service manual - international® trucks...3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600,...

SERVICE MANUAL

SERVICE MANUAL SECTION

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600,MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL

CIRCUIT DIAGRAMS

Model: 3200Start Date: 10/01/2005 End Date: 02/28/2007









Model: 7700

S08315Copyright©05/01/2009 Navistar, Inc.

Start Date: 10/01/2005 End Date: 02/28/2007Model: 8500

Start Date: 10/01/2005 End Date: 02/28/2007Model: 8600

Start Date: 10/01/2005 End Date: 02/28/2007Model: MXT

Start Date: 07/06/2006 End Date: 02/28/2007Model: RXT

Start Date: 07/06/2006 End Date: 02/28/2007

S08315

05/01/2009

S08315Copyright©05/01/2009 Navistar, Inc.

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXTModels Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

i

Table of Contents

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P.

6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91.10. RELAY FUNCTIONS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101.11. LAMP BULB CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER

IDENTIFICATION, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132.1. ACCESSORY, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132.2. BATTERY FEEDS, CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142.3. BATTERY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152.4. 1708 DATA LINK-CHASSIS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162.5. J–1708 DATA LINK-CAB, P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172.6. SWITCH DATA LINK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182.7. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192.8. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202.9. J1939 DATA LINK — MXT, P. 7A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212.10. GROUNDS, CHASSIS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222.11. GROUNDS, CHASSIS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232.12. GROUNDS, IP, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242.13. GROUNDS, IP, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252.14. IGNITION CAB WITH THEFT DETERRENT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262.15. IGNITION CAB, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272.16. IGNITION FEEDS, CHASSIS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282.17. START, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303.2. CB POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343.6. HORN, DUAL ELECTRIC, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .363.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .373.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .383.10. 2–WAY RADIO, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .393.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

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ii 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXTModels Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

3.12. LIGHTED AIR SHIELD, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .413.13. ROOF AUX. LOAD, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .433.15. SELF CONTAINED AIR SEAT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .443.16. DIGITAL CLOCK PTC, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .453.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .463.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .473.19. BACKUP CAMERA, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .483.20. XATA COMPUTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .493.21. KEYLESS IGNITION SYSTEM, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .503.22. TELEMATICS SYSTEM, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .513.23. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .523.24. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .533.25. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .543.26. XATA DATA SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .553.27. CADEC GPS SYSTEM, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .563.28. TRIP MASTER, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .573.29. ENTERTAINMENT SYSTEM — RXT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .583.30. ENTERTAINMENT SYSTEM — RXT, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .593.31. ENTERTAINMENT SYSTEM — RXT, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .603.32. ENTERTAINMENT SYSTEM — RXT, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .613.33. RXT — APO_1 AND APO_2 AUXILIARY POWER SOCKET, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .623.34. TACHOGRAPH, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .633.35. COMMUNICATIONS SYSTEM, AWARE, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .643.36. COMMUNICATIONS SYSTEM, AWARE, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .664.1. I6 EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .664.2. V8 AVNT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .674.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .684.4. I6 HEUI ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .694.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5. . . . . . .704.6. I6 EGR ENGINES WITH AIR START, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .714.7. I6 EGR AND POWER PACK 3KW, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .735.1. FAN WIRING, INTERNATIONAL ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .735.2. ETHER START, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .745.3. SNOW VALVE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .755.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .765.5. ENGINE FAN, MWM ENGINE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .775.6. EXHAUST BRAKE, MWM ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

6. ELECTRONIC ENGINES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .796.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .796.2. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND BODY

BUILDER CONNECTIONS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .806.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .816.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY

BUILDER CONNECTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .826.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .836.6. CUMMINS ISM ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .846.7. I6 HEUI ENGINE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

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6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUALTRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

6.9. ROAD SPEED SIGNAL, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .876.10. MWM ENGINE — MULTIPLEXED MONITORING UNIT, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .897.1. IP/GAUGE LIST, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .897.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .907.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.

3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .917.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER

TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .927.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .937.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .947.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .957.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.

8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .967.9. GAUGES AND WARNING LIGHTS — FUEL FILTER HEATER AND WATER IN FUEL LIGHTS,

P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .977.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.

GAUGE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .987.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .997.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .1007.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

8. LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1028.1. BACKUP LIGHTS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1028.2. LIGHT SYSTEMS — CLEARANCE, MARKER, AND PARK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1038.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P.

3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1048.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1058.5. DOME LIGHT, MAP LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1068.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1078.7. FOG LIGHT AND WORK LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1088.8. HEADLIGHTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1098.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1108.10. PANEL LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1118.11. RXT EXTERIOR LIGHTING, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1128.12. TAIL, TURN, AND STOP LAMPS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1138.13. MXT — EXTERIOR LIGHTING, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1159.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1159.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1169.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . .1179.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1189.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1199.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1209.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER

N/WARN LIGHTS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1219.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1229.9. FUEL TRANSFER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1239.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . .124

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9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A. . . . . . . . . . . . .1259.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . .1269.13. BODY BUILDER AND 7–WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12. . . . . . . . . .1279.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY

BUILDER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1289.15. AIR SOLENOID 4–WAY PACK, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1299.16. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.

15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1309.17. CHASSIS ACCESSORIES, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1319.18. AIR SUSPENSION, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1329.19. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1339.20. AUX. TRAILER, BTRY CONTROLLED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1349.21. LIFT AXLES (NON-STEERABLE), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1359.22. LIFT AXLES (STEERABLE), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1369.23. AIR ACTUATED PARK BRAKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1379.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1389.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1399.26. LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1409.27. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . .1419.28. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1429.29. LECTRASHIFT ACCOMMODATION, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1439.30. AUXILIARY 40 AMP CIRCUIT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1449.31. HOURMETER, CUSTOMER MOUNTED PTO, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1459.32. REMOTE START/ STOP, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1469.33. LIFT AXLE WITH 14RAR, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1479.34. LIFT GATE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1489.35. LIFT AXLE MULTIPLEX, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1499.36. BODY BUILDER WHEELCHAIR LIFT INTERLOCK ELECTRICAL CONNECTION, P. 35. . .1509.37. AIR PARK BRAKE INTERLOCK, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1519.38. HYDRAULIC ABS — WABCO FULL POWER, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1529.39. CENTER PIN CIRCUIT, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1539.40. FIFTH WHEEL CIRCUIT, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1549.41. HYDRAULIC POWER BRAKE WITH SAHR PARK BRAKES, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1559.42. AIR COMPRESSOR, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1569.43. ELECTRIC AIR COMPRESSOR, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157

10. TRANSMISSIONS (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15810.1. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . .15810.2. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1A. . . . . . . . . . . . . . .15910.3. TRANSMISSION, LCT WITH V8, P. 1B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16010.4. ALLISON MD TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16110.5. ALLISON GEN4 MD TRANSMISSION (WTEC), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16210.6. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16310.7. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16410.8. TRANSMISSION, WTEC WITH V8, P. 5A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16510.9. TRANSMISSION, WTEC WITH V8, P. 5B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16610.10. EATON AUTOSHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16710.11. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16810.12. EATON LIGHTNING TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16910.13. ALLISON HD TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17010.14. ALLISON HD TRANSMISSION, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17110.15. ALLISON HD TRANSMISSION, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17210.16. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173

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10.17. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL — GEN4, P. 13. . . . . . . . . . . . . . . . . . . . . .17410.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . .17510.19. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED

EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17610.20. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED

EFFECTS, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17710.21. EATON ULTRASHIFT/DM2, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17810.22. EATON ULTRASHIFT/DM2 (CONT.), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17910.23. WTEC MD TRANSMISSION WITH AUTO NEUTRAL, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18010.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A. . . . . . . .18110.25. EATON AUTOSHIFT/ULTRASHIFT TRANSMISSION (GEN 3), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . .18210.26. EATON HYBRID TRANSMISSION, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18310.27. EATON HYBRID TRANSMISSION, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18410.28. EATON HYBRID TRANSMISSION, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18510.29. EATON HYBRID TRANSMISSION, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18610.30. EATON HYBRID TRANSMISSION, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18710.31. EATON HYBRID TRANSMISSION, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18810.32. TRANSFER CASE — WITH MXT, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18910.33. TRANSFER CASE — WITH MXT, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190

11. AIR CONDITIONING (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19111.1. HVAC SYSTEMS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19111.2. AIR CONDITIONING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19211.3. AUTOTHERM SYSTEMS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193

12. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19412.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19412.2. CONNECTOR COMPOSITES (420F), (421F), (422M), (520), (521), (522), (523), (524), P.

2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19512.3. CONNECTOR COMPOSITES (734M), (1002), (1003), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19612.4. CONNECTOR COMPOSITES (1005), (1006), (1008), (1009), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .19712.5. CONNECTOR COMPOSITES (1007), (1008), (1010), P. 3B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19812.6. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19912.7. CONNECTOR COMPOSITE (1012), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20012.8. CONNECTOR COMPOSITE (1013), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20112.9. CONNECTOR COMPOSITE (1014), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20212.10. CONNECTOR COMPOSITES (1016), (1018), (1019), (1019F), (1019M), (1020M), P. 8. . . . .20312.11. CONNECTOR COMPOSITES (1020), (1021M), (1022M), P. 8A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20412.12. CONNECTOR COMPOSITES (1027M, F), (1040), (1100), (1101A), (1101), (1102), P. 9. . . . .20512.13. CONNECTOR COMPOSITES (1104), (1105M), (1106), (1200), (1210), (1240), P. 10. . . . . . . .20612.14. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P.

11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20712.15. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . .20812.16. CONNECTOR COMPOSITES (1652), (1657), (1657M), (1657M2), (1657N), (1657Y), (1658),

(1659), (1660), (1661), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20912.17. CONNECTOR COMPOSITES (1650), (1701), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21012.18. CONNECTOR COMPOSITE (1701), P. 13B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21112.19. CONNECTOR COMPOSITES (1703), (1800), (1804), (1807), (1808), (1809), (1810), (1811),

(1812), (1813), (1814), (1815), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21212.20. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1852), (1860), P.

15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21312.21. CONNECTOR COMPOSITES (1861), (1901M), (1905), (1906), (1915), P. 15A. . . . . . . . . . . . . . .214

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12.22. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M),(2005M), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215

12.23. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2111M), (2112M),(2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17. . . . . . . . . . . . . .216

12.24. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),(2502M), (2503F, M), (2600F, M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217

12.25. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003),(3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218

12.26. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . .21912.27. CONNECTOR COMPOSITE (4001), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22012.28. CONNECTOR COMPOSITE (4002), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22112.29. CONNECTOR COMPOSITE (4003), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22212.30. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22312.31. CONNECTOR COMPOSITE (4014), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22412.32. CONNECTOR COMPOSITE (4014/1700), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22512.33. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.

27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22612.34. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4037), (4038), (4040),

(4041), (4070), (4071), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22712.35. CONNECTOR COMPOSITES (4087), (4088), (4100), (4101), (4109), (4112), P. 29. . . . . . . . . .22812.36. CONNECTOR COMPOSITE (4103), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22912.37. CONNECTOR COMPOSITE (4103), P. 30A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23012.38. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . .23112.39. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),

(4410M), (4411), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23212.40. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A),

(4460), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23312.41. CONNECTOR COMPOSITE (4705), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23412.42. CONNECTOR COMPOSITES (4705F32), (4705F3), (4712F), (4713F), (4810), (4820), (4830),

P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23512.43. CONNECTOR COMPOSITES (4840), (4850), (4900), (4906), (4910), P. 36. . . . . . . . . . . . . . . . . . .23612.44. CONNECTOR COMPOSITES (4921), (4922), (4950), (4953), (4954), P. 36A. . . . . . . . . . . . . . . . .23712.45. CONNECTOR COMPOSITES (6007), (6011), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23812.46. CONNECTOR COMPOSITES (6013M), (6014), (6015), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23912.47. CONNECTOR COMPOSITES (6020), (6021), (6200), (6316), (6323), P. 39. . . . . . . . . . . . . . . . . . .24012.48. CONNECTOR COMPOSITES (6020), P. 39A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24112.49. CONNECTOR COMPOSITES (6331F), (6332), (6333), (6334), (6400), (6401M), (6401),

(6406), (6407), (6407D), (6409), (6500), (6502), (6550), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24212.50. CONNECTOR COMPOSITES (6703), (6704), (6708), (6900A), (7103), (7104), (7104A),

(7105), (7106), (7107), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24312.51. CONNECTOR COMPOSITES (7111), (7150), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24412.52. CONNECTOR COMPOSITE (7151), P. 42A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24512.53. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24612.54. CONNECTOR COMPOSITES (7204), (7205), (7206), (7208), (7211), (7212), (7213), P.

43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24712.55. CONNECTOR COMPOSITES (7214), (7250), (7251), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24812.56. CONNECTOR COMPOSITES (7300), (7301), P. 44A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24912.57. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7350), P. 45. . . . . . . . . . . . . . . . . . .25012.58. CONNECTOR COMPOSITES (7500), (7502), (7503), (7600), (7601), P. 45A. . . . . . . . . . . . . . . . .25112.59. CONNECTOR COMPOSITES (7600M), (7603), (7604), (7604M), (7605), (7606), (7607),

(7607M), (7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A),P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252

12.60. CONNECTOR COMPOSITES (7800), (7801M), (7801R), (7803), (7899), P. 47. . . . . . . . . . . . . . .253

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12.61. CONNECTOR COMPOSITES (7900), (7901), (7905), (7906), P. 48. . . . . . . . . . . . . . . . . . . . . . . . . . . .25412.62. CONNECTOR COMPOSITES (7909), (8000), (8001), (8102), (8150), (8151), (8200), P.


(8502), (8502A), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25612.64. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600),

(8601), (8602), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25712.65. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805), P.


(9255), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25912.67. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), P. 54. . . . . . . . . . . . . . . . . . . . . . . . . . . .26012.68. CONNECTOR COMPOSITES , (9264), (9265), (9303A), (9405), (9501), (9502), (9503), (9504),

(9505), (9506), (9506/9911), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26112.69. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514),

(9515), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26212.70. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520E), (9520F), (9521), (9528),

P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26312.71. CONNECTOR COMPOSITE (9700), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26412.72. CONNECTOR COMPOSITE (9700), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26512.73. CONNECTOR COMPOSITES (9715/9780), (9715A), (9715B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . .26612.74. CONNECTOR COMPOSITES (9716/9779), (9716A), (9716B), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . .26712.75. CONNECTOR COMPOSITES (9717A), (9717B), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26812.76. CONNECTOR COMPOSITES (9718), (9719), (9720), (9722), (9733), (9734), (9736), (9739),

(9740), (9741), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26912.77. CONNECTOR COMPOSITES (9742), (9743), (9745), (9754), (9762), (9763), (9765), (9766),

(9767), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27012.78. CONNECTOR COMPOSITES (9777), (9778), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27112.79. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850),

(9860), (9865M), (9900), (9900A), (9913A), P. 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27212.80. CONNECTOR COMPOSITES (9913B), (9914), (9994), (9999), P. 67. . . . . . . . . . . . . . . . . . . . . . . . . .27312.81. CONNECTOR COMPOSITES (1J), (2J), P. 67A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27412.82. CONNECTOR COMPOSITES (9988), (9989), (9990), (9991), (9992), (9993), (9995), (9996), P.

