service & operating manual - sandpiper...

1.3835

9.79249

10.62270

11.76299

5.45138

3.0477

A

2X 1.7544

.3810

4.88124

6.16157

4X .318

6.56167

3.6392

4X .3810

1.

2.

.125 [3mm]A7.13 [181]8.81 [224]

SUCTION PORT1/2" FNPT

SUCTION PORT (OPTIONAL) 1/2" FNPT

DISCHARGE PORT (OPTIONAL) 1/2" FNPT

AIR INLET1/4 FNPT

DISCHARGE PORT1/2" FNPT

MTG. SLOTMTG. HOLE

STANDARD INTEGRAL MUFFLER

GENERAL NOTES

OPTIONAL SUCTION & DISCHARGE SIDE PORTS WILL BE PLUGGED AT FACTORY, NOT SHOWN

STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 3/8" FNPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS

S05 NON-METALLICIN-LINE PORTED OPTION

DIMENSIONAL TOLERANCE =

Standard Integral Muffler Option

Mesh & Sound Dampening Muffler

Optionwww.sandpiperpump.com

Model S05 Non-Metallic Design Level 2

Quality SystemISO9001 Certified

Environmental Management System ISO14001 Certified

Certified Quality

Warren Rupp, Inc.A Unit of IDEX Corporation

800 N. Main St., Mansfield, Ohio 44902 USA

Telephone 419.524.8388Fax 419.522.7867

www.SAndpiperpUMp.cOM

© copyright 2012 warren rupp, inc.All rights reserved

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SERVICE & OPERATING MANUALOriginal Instructions

s05nmdl2sm-rev0811

www.sandpiperpump.com

IMPORTANT

Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear protection.

Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump. Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

To be fully groundable, the pumps must be ATeX compliant. refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.

Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

Model S05 non-Metallic

In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.

Safety Information

Grounding the Pump

WARNINGTake action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.

s05nmdl2sm-rev0811

www.sandpiperpump.com Model S05 non-Metallic

Table of Contents

SECTION 1: PumP SPECIfICaTIONS ................1 •Nomenclature •Performance •Materials •DimensionalDrawings

SECTION 2: INSTallaTION & OPEraTION ......4 •PrincipleofPumpOperation •TypicalInstallationGuide •Troubleshooting

SECTION 3: ExPlOdEd VIEw ...........................7 •CompositeDrawings •PartsList •MaterialsCode

SECTION 4: aIr ENd .......................................10 •AirDistributionValveAssembly •AirValvewithStrokeIndicatorOption •PilotValve •IntermediateAssembly

SECTION 5: wET ENd .....................................14 •DiaphragmDrawing •DiaphragmServicing

SECTION 6: OPTIONal CONfIGuraTIONS ....16 •SolenoidShiftedAirValve •DualPort

SECTION 7: warraNTy & CErTIfICaTES ....18 •Warranty •CEDeclarationofConformity-Machinery •ATEXDeclarationofConformity •ExplanationofATEXCertifications

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s05nmdl2sm-rev0811

www.sandpiperpump.com1 • Model S05 non-Metallic

Explanation of Pump Nomenclature

aTEx detail

Check Valve Seat T Virgin PTFE

Non-wetted material Options P Polypropylene 1 Polypropylene w/PTFE Coated Hardware C Conductive Polypropylene

Porting Options N NPT Threads B BSP (Tapered) Threads 1 Dual Porting (NPT) 2 Top Dual Porting (NPT) 3 Bottom Dual Porting (NPT) 4 Dual Porting (BSP Tapered) 5 Top Dual Porting (BSP Tapered) 6 Bottom Dual Porting (BSP Tapered)

Pump Style S Standard I Inline Porting NPT Threads

muffler Options 0 None 1 SoundDampeningMuffler 2 MeshMuffler 6 MetalMuffler 7 MetalMufflerwithGroundingCable

Pump Brand S SANDPIPER®

Pump Size 05 1/2"

Check Valve Type B Soilid Ball

design level 2 Design Level

wetted material K PVDF N Nylon P Polypropylene C Conductive Polypropylene V Conductive PVDF

diaphragm/Check Valve materials 1 Santoprene/Santoprene 2 Virgin PTFE/Santoprene Backup/Virgin PTFE B Nitrile/Nitrile U Polyurethane/Polyurethane Z One-Piece Bonded/PTFE

A1. Solenoid Kit with 12 VDC ATEX Compliant Coil A2. Solenoid Kit with 24 VDC ATEX Compliant Coil A3. Solenoid Kit with 110/120 VAC 50/60 Hz ATEX Compliant Coil A4. Solenoid Kit with 220/240 VAC 50/60 Hz ATEX Compliant Coil

Pump Options 00. None P0. 10.30VDC Pulse Output Kit P1. Intrinsically-Safe 5.30VDC, 110/120VAC 220/240 VAC Pulse Output Kit P2. 110/120 or 220/240VAC Pulse Output Kit E0. Solenoid Kit with 24VDC Coil E1. Solenoid Kit with 24VDC Explosion-Proof Coil E2. Solenoid Kit with 24VAC/12VDC Coil E3. Solenoid Kit with 12VDC Explosion-Proof Coil E4. Solenoid Kit with 110VAC Coil E5. Solenoid Kit with 110VAC Explosion-Proof Coil E6. Solenoid Kit with 220VAC Coil E7. Solenoid Kit with 220VAC Explosion-Proof Coil E8. Solenoid Kit with 110VAC, 50 Hz Explosion-Proof Coil E9. Solenoid Kit with 230VAC, 50 Hz Explosion-Proof Coil SP. Stroke Indicator Pins

Your Serial #: (fill in from pump nameplate) _____________________________________

pump pump check design wetted diaphragm/ check Valve non-wetted porting pump Muffler pump Brand Size Valve Level Material check Valves Seat Material Options Style Options Options

S XX X X X X X X X X X XXModel #:

S __ ____ __ __ __ __ __ __ __ __ __ ____(fill in from pump nameplate)

Your Model #:

note: PumpsareonlyATEXcompliantwhenorderedwith wettedmaterialoptionCorV,Non-wettedmaterial option C, pump option 0, 6 or 7, and kit option 0.

II 2GD T5(1)

IECEEXmT4

note: Pumpmodelsequippedwiththeseexplosion-proofsolenoidkitoptionsE1,E3,E5,E7,E8orE9,arecertifiedandapprovedbythe above agencies. They are NOTATEXcompliant.

(4)

II1GcT5II3/1GcT5II1DcT100°CIM1cIM2c

note: Pumpsorderedwiththeoptionslistedin(1)areATEXcompliantwhenorderedwithkitoptionP1.

II 2G Ex ia c IIC T5II 2D c iaD 20 IP67 T100˚C

(2) II2GExiacIICT5II3/2GExiacIICT5II2DExcia20IP67T100°C

note: Pumpsorderedwiththeoptionslistedin(1)areATEXcompliantwhenorderedwithkitoptionA1,A2,A3,orA4. CompressedAirTemperatureRange:MaximumAmbientTemperaturetoplus50°C.

II 2G EEx m c T5II 2D c IP65 T100°C

(3) II2GEExmcIIT5II3/22GEExmcIIT5II2DcIP65T100°C

Special condition for safe use: Conductivepolypropylene,conductiveacetal,orconductivePVDFpumpsarenottobeinstalledinapplicationswherethepumpsmaybesubjectedtooil,greasesandhydraulicliquids.

