service manual - need a part · item description no. of parts supplier’s code sunbeam part no....
TRANSCRIPT
[PRODUCT NO. & NAME] Issue: A Page 1 of 20
SERVICE MANUAL
EM6200
ESPRESSO MACHINE
ISSUE: A
DATE: 18 Aug 2012
[PRODUCT NO. & NAME] Issue: A Page 2 of 20
SPARE PARTS LIST Note: Not all parts are available as spare parts. Please check price list.
Item Description No. of Parts Supplier’s Code Sunbeam Part No.
Comments
Explode 2 – Drip Tray 1 EA 18-8400-2 EM62001
2-1 TRAY COVER 1 EA C23-6003T8-SS4-N4
2-2 FRONT COVER 1 EA C23-2251-1
2-3 SCREW FLAT PHIL TYPE B 4 EA 31-1359
2-4 FLOAT 1 EA C3-9043
2-5 Tray 1 EA C3-4002
Explode 3 Front Housing Assy 1 EA 18-9003-4
3-1 CASTING BRACKET 1 EA C24-2014-1
3-2 CASTING BRACKET WRAP 1 EA C23-2260-N4-SS4
3-3 PARTITION 1 EA C3-9039
3-4 + 3-5
RELIEF VALVE ASS'Y 1 EA 18-8153 EM62002
O RING OD7.0 ID3.5 70DURO 3 EA 45-6202
3-6 COFFEE PUMP 1 EA 50-4003 EM48122 Same as EM5900
3-7 COFFEE PUMP UPPER PAD 1 EA 45-6098
3-8 COFFEE PUMP LOWER PAD 1 EA 45-6211
3-9 PUMP THERMOSTAT 1 EA 56-9017
3-10 BIG PUMP SUPPORT 2 EA C23-2009
3-11 SILICON O-RING 2 EA 45-6122 Part of EM62003
3-12 BLIND RIVET 4 EA 35-1037
3-13 NOISE DAMPER ASSY 1 EA 18-1146 Part of EM62003
3-14 CLIP 1 EA C23-2249
3-15 SOLENOID VALVE 1 EA 50-4028-1 EM62004
3-16 S BRACKET 1 EA C23-7472-G
3-17 M8 ADAPTDR 1 EA C23-1123-1
3-18 TUBE COVER 1 EA C3-9078
[PRODUCT NO. & NAME] Issue: A Page 3 of 20
Item Description No. of Parts Supplier’s Code Sunbeam Part No.
Comments
3-19 FLOW METER 1 EA 50-4002 EM62005
3-20 REGULATOR 1 EA 50-2055
3-21 R BRACKET 1 EA C3-9034
3-22 STEAM ARM ASSY 1 EA 18-8152-5 EM62006
3-23 MAIN PCBA ASS'Y 1 EA 17-90443
EM62007
3-24 SCREW STB M3x12 2 EA 31-3004
3-25 PCB BOX COVER 1 EA C3-9052
3-26 PCB BOX 1 EA C3-9041
3-27 LOCK WASHER 5 EA 34-1048
3-28 M4x10mm SCREW 4 EA 31-3025
3-29 SCREW TTB/B M3X6mm 3 EA 31-3001
3-30 SCREW M4X6 4 EA 31-1032
3-31 SHOWER HEAD + screw (from 3-38)
1 EA C24-2011 EM62008
3-32 SH SEAL 1 EA 45-6237 EM59114 Brew head seal
3-33 FILTER PLATE 1 EA C23-8070-1 EM59115 – Filter plate
3-34 UPPER COLLAR 1 EA C3-5012 EM59108 Upper collar grey plastic
3-35 COLLAR 1 EA C24-3103-CP-006
3-36 SPRING WASHER M5.0 4 EA 34-2023 EM59112 screw washer for collar
3-37 SCREW B PC TYPE MC M5X10X0.8
4 EA 31-1354 EM59111 screw for M5 collar
3-38 SCREW FLAT PHIL TYPE B M4X8 SS3
1 EA 31-1359 Part of EM28008
Screw for filter plate
3-39 FRONT COLLAR 1 EA C3-5017-CP
3-40 THERMOSBLOCK ASSY 1 EA 18-8151 EM62009
3-41 SCREW TTB/B M3X6mm 6 EA 31-3001
[PRODUCT NO. & NAME] Issue: A Page 4 of 20
Item Description No. of Parts Supplier’s Code Sunbeam Part No.
