servoone - antrimaso84.143 143 2)see page 2-3 99 bg6a 280 x 540 x 322 so84.170 170 2)see page 2-3...

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ServoOne Servosystem SO8000 from 4.0 A to 170 A Order Catalogue

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  • ServoOne

    Servosystem SO8000from 4.0 A to 170 A

    Order Catalogue

  • Catalogue - ServoOne Servo System

    ServoOne Order Catalogue

    ID no.: 1100.24B.1-00

    Date: 06/2008

    We reserve the right to make technical changes.

    The content of our Order Catalogue was compiled with the greatest care and attention, and based on the latest information available to us.

    We should nevertheless point out that this document cannot always be updated in line with ongoing techni-cal developments in our products.

    Information and specifications may be subject to change at any time. Please visit www.lt-i.com for details of the latest versions.

  • 0-3Catalogue - ServoOne Servo System

    ServoOneThe following double-page pull-out provides an over-view of the contents of the ServoOne catalogue.

    Please also take the time to read the first section, the "System summary". It provides compact and concise information on the performance capabilities of the ServoOne.

    It also presents a breakdown of the accessory compo-nents for the servocontrollers and their various order codes.

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    Catalogue - ServoOne Servo System

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    Catalogue - ServoOne Servo System

    Overview of functions and features

    Overview of servocontrollers

    Drive controller variants

    Software-modules

    Supplementary components

    Overview of servomotors

    Order code - SO8000 ....................................................... 1-2

    Specification - ServoOne BG1 to BG4 ............................... 1-3

    Specification - ServoOne BG5 ........................................... 1-4

    Specification - ServoOne BG6 ........................................... 1-5

    Acceptance tests/Ambient conditions ............................... 1-6

    Services ............................................................................ 1-7

    http://www.lt-i.com ......................................................... 1-7

    Current capacity of servocontrollers ................................. 2-2

    Servocontrollers 4.0 A to 6.0 A (BG1) ............................... 2-4

    Servocontrollers 8.0 A to 12.0 A (BG2) ............................. 2-6

    Servocontrollers 16 A to 20 A (BG3) ................................. 2-8

    Servocontrollers 24 A to 32 A (BG4) ............................... 2-10

    Servocontrollers 45 A to 72 A (BG5) ............................... 2-12

    Servocontrollers 90 A to 170 A (BG6, 6a) ....................... 2-14

    MMC memory card .......................................................... 4-2

    PC user software DriveManager 5 ...................................... 4-3

    Connecting cable ............................................................. 4-4

    Mains chokes ................................................................... 6-2

    Braking resistors ............................................................... 6-4

    Mains filters ..................................................................... 6-7

    The LSH motor - the power pack ...................................... 7-2

    The LST motor - the versatile on ....................................... 7-3

    Accessories for ServoOne

    Option 1 SERCOS ............................................................. 3-2

    Option 1 PROFIBUS .......................................................... 3-3

    Option 1 EtherCAT ........................................................... 3-4

    Option 1 CANopen .......................................................... 3-5

    Option 1 CANopen + 2AO ............................................... 3-6

    Option 2 - Interface for Sin/Cos or EnDat 2.1 encoder ..... 3-7

    Contents

    For details see Servomotors order catalogue

    Article no.: 0814.05B.x

    Section in preparation

  • 0-6 Catalogue - ServoOne Servo System

    The modularity of the ServoOne guarantees you optimum integration into the machine process. Whether in high-speed field bus communication with the central multi-axis machine controller or with distributed programmable Mo-tion Control intelligence in the drive controller, the Ser-voOne is a master of both.

    In the standard version of the ServoOne the SS1 (Safe Stand-still, stop category 1) and of course STO (Safely disabled torque) functions are available. Other safety functions as per IEC 61800-5-2 in preparation.

    So enjoy the surprising diversity of functionality of the ServoOne, and make use of its future-proof specification for your application. It goes without saying that you can expect a well-established, tailor-designed consultancy ser-vice, competent support during commissioning, sophisti-cated ordering and delivery logistics to meet your every need, an outstanding service and diagnostic ability and last but not least, high-quality products from us.

    Integrated safety:

    Servo drives from 4-170 A with AC or DC supply optionally with conventional AC mains power connec-tion or DC supply with centralised supply unit

    Compact size suitable for 300 mm cabinet depth, extremely slim housing for optimum cabinet utilisation

    Future-proof thanks to a flexible expansion concept

    Coordinated software packages with Motion Control functionality for any application

    Evaluation of up to 3 encoders for pin-point positioning with loose mechanisms from the resolver through to precise Sin/Cos single- and multi-turn encoders

    High-speed communication thanks to a wide variety of field bus interfaces to controllers (SERCOS, Eth-erCAT, CANopen, PROFIBUS, ...)

    Autonomous horizontal communication within a ServoOne axis network at top level (180 MBaud user data rate based on EtherCAT)

    PLC integrated to IEC 61131 permits application-tailored function-ality with direct access to the drive controller peripherals, single- and multi-axis Function blocks to PLCopen

    Integrated functional safety to EN 61508, EN 62061, EN ISO 13849-1, IEC 61800-5-2, Ensures personal protection directly in the drive controller

    MMC card permits easy data, program and firm-ware interchange

    DriveManager 5 for computer-aided parameter setting and programming of multi-axis drive systems

    Overview of functions and features

  • 1-1Catalogue - ServoOne Servo System

    1

    Overview of servocontrollers:

    Servocon-troller

    Rated cur-rent IN [A]

    Peak current [A]

    Unit connected load [kVA]

    SizeDimensions [mm]

    Width x height x depth

    SO82.004 4.05) 3) 1.65) BG1 58.5 x 295 x 224

    SO84.004 4.01) 3) 2.81) BG1 58.5 x 295 x 224

    SO84.006 6.01) 3) 4.21) BG1 58.5 x 295 x 224

    SO84.008 8.01) 3) 5.91) BG2 90 x 295 x 224

    SO84.012 12.01) 3) 8.81) BG2 90 x 295 x 224

    SO84.016 16.01) 3) 11.11) BG3 130 x 295 x 224

    SO84.020 20.01) 3) 13.91) BG3 130 x 295 x 224

    SO84.024 24 .01) 3) 16.61) BG4 175 x 295 x 224

    SO84.032 32.01) 3) 22.21) BG4 175 x 295 x 224

    SO84.045 45.01) 4) 311) BG5 190 x 345 x 240

    SO84.060 60.01) 4) 421) BG5 190 x 345 x 240

    SO84.072 72.01) 4) 501) BG5 190 x 345 x 240

    SO84.090 90.02) see page 2-3 622) BG6 280 x 540 x 242

    SO84.110 1102) see page 2-3 762) BG6 280 x 540 x 242

    SO84.143 1432) see page 2-3 992) BG6a 280 x 540 x 322

    SO84.170 1702) see page 2-3 1182) BG6a 280 x 540 x 322

    1) At 400 V mains voltage / 8 kHz power stage switching frequency / 40.°C ambient temperature2) At 400 V mains voltage / 4 kHz power stage switching frequency / 45 °C ambient temperature3) 2.0 x IN for 10 s4) 2.0 x IN for 3 s at an input load of 70 % of IN 5) At 230 V mains voltage / 4 kHz power stage switching frequency / 45 °C ambient temperatureFor more details on the current carrying capacity of the current controllers see section 2.