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s05nmdl2sm-rev0811

www.sandpiperpump.com Model S05 non-Metallic • 2

Performance

3 4 5 6 7 8 9 10 11 12 13 14 15 16210

100

90

2 (3.5)

4 (7)

80

70

60

50

40

30

20

10

10 20 30 40 50 60

0

0

1

2

3

4

5

6

7

0

30

2025

1015

5

9.1

67.6

34.5

1.5

6 (10)

8 (13.5)

10 (17)

12 (20)

14 (24)

16 (27)

100 PSI (6.8 Bar)

80 PSI (5.44 Bar)

60 PSI (4.08 Bar)

20 PSI (1.36 Bar)Air Inlet Pressure

40 PSI (2.72 Bar)

MODEL S05 Non-Metallic Performance CurvePerformance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

CAPACITY

U.S. Gallons per minute

Liters per minute

BAR

PSI

HEA

D

NPS

HR

FEET

MET

ERS

Materials

S05 NON-mETallIC

SUcTiOn/diSchArge pOrT Size•1/2"NPT(Internal)or1/2"BSP(Tapered)•1"NPT(External)or1"BSP(Tapered)

cApAciTY•0to14gallonsperminute(0to52litersperminute)

Air diSTriBUTiOn VALVe•No-lube,no-stalldesign

SOLidS-hAndLing•Upto.125in.(3mm)

heAdS Up TO•100psior231ft.ofwater (7 bar or 70 meters)

diSpLAceMenT/STrOke•.026Gallon/.098liter

Shipping weighT•Polypropylene16lbs.(8kg)•PVDF18lbs.(9kg)

Material profile: Operating Temperatures:Max. Min.

conductive Acetal: Tough, impact resistant, ductile. Good abrasionresistanceandlowfrictionsurface.Generallyinert,withgoodchemicalresistanceexceptforstrongacidsandoxidizingagents.

190°F88°C

-20°F-29°C

epdM:Showsverygoodwaterandchemicalresistance.Haspoor resistance to oils and solvents, but is fair in ketones and alcohols.

280°F138°C

-40°F-40°C

FkM:(Fluorocarbon)Showsgoodresistancetoawiderange of oils and sovents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hotwaterorhotaqueoussolutions(over70°F)willattackFKM.

350°F177°C

-40°F-40°C

hytrel®: Good on acids, bases, amines and glycols at room temperatures only.

220°F104°C

-20°F-29°C

neoprene:Allpurpose.Resistancetovegetableoils.Generallynot affected by moderate chemicals, fats, greases and many oilsandsolvents.Generallyattackedbystrongoxidizingacids,ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.

200°F93°C

-10°F-23°C

nitrile: Generalpurpose,oil-resistant.Showsgoodsolvent,oil,waterandhydraulicfluidresistance.ShouldnotbeusedwithhighlypolarsolventslikeacetoneandMEK,ozone,chlorinatedhydrocarbons and nitro hydrocarbons.

190°F88°C

-10°F-23°C

nylon: 6/6Highstrengthandtoughnessoverawide temperaturerange.Moderatetogoodresistancetofuels,oilsand chemicals.

180°F82°C

32°F0°C

polypropylene:Athermoplasticpolymer.Moderatetensileandflexstrength.Resistsstongacidsandalkali.Attackedbychlorine,fumingnitricacidandotherstrongoxidizingagents.

180°F82°C

32°F0°C

pVdF:(PolyvinylideneFluoride)Adurablefluoroplasticwithexcellentchemicalresistance.ExcellentforUVapplications.Hightensilestrengthandimpactresistance.

250°F121°C

0°F-18°C

Santoprene®:Injectionmoldedthermoplasticelastomerwithnofabriclayer.Longmechanicalflexlife.Excellentabrasionresistance.

275°F135°C

-40°F-40°C

UhMw pe:Athermoplasticthatishighlyresistanttoabroadrangeofchemicals.Exhibitsoutstandingabrasionandimpactresistance,alongwithenvironmentalstress-crackingresistance.

180°F82°C

-35°F-37°C

Urethane:Showsgoodresistancetoabrasives.Haspoorresistance to most solvents and oils.

150°F66°C

32°F0°C

Virgin pTFe:(PFA/TFE)Chemicallyinert,virtuallyimpervious.VeryfewchemicalsareknowntochemicallyreactwithPTFE;moltenalkalimetals,turbulentliquidorgaseousfluorineandafewfluoro-chemicalssuchaschlorinetrifluorideoroxygendifluoridewhichreadilyliberatefreefluorineatelevated temperatures.

220°F104°C

-35°F-37°C

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:Alloy c:EqualtoASTM494CW-12M-1specificationfornickelandnickelalloy.Stainless Steel: EqualtoorexceedingASTMspecificationA743CF-8Mforcorrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings for generalapplicaitons.Commonlyreferredtoas316StainlessSteelinthepumpindustry.

Forspecificapplications,alwaysconsulttheChemicalResistanceChart.

CAUTION! Operating temperature limitations are as follows:

aTEx detail

Ambient temperature range -20Cto+40Cprocess temperature range -20Cto+80Cformodelsratedascategory1equipment -20cto+100Cformodelratedascategory2equipmentInaddition,theambienttemperaturerangeandtheprocesstemperaturerangedonotexceedtheoperatingtemperaturerangeoftheappliednon-metallicpartsaslistedinthemanualsofthepumps.

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s05nmdl2sm-rev0811


1.38 35

9.79 249

10.62 270

11.76 299

5.45 138

3.04 77

A

2X 1.75 44

.38 10

4.88 124

6.16 157

4X .31 8

6.56 167

3.63 92

4X .38 10

1.

2.

.125 [3mm] A 7.13 [181] 8.81 [224]

SUCTION PORT1/2" FNPT

SUCTION PORT (OPTIONAL) 1/2" FNPT

DISCHARGE PORT (OPTIONAL) 1/2" FNPT

AIR INLET1/4 FNPT

DISCHARGE PORT1/2" FNPT

MTG. SLOTMTG. HOLE


GENERAL NOTES

OPTIONAL SUCTION & DISCHARGE SIDE PORTS WILL BE PLUGGED AT FACTORY, NOT SHOWN

STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 3/8" FNPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS

S05 NON-METALLICIN-LINE PORTED OPTION

DIMENSIONAL TOLERANCE =



Option

S05 Non-Metallic Center Ported Options Dimensionsininches(metricdimensionsinbrackets).DimensionalTolerance.125"(3mm).

