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Service ManualModel: Sunrise WFS1073DD

Contents

1、 Technical data ------------------------------2

2、 Parts list -------------------------------------4

3、 Exploded Views ---------------------------6

5、 Failure/Alarm conditions-------------------9

6、 Wiring Diagrams --------------------------12

Fully Automatically Washing Machine

This documentation is only intended for qualified technicians who are aware of the respective safety regulations.

Date: Jan. 30 2011

- 1 -

4、 Tes + program ------------------------------8

7、 Electricel Diagram-------------------------13

8、 Program Chart-----------------------------15

- 2 -

Technical data Dimensions

Height 85 cm Width 60 cm Depth 60 cm

Weight

With packing 80 kg Without packing 75 kg

Main connection

Voltage 240 V Frequency 50 Hz Power consumption 2.3 kW Fuse rating 10 A

Drum

Volume 54 l Wash speed 40/54rpm Ramp speed 90rpm Speed spinning max. 1000 rpm

Pressostat for washing-machine

Level1Switching point 55 ± 5 mmWcReset 30 ± 5 mmWc

Overflow Switching point 300± 20 mmWc

Water column drum

Level1 Switching point 31 - 42 mm

Overflow Switching point 267 - 306 mm

Nominal current Contacts: 11-12 10mA 11-14 10mA 11-16 10mA Contactsystem: 11-12-14 jump contacts 11 - 16 slow action contacts

Door lock Lock time 3“ -6“ (20°C) Unlock time 60“ -90“ Nominal voltage 230 V Nominal current: contact:

3–5 10mA 4–5 16A

Heating element Kind of heating Tubular heating element

with NTC- Sensor Australia

Nominal voltage 240 V Nominal power 1900 W Heat conductor

resistance 30.3±5% Ω Resistanc NTC:

0°C 35.9 kΩ 30°C 9.8 kΩ 40°C 6.6 kΩ 50°C 4.6 kΩ 60°C 3.2 kΩ 70°C 2.3 kΩ 95°C 1.1 kΩ

Inlet valve Water temperature 60 °C Pressure range 0.2 - 10 bar Nominal voltage 220 - 240 V Frequency 50/60 Hz Nominal current 35 mANominal power 6 VANominal resistor( 20°C ) 3,82 ±10% kΩ Starting voltage:

(coil temperature 25 C°,0.2 to 10 bar):<160V (coil temperature 100C°,0.2 to 8 bar):<160V (coil temperature 100C°,0.2 to 10 bar):<170V

Flow tate:

0.3 to 1.0 bar 8L/min+15%-50% 1.0 to 1.5 bar 8L/min±8% 1.5 to 5.0 bar 8L/min±5%

5 to 10 bar 8L/min±8%

- 3 -

Technical data

Drain pump (synchronus)

Nominal voltage 220-240 (+6%-15%) V Nominal current 0.3 A Nominal consumption 34 WFrequency 50±3 HzResistor (coil) 160 ± 7% Ω Motor protection no Capacity (1.25m height) 14± 2 l/min

Electronic complete

Type C1 Nominal voltage 230 V Frequency 50 Hz Detergent Dispenser 3 Chamber Programmes 18 Speed 1000 rpm Cold fill yes Ambient temperature to 0~60 °C Storage temperature to –25°C ~85 °C

