session 3: collaborative supply chain - ca sri lanka · iae, honeywell aircraft manufacturers...
TRANSCRIPT
SESSION 3:
Collaborative Supply Chain
Presented byMr. F. R. Singhvi
Joint Managing Director,Sansera Engineering Private Limited,
Bangalore, India.
SESSION 3:
Collaborative Supply Chain
Challenges for Supply Chain: Mid-to long-term
SESSION 3:
Collaborative Supply Chain
Collaboration
Competitiveness & Industrialization
Competitiveness Supplier Collaboration
Global challenges Local challenges
Ramp up
Cost
CapacityMaturity
SESSION 3:
Collaborative Supply Chain
Global Crisis
Business Recession
Falling PricesProfitability Challenged
Supply chain objectives
Core Competencies
Innovation, quality product/
service
adjust to customer demand
reduce/share risks with better
capacity planning and utilisation
Supply chain
Collaboration with network of companies
Collaboration between
departments in a company
Link between Manufacture and
sales, cost and price
Flexible and integrated approach
Supply chain current trends
collaborative working of cross functional teams
Common vision
Co-create value
Sustainable platform to
match costs to sales price
Performance measurements
Continuous improvements
stabilize, optimise, transform
SESSION 3:
Collaborative Supply Chain
Collaborative working
Finance and supply chain
Inventory cost, logistic cost, investment plans, taxes and laws in different locations, product liability, financial stability, integration of KPI’s of finance and supply chain
Effective Supply chain
Remove unrealistic
expectation from each other
Relation to be strategic to create value
for both
Assign responsibility
tasks and targets
Define common vision team to
jointly develop plan for implementation
Test for successful Supply Chain
Aligned to business
Delivering what is needed
Operationally excellent streamlining processes and managing technologies
efficiently
Ensure realistic, effective, sustainable cost cutting measures
Creation of value rather than just cost reduction
Providing real value
Accountability and effective Governance
Aerospace Supply Chain
SESSION 3:
Collaborative Supply Chain
Key considerations by Aerospace Global OEMs for selecting their suppliers
Nine core parameters that govern thesupplier selection
SESSION 3:
Collaborative Supply Chain
Broad supplier Selection
parameters
MaterialHandling Capability
Efficient production processes Change
control system
Purchase & Vendor
Managementtechniques
Aerospace & Defence experience
Management Intent
and strong vision
Quality systems/
certifications
Training and Human
Resource
IT System and Process
Aerospace Procurement Trend
SESSION 3:
Collaborative Supply Chain
Raw Materials
Make-to-print Parts and Assemblies
Large-scale Integration
Platform Assembly
Value-added Parts and Assemblies
Today
1. Fewer, but still many direct partners
2. Limited role for “integrators”
Past
1. Many direct partners2. No real role for
“integrators”3. Design to print of parts
and sub-assemblies
1. Far Fewer large direct risk sharing partners with whom to build strong ties and who can share capital expenditure, development costs and risk
2. A real global extended enterprise3. Extensive role for “integrators”
TIER 1RSP
System Integrators
System Integrators
System Integrators
The “New”
Positioning of Indian
Suppliers
Major aerospace global players and their position in the supply chain
SESSION 3:
Collaborative Supply Chain
Aircraft owners
Tier 1Systems Integration
OEMsCivil Aircraft and Major Component Manufacturers
Tier 2 Sub-assembly manufacture
Tier 3 Make-to-print components
Tier 4 Materials and processes
Sub-component and parts manufacture
Engine manufacturers
Rolls-Royce, GE, P&W, CFMI, IAE, Honeywell
Aircraft manufacturers
Boeing, Airbus, Bombardier, Embraer, Gulfstream, Cessna, Dassault
Engines/Actuators
Aero-structures
Wheels, brakes, and landing gear
Flight control
and avionics
Interiors
Raw materials suppliers, casting and foundry
Trac, Gardner, MB Aerospace, Shimtech, Monogram, Panasonic, Parker, PFW,
Mitsubishi, Kidde, PPG, FujiHamilton Sundstrand,
Doncasters, Firth Rixson,
PCC
GKN, Spirit, Aernnova,Triumph,
Latecoere, Alenia Aernautica
New build only
Messier-Dowty, Bugatti, Meggitt
Goodrich, SafranRockwell, Esterline
Zodiac, AIM, Cobham, DiehlAvio (now GE),
Volvo (now GKN)MTU, MHI, Eaton, Moog, Nexcelle,
AVIC Principal component manufacturers
Supply chain management and tooling manufacturer
Pattonair, Wesco, MB AerospaceBrookhouse
Commercial airlines and Freight carriers
Maintenance, Repair and Overhaul
TransDigm, AAR Corp, Heico, Aviation Technical Services, Timco Aviation Services,
StandardAero
Aircraft Leasors and/or Management Companies
Target area for ACMA Companies
Manufacturers - Alcoa, Kaiser, Aubert & Duval. Distributors - Thyssenkrupp
Currently presence of Indian private players is primarily limited to Tier-3 manufacturing
SESSION 3:
Collaborative Supply Chain
Castings, forgings
Aircraft and subsystem design
Avionics, critical components design
Simulation and testing services
Component design, IT solutions
Design Engineering and IT solutions
Power, electronic components, cables, wiring
Sheet metal components
Aircraft interior: seats, windows, upholstery
Component manufacture(Tier-3)
Hydraulic systems Electrical systemsAvionics & flight system components
Component manufacture(Tier-2)
Engine manufacture
Avionics & flight control systems
Wing & landing gear assembly
Subsystems manufacture(Tier-1)
Full aircraft assembly
Aircraft testing and validation
Fuselage, empennage assembly
Aircraft assembly
dominated
Thank you!