11.54 293

10.11 257

A

.07 2

5.45 138

9.79 249

1.38 35

3.07 78

1.75 44

1.48

1.75 44

3.63 92

6.56 167

4X .36 9

A 7.13 [181] 8.81 [224]

SUCTION PORT1/2" FNPT (INTERNAL)1" MNPT (EXTERNAL)

DISCHARGE PORT1/2" FNPT (INTERNAL)1" MNPT (EXTERNAL)

MANIFOLD CAN ROTATE 90FROM VERTICAL CENTERLINE


GENERAL NOTES

OPTIONAL SUCTION & DISCHARGE PORTS AVAILABLE IN 1" BSP 1.(INTERNAL) AND 1" BSP (EXTERNAL)

STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 3/8" FNPT EXHAUST 2.PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS

S05 NON-METALLICCENTER PORTED OPTION

DIMENSIONAL TOLERANCE = .125 [3mm]

Standard Integral Muffler Option Dampening Muffler

Option

Mesh & Sound MTG. SLOT

AIR INLET1/4 FNPT

11.54 293

10.11 257

A

.07 2

5.45 138

9.79 249

1.38 35

3.07 78

1.75 44

1.48

1.75 44

3.63 92

6.56 167

4X .36 9

A 7.13 [181] 8.81 [224]





GENERAL NOTES






Option


AIR INLET1/4 FNPT

11.54 293

10.11 257

A

.07 2

5.45 138

9.79 249

1.38 35

3.07 78

1.75 44

1.48

1.75 44

3.63 92

6.56 167

4X .36 9

A 7.13 [181] 8.81 [224]





GENERAL NOTES






Option


AIR INLET1/4 FNPT

11.54 293

10.11 257



A

.07 2

5.45 138

9.79 249

1.38 35

3.07 78

1.75 44

1.48

1.75 44

AIR INLET1/4 FNPT


3.63 92

6.56 167

4X .36 9MTG. SLOT


GENERAL NOTES

OPTIONAL SUCTION & DISCHARGE PORTS AVAILALBE IN 1" BSP 1.(INTERNAL) AND 1" BSP (EXTERNAL)




D.1 REVISED DRAWING MF 4/23/2010

REV REVISION CHG DATE APP DATE ECN



Option

A 7.13 [181] 8.81 [224]

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF IDEX AODD

MADE FROM

ASS'Y REFERENCE PUMP REFERENCE

MATERIAL

PART NUMBER

DESCRIPTION

DRAWING NUMBER

IDEX AODD

REV

D.1

UNLESS OTHERWISESPECIFIED

TOLERANCES

.XX

.XXX.010.005

ANGULAR 1/2

SURFACE FINSH63

DO NOT SCALE DRAWINGDIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

450.319.001 OUTLINE, PUMP, S05, CENTER PORTED

1 2of

S05 NON-METALLIC

S05 Non-Metallic Inline Ported Options - (Polypropylene Wet End Models Only) Dimensionsininches(metricdimensionsinbrackets).DimensionalTolerance.125"(3mm).

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s05nmdl2sm-rev0811


Air-OperatedDoubleDiaphragm(AODD)pumpsarepoweredby compressed air, nitrogen or natural gas.

The main directional (air) control valve ① distributes compressedairtoanairchamber,exertinguniformpressureover the inner surface of the diaphragm ②.Atthesametime,theexhaustingair③ from behind the opposite diaphragm isdirectedthroughtheairvalveassembly(s)toanexhaust port ④.

Asinnerchamberpressure(p1)exceedsliquidchamberpressure (p2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions arecontrolledbythecheckvalves(ballorflap)⑥ orientation.

The pump primes as a result of the suction stroke. The suctionstrokelowersthechamberpressure(p3) increasing the chamber volume. This results in a pressure differential necessary for atmospheric pressure (p4)topushthefluidthrough the suction piping and across the suction side check valveandintotheouterfluidchamber⑦.

Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke.Thediaphragm’sinnerplatemakescontactwithanactuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

Principle of Pump Operation

Air Line

discharged Fluid

dischargeStroke Suction

Stroke

primedFluid

SAFE AIREXHAUSTDISPOSALAREA

PUMP INSTALLATION AREA

1" DIAMETER AIREXHAUST PIPING



MUFFLER

LIQUIDLEVEL

SUCTIONLINE

LIQUIDLEVEL

SUCTIONLINE

MUFFLER

MUFFLER

SUBMERGEd IllUSTRATION

Pumpcanbesubmergedifthepumpmaterialsofconstructionarecompatiblewiththeliquidbeingpumped.Theairexhaustmustbepipedabovetheliquidlevel.Whenthepumpedproductsourceisatahigherlevelthanthepump(floodedsuctioncondition),pipetheexhausthigherthantheproductsourcetoprevent siphoning spills.

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installation And Start-Up Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberoffittingstoaminimum.Donotreducethesuctionlinediameter.

Air Supply Connectthepumpairinlettoanairsupplywithsufficientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledtoinsureairsupplypressuredoesnotexceedrecommendedlimits.

Air Valve Lubrication TheairdistributionsystemisdesignedtooperateWITHOUTlubrication.Thisisthestandardmodeofoperation.Iflubricationisdesired,installanairlinelubricatorsettodeliveronedropofSAE10non-detergentoilforevery20SCFM(9.4liters/sec.)ofairthepumpconsumes.ConsultthePerformanceCurvetodetermineairconsumption.

Air Line Moisture Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycanbereducedbyusingapoint-of-useairdryer.

Air inlet And priming Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairflowasdesired.Ifopeningthevalveincreasescyclingrate,butdoesnotincreasetherateofflow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefficientairflowtopumpflowratio.

Surge Suppressor

Shut-Off Valve

Pressure Gauge

Drain PortShut-OffValve

CheckValve

Air Inlet

Discharge

Unregulated AirSupply to Surge

Suppressor

Pipe Connection(Style Optional)

Flexible Connector

Flexible Connector

VacuumGauge

Suction

Shut-Off Valve

Drain Port

Air Dryer

Filter Regulator

Muffler(Optional Piped Exhaust)

recommended Installation Guide

Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer

1

2

3

note: Surge Suppressor and Pipingmustbesupportedaftertheflexibleconnection.

CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.

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recommended Installation Guide Troubleshooting GuideSymptom: Potential Cause(s): Recommendation(s):pump cycles Once Deadhead(systempressuremeetsorexceedsair

supply pressure).Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Airvalveorintermediategasketsinstalledincorrectly. Installgasketswithholesproperlyaligned.Bentormissingactuatorplunger. Remove pilot valve and inspect actuator plungers.

pump will not Operate / cycle

Pumpisoverlubricated. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Lackofair(linesize,PSI,CFM). Checktheairlinesizeandlength,compressorcapacity(HPvs.CFMrequired).Check air distribution system. Disassembleandinspectmainairdistributionvalve,pilotvalveandpilotvalveactuators.Dischargelineisblockedorcloggedmanifolds. Checkforinadvertentlycloseddischargelinevalves.Cleandischargemanifolds/piping.Deadhead(systempressuremeetsorexceedsairsupply pressure).

Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Blockedairexhaustmuffler. Removemufflerscreen,cleanorde-ice,andre-install.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Pumpchamberisblocked. Disassembleandinspectwettedchambers.Removeorflushanyobstructions.

pump cycles and will not prime or no Flow

Cavitation on suction side. Check suction condition (move pump closer to product).Checkvalveobstructed.Valveball(s)notseatingproperly or sticking.

Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Useheaviervalveballmaterial.

Valveball(s)missing(pushedintochamberormanifold).

Wornvalveballorvalveseat.Wornfingersinvalveballcage(replacepart).CheckChemical Resistance Guide for compatibility.

Valveball(s)/seat(s)damagedorattackedbyproduct. Check Chemical Resistance Guide for compatibility.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.

pump cycles running Sluggish/Stalling, Flow Unsatisfactory

Over lubrication. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Icing. Removemufflerscreen,de-ice,andre-install.Installapointofuseairdrier.Clogged manifolds. CleanmanifoldstoallowproperairflowDeadhead(systempressuremeetsorexceedsairsupply pressure).

Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Cavitation on suction side. Check suction (move pump closer to product).Lackofair(linesize,PSI,CFM). Checktheairlinesize,length,compressorcapacity.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingthefluidbyfastcycling.Undersizedsuctionline. Meetorexceedpumpconnections.Restrictiveorundersizedairline. Installalargerairlineandconnection.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersofaircanbedangerous.

product Leaking Through exhaust

Diaphragmfailure,ordiaphragmplatesloose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.Diaphragmstretchedaroundcenterholeorboltholes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistanceChartforcompatibility

withproducts,cleaners,temperaturelimitationsandlubrication.premature diaphragm Failure

Cavitation. Enlargepipediameteronsuctionsideofpump.Excessivefloodedsuctionpressure. Movepumpclosertoproduct.Raisepump/placepumpontopoftanktoreduceinletpressure.

InstallBackpressuredevice(Techbulletin41r).Addaccumulationtankorpulsationdampener.Misapplication(chemical/physicalincompatibility). ConsultChemicalResistanceChartforcompatibilitywithproducts,cleaners,temperaturelimitations

and lubrication.Incorrectdiaphragmplatesorplatesonbackwards,installedincorrectlyorworn.

CheckOperatingManualtocheckforcorrectpartandinstallation.Ensureouterplateshavenotbeenworntoasharpedge.

Unbalanced cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Undersizedsuctionline. Meetorexceedpumpconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

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IMPORTANT NOTE:Polypropylenepumpsareshippedwiththe1/2"NPTPipePlug(item37)installedintheendportsofbothsuctionanddischargeone-piecemanifolds.ToconverttotheInlineportingpositionsforpumpinstallationandoperation,firstremovethepipeplugsandre-installinthecenterports.ApplyPTFEtapeorpipesealanttothreadsoftheplugbeforeinstallation.

DIAPHRAGM CONFIGURATIONDETAIL

NOTE TO ASSEMBLYTHE DIAPHRAGMS FOR BOTH CONFIGURATIONS SHOWN ABOVE ARE TO BEINSTALLED WITH CONVOLUTIONS FACINGTOWARDS CENTER OF PUMP

ILLUSTRATION SHOWS DIRECTIONOFDIAPHRAGMS

476.219.000 AIR ENd KIT Seals,O-Ring,Gaskets,RetainingRings,AirValve AssemblyandPilotValveAssembly.476.220.000 AIR ENd KIT (AirValvewithStrokeIndicatorPin) Seals,O-Ring,Gaskets,RetainingRings,AirValve AssemblyPilotValveAssembly.476.202.360 WET ENd KIT NitrileDiaphragms,NitrileCheckBalls,PTFE SeatsandPTFESeals.476.202.365 WET ENd KIT NeopreneDiaphragms,NeopreneCheckBalls, PTFESeatsandPTFESeals.

476.202.354 WET ENd KIT SantopreneDiaphragms,NitrileSpacerGaskets, SantopreneCheckBalls,PTFESeatsand PTFESeals.476.202.357 WET ENd KIT PolyurethaneDiaphragms,NitrileSpacerGaskets, SantopreneCheckBalls,PTFESeatsandPTFESeals.476.202.654 WET ENd KIT SantopreneDiaphragms,PTFEOverlay Diaphragm,PTFECheckBalls,PTFESeats andPTFESeals.476.202.659 WET ENd KIT One-PieceBondedPTFE/NitrileDiaphragm, PTFEBalls,PTFESeats.

Torque:70 in/lbs

36

35

INLINE DISCHARGEMANIFOLD OPTION

INLINE DISCHARGEMANIFOLD OPTION

OVERLAY OPTIONMUFFLER OPTION

Torque:70 in/lbs

Torque:50 in/lbs

Torque:120 in/lbs

Torque:70 in/lbs

Torque:50 in/lbs

Composite repair Parts drawing

Service & Repair Kits

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ATEX Compliant

Composite repair Parts list16 286.096.600 Diaphragm,Overlay,PTFE ............................................... 217 312.106.520 Elbow,Suction,PVDF ...................................................... 2 312.106.521 Elbow,Suction,ConductivePVDF ................................... 2 312.106.542 Elbow,Suction,Nylon ....................................................... 2 312.106.552 Elbow,Suction(notusedwithInlineoption),Poly ............ 2 312.106.557 Elbow,Suction,ConductivePoly ...................................... 2 18 312.112.520 Elbow,Discharge,PVDF .................................................. 2 312.112.521 Elbow,Discharge,ConductivePVDF ............................... 2 312.112.542 Elbow,Discharge,Nylon................................................... 2 312.112.552 Elbow,Discharge(notusedwithInlineoption),Poly ........ 2 312.112.557 Elbow,Discharge,Poly ..................................................... 219 360.099.360 Gasket,Spacer(usew/TPEDiaphragmsOnly) .............. 220 360.100.379 Gasket,AirInlet ............................................................... 121 360.101.360 Gasket,PilotValve .......................................................... 122 360.102.360 Gasket,AirValve ............................................................. 123 518.138.520 Manifold,NPT,PVDF........................................................ 2 518.138.520E Manifold,BSPTapered,PVDF ......................................... 2 518.138.521 Manifold,NPT,ConductivePVDF..................................... 2 518.138.521E Manifold,BSPTapered,ConductivePVDF ...................... 2 518.138.542 Manifold,NPT,Nylon ........................................................ 2 518.138.542E Manifold,BSPTapered,Nylon .......................................... 2 518.138.552 Manifold,NPT(notusedwithInlineoption),Poly ............. 2 518.138.552E Manifold,BSPTapered,Poly ............................................ 2 518.138.557 Manifold,NPT,ConductivePoly ....................................... 2 518.138.557E Manifold,BSPTapered,ConductivePoly ......................... 224 530.023.000 Mufflerwithmetalmeshelement, .................................... 1 (NotavailableforConductivePolypropyleneorPVDF) 530.024.000 Mufflerwithporousplasticelement, ................................. 1 (NotavailableforConductivePolypropyleneorPVDF)...... 530.035.000 Muffler .............................................................................. 125 544.005.115 Nut,Flanged5/16-18 ...................................................... 36 InlineOptionOnly ........................................................... 20 544.005.308 Nut,Flanged5/16-18 ...................................................... 36 InlineOptionOnly ........................................................... 2026 560.001.360 O-Ring ............................................................................. 227 612.091.520 Plate,OuterDiaphragm,PVDF ......................................... 2 612.091.542 Plate,OuterDiaphragm,Nylon......................................... 2 612.091.552 Plate,OuterDiaphragm,Poly ........................................... 228 612.177.330 Plate,InnerDiaphragm..................................................... 2 612.221.330 Plate,InnerDiaphragm(usewith286.116.000) .............. 229 620.019.115 Plunger,Actuator .............................................................. 230 675.042.115 Ring,Retaining ................................................................. 231 685.056.120 Rod,Diaphragm .............................................................. 132 720.012.360 Seal,DiaphragmRod ....................................................... 233 720.045.600 Seal,Manifold(notusedwithInlineoption) ...................... 434 722.099.600 Seat,CheckValve,PTFE ................................................. 435 518.201.552 InlineSuctionManifold(PolypropyleneONLY) ................. 136 518.202.552 InlineDischargeManifold(PolypropyleneONLY) ............ 137 PS80.8NP Plug,1/2"Pipe(InlineOptionPolypropyleneONLY) ........ 2