  • 1-2 Catalogue - ServoOne Servo System

    1 Article designation SO8 4 . 006 . 0 0 2 1 . 1 0 0 0 . XServoOne8000

    Supply voltage 3x400 V 1x230 V

    4 2

    Rated current BG1 4 A 6 A

    004 006

    BG2 8 A 12 A

    008 012

    BG3 16 A 20 A

    016 020

    BG4 24 A 32 A

    024 032

    BG5 45 A 60 A 72 A

    045 060 072

    BG6 BG6a

    90 A 110 A 143 A 170 A

    090 110 143 170

    Mains supply AC 0

    Functional safety STO 0

    Option 1 Communication without SERCOS II PROFIBUS EtherCAT CANopen

    0 1 2 3 4

    Option 2 Additional encoder interface withoutsecond Sin/Cos1) Interface

    01

    Housing/cooling method Air-cooled (standard) Air-cooled with integrated Braking resistor

    0 1

    Software variant Basic 0

    Special design None 0

    Protection Standard PCB with protective lacquer

    0 1

    Hardware version X

    1) EnDat 2.1 in preparation

    Order code - SO8000

  • 1-3Catalogue - ServoOne Servo System

    1

    X1

    X2

    X3

    SlotMMC memory card

    X11X8

    AC mains connection Option 2 - Additional encoder interface

    X4Control terminalsX5 Motor PTC communication

    (for field bus modules)

    Option 1 - communication(for field bus modules)

    X13Motor brake

    X12

    MotorBraking resistor

    DC linkconnection

    Dual 7-segment displayKeys

    USB port

    Ethernet port

    X7 High-resolution encoder

    X6 Resolver

    X9/1024 V supply for

    control electronics

    Specification - ServoOne BG1 to BG4

  • 1-4 Catalogue - ServoOne Servo System

    1

    Specification - ServoOne BG5

    X1

    X2

    X3

    SlotMMC memory card

    X11AC mains

    connectionss

    X4Control terminals

    X5 Motor PTC connection

    Option 1 - Communication(for field bus modules)

    X20ConnectionMotor brake

    X12

    ConnectionMotor

    Braking resistorDC link

    7-segment display

    Keys

    USB port

    Ethernet port

    X7

    X8

    High-resolution encoder

    X6 Resolver

    X9/1024 V supply for

    control electronics

    Option 2 - Additional encoder interface

  • 1-5Catalogue - ServoOne Servo System

    1

    Specification - ServoOne BG6

    X1

    X2

    X3

    SlotMMC memory card

    X11AC mains

    connection

    X4

    Control terminalsX

    5Motor PTC connection

    Option 1 - Communication (for field bus modules)

    X20

    X8

    ConnectionMotor brake

    X12

    ConnectionMotor

    Braking resistorDC link

    7-segment display

    Keys

    USB port

    Ethernet port

    X7

    High-resolution encoder

    X6

    Resolver

    X9/1024 V supply for

    control electronics

    Option 2 - Additional encoder interface

  • 1-6 Catalogue - ServoOne Servo System

    1

    Acceptance tests/Ambient conditions

    CE mark

    The servocontrollers1) conform to the requirements of the Low Voltage Directive 2006/95/EG and the product stan-dard EN 61800-5-1:2003.

    The servocontrollers1) thus conform to the requirements for installation in a machine or plant under the terms of the Machinery Directive 2006/42/EG.

    The servocontrollers1) are accordingly CE marked. The CE mark on the type plate indicates conformity with the above Directives.

    cUL approbation (in preparation)

    Applications for cUL approbation have been submitted for the entire SO8000 servocontroller series (2.2 A to 170 A). The cUL approbation is equivalent to UL and CSA approba-tion.

    1) Also applies to user and communication modules.

    EMC acceptance tests

    All SO8000 servocontrollers have an aluminium housing with an anodized finish to enhance interference immunity (to EN 61800-3. environment classes 1 and 2).

    To limit line-borne interference emission to the permissible level. all SO8000 servocontrollers (BG1 to BG5) are fitted with integral mains filters. This ensures compliance with the EMC Directive 2004/108/EG:

    Public low voltage system:

    Living areas up to 10 metres motor cable length

    Industrial low voltage system:

    Industrial areas up to 25 metres motor cable length

    External mains filters are additionally available for all ser-vocontrollers (refer to the "Supplementary components" section).

    Characteristic Servocontroller

    Temperature range

    in operation -10 ...45 °C with power reduction to 55 °C

    in storage -25 ... +55 °C

    in transit -25 ... +70 °C

    Relative air humidity in operation1) 15 ... 85 %. condensation not permitted

    Mechanical strength to

    IEC 68-2-6

    in stationary useVibration: 0.003 in in frequency range 10 ... 58 Hz

    Shock: 9.8 m/s2 in frequency range >58 ... 500 Hz

    in transitVibration: 3.5 mm in frequency range 5 ... 9 Hz

    Shock: 9.8 m/s2 in frequency range ≥ 9 ... 500 Hz

    Protection Device IP20 (NEMA 1) except terminals1)

    Safety of machinery to BGV A3

    Mounting heightto 1000 m above MSL. over 1000 m above MSL with power reduction.

    max. 2000 m above MSL

    1) The terminals conform to IP00.

  • 1-7Catalogue - ServoOne Servo System

    1

    Services

    LTi DRiVES offers a wide range of information on the Inter-net. Whether you are looking for more detailed technical information on our products or on project planning and design. or want to contact your nearest LUST representa-tive - just visit our website at

    http://www.lt-i.com

    Software Update Service

    As part of our product maintenance function we are con-tinuously improving the quality of the drive system. Our software update service provides you with information on new releases and enhancements of the various firmware versions.

    Design-In

    Professional project management that keeps you to within deadlines and budgets is an important element of our joint success. The sooner you get to market with your new solu-tion the better. That's why we can support you in

    analysing requirements•

    planning the drive design•

    creating the functional specification•

    the total cost analysis•

    project management•

    Logistics

    To make ordering a routine exercise and reduce or even eliminate unnecessary formalities. the entire process is co-ordinated. from planning through ordering to spare parts supplies.

    After Sales

    You can call on our Service and Support wherever and whenever you need it. With our flexibility. fast response times. superior technical know-how and extensive user ex-perience. we can offer a wide range of services. including

    on-site commissioning•

    advice and training•

    repairs/service concept•

  • 1-8 Catalogue - ServoOne Servo System

    1

    Our Helpline can assist you with:the telephone commissioning of standard products and •systems

    evaluating error and diagnostic displays•

    locating and dealing with repeatable faults. and•

    software updates.•

    You can reach us:

    Mon.-Thur.: 8 a.m. - 4.30 p.m. Tel. +49-6441/966-180

    Fri.: 8 a.m. - 4 p.m. Tel. +49-6441/966-180

    Fax: +49-6441/966-137

    E-mail: [email protected]

    Downloads:

    You will find detailed information on our products in the "Downloads" section of our website.

  • 2-1

    2

    Catalogue - ServoOne Servo System

    Servocontroller sizes

    BG1 BG2 BG3 BG4 BG5 BG6 BG6a

    Rated current4.0 A

    6.0 A

    8.0 A

    12 A

    16 A

    20 A

    24 A

    32 A

    45 A

    60 A

    72 A

    90 A

    110 A

    143 A

    170 A

    Mains voltage 3 x 230, 400, 460, 480 V 3 x 400, 460, 480 V

    Connected load

    1.6 kVA1)

    2.8 kVA

    4.2 kVA

    5.5 kVA

    8.3 kVA

    11.0 kVA

    13.9 kVA

    16.6 kVA

    22.2 kVA

    31.2 kVA

    41.6 kVA

    50 kVA

    62 kVA

    76 kVA

    99 kVA

    118 kVA

    Page 2-4 2-6 2-8 2-10 2-12 2-14

    1) Mains voltage 1 x 230 V

    Overview of servocontrollers 4.0 A to 170 A

  • 2-2

    2

    Catalogue - ServoOne Servo System

    The maximum permissible servocontroller rated current and peak current are dependent on the mains voltage, the motor cable length, the power stage switching frequency and the ambient temperature. If the conditions change, the maximum permissible current capacity of the servo- controllers also changes.