Motor Type HXG45B05.WH01

i = 1 : 15.9

- 4 -

WFS1073DD spare parts listCode Part No Description

10 4619 704 1081 painted cabinet bracket assm. 210 4619 704 2290 painted front panel 240 4619 704 2209 rear panel 250 4619 704 2310 control brace 300 4619 704 2178 table top WH 06 400 4619 710 2066 door hinge complete 610 4619 704 1066 top counterweight cpl. 611 4619 704 1096 bottom counterweight cpl. 810 461 971 07525 Damper cpl,531 862 461 971 03217 stopper for damper fix 1100 4619 710 8130 handle1300 4619 710 1570 plate door lock upper 1301 4619 710 2109 plate door lock lower 1400 4619 704 2891 door glass 1430 4619 704 1867 door frame 1440 4619 710 8136 door back support 1910 4619 710 8356 Bellow1911 4619 710 1647 steel wire,bellow&front panel 1912 4619 740 9167 steel wire,bellow&tub 2000 4619 704 1105 front tub asmbly 2010 4619 704 1045 rear tub pre_asmbly 2200 4619 704 1071 drum+shaft+cp 2710 4619 704 2305 Belt2720 4619 710 8888 Pulley2920 4619 704 3307 sealing of tub 3030 4619 704 2232 handle drawer WH 06

3210 W10384872 CONSOLE ASM, WFS1073DD

3310 4619 714 0028 knob

4000 W10282201 motor for 1000 electronic(with Tapped field)

4210 4619 704 2378 RFI for 600/800/1000 4300 4619 704 3598 Leili PumP for AUS 4510 4619 704 2388 heating element for AUS 4910 46197 102 2461 strain relief

5210 W10382913 CCU, PROGRAMMED, WFS1073DD

5730 4619 704 3590 double valve 5820 4619 704 1954 pressure switch 6300 4619710 1915 spring, door lock 6530 4619 704 2304 Ig program flow WH 06 8x 7010 4619 710 50522 inlet hose forAustralia(cold)

7110 46197041163 dispenser box, with hot inlet for China

- 5 -

7531 4619 710 1663 airtrap_assy

7540 4619 704 1813 Hose tub to pump

7810 4619 704 1043 Drain hose assembly

7870 4619 704 1812 hose dispenser to tub

9300 4619 704 1130 Suspension spring assy.

0020 46197502140 Adjustable foot

0260 46197042173 Hose value to disperser left cold

0270 46197042174 Hose value to dispenser right cold

4220 46197042389 Wire harness

6200 W10347553. VI bard.

6210 46197042392 Wire timer-VI

3040 46197048866 Logo badge WH

- 6 -

422002600270

6210

3040

0020

Testprogram

1. Switch the appliance ON

2. Close the door

For appliances withprogram selection

by knob

3. Select the “DRIN” cycle

4. Press push button Reset 4 times within 5 seconds

5. To go to next step, press push button Reset twice

Attention: Use the test program only without laundry!ICON - Phases

DigitsTempera-

ture

Description of the Program Flow Check to perform

<—> Icons arc switched on and off in a sequence from loft to right and

back

CO The door is locked. The CUC is performing the Selftest

CUC detects • F02, F05, F08, F12, F13, F14,

F15, F21, F23, F26

C1

Fill 8' hot valve (only if hot fill appliance)Fill 8' in prewash (PW) Fill 8' in mainwas-h <MW) Fill 8' in PW + MW (Softener) Fill by MW to wash level. Motor is reversing

Technician: • Check the valve activation • Check the dispensing into the

dispenser • Check the pressure switch

C2 The heating element is switched ON Motor is reversing

Technician: • Check heating element activation• Check if the motor is reversing CUC dctccts: • F05, F07, F27

C3 The drain pump is switched ON until thewash level = OFF ♦ 5' motor is reversing

Technician: • Chock drain pump activation • Check prossuro switch operation• Chock if the motor is rovorsing CUC detects: • F06, F07, F27, F03

C4 The motor is driven to maximum speed.

Drain pump is ON.

Technician: • Check if the motor is running at

max speed • Check drain pump activation CUC dctccts: • F28

C5 Motor is switched OFF. Door is unlocked

Technician: • Check if the door is unlocked CUC dctccts: • F13

Digits of "Rest time" are executing an animation, Digits of "Speed" are OFF

- 8 -

- 9 -

Failure/Alarm conditions

ErrorCode Alarm Code

Device/Failure Detected inStep/ Routine

Detection Indication/ Reaction

none Door unlockfailure

_WHTest stepMotorTest

Before restarting a cycle the door has to beunlocked. Means the transition from SELECTION to EXECUTION is possible only if the DoorLock_IN == OFF

Exception is if during ProgramEnd andRestart there was a mains interrupt detected.