item part number description .................................................................. Qty1 031.166.000 AirValveAssembly ........................................................... 1 031.166.002 AirValveAssembly(withPTFECoatedHardware) ......... 1 031.166.003AirValveAssembly(withConductivePolypropylene) ..... 1 031.167.000 AirValveAssembly(withStrokeIndicatorPins) ............. 1 031.167.002 AirValveAssembly .......................................................... 1 (withStrokeIndicatorPinsandPTFECoatedHardware) 031.168.000 AirValveAssembly ........................................................... 1 031.168.002 AirValveAssembly,ConductivePolypropylene ............... 1 031.169.000 AirValveAssembly(nomufflerwithStrokeIndicatorPins) .. 1 031.194.000 HighTemperature ............................................................. 1 031.194.002 HighTemperature,ConductivePolypropylene ................. 1 031.195.000 HighTemperature ............................................................. 1 031.195.003 HighTemperature,ConductivePolypropylene ................. 12 050.027.354 Ball,Check,Santoprene .................................................. 4 050.027.357 Ball,Check,Polyurethane ............................................... 4 050.027.360 Ball,Check,Nitrile ............................................................ 4 050.022.600 Ball,Check,PTFE ........................................................... 43 095.091.000 PilotValveAssembly ....................................................... 1 095.091.001 ConductivePloypropylene&ConductivePVDFOptions ...... 14 114.023.551 Bracket,Intermediate ...................................................... 1 114.023.559 Bracket,Intermediate ...................................................... 15 115.140.115 Bracket,Mounting............................................................ 2 115.140.308 Bracket,Mounting............................................................. 26 132.034.360 Bumper,Diaphragm......................................................... 27 135.036.506 Bushing,Plunger .............................................................. 28 165.110.551 Cap,AirInlet .................................................................... 1 165.110.559 Cap,AirInlet ......................................... 19 171.062.115 Capscrew,Flanged5/16-18X1.00 ................................ 12 171.062.308 Capscrew,Flanged5/16-18X1.00 ................................ 1210 171.063.115 Capscrew,Flanged5/16-18X1.25 ................................ 24 InlineOptionOnly ............................................................. 8 171.063.308 Capscrew,Flanged5/16-18X1.25 ................................ 24 InlineOptionOnly ............................................................. 811 171.064.115 Capscrew,Flanged5/16-18X1.50 ............................... 12 171.064.308 Capscrew,Flanged5/16-18X1.50 ................................ 1212 171.066.115 Capscrew,Flanged1/4-20X1.25 ................................... 8 171.066.308 Capscrew,Flanged1/4-20X1.25 ................................... 813 171.075.115 Capscrew,Flanged5/16-18X.88 .................................... 4 171.075.308 Capscrew,Flanged5/16-18X.88 .................................... 414 196.178.520 Chamber,Outer,PVDF..................................................... 2 196.178.521 Chamber,Outer,ConductivePVDF.................................. 2 196.178.542 Chamber,Outer,Nylon ..................................................... 2 196.178.552 Chamber,Outer,Poly ....................................................... 2 196.178.557 Chamber,Outer,ConductivePoly .................................... 215 286.095.354 Diaphragm,Santoprene .................................................. 2 286.095.357 Diaphragm,Polyurethane ................................................. 215 286.095.360 Diaphragm,Nitrile ............................................................. 2 286.116.000 Diaphragm,One-Piece,PTFE .......................................... 2

lEGENd:=ItemscontainedwithinAirEndKits=ItemscontianedwithinWetEndKitsNote: Kits contain components specific to the material codes.

Service & Repair Kits

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maTErIal COdES - ThE laST 3 dIGITS Of ParT NumBEr000 Assembly,sub-assembly;

and some purchased items010 CastIron015 DuctileIron020 FerriticMalleableIron080 CarbonSteel,AISIB-1112110 AlloyType316StainlessSteel111 AlloyType316StainlessSteel

(ElectroPolished)112 AlloyC113 AlloyType316StainlessSteel

(HandPolished)114 303StainlessSteel115 302/304StainlessSteel117 440-CStainlessSteel(Martensitic)120 416StainlessSteel

(WroughtMartensitic)148 HardcoatAnodizedAluminum150 6061-T6Aluminum152 2024-T4Aluminum(2023-T351)155 356-T6Aluminum156 356-T6Aluminum157 DieCastAluminumAlloy#380158 AluminumAlloySR-319162 Brass,Yellow,ScrewMachineStock165 CastBronze,85-5-5-5166 Bronze,SAE660170 Bronze,BearingType,

OilImpregnated180 CopperAlloy305 CarbonSteel,BlackEpoxyCoated306 CarbonSteel,BlackPTFECoated307 Aluminum,BlackEpoxyCoated308 StainlessSteel,BlackPTFECoated309 Aluminum,BlackPTFECoated313 Aluminum,WhiteEpoxyCoated330 ZincPlatedSteel332 Aluminum,ElectrolessNickelPlated333 CarbonSteel,Electroless

NickelPlated335 GalvanizedSteel337 SilverPlatedSteel351 FoodGradeSantoprene®

353 Geolast;Color:Black354 InjectionMolded#203-40

Santoprene®Duro40D+/-5; Color:RED

356 Hytrel®357 InjectionMoldedPolyurethane358 UrethaneRubber

(SomeApplications) (CompressionMold)

359 UrethaneRubber360 NitrileRubberColorcoded:RED363 FKM(Fluorocarbon)

Colorcoded:YELLOW

364 E.P.D.M.Rubber Colorcoded:BLUE

365 NeopreneRubber Colorcoded:GREEN

366 FoodGradeNitrile368 FoodGradeEPDM371 Philthane(Tuftane)374 CarboxylatedNitrile375 FluorinatedNitrile378 HighDensityPolypropylene379 ConductiveNitrile408 CorkandNeoprene425 CompressedFibre426 BlueGard440 VegetableFibre500 Delrin®500502 ConductiveAcetal,ESD-800503 ConductiveAcetal,Glass-Filled506 Delrin®150520 InjectionMoldedPVDF

Naturalcolor540 Nylon542 Nylon544 NylonInjectionMolded550 Polyethylene551 GlassFilledPolypropylene552 UnfilledPolypropylene555 PolyvinylChloride556 BlackVinyl558 ConductiveHDPE570 RulonII®580 Ryton®

600 PTFE(virginmaterial) Tetrafluorocarbon(TFE)

603 BlueGylon®

604 PTFE606 PTFE607 Envelon608 ConductivePTFE610 PTFEEncapsulatedSilicon611 PTFEEncapsulatedFKM632 Neoprene/Hytrel®633 FKM/PTFE634 EPDM/PTFE635 Neoprene/PTFE637 PTFE,FKM/PTFE638 PTFE,Hytrel®/PTFE639 Nitrile/TFE643 Santoprene®/EPDM644 Santoprene®/PTFE656 Santoprene®Diaphragmand

CheckBalls/EPDMSeats661 EPDM/Santoprene®

666 FDANitrileDiaphragm, PTFEOverlay,Balls,andSeals

668 PTFE,FDASantoprene®/PTFE

DelrinandHytrelareregistered tradenamesofE.I.DuPont.Nylatronisaregisteredtradename ofPolymerCorp.Gylon is a registered tradename ofGarlock,Inc.Santoprene is a registered tradename ofExxonMobilCorp.RulonIIisaregisteredtradename ofDixionIndustriesCorp.Ryton is a registered tradename ofPhillipsChemicalCo.Valoxisaregisteredtradename ofGeneralElectricCo.

rECyClINGMany components of SANDPIPER®

AODD pumps are made of recyclablematerials.We encourage pump users torecyclewornoutpartsandpumpswheneverpossible,afteranyhazardouspumpedfluidsarethoroughlyflushed.

