service & repair guide dyna.pdf

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Doc: 345.13 Rev: 01 Page 1/10 Copyright 2011, Proceq SA, CH-8603 Schwerzenbach Working copy if printed

Filename: 20081031 Service & Repair Guide Dyna 345.13

DYNA Z with LEO1 ManometerCalibration and Unit Setting

Issue for sales representatives and authorized calibration stations

Service Manual & Repair Guide

This document is part of the ASPO Service & Repair set for Dyna and describes the procedurehow to adjust, repair and calibrate the instruments.

Key Words: Pull-off-tester, Repair, Service, Calibration, Upgrade, Manual, ASPO

Document Number : 345.13Document Revision: 01Revision Date: 31-Oct-2008Document State: released

Author: Rudolf Bhend [email protected]

Company: Proceq SABahnstrasse 23CH-8603 SchwerzenbachSwitzerland

Classification: for internal use only
mailto:[email protected]:[email protected]


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Doc: Rev: 01 Page 2/10 Copyright 2011, Proceq SA, CH-8603 Schwerzenbach Working copy if printed


Table of Contents

1 The Use of the software LEO Konfig, Version 3.1 2 Explanations to the window of LEO Konfig, version 3.1 3 Calibration Procedure for Dyna Z with LEO1 Manometer3.1 Prerequisites3.2 Preparations3.3 Calibration in the unit kN (line1)3.4 Setting of the units lbf, N/mm2 and psi3.5 Setting of additional units3.6 Summary of standard Calibration Values3.7 Calibration Records and CertificatesAppendix 1 Sample of Calibration CertificateAppendix 2 Sample of Calibration Record
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Dyna Z with LEO1 Manometer Service Manual & Repair Guide



1. The Use of the software LEO Konfig, Version 3.1 Install the LEO_KONFIG.EXE and the S30c.dll provided on a disc in the same file on your hard disc. Youmay install the Icon of the EXE-file on your desk top as well. The short instructions are also installed as a pdf-file but in German only. Therefore the content of these instructions are translated and integrated in this

manual.The following points 1 to 7 are referring to the LEO Config, version 3.1 from 14 November 2001and must befollowed strictly.

Prior to start with the installation, insert the battery on the LEO1 and switch off the manometer.

1. Connect LEO1-cable with the LEO1 and with K-102. Insert it at the PC-port. Be aware of the markingon the LEO1 plug (RS 485 is closer to the battery compartment, see figure 1 below). In case the cable isnot correctly connected the communication with the manometer is not possible but will not harm it.

Figure 1: Connection of the LEO1-cable

2. Switch on the LEO1 (not in the peak-mode) with the Select button.

3. Start the LEO_Konfig.exe.

4. Choose the Com-Port.

5. Press key Lesen (Read) on the right bottom of the LEO software window (see figure 2 in chapter 2).

6. Perform the necessary settingsDetails are explained in the following chapters 2 and 3.

7. Press key Schreiben (Write) on the right bottom of the LEO software window, when all the settings aredone (see figure 2 in chapter 2).


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2. Explanations to the window of LEO Konfig, version 3.1

Figure 2: Window of the LEO_Konfig, versio n 3.1

Following are the explanations to the points 1 to 5 shown in the window above.

1. Data of the LEO1 manometer. From left to right: Instrument-ID. SW-version, pressure range, serialnumber, status.Check the pressure range only (100 bar)

2. The unit set will be displayed , but only after the battery is changed (or disconnected and connectedagain.

3. Switch off time in minutes. The LEO1 will switch off automatically after the set time.

4. Lock/unlock units The units for the display of the hydraulic pressure can be locked or unlocked.

5. Client specific units Up to five additional units can be set according to the specific requirements of the user. In the exampleof figure 1 one additional unit is set in the first position with a factor of 1.234.

The client specific units must be used for all the DYNA Z instruments equipped with the LEO1manometer (see Chapter 3).


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Close the window of the LEO1- software (click on x top right). Open the software again and check if thecorrect values are shown in line 1.If this is not the case repeat the procedure, i.e. set the corrected values, press the key Schreiben (write),switch off and on again the software and check the values in line 1In case the correct values are shown:- Remove RS 232 cable from LEO1- Switch to the unit Cnut in LEO1(see INFO -sheet addition to operation manual) - Do not set the manometer to the Peak-mode- Set the unit kN in the display of the calibration device

3.3.2 Performing of measuring series

Reset the calibration unit to zero.Subject DYNA Z twice to 10%, 20%, 50% and 100% load according to the calibration record (increase load toeach rated load as shown on the display of the calibration unit and release shortly). Read and note down thevalues (Peaks) for each load step as shown on the display of the LEO1 manometer.The calibration record sheet like the one Proceq SA is using (see chapter 3.7 and Appendix 2) shall be used.In case the values are not within the tolerances or are very close to the upper and/or lower limits:- Connect the RS 232 cable to LEO1, switch off the manometer, switch off / on the software and switch on

the manometer.- Calculate the new factor and set it (new factor = old factor multiplied by the value at 100% step displayed

on the LEO1 divided by the nominal load).- Rep eat procedure starting from line Press the key Schreiben (write) in chapter 3.3.1 on page 4/9

including performing of the measuring series (except switching to the unit Cnut in LEO1, since this is donealready).