68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27512.83. CONNECTOR COMPOSITES (1936), (1937), (1938), (1940), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . .27612.84. CONNECTOR COMPOSITES (1943), (1944), (1949), (1997), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . .27712.85. CONNECTOR COMPOSITE (9998), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27812.86. CONNECTOR COMPOSITES (C1), (C15), (C40), (C50), (C60), (C70), (C80), P. 72. . . . . . . . .279

S08315

viii 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXTModels Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

S08315


1

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1

Figure 1 Circuit Number Identification and Location Chart

S08315

2 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXTModels Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK

INTERNATIONAL TRUCK AND ENGINE CORPORATION

PART NO. SHEET

REV

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOTTO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

DATE CHANGE

CHAPTER 1

INTERNATIONAL CIRCUIT NUMBERIDENTIFICATION AND LOCATION (CONT.)

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 02AE08-52365

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUITNUMBER COLOR DESCRIPTION

9 GY ZERO VOLT REFERENCE (ZVR)

10 WH CHASSIS/ENGINE GROUND

11 WH CAB/SLEEPER GROUND

12 LTBL ACCESSORY FEED

13 PK IGNITION FEED

BK IGNITION FEED (BODY BUILDER CONNECTOR)

14 RD BATTERY FEED

15 RD KEY SWITCH FEED

16

17 PK STARTER CONTROL

18 PK GLOW PLUG/PRE-HEATER

19 GY ENGINE SHUTDOWN

20 LTGN REMOTE POWER MODULE

21 COLD START CONTROLS (ETHER)TN

22

23 TN ENGINE FAN/SHUTTERS

24 GY ENGINE EXHAUST BRAKE

25 TN PYROMETER

26 TN AMMETER

27 TN VOLTMETER

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 ENGINE OIL TEMPERATURETN

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

PRODUCTION RELEASE. A P54304UPEC 16JAN01

Figure 2 Circuit Number Identification and Location Chart (Cont.)

S08315


3


DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 1


U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15 MAY 00 03AE08-52365


CIRCUITNUMBER

COLOR DESCRIPTION

33 TN ENGINE OIL LEVEL

34 TN COOLANT LEVEL

35 TN ENGINE OIL PRESSURE

36 TN FUEL LEVEL

37 TN FUEL PUMP

38

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

41 TN AIR TEMPERATURE

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI - THEFT WARNING

46 GY POWER TAKE - OFF WARNING

47 GY SPEEDOMETER

48 GY TACHOMETER

49 GY DIFFERENTIAL LOCK WARNING

50 YL LIGHT SWITCH FEED

51 YL DIMMER SWITCH FEED

52 YL HEADLIGHT HI - BEAM

53 YL HEADLIGHT LO - BEAM

54 BN PARKING/MARKER LIGHTS

55 OR TURN SIGNAL - FEED

56 OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)

57 OR

LT GN

TURN SIGNAL LIGHTS - RIGHT

TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)



S08315



DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 1


U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15MAY00 04AE08-52365

COLORCIRCUITNUMBER DESCRIPTION


58 BN CLEARANCE/IDENTIFICATION LIGHTS

59 GY SOLENOID

60 OR HAZARD LIGHTS

61 GY AIR SUSPENSION

62 DKBL PANEL LIGHTS

63 DKBL COURTESY/DOME LIGHTS

64 YL FOG/DRIVING LIGHTS

65 OR CAB REAR FLOOD LIGHT

66 YL DAYTIME RUNNING LIGHTS

67

68 BN TAIL LIGHTS

69 BN LICENSE PLATE LIGHT

70 OR STOP LIGHTS

RD STOP LIGHTS (BODY BUILDER CONNECTION)

71 OR BACK - UP LIGHTS

LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION)

72 OR TRAILER AUXILIARY FEED - BATTERY

73 PWMLTGN

74 LTGN HEATER RECIRC MOTOR

75 LTGN HEATER BLOWER MOTOR

76 LTGN AUXILIARY FAN

77 LTGN AIR CONDITIONER

78 LTGN MIRRORS - HEATED; MOTORIZED

79 GY SEAT BELTS

80 BK SLEEPER BOX RELAY - FEED

81 LTGN POWER DOOR LOCKS



S08315


5



S08315


1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBERIDENTIFICATION, P. 6

Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification

S08315


7

1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 1

CIRCUIT DIAGRAM INSTRUCTIONS

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15MAY00 07AE08-52365

R32-G

B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN. REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FRO MORE COMPLETE INFORMATION.

SINGLE IN-LINE CONNECTORS DISPLAYEDAS SHOWN WITH OR WITHOUT CONNECTORNUMBER.

R32-GB

WIRE CONNECTION

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.

D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.

SUFFIXG IS NOT A SUFFIX BUT INDICATESA GROUND CIRCUIT.

ETHERSWITCH

PRINTED CIRCUIT IN

INSTRUMENT CLUSTER

F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED PER EXAMPLE).

GROUND CIRCUITS ARE DESCRIBED THUS:

A12

11-GB

WIRECONNECTION

A55A16OR

LOCATION IN FUSE/CIRCUITBREAKER CONNECTION

BUSS IN FUSE/CIRCUITBREAKER CONNECTOR

F19

COMMON GROUNDCIRCUIT NUMBER

B

RELAY - SUPPRESSED

12

20A

F1

A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

12

R32-GA

BUSSED CONTACT

30 86

87A 87 85

A128

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.

LOCATION

OFFOFFOFFOFF

A

AAA IIII

S S SSB

SGND I A

INDIVIDUAL GROUNDCIRCUIT NUMBER

16BN

A55A/A6016OR

16RD

A6016OR

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED.

CONTACT

VOLTMETER

A12A

11-GA11-G

KEY SWITCH PIGTAIL

INTERNALCONNECTION

INDICATESCASEGROUND

SUFFIX

FUSE RATING

SWITCH:MANUAL/MECHANICAL

F18

G IS NOT A SUFFIX BUTINDICATES A GROUNDCIRCUIT.

A

20A

AND/OR

PRODUCTION RELEASE. A P54304U

SWITCHMAGNETIC

SUPPRESSED

PEC 16JAN01

LOCATION/CIRCUIT NUMBERWIRE GAUGE/WIRE COLOR

Figure 7 Circuit Diagram Instructions

S08315


1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 1

CIRCUIT DIAGRAM INSTRUCTIONS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 08AE08-52365

AIR CONDITIONER

WH - WHITE

IND-

NOUN ABBREVIATION

INDICATOR-AWG

ACC

-BLTW/O WITHOUT-

-

G - ABBREVIATIONS: COLOR, NOUN AND ENGINE

-R

COLOR ABBREVIATION

ENGS

RIGHTENGINESTART OR SENDER

BN - BROWN

--

GD - GOLD

-GAW/

GN - GREEN

G

WITH

LT GN - LIGHT GREEN ACCESSORY

PL - PURPLEPK - PINK

GROUND

SIL - SILVER

IGNAUX

VT - VIOLET

IGNITION-

YL - YELLOW

-AUXILIARY

A

LAMERICAN WIRE GAUGE

LEFTBAT LIGHT-BATTERY

-CONNOPTDRL

CONNECTION OR CONNECTOROPTIONALDAYTIME RUNNING LIGHTS

-

AQ - AQUA

--

BL - BLUEBK - BLACK

FWDTHERMO

DK GN - DARK GREEN

FORWARDTHERMOSTAT

GY - GRAY

GAUGE-

LT BL - LIGHT BLUE

GND

ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL

N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL

C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL

V8-AVNT - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL

I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

ENGINE ABBREVIATION

OR - ORANGE

RD - RED

IAC

TN - TAN


Figure 8 Circuit Diagram Instructions (Cont.)

S08315


9

1.9. SCHEMATIC SYMBOL CHART, P. 9

Figure 9 Schematic Symbol Chart

S08315


1.10. RELAY FUNCTIONS, P. 10

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 1

RELAY FUNCTIONS AND WIRING GUIDE

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 10AE08-52365

30 86

87A 87 85

4

ENERGIZING COIL

85

NORMALLYCLOSED

CONTACT

FUSEBLOCK SOCKETCONNECTOR SOCKETCABLE INSERTIN END

5

NORMALLY CLOSED CONTACT

2

ENERGIZING COIL

3086

87A8785

A

RELAY FUNCTIONS

D

RELAY SCHEMATIC

86

MICRO RELAY FUNCTION AND WIRING GUIDE

85

87A

TYPICAL RELAY (INSERTION END)

30 AE

1

86

3

NORMALLYOPENCONTACT

30

87A

2

ENERGIZING COIL

ENERGIZING COIL

3

C

NORMALLY OPEN CONTACT

14

COMMON CONTACT

B

MINIATURE RELAY FUNCTION AND WIRING GUIDE

TYPICAL RELAY (INSERTION END)

86

87

FUSEBLOCK SOCKETCONNECTOR SOCKETRELAY INSERTION END

RELAY SCHEMATIC

30

87A

B

85

87C

D

E

5

COMMONCONTACT

87


CNA 23AUG02 MINI RELAY #2 WAS #5. B 56507K

Figure 10 Relay Functions

S08315


11

1.11. LAMP BULB CHART, P. 11

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 1

LAMP BULB CHART

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 11AE08-52365

BULB APPLICATION BULB TRADE NUMBERCANDLEPOWER OR WATTS


BACK-UP LIGHTS 32 CANDLEPOWER GE1156

CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193

COURTESY LIGHT 3 CANDLEPOWER GE168

DOME LIGHTS 12 CANDLEPOWER GE561

FOG LIGHTS 55 CANDLEPOWER VH550

HEAD LIGHTS:

LOW BEAMS 65 WATTS GE9007

HIGH BEAMS GE900765 WATTS

INSTRUMENT CLUSTER:

GAUGE BACK LIGHT 082S270538-3

GAUGE WARNING LED (RED) 082S272109-3

RANGE INHIBIT LED (YELLOW) 082S272109-4

COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4

FUEL FILTER LED (YELLOW) 082S272109-4

WARN ENGINE LED (YELLOW) 082S272109-4

STOP ENGINE LED (RED) 082S272109-3

BRAKE PRESSURE LED (RED) 082S272109-3

BRAKE FLUID LED (RED) 082S272109-3

WAIT TO START LED (YELLOW) 082S272109-4

CHECK TRANSMISSION LED (YELLOW) 082S272109-4

TRAILER ABS LED (YELLOW) 082S272109-4

WASHER FLUID LED (YELLOW) 082S272109-4

LEFT TURN SIGNAL LED (GREEN) 082S272109-2

TRACTION CONTROL LED (GREEN) 082S272109-2

WATER IN FUEL LED(YELLOW) 082S272109-4

PARK FLUID LED LIGHT (RED) 082S272109-3

CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4

PARK BRAKE LED (RED) 082S272109-3

CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2

ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4

RIGHT TURN LED (GREEN) 082S272109-2

COOLANT LEVEL LED (RED) 082S272109-3

SEAT BELT LED (RED) 082S272109-3

HIGH BEAM ICON LED (BLUE) 082S272109-5

CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4

RETARD OVER HEAT LED (RED) 082S272109-3

PTO/THROTTLE LED (RED) 082S272109-3

MAP LIGHT 3 CANDLEPOWER 1816

SIDE MARKER 2458

STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157

TURN SIGNAL/MARKER (FENDER) 3157

TURN SIGNAL & MARKER LIGHT 2356

WORK (TRAILER HOOK-UP) LIGHT 4411

REVISED DRWG SHEET. B P54634FPEC 18JUN01

Figure 11 Lamp Bulb Chart

S08315


1.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBERIDENTIFICATION, P.12

CHAPTER 1

INTERNATIONAL V8 & I6 ECM CONTROLLER CONNECTORS PIN NUMBER IDENTIFICATION

U00DLCK

P54304U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

16JAN01 12AE08-52365

CNA 25FEB03PIN 6 OF CONN X4 INOUTCHANGED TO INPUT

58928SB

CONNECTOR X3 REFERENCE (6020)

ECMPIN #

TERM DESCRIPTION

1 FPM FUEL PUMP MONITIOR

2 FLI FUEL LEVEL INDICATOR

3 KL.15 IGNITION FEED

4 ECL ENGINE COOLANT LEVEL

5 MPR MAIN POWER RELAY

6 KL.31 GROUND

7 KL.31 GROUND

8 DDS DRIVELINE DISENAGE SWITCH

9 FPC FUEL PUMP CONTROL

10 TCSS TORQUE CURVE SELECT SWITCH

11 TACH TACHOMETER CONTROL

12 CAN1+ DRIVETRAIN J1939 DATALINK +

13 CAN1- DRIVETRAIN J1939 DATALINK -

14 RAS RESUME/ACCELERATE

15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD

16 NOT POPULATED

17 VSS_CAL VEHICLE SPEED SENSORCALIBRATION

18 VRE VEHICLE RETARDER ENABLE

19 RPRE REMOTE PRESET PTO ENABLE

20 RVAR REMOTE VARIABLE PTO ENABLE

21 SCS SET/COAST

22 ESHTR ELECTRONIC SHUTTER RELAY

23 ECI ENGINE CRANK INHIBIT

24 BAP BAROMETRIC AIR PRESSURE

KL.87

NOT POPULATED

8

NOT POPULATED

GSC

ECMPIN #

ELECTRIC FAN CONTROLEFAN

6

J1708 DATALINK -ATA-

IDLE VALIDATION SWITCH

4

NOT POPULATED

VEHICLE SPEED SENSOR+

KL.87

NOT POPULATED

9

KL.31B

DESCRIPTION

LOW SIDE OUTPUT 4

7

NOT POPULATED

NOT POPULATED

J1708 DATALINK +

12

19

10

BATTERY POWER

17

GENSET SPEED CONTROL

TERM

15

LSI_SPARE2

22

13

SENSOR REFERENCE VOLTAGEVBREF

20

11

BATTERY POWER

APS18

VSS-

SENSOR REFERENCE GROUND

1

16

23

CONNECTOR X4 REFERENCE (6021)