    Rated current of servocontrollers BG1 to BG4

    fT / TU

    Mai

    ns

    volt

    age

    SO84

    .004

    SO84

    .006

    SO84

    .008

    SO84

    .012

    SO84

    .016

    SO84

    .020

    SO84

    .024

    SO84

    .032

    4 kHz / 45 °C

    400 V 4.0 A 6.0 A 8.0 A 12.0 A 16.0 A 20.0 A 24.0 A 32.0 A

    460 V 4.0 A 6.0 A 8.0 A 12.0 A 16.0 A 20.0 A 24.0 A 32.0 A

    480 V 4.0 A 6.0 A 8.0 A 12.0 A 16.0 A 20.0 A 24.0 A 32.0 A

    8 kHz / 40 °C

    400 V 4.0 A 6.0 A 8.0 A 12.0 A 16.0 A 20.0 A 24.0 A 32.0 A

    460 V 4.0 A 6.0 A 7.2 A 10.8 A 13.9 A 17.4 A 21.0 A 28.0 A

    480 V 4.0 A 6.0 A 6.9 A 10.4 A 13.3 A 16.6 A 20.0 A 26.7 A

    12 kHz / 40 °C

    400 V 3.7 A 5.5 A 6.7 A 10.0 A 11.0 A 13.8 A 15.8 A 21.0 A

    460 V 2.9 A 4.4 A 5.3 A 8.0 A 8.8 A 11.0 A 12.4 A 16.5 A

    480 V 2.7 A 4.0 A 4.9 A 7.4 A 8.0 A 10.0 A 11.3 A 15.0 A

    16 kHz / 40 °C

    400 V 2.7 A 4.0 A 5.0 A 7.6 A 8.0 A 10.0 A 11.3 A 15.0 A

    460 V 1.6 A 2.4 A 3.7 A 5.6 A 5.9 A 7.4 A 9.2 A 12.2 A

    480 V 1.3 A 1.9 A 3.3 A 5.0 A 5.2 A 6.5 A 8.4 A 11.2 A

    fT = power stage switching frequency, TU = max. ambient temperatureDouble overload capacity for 10 sSpecifications apply at motor cable length ≤ 10 m.

    fT / TU Mains voltage SO82.004

    4 kHz / 45 °C 230 V 4.0 A

    8 kHz / 40 °C 230 V 4.0 A

    12 kHz / 40 °C 230 V 3.7 A

    16 kHz / 40 °C 230 V 2.7 A

    fT = power stage switching frequency, TU = max. ambient temperature, double overload capacity for 10 s. Specifications apply at motor cable length ≤ 10 m.

    Current capacity of servocontrollers

  • 2-3

    2

    Catalogue - ServoOne Servo System

    Rated current of servocontrollers BG5 to BG6:

    fT / TU

    Mai

    ns

    volt

    age

    SO84

    .045

    2)

    SO84

    .060

    2)

    SO84

    .072

    2)

    SO84

    .090

    3)

    SO84

    .110

    3)

    SO84

    .143

    3)

    SO84

    .170

    3)

    4 kHz / 45 °C

    400 V45 A 90 A 90 A

    60 A 120 A 120 A

    72 A 144 A 144 A

    90 A 170 A 180 A

    110 A 170 A 220 A

    143 A 190 A 286 A

    170 A 190 A 315 A

    IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    460 V42 A 83 A 83 A

    56 A 111 A 111 A

    67 A 133 A 133 A

    83 A 157 A 167 A

    102 A 157 A 204 A

    132 A 176 A 265 A

    157 A 176 A 291 A

    IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    480 V41 A 81 A 81 A

    54 A 108 A 108 A

    65 A 130 A 130 A

    81 A 153 A 162 A

    99 A 153 A 198 A

    129 A 171 A 257 A

    153 A 171 A 284 A

    IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    8 kHz / 40 °C

    400 V45 A 90 A 90 A

    60 A 120 A 120 A

    72 A 144 A 144 A

    90 A 134 A 180 A

    110 A 134 A 165 A

    143 A

    151 A 215 A

    -- 1)IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    460 V42 A 83 A 83 A

    56 A 111 A 111 A

    67 A 133 A 133 A

    83 A 124 A 167 A

    102 A 124 A 153 A

    132 A 140 A 199 A

    -- 1)IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    480 V41 A 81 A 81 A

    54 A 108 A 108 A

    65 A 130 A 130 A

    81 A 121 A 162 A

    99 A 121 A 149 A

    129 A

    136 A 194 A

    -- 1)IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    12 kHz / 40 °C

    400 V45 A 90 A 90 A

    58 A 116 A 116 A

    58 A 116 A 116 A

    90 A 107 A 144 A

    90 A 107 A 144 A

    115 A 121 A 172 A

    -- 1)IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    460 V42 A 83 A 83 A

    54 A 107 A 107 A

    54 A 107 A 107 A

    83 A 99 A 133 A

    83 A 99 A 133 A

    106 A 112 A 159 A

    -- 1)IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    480 V41 A 81 A 81 A

    52 A 104 A 104 A

    52 A 104 A 104 A

    81 A 96 A 130 A

    81 A 96 A 130 A

    104 A 109 A 155 A

    -- 1)IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    16 kHz / 40 °C

    400 V42 A 84 A 84 A

    42 A 84 A 84 A

    42 A 84 A 84 A

    72 A 86 A 115 A

    72 A 86 A 115 A

    92 A 97 A

    138 A-- 1)

    IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    460 V39 A 78 A 78 A

    39 A 78 A 78 A

    39 A 78 A 78 A

    67 A 80 A 106 A

    67 A 80 A 106 A

    85 A 90 A 128 A

    -- 1)IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    480 V38 A 76 A 76 A

    38 A 76 A 76 A

    38 A 76 A 76 A

    65 A 77 A 104 A

    65 A 77 A 104 A

    83 A 87 A 124 A

    -- 1)IN IMAX (at 0 Hz) IMAX (> 5 Hz)

    fT = power stage switching frequency, TU = max. ambient temperature1) Not permitted2) The peak current IMax is permissible for 3 s at an input load of 70 % and for 10 s at a heat sink temperature ≤ 45 °C/ 4 kHz and ≤ 40 °C/ 8 kHz. In the frequency range from 0 Hz to 5 Hz the maximum current rises in linear mode.3) The peak current IMax is permissible for 30 s (10 s for SO84.170) at an input load of 70 %.

    All currents are specified as effective values. All specifications apply to a motor cable length ≤ 10 m.

  • 2-4

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    Catalogue - ServoOne Servo System

    Article designation

    Technical dataSO82.004 SO84.004 SO84.006

    Output, motor end1)

    Voltage 3 x Umains

    Rated current, effective IN 4.0 A 4.0 A 6.0 A

    Peak current for 10 s see page 2-2

    Rotating field frequency 0 ... 400 Hz

    Switching frequency of power stage 4, 8, 12, 16 kHz (factory setting 8 kHz at 40 °C ambient temperature)

    Input, mains side

    Mains voltage (Umains) 1 x 230 V -15 % +10 % 3 x 230 V -15 % to 3 x 480 V +10 %

    Device connected load 1.6 kVA3) 2.8 kVA2) 4.2 kVA2)

    Current (with mains choke) 9.5 A 3)4) 4.2 A2) 6.4 A2)

    Asymmetry of mains voltage - ±3 % max.

    Frequency 50 / 60 Hz ±10 % 50 / 60 Hz ±10 % 50 / 60 Hz ±10 %

    Power loss2) at 8 kHz, IN 85 W3) 96 W2) 122 W2)

    Braking chopper power electronics

    Peak braking power with int. braking resistor (SO8x.xxx.xxxx.1xxx)

    1.7 kW 3) at 90 Ω (PTC)

    4.7 kW 2) at 90 Ω (PTC)

    4.7 kW 2) at 90 Ω (PTC)

    Minimum ohmic resistance of an exter-nally installed braking resistor

    72 Ω 72 Ω 72 Ω

    1) Data referred to 400 V output voltage and 8 kHz switching frequency.2) Data referred to 400 V mains voltage. 3) Data referred to 230 V mains voltage. 4) Without choke.

    Servocontrollers 4.0 A to 6.0 A (BG1)

    Type SO84.004 Order code (for details see p. 1-2)

    Voltage supply

    Rated current

    Mains voltage (AC/DC)

    Functional safety

    Option 1 (Communication)

    Option 2 (Additional encoder)

    Housing/cooling method

    Software variant

    Special design/Protection

    SO8 4.□□□.□ □ □ □.□ □ □□

  • 2-5

    2

    Catalogue - ServoOne Servo System

    Mechanism SO82.004 SO84.004 SO84.006

    Cooling method Wall mounting

    Protection IP20

    Cooling air temperature 45 °C (at 4 kHz switching frequency of power stage)

    Weight 3.4 kg

    Mounting type Vertical mounting with unhindered air flow

    End-to-end mounting of multiple servocontrollers

    Direct end-to-end mounting

    Dimensions BG1[mm]

    W (width) 58.5

    H (height) 295

    D (depth) 224 (without terminals)

    A 29.25

    C 344.5

    D Ø 4.8

    E 5

    H1/ H2 355 / 38.5

    Dimensional drawings

    TB

    H1 H

    H2

    ADE

    C

    BG1

    Combination with accessories:

    Controller SO82.004 SO84.004 SO84.006

    Mains choke LR 32.14-UR LR 34.4-UR LR34.6-UR

    Braking resistor

    BR-090.01.540,UR (35 W) BR-090.02.540,UR (150 W) BR-090.03.540,UR (300 W) BR-090.10.650,UR (1000 W)

    Mains filter - EMC7.1-UR EMC7.1-UR

  • 2-6

    2

    Catalogue - ServoOne Servo System

    Article designation

    Technical dataSO84.008 SO84.012

    Output, motor end1)

    Voltage 3 x Umains

    Rated current, effective IN 8.0 A 12 A

    Peak current for 10 s see page 2-2

    Rotating field frequency 0 ... 400 Hz

    Switching frequency of power stage 4, 8, 12, 16 kHz (factory setting 8 kHz at 40 °C ambient temperature)

    Input, mains side

    Mains voltage (Umains) 3 x 230 V -15 % to 3 x 480 V +10 %

    Unit connected load 2) 5.9 kVA 8.8 kVA

    Current (with mains choke) 2) 8.7 A 13.1 A

    Asymmetry of mains voltage ±3 % max.