All Actuators = OFFIt’s for Domino Low (C1)Timer,which indirect the failure status by phase control LED.

1 Water TapClosed Alarm

Subroutine_Fill() The LevelWash is not reached within a

defined time(EEPROM parameter).

opMode = Pause

2 Aquastopfailure

Function_ReadLevelOv f() WHTeststep AutoTest

the Aquastop switch was activated See _ErrorMode / FA

24 Overflowfailure

Function_ReadLevelOv f()WHTest stepAutoTest

The Overflow contact was activated 5times within a wash cycle

See _ErrorMode / F24The failure Code will be displayed while failure event occurs for the Models keeping LED display or LCD display

3 Drain filterAlarm

Subroutine_Drain()

The LevelWash_In is not switched OFF aftera predefined 4 minutes draining

opMode = Error

4 Heater failure( open heater circuit)

Subroutine_Wash( )

the temperature temperature < 40°C after 40min of heating

opMode = Error / F04

5 NTC failure(open circuit, short circuit)

PW,MW1,MW2_ReadNTC()_WHTest stepAutocheck

detects a value of the NTC out of the range opMode = Error / F05

- 1 0 -

6 No tachometer:signal

MotorManager_WHTest Step MotorTest

Normal cycleIf here are 10 occurences of no tacho feedback during the same wash phase. WH Test: only 2 trials


7 Motor triac SC

WHTeststep AutoTest

MotorManager

Normal cycle:If there the motorspeed is not controlled thenswitch OFF the motor and wait for the speed = 0 +10“At the second occurence in the same wash phase go to ERROR modeWH Test: only 1 trial


8 Heater failure _OpStart_OpFinish by_HeaterSafety

Failure detected in heater circuitsee subroutine _HeaterSafety


12 Heater failure _OpStart_OpFinish by_HeaterSafety

Failure detected in heater circuitsee subroutine _HeaterSafety


14 EEPROMfailure

Function_ReadEEPRO M

the CRC of the read page is not correctand the page is not a wash page


18 Foam /Oversuds detected

Subroutine_Spin()

counter_A == 0 or counter_B == 0 opMode = Error / Fod

- 11 -

Error Code Alarm Code

Device /Failure

Detected inStep /Routine

Detection Reaction

15 DrumUpfailure

_WHTeststepMotorTest

The DrumUp switch is not closed duringdrum rotationDetected only in _WHtest and_WHService procedure


23 PressureSwitch failure The Level Wash and the Level Heater

Safety are switched On in the same time (>10“) see subroutine _ReadLevelWash


26 Pump triacfailure( Diode Mode)

_ReadLevelOv f

_WHTeststep AutoTest

Pump Triac in Diode Mode or Driver PumpTriac defective

Detected when Door is locked in DELAY, PAUSE,EXECUTION; Not detected during cycle Drain


21 User Interfacefailure


User Interface E1 is not detected opMode = Error / F21

13 Door LockTimeOut


Managed during Test program opMode = Error / F13

27 Reversing relaybroken


Managed during Test program opMode = Error / F27

25 Time Out UserIOTest

_WHTeststep UIOTest

User did not press all push buttons duringthe UserIOTest step of the Factory Test program


28 Tapped fieldfailure


Motor is not able toactivate the tapped fieldrelay


** RESET the display by STOP/Cancel but not the flag.The digits are indicating the failure code without flashing. – The Dots are flashing alternatively with a period of 1 second

- 33 -

Electrical Diagram

Door Lock

on / off

VWIF

SMPS GND

12V

DP

Control Unit

M7 DP2DSS3 IF2

1 2 1 2 3

Vcc

1 2 1

J021 1

VW3

3 1

R T

Motor

PR2

43

Pressoswitch frontloader/toploader

PRS2

21

11

1614

12

8

VPW

31

VPW3

Valve Prewash

HE NTC

SET2 HE2

1 22 1

Vcc

7

Valve Main Wash

Drain Pump

DU3

3 1

Drum Up

Vcc

AQS2

3 1

Aquastop

Vcc

User Module E1

UI4

1

...