Comments
3-42 SWITCH WIRE 1 EA 130-52350-00
3-43 SCREW D=2.0X12 2 EA SCREW D=2.0X12
3-44 M8 3WAY JUNCTION 1 EA C23-1124 EM620010
Item Description No. of Parts Supplier’s Code Sunbeam Part No.
Comments
Explode 4 – Left Panel Assy 1 EA 18-9006-4
4-1 Left Panel 1 EA C24-2015
4-2 Rubber Feet 2 EA 45-6369 EM620011 (set of 4) 2 front + 2 rear
4-3 LEFT COVER 1 EA C3-5008
4-4 CONNECTOR 3 EA C3-9048
4-5 SCREW M4x8PB 8 EA 31-1099
4-6 SCREW M4x10mm 3 EA 31-1025
Explode – 5 Right Panel Assy 1 EA 18-9007-4
5-1 RIGHT PANEL 1 EA C24-2016
5-2 Rubber Feet 2 EA 45-6369 Part of EM620011
(set of 4) 2 front + 2 rear
5-3 SCREW M4x8PB 15 EA 31-1099
5-4 DIFFUSER 1 EA C3-2026 EM59105 Diffuser Assembly 5-5 DIFFUSER COVER 1 EA C3-2027
5-6 RIGHT COVER 1 EA C3-5009
5-7 GUIDE AXIS 1 EA C3-9036
5-8 GUIDE CONNECTOR 1 EA C3-9037
5-9 TWIST SPRING 1 EA 38-1311
5-10 GUIDE BRACKET 1 EA C23-2250
5-11 CONNECTOR 2 EA C3-9048
[PRODUCT NO. & NAME] Issue: A Page 5 of 20
5-12 KNOB 1 EA C3-1045
EM620012 Knob assembly 5-13 KNOB COVER 1 EA C3-1046
5-14 KNOB RING 1 EA C3-1047
5-15 KNOB HOLDER 1 EA C3-2065
5-16 M4x10mm SCREW 2 EA 31-3025
5-17 SCREW STB M3x8 2 EA 31-3004
5-18 RUBBER BOOT 1 EA 45-6384
[PRODUCT NO. & NAME] Issue: A Page 6 of 20
Item Description No. of Parts Supplier’s Code Sunbeam Part No.
Explode 6 – Steam Arm Assy 1 EA 18-8152-5 EM62006
6-1 STEAM CONNECTOR 1 EA C23-9025
6-2 SPRING 1 EA 38-5125
6-3 STEAM SEAT 1 EA C23-5003
6-4 O-RING 1 EA 45-6249
6-5 UPPER SEAL 1 EA 45-6101
6-6 O-RING UPPER SEAL 1 EA 45-6090
6-7 LOWER SEAL 1 EA 45-6102
6-8 STEAM ARM ASY 1 EA C23-1151-CP
6-9 PROTECTOR 1 EA 45-8012
6-10 BOILER PIPE O RING 1 EA 45-7011
6-11 NOZZLE 1 EA C23-9028-CP
Explode 7 – Thermoblock Assy 1 EA 18-8151 EM62009
7-1 SCREW M3X0.7 5 EA 31-1142
7-2 THERMOSTAT DISC 135C 1 EA 56-1028
7-3 SPRING WASHER 5 EA 34-2002
7-4 TAB 2 EA 36-3018
7-5 THERMOSTAT DISC 225C 1 EA 56-9028
7-6 THERMOBLOCK 1 EA C24-2002
7-7 THERMOBLOCK COMPRESSIVE SLEEVE 2 EA C23-8012
7-8 THERMOBLOCK NUT 2 EA C23-8011
7-9 M10 TO M8 ADAPTOR 2 EA C23-8055
7-10 SCREW PAN PHILI TYPE M4X6 1 EA 31-1368
7-11 LOCK WASHER 1 EA 34-1048
7-12 BRACKET THERMOFUSE 1 EA C23-9024
7-13 THERMISTOR BRACKET 1 EA I23-9001
7-14 THERMISTOR WIRE 1 EA 130-52280-25
[PRODUCT NO. & NAME] Issue: A Page 7 of 20
Item Description No. of Parts Supplier’s Code Sunbeam Part No.