    Frequency 50 / 60 Hz ±10 %

    Power loss2) at 8 kHz, IN 175 W 240 W

    Braking chopper power electronics

    Peak braking power with int. braking resis-tor (SO8x.xxx.xxxx.1xxx)

    4.7 kW 2) at 90 Ω

    4.7 kW 2) at 90 Ω

    Minimum ohmic resistance of an3) externally installed braking resistor

    39 Ω 39 Ω

    1) Data referred to 400 V output voltage and 8 kHz switching frequency.2) Data referred to 400 V mains voltage. 3) Connection of an ext. braking resistor is not permitted on devices with an internal braking resistor (version SO8x.xxx.xxxx.1xxx)!

    Servocontrollers 8.0 A to 12.0 A (BG2)

    Type SO84.008 Order code (for details see p. 1-2)

    Voltage supply

    Rated current

    Mains voltage (AC/DC)

    Functional safety

    Option 1 (Communication)

    Option 2 (Additional encoder)

    Housing/cooling method

    Software variant

    Special design/Protection

    SO8 4.□□□.□ □ □ □.□ □ □□

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    Mechanism SO84.008 SO84.012

    Cooling method Wall mounting

    Protection IP20

    Cooling air temperature 45 °C (at 4 kHz switching frequency of power stage)

    Weight 4.9 kg

    Mounting type Vertical mounting with unhindered air flow

    End-to-end mounting of multiple servocontrollers Direct end-to-end mounting

    Dimensions BG2[mm]

    W (width) 90

    H (height) 295

    D (depth) 224 (without terminals)

    A 50

    C 344.5

    D Ø 4.8

    E 5

    H1/ H2 355/ 38.5

    Dimensional drawings

    TB

    H1 H

    H2

    ADE D

    CBG2

    Combination with accessories:

    Controller SO84.008 SO84.012

    Mains choke LR 34.8-UR LR34.14-UR

    Braking resistor

    BR-090.01.540,UR (35 W) BR-090.02.540,UR (150 W) BR-090.03.540,UR (300 W) BR-090.10.650,UR (1000 W)

    Mains filter EMC16.1-UR EMC16.1-UR

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    Article designation

    Technical dataSO84.016 SO84.020

    Output, motor end1)

    Voltage 3 x Umains

    Rated current, effective IN 16 A 20 A

    Peak current for 10 s see page 2-2

    Rotating field frequency 0 ... 400 Hz

    Switching frequency of power stage 4, 8, 12, 16 kHz (factory setting 8 kHz at 40 °C ambient temperature)

    Input, mains side

    Mains voltage (Umains) 3 x 230 V -15 % to 3 x 400/480 V +10 %

    Unit connected load 2) 11.1 kVA 13.9 kVA

    Current 2) (with mains choke) 17.3 A 21.6 A

    Asymmetry of mains voltage ±3 % max.

    Frequency 50 / 60 Hz ±10 %

    Power loss2) at 8 kHz, IN 330 W 400 W

    Braking chopper power electronics

    Peak braking power with int. braking resistor (SO8x.xxx.xxxx.1xxx)

    4.7 kW 2) at 90 Ω

    4.7 kW 2) at 90 Ω

    Minimum ohmic resistance of an externally3) installed braking resistor

    20 Ω 20 Ω

    1) Data referred to 400 V output voltage and 8 kHz switching frequency.2) Data referred to 400 V mains voltage. 3) Connection of an ext. braking resistor is not permitted on devices with an internal braking resistor (version SO8x.xxx.xxxx.1xxx)!

    Servocontrollers 16 A to 20 A (BG3)

    Type SO84.016 Order code (for details see p. 1-2)

    Voltage supply

    Rated current

    Mains voltage (AC/DC)

    Functional safety

    Option 1 (Communication)

    Option 2 (Additional encoder)

    Housing/cooling method

    Software variant

    Special design/Protection

    SO8 4.□□□.□ □ □ □.□ □ □□

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    Mechanism SO84.016 SO84.020

    Cooling method Wall mounting

    Protection IP20

    Cooling air temperature 45 °C (at 4 kHz switching frequency of power stage)

    Weight 6.5 kg

    Mounting type Vertical mounting with unhindered air flow

    End-to-end mounting of multiple servocontrollers Direct end-to-end mounting

    Dimensions BG3 [mm]

    W (width) 130

    H (height) 295

    D (depth) 224 (without terminals)

    A 80

    C 344.5

    D Ø 4.8

    E 5

    H1/ H2 355/ 38.5

    Dimensional drawings

    TB

    H1 H

    H2

    ADE D

    CBG3

    Combination with accessories:

    Controller SO84.016 SO84.020

    Mains choke LR 34.17-UR LR34.24-UR

    Braking resistor

    BR-026.01.540,UR (35 W) BR-026.02.540,UR (150 W) BR-026.03.540,UR (300 W) BR-026.10.650,UR (1000 W)

    Mains filter EMC16.1-UR EMC32.1-UR

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    Catalogue - ServoOne Servo System

    Article designation

    Technical dataSO84.024 SO84.032

    Output, motor end1)

    Voltage 3 x Umains

    Rated current, effective IN 24 A 32 A

    Peak current for 10 s see page 2-2

    Rotating field frequency 0 ... 400 Hz

    Switching frequency of power stage 4, 8, 12, 16 kHz (factory setting 8 kHz at 40 °C ambient temperature)

    Input, mains side

    Mains voltage (Umains) 3 x 230 V -15 % to 3 x 400/480 V +10 %

    Unit connected load 2) 16.6 kVA 22.2 kVA

    Current 2) (with mains choke) 26.2 A 34.9 A

    Asymmetry of mains voltage ±3 % max.

    Frequency 50 / 60 Hz ±10 %

    Power loss2) at 8 kHz, IN 475 W 515 W

    Braking chopper power electronics

    Minimal ohmic resistance of an externally installed braking resistor

    4.7 kW 2) at 90 Ω

    4.7 kW 2) at 90 Ω

    Minimum ohmic resistance of an externally 3) installed braking resistor

    12 Ω 12 Ω

    1) Data referred to 400 V output voltage and 8 kHz switching frequency.2) Data referred to 400 V mains voltage.. 3) Connection of an ext. braking resistor is not permitted on devices with an internal braking resistor (version SO8x.xxx.xxxx.1xxx)!

    Servocontrollers 24 A to 32 A (BG4)

    Type SO84.024 Order code (for details see p. 1-2)

    Voltage supply

    Rated current

    Mains voltage (AC/DC)

    Functional safety

    Option 1 (Communication)

    Option 2 (Additional encoder)

    Housing/cooling method

    Software variant

    Special design/Protection

    SO8 4.□□□.□ □ □ □.□ □ □□

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    Mechanism SO84.024 SO84.032

    Cooling method Wall mounting

    Protection IP20

    Cooling air temperature 45 °C (at 4 kHz switching frequency of power stage)

    Weight 7.5 kg

    Mounting type Vertical mounting with unhindered air flow

    End-to-end mounting of multiple servocontrollers Direct end-to-end mounting

    Dimensions BG4 [mm]

    W (width) 175

    H (height) 295

    D (depth) 224 (without terminals)

    A 120

    C 344.5

    D Ø 4.8

    E 5

    H1/ H2 355/ 38.5

    Dimensional drawings

    ADE D

    C

    TB

    H1 H

    H2

    BG4

    Combination with accessories:

    Controller SO84.024 SO84.032

    Mains choke LR 34.24-UR LR34.32-UR

    Braking resistor

    BR-026.01.540,UR (35 W) BR-026.02.540,UR (150 W) BR-026.03.540,UR (300 W) BR-026.10.650,UR (1000 W)

    Mains filter EMC32.1-UR EMC32.1-UR

  • 2-12

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    Article designation

    Technical dataSO84.045 SO84.060 SO84.072

    Output, motor end1)

    Voltage 3 x Umains

    Rated current, effective IN 45 A 60 A 72 A

    Peak current for 10 s see page 2-3

    Rotating field frequency 0 ... 400 Hz

    Switching frequency of power stage 4, 8, 12, 16 kHz (factory setting 8 kHz at 40 °C ambient temperature)

    Input, mains side

    Mains voltage (Umains) 3 x 400/480 V -25 % +10 %

    Unit connected load 2) 31 kVA 42 kVA 50 kVA

    Current 2) (with mains choke) 45 A 61 A 72 A

    Asymmetry of mains voltage ±3 % max.