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air distribution Valve assembly drawing

MAIN AIR VAlVE ASSEMBly PARTS lISTitem part number description Qty1 031.166.000 AirValveAssembly 1 1-A 095.106.551 Body,AirValve 1 1-B 031.132.000 SleeveandSpoolSet 11-C 560.101.360 O-Ring 81-E 165.122.551 EndCap 21-F 560.026.360 O-Ring 21-G 675.062.115 EndCapRetainer 21-H 530.031.550 Muffler 11-I 165.109.551 MufflerCap 11-J 710.011.115 Self-TappingScrew 4

For pumps with Virgin pTFe coated hardware:1 031.166.002 AirValveAssembly 11-G 675.062.308 EndCapRetainer 21-J 710.011.308 SelfTappingScrew 4(Includesallotheritemsusedon031.166.000above)

For pumps w/ alternate Mesh, Sound dampening or piped exhaust:1 031.168.000 AirValveAssembly 1(Includesallitemsusedon031.166.000aboveminus1.H,1.Iand1.J)

MAIN AIR VAlVE ASSEMBly PARTS lISTitem part number description Qty1 031.166.003 AirValveAssembly 1 1-A 095.106.559 Body,AirValve 1 1-B 031.132.000 SleeveandSpoolSet 11-C 560.101.360 O-Ring 81-E 165.122.551 EndCap 21-F 560.026.360 O-Ring 21-G 675.062.115 EndCapRetainer 21-H 530.031.550 Muffler 11-I 165.109.559 MufflerCap 11-J 710.011.115 Self-TappingScrew 4

For pumps with alternate Mesh Muffler or piped exhaust:1 031.168.002 AirValveAssembly 1(Includesallitemsusedon031.166.003aboveminus1.H,1.Iand1.J)

For pumps with high Temperature Options:1 031.194.000 AirValveAssembly 11-B 031.175.000 SleeveandSpoolSet 1(Includesalltheotheritemson031.168.000above)1 031.195.000 AirValveAssembly 11 031.175.000 SleeveandSpoolSet 1(Includesonotheritemson031.166.000above)

ATEX Compliant

Air distribution Valve ServicingSeerepairpartsdrawing,removescrews.Step 1:Removeendcapretainer(1-G).Step 2: Removeendcap(1-E).Step 3: Removespoolpartof(1-B)(caution:donotscratch).Step 4: Presssleeve(1-B)frombody(1-A).Step 5:InspectO-Rings(1-C)andreplaceifnecessary.Step 6:LightlylubricateO-Rings(1-C)onsleeve(1-B).Step 7: Presssleeve(1-B)intobody(1-A).Step 8: Reassembleinreverseorder,startingwithstep3.

note: Sleeveandspool(1-B)setismatchgroundtoaspecifiedclearancesleeveandspools(1-B)cannotbeinterchanged.

IMPORTANTRead these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

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air Valve with Stroke Indicator assembly drawing, Parts list

1-E1-F

1-C1-D

1-B

1-B

1-A

1-G1-E

1-F1-C

1-D

1-J

1-K 1-H

1-I

ATEX Compliant

MAIN AIR VAlVE ASSEMBly PARTS lIST item part number description Qty1 031.167.000 AirValveAssembly 11-A 095.106.559 Body,AirValve 11-B 031.134.000 SleeveandSpoolSet 11-C 560.101.360 O-Ring 81-D 132.030.552 Bumper 21-E 165.123.147 EndCap 21-F 560.029.360 O-Ring 21-G 675.062.115 EndCapRetainer 21-H 210.008.330 SafetyClip 11-I 530.031.550 Muffler 11-J 165.109.559 MufflerCap 11-K 710.011.115 Self-TappingScrew 4

For pumps with Virgin pTFe coated hardware:1 031.167.002 AirValveAssembly 11-G 675.062.308 EndCapRetainer 21-J 710.011.308 SelfTappingScrew 4(Includesallotheritemsusedon031.166.000above)

For pumps with alternate Mesh Muffler or piped exhaust:1 031.169.000 AirValveAssembly 1(Includesallitemsusedon031.167.000aboveminus1.H,1.Iand1.J)

Air distribution Valve ServicingSeerepairpartsdrawing,removescrews.Step 1:Removeendcapretainer(1-G).Step 2: Removeendcap(1-E),bumper(1-D).Step 3: Removespoolpartof(1-B)(caution,donotscratch).Step 4: Presssleeve(1-B)frombody(1-A).Step 5:InspectO-Rings(1-C)andreplaceifnecessary.Step 6:LightlylubricateO-Rings(1-C)onsleeve(1-B).Step 7: Presssleeve(1-B)intobody(1-A). Step 8: Reassemble in reverse order.

note: Sleeveandspool(1-B)setismatchgroundtoaspecifiedclearancesleeveandspools(1-B)cannotbeinterchanged.

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Pilot Valve Servicing, assembly drawing & Parts list

ATEX Compliant

PIlOT VAlVE ASSEMBly PARTS lIST

item part number description Qty3 095.091.000 PilotValveAssembly 13-A 095.087.551 ValveBody 13-B 755.051.000 Sleeve(WithO-Rings) 13-C 560.033.360 O-Ring(Sleeve) 63-D 775.055.000 Spool(WithO-Rings) 13-E 560.023.360 O-Ring(Spool) 33-F 675.037.080 RetainingRing 1

PIlOT VAlVE ASSEMBly PARTS lIST

item part number description Qty3 095.091.001 PilotValveAssembly 13-A 095.087.558 PilotValveBody 13-B 755.051.000 Sleeve(WithO-Rings) 13-C 560.033.360 O-Ring(Sleeve) 63-D 775.055.000 Spool(WithO-Rings) 13-E 560.023.360 O-Ring(Spool) 33-F 675.037.080 RetainingRing 1

Pilot Valve ServicingWithPilotValveremovedfrompump.Step 1:Removesnapring(3-F).Step 2:Removesleeve(3-B),inspectO-Rings(3-C), replace if required.Step 3: Removespool(3-D)fromsleeve(3-B), inspectO-Rings(3E),replaceifrequired.Step 4: LightlylubricateO-Rings(3-C)and(3-E). Reassemble in reverse order.

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32

267

30

4

29

INTERMEdIATE REPAIR PARTS lISTitem part number description Qty4 114.023.551 Bracket,Intermediate 1 114.023.559 Bracket,Intermediate 17 135.036.506 Bushing,Plunger 226 560.001.360 O-Ring 229 620.019.115 Plunger,Actuator 230 675.042.115 Ring,Retaining* 232 720.012.360 Seal,DiaphragmRod 2

*note: Itisrecommendedthatwhenplungercomponents areserviced,newretainingringsbeinstalled.

Intermediate assembly drawing

Intermediate Assembly drawingStep 1: Removeplunger,actuator(29)fromcenterof intermediate pilot valve cavity.Step 2: RemoveRing,Retaining(30),discard.Step 3: Removebushing,plunger(7),inspectforwear andreplaceifnecessarywithgenuineparts.Step 4: RemoveO-Ring(26),inspectforwearand replaceifnecessarywithgenuineparts.Step 5: LightlylubricateO-Ring(26)andinsertinto intermediate.Step 6: Reassemble in reverse order.Step 7: RemoveSeal,DiaphragmRod(32).Step 8: Cleansealarea,lightlylubricateandinstallnewSeal, DiaphragmRod(32).

IMPORTANTWhen the pumped product source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended.