In case the values are within the tolerances ( 2 % of the actual load) proceed with the second measuringseries in ten steps. At the end at least two complete measuring series in kN must be registered in the record(see chapter 3.7 and Appendix2).

3.4 Setting of the units lbf, N/mm 2 and psi

Connect the RS 232 cable to LEO1, switch off the manometer, switch off / on the software and switch on themanometerInsert in the second line under Kundeneinheit (costumer unit, see point 5 of chapter 2) the values for lbf :- Set the check mark left to t he 2. - Calculate the factor for the display of the force in lbf . Multiply the factor obtained for the force in kN by

224.809 (in the record sheet this is done automatically).- Set the numericals L _ b _ F _ 0 (the last one is a zero).

(The choice of numeric als is limited, e. g. no l, no f).

For the pull-off testers DYNA Z 6 and DYNA Z 16 on line 3 the settings for the display of the strength on atest disc diameter 50 mm in N/mm 2 and on line 4 in psi must be installed as explained for line 1 and line 2above.For N/mm 2 on line 3 the letters to be set are n _ P _ n _ n. The factor for the force in kN must be divided by1.9635 (in the record sheet this is done automatically).

For psi on line 4 the numericals to be set are P _ S _ J _ 0 (the last one is a zero). The factor for the force in kNmust be multiplied by 73.8672 (in the record sheet this is done automatically).

Additional units can be set as explained in chapter 3.5.In case all the values in line 2 to 5 are set continue as follows:- Press the key Schreiben (write).- Close the window of the LEO1- software (click on x top right). Open the software again and check if the

correct values are shown in line 2.


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If this is not the case repeat the procedure, i.e. set the corrected values, press the key Schreiben (write),switch off / on the software and check the values in line 2.In case the correct values are shown:- Remove RS 232 cable from LEO1.- Switch to the unit LbF0 in LEO1 (see INFO- sheet addition to operation manual). - Set the unit lbf (or Kip) in the display unit of the calibration device.Check with the calibration device at 20%, 50% and 100% steps of the nominal load if the values of line 2 arewithin the tolerances.In case the values are not within the tolerances or are very close to the upper and/or lower limits:- Check the factor for kN in the record sheet and if the factors in the software are set according to the one

calculated in the record sheet. Amend values, if necessary.- Connect the RS 232 cable to LEO1, switch off the manometer, switch off / on the software and switch on

the manometer.- Repeat procedure starting from line 3 Press the key Schreiben (write) above (except switching to the

unit LbF0 in LEO1, since this is done already).In case the values are within the tolerances ( 2 % of the actual load) proceed with checking of the values inlines 3, 4 and 5 as described above for line 2. Start with - Remove RS 232 cable from LEO1. In the calibration device the corresponding units and if necessary, the test areas in mm 2 must be set.The measured and valid values of the 20%, 50% and 100% steps must be registered in the record (seechapter 3.7 and Appendix 2).

3.5 Setting of additional unitsOn the pull-off testers DYNA Z 6 and DYNA Z 16 line 5 is free for an additional unit, on the extraction testersDYNA Z 6 S and DYNA Z 1 6 S three additional units can be set in lines 3, 4 and 5 according to clientsrequest.E.g. On the pull off tester in line 5 the values for the strength in psi on a test disc of diameter 100 mm may

be set. In this case the factor for the force in kN must be multiplied by 18.4668 . For the display of thestrength in psi the numericals P _ S _ J _ 1 may be set.On the extraction tester units and factors for the display of the shell friction of a specific dowel size maybe set.In the calibration device the corresponding units and if necessary, the test areas in mm 2 must be set.The measured and valid values of the 20%, 50% and 100% steps must be registered in the record (seechapter 3.7 and Appendix 2).

3.6 Summary of standard Calibration Values

All instruments are calibrated in the unit kN. The respective conversion factor and unit are always set in line 1.The calibration factors in italics are theoretical ones. They are slightly different for each instrument as to verifyduring the calibration.