    Frequency 50 / 60 Hz ±10 %

    Power loss2) at 8 kHz, IN 610 W 830 W 1010 W

    Braking chopper power electronics

    Minimum ohmic resistance of an externally installed braking resistor

    18 Ω 18 Ω 13 Ω

    1) Data referred to 400 V output voltage and 8 kHz switching frequency.2) Data referred to 400 V mains voltage.

    Servocontrollers 45 A to 72 A (BG5)

    Type SO84.045 Order code (for details see p. 1-2)

    Voltage supply

    Rated current

    Mains voltage (AC/DC)

    Functional safety

    Option 1 (Communication)

    Option 2 (Additional encoder)

    Housing/cooling method

    Software variant

    Special design/Protection

    SO8 4.□□□.□ □ □ □.□ □ □□

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    Mechanism SO84.045 SO84.060 SO84.072

    Cooling method Wall mounting

    Protection IP20

    Cooling air temperature 45 °C (at 4 kHz switching frequency of power stage)

    Weight 13 kg

    Mounting type Vertical mounting with unhindered air flow

    End-to-end mounting of multiple servocontrollers Possible at a spacing of 0.79 in

    Dimensions BG5 [mm]

    W (width) 190

    H (height) 345

    D (depth) 240 (without terminals)

    A 150

    C 365

    D Ø 5.6

    E 6

    H1/ H2 382 / 15

    Dimensional drawings

    C

    E

    H1

    H

    H2

    DA T

    B

    BG5

    Combination with accessories:

    Controller SO84.045 SO84.060 SO84.072

    Mains choke LR 34.44-UR LR34.58-UR LR34.70-UR

    Braking resistor

    BR-026.01.540,UR (35 W) BR-026.02.540,UR (150 W) BR-026.03.540,UR (300 W) BR-026.10.650,UR (1000 W)

    Mains filter EMC63.1-UR EMC63.1-UR EMC100.1-UR

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    Catalogue - ServoOne Servo System

    Article designation

    Technical dataSO84.090 SO84.110 SO84.143 SO84.170

    Output, motor end1)

    Voltage 3 x Umains

    Rated current, effective IN 90 A 110 A 143 A 170 A

    Peak current for 10 s see page 2-3

    Rotating field frequency 0 ... 400 Hz

    Switching frequency of power stage 4, 8 kHz (factory setting 4 kHz at 45 °C ambient temperature) 4 kHz

    Input, mains side

    Mains voltage (Umains) 3 x 400/480 V -25 % +10 %

    Unit connected load 2) 62.0 kVA 76.0 kVA 99.0 kVA 118.0 kVA

    Current 2) (with mains choke) 90 A 110 A 143 A 170 A

    Asymmetry of mains voltage ±3 % max.

    Frequency 50 / 60 Hz ±10 %

    Power loss2) at 8 kHz, IN 1300 W 1600 W 2100 W 2500 W

    Braking chopper power electronics

    Minimum ohmic resistance of an exter-nally installed braking resistor

    12 Ω 10 Ω 8.5 Ω 6.5 Ω

    1) Data referred to 400 V output voltage and 8 kHz switching frequency.2) Data referred to 400 V mains voltage.

    Servocontrollers 90 A to 170 A (BG6, 6a)

    Type SO84.090 Order code (for details see p. 1-2)

    Voltage supply

    Rated current

    Mains voltage (AC/DC)

    Functional safety

    Option 1 (Communication)

    Option 2 (Additional encoder)

    Housing/cooling method

    Software variant

    Special design/Protection

    SO8 4.□□□.□ □ □ □.□ □ □□

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    Catalogue - ServoOne Servo System

    Mechanism SO84.090 SO84.110 SO84.143 SO84.170

    Cooling method Wall mounting

    Protection IP20

    Cooling air temperature 45 °C (at 4 kHz switching frequency of power stage)

    Weight 28 kg 32 kg

    Mounting type Vertical mounting with unhindered air flow

    End-to-end mounting of multiple servocontrollers

    Possible at a spacing of 40 mm

    Dimensions BG6 [mm] BG6a [mm]

    W (width) 280

    H (height) 540

    D (depth) 242 322

    A 200

    C 581

    D Ø 9.5

    H1/ H2 600 / 20

    E / E1 10 / 10 10 / 10

    Dimensional drawings

    BG6

    A T

    E1

    B

    DE H2

    HCH1

    BG6A

    A T

    E1

    B

    DE H2

    HCH1

    Combination with accessories:

    Controller SO84.090 SO84.110 SO84.143 SO84.170

    Mains choke LR 34.88-UR LR34.108-UR LR34.140-UR LR34.168-UR

    Braking resistor

    BR-026.01.540,UR (35 W) BR-026.02.540,UR (150 W) BR-026.03.540,UR (300 W)

    BR-026.10.650,UR (1000 W)

    Mains filter EMC100.1-UR EMC150.1-UR EMC150.1-UR EMC180.1-UR

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    Catalogue - ServoOne Servo System

    Drive controller variants

    Contents Type Option1) Page

    SERCOS Field bus module for SERCOSII 1 3 - 2

    PROFIBUS Field bus module for PROFIBUS-DPV1 1 3 - 3

    EtherCAT Field bus module for EtherCAT 1 3 - 4

    CANopen Field bus module for CANopen 1 3 - 5

    CANopen + 2AO Field bus module for CANopen plus 2 analog outputs 1 3 - 6

    Sin/Cos, EnDat 2.1 encoder2) Encoder option 2 3 - 7

    1) The variants can only be ordered together with the drive controller. They are always shipped ready-assembled from the factory.2) In preparation

    Option 2

    Option 1

  • 3-2

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    Catalogue - ServoOne Servo System

    OPTION 1 SERCOS

    SERCOS version Order code (for details see p. 1-2)

    Summary explanation

    The interface conforms to IEC 61491/ EN61491 for SERCOS interfaces, ensuring optimum interworking of digital drives and controllers from different manufacturers.

    Technical data Option 1 (SERCOS)

    Application note AN17.2 (dated 11.2.2003)

    Transfer rate 2/4/8 and 16 MBit/s

    Connections1 transmitter, 1 receiver; optical waveguides conform to the

    SERCOS Interface specification (version 2.2 Nov. 2001)

    Note: Only available built-in ex factory.

    Order code for option 1(1 = SERCOS)

    SO8 4.□□□.□ □ 1 □.□ □ □ □

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    Catalogue - ServoOne Servo System

    Option 1 PROFIBUS

    SO8 4.□□□.□ □ 2 □.□ □ □ □

    Order code for option 1 (2 = PROFIBUS)

    PROFIBUS version Order code (for details see p. 1-2)

    Summary explanation

    Communication interface for PROFIBUS-DPV1

    Technical data Option 1 (PROFIBUS)

    Standardization EN50170

    Communication Directive 2.084

    Device profile PROFIBUS

    Transfer rate/ line length9.6 kBit/s up to 1200 m

    12 MBit/s up to 100 m

    Cable connection PROFIBUS D-SUB connector 9-pin

    Note: Only available built-in ex factory.

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    Catalogue - ServoOne Servo System

    Option 1 EtherCAT

    SO8 4.□□□.□ □ 3 □.□ □ □ □

    Order code for option 1(3 = EtherCAT)

    EtherCAT Order code (for details see p. 1-2)

    Summary explanation

    EtherCAT is an Ethernet-based, real time-capable, synchronous field bus system. It is classed as one of the fastest real-time Ethernet solutions for automation.