14

NOT POPULATED

21

IVS

NOT POPULATED

VSS+

2

NOT POPULATED

24

LSO_SPARE4

LOW SPEED INPUT 2

5

ATA+

NOT POPULATED

3

ACCELERATION POSITION SENSOR

VEHICLE SPEED SENSOR-

Figure 12 International V8 and I6 ECM Controller Connectors Pin Number Identification

S08315


13

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)2.1. ACCESSORY, P. 1


DRAWNDATE

ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEET

CHAPTER 2ACCESSORY

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9

09AUG0052778H AE08052366 001CNA1 31MAR09 ADDED MXT EFFECTS - H 61817B

F34, CIRC AIRCP, ACC

DIODE ASSY(1106M)

B

E1

F5

5AB4

15AH1

DIAG CONN(1650-B)

C

A12AB18LTBL

S

I

A13DH18PK

A

A12M16LTBL

GND

A12C10LTBL

A

A12E10LTBL

A12D10LTBL

D3

S

A12P18LTBL

A12N18LTBL

A12S16LTBL

A8618LTGN

A86F16LTGN

A1

4A

T1

0R

D

G3

I

CAB FUSE BLOCK (1013)


POWER MIRRORSCH3_07

SWITCH PACKCH3_11

RADIOCH3_08,CH3_29

TRAILER AUX/ROOF AUX

CH3_12

30

85

OFF

IGN RELAYCH2_12

OFFOFFAA

A78L18LTGN

I I

A1

3D

D18

PK

KEY SWITCH(1100)

D

5A

S

B3

S

F35

J3

ACCESSORYRELAY

(CAB FUSE BLOCK)(1012)

CB RADIOCH3_02

A1

51

8R

D

ELECT SYSTEMCONTROLLER

(1600-2)

A9818VT

86

87

J4

S

G4

A

B

A

87A

I

A1

2B

10

LT

BL

5AF1

A

A4

F34

G1

F23

A1218LTBL

A11

-GA

F16W

H

OFF

IGN RELAYCH2_12

BODY BUILDERCONN

CH9_10

A1

51

8R

D

CH2_02

RELAY EXHAUST(1012-A4)

CH5_06

#A24-GE16WH

# W/ MWM ENGINE* W/ MXT

TRANSFER CASE(J2A) CH10_27

ECU(C70) CH9_41

*AIRCP12PK*ACC

16LTBL

C3

A3

10A

F36

Figure 13 Accessory

S08315


2.2. BATTERY FEEDS, CAB, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2BATTERY FEEDS, CAB


21JUN00P52778H AE08052366 002CNA1 31MAR09 ADDED MXT EFFECTS K 61817B

F43

TRANSFER CASECH10_28

CAB FUSE BLOCK(1014)

F14

A14AS10RD

A14A

AB

6R

D

E2

AP0116RD

PWR WIN / LOCK (DRIVER)CH3_04

A81B12LTGN

A81A12LTGN

CH3_33

A14C16RD

A81D12LTGN

PWR OPT(1014) CH10_28

AP0116RD

F2

15A

F40

PWR WIN / LOCK (PASS)CH3_04

A86A18LTGN

100A

G2

A58AB18BN

* ONLY FOR MXT VEHICLE

C2

ROOF MOUNTED ASSY(OPERATOR PROVISION)

15A/10A

F15

H2

A1410RD

A2818TN

A4

A1416RD

TELEMATICS GEN I MODULE(1J) CH3_35

*P3PWR14RD

10A

**5A/20A

B3

F2

A86M14LTGN

A1

46

RD

A14AV10RD

F42

** 5A - W/ NGV 20A - W/ MXT VEHICLE

F2

F38G2

DOME LT / RADIO MEMORYCH3_08, CH8_05

CH3_31

5A

KEY SWITCH & DIAGNOSTICCH2_01,12,15

A14EG10RD

A14AT10RD

A14AB10RD

*P5PWR14RD

AUX TRAILER SOCKET SWITCH(1006) CH9_38

A73B16LTGN

D1

TACHOGRAPHCH3_34

A3

A2

B1

A14HE18RD

C1

5A

30A

A2

20A

H2

A14FJ10RD

A13E16PK

F13

30A

LIGHTED AIR SHIELDCH3_12,32

HAVC CONTROLCH11_01

PWR OPT(1014) CH10_28

A1518RD

10A

B2

C2

A14FR10RD

B4

PWR OPT(1014) CH10_28

30A

A14A16RD

D2

F44

ACCESSORY RELAY(1012) CH2_01

IGNITION RELAY (1012) CH2_12

A14

AA

A6

RD

W/ AWARE

D2


20A/10A

INSTRUMENT CLUSTERCH7_05

CH3_33

*PWR14RD

OPTIONAL IGN RELAY(1013) CH2_13

A14AA6RD

AP0216RD

30A

AIR SEAT / QUALCOM / TELEMATICSCH3_14,15,22

G4

10A

*P4PWR14RD

F41

TELEMATICS(1J) CH3_22

D4

MEGAFUSE

F12

A1

H4

F6

A14FM10RD

AUX POWERCH3_01

E2

C4

F10

PWR WIN / LOCK (TRAVEL CREW)CH3_05

B2

Figure 14 Battery Feeds, Cab

S08315


15

2.3. BATTERY, P. 3

Figure 15 Battery

S08315


2.4. 1708 DATA LINK-CHASSIS, P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 21708 DATA LINK-CHASSIS

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00DAG9

19JUN0052778H AE08052366 004CNA1 31MAR09 ADDED MXT EFFECTS K 61817B

K3C(-)18GY

W/V8-AVNT ENGINES

10

ECM 2 CONN(6021)

ECM CONN(6007)

11

K3A

(+)

18D

KB

L

K3B

(+)

18D

KB

L

J3C(+)18DKBL

15

W/ALLISON WTECTRANSMISSION

K3C(+)18DKBL

J3C(-)18GY

CH9_04,37

17

ECU "S"CONN BLACK

(7204F)

20

ECM 2 CONN(6021)

10

TCM BULKHEAD

(7214)

16

DASH(4705F2)

W/ALLISONHD WTEC

TRANSMISSION

C4

PASS THRUAT DASH(1701)

J1708SPLICE(4820)

21

40

J3-15118GY

K3-15118GY

J3+14218DKBL

K3+14218DKBL

J3B

(+)

18

DK

BL

IDM2 /CONN BODY LOCK

(6011)

10

2

1

K3A

(-)

18

GY

3

41

J3B

(-)

18G

Y15

20

C3CH9_04,37

W/I6-HEUI ENGINES

N3A(-)18GY

K3C(+)18DKBL

J3A

(+)

18D

KB

L

K3A

(+)

18D

KB

LK

3D

(+)

18D

KB

L

11

*K3A

(+)

18B

K

10

K3C(-)18GY

K3B

(-)

18G

Y

16 17

DASH/CENTERCHASSIS(9714)

(W/HYD ABS BRAKES)

21

11

ENGINE(4103)

IDM2(6011)

11

J3D

(-)

18G

Y

J3A

(-)

18G

Y

N3A(+)18DKBL

K3B

(-)

18G

Y

14

J1708SPLICE(4820)

W/I6-EGR ENGINES

J3B

(-)

18G

Y

2

3

W/EATON GEN3 TRANSMISSION

LE3(-)18GY

LE3(+)18DKBL

(7909)

10

11

A3B

(+)

16D

KB

L

A3B

(-)

16G

Y

CH2_04A

K3A

(+)

18D

KB

L

* W/ MXT

Figure 16 1708 Data Link-Chassis

S08315


17

2.5. J–1708 DATA LINK-CAB, P. 4A

Figure 17 J–1708 Data Link-Cab

S08315


2.6. SWITCH DATA LINK, P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2SWITCH DATA LINK


25AUG0052778H AE08052366 005CNA1 31MAR09 ADDED MXT EFFECTS C 61817B

T3B

B(+

)18D

KB

L

T3A

A(-

)18

GY

A3Y(+)18DKBL

D3Y

(+)

18D

KB

L

A3K

(-)

18

GY

T3A

A(-

)18

GY

A

A3Z(-)18GY

E3W

(+)

18D

KB

L

A

A

B

D

E3X

(-)

18G

Y

E3X

(-)

18

GY

D

A3J(

+)

18

DK

BL

DOOR PODSIGNAL(3202)

B

30

C D

D3B

(+)

18

DK

BL

D3B

B(+

)18

DK

BL

E

T3B

B(+

)18

DK

BL

A3W

(+)

18

DK

BL

D3A

A(-

)18G

Y

D3C

C(-

)18

GY

D

E

A3P

(-)

18G

Y

B

D3Z

(-)

18

GY

A3N

(+)

18

DK

BL



(1600)

C D

29

E3W

(+)

18D

KB

L

B A

A3E

(+)

20D

KB

L

A3X

(-)

18

GY

C

A3F

(-)

20

GY

LEFT CREWDOOR POD

(3208)B

CDOOR POD

SIGNAL(3202)

RIGHT CREWDOOR POD

(3208)


* W/ MXT

*IP / DOORDOOR POD

DRIVER(3200)

*IP / DOORDOOR POD

PASSENGER(3204)

SWITCH PACK(1101)

*IP / ROOFCREW DOOR

(2600)

Figure 18 Switch Data Link

S08315


19

2.7. DRIVETRAIN 1939 DATA LINK (CAB), P. 6

Figure 19 Drivetrain 1939 Data Link (Cab)

S08315


2.8. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7

Figure 20 Drivetrain 1939 Data Link (Chassis)

S08315


21

2.9. J1939 DATA LINK — MXT, P. 7A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2J1939 DATA LINK - MXT

CNA1 31MAR09 INITIAL RELEASE A 61817BCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500310615

10DEC0861817B AE08052366 07A

120OHMS

J1939 TERMINATINGRESISTOR(1657M)

C

A

SYSTEM CONTROLLER(1600)

A5AN(+)18YL

35A5AP(-)

18GN

34

A5B(-)20GN

A5AM(-)18GN

4

A5A

C(+

)18Y

L

CH

7_05

A5AG(+)18YL

D

A5AM(-)18LTGN

A5B(+)20YL

DIAGNOSTICCONNECTOR

(1650)

A5AF(-)18GN

A5AL(+)18YL

A5A

R(+

)18Y

L

CA5AE(+)

18YL

CLUSTER CONN(1500)

A5AL(+)18YL

5

A5AH(-)18GN

A5A

D(-

)18G

NA

5A

S(-

)18G

NECM2

(6020)

ENGINE/DASHCONN

(4103)

13

A

15

PASSTHRU

(1701)

L5A(-)118GN

J1939CONN

(7308F)

16

C

L5A(+)118YL

7

12

8

L5-10818GN

L5+12818YL

W / ALLISONLCT TCMCH10_01A

N5C(-)18GN

WABCO HYDFULL POWER

ABSCH9_37

N5A

(-)

18G

N

N5A

(+)

18Y

L

N5B

(-)

18G

N

AC

J1939 TERMINATINGRESISTOR CONN

(9520F)

N5B

(+)

18Y

L

N5C(+)18YL

J1939CONN

(9520E)

CA

N L

OW

18G

N

TRANSFERCASE

CH10_27

CA

N H

I18Y

L

J5E(+)18YL

J5E(-)18GN

J1939(+)

J1939(-)

120OHMS

C A

K5T

18G

NK

5S

18Y

L

L5

A(-

)218G

NL5A

(+)2

18Y

LL5

B(+

)118Y

LL5B

(-)1

18G

N

Figure 21 J1939 Data Link — MXT

S08315


2.10. GROUNDS, CHASSIS, P. 8

Figure 22 Grounds, Chassis

S08315


23

2.11. GROUNDS, CHASSIS, P. 9

Figure 23 Grounds, Chassis (Cont.)

S08315


2.12. GROUNDS, IP, P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2GROUNDS, IP


09AUG0052778H AE08052366 010CNA1 31MAR09 REVISED CIRC A63-GA, E 61817B

A11-GF CONNECTIONS

AUX PWR GND CH3_01

A98-G18WH

A86-G18WH

SWITCH PAK GND CH3_11

# W/ MWM ENGINE

ROOF CONN(2000)CH8_05

A11-GDB18WH

A84-G14WH

1

A11-GF16WH

CIGAR LTR GND CH3_01

A11-GAB20WH

RADIO GND CH3_08

A73-G12WH

WASHER GND CH3_09

ROOF CONN(2000)

CH8_03,05

CLUSTER GND CH7_05

PWM GND CH11_01

A63-GA20WH

A74-G18WH

FB2 IGN RELAY GND CH2_12


A86-GA14WH

A28-G18WH

A11-G10WH

A11-GAH14WH

A11-GAD16WH

B

A11-GA10WH

DIAGNOSTICCONNECTOR

(1650)

A11-GAA18WH

EXHAUST BRAKE SWITCH(1020-8)

CH5_05

A


CAB GNDSTUD

(1851)(1852)(1859)

HVAC CONTROL GND CH11_01

#A24-G16WH

Figure 24 Grounds, IP

S08315


25

2.13. GROUNDS, IP, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2GROUNDS, IP


9AUG0052778H AE08052366 011CNA1 31MAR09 ADDED MXT EFFECTS C 61817B

A28-GC18TN

POWER WINDOW / LOCK DRV CH3_04

POWER WINDOW / LOCK PASSTRAVEL CREW CH3_05

POWER WINDOW / LOCK PASS CH3_04

SNOW VALVE SWITCH(1901)CH5_03

A21-G16WH

A62-GF16WH

A18618DKBL

POWER WINDOW / LOCK DRVTRAVEL CREW CH3_05

IP AIR HORN SWCH3_06

A11-GDY12WH

10

B

C

A81-GC12WH

COURTESY LIGHT PASS CH8_05A11-GDV

18WH

A11-GAL12WH

G

A23-GA18WH

BU

S B

AR

A18818DKBL

PREMIUM TRIM GND/ * PREMIUM ROOF CONN(2503)CH3_03

A81-GA12WH

A11-GDX16WH

K

A

AUTO NEUTRAL LIGHTCH10_05

A41-G18WH

ETHER START SWITCH (1010)CH5_02

TRANSMISSION GNDCH10_03

A62-GD18WH

A11-GBA18WH

A81-GB12WH

A11-GDW18WH

D

F

5B

A62-GC18WH

E

H

A11-GH8WH

COURTESY LIGHT DRV CH8_05

A81-G12WH

TRANSMISSION GNDCH10_03

* W/ MXT

OPT IGN RELAY GNDCH2-13

SHIFTER GND (1901)CH10_01

MIRROR SWITCHCH3_07

GROUND(1003)

GND STUD(1858)(1862)

(1552F)

Figure 25 Grounds, IP

S08315


2.14. IGNITION CAB WITH THEFT DETERRENT, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 212 VOLT : POWER DISTRIBUTION IGNITIONCAB W/THEFT DETTERENT