PN8 1 8

ϑ

User Module E2, E3

MX12

1

...

Legend

AQS aquastop switchDP drain pumpDSS door safety switchHE heating elementIF interference filterM motor drivePR pressostatSM switch, mainsV valve, doubleVW valve, main wash

- 14 -

-15 -

Wash Cycle of Cotton 30,40

detergent chamber

normal program flow +

large load of Load Detect.

only for medium loadof Load Detectiononly for small loadof Load Detection

ECO/extra care

EASY IRONING

PREWASH

w a t

e r

10 min10 min

37 min

22 min

75 min

pump(N1 + 30 sec)

door lock

more water,softer spinning

main washmain wash

Tsel-10 °C but 30 °C and 20 °C remain/+10 min

10 min

10 min

softer spinningmore water,softer spinning

morewater

e e p s d

rutarepmet

epoti

nos

level

max

`first 10s prewash then

main wash

10 min

6 min

first 10sprewash then

softenermain wash

18 min6 min

18 min

INTENSIVE RINSE

RINSE HOLDNo drain and spin

twice

Wash Phase prewash enzym phase main wash 1st rinse 3rd rinse spinning

2nd rinse (twice, if Intensive

Rinse selected, not used for small

and medium load of Load

Detection)

6 min10 min

6 min10 min

10 min18min

reversing period=16 sec10...14sec ON/6...2 sec OFF

40-54

N1

Tsel

40°C30°C

cool dow n (till 60°C, max. 45 sec) rinse hold

pre-extraction

peaks+final spin960rpm

ca. 14min

848rpm310 sec

848rpm310 sec

848rpm310 sec

-16 -

Wash Cycle of Cotton 95

detergent chamber




ECO/extra care

EASY IRONING

PREWASH

w a t

e r

10 min17 min

28 min

28 min

38 min

pump(N1 + 30 sec)

door lock


main washmain wash


17 min

10 min


morewater

e e p s d

rutarepmet

epoti

nos

level

max


main wash

17 min

6 min


softenermain wash

18 min6 min

18 min

INTENSIVE RINSE


twice





Detection)

6 min10 min

6 min10 min

10 min18min


608

rpm

280

sec40-54

N1

Tsel

40°C30°C


pre-extraction

peaks+final spin

960rpmca.

14min

400rpm280sec

848

rpm

280

sec

-17 -

Wash Cycle of Cotton 60

detergent chamber




ECO/extra care

EASY IRONING

PREWASH

w a t

e r

18 min17 min

31 min

21 min

100 min

pump(N1 + 30 sec)

door lock


main washmain wash


17 min

18 min


morewater

e e p s d

rutarepmet

epoti

nos

level

max


main wash

17 min

12 min


softenermain wash

18 min12 min

18 min

INTENSIVE RINSE


twice





Detection)

12 min18 min

9 min18 min

10 min18min


40-54

N1

Tsel

40°C30°C


pre-extraction

peaks+final spin

960rpm

ca. 14min

848rpm310sec

848rpm310sec

848rpm310sec

- 18 -

Wash Cycle of Synthetic

Wash Phase

detergent chamber

SYNTHETIC

RINSE HOLD

INTENSIVE RINSE

door lock

pump (N1+30 sec)

