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  • 8/10/2019 Session 3 - Presentation 1 - R Jardine - Imperial College - Axial Design of Driven Offshore Piles - DGF Seminar 201

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    Imperial College LondonPage 1

    Recent developments in axial design

    of driven offshore piles

    DGF Copenhagen

    April 1st2014

    Richard Jardine

    Imperial College LondonPage 2

    Themes:

    Changed API, ISO axial capacity recommendations

    for sands, including ICP-05

    Research background leading to new methods

    Applications, case histories, some surprising results

    New research: ageing, cyclic and lateral loading

    Next set of issues: clay methods & improving load-

    displacement predictions

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    Imperial College LondonPage 3

    New rules for static axial capacity in silica

    sand: 2011 API recommendations

    Before: had = K vo tanfor shaft, qb= Nqvofor base.Limits to , qband values for , Nqdepend on D50and Dr

    Now:modified to = K tan, no loose sand case

    Recognises:API main text methods significant bias andpoor reliability:

    Qcalculated/Qmeasuredratios = Qc/Qmsubject to CoV ~ 65%

    Recommend:completely different CPT based methods,including ICP. Note need for different SI & specialist staff

    Imperial College LondonPage 4

    The axial capacity prize:

    Feedback from one UK

    wind-farm design team

    Critical economies through

    ICP-05 or UWA-05 sand

    axial capacity methods

    Also applied in onshore civil

    engineering: Williams et al 1997

    Derived from field ICP research

    Lehane et al 1993

    Chow 1997

    Jardine et al 2005

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    Imperial College LondonPage 5

    Research background:

    Critique of conventional approach &

    how new CPT methods were derived

    Imperial College LondonPage 6

    MTD and ICP methods

    First proposed in 1996,

    extended in 2005 to cover:

    Group action

    Pile shape

    Seismic effects

    Special and problem soils

    Factors of safetyRing shear test methodology

    Ageing

    Cyclic loading

    Databases: mini-to-mega piles

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    Imperial College LondonPage 7

    Shaft capacities from 81 tests in sand; Jardine et al (2005)

    0 10 20 30 40 50 60 70 80 90 100

    Relative densi ty,Dr(%)

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    Qc

    /Qm

    DK

    EU

    EU EUEU

    H

    H

    BD

    GDK

    EU EU EUEU

    H

    SP

    SP

    SP

    Pile type & test direction

    Steel, closed-ended, tension

    Steel, closed-ended, compression

    Concrete, closed-ended, tension

    Concrete, closed-ended, compression

    Steel, open-ended, tensionSteel, open-ended, compression

    Concrete, open-ended, tension

    0 20 40 60 80 100

    L/D

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    Qc/Qm

    DK

    EU

    EU EUEU

    H

    H

    BD

    DK

    HOEU EU EUEU

    H

    SP

    SP

    SP

    0 10 20 30 40 50 60 70 80 90 100

    Relative densi ty,Dr(%)

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    Qc

    /Qm

    DKEU EU

    EU

    EUH

    HBD

    DK

    EU

    EU

    EU

    EUEUEU

    DK

    HSP

    SP

    SP

    0 10 20 30 40 50 60 70 80 90 100

    L/D

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    Qc/Qm

    DKEU EU

    EU

    EUHH BDEU

    EU

    EU

    EUEUEU

    DK

    HSP

    SP

    SP

    API: skewed for relative density, pile length and tension loading

    APIAPI

    ICP ICP

    Pile failures atHound Point andSungai Perak BridgeWilliams et al (1997)

    ICP shows no skewing (tension solid) Average pile age = 25 days

    Imperial College LondonPage 8

    Critical review of conventional theory

    What controls shear () and normal stress rfat failure?

    How does rf vary with v0and local Dr?

    What controls the friction angle ?

    Any missing key variables?

    Is tension loading different to compression?

    Does shallow foundation Nqapply to end-bearing?

    Do any limits apply to and end bearing pressure qb?