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 U00EDL2

22JUN0052778H AE08052366 012CNA1 31MAR09 ADDED MXT EFFECTS K 61817B

C2

5A

B2

*A1

04

F1

8D

KB

L

F24

OFF 87

86

A13AH10PK

E

S

F2

F21

TO IGN RELAYCH02_14

OFF

A75C18LTGN

SYSTEMCONTROLLER

(1601)

A13DB18PK

A

F3

D

F20

D3

I

S

B

A13AF18PK

A13C18PK

A92VA18VT

A99E18VT

E3

I

A COMPASS/TEMPERATCH03_0

A12

18L

TB

L

F19

#A17H16PK

E2

HVAC (1210)CH11_01

13

*A13

X18P

KS

15

A75D18LTGN

CLUSTERCH07_05

A14

AA

6R

D

A2

F6

MEGAFUSE100A

OWNER/OPERATORIGN FEED

5AE1

DRIVER DISPLAY

A92ET16TN

5A

AUX-POWER RELAY(1873)

5A

IA41B18GY

C

86

A

HEATER-A/C CONTCH11_01

A11-GLZ12WH

* W/ THEFT DETERRENT# W/ MWM ENGINE& W/ MXT

87A

E2

A17H18PK

F2

B1

A1

518R

D

TRANSMISSIONCH10_01

A1

4B

B6R

D

PASS THRU(1700)

A14

AA

A6R

D

SYSTEMCONTROLLER

(1600)

CA

B F

US

EB

LO

CK

(1012)

A13D

C18P

K

CLUTCHCH06_04

CH2_01

30

LOW RELAYDRIVER

S

A13HC16PK

IGN RELAYCAB FUSE

BLOCK(1012)

H2

A3

0

NEG STUD(1852B)

EATONDIAGNOSTIC

DISPLAYCH10_20

A13AG18PK

D4

A13B16PK

A

A14AV10RD

2 CA

B F

US

E B

LO

CK

(1012)

12

5A

G1

A28A18TN

F4

A1

1-G

A10W

H

ACCELERATORCH01_03

F23

A2

H1

85

OFF

D1

*A13Y18PK

OFF

87

87A

A1

4A

S10R

D

D2

5

85

C1

C2

NEG STUD(1851)

F17

GND

A1

1-G

10W

H

B2

*A13DC18PK

I

S

5A

A1

RELAY EXHAUST(1012-C4)

CH5_06

G2

5A

A11-GAD16WH

ACC RELAYCH2_01

KEY SWITCH(1100)

5A


D2

I

A11-G

AF

16W

H

F22

F1

CH2_13

A

A13A

J10

PK

&A75D18LTGN

HVAC (1210)CH11_01

G2

H2

5A

F20

Figure 26 Ignition Cab with Theft Deterrent

S08315


27

2.15. IGNITION CAB, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 212 VOLT POWER DISTRIBUTION - IGNITIONCAB (CONT)


09AUG00P52778H AE08052366 013CNA1 31MAR09 ADDED TRANSFER CASE L 61817B

CONNECTION

5A

E2CAB FUSE BLOCK

(1011)

A14FJ10RD

F6

A

OFF

A2

A13FA10PK

OPTIONAL WARNINGLIGHTSCH7_08

J4

S

F34

S

C2

G4

S

B2

I

A59J18BK

REMOTE STOPRELAY CH9_31

10A

A1

51

8R

D

J3

S

I

A49E18GY

A1

BATTERY FEEDCH2_02

G3

A

A1

2A

B18

LT

BL

86

I

F30

A1

3F

B1

0P

K

DATA LOGGING RELAY(1008) CH3_35

30

ACCESSORY RELAYCH2_01

CENTER PIN DIODE(1906) CH9_38

A1316PK

TACHOGRAPH(1662) CH3_34

A1218LTBL

5TH WHEEL INTERLOCK RELAY(1016) CH9_39

87

AI

5A

C

5A

87

A59H18BK

A13DB18PK

OFF

A

F33

A11-GBA18WH

A13L18PK

CAB FUSE BLOCKIGNITION

(1013)

A

B1

A11-GAM16WH

F28

A13LA18PK


A

C1


I

DIODE ASSY(1106M)

HA13A16PK

KEY SWITCH(1100)

D1

A13DA18PK

CH2_11

A86P16LTGN

A1

3D

D18

PK

CH3_13

D

E1

F2

F2

A21C16TN

SNOW VALVE SWITCHCONNECTOR CH5_03

GND

A13DB18PK

2 WAY RADIOCH3_10

A

F1

7.5A/10A

G2

F31

10A

ETHER STARTCH5_02

85

OFF

H2

A1

3D

H1

8P

K

S

E2

SATELLITE COMMUNICATIONQUALCOMM-IMCT SYSTEMCH3_14

F29

A49C18GY

OFF

10A

A13F16PK

B

LIFT AXLESCH9_25

A13E16PK

A

5A

B

F32D2

10A A13A16PK

A13B16PK

TELEMATICSCH3_22

TELEMATICS GEN I MODULE(1J) CH3_35

7.5A

IGN16PK

TRANSFER CASE(J2A) CH10_27

Figure 27 Ignition Cab (Cont.)

S08315


2.16. IGNITION FEEDS, CHASSIS, P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2IGNITION FEEDS, CHASSIS

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 U00JXP9

10AUG0052778H AE08052366 014CNA1 31MAR09 ADDED MXT CIRC J97UA N 61817B

5A

PRIMARY IGNITION/ *ISO & POWER

RELAY(4003)

F1-E4

F1-F4

A13C18PK

30A

F1-E2

ULTRASHIFT DM3 IGNINTERRUPT RELAY CH10_20

IGNITION(4840)

BACK-UP LIGHT W/EATON AUTOSHIFT & EATONULTRASHIFT/DM2 CH10_17 OR CH_10_20FOR GEN3

LCT COLUMN SHIFTER CH3_17

J13S14PK

#J13A14PK

*J13C18PK

20A

PARK BRAKE

F1-E3

J71J18OR

J94AYA12GY

J13C

W10P

K

ABS CH9_02

HYD ABS FEED CH9_04

J71H18OR BACK-UP LIGHT RELAY WTEC CH10_02

MEGAFUSE/ *MINIFUSE

*(4001)

FAN CLUTCH CH5_01

J11-GE12WH

J7118OR

CHASGND

J13T14PK

F1-G1F1-H1

HEATED DRAIN VALVE CH9_01

AIR DRYER CH9_01

EXHAUST BRAKE RELAY CH6_01

J92NA18YL

J13M18PK

J97A18VT

J97U18VT

J13E14PK

J87K18GY

J39A16GY

J39B16GY

J7118OR

5AF1-C2 F1-D2

F1-C4

10A

WASHER PUMP CH3_09

J11-GD18WH

J11-GD18WH

CAB GND(4005)(4006)

J94A218PK

86

87

30

J94HD18GY

87A

R9-5 R9-1

TRAILER ABS CENTER PIN

R9-3

F1-D3

J13W14PK

MINI FUSE BLOCK(4001)

J14H4RD

10A

10A

FUEL TRANSFER PUMP CH9_09

FAN SOLENIOD CH5_01

F1-C3

F1-F3

J13AS18PK

PASS THRU (1701-11)

J92J18TN

J23FS18TN

J14D10RD

J92FN16TN

J7118LTBL

J6118GY

J13AV18PK

10A F1-H2

F1-B1

10A

F1-A4 F1-B4

F1-B2

F1-B3F1-A3

IGN SENSE LCT CH10_01

5A

F1-E1 F1-F1

IGN SENSE WTEC CH10_03

BACK-UP LIGHT LCT XMSN CH10_01

F1-D4

BACK-UP LIGHT MANUAL XMSN CH8_01

J24C18GY

5A

F1-G2

FROM REMOTESTOP RELAY

CH9_31

85

F1-A1

FUEL HEATER RELAY CH7_09,CH9_07

A13C18PK

F1-C1

F1-D1

10A

J23Z18TN

AIR SUSPENSION CH9_17

AIR ABS RELAY CH9_02J13X18PK

FROMKEY SWITCH

CH2_12

F1-A2

R9-4

WTEC AUTO NEUTRAL RELAY CH10_05

R9-2

J37C18TN

ECM 24 ENGINE CONN I6 CH6_01

10A

#J2316TN

AUTOSHIFT3 START ENABLE RELAY CH10_20

*J97UA16PL

ENGINE/DASH CONN V8-AVNT CH6_03

IGN SENSE EATON XMSN CH10_20J92ET12TN

F1-F2

J44Y16GY AIR PARK BRAKE SOLENOID CH9_35

10A W/SOLENOID5A W/CLUTCH

HYD ABS FULL POWER FEED CH9_37J13A18PK

POWER RELAY CH9_42J24C18GY

ENGINE / DASH(1010-19 / 4103-19) CH6_10

J44N16GY

FAN RELAY (4002)(M1-C2) CH5_05

J17D18VT

EXHAUST BRAKE RELAY(4002)(M1-C4) CH5_06

#J24D16GY

# W/ MWM ENGINE* W/ MXT

J97UA18VT

J13C18PK

*J11-GD18WH

*J14J12RD

Figure 28 Ignition Feeds, Chassis

S08315


29

2.17. START, P. 15

Figure 29 Start

S08315


3. CAB ACCESSORIES (CHAPTER 3)3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1

A86-GA14WH

AA86-GA14WH

B

CIG LTRPWR SOURCE (1860)

B

60AMP POWER FEED

TO POINT ATHIS SHEET

B

A86N14LTGN

CIG LTR PWR (1854)

A

AUXILIARY POWER (10)

A86M14LTGN

A


15A

H3G3

F3


B

CIG LTRPWR SOURCE (1860)

A86-GB14WH

A86N14LTGN

A

PTC BODY BUILDER DCM BATT FEED (1820)

A

TWO POSTPWR SOURCE (1861)

(STANDARD EQUIPMENT)

BA86-GA14WH

NEGSTUD(1851)

(OPTIONAL WIRING 1)

60A

A2MAXIFUSE BLOCK (4000)

A

J14MM8RD

A86-GA14WH

A86M14LTGN

A8414LTGN

(OPTIONAL WIRING 2)

POINT A

CIG LTR

P148RD

BODY BUILDER FEED STUD (1870)

A86-GA14WH

B

A86M14LTGN

A84-G14WH

(OPTIONAL WIRING 3)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 3

CIGAR LIGHTER & POWER FEEDS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

26JUN00 01AE08-52367

A


20A

B2A2

F14

A

TWO POSTPWR SOURCE (1861)

CIG LTR GND (1853)

A86-GB14WH

A86M14LTGN

A86M14LTGN

A86

-GA

14W

H

CIGAR LIGHTER

A11-GA10WH


20A

B2A2

F14

B

(CH 2, PG 2)

(CH 2, PG 2)

(CH 2, PG 2)

(CH 2, PG 2)






20A

B2A2

F14

F14 WAS F2 B 56507K23AUG02CNA

Figure 30 Cigar Lighter and Power Feeds

S08315


31

3.2. CB POWER, P. 2

C11

-GF

16W

H

B

C86

F16

LT

GN

ROOF/IPCONN

(2000)12 11

CAB FUSEBLOCK(1011)

A11-G10WH

A11-GF16WH

D1

1-G

F16W

H

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 3

CB POWER

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 02AE08-52367

10A

H1

G1

F1

C8

6-G

F16W

H

A

NEGATIVESTUD

(1851)

D86

F16

LTG

N

CONSOLE/ROOF

(2502)A B

CB RADIOPOWER(2303)

(CH

2, P

G 1

)


A86

F16

LTG

N

56507KBCHGD F20 TO F1, 1012 TO 101123AUG02CNA

Figure 31 CB Power

S08315


3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3COMPASS AND

TEMPERATURE DISPLAY


25AUG0052778H AE08052367 003CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

G

C41A

18G

Y

A41

B1

8G

Y

C62

F18

DK

BL

G

PANEL LIGHTBUSS BAR

(1002)SEE CH08_10

A

COMPASS/TEMPMODULE

GR

OU

ND

12

V I

GN

DIM

ME

R

TE

MP

+

TE

MP

-

A41A18GY

1CONSOLE / IP PREMIUM/ *PREMIUM ROOF CONN

(2503)

CB

B

AUX FWD / DASH

(4305)

M41

18

GY

M4

1A

18

GY

CAB FUSEBLOCK

(1012)

J41

A1

8G

Y

J41

18G

Y

H

38 PASS THRU(1701)

A62F18DKBL

D

DOME / READING LIGHTCOMPASS / TEMP UNIT

(2117)

67

43

C41

18

GY

C4

1B

18G

Y

C41

-G18W

H

B1

A1F235A

A4118GY

2

TEMP SENDER(8601)

10

E

A41-G18WHH

GROUND(1003)

A

* W/ MXT

Figure 32 Compass and Temperature Display

S08315


33

3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3FRONT DOORS

WINDOWS AND LOCKS (POWER)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 U00JXP9

25AUG0052778H AE08052367 004CNA1 31MAR09 ADDED MXT CIRC A11-GH D 61817B

WINDOW

POWER

A3W(+)18DKBL

C

A3X(-)18GY

D

A3P(-)18GY

A

DOORPOD SIGNAL

(3202)

C

A81-GA12WH

E3W(+)18DKBL

A

E3W(+)18DKBL

E81B12LTGN

E83A14LTGN

30A

F16

E8

1E

14

LT

GN

A3

E83A14LTGN

A

E81

E14

LT

GN

B

DOOR / IP(3204)

DR

IVE

R

CH3_05

DOORLOCK

(3203)

A A

DDATA +

DO

OR

PO

D

A81-GB12WH

LOCK

B

NEGATIVESTUD

(1858)

C

29

A81A12LTGN

E

WINDOW

WINDOWMOTOR

(3100)

E81B12LTGN

A81B12LTGN

POD SIGNAL(3202)

B

ADDRESS 2

GNDE

D

F15

G

B

WINDOW

ADDRESS 1

DATA -

LOCK

A3N(+)18DKBL

LOCK

ADDRESS 2

GND

A3Y(+)18DKBL

D

A3F(-)20GY

C

A81-G12WH

G

*A11-GH8WH

DOORPOD LOAD

(3201)

A

D

E3X(-)18GY

WINDOWMOTOR

(3100)

E81-GA12WH

E3X(-)18GY

E81-GA12WH

30

SYSTEMCONTROLLER

(1600)

E83E14LTGN

E81A14LTGN

B3

E81A14LTGN

CAB FUSEBLOCK

(1011)

C

B

A3Z(-)18GY

B4

B

B

WINDOW

ADDRESS 1

DATA -

DOOR / IP(3200)

LOCK

DOORLOCK

(3203)

