AP00.20-P-1205F SERVICE OVERVIEW for ASSYST PLUS 8.12.04

MODELS 245

Customer: Order number:

Passenger car Type 245

Dialogue reception carried out:

Oil grade/viscosity:

Notes/explanations:

Current kilometer reading:

M List of service items

NoYes

Workshop code: Service code:

Correctness of service scope confirmed by service foreman: Completion date

Completion of jobs confirmed by mechanic's signature:

Modification notes

2.6.05 Wheels, brakes Input fields for tire inflation pressure values added

2.6.05 Trunk Input field for tire inflation pressure value added

2.6.05 Trunk Input field for expiry date of TIREFIT tire repair kit added

Service Service

1 2` g

@ @

Not OK

@

Ñ Brake test on test bench(on vehicles with ASR, ETS, ESP observe information in maintenance manual)Enter brake values in kN:

à AP42.00-P-4290AK

Front Rear Parking brake

Left

Right

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KVehicle interior

à Ñ Reset service indicator in instrument cluster AP00.20-P-0042AK

Function test

à Ñ Horn, headlamp flasher, indicator lamps, symbol lighting and interior lights

à

à Ñ Windscreen wipers, washer system, headlamp cleaning system

à AP82.30-P-8252AK

Ñ Check seat belts and seat belt buckles for external damage and

à AP91.40-P-9150AK

Check and correct fluid level

à Ñ Battery Not with AGM battery à AP54.10-P-5410AK

JWheels, brakes

Ñ Check wheels for damage and cracks, measure depth of tread, enter values in mm

à AP40.10-P-4051AK

FL RF. RL RR

Outer

Center

Inner

Ñ Remove/fit wheels, rotate wheels if necessary (excepted vehicles with mixed tires)

à AP40.10-P-4050AK

Ñ Check lining thickness of brake pads,front and rear

à AP42.10-P-4251AK

Ñ Check thickness and condition of brake disks, front and rear

à AP42.10-P-4251AK

à Ñ Correct tire inflation pressure andenter in bar or psi

à

Front axle Rear axle

bar/psi

GUnderside of vehicle

Ñ Check all visible parts for leaks and damage.If loss of fluid, determine cause and rectify, subject to separate repair order

à AP00.20-P-0053AK

Ñ Inspect front axle joint for play, inspect rubber boots

à AP33.20-P-3353AK

Ñ Check track rod and drag link linkage for play, check rubber boots

à AP46.00-P-4653AK

Ñ Inspect poly V-belt for wear and damage à AP13.22-P-1351AK

EVehicle front end, vehicle rear end

Ñ Check headlamp range adjustment system Not with xenon headlamps à

Ñ Check and correct headlamp setting à AP82.10-P-8260AK

à Ñ Check wiper blades, if necessary as a separate job

à AP82.30-P-8253G

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FTrunk

Ñ TIREFIT tire repair kit - Check expiry date and enter here

If necessary, replace TIREFIT subject to separate order:

à AP40.10-P-4054AK

or

Ñ Correct the tire inflation pressure of the spare wheel and enter in bar or psibar/psi

à

HEngine compartment

Ñ Check all visible parts for leaks and damage.If loss of fluid, determine cause and rectify, subject to separate repair order

à AP00.20-P-0053AK

à Ñ Check engine hood latch and latch hook for ease of operation. Replace components no matter how insignificant the defect.

à AP88.40-P-8851AK

Check and correct fluid level

à Ñ Brake system à AP42.10-P-4210AK

If fluid loss is discovered, ascertain and rectify the causeas a separate repair order

à Ñ Windshield washer system (incl. summer/winter cleaner)

AP82.35-P-8210AK

Additional operationsCompleted `

@

Not OK

@

Service 3 At each service

HEngine compartment

à Engine oil and filter change Engine 266 AP18.00-P-0101AQ

Engine 640 AP18.00-P-0101AU

Service 4 Every 2 years à Check body for paint damage

by service advisorà AP98.00-P-9850AK

Underside of vehicle

à Check chassis parts and supporting body parts for damage and corrosion

by service advisor

à AP00.20-P-0090AK

Engine compartment

à Replace brake fluid AP42.00-P-4280AK

Service 5 every 40 000 km/2 yearsEngine compartment

à Replace combination filter AP83.00-P-8384AK

Service 6 every 40 000 km/2 yearsEngine compartment

à Replace dust filter AP83.00-P-8381AK

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Service 8 every 80 000 km/4 yearsEngine compartment

à Replace air-cleaner insert Engine 266 AP09.10-P-0980AK

Service 8 every 120 000 km/4 yearsEngine compartment

à Replace air-cleaner insert Engine 640 AP09.10-P-0980AL

Service 11 every 80 000 km/4 yearsEngine compartment

à Replace fuel filter Engine 640 AP47.20-P-0780AL

Service 11 every 250 000 km/15 yearsUnderside of vehicle

à Replace fuel filter Engine 266 AP47.20-P-0780AK

Service 12 Every 50 000 - 70 000 km/4 yearsEngine compartment

à Replace spark plugs Engines 266.920/940/960 AP15.10-P-1580AK

Service 12 Every 90 000 - 110 000 km/4 yearsEngine compartment

à Replace spark plugs Engine 266.980 AP15.10-P-1580AK

Service 13 every 250 000 km/15 yearsEngine compartment

à Replace coolant.Pay attention to coolant composition

Gasoline engines AP20.00-P-2080AK

Diesel engines AP20.00-P-2080AL

Service 15 Every 30 000 km/2 yearsVehicle front, vehicle rear

à Grease trailer coupling with removable ball hitch and automatic lock mechanism, then check operation

à AP31.11-P-3121AK

à Clean trailer hitch with detachable ball neck and automatic locking after testing (if necessary)

AP31.11-P-3130AK

Service 16 Once during first service 2Wheels, brakes

à Parking brake - adjust cable slack AP42.20-P-4262AK

Service 20 every 60 000 kmUnderside of vehicle

à Fluid change, automatic transmission AP27.00-P-2701AK

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