    Technical data Option 1 (EtherCAT)

    Scaling IEC/PAS 62407 (since 2005)

    Transfer rate up to 100 MBit/s

    Transfer medium Standardized Ethernet to IEEE 802.3

    Cycle time (min) 250 µs (4 kHz)

    Synchronization jitter ≤ 1 µs (distributed clocks)

    Communication profile CoE (DS301)

    Device profile DS402

    Network topology s-line, tree or star possible

    Connection RJ45 (shielded)

    Cable types CAT5

    Note: Only available built-in ex factory.

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    Catalogue - ServoOne Servo System

    Option 1 CANopen

    SO8 4.□□□.□ □ 4 □.□ □ □ □

    Order code for option 1(4 = CANopen)

    CANopen version Order code (for details see p. 1-2)

    Summary explanation

    Communication interface for CANopen, isolated from device electronics

    Technical data Option 1 (CANopen)

    Standardization ISO 11898

    Communication CiA/ DS301

    Device profile CiA/ DS402

    Transfer rate/ line length20 kBit/s up to 1000 m

    1 MBit/s up to 40 m

    Cable connection2 x Phoenix Contact connectors

    (type FMC 1.5/5-ST-3.5 - GY RAL7042) 5-pin (as per CiA/ DR-303)

    Supply voltage ext. + 24 V (± 6 V)

  • 3-6

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    Catalogue - ServoOne Servo System

    Option 1 CANopen + 2AO

    SO8 4.□□□.□ □ 5 □.□ □ □ □

    Order code for option 1(5 = CANopen+2AO)

    CANopen version Order code (for details see p. 1-2)

    Summary explanation

    Communication interface for CANopen, isolated from device electronics

    plus 2 analog outputs (2AO)

    Technical data Option 1 (CANopen)

    Standardization ISO 11898

    Communication CiA/ DS301

    Device profile CiA/ DS402

    Transfer rate/ line length20 kBit/s up to 1000 m

    1 MBit/s up to 40 m

    Cable connection2 x Phoenix Contact connectors

    (type FMC 1.5/5-ST-3.5 - GY RAL7042) 5-pin (as per CiA/ DR-303)

    Supply voltage ext. + 24 V (± 6 V)

    Technical data Option 1 (2AO)

    Number of channels 2

    Voltage range ± 10 V differential

    Current capacity max. 3 mA, short-circuit-proof

    Resolution 12 bits

    Accuracy ± 0.1 % or ± 19.5 mV

    Sampling time 125 µs

    Cable connection 2 x Phoenix Contact connectors (type FMC 1.5/2-ST3.5-GY RAL7042)

    Note: Only available built-in ex factory.

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    Catalogue - ServoOne Servo System

    Option 2 - Interface for Sin/Cos or EnDat 2.1 encoder

    SO8 4.□□□.□ □ □ 1.□ □ □ □

    Order code for option 2 (1 = Sin/Cos or EnDat 2.1)

    Option 2 version Order code (for details see p. 1-2)

    Summary explanation

    This option enables parallel evaluation of the second Sin/Cos encoders. Evaluation of only one Sin/Cos encoder (including EnDat 2.1 / Hiperface encoder) is included in the device standard (connection via X7).

    Endat 2.1 is an interface protocol developed by the Heidenhain corporation for transfer of the absolute positions of Sin/Cos encoders.

    Technical data Option 2 (EnDat 2.1)

    Voltage supply 5 V ± 5 % / 150 mA (controlled via sensor cable)

    Protocol of RS422 interface EnDat 2.1 (Heidenhain order code EnDat01)1)

    Track signal form Sin/Cos, 1 VSS + analog index signal

    Cable length 50 m max.

    1) In preparation

    Note: Only available built-in ex factory.

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    Catalogue - ServoOne Servo System

    Accessories for ServoOne

    Contents Type Page

    Memory card C SC-MMC128 4 - 2

    PC environment DriveManager 5.x 4 - 3

    Cable CC-eCL 03, CC-USB 03 4 - 4

  • 4-2

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    Catalogue - ServoOne Servo System

    MMC memory card

    SC- MMC128

    Memory card

    Memory version

    SC-MMC128 Order code

    Order designation Summary explanation

    SC-MMC128 Memory card for easy interchange of data, programs or firmware.

    Technical data SC-MMC128

    Capacitance 128 MB

    Data transfer 2 MB/s read 2 MB/s write

    Memory card type MMC

    Weight 2 g

    Dimensions (WxHxD) 24 mm x 1.4 mm x 32 mm

    Voltage 2.7 ... 3.6 V

    Temperature -25 ... 85 °C

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    Catalogue - ServoOne Servo System

    PC user software DriveManager 5

    DriveManager 5.x

    PC user software

    Software default setup

    DriveManager 5 Order code

    Technical data DriveManager 5

    The DriveManager 5 PC graphical user interface, featuring extensive integrated online help and automated self-tuning, cuts commissioning times substantially. The DriveManager 5 of course offers full network capability. This means multiple axis modules can be managed simultaneously in a project.

    Support for the following functions

    Commissioning•

    Operator control and diagnosis with cockpit, 6-channel oscilloscope, and others•

    Project administration•

    The user interface of the DriveManager 5.x (example)

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    Catalogue - ServoOne Servo System

    Connecting cable

    CC - ECL 03

    Connection types e.g. Ethernet

    Cable length in m

    Cable type CC-ECL 03 Cable type CC-USB 03 Order code

    Order designation Licences

    CC-ECL 03 Cable for connection from servocontroller Ethernet port to PC with installed DriveManager 5.x

    CC-USB 03Cable for connection from servocontroller USB port

    to PC with installed DriveManager 5.x

    Order designation Technical data

    CC-ECL 03 Crosslink Ethernet cable, CAT 5, with 2 x RJ45 connectors, length 3 m

    CC-USB 03 USB cable, A to B, length 3 m

  • 6-1Catalogue - ServoOne Servo System

    6

    Supplementary components

    Netz/Line

    Last/Load

    U1 V1 W1

    U2 V2 W2

    Contents Type Page

    Mains chokes LR32.8. LR34.4 ... LR34.170 6 - 2

    Braking resistors BR-090.01.xxx.UR ... BR-026.10.xxx.UR 6 - 4

    Mains filters EMC7.1-UR ... EMC180.1-UR 6 - 8

  • 6-2 Catalogue - ServoOne Servo System

    6

    Mains chokes

    Rated current

    LR 3 □. □□□ - UR

    Mains choke

    Series and Voltage

    LR34.10-UR Order code

    Ambient conditions LR32.xxx-UR LR34.xxx-UR

    Mains voltage 1 x 230 V. -20 % +15 %. 50/60 Hz1) 3 x 460 V -25 % +10 %. 50/60 Hz1)

    Overload factor 1.8 x IN for 40 s 2.0 x IN for 30 s

    Ambient temperature -25 °C to +45 °C. with power reduction up to 60 °C (1.3 % per °C)

    Mounting height 1000 m. with power reduction up to 2000 m (6 % per 1000 m)

    Relative air humidity 15 ... 95 %. condensation not permitted

    Storage temperature -25 °C to +70 °C

    Protection IP00

    Short-circuit voltage UK 4 % (corresponding to 9.2 V at 230 V)

    UK 4 % (corresponding to 9.24 V at 400 V) Applies to controllers with IN = 4.0 A to 32 A

    UK 2 % (corresponding to 4.6 V at 400 V) Applies to controllers with IN = 45 A to 170 A

    Permissible contamination P2 to EN 61558-1

    Thermal configuration Ieff ≤ IN Ieff ≤ IN

    UL recognition Version LR3X.xxx-UR has UL Recognition for the USA and Canadian markets

    1) At mains frequency 60 Hz the power loss increases by approx. 5 - 10 %.