30A

E83E14LTGN

CAB FUSEBLOCK

(1011)

A

PA

SS

EN

GE

R

A4

A81-GC12WH

POWER

B

C

D

A

DOORPOD LOAD

(3201)

DATA +

DO

OR

PO

D

A3E(+)20DKBL

A11-GH10WH

* W/ MXT

Figure 33 Front Doors Windows and Locks (Power)

S08315


3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3CREW DOORS

WINDOWS AND LOCKS (POWER)


25AUG0052778H AE08052367 005CNA1 31MAR09 REVISED AND REDRAWN D 61817B

ADDRESS 2

B A

C

D3BB(+)18DKBL

A3Z

(-)

18G

Y

C

D

B

D3Y

+)

18D

KB

L

A81D12LTGN

30A

G1

D3Z

(-)

18

GY

WINDOW

DO

OR

PO

D

WINDOW

T8A18WH

B

RIGHT CREWDOOR POD

(2602)

GND

B

C

A

DOORPOD SIGNAL

(3209)

DOORPOD LOAD

(3210)

WINDOW

ADDRESS 1

DATA -

LOCK

E

D

D

A

EG

A

DOORPOD LOAD

(3210)

T8A18WH

T81E12LTGN

T83C12LTGN

D

T81

F1

2LT

GN

A

T3BB(+)18DKBL

T8B18WH

D81-G

B12W

H

CH

3_04 F43

A81-G

C12W

H

E

LE

FT

CR

EW

T3AA(-)18GY

T83F12LTGN

B

RIG

HT

CR

EW

D3CC(-)18GY

D81-GD12WH

C

T81

F1

2LT

GN

D81C12LTGN

E

F

B

D81-GE18WH

B

DOORLOCK

(3211)

B

A


D81-GF12WH

WINDOWMOTOR

(3002)

ADDRESS 2

A

F

D81-G

C12W

H

T3BB(+)18DKBL

H1F37

T81E12LTGN

T3AA(-)18GY

DATA +

DATA -

LOCK

LOCK

POWER

GND

C

D

A

G

DATA +

DO

OR

PO

D

LOCK

WINDOW

POWER

B

C

B

C

A

D3B(+)18DKBL

DOORPOD SIGNAL

(3209)

A

LEFT CREWDOOR POD

(2601)

D

A81C12LTGN

F

DOORLOCK

(3211)

A

T81C12LTGN

A3Y

(+)

18D

KB

L

T83F12LTGN

T83C12LTGN

T81C12LTGN

ROOF / IPCREW DOOR

(2600)

T81-GD12WH

B

A8

1-G

B12W

H


30A

CH

3_04

B1 A1

D3AA(-)18GY

CH

3_04

E

T81-GD12WH

WINDOWMOTOR

(3002)

D81D12LTGN

D81-GG18WH

D

CH

3_04

T8B18WH

Figure 34 Crew Doors Windows and Locks (Power)

S08315


35

3.6. HORN, DUAL ELECTRIC, P. 6


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3HORN, DUAL ELECTRIC

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00EDL2

19JUN0052778H AE08052367 006CNA1 31MAR09 ADDED ELECTRIC HORN C 61817B

FOR MXT

AIR

HO

RN

A6

2R

18D

KB

L

M11-GD12WH

A9M18GY

5

A9H

20

GY

20

B9R

18

GY

M85L

16G

Y

M85-GA16WH

M85-G

C16W

H

RIGHT SIDEELECT HORN

(8312)

(8301)

M85

J1

6G

YM

85

K16

GY

13

A85L18GY

ELE

C H

OR

NS

W

GROUNDADAPTER #1

(8800)

B11

GND 2(4006)

A

B85

B1

8G

Y

LEFT SIDEELECT HORN

(8311)

C

GROUNDADAPTER #2

(8801)

A

CLOCKSPRING(1809)

2BA

M85-G

D16W

H

W/INSTRUMENT PANEL HORN SWITCH

E

8

PANEL LIGHTBUSS BAR

(1002)CH8_08

B

B85C

18G

YA

IR H

OR

N

A8

5B

20

GY

M85-G

E16W

H

20

A4

20

10 M1

1-G

12W

H

A85K18GY

FGROUND

ADAPTER(1003)

M8

5E

16

GY

B9

V18G

Y

A85C

20G

Y

E

B

SYSTEMCONTROLLER

BROWN FRONT(4007)

18

J11-G12WH

B5B2

3

FWD CHASSIS/DASH(4301)

A62-G

F18W

H

A9

V18

GY

J11-GJ10WH

A

3

J85A

A16

GY

SYSTEMCONTROLLER

(1600)

A85C

20G

Y

ZE

RO

VO

LT

RE

F

HORNSWITCH(1018)

RADIATOR

RADIATORGND

(8600)

M11-GC12WH

D

B10

CIT

Y H

OR

N

B

A

ELECTRIC HORN 1

M85-GE16WH

M11-GC12WH RADIATOR

M85N16GY

M85M16GY

J85AA16GY

M85-GD16WH

M11-G12WH

J11-G12WH

J11-GJ10WH

A

DASH HARNESSCONNECTOR(4301-10)

DASH / FWD CHASSIS (4301-13)

M85L16GY

SYSTEMCONTROLLER

BROWN (4007)

E

(4006-1)

N/ MXT

A

B

ELECTRIC HORN 2

CA

B/D

CM

(1800)

W/ MXT

B

A

Figure 35 Horn, Dual Electric

S08315


3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3



MIRRORS (HEATED, LIGHTED & POWER)

20OR

18BK

DOOR / IPMIRROR(3000)

18OR

18YL

18LTGN

18BK

18BK

GROUND(1003)CH2_11

A78-GB16WH

A5

8S

16B

N

D

LIGHT

HEATER

B

L/RAXIS

F

PASSENGERPOWER

MIRROR

20BL

20ORA2

A4

B2

B4

A78-GE16WH

16BL

CAB FUSEBLOCK

(1011)

B

A6

2D

18

DK

BL

F17

A78D18LTGN

E

H

A58F16BN

A78E18LTGN

10A

20WH

G2

H

F18

A58U18BN

F

D

A78J16LTGN

LIGHT

HEATER

L/RAXIS

F

18BN

DRIVERPOWER

MIRROR

10A

A1

A

20YL

DOOR / IPMIRROR(3003)

A58T18BN

A11

-GD

Y12W

H

MIRRORSWITCH

ANT GND

G

C

ANT GND

A78F18LTGN

CAB FUSE BLOCK

(1011)

A78-GD16WH

F21

B

H2

18RD

CH

8_10

D

A78H

16

LT

GN

18DKGN

E

C

G

A

U/DAXIS

CAB FUSEBLOCK

(1012)

A1

18RD

A3

B1

B3

D

16BL

CAB FUSEBLOCK

(1012)

A78-GC16WH

J

7.5A

20BL

J

G1

B

H

F

20YL

H1

A78L18LTGN

A7

8P

16

LT

GN

20BN

A

A78M

16

LT

GN

C

5A

D1

C1

A78

14

LT

GN

E

C

G

A

U/DAXIS

G

B1

F13

F21

B4

5A

D1

CAB FUSEBLOCK

(1013)

A78L

16

LT

GN

A78-G

D16W

H

SYSTEM CONTROLLER / BOOSTER CONN

(1601)

W/ MXT

N/ MXT

W/ MXT

Figure 36 Mirrors (Heated, Lighted and Power)

S08315


37

3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3RADIO (ENTERTAINMENT), SPEAKERS


25AUG0052778H AE08052367 008CNA1 31MAR09 REVISED CIRCUITS TO H 61817B

REMOVE SPLICES (11 PLCS)

8

+

*LEFT REARSPEAKER(2302)

GND STUD(1851)

5

C86

K1

8L

TG

N

LEFTCONSOLESPEAKER(2305)

B

LEFT FRONT +

CLUSTERCONN

(1500-1)

GROUND

13

RIGHT CONSOLE

B

RADIO CONN(1300)

A8

6D

20

LT

GN

A8

6C

20

LT

GN

9

A8

6H

20

LT

GN

7

A8

6L

20

LT

GN

CAB FUSE BLOCK

F110A

(1011)

3

RIGHT REAR +

4

8

RIGHT FRONT +

RADIO POWER

A86

K2

0L

TG

N

LEFT REAR +

7

+

15

RADIO POWER

5

9

A86A20LTGN

7

B

C8

6J

18

LT

GN

RIGHT REAR -

A

LEFT CONSOLE-

12

4

11

14

C8

6H

18

LT

GN

D8

6E

18

LT

GN

12

LEFT CONSOLE

A8620LTGN

A86M18LTGN

-

A8

6J

20

LT

GN

D8

6C

18

LT

GN

10

1

-

6

LEFT REAR -

*RIGHT REARSPEAKER(2301)

11

D8

6D

18

LT

GN

H1D4

RADIO MEMORY

16

C8

6L

18

LT

GN

RADIO CONN(1301)

D8

6B

18

LT

GN

G1C4

RIGHT FRONT +

6

CAB FUSE BLOCK

F1210A

(1011)

4

RIGHT REAR +

1PREMIUM

ROOF CONN(2503)

8

PARK LIGHTS

ROOF CONN(2000)

A8

6-G

20W

H

+

B

-

PANEL LIGHT

LEFT REAR +3

RIGHT REAR -

W/PREMIUMCAB TRIM

ONLY

A8

6E

20

LT

GN

RIGHT CONSOLE-

AM-FM CASSETTEBASE RADIO

A

LEFT REAR -

A

RADIO MEMORY

PANEL LIGHT

NOTE: 1.REAR SPEAKER WIRING IS THE SAME FOR STD, EXTENDED AND TRAVEL CREW CAB. 2.*W/RXT RADIO AM/FM W/CD/DVD ECLIPSE SEE CH3_31

W/PREMIUMRADIO ONLY

RIGHTCONSOLESPEAKER(2304)

+

A86B20LTGN

PREMIUMRADIO

GROUND

A11-GA10WH

9

6

LEFT FRONT +

2

-

10

A6218DKBL

A

13

A6

2E

20

DK

BL

ELECTRICAL SYSTEM CONTROLLER

(1601)CH8_03

A8

6B

20

LT

GN

A86C20LTGN

A86D20LTGN

A86E20LTGN

A86K20LTGN

A86H20LTGN

A86L20LTGN

A86J20LTGN

A8

6-G

20

WH

A8

6A

18

LT

GN

A8

61

8L

TG

N

Figure 37 Radio (Entertainment), Speakers

S08315


3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3WINDSHIELD WIPER AND WASHER PUMP


10AUG0052778H AE08052367 009CNA1 31MAR09 ADDED MXT EFFECTS G 61817B

DCMCONNECTOR

(1800)

C1

22

B87A18GY

*A87A18GY

WIPER 0

PASS THRU(1701-30)

24

12

GND

HI

2.2uF x2

PRK

A

C

1

A82A20GY

B8218GY

7

20YL

WASHER FLUIDLEVEL SENSOR

(4022)

2

WIPER 1

WIPER 1

WIPER HIGH

A8220GY

6

SYSTEMCONTROLLER

(1600)

J82-G16WH

B9S18GY

A87C18GY

F

WIPER 0

A11

-G10W

H

WASHER PUMP

20OR

A4

20RD


TURN SIGNALSWITCH(1810)

E

GND 2(4006)

B11-GAA18WH

5AF1-C2

ZERO VOLT REFSPLICE(4830)

86

87

WIPER PWRRELAY /

*ISO PWRRELAY

(4003)

R1-5

30

87A

85

R2-2

R2

-5

J82F16GY

J82B16GY

29

SYSTEMCONTROLLER

(4004)

D3

J87KA18GY

D6

A9V (250)18GY

J87B18GY

5

LO

R1

-2

B82B18GY

B9U18GY

A5

20WH

12

A8

7B

18G

Y

LOW WASHERFLUID LIGHT

DIGITAL

ZERO VOLT REFERENCE

MINIFUSE BLOCK

(4001)

30

87A

85

R1-

1R1-3

R1-4

86

87

WIPER HI-LOWPOWER RELAY

/ *ISO PWR RELAY(4003)

R2-

1

R2

-3

R2-4

20

D1*J87BA

18GY

F1-D2

A3

WIPER 2

J11-G

J10W

H

3

J87C18GY

*N87BA16GY

J87KB18GY

N87DB18GY

J87CA18GY

N87EA18GY

J82L16GY

J82H16GY

J82P16GY

J82RP18GY

*J82

FB

18G

Y

J82

FA

18G

Y

*J82R

P18

GY

J82HLP16GY

C9

N87HA18GY

A9H20GY

20GN8

WV50V

B+

4.4uHx3

C/B

WIPER MOTOR(4015)

A82B20GY

B

D

B82A18GY

2

WASHER PUMP(4021 / *9745)

SYSTEM CONTROLLERBLUE

(4008)

WASHER

1

B1

28

J82RH18GY

WINDING

A11-GAA18GY

23

A

11

WIPER 2

*J82HL16GY

J82H

L16

GY

NOTE:ALL DASH LINESREFER TORH- MRD MODULES.

* W/ MXT

*A11-GAA18WH

A87A20GY

*A8

7B

20G

Y

CENTER CHASSIS/ *DASH

(9700 / *9714) -VE STUD(1852)

*N87KA16GY

D2

N87DB18GY

J87BB18GY

J82

FB

18G

Y

Figure 38 Windshield Wiper and Washer Pump

S08315


39

3.10. 2–WAY RADIO, P. 10

Figure 39 2–Way Radio

S08315


3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

A5C(-)20LTGN

A5C(+)20YL

A14FF18RD

A62S18DKBL

A12FC18LTBL

A11-GJ18WH

A12P18LTBL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 3

SWITCH PACK, OPTIONAL GAUGE PACK

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 11AE08-52367

F

GROUND

SWITCH D/L +

POWER

BACKLIGHT

C

E

SWITCH D/L -

F

D

ADDRESS SEL

B

SWITCH D/L +

A

POWER

B

A

BACKLIGHT

C

E

SWITCH D/L -

D

ADDRESS SEL

GROUND

(1101)

(1101A)

SWITCH PACK

NEG STUD(1851)

5 A

F1

E1


F5

A11-GDB18WH

A11

-GA

10W

H

A62C18DKBL

A62

18D

KB

L

A

DRIVETRAINJ1939(1659)

B

1

CLUSTER (1500)

A3E(+)20DKBL

A3F(-)20GY

2930 SYSTEMCONTROLLER (1600)

NOTE:FOR MULTIPLE SWITCH PACKS,CONNECT 1101 OF NEXT SWITCHPACK TO 1101A OF PREVIOUSSWITCH PACK. CONNECT OPTIONALGAUGE PACK TO LAST SWITCH PACK.