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    Imperial College LondonPage 9

    Background IC

    research with

    instrumented piles

    Closed-end, 102mm

    OD; up to 20m long

    SSTs measure local

    rand

    Bond, Jardine and

    Dalton (1991)

    Intensive testing at 2

    sand and 4 clay sites0

    1.0

    2.0

    3.0

    4.0

    Distancefrom

    piletip,h(m)

    surface stress transducer

    pore pressure probe

    axial load cell

    leadinginstrumentcluster, h/R=8

    followinginstrumentcluster, h/R=27

    trailinginstrumentcluster, h/R=50

    lagginginstrumentcluster, h/R=72

    ICP Configuration for Labenne tests, SW FranceDefinition of stresses and tip parameter - h

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    Geotechnical profile: Labenne, after Lehane (1992)

    Loose dune sand, including thin organic layer

    Labenne end bearingMeasured base resistance qb and CPT qc

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    Page 15

    Denser North Sea Marine sand Dunkerque France,

    Chow (1997)

    Borehole log

    Very dense, light brown, uniform, fine tomedium, subrounded SAND withoccasional shell fragments (Hydraulic fill)

    GWL

    Dense with shell fragments(Flandrian Sand)

    Organic layer

    Dense, green-brown and grey-brown,uniform fine to medium, subroundedSAND with some shell fragments(Flandrian Sand)

    Becoming very dense

    Depth(m)

    CPT q (MPa) CPT f (kPa)C C

    0 10 20 30 40 0 100 200 300 4000

    2

    4

    6

    8

    10

    12

    14

    16

    18

    20

    22

    24

    Imperial College LondonPage 16

    Influence of CPT qcand pile tip position on r

    Dunkerque, after Chow (1997)

    API

    For fixed depth r falls with h/R

    rvaries with qc

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    Imperial College LondonPage 17

    Possible

    causes for h/R

    influence onlocal stresses

    along pile

    length;

    Chow (1997)

    After Chow (1997)

    Heave

    Whip

    Extreme

    driving

    cycles

    Relaxation as

    tip stress

    concentration

    moves away

    Friction fatigue?

    Page 18

    Load cyclesdegrade shaft

    capacity

    Can recover with time

    Not true fatigue

    See recent keynotes

    on cyclic design:

    Jardine et al (2012)

    Andersen et al (2013)

    -0.2 0 0.2 0.4 0.6 0.8 1

    Qaverage/ Qmax static

    0.2

    0.4

    0.6

    0.8

    1

    Qcyclic

    /Qmaxstatic

    First failureCyclic failure after previous cyclic or static failureAged pile, no previous failureAged pile, after previous failure

    13

    31

    345

    24

    27221

    >200

    1241

    10

    20

    50

    100

    200

    400

    1

    Nf

    >1000

    2069

    Datapoint number = Nf> indicates unfailed by cycling

    Field tests on 457mm OD,

    19m long steel pipe piles, Dunkerque

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    Imperial College LondonPage 19

    Delft University photoelastic particulate test rig

    Tip installation stress focus and bearing failure

    Imperial College LondonPage 20

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    Dunkerque: loading response & ICP effective

    stress paths, similar patterns to Labenne

    Base qb qc not relatedlinearly to v0

    rvaries under load

    Tension compression

    rd= 2G r/R

    Draffects responsethrough G

    cvnot affected by Dr

    cvangles: sand-on-steel interface ring-shear tests

    Ho et al (2010)Steel interface

    Crushed sand

    Intact sand

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    Interface shear cv: silt-to-fine gravel,

    Interfaces with roughness of industrial piles

    Direct & ring shear: Barmpopoulos et al (2009), Ho et al (2010)

    Direct shear trend

    Ring shear

    Imperial College LondonPage 24

    Full ICP design principles: closed ended piles Radial shaft stresses r= A qc(v0)

    a(h/R)b

    Loading to failure alters r by factor that varies with 1/R

    Differences in tension and compression responses

    At failure f /r= tan cv with cv from interface lab tests

    Base capacity qblinked to CPT qcdiameter dependent

    No upper limits to f or qb- care needed in variable profiles

    How to deal with open ended piles?

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    Imperial College LondonPage 25

    Generalisation of ICP

    shaft expressions toopen ended piles

    Choices considered by

    Chow (1997)

    B2: R* = (R2oR2i)

    0.5

    Imperial College LondonPage 26

    Assessment by Chow (1997)

    Five hypotheses checked

    with instrumented open-

    ended (325mm)

    Dunkerque pile

    B2 choice considered

    most practical

    Re-checked against full

    scale data base, adopted

    for MTD-96

    Later UWA-05 follow

    alternative A2 route

    -200 -150 -100 -50 0 50 100 150 200

    Peak shear stress (kPa)

    0

    2

    4

    6

    8

    10

    12

    Depth(m)