Pull-off Tester Units Extraction Tester

DYNA Z 6 DYNA Z 16 Official Lettersequence DYNA Z 6SDYNA Z

16S

Calibration Line 1 Line 1

Factor 0.125 0.261 kN C n u t 0.125 0.261

Line 2 Line 2Calibration multiply with 224.809* multiply with 224.809*


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Factor 28.10075 58.67515 lbf L b F 0 28.10075 58.67515

Line 3 Line 3

Calibration divide with 1.9635* divide with 1.9635*

Factor 0.063662 0.132962 N/mm 2 n P n n 0.0636618 0.132962

Line 4 Line 4

Calibration multiply with 73.8672* 50mm* ---

Factor 9.2334 19.27934 psi P S J 0 --- ---

Line 5 Line 5

Calibration multiply with 73.8672* 100mm* ---

Factor 2.30835 4.819835 psi P S J 1 --- ---

*) Factor inline 1 to

line 5 is an example for anadditional unit

Lines 3, 4 and 5 are freefor additional units

Additional factors and units must be calculated, respectively introduced for other instruments like the DYNA Z25, Z 50 and Z 100 and/or based on the requirements from the clientele.

3.7 Calibration Certificate and Calibration Record

Proceq SA has prepared calibration certificates and records. For each instrument a Excel file exists with onefolder for the record of the calibration values including the calibration factors of different units. The recordedvalues are automatically inserted in the folder of the certificate. The files can also be used for the verification ofthe values after new units have been set. An example each of the certificate and the record is shown in the

Appendix 1, respectively Appendix 2.


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Appendix 1 Sample of Calibration CertificateDYNA - Gerte Kalibrier - Zertifikat Kunde:App areils DYNA Certif icat d 'talo nn age Clien t: DYNA Instruments Calibration Certificate Customer:

Prfobjekt Haftprfer Serie-Nr.Objet talonner DYNA Z 6 LEO1 Ap pareil mes ure d'adhrenc e Srie-No. 1-1152Test piece Pull-off Tester Serial No.

Manometer Nr.Manomtre No. SN 8486Manometer No.

Prfkraft 6.00 kN Anzeige: 0.01 kNForce d'essai Affichage:Test load Display:

Prfeinrichtung Dispositif d'talonnage W IGAring DMS SN - 207096 BM.2.ZK.57Calibration device WIGAmeter F, SN 12.071 AE.2WM.58

Resultate der KalibrierungRsultats de l'talonnageResults of calibration

Stufe ToleranzenPalier TolrancesStep Tolerances

[%] kN kN (Cnut) lbf (LbF0) N/mm (nPnn) psi (PSJ0)

10 0.59-0.61 0.59

20 1.18-1.22 1.19 280274 - 2860.60

0.59 - 0.6190.0

88.2 - 91.8

30 1.76-1.84 1.79 278 0.59 89.1 0.0

40 2.35-2.45 2.39

50 2.94-3.06 3.00 700686 - 7141.50

1.47 -1 .53225.0

220.5 - 229.5

60 3.53-3.67 3.59 697 1.49 224.2 0.0

70 4.12-4.28 4.18

80 4.70-4.90 4.79

90 5.29-5.51 5.39 1'4001'372 -1 '4283.00

2.94 -3 .06450.0

441.0 - 459.0

100 5.88-6.12 6.00 1'400 3.00 449.4 0.0

Zeile, l igne, line 1 2 3 4 5in Leo-Software eingestellter Faktor 0.12560 28.23601 0.0640 9.2777 0.00000

Facteur dans le Leo-softwareFactor set in the Leo-software

Nach dem Einschalten erscheint als erste Einheit. Aprs la mise en service est la premiere unit affiche.

After switching on the instrument is the first unit shown

Datum der Kalibrierung Schwerzenbach, Proceq SA ISO 9001Date de l'talonnage SQS-Reg. No.Date of calibration 20.07.2005 10956-04

i.V. Karl Dinkel

Cnut

Rglage l'instrument d'talonnage Adjustment at calibration device

Rgla ges / Tolrances / Valeu rs mes ur s % force*)Defaults / Tolerances / Measured values at % load

Einstellungen / Grenzwerte / Messwerte bei 50% Last*

Einstellung am Kalibriergert



KraftForce

0.60

1.20

1.80

Proceq Asia Ltd02 -02A Morningstar Centre12 New Industrial Road 02-02A

SG-536202 Singapore

Ablesung amLEO1

Einstellungen am Kalibriergert (WIGAmeter F) und Ablesungen am DYNA Z LEO1

Le ct ur e LEO1

Rglages l'instrument d'talonnage (WIGAmeter F) etLectures au DYNA Z LEO1

Displayed onLEO1

Adjustments at calibration device (WIGAmeter F) andvalues displayed on the DYNA Z LEO1Load

kN

4.80

5.40

6.00

2.40

3.00

3.60

4.20


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Appendix 2 Sample of Calibration Record

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