A3J(+)18DKBL

A3K(-)18GY

F

GROUND

SWITCH D/L +

POWER

BACKLIGHT

C

E

SWITCH D/L -

F

D

ADDRESS SEL

B

SWITCH D/L +

A

POWER

B

A

BACKLIGHT

C

E

SWITCH D/L -

D

ADDRESS SEL

GROUND

(1101)

(1101A)

SWITCH PACK

TO

PR

EV

IOU

SS

WIT

CH

PA

CK

TO

NE

XT

SW

ITC

HP

AC

K O

R O

PT

ION

AL

G

AU

GE

PA

CK

A12FC WAS A13FC;F39 WAS C 56507K23AUG02CNA

5 A

F1

E1


F39

7

8

1

5

2

6

3

4

9

10

11

13

12

14

BATTERY

ACCESSORY

GROUND

BACKLIGHT

DRIVE TRAIN J1939 (+)

DRIVE TRAIN J1939 (-)

OPTIONAL GUAGEPACK(1510)

F12;F5 WAS F19.

Figure 40 Switch Pack, Optional Gauge Pack

S08315


41

3.12. LIGHTED AIR SHIELD, P. 12

Figure 41 Lighted Air Shield

S08315


3.13. ROOF AUX. LOAD, P. 13

D5

8-G

W1

4W

H

D5

8W

14B

N

A11-GAM18WH

A11

-GH

E1

4W

H

A12

U1

4LT

BL

A12

Z14

LTB

L

A14FR10RD

A12V14LTBL

A12Y14LTBL

A12X14LTBL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 3

ROOF AUX LOAD

U00DLCK

P54304U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

16JAN01 13AE08-52367

20A

A4

B4

30 86

87A 87 855A

B3

A3

J

2B

3

7

8

9

CAB FUSEBLOCK(1013)

AUX ROOF LOADSWITCH CONNECTOR

(1915)

PANEL LIGHTADAPTERBUSS BAR

(1002)

SEE CH08_08

BA

A1

2-G

B1

4W

HA12-GA18WH

JIP/AUX ROOFCONNECTION

(2021)

GROUND ADAPTERBUSS BAR(1003)

CAB FUSEBLOCK(1014)

AUX ROOF LOADCAB FUSEBLOCK #4

(1014)

SEE CH02_13

BATT FEEDSEE CH02_02

CAB FUSEBLOCK(1013)

G4 J4

J3 G3

A3 WAS G1; B3 WAS H1 B

F35

F45

A62U18DKBLA62U18DKBL

CNA 23AUG02

1013 WAS 1012.

56507K

Figure 42 Roof Aux. Load

S08315


43

3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

D14

AF

16R

D

D13

F16

PK

D62

B16

DK

BL

D3A

B(+

)18

DK

BL

D3AB(-)18GY

D11-GG16WH 1

4QA

16

RD

62Q

A16

LTG

N

13Q

A16

DK

BL

11-G

QB

16

WH

11-

GQ

16

WH

11

-GQ

C1

6W

H

14Q

B1

6OR

14Q

C16R

D

D11-GG16WH

D62B16DKBL

D13F16PK

D14AF16RD

A11-GG16WH

A3AB(-)18GY

A3AB(+)16DKBL

A62

B16

DK

BL

A13F16PK

A14AF16RD

A13E16PK

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 3

SATELLITE COMMUNICATIONQUALCOMM-MCT & IMCT SYSTEMS

U00DLCK

P54304U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

16JAN01 14AE08-52367

10A

B2 A2

10A

G2H2

MSGLIGHT

CE F DB A

A DC B

C BAFE D

F

AEC F

C

D

D

D

B

CAB FUSEBLOCK(1014)

OPT WARN LIGHTCONNECTOR(1555M)

NEG STUD(1865)

J1708 PUBLIC (+)(1660)

J1708 PUBLIC (-)(1661)

QUALCOMM POWER(1902F)

MCT SYSTEMQUALCOMM POWER CONN(2700M)

MCT SYSTEMQUALCOMMPOWER-CONN(2701F)

COMMUNICATIONCONNECTOR UNIT(XXXX)

B A C D

MCTSATELLITE COMMUNICATIONQUALCOMM SYSTEM

B DC E F A

IMCT SYSTEMQUALCOMM PWR CONN

(2702M)

IMCT SYSTEMQUALCOMM

POWER CONN(2703M)

IMCT SATELLITEANTENNA CONNECTION

CONNECTOR

9 TERMINALDISPLAY/KEYBOARD

CONNECTOR

PANIC BUTTON(NOT USED)

TTRACS(NOT USED)

A

B

OR

AN

GE

BLU

E

A

BLA

CK

CABLE

YE

LLO

W

YE

LLO

W

YE

LLO

W

WH

ITE

WH

ITE

GR

EE

N

GR

EE

N

BR

OW

N

BR

OW

NR

ED

RE

D

BLA

CK

BLA

CK

BLA

CK

IMCTSATELLITE COMMUNICATIONQUALCOMM SYSTEM

F28

F38

CNA 23AUG02 F28 WAS F36;F38 WAS F37. A 56507K

Figure 43 Satellite Communication Qualcomm-MCT and IMCT Systems

S08315


3.15. SELF CONTAINED AIR SEAT, P. 15

A14

J14

RD

WH14WH

RD

14R

D

AIR SEAT(1918)

A B

DASH GROUNDSTUD

FROM BATT FEEDFUSE F38

CHAPTER 3

SELF CONTAINED AIR SEAT

U00ARW2

P54634F

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

31MAY01 15AE08-52367

CNA 12SEP03 CHANGED FORMAT 58774TB

Figure 44 Self Contained Air Seat

S08315


45

3.16. DIGITAL CLOCK PTC, P. 16

GEOMETRY WASREMOVED

CHAPTER 3

DIGITAL CLOCK PTC

U00DLCK

P54634F

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

05MAY01 16AE08-52367

CNA 12SEP03 CHANGED FORMAT 58774T

Figure 45 Digital Clock PTC

S08315


3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17

J92F

BA16

TNJ9

2FN

16TN

J92RD16TN

K13M

318

PK

K13#10418PK

K13#10218PK

K13M

418

PKJ9

2NB

16TN

J92F

B16

TN

10A

F1-

H2

F1-

G2

10A

F2-

D4

F2-

C4

3086

87A8785

19

SYSTEMCONTROLLER(4004)

MICRORELAY(4002)

(4001)

GXMSN(4705)

2

4

ECU "J1"GRAY(7305)

ENSBU SWVEHICLE(7301)

BA

TT

IGN

CHAPTER 3

XMSN ALLISON LCT COLUMN SHIFTER

U00DLCK

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

02JAN02 17AE08-52367

CNA 12SEP03 CHANGED FORMAT 58774TD

Figure 46 Transmission Allison LCT Column Shifter

S08315


47

3.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18

Figure 47 Heated Seats for 7700 Models Only

S08315


3.19. BACKUP CAMERA, P. 19

Figure 48 Backup Camera

S08315


49

3.20. XATA COMPUTER, P. 20

Figure 49 XATA Computer

S08315


3.21. KEYLESS IGNITION SYSTEM, P. 21

EJ13DD18PK

EC12AB18LTBL

DS1718PK

BP1518RD

EJ13DD18PK

EC12AB18LTBL

DS1718PK

BP1518RD

START STOP

SWITCH SWITCH

ANT.

KEYSWITCHCONTROL TOSWITCH(1100M)

KEYSWITCHCONTROL TO

PLUG IP(1100M)

Figure 50 Keyless Ignition System

S08315


51

3.22. TELEMATICS SYSTEM, P. 22

Figure 51 Telematics System

S08315


3.23. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 23

NAME

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 3EATON VORAD COLLISION AVOIDANCE SYSTEM

AE08-52367 2359581V

U00L788

10NOV05

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RSD (1229)

A73R16LTBL

T73J16LTBL

T73N16LTBL

A73M16LTBL

A

KS3

A

B

BEATON VORAD CONN#2 (1231)

32

RSS

J73

J1

6L

TB

L

EATON VORAD CPU(1227)

CH09_11

C12

RSS (1240)

KS3

31

N73A

F1

6LT

BL

A73L16LTBL

A73P16LTBL

1

EATON VORADCONN#1(1230)

A73AF16LTBL

3

SSD,SS PWR

J73

M1

6L

TB

L

T73L16LTBL

SSD,SS GND

T73M16LTBL

C

C

RIGHT SIDE DISPLAY

RSD(1230)

C13

RIGHT SIDE SENSOR

KS3

N73

M1

6LT

BL

N7

3R

16

LT

BL

A73J16LTBL

C15

J73

AF

16L

TB

L

K

2

21

J73

R1

6L

TB

L

A73

T1

6L

TB

L

A73L16LTBL

4

SSD,ROUT

B

D

RETURN

28

A7

3S

16

LT

BL

C14

DASH PASSTHRU

(1701)

C16

KS3

A

A73N16LTBL

C

Figure 52 Eaton Vorad Collision Avoidance System

S08315


53


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

AE08-52367 2459581V

U00L788

09OCT05

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

F32 IGN5 AMP

DASHPASSTHRU

(1701)

M6

7C

16

LT

BL

T67D16LTBL

A67B16LTBL

BRAKEINPUT

(1825)

VORAD ECU GND(1226)

J

A67D16LTBL

C11

C3POWER

J1587(-)

M6

7D

16

LT

BL

D2

T98EV(-)18GY

CAB FUSEBLOCK

(1013)

C226

2 1

A67E16LTBL

A67C16LTBL

6.8

V

EATON VORADCONN#1(1230)

F

B

8

D

EATON VORAD ANTENNA ASSY

(8900)

T70CD16LTBL

J67

C1

6LT

BL

T67E16LTBL D2

C1

C2POWER GND

V BUS(-)

D1

M6

7A

16

LT

BL

J67

D1

6LT

BL

T67C16LTBL

A70CD16LTBL

CAB GND(1113)

A67A16LTBL

21

JUMPERHARNESS

J67

A1

6LT

BL

J67

B1

6LT

BL

T67GA16LTBL

A98EV(-)18GY

J1708 DATALINK

CH2_04A

F34 IGN20 AMP

G

C

C10

4

23

C6

T67B16LTBL

24

IGNITION

DCM CONN(1800)

V BUS(+)

EATON VORADCPU

(1227)

T98EV(+)18DKBL

3

25

B70CD16LTBL

D

B2

27

T67A16LTBL

A70R18OR

J1587(+)

A2

T6

7G

B1

6W

H

E

A

H

C9

C8

C5

C4

T67-G16W

FWD CHASSIS

CONN(4301)

PC RTRN

B70R18OR

BRAKE

A67-G16WH

C

CAB FUSEBLOCK

(1013)

M6

7B

16

LT

BL

A98EV(+)18DKBL

C7

24

}


S08315



NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK


U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10NOV05 AE08-52367 2559581V

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

D16

PWR

DC RTRN

V BUS(+)

V BUS(-)

J1939(-)

SSD,SS POWER

LSS

SSD,SS END

L TURN

SSD L OUT

T73U18LTBL

T73V18LTBL

T73W18LTBL

T73X18LTBL

T5AG(+)18YL

T5AG(-)18GN

E

F

G

H

J

K

D

C

B

A

DRIVERDISPLAY

UNIT

A73V18LTBL

A5AK(+)18YL

A73X18LTBL

A73U18LTBL

A73W18LTBL

A5AK(-)18GN

CH2_06

EATON VORADCONN #2(1231)

EATON VORADCOLLISION

AVOIDANCE CPU(1227)

DDU(1228)

}J1939(+)


S08315


55

3.26. XATA DATA SYSTEM, P. 26

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 3XATA DATA SYSTEM

U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10NOV05 AE08-52367 2659581V

T14BH

XATADATA CONN

(1235M)

CH2_04A

GROUND(1237)

H2

T3BH(-)

D1

A14BJ18RD

DCMCONN

(1800)

BRAKEINPUT

(1825)

J1708(-)(1239)

BRAKE(1240)POWER

(1236)

J1708(+)(1238)

}

B

A3

BH

(-)

18

GY

T70BH

T3BH(+)

A1

4B

J18

RD

T11-G

A70BH18OR D2

A1

1-G

18W

HGND

(1113)

F38 BATT5 AMP

CABFUSE

BLOCK(1012)

A3

BH

(+)

18D

KB

L

A1

4B

H1

8R

D

D EA

C

D

G2

6.8

V

C

JUMPERHARNESS

Figure 55 XATA Data System

S08315


3.27. CADEC GPS SYSTEM, P. 27

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 3CADEC GPS SYSTEM

U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

29OCT05 AE08-52367 2759581V

D14CE316RD

A

CADECJ1708(+/-)

(73)

B

CADECCONN#3

(76)

CADECCONN#2

(75)

D11C

E-G

16

WH

D14CE116RD

D14C

E1

6R

D

CADECCONN#1

(74)

D3CE(+)18DKBL

BD14CE2

16RD

B

E

B

D13CE316PK

A

H2

A1

1C

E-G

16W

H

B

A3

CE

(+)

18D

KB

L

}

CABFUSE

BL0CK(1014)

D11CE1-G16WH

A

D1

D11CE2-G16WH

D13CE116PK

A

C

G2

A3

CE

(-)

18G

Y

C

CADECGP6

CONN(830)

F38 BAT5A

D13C

E1

6P

K

D3CE(-)18GY

A13C

E1

6P

K

C

D

A

C1

C

F31 IGN5A

D11CE3-G16WH

CABFUSE

BLOCK(1013)

D13CE216PK

GND(1113)

A

A14C

E1

6R

D

J1708 DATA LINK

CH2_04A

Figure 56 Cadec GPS System

S08315


57

3.28. TRIP MASTER, P. 28

Figure 57 Trip Master

S08315


3.29. ENTERTAINMENT SYSTEM — RXT, P. 29

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 3

2922DEC05

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMSU00AXPC

ENTERTAINMENT SYSTEM - RXT

AE08-5236759918L

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

J71

22

RD

A86A18LTGN

A86A18LTGN

2

1R

EA

R V

IEW

CA

ME

RA

13.8V DC BATTERY IN

10

A8618LTGN

8

4

CH8_01

AMP CONTROL

7

(1938)

A86A18LTGN

9

11

A62E20DKBL

3

3

4

E

A A

B

D

B

E

D

CC

CLUSTER CONN(1500-1)

A86AX18BLWH

A86-G20WH

GROUND STUD(1851)

ECLIPSE HEAD

A8618LTGN

CH3_31

J7118GN

REAR RT SPEAKER(+)

GROUND

ILLUMINATION

13.8V DC ACC IN

ANTENNA POWER

RADIO CONN (1300)

CAMERA(1997)

CAMERA(1937)