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INTERMEdIATE REPAIR PARTS lISTitem part number description Qty4 114.023.551 Bracket,Intermediate 1 114.023.559 Bracket,Intermediate 17 135.036.506 Bushing,Plunger 226 560.001.360 O-Ring 229 620.019.115 Plunger,Actuator 230 675.042.115 Ring,Retaining* 232 720.012.360 Seal,DiaphragmRod 2

*note: Itisrecommendedthatwhenplungercomponents areserviced,newretainingringsbeinstalled.

diaphragm Service drawing - with Overlay

diaphragm Service drawing

diaphragm Service drawing - with One-Piece Bonded13

14

15

13

27

1613

14

13

15

27

1513

14

13

19

14

11

25

31

6

28

1927

15

11

14

11

25

31

6

15

15

11

14

11

25

31

6

28

27

15

16

11

diaphragm OrientationInstalldiaphragmandspacer

asshownabove.

diaphragm OrientationInstalldiaphragmandspacer

asshownabove.

diaphragm OrientationInstalldiaphragmasshownabove.

Use With TPE diaphragms Only

Torque:120 in/lbs

Torque:120 in/lbs 5:

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s05nmdl2sm-rev0811


Step 1: With manifolds and outer chambersremoved, remove diaphragm assemblies from diaphragm rod. dO nOTuseapipewrenchorsimilartooltoremoveassemblyfromrod.Flawsintherodsurfacemaydamagebearingsandseal.Soft jawsin a vise are recommended to prevent diaphragm rod damage.

Step 1.A: nOTe: Notall innerdiaphragmplatesarethreaded.Somemodelsutilizeathoughholeinthe inner diaphragmplate. If required to separatediaphragm assembly, place assembly in a vice, gripping on theexterior cast diameter of the innerplate.Turntheouterplateclockwisetoseparatetheassembly.

Always inspect diaphragms for wear cracks orchemicalattack. Inspect innerandouterplates fordeformities,rustscaleandwear.Inspectintermediatebearingsforelongationandwear.Inspectdiaphragmrodforwearormarks.Clean or repair if appropriate. Replace as required.

Step 2: Reassembly:TherearetwodifferenttypesofdiaphragmplateassembliesutilizedthroughouttheSandpiperproductline:Outerplatewithathreadedstud, diaphragm, and a threaded inner plate.

Outer platewith a threaded stud, diaphragm, andan inner platewith throughhole.Secure threadedinnerplateinavice.Ensurethattheplatesarebeinginstalledwiththeouterradiusagainstthediaphragm.

Step 3:Lightlylubricate,withacompatiblematerial,the inner faces of both outer and inner diaphragm plates whenusingonnonOverlaydiaphragms(ForEPDMwater isrecommended).No lubrication isrequired.

Step 4: Push the threaded outer diaphragmplate through the center hole of the diaphragm. note: Most diaphragms are installed with thenatural bulge out towards the fluid side. S05,S07, and S10 non–metallic units are installedwith the natural bulge in towards the air side.

Step 5: Thread or place, outer plate stud into the inner plate. For threaded inner plates use atorquewrench to tighten the assembly together.Torquevaluesarecalledoutontheexplodedview.

Repeatprocedureforsecondsideassembly.Allowaminimumof15minutestoelapseaftertorquingthenre-torque the assembly to compensate for stressrelaxationintheclampedassembly.

Step 6: Thread one assembly onto the diaphragm rodwithsealingwasher (whenused)andbumper.

Step 7: Instal l diaphragm rod assemblyinto pump and secure by installing the outer chamber in place and tightening the capscrews.

Step 8: On opposite side of pump thread the remainingassemblyontothediaphragmrod.Usingatorquewrenchtightentheassemblytothediaphragmrod.Aligndiaphragmthroughboltholesalwaysgoingforwardpasttherecommendedtorque.Torquevaluesarecalledoutontheexplodedview.neVer reverse to align holes, if alignment cannot be achieved without damage to diaphragm, loosen completeassemblies rotate diaphragm and reassemble as described above.

Step 9: Complete assembly of entire unit.One PieceDiaphragmServicing (Bonded PTFEwith integral plate)TheOnePiecediaphragmhasa threaded stud installed in the integral plate at the factory. The inner diaphragm plate has a through hole instead of a threaded hole. Place the innerplateover thediaphragmstudand thread the firstdiaphragm/innerplateontothediaphragmrodonlyuntiltheinnerplatecontactstherod.Donottighten.Asmallamountofgreasemaybeappliedbetweentheinner plate and the diaphragm to facilitate assembly. Insertthediaphragm/rodassemblyintothepumpand install the outer chamber. Turn the pump over andthreadtheseconddiaphragm/innerplateontothe diaphragm rod. Turn the diaphragm until the inner plate contacts the rod and hand tighten the assembly. Continue tightening until the bolt holes alignwiththeinnerchamberholes.dO nOT LeAVe The ASSeMBLY LOOSe.

dIaPhraGm SErVICING


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Solenoid Shifted air Valve drawing

*Special Conditions For Safe UseAfusecorrespondingtoitsratedcurrent(max.3*IrataccordingIEC60127.2.1)oramotorprotectingswitchwithshort-circuitandthermalinstantaneoustripping(settorated current) shall be connected in series to each solenoid as short circuit protection. ForverylowratedcurrentsofthesolenoidthefuseoflowestcurrentvalueaccordingtotheindicatedIECstandardwillbesufficient.Thefusemaybeaccommodatedintheassociated supply unit or shall be separately arranged. The rated voltage to the fuse shall be equal to or greater than the stated rated voltage of the magnet coil. The breakagecapacityofthefuse-linkshallbeashighasorhigherthanthemaximumexpectedshortcircuitcurrentatthelocationoftheinstallation(usually1500A).A maximumpermissiblerippleof20%isvalidforallmagnetsofdirect-currentdesign.

SOlENOId ShIFTEd AIR VAlVE PARTS lIST(IncludesallitemsusedonCompositeRepairPartsListexceptasshown)item part number description Qty4 114.023.551 Bracket,Intermediate 138 893.099.000 SolenoidValve,NEMA4 139 219.001.000 SolenoidCoil,24VDC 1 219.004.000 SolenoidCoil,24VAC/12VDC 1 219.002.000 SolenoidCoil,120VAC 1 219.003.000 SolenoidCoil,240VAC 140 241.001.000 Connector,conduit 1 241.003.000 ConduitConnectorwith 1 SuppressionDiode(DCOnly)41 171.065.115 Capscrew,Flanged1/4.20x1.00 442 618.050.150 Plug(ReplacesItem7) 2

IECEEXmT4

For explosion proof Solenoid coils used in north America and outside the european Union.39 219.009.001 SolenoidCoil,120VAC60Hz 1 219.009.002 SolenoidCoil,240VAC60Hz 1 219.009.003 SolenoidCoil,12VDC 1 219.009.004 SolenoidCoil,24VDC 1 219.009.005 SolenoidCoil,110VAC50Hz 1 219.009.006 SolenoidCoil,230VAC50Hz 1 Item40(ConduitConnector)isnotrequired

For ATeX compliant Solenoid coils used in the european Union 39 219.011.001SolenoidCoil,Singlemounting12VDC,3.3W/267mA 1 219.011.002SolenoidCoil,Singlemounting24VDC,3.3W/136mA 1 219.011.003SolenoidCoil,Singlemounting110/120VAC,3.4W/29mA 1 219.011.004SolenoidCoil,Singlemounting220/240VAC,3.4W/15mA 1 Note:Item40(ConduitConnector)isnotrequired

*

compressed Air Temperature range: MaximumAmbient Temperaturetoplus50°C

SOlENOId ShIFTEd OPERATIONThe Solenoid Shifted pump has a solenoid operated, air distribution valve in placeofthestandardpilotoperated,airdistributionvalve.Whereapilotvalveisnormallyutilizedtocyclethepump’sairdistributionvalve,anelectricsolenoidisutilized.Thesolenoidcoilisconnectedtoacustomer-suppliedcontrol.Asthesolenoidispowered,oneofthepump’sairchambersispressurizedwhiletheotherchamberisexhausted.Whenelectricpoweristurnedoff,thesolenoidshifts and the pressurized chamber is exhaustedwhile the other chamberispressurized.Byalternatelyapplyingandremovingpowerto thesolenoid,thepumpcyclesmuchlikeastandardpump,withoneexception.Thisoptionprovidesawaytopreciselycontrolandmonitorpumpspeed.