    Single-phase mains chokes

    Order designationSuitable for

    servocontrollersRated cur-

    rent [A]Power loss

    tot. [W]Inductance

    [mH]Weight

    [kg]Connec-

    tion [mm²]

    LR32.14-UR SO82.004 14 16 2.1 1.5 4

    Dimensions [mm] LR32.14-UR Dimensional drawing

    W (width) 85

    A

    B

    C

    H

    T

    H (height) 100

    D (depth) 65

    A 64

    C 50

    DØ 4.8

  • 6-3Catalogue - ServoOne Servo System

    6

    Three-phase mains chokes

    Order desig-nation

    Suitable for ser-vocontrollers

    Rated current [A]

    Power loss tot. [W]

    Inductance [mH]

    Weight [kg]

    Connection [mm²]

    LR34.4-UR SO84.004 4.2 20 7 2.5 4

    LR34.6-UR SO84.006 6 25 4.88 2.5 4

    LR34.8-UR SO84.008 8 25 3.66 2.5 4

    LR34.14-UR SO84.012 14 45 2.09 4.0 4

    LR34.17-UR SO84.016 17 45 1.72 4.0 4

    LR34.24-URSO84.020

    SO84.02424 50 1.22 5.0 16

    LR34.32-UR SO84.032 32 70 0.92 6.0 16

    LR34.44-UR SO84.045 45 60 0.33 5.0 16

    LR34.58-UR SO84.060 60 70 0.25 7.0 16

    LR34.70-UR SO84.072 72 80 0.20 10 16

    LR34.88-UR SO84.090 90 120 0.16 13 35

    LR34.108-UR SO84.110 110 140 0.13 15 35

    LR34.140-UR SO84.143 143 160 0.10 25 70

    LR34.168-UR SO84.170 170 170 0.09 25 70

    Dimen. [mm]

    LR34. 4-UR

    LR34. 6-UR

    LR34. 8-UR

    LR34.

    14-UR

    LR34.

    17-UR

    LR34.

    24-UR

    LR34.

    32-UR

    LR34.

    44-UR

    LR34.

    58-UR

    LR34.

    70-UR

    LR34.

    88-UR

    LR34.

    108-UR

    LR34.

    140-UR

    LR34.

    168-UR

    W (width)

    125 125 125 155 155 155 190 155 190 190 230 230 240 240

    H (height)

    130 130 130 160 160 170 200 170 200 240 300 300 330 330

    D (depth)

    75 75 75 80 80 120 110 120 120 110 160 180 200 200

    A 100 100 100 130 130 130 170 130 170 170 180 180 190 190

    C 55 55 55 59 59 72 58 72 68 78 98 122 125 125

    DØ 5 5 5 8 8 8 8 8 8 8 8 8 11 11

    Dimen-sional drawing

    AB

    CT

    H

    AB

    CT

    H

    LR34.4-UR to LR34.58-UR LR34.70-UR to LR34.168-UR

  • 6-4 Catalogue - ServoOne Servo System

    6

    Braking resistors

    Power output in (W) 01 = 100 W 10 = 1 kW

    BR - □□□. □□. □□ 0-UR

    Braking resistor

    Ω Value

    Protection

    BR-090.01.540-UR BR-090.02.540-UR Order code

    Technical data according to Fig. A1 according to Fig. A2 according to Fig. A3 according to Fig. A4

    Surface temperature > 250 °C > 250 °C > 250 °C > 250 °C

    Touch protection No No No No

    Voltage max. 970 V DC max. 970 V DC max. 970 V DC max. 970 V DC

    High-voltage strength 4000 V DC 4000 V DC 4000 V DC 4000 V DC

    Temperature monitoring

    Yes. with bimetallic protector (breaking capacity 0.5 A/ 230 V)

    Acceptance tests CE-conformant; UL recognition

    Connection 1 m long PTFE-insulated flex wire Terminal box with PG gland

    Diagrams

    A1

    A2

    A4

    A3

  • 6-5Catalogue - ServoOne Servo System

    6

    Order designationContinuous braking

    power [W]Resistance[Ω ±10 %]

    Peak braking power [W]Protection Diagram

    750 VDC

    BR-090.01.540-UR 35

    90

    6250 W IP54 A1

    BR-090.02.540-UR 150 6250 W IP54 A2

    BR-090.03.540-UR 300 6250 W IP54 A3

    BR-090.10.650-UR 1000 6250 W IP65 A4

    BR-026.01.540-UR 35

    26

    21600 W IP54 A1

    BR-026.02.540-UR 150 21600 W IP54 A2

    BR-026.03.540-UR 300 21600 W IP54 A3

    BR-026.10.650-UR 1000 21600 W IP65 A4

    Dimen. [mm]

    BR-090.01. 540-UR

    BR-090.02. 540-UR

    BR-090.03. 540-UR

    BR-090.10. 650-UR

    BR-026.01. 540-UR

    BR-026.02. 540-UR

    BR-026.03. 540-UR

    BR-026.10. 650-UR

    W (width) 40 80 42 114 40 80 42 114

    H (height) 160 300 320 865 160 300 320 865

    D (depth) 26 28 122 105 26 28 122 105

    Diagram A1 A2 A3 A4 A1 A2 A3 A4

    300 ca. 28.0

    45°

    1000

    80.0

    20.030.0

    41.5

    5.5

    9.01000

    A2

    18.3

    26

    6.0

    1000

    7.5

    160

    45°

    1000

    40

    6

    20.0

    A1

  • 6-6 Catalogue - ServoOne Servo System

    6

    Dimen. [mm]

    BR-090.01. 540-UR

    BR-090.02. 540-UR

    BR-090.03. 540-UR

    BR-090.10. 650-UR

    BR-026.01. 540-UR

    BR-026.02. 540-UR

    BR-026.03. 540-UR

    BR-026.10. 650-UR

    5

    6

    1.5

    6

    310

    285

    320

    417

    18

    115

    70

    406

    Ø 10

    500

    A3

    58 32

    105

    8

    107.5 48 6.2

    6

    90

    6

    60

    6.2

    34

    6.2 R 6

    6

    60

    9

    75

    80

    110 ca. 114

    11

    767 865

    640.0

    90 A4

  • 6-7Catalogue - ServoOne Servo System

    6

    Mains filters

    Design version

    EMC. □□□. 1-URElectro-Magnetic- Compatibility

    Rated current

    EMC180.1-UR Order code

    Ambient conditions EMC.xxx. 1-UR

    Rated voltage 3 x 480 V, +10 %, 50/60 Hz

    Overload 2x for 10 s, repeatable after 30 min.

    Ambient temperature -25 °C to +40 °C, with power reduction up to 60 °C (1.3 % per °C)

    Mounting height 1000 m, with power reduction up to 4000 m (6 % per 1000 m)

    Relative air humidity 15 ... 85 %, condensation not permitted

    Storage/transportation temperature -25 °C to +70 °C/-40 °C to +85 °C

    Protection IP00

    Permissible contamination P2 to EN 61558-1

    Acceptance tests CE-conformant; UL recognition

    Radio frequency interference suppression to EN61800-3 -residential- Motor cable length up to 100 m permitted

    Radio frequency interference suppression to EN61800-3 -industrial- Motor cable length up to 150 m permitted

    Technical data - Three-phase mains filters

    Usable for Servocontroller

    EMC type DiagramRated current

    [A]Power loss

    [W]Touch cur-rent [mA]

    Weight [kg]

    Connection [mm²]