VIDEO(-)22NAT

GND 22BK

J71 22RD

DRAIN 22

VIDEO(+)22NAT

CH3_32A8618LTGN

A5

A3

A2

A1

16

2

1FRT.RT SPEAKER(+)

FRT.LT SPEAKER(+)

REAR LT SPEAKER(-)

5FRT.RT SPEAKER(-)

6FRT.LT SPEAKER(-)

12REAR LT SPEAKER(+)

13REAR RT SPEAKER(-)

14REAR LT SPEAKER(-)

GND 22BK

VIDEO(-)22NAT

VIDEO(+)22NAT

DRAIN 22

J71 22RD

GND 22BK

VIDEO(-)22NAT

VIDEO(+)22NAT

DRAIN22NAT

V(+)

VIDEO(-)22NAT

GND 22BK

CA(+)

V(-)

GND

REAR VIEW CAMERA

CH3_30J7118GN

(1936)

W/RXT ENTERTAINMENTSYSTEM

A6218DKBL

A86-G20WH

CH3_32

CH2_01

CH2_02

Figure 58 Entertainment System — RXT

S08315


59


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

30

CHAPTER 3

22DEC05

U00AXPC 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59918L AE08-52367


{

1

2

3

4

5

6

7

8

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

2

4

12

10

7

6

9

13

5

(1940)

{

{

3W-13 WAY DIN(1949)

R(+)

R(-)

L(+)

L(-)

MUTE

CH3_32

FRONT AUDLINE OUT

BACKUP(+)

S-GND

GND SHIELD

BUS(+)

VIDEO OUT YELLOW(-)

REAR AUDLINE OUT

J7118GN

ACC18LTGN

GPS2

1SIGNAL

GROUNDGPS ANTENNA

AUDIO VIDEO IN G

7

6

5

3

1

2

{

A5818RDWH

AUDIO R(+)24RD

VIDEO(+)24YL

GNDSHIELD

AUDIO L(+)24WH

GNDSHIELD

CH3_32

CH3_32

8 WAY CNTR

(1944)

(1943)

PRE AMP REAR LEFT CHANNEL

PRE AMP REAR RIGHT CHANNEL

CH3_29

CH3_31

VIDEO OUT YELLOW CENTER

PRE AMP FRONT LEFT CHANNEL

PRE AMP FRONT RIGHT CHANNEL

SYSTEM CONTROLLER(1600-4)

PARKING BRAKESIGNAL

AMP ON/OFF

SPEED PULSE

REVERSE SIGNAL

AVN50D

24 WAY CONNECTOR

DA

TA

CO

NN

EC

TIO

N

TO

CD

CH

AN

GE

R O

R

SA

T R

AD

IO I

F R

EQ

UIR

ED

CH3_31

CH

3_

32

{

BUS(-)

9

CH3_32

K47B18GY

BODY BUILDER ECM2(6020-58)

K47B18GYK47B18GYK47B18GY

TWISTEDCIRCUITS

11{


S08315



NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

31

CHAPTER 3

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22DEC05 AE08-52367

U00AXPC

59918L


FRONT AUDLINE INPUT

AMPLIFIER

LR-

CH3_30

CH3_30

LR+

LF-

LF+

RR-

RR+

RF-

RF+

BAT

13

1

7

8

+

-

-

+

5

4

6

9

-

+

-

+

RR

RF

LF

LR

A

B

A

B

B

B

A

A

D86C18LTGN

D86B18LTGN

C86J18LTGN

C86H18LTGN

D86E18LTGN

D86D18LTGN

C86L18LTGN

C86K18LTGN

GND

CH3_29

BODY GROUNDSTUD

A86AX18BLWH

GND6BK

146RD

PREMIUM ROOF CONN (2503)

MAXI FUSE60A

(2614)

}}REAR AUD

LINE INPUT

D86C18LTGN

D86B18LTGN

C86J18LTGN

C86H18LTGN

D86E18LTGN

D86D18LTGN

C86L18LTGN

C86K18LTGN

ROOF CONN (2000)

(2305)

(2304)

(2302)

(2301)

PREAMP FRONT LEFT CHANNEL

AMP CONTROL

PREAMP FRONT RIGHT CHANNEL

PREAMP REAR LEFT CHANNEL

PREAMP REAR RIGHT CHANNEL

RADIO CONN(1300)

AMPLIFIER(1945)

R/L CHANNELS

D86C18LTGN

D86B18LTGN

C86J18LTGN

C86H18LTGN

D86E18LTGN

D86D18LTGN

C86L18LTGN

C86K18LTGN

D86C18LTGN

D86B18LTGN

C86J18LTGN

C86H18LTGN

D86E18LTGN

D86D18LTGN

C86L18LTGN

C86K18LTGN

CH3_32GND18WH

CH2_02B A A14

6RD


S08315


61


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

AE08-52367

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMSU00AXPC

32

CHAPTER 3

22DEC0559918L


12

11

2

RTN

12

1

VID

ROSEN G10 OVERHEAD A/V(2603)

(2606)

13

SIG

RTN

AUDIO VIDEO OUT

(2605)

11

RTN

4

SIG

3

10

AUDIO VIDEO OUT

VIDEO OUT YELLOW CENTER

VIDEO OUT YELLOW(-)

DOME LIGHT BATT IN

DOME LIGHT GROUND 3

1

3

GND

ACCY

(2604)

INLINE TOG10 POWER

INPUT

13.8 V DC

4

1

VIDEO(+)24YL

GNDSHIELD

GNDSHIELD

AUDIO L(+)24WH

GNDSHIELD

AUDIO R(+)24RD

{

CH3_30

CH3_29

CH3_31

A86A18LTGN

A8618LTGN

GND18WH

CH3_30

{

DM22WH

1

GND22WH

DM-G22BK

3

PIGTAIL(2607)

(2608)

GROUND B

CH3083 CHANGER

GND22WH

DATA CONNECTION

DATA CONNECTION

CH3_30

IN LINEFUSE

FILTER

GN

D22

WH

A86

A1

8L

TG

N

A86A18LTGN

A86A18LTGN

TWISTEDCIRCUITS

{

(2609)

2

A

3

(1949)

A8618LTGN

13WAYDIN

POWER 4 WAYCNTR

13

WA

Y D

IN

13WAYDIN

CNTR

W/ TUNER

13.8 V DC B+ IN

OPTIONAL SATELLITE

RADIOTUNER

N/ SATELLITE TUNER

(2610)

(2611)

A58AB18BN

CH2_02


S08315


3.33. RXT — APO_1 AND APO_2 AUXILIARY POWER SOCKET, P. 33

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 3RXT-APO_1 & APO_2 AUXILARY POWER SOCKET

AE08-52367 33

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

22DEC05

U00AXPC 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59918L

AP

O1

16

RD

REAR APO_2REAR APO_1

BODY GROUNDSTUD

APO-G14BK

APO-G16BK

AP

O-G

16B

K

AP

O2

16

RD

1 1 1 1

{ CH2-02

Figure 62 RXT — APO_1 and APO_2 Auxiliary Power Socket

S08315


63

3.34. TACHOGRAPH, P. 34

Figure 63 Tachograph

S08315


3.35. COMMUNICATIONS SYSTEM, AWARE, P. 35

Figure 64 Communications System, AWARE

S08315


65

3.36. COMMUNICATIONS SYSTEM, AWARE, P. 36

Figure 65 Communications System, AWARE

S08315


4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4)4.1. I6 EGR ENGINES, P. 1

Figure 66 I6 EGR Engines

S08315


67

4.2. V8 AVNT ENGINES, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4CHARGING AND CRANKING

(V8-AVNT) ENGINES



G

TO ECM2 CLEANPOWER/GND CONN(A-12V,B-GND)

(6323F)CH06_03

1/0RD

PASS THRUAT DASH

(1701-8)

K17L18PK

R12-3

K17K18PK

100A

*K2A2RD

B

86

C

ECMNEGATIVE

(9260)

MEGA-FUSE

A1718PK

BATTERIES

J17E10PK

1/0RD

N1

4B

A10R

D

NOTE:FOR CIRCUIT K18 FUSELINK IS 10RSFOR CIRCUIT K14H FUSELINKS ARE 2-12BLFOR CIRCUIT K2 FUSELINKS ARE 2-12BLFOR CIRCUIT K2A FUSELINKS ARE 2-10RS

* W/ MXT

J17D10PK

ECMPOSITIVE

FEED(9261)

R12-5

GB

1/0RD

N9

7-G

10W

H

1/0BK

N14

AY

10R

D

ALTERNATOR

J17S18PK

N97

AA

10R

D

1/0BK

MAXIFUSEBLOCK

(4000)

ENGINEBLOCK

GND

ECM POWER/STARTER SOLENOID

(4105-C)

1/0BK

K17C

10

PK

GND(4005/*4058)

J17E

10P

K

K2-G

4W

H

K1

1-G

L4

WH 4

0A

AB

ENGINEECM FEED

FUSE(9254)

ECM2(6020)

N1

4-G

10W

H

ENGINE /DASH

(4103-17)

FRAMEGND

CRANK MOTORSOLENOID

CRANKINGMOTOR

M

B S4/0RD

K10-GC1BK

K14H4RD

J14H4RD

GLOW PLUGRELAY

(4057/*6010)

87

30

87A

85

STARTERISO & POWER

RELAY(4003)

R12

-1

R12-2

R12-4

K17L

18P

K

2/0

BK

14GYFUSIBLE

LINK

K18

6P

K

A

W/AUTONEUTRALCH10_05

23

4/0BK

A

R

J1718PKKEY SWITCH S

(1100_B)

LSD

*K14H4RD

POWER STUD(4075)

K24RD

FUSIBLELINKS*K

2-G

A2

WH

*K1

7M

18P

K

*A1716PK

Figure 67 V8 AVNT Engines

S08315


4.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3

Figure 68 Caterpillar, Cummins ISM Engines

S08315


69

4.4. I6 HEUI ENGINES, P. 4

CHAPTER 4

CHARGING AND CRANKINGI6-HEUI ENGINES

U00DLCK

58774T

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

12SEP03 04AE08-52368

CNA 12SEP03 RELEASE FOR PRODUCTION. 58774T-

SEE CH10_05

N/THERMALOVERCRANKPROTECTION

100A

MEGAFUSE

A1718PK

BATTERIES

K10-GC1BK

J17E10PK

K17M

18PK

NOTE:FOR CIRCUIT K14H FUSELINKS ARE 2-12BLWITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BLWITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RSWITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12RS

J1718PK

GR

B

ALTERNATOR

2/0B

KW/THERMALOVERCRANKPROTECTION

FUSIBLELINKS

K17L18PK

FUSIBLELINKS

J17S18PK

1/0RD

K2*4RD

J17D10PK

FRAMEGND

14GY

1/0BK

MAXIFUSEBLOCK (4000)

J14H4RD

KEYSWITCH S (1100) B

ENGINEBLOCKGND

K14H4RD

C ECM POWERSTARTER(4101)

W/AUTO NEUTRAL

K17K18PK

K17C

10PK

2/0RD

8

PASS THRU AT DASH (4014)

DASH PANELGND(4005)

J17E

10PK

K2-G

*4W

H

K11

-GL

4WH

SEE NOTE

SEE NOTE

CRANKINGMOTORSOLENOID

CRANKING MOTOR

THERMALOVERCRANK(6316)

A

B

B S

M

G

2/0B

K

46ECM(6007)

8687

3087A

85

STARTERISO & POWERRELAY(4003)

R12-1

R12-2

R12-3

R12-4

R12-5

FUSIBLELINK

17

ENGINE/DASH(4103)

FRAMEGND

Figure 69 I6 HEUI Engines

S08315


4.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P.5

Figure 70 Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2

S08315


71

4.6. I6 EGR ENGINES WITH AIR START, P. 6

Figure 71 I6 EGR Engines with Air Start

S08315


4.7. I6 EGR AND POWER PACK 3KW, P. 7

Figure 72 I6 EGR and Power Pack 3KW

S08315


73

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5)5.1. FAN WIRING, INTERNATIONAL ENGINES, P. 1

Figure 73 Fan Wiring, International Engines

S08315


5.2. ETHER START, P. 2

Figure 74 Ether Start

S08315


75

5.3. SNOW VALVE, P. 3

Figure 75 Snow Valve

S08315


5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4

Figure 76 Fan Wiring, Caterpillar and Cummins

S08315


77

5.5. ENGINE FAN, MWM ENGINE, P. 5

Figure 77 Engine Fan, MWM Engine

S08315


5.6. EXHAUST BRAKE, MWM ENGINE, P. 6

Figure 78 Exhaust Brake, MWM Engine

S08315


79

6. ELECTRONIC ENGINES (CHAPTER 6)6.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1

Figure 79 Electronic Engine Controls, I6–EGR Engines

S08315


6.2. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL ANDBODY BUILDER CONNECTIONS, P. 2

Figure 80 Electronic Engine Controls, I6–EGR Engine Cruise Control and Body Builder Connections

S08315


81

6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 6ELECTRONIC ENGINE CONTROLS

(V8-AVNT) ENGINES


10AUG0052778H AE08052370 003CNA1 31MAR09 ADDED MXT EFFECTS H 61817B

B6

J13S14PK

J97J

18V

T*

N97-GA10WH

R11-2

B2

7

F24

B97AD18VT

C4

F1-E1

1

FROM PRIMARYIGNITION FEED

RELAY

J97Y16VT*

12

L92#14118TN

A97Q16VT*

2

3

K99S18VT*

19

BAP

30

3

18

A

6

A

J97HB18VT

B5

K97Z16VT*

ENGINE / DASH(4103)

J97P16VT*

C2

A97P16VT*

A

K9

7-G

V16W

H

BATTERIES

5

1

A

J99U16VT*

6

8

1 A99V16VT*

J97L

A18V

T*

F1-G4

8787A

V8 IDM POWER RLAY

(4003)

R8-5

N14-G10WH

5

EC

M2 (

60

20)

R8-4

AENGINE ECMFEED FUSE

(9254)

K97F16VT*

18

C6

K97-GA12WH

8787A

R11-5

R11-4

A99W16VT*

A

BD

(1804)

MINI FUSE(4001)

N14AY10RD

A13AH10PK

A9

9E

18V

T*

J97T

A10V

T*

2

K97Y12VT*

B99U18VT

N14BA10RD

J97JA18VT*

K97K18VT*

12

10

B97Q

18V

T

4

ENGINEBLOCK

GND

K97D18VT*

2

K97-G10WH

K97LC

16V

T*

A2

CAB FUSEBLOCK

(1012)

B9

7A

E18V

TJ13CW10PK

5A

B97Y18VT

12

&J9

7H

A16P

L

N97AA10RD

EC

M2

(602

1)