    Pile CST'89aC'89aPrediction

    -200 -150 -100 -50 0 50 100 150 200

    Peak shear stress (kPa)

    0

    2

    4

    6

    8

    10

    12

    Depth(m)

    Pile CST'89a

    C'89aPrediction

    A2Scalar reduction based on IFR

    B2h/R term revised with R*

    defined by solid area of pipe pile

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    Imperial College LondonPage 27

    Full ICP: checks for possible wall thickness ratio bias

    Shaft capacity of open piles in sand: IC data base

    0 10 20 30 40 50 60 70 80 90 100

    D/t

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    Qc/Qm

    Pile type & test direction

    Steel, open-ended, tension

    Steel, open-ended, compression

    Concrete, open-ended, tension

    Imperial College LondonPage 28

    Pile plugs and open-end bearing: diameter dependence

    Plug qb falls with

    diameter D

    ICP qb/qc= f(D)

    IFR rises

    sharply with D

    Because of

    interface shear

    scale effect

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    Imperial College LondonPage 29

    Debate over new API/ISO recommendations

    Agreement: CPT based methods offer great potential

    Debate over how to scale up from closed ended

    model piles to full scale

    API (2011) cites four approaches: ICP, Fugro, NGI

    and UWA

    What are the differences? Practical evidence that thefull ICP and other methods work?

    Imperial College LondonPage 30

    2011 API commentary methods: NGI-05

    Sliding triangle approach to capture h/R effects, z = depth

    = z/ztipPatmosphericFDFsFtFl Fm

    z/ztipterm not normalised by D or affected by Length L

    F factors depend on: Dr; v0; loading sense; pile type

    Base qbdoes not vary with D, unaffected by L/D

    Terms fitted from NGI data base, checked against 28 high

    quality load tests

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    Imperial College LondonPage 33

    UWA-05 & ICP-05 end bearing for plugged piles vary with D

    UWA qb/qc depends on Final IFR, which varies with D

    Open ended piles in sand, taking D/t = 30

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    0 0.5 1 1.5 2 2.5 3

    Outside diameter, m

    qb/qc

    ICP-05

    UWA-05

    Imperial College LondonPage 34

    UWA data base study: Lehane et al (2005)

    74 high quality tests after 30 days, silica sands, CPT profiles

    New CPT methods greatly reduce bias and scatter (CoVs)

    Overall: Mean Qc/QmCoV

    API-93 0.81 0.67

    NGI-05 1.11 0.37

    Fugro-04 1.11 0.38

    (full) ICP-05 0.95 0.30

    (full) UWA-05 0.97 0.27 (measured IFRs)

    Similar data-base results to Jardine et al (2005)

    New studies in hand: IC & ZJU, UWA and new NGI JIP

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    Imperial College LondonPage 35

    Applications:

    all with full ICP approach

    Imperial College LondonPage 36

    Sungai Perak, Western Malaysia;Williams et al 1997

    Pile tests

    1&2 3 4

    Balanced cantilever bridge on 1.5m OD driven steel piles

    API design 33m penetration had to be doubled after tests

    Medium-dense

    gravelly sands

    Average results

    API: Qc/Qm= 1.99

    ICP: Qc/Qm= 1.10

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    Imperial College LondonPage 37

    760mm OD heavilyinstrumented steel

    tubulars

    Average results:

    API: Qc/Qm= 0.58

    ICP: Qc/Qm= 0.97

    ICP predictions (thicklines) fit tests at 3 L/D

    values, no skew or bias

    with L/D

    Dense North Sea sand

    EURIPIDES - HollandKolk et al (2005)

    Page 38

    Now widespread wind energy applications

    Piled tripods for Borkum West II

    German N. Sea Merritt et al 2012

    Overy 2007

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    Imperial College LondonPage 39

    North Sea track record since 1996

    13 installations of ICP designed foundations reported

    Overy (2007)

    Encouraging correlations with driving SRDs and stress

    wave matches in sand, clay and mixed profiles

    Substantial variations from conventional API, depending

    on soil profile, pile details etc

    Engineering potentialfacilitated new low-cost marginal

    field options: Sayer & Overy (2007)

    Borkum West II wind-turbine tripods: see Merritt et al 2012

    Imperial College LondonPage 40

    If conventional API is so unreliable, why areoffshore failures rarely reported?

