeo Road, Mumbai - 400 034, Maharashtra, INDIAPhone : +91 (022) 23630097, Fax : +91 (022) 23634527

E-Mail : [email protected]

WALCHANDNAGAR INDUSTRIES LTD.

Marketing & Project OfficeWalchandnagar Industries Ltd.

+91 (020) 30252400 / 520

Walchand House,167A, 2/8+2/9 Karve Road, Kothrud, Pune - 411038 Maharashtra, INDIAPhone :

www.walchand.com

Divisional Contacts

seth walchand hirachandasia's largest optical telescope is manufactured by wil ... technology...

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