BEFORE INSTAllATIONBeFOre wiring The SOLenOid,makecertainitiscompatiblewithyoursystem voltage.

41

8

20

2642

30

2642

30

4

22

38

12

39

40

#2TerminalNeutral(Negative)

#1TerminalPower(Positive)

3rdTerminalfor ground.

Wiring diagram

II 2G EEx m c T5II 2D c IP65 T100°C

II2GEExmcIIT5II3/22GEExmcIIT5II2DcIP65T100°C

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dUAl PORT SUCTION ANd/OR dUAl PORT dISChARGE REPAIR PARTS lISTitem part number description Qty10* 171.063.115 Capscrew,Flanged5/16-18x1.25 8 171.063.308 Capscrew,Flanged5/16-18x1.25 8 11* 171.064.115 Capscrew,FlangedHD5/16-18X1.50 4 171.064.308 Capscrew,FlangedHD5/16-18X1.50 417 312.106.520N Elbow,½"NPT(replaces312.106.520) 2 312.106.521N Elbow,½"NPT(replaces312.106.521) 2 312.106.542N Elbow,½"NPT(replaces312.106.542) 2 312.106.552N Elbow,½"NPT(replaces312.106.552) 2 312.106.557N Elbow,½"NPT(replaces312.106.557) 2 18 312.112.520N Elbow,½"NPT(replaces312.112.520) 2 312.112.521N Elbow,½"NPT(replaces312.112.521) 2 312.112.542N Elbow,½"NPT(replaces312.112.542) 2 312.112.552N Elbow,½"NPT(replaces312.112.552) 2 312.112.557N Elbow,½"NPT(replaces312.112.557) 225* 544.005.115 Nut,Flanged5/16-18 20 544.005.308 Nut,Flanged5/16-18 2037 115.144.305 Bracket,FreeStanding(replaces115.140.115) 2 115.144.306 Bracket,FreeStanding(replaces115.140.115) 238 171.068.115 Capscrew,Flanged5/16-18X1.63 8 171.068.308 Capscrew,Flanged5/16-18X1.63 8 *Hardwarequantitiesarevariablebasedonportingconfigurations

dual Port Option drawing

Illustration for dual Port Suction and Single or dual Port discharge

37

38

½" NPT or ½" BSP TaperedConnection

½" NPT or ½" BSP TaperedConnection

1" NPT or 1" BSP Tapered External ½" NPT or ½" BSP Tapered InternalConnection

*Dualsuction/dualdischarge=nomanifold.

ATEX Compliant


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s05nmdl2sm-rev0811

Declaration of Conformity

Signature of authorized person Date of issue

Printed name of authorized person

Revision Level: F

TitleDavid Roseberry Engineering Manager

October 20, 2005

Date of revisionAugust 23, 2012

Manufacturer: Warren Rupp, Inc.®, 800 N. Main Street, P.O. Box 1568,Mansfield, Ohio, 44901-1568 USA

Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,

RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.

This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance.

written warranty5 - yEar limited Product warranty

Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified

Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold byWarren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material

or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brandsinclude SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer®.

~ See complete warranty at www. sandpiperpump.com/About/guaranteesandwarranties.html ~

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s05nmdl2sm-rev0811

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC,

Equipment intended for use in potentially explosive environments.

Applicable Standard:EN13463-1: 2001,EN13463-5: 2003

David Roseberry, Engineering ManagerDATE/APPROVAL/TITLE:27 MAY 2010

EN 60079-25: 2004For pumps equipped with Pulse Output ATEX OptionKEMA Quality B.V. (0344)

AODD Pumps and Surge SuppressorsFor Type Examination Designations

AODD (Air-Operated Double Diaphragm) PumpsEC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 XKEMA Quality B.V.Utrechtseweg 3106812 AR Arnhem, The Netherlands

Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Corportion800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

EC Declaration of ConformityATEX Summary of Markings

Type Marking Listed In Non-Conductive Fluids

EC Type Certificate No. Pumps: KEMA 09ATEX0071 X Type Certificate No. Pumps: KEMA 09ATEX0072 X Type Certificate No. Suppressors: KEMA 09ATEX0073

Pump types, S1F, S15, S20, and S30 provided with the pulse output option

II 2 G Ex ia c IIC T5II 3/2 G Ex ia c IIC T5II 2 D Ex c iaD 20 IP67 T100oC

KEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 X

NoYesYes

KEMA 09ATEX0071 XCE 0344

Surge Suppressors all types II 2 G T5II 3/2 G T5II 2 D T100oC

KEMA 09ATEX0073KEMA 09ATEX0073KEMA 09ATEX0073

NoYesYes

KEMA 09ATEX0073CE

Pump types, S1F, S15, S20, and S30 provided with the integral solenoid option

II 2 G EEx m c II T5II 3/2 G EEx m c II T5II 2 D c IP65 T100oC


NoYesYes

KEMA 09ATEX0071 XCE 0344

Pump types, HDB1½, HDB40, HDB2, HDB50, HDB3, HDF1, HDF25, HDF2, HDF3M, PB¼, S05, S1F, S15, S20, S30, SB1, SB25, ST1½, ST40, G15, G20, and G30, without the above listed options, no aluminum parts

II 1 G c T5II 3/1 G c T5II 1 D c T100oCI M1 cI M2 c

KEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0072 X

NoYesYesNoYes

KEMA 09ATEX0071 XKEMA 09ATEX0072 XCE 0344

Pump types, DMF2, DMF3, HDB1½, HDB40, HDB2, HDB50, HDB3, HDF1, HDF25, HDF2, HDF3M, PB¼, S05, S1F, S15, S20, S30, SB1, SB25, SE½, ST1, ST25, ST1½, ST40, U1F, G05, G1F, G15, G20, and G30

II 2 G c T5II 3/2 G c T5II 2 D c T100oC


NoYesYes

KEMA 09ATEX0072 XCE

EC Declaration of Conformity In accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.

Applicable Standard:EN13463-1: 2001,EN13463-5: 2003

David Roseberry, Engineering ManagerDATE/APPROVAL/TITLE:27 MAY 2010

EN 60079-25: 2004For pumps equipped with Pulse Output ATEX OptionKEMA Quality B.V. (0344)

AODD Pumps and Surge SuppressorsFor Type Examination Designations, see page 2 (back)

AODD (Air-Operated Double Diaphragm) PumpsEC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 XKEMA Quality B.V.Utrechtseweg 3106812 AR Arnhem, The Netherlands

Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Corportion800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

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service & operating manual - sandpiper...

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