Explode 8 – Top Cover Assy 1 EA 18-9004-4
8-1 TOP COVER 1 EA C23-1181
8-2 HEAT SHIELD 1 EA C23-7464
8-3 TOP COVER BRACKET 4 EA C23-1185
8-4 Fixing Cramp 5 EA C23-7470
8-5 SCREW PAN PHIL TYPE B M4X6 6 EA 31-1357
8-6 FRONT PANEL 1 EA C23-2308-SS4
EM620013
8-7 POWER BUTTON PCB BOX 1 EA C3-3029
8-8 POWER BUTTON 1 EA C3-3030
8-9 POWER BUTTON LENS 1 EA C3-3031
8-10 LENS SUPPORT 1 EA C3-3032
8-11 POWER PCB BOX COVER 1 EA C3-3033
8-12 POWER BUTTON PCB 1 EA 12-11082
Function Box Assembly
EM620014
8-13 S.T. SCREW SP M3x8PH S/T 5 EA 31-1005
8-14 FUNCTION BUTTON PCB BOX 1 EA C3-3034
8-15 FUNCTION BUTTONS 1 EA C3-3035
8-16 FUNCTION BUTTONS LENS 1 EA C3-3036
8-17 FUNCTION BUTTONS PCB BOX 1 EA 17-11082
8-18 FUNCTION BUTTONS BOX COVER 1 EA C3-3037
Gauge assembly
EM620015
8-19 PRESSURE GAUGE 1 EA 50-4036-2
8-20 GUAGE BRACKET 1 EA C23-2309-G
8-21 GAUGE RING 1 EA C3-3028
[PRODUCT NO. & NAME] Issue: A Page 8 of 20
Item Description No. of Parts Supplier’s Code Sunbeam Part No. Comments
Explode 9 – Water Tank Assy 1 EA 18-8601-6
EM620016
9-1 LEFT TANK PLATE 1 EA C23-6004-SS4-N4
9-2 RIGHT TANK PLATE 1 EA C23-6005-SS4-N4
9-3 SCREW FLAT PHIL TYPE B M4X8 1 EA 31-1359
9-4 TANK 1 EA C3-6008
9-5 SCREW FLAT PHIL TYPE PF M4X12 3 EA 31-3080
Explode 10 – Cradle Assy 1 EA 18-8401
EM620017
10-1 SS Cradle 1 EA C24-1121
10-2 COFFEE BAFFLE 1 EA C3-9044
10-3 HANDLE 1 EA C3-4001
10-4 SCREW M3x17 1 EA 31-3007
10-5 SPRING 1 EA 38-1308
Parts not listed above
Item Description No. of Parts Supplier’s Code Sunbeam Part No. Comments
POD FILTER BASKET 1 EM5910150
FILTER 1CUP 1 EM58103
FILTER 2CUP 1 EM58104
CLEANING PIN 1 EM59103
[PRODUCT NO. & NAME] Issue: A Page 9 of 20
EXPLODED VIEW DRAWING – 1 WHOLE MACHINE
[PRODUCT NO. & NAME] Issue: A Page 10 of 20
EXPLODED VIEW DRAWING – 2 DRIP TRAY ASSEMBLY
[PRODUCT NO. & NAME] Issue: A Page 11 of 20
EXPLODED VIEW DRAWING – 3 FRONT HOUSING ASSY
[PRODUCT NO. & NAME] Issue: A Page 12 of 20
EXPLODED VIEW DRAWING – 4 LEFT PANEL ASSY
[PRODUCT NO. & NAME] Issue: A Page 13 of 20
EXPLODED VIEW DRAWING – 5 RIGHT PANEL ASSY
[PRODUCT NO. & NAME] Issue: A Page 14 of 20
EXPLODED VIEW DRAWING – 6 STEAM ARM ASSY
[PRODUCT NO. & NAME] Issue: A Page 15 of 20
EXPLODED VIEW DRAWING – 7 THERMOBLOCK ASSY
[PRODUCT NO. & NAME] Issue: A Page 16 of 20
EXPLODED VIEW DRAWING – 8 TOP COVER ASSY
[PRODUCT NO. & NAME] Issue: A Page 17 of 20
EXPLODED VIEW DRAWING – 9 WATER TANK ASSY
[PRODUCT NO. & NAME] Issue: A Page 18 of 20
EXPLODED VIEW DRAWING – 10 CRADLE ASSY
[PRODUCT NO. & NAME] Issue: A Page 19 of 20
CIRCUIT DIAGRAM
[PRODUCT NO. & NAME] Issue: A Page 20 of 20