    SO84.004 SO84.006

    EMC7.1-UR1) A1 7 A 5 W 5.3 mA 2.87 lb0.2 ... 4.0

    PE stud M5

    SO84.008 SO84.012 SO84.016

    EMC16.1-UR1) A1 16 A 16 W 7.5 mA 4.85 lb0.2 ... 4.0

    PE stud M5

    SO84.020 SO84.024 SO84.032

    EMC35.1-UR1) A1 35 A 34 W 6.4 mA 3,40.2 ... 6.0

    PE stud M5

    SO84.045 SO84.060

    EMC63.1-UR A1 63 A 30 W 4.0 mA 11.02 lb0.5 ... 16

    PE stud M6

    SO84.072 SO84.090

    EMC100.1-UR A2 100 A 45 W 5.0 mA 13.23 lb16 ... 50

    PE stud M8

    SO84.110 SO84.143

    EMC150.1-UR A2 150 A 55 W 7.0 mA 14.99 lb16 ... 50

    PE stud M8

    SO84.170 EMC180.1-UR A3 180 A 15 W 7.2 mA 7,0 kgConductor bar/drill

    hole 3 x 25/11 PE stud M10

    1) On request

  • 6-8 Catalogue - ServoOne Servo System

    6

    Dimensions - Three-phase mains filters

    EMC type A B C D E F G M Ø Diagram

    EMC7.1-UR 175 55 75 165 45 155 177 4.5 A1

    EMC16.1-UR 255 55 110 245 30 235 257 4.5 A1

    EMC35.1-UR 270 55 110 255 30 240 271 5.5 A1

    EMC63.1-UR 280 62 180 270 40 240 305 7.0 A1

    EMC100.1-UR 290 75 200 270 45 250 336 7.0 A2

    EMC150.1-UR 320 90 220 300 60 280 380 7.0 A2

    Dimensional drawings

    PE

    PE

    U1 V1 W1

    U2 V2 W2

    Mains inputE

    B

    FDC

    A

    M

    G

    M 6 x 15

    M

    FA

    C

    U1 V1 W1

    U2 V2 W2

    Mains input

    Output

    Output

    D G

    PE

    PE

    B

    E

    A1

    A2

  • 6-9Catalogue - ServoOne Servo System

    6

    Dimensions - Three-phase mains filters

    EMC type A B C D E F G H I K L M Ø

    EMC180.1-UR 310 200 120 180 180 160 410 45 86 30 91 8,5

    Dimensional drawing

    Mains input

    Output

    L

    KH

    I

    DAG

    F

    BE

    C

    M

    U1 V1 W1

    U2 V2 W2PE

    PE

    A3

  • 6-10 Catalogue - ServoOne Servo System

    6

  • 7-1Catalogue - ServoOne Servo System

    77

    Contents Type Page

    LSH servomotor LSH-050 to LSH-127 7 - 2

    LST servomotor LST-037 to LST-220 7 - 3

    Overview of servomotors

  • 7-2 Catalogue - ServoOne Servo System

    77 77

    Using a completely new winding technology known as concentrated winding. the new LSH generation of motors improves power density by between 30 % and 70 % com-pared with conventional technologies.

    For the user this means up 100 % improvement in dynam-ics and significantly reduced space requirements combined with smooth running.

    The LSH motor - the power pack

    Overview of technical data

    Technical data Motor

    Standstill torque

    M0 [Nm]

    Rated torque MN [Nm]

    Rated current IN [A]

    at 560 V

    Rated current IN [A]

    at 320 V

    Rated speed nN [rpm]

    LSH-050-1 1) 0.26 0.24 - 0.68 4500

    LSH-050-2 1) 0.53 0.45 - 1.11 4500

    LSH-050-3 1) 0.74 0.67 - 1.55 4500

    LSH-050-4 1) 0.95 0.84 - 1.90 4500

    LSH-074-1 2) 0.95 0.86 1.28 1.43 3000

    LSH-074-2 2) 1.90 1.60 1.46 2.40 3000

    LSH-074-3 2) 3.30 2.90 2.30 4.00 3000

    LSH-074-4 2) 4.20 3.10 2.30 3.70 3000

    LSH-097-1 2) 4.10 3.20 2.80 5.00 3000

    LSH-097-2 2) 6.30 4.60 3.60 7.00 3000

    LSH-097-3 2) 8.60 6.10 4.80 8.3 3000

    LSH-127-1 3) 11.60 8.40 7.90 - 3000

    LSH-127-2 3) 14.90 10.90 9.60 - 3000

    LSH-127-3 3) 18.70 14.30 13.10 - 3000

    LSH-127-4 3) 27.30 21.00 14.90 - 3000

    1) DC link voltage 320 V 2) DC link voltage 320 V/560 V 3) DC link voltage 560 V

    Note: For detailed electrical data and accessories. such as system cables. refer to the “Servomotors Order Catalogue” (article no.: 0814.05B.x).

  • 77

    7-3Catalogue - ServoOne Servo System

    77

    Overview of technical data

    Technical data Motor

    Standstill torque

    M0 [Nm]

    Rated torque MN [Nm]

    Rated current IN [A]

    at 560 V

    Rated current IN [A]

    at 320 V

    Rated speed nN [rpm]

    LST-037-1 0.10 0.09 - 0.56 6000

    LST-037-2 0.20 0.18 - 0.92 6000

    LST-037-3 0.30 0.27 - 0.89 6000

    LST-050-1 0.20 0.19 - 0.60 4500

    LST-050-2 0.40 0.36 - 0.88 4500

    LST-050-3 0.60 0.55 - 1.18 4500

    LST-050-4 0.80 0.72 - 1.47 4500

    LST-050-5 0.95 0.85 - 1.71 4500

    LST-074-1 0.65 0.60 0.64 1.04 3000

    LST-074-2 1.30 1.15 0.95 1.58 3000

    LST-074-3 1.90 1.60 1.26 2.20 3000

    LST-074-4 2.50 2.20 1.62 2.70 3000

    LST-074-5 3.00 2.50 1.82 3.00 3000

    LST-097-1 2.60 2.30 1.85 3.00 3000

    LST-097-2 3.90 3.30 2.60 4.30 3000

    LST-097-3 5.30 4.60 3.80 5.90 3000

    LST-097-4 7.50 6.40 4.40 8.10 3000

    LST-097-5 9.50 8.50 6.20 10.5 3000

    LST-127-1 6.60 5.70 4.00 - 3000

    LST-127-2 10.5 8.80 6.30 - 3000

    LST-127-3 13.5 11.0 9.50 - 3000

    LST-127-4 17.0 14.5 10.0 - 3000

    LST-127-5 22.0 17.0 13.0 - 3000

    LST-158-1 13.5 13.0 8.20 - 3000

    LST-158-2 19.0 17.0 10.6 - 3000

    LST-158-3 22.0 19.0 12.3 - 3000

    LST-158-4 29.0 24.0 14.7 - 3000

    LST-158-5 35.0 26.0 18.2 - 3000

    LST-190-1 27.0 21.0 13.5 - 3000

    LST-190-2 32.0 23.0 15.0 - 3000

    LST-190-3 40.0 26.0 17.9 - 3000

    LST-220-1 40.0 30.0 17.8 - 3000

    LST-220-2 68.0 50.0 31.1 - 3000

    LST-220-3 93.0 60.0 43.6 - 3000

    LST-220-4 115.0 50.0 29.3 - 3000

    Note: For detailed electrical data and accessories such as system cables refer to the “Servomotors Order Cata-logue” (article no.: 0814.05B.x).

    The LST motor - the versatile one

    Featuring conventional winding technology. the LST motor combines all the advantages of a 6-pole synchronous servo-motor.

    Well suited to speeds up to 9000 rpm. Special windings •are possible on request.

    High overload capacity even at standstill based on ef-•ficient heat distribution in the stator packet.

    Increased rotor moment of inertia for torque adapta-•tion.

  • 7-4 Catalogue - ServoOne Servo System

    77

  • LTi DRiVES GmbHGewerbestraße 5-935633 LahnauGERMANYPhone +49 (0) 6441/ 96 6-0

    Heinrich-Hertz-Straße 1859423 UnnaGERMANYPhone +49 (0) 2303/ 77 9-0

    [email protected]

    We reserve the right to make techni-cal changes.

    The content of our Order Catalogue was com-piled with the greatest care and attention, and based on the latest information available to us.

    We should nevertheless point out that this document cannot always be updated in line with ongoing technical developments in our products.

    Information and specifications may be subject to change at any time. Please visit www.lt-i.com for details of the latest versions.

    Catalogue - ServoOne SO8000 Servo SystemIDno.:1100.24B.1-00•Date:06/2008

    Funktions- und Leistungsübersicht Overview of functions and featuresOrder code - SO8000Specification - ServoOne BG1 to BG4Specification - ServoOne BG5Specification - ServoOne BG6Acceptance tests/Ambient conditionsServiceshttp://www.lt-i.com

    Overview of servocontrollers 4.0 A to 170 ACurrent capacity of servocontrollersServocontrollers 4.0 A to 6.0 A (BG1)Servocontrollers 8.0 A to 12.0 A (BG2)Servocontrollers 16 A to 20 A (BG3)Servocontrollers 24 A to 32 A (BG4)Servocontrollers 45 A to 72 A (BG5)Servocontrollers 90 A to 170 A (BG6, 6a)

    Drive controller variantsOption 1 SERCOSOption 1 PROFIBUSOption 1 EtherCatOption 1 CANopenOption 1 CANopen + 2AOOption 2 - Interface for Sin/Cos or EnDat 2.1 encoder

    Accessories for ServoOneMMC memory cardPC user software DriveManager 5Connecting cable

    Supplementary componentsMains chokesBraking resistorsMains filters

    Overview of servomotorsThe LSH motor - the power packThe LST motor - the versatile on