    Almost no offshore static testing, limited driving monitoring

    Problems revealed by tests performed for near-shoreprojects: Hound Point, Sungai Perak, Jamuna Bridge etc

    Systematic conservative bias in some conditionssuch as

    very dense marine sands

    Unrecognised positive factors: shaft ageing characteristicsin sand

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    Page 41

    Dunkerque

    programme:

    Dense marine sand

    Eight steel pipe piles

    457mm OD, 19m

    Static & cyclic loading

    9 days to 1 year after

    driving

    Jardine et al 2006

    Jardine & Standing

    2012

    1sttime tension tests at Dunkerque

    235 days

    81 days

    9 days

    Creep importantat Q > 1MN

    ICP capacity after 9 days

    EoD shaft 0.63 ICP

    Low driving base capacity

    Ageing disrupted by pre-testing

    Pile age after driving: a missing parameter

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    Imperial College LondonPage 43

    New and ongoing research

    Pile installation and stress system it creates

    Ageing in laboratory and field

    Cyclic axial loading

    Layering and base capacity

    Lateral loading response

    Extending the field database

    Imperial College LondonPage 44

    Long term calibration chamber tests in Grenoblewith new 36mm OD mini-ICP: Jardine et al (2009)

    1.2 m ID, 1.5 m deep chamber

    On pile stress measurements

    Multiple soil stress cells installed in sand mass

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    Experiments on NE34 Fontainebleu sand:

    Yang et al (2010)

    CPT cone resistance, qc

    Critical depth

    Shear zone

    Crushing zone

    Shear zone developed around the pile shaft,Yang et al (2010)

    Plan view Side aspect

    Zone 1 material 0.5 to 1.5mm adheres to pile shaft

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    Schematic

    development of

    Zones 1 to 3

    Related to stress

    regime in:

    Crushing area

    beneath tip

    Degradation overshaft length

    1

    2

    3

    Microscope images: progressive grain crushing

    (a) Fresh sand (b) Zone 1 sand

    (c) Zone 2 sand (d) Zone 3 sand

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    Stresses in soil

    mass during

    penetration(and at rest)

    rnormalised

    by CPT qc, %

    Similar plots for

    and z

    Jardine et al (2013)

    0.25

    0.50

    0.75

    0.75

    1.0

    0.50

    1.5

    2.0

    3.04.06.0

    14

    0.50

    0.25

    0 5 10 15 20-30

    -20

    -10

    0

    10

    20

    30

    40

    50

    r /R

    h/

    R

    0

    4.0

    8.0

    12

    16

    20

    0.500.75

    1.0

    1.5

    2.0

    2.0

    1.5

    3.0

    1.0

    4.0

    6.01012

    16

    0 5 10

    -10

    -5

    0

    5

    10

    r /R

    h/

    R

    0

    4.0

    8.0

    12

    16

    20

    30

    Local stress paths at Leading pile instrumentOne cycle towards end of installation

    0 50 100 150 200 250 300

    -150

    -100

    -50

    0

    50

    100

    150

    o

    2nd

    P.T.

    end point

    S

    hearstress(kPa)

    Radial stress (kPa)

    start point

    1stP.T.

    o

    peak load

    (c)Peak load

    Start of push

    Unloading

    End Point

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    Imperial College LondonPage 51

    Interim conclusions from field & laboratory

    Driving analyses highly variable. Base capacity well belowstatic estimates

    Shaft capacities build over time from low EoD values to farexceed full ICP or UWA Qsestimates

    Installation stress regime promotes ageing, as may interfacecrust and physiochemical effects

    Base resistance very sensitive to local variationstake lowerbound CPT profile for qbdesign

    Limit qcto 100 MPa in North Sea sands, beware tip buckling

    Address cyclic loading in design & consider ICP clay method

    Imperial College LondonPage 52

    ICP effective-stress clay approach:

    = rftan , analogous to sand: rf/v0= f (YSR, St, h/R*)

    Good predictions for ICP data base, reduces CoV and bias

    Applied since 1996, particularly in North Sea

    Needs different SI approach. Key issues, including low IPclays, debated at OSIG 2007

    Micro-fabric in shear zones is crucial, as in landslides. Alteredby driving, promotes progressive failure

    Ring shear tests to measure ; qbrelated directly to CPT qc

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    Imperial College LondonPage 53

    Microscope thin section

    through clay around piles at

    Pentre; Chow (1997)

    Residual shearing mode,

    unusually low for given Ip

    More common with plastic clays

    Pile shaft

    Principal displacement shears

    Reidel shears

    Imperial College LondonPage 54

    Interface friction angles for piles driven in clayMeasure max, min in ring shear interface tests, can be surprising!