14 min

main wash

level

1st rinse

8 min8 min

main wash

spinning prewash enzym phase main wash 2nd rinse 3rd rinse

40 - 54 rpm

spee

d w

ater

te

mpe

ratu

re

N1

reversing period = 16 sec10...12 sec ON / 6...4 sec OFF 960

first 10 s prewash then main wash

first 10 s prewash then

softener

Tsel

40°C30°C

Opt

ion

40 min 5 min

No drain and spin

rpm220sec

960rpm220sec

prewash main wash

8 min

ECO

EASY IRONING

PREWASH

Tsel-10°C but 30 and 20°C remain/+10 min

more water, softer spinning

more water, softer spinning

more water

softer spinning

18 min 10 min

rinse holdcool dow n (till 45°C, max. 45 sec)

960 rpmpre-extraction

peaks+final spin 960rpm330sec

twice

-19 -

Wash Cycle of Delicate

Wash Phase

detergent chamber

DELICATE

RINSE HOLD

10 min

door lock

pump (N1+30 sec)

11 min

main wash

level

1st rinse

8 min3 min

main wash

spinning prewash enzym phase main wash 2nd rinse 3rd rinse

40 - 54 rpm

spee

d w

ater

te

mpe

ratu

re

N1

rinse hold

first 6 l prewash then main wash


softener

40°C30°C

Opt

ion

11 min 3 min

960 rpm reversing period = 16 sec

mainly 5 sec ON / 11 sec OFF

prewash main wash

3 min

PREWASH 18 min

0

pre-extraction

peaks+final spin

960rpm

330sec

No drain and spin

-20 -

Wash Cycle of Quick Wash

Wash Phase

detergent chamber

Express

RINSE HOLD

door lock

pump (N1+30 sec)

2 min

main wash

level

1st rinse

10 min4 min

main wash

spinningprewash enzym phase main wash 2nd rinse 3rd rinse

40 - 54 rpm

spee

dw

ater

tem

pera

ture

N1

reversing period = 16 sec10...14 sec ON / 6...2 sec OFF 400

rpm60sec

752rpm60sec

rinse hold

first 10 s prewash then main wash


softener

Tsel

40°C30°C

Opt

ion

10 min 3 min

No drain and spin

no cool dow n

pre-extracti

onpeaks+final spin960rpm

- 21 -

Wash Cycle of Daily Wash

Wash Phase

detergent chamber

Crono

RINSE HOLD

INTENSIVE RINSE

door lock

pump (N1+30 sec)

10 min

main wash

level

20 min

1st rinse

11 min7 min

main wash

spinning

7 min 6 min

prewash enzym phase main wash 2nd rinse 3rd rinse

40 - 54 rpm

spee

dw

ater

tem

pera

ture

N1

reversing period = 16 sec

752rpm120sec

848rpm

120sec

rinse hold

first 10 s prewash then main wash main wash first 10 s

prewash then softener

Tsel

40°C30°C

pre-extractionpeaks+

final spin 960rpm460sec

Opt

ion

twice

No drainand spin

10...14 sec ON / 6...2 sec OFF

-22 -

H S A W D N A H d n a L O O W f o s e l c y C h s a W

e s a h P h s a W

rebmahc tnegreted

L O O W

H S A W D N A H

hsaw niam neht hsawerp l 6 tsif

n i m 24

n i m 4 n i m 20

n i m 4

spee

d w

ater

te

mpe

ratu

re

k c o l r o o d

) c e s 0 3 + 1 N ( p m u p

g n i n n i p s e s n i r d r 3 e s n i r d n 2

hsaw niamhsaw niam

e s n i r t s 1 h s a w n i a m

l e v e l

nim 20

n i m 42

n i m 2

n i m 2 n i m 4

m p r 0 4

m p r 0 6 9

c e s 2 3 = d o i r e p g n i s r e v e r FFO s13 / NO s1 ylniam .looW

960

rpm

90sec

1 N

d l o h e s n i r

dloh esnir

m p r 4 5

for HANDWASH:

only 400rpm possible for Wool: 960 rpm possible


softener

T max: WOOL/ HW: 40°C SILK: 30°C

30°C 40°C

No drain and spin

HANDWASH 1s ON / 63s OFF

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