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    Load-displacement behaviour

    Axial, lateral and moment monitoring of Magnus and HuttonTLP foundations: errors of 400% in conventional T-z, P-y

    predictive approaches

    Far better fit with (Class A) non-linear small strain FE

    predictions; Jardine and Potts (1988), (1993)

    Central role in new DONG-led PISA lateral loading JIP

    Widely used in onshore Civil Engineering: many conferencesand case histories

    Imperial College LondonPage 56

    Advanced soil testing & non-linear modelling:Six TC-29/101 conferences since 1994

    Lyon 2003 Atlanta 2008 Seoul 2011

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    200 x 100mm samples

    Accurate cyclic loading

    Longer term creep tests

    Interactions with cycling

    Higher resolution strain gauges

    Multi-axial BE systems

    Advanced stress-path

    triaxial equipment

    Jardine 2013

    Page 58

    Or, IC Resonant column HCA

    Static mode

    1, 2, 3 and control

    Dynamic mode

    Torsional resonant column

    38/71 mm hollow cylinder

    71/101 mm hollow cylinder

    Static loading ram

    torque system

    and hydraulic

    pressures

    Oscillator (RC)

    Specimen sizes

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    Imperial College LondonPage 59

    Predictive tools

    FE code ICFEP, fully coupled includes range of possible

    elastic-plastic soil models, can model progressive failure

    Simulate small-strain behaviour by tangent stiffness

    functions between (Y1) elastic and outer (Y3) yield surfaces

    G/p= f(D)

    K/p= g(vol)

    Fitted from lab tests, applied in 100s of projects

    Illustrate with simulations of tension tests on 19m long,

    456mm OD Dunkerque steel piles driven in dense sand

    Page 60

    Dunkerque anisotropic stiffness profiles: lab and field

    Anisotropic Y1stiffness profiles: Dunkerque0 100 200 300 400 500 600 700Elastic stiffness, MPa

    0

    5

    10

    15

    20

    25

    Depth,m

    Legend:Eu from TXC testsE`v from TXC testsE`h from TX testsGvh from TX BE testsGhh from TX BE testsGvh from field seism. CPT tests

    Elastic stiffness MPa

    Depthm

    Field seismic & lab Gvhmeasurements agree within 10%

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    Page 61 0.001 0.01 0.1 1

    e s, %

    0

    200

    400

    600

    800

    1000

    1200

    1400

    G/p'

    Legend:Curve used for FE analysisTC test curve OCR=1TE test curve OCR=1TS test curve for OCR=1

    Dense sand non-linear secant shear stiffness data

    OCR=1, other tests at different OCRs

    Non-linear ICFEP predictions for tension test

    19m, 457mm OD, steel pipe pile at Dunkerque

    0 5 10 15 20 25 30 35

    Pile cap displacement, (mm)

    0

    500

    1000

    1500

    2000

    2500

    Pileresistance,

    Q

    (MN)

    Legend:

    predicted - ICFEP

    observed

    Shaft rcfrom ICP-05

    CPT approach

    Estimates for other

    soil components

    Non-linear stiffness

    and interface shear

    from lab tests

    Jardine et al 2005b

    Pileheadload,

    Q

    (MN)

    Pile head displacements, (mm)

    Good for capacity &

    working load stiffness

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    Conclusions

    Need for improved capacity methods highlighted

    Background instrumented pile & data base researchreviewed

    New API/ISO sand methods and practical applicationdiscussed

    Case histories demonstrate full ICP is fit for purpose

    New factors highlighted, including strong time effects, basecapacity in variable strata & cyclic loading

    Imperial College LondonPage 64

    Conclusions

    Recent research outlined and interim conclusions noted

    Focus on stress regime and soil fabric around shaft

    Greatest practical impact with sands

    Key aspects of ICP clay effective stress approach outlined

    Way to improve pile-soil deformation analysis reviewed andillustrated

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    Acknowledgments

    Sponsors & partners: BP,BRE, IFP, EPSRC, Exxon

    HSE, Shell, INPG 3S-R

    group, Total and others

    Current and former co-

    workers: Andrew Bond,

    Fiona Chow, Reiko

    Kuwano, Barry Lehane,

    Siya Rimoy, Jamie

    Standing, ZhongxuanYang, Bitang Zhu and

    many othersPierre Foray

    1949-2014