K97C18VT*

N97-G10WH

2

4

6

SENSOR1

A99U16VT*

B

FROM PRIMARYIGNITION

RELAY (R9-1)(4003)CH2-14

B97P18VT

B4

B97AF18VT

J97L

D16V

T*

1

K97M16VT*

K97T10VT*

3

ECM -VE(9260)

K3

4-G

16W

H

K97X10VT*

J97T

C10V

T*

J99V16VT*

K99T18VT*

7

B99E18VT

10A

F1-H4

K9

7-G

W16W

H

MINI-FUSE BLOCKSENGINE ECM

(4001)

86

30 85R8-1

R8-3

K97-GB16WH

R8-2

40A

9

4

86

85 ECM ISO &POWERRALAY

(4003)

R11-1

R11-3

K97UA18VT*

ECM +VE(9261)

K97LA16PL

EF

APS/IVS

B99W18VT

24

21K97H16PL

B99V18VT

E2

C5

BECM POWER/STARTERSOLENOID(4105)

4

K9718VT*

B

J97H

18V

T*

4

10A

F2-A4

J97LC

16V

T*

MINI-FUSEBLOCK

(4001)

B97A

H1

8V

T

J97L

B18V

T*

ECM2 CLEANPOWER & GROUND

(6323)

24

J97QA16VT*

C10

IDM

2(6

01

1)

K34A18TN

5A

3


DCMCONN

(1800)

A97Y16VT*

(1808)

5

J97X

A10V

T*

B

K97

AZ

18V

T*

&J97UA16PL

AC

F1-F1

SEE CH10_20 FOR EATON DM3 TRANS

&J97HB16PL

J97UA18VT

&K

97

LA

10P

L

J97H

A1

8V

T

& W/ MXT* W/ MXT VT ISREPLACED BY PL

8

K97J18VT*

20K3B(+)18DKBL

21 K3B(-)18GY

17&SPD-SIG

18PL

1719

&GPS18PL

&L47C12518TN

10 &L47B12518TN

&L47#12518TN

D

41

L5A(-)118GN

13

12 L5A(+)118YL

TODRIVETRAINJ1708CH2_04

XMSN CONTROLMODULE

(7151&R)

CONN BODYLOCK

(7906F)

25

LOWCOOLANTSENSOR

(6400M)

TODRIVETRAINJ1939CH2_07,07A

F2-B4

TRANSCONTROLMODULE

(7151&R)

ATA-

KL.87(VPWR)

NOTUSED

KL.87(VPWR)

KL.31B

APS

VBREF

IVS

VSS+

ATA+

KL.31

CAN+

MPR(LSD)

KL.31

KL.15

DDS

CAN-

ECL

BAP

Figure 81 Electronic Engine Controls, (V8–AVNT) Engines

S08315


6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL ANDBODY BUILDER CONNECTIONS, P. 4

Figure 82 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections

S08315


83

6.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 6CAT C10, C11, C12 & C13 ENGINES

U00DLCK

16DEC01 AE08-52370 0542/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

E 59924RADDED EATON DM3 TRANS NOTE

52778H

JKP 4JAN06

A97

P18V

T

D

20Y

L

A97

Y18V

T

(9260)

LOW COOLANT

A

D

ENGINE/TRANSMISSION(7800)

6 11 7DASH

B

20

K97

AT

14V

T

FREON

(6200)

SYS CONTROLBLUE

(4008)

K3A

(+)

18

DK

BL

2 15PASS THRU

B4 C4

J5E

(-)

W/W

AB

CO

5

A5AP(-)20LTGN

(1800)

34

C

K97AM10VT

C

(1650)

(1500)

PUBLIC

J1708 & 5V

K97

-GD

14W

H

(4820)

19

F1-F1

MINI FUSE (4001)

CH02_14

B(1805)

SENSOR

65

B99

V18V

T

B9

7P18V

T

K97

U18V

T

A5AL(+)18YL

A5B

(-)

18LT

GN (1600)

J5C

(+)

W/B

EN

DIX

J5C

(-)

W/B

EN

DIX

J99V

18V

T

J97

P18V

T

K10-GU14WH

K7

7B16

LT

GN

K5T

18LT

GN

K9

9V

18V

T

K34

D16T

N

K5V

20Y

L

K5

W20

LT

GN

K47

16

GY

K9

7Y

A18

VT

K34

B16T

N

K97

AS

14V

T

N14-G10WH

K97-G

E14W

H

N97-G10WH

5334

J5E

(+)

W/W

AB

CO

328

A5

AC

(+)

20Y

L

4 49 54 66

ECM(6013)

A5B

(+)

18Y

L

B

B

A

A

CLEAN PWR

(6323)FEED

J1939

ECM NEG

5

(1652)

BATTERIES

(6407)

B

E4 10 8(4103)

A

ENGINE GND(6340)

COMP

G

5 16 1 (1701)

C5

4

DCM

35

D

A

DIAGNOSTIC

SYS CONTROLLER

CLUSTER

FEED

70

5A

F1-E1

IGN FEED

CA

ACCEL. PEDAL

REF SPLICE

B9

7Y

18V

T

J97U

8V

T

A5AG(+)18YL

A5AE(+)18YL

A5AM(-)18LTGN

A5AF(-)18LTGN

A9

9V

18V

T

J3B

(-)

18

GY

J3B

(+)

18D

KB

L

20Y

L

20G

N

J97

Y18

VT

J77B16GN

K77-G16WH

K3B

(-)

18

GY

K5S

18Y

L

K97

P18V

T

K5U18YL

K5AE18LTGN

K4

7A

16G

Y

K34

-GA

16W

H

K34C

16T

N

K97-GA10WH

N14A

Y1

0R

D

N14BA10RD

N97AA10RD

503352 52 67A C

A A

30A

B

& GNDECM POS

(9261)

A5A

D(-

)20

LT

GN

9

20G

N

K9

7Y

18V

T

A5AS(-)20LTGN

A5AR(+)20YL

A5AN(+)20YL

A5AH(-)18LTGN

CH10_20 FOR EATON DM3 TRANS

Figure 83 Caterpillar C10, C11, C12, and C13 Engines

S08315


6.6. CUMMINS ISM ENGINE, P. 6

Figure 84 Cummins ISM Engine

S08315


85

6.7. I6 HEUI ENGINE, P. 7

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 6ELECTRONIC ENGINE CONTROLS

(16-HEUI) ENGINES

U00JLH3

12SEP03 AE08-52370 07ADDED EATON DM3 TRANS NOTE B 59924R

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

52778H

JKP 4JAN06

K97S16VT

B97AF18VT

B

A

1

47

ENGINE/DASH

(4103)

24

K34A18TN

16

5

21

J24B18GY

J24C18GY

B

87A

R11-2

B

CAB FUSEBLOCK

(1012)

M1-A4

N14AY10RD

J13CW10PK

DCMCONN

(1800)

E2

N97-G10WH

J97W10VT

A97Y18VT

ENGINE/DASH

(4103)

8

A18

B

J97W10VT

K97L14PL

J13S14PK

C2

A2

K97V14PL

K10-G

B1

4W

H

23

K10-G18WH

5A

5A

(4001)

M1-A3

F1-E2

R11-5

K97AA10VT

F

B99V18VT

EC

M (

60

07)

K97C18VT

10

FROM PRIMARYIGNITION FEED

RELAY

B97

AH

18V

T

1

F1-E1

6

ECM2 CLEANPOWER & GND

(6323)

K97E16VT

ENGINE/DASH

(4103)

ECU POWER/STARTER(4105)

ECMNEGATIVE

(9260)

2

J99V18VT

18

B99E18VT

K24A18GY

M1-C3

22

EXHAUST BRAKESOLENOID

(6500)

86

C4

F1-B2

85

K97Z14PL

K97UA18VT

C

A13AH10PK

C5

2

K97K18VT

BAPSENSOR(1808)

K97R18VT

B97AD18VT

12

J97QA18VT

87

A97P18VT

EXHAUSTBRAKE

SOLENOID(6502)

K97P14PL

BATTERIES

B

K97V14PL

7

M1-B3

K10-GA18WH

B

F24

87

J13W14PK

R11-3

K97D18VT

A

18GN

APS/IVS(1804)

J97Y18VT

ENGINEBLOCK

GND

A

N14BA10RD

K99S18VT

3


RELAY (R9-4)(4003) CH02_14

11

J97P18VT

J24B18GY

ECU POWER/STARTER(4105)

42

J99U18VT

GND(6704)

30

4

B2

M1-C4

C6

5A

POWER RELAY(4003)

15

D

J97UA18VT

B99U18VT

2

3

K97

AA

12V

TLOW

COOLANTSENSOR(6400)

B97P18VT

INTAKE AIRTEMP SENSORS

(6703)(LOCATED ONAIR BRAKE)

B5

A

A

K97Y14VT

5

1

ENGINE/DASH(4103)

A99V18VT

85

ENGINE ECMFEED FUSE

(9254)

EXHAUST BRAKERELAY

(4002)

30

J97AAA14VT

FROMSECONDRYIGNITION

RELAY(4003)

R11-4AC10

A99U18VT

POWERRELAY

(4003)

N14-G10WH

F1-A2

R11-1

ECM POSITIVEFEED (9261)

41

E

B97A

E18V

T

27

K24-G

18W

H

4

3

B97

Q18V

T

N97AA10RD

A

N97-GA10WH

K97T18VT

K97F14PL

1


A97Q18VT

B97Y18VT

86

A99E

18V

T

F1-F1

B

29

J24A18GY

19

2

B4

J97-GA10VT

K97N14PL

K99T18VT

A

K34-G

18

WH

87A

40A

MINIFUSEBLOCK

(4001)

MULTIFED TERMINAL/BUSS BAR

SEE CH10_20 FOR EATON DM3 TRANS

Figure 85 I6 HEUI Engine

S08315


6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITHMANUAL TRANSMISSION, P. 8

Figure 86 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission

S08315


87

6.9. ROAD SPEED SIGNAL, P. 9

Figure 87 Road Speed Signal

S08315


6.10. MWM ENGINE — MULTIPLEXED MONITORING UNIT, P. 10

Figure 88 MWM Engine — Multiplexed Monitoring Unit

S08315


89

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER7)

7.1. IP/GAUGE LIST, P. 1

Figure 89 IP/Gauge List

S08315


7.2. WARNING LIGHT LIST, P. 2

TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER

AUTO NEUTRAL

ABS

RR AXLE DIFF LOCK

WASHER FLUID

FUEL FILTER

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER


TRANSMISSION

(RIGHT TURN)

DISCRETE NOT ON DATA BUS

SWITCH

(LEFT TURN)

ENGINE (RED LED)

ENGINE (YELLOW LED)


TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER



ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

LOCATION

ALTERNATOR

WAIT TO START

AIR BAG

WASHER BOTTLE

BRAKE PRESSURE

SENSOR

CHAPTER 7

WARNING LIGHTS LIST

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 02AE08-52371

CNA 29SEP03 ADDED FR AXLE ENGAGED. 58928UB

FUEL FILTER



IP WARNING LIGHTS


SWITCH

FASTEN BELTS

SNOW VALVE

COOLANT LEVEL

WATER IN FUEL

TURN SIG SW

BRAKE FLUID






OPTIMIZED IDLE

(HIGH BEAM IND)

FWD RR AXLE

CHECK ELECT SYS

TRAC CTRL


RANGE INHIBITED

WARNING LIGHT




RETARD OVERHEAT

RR RR AXLE

PARK

SNOW VALVE

FUEL FILTER

CHECK TRANS

SWITCH



TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER

CRUISE

FR AXLE DIFF LOCK

SURGE TANK

TRAILER ABS

BRK RESEVOIR

SIGNAL PATH



TITLE



COLD AMB PROTEC SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTERCHECK AC

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTERPTO/THROTTLE

MESSAGE WAIT

PTO

CONVERTER TEMP

TOUCHLOC RELEASE





PARK FLUID SYSTEM CTRLR/DRIVE TRAIN

( P )

( )

DISCRETE NOT ON DATA BUSFR AXLE ENGAGED TRANSFER CASE

Figure 90 Warning Light List

S08315


91

7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3

Figure 91 Warning Lights Controlled by Engine, Transmission, ABS Controller

S08315


7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER ANDWATER TEMP GAUGE CIRCUITS, P. 4

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,VOLTMETER & WATER TEMP GAUGE CIRCUITS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 04AE08-52371

TACHOMETER GAUGE

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLERDIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUITDIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

WATER TEMPERATURE GAUGE

SPEEDOMETER GAUGE


Figure 92 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp GaugeCircuits

S08315


93

7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7IP / GAUGES & WARNING LIGHTS - GAUGE CLUSTER


10AUG0052778H AE08052371 005CNA1 31MAR09 ADDED MXT EFFECTS F 61817B

A5AM(-)20LTGN

9

H2

4

J1939 SHIELD 6

A5AL(+)20YL

SW IGNE1

F19

CABFUSE

BLOCK(1011)

DRIVETRAIN J1939+

A2818TN

GAUGE CLUSTER(1500)

15A2

SYSTEM GND GROUND

A5020YL

F1

5

A28A16TN

PANEL LT DIM O/P

14

CABFUSE

BLOCK(1012)CH2_12

HEADLIGHT ENABLE

DRIVETRAIN J1939-

8

G2


PANEL LIGHTDIMMERCH8_10

BATTERY +

A6218DKBL

3

5A

GND

F2

DRIVETRAINJ1939DATALINKCH2_06,07A

1

A28-G18WH7

*A5AL(+)18YL

*A5AM(-)18LTGN

*A11-G10WH

*A28-G18WH

* W/ MXT

Figure 93 IP/Gauges and Warning Lights — Gauge Cluster

S08315


7.6. AIR PRESSURE INPUT CIRCUIT, P. 6


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7AIR PRESSURE INPUT CIRCUIT

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00TRH2

21JUN0052778H AE08052371 006CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

15

1

B9VF18GY

*A85B20GY

B9VE18GY

27

PRIMARY AIR SENSE


SWITCHED SENSE CMD

B40F18GY

A

B6H18GY

3

LOGIC GND

A9H20GY

J9EA18GY

27

A4

CAB / DCM(1800)

B6

DCM(1800) & (1805)

ZERO VOLT REFERENCE

5V OUT

A

B

B9V18GY

C

SECONDARY AIRTRANSDUCER

(1812)

B6HC18GY

A

B

C

AUX AIRTRANSDUCER

(8505)M9A

18GYB

C

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

AIR SYSTEM PRESSURE GAUGE WIRINGW/ HYD BRAKES

J6A18GY

J6BA18GY


(5V)

13

AIR APPLICATIONTRANSDUCER

(1822)

AUX AIR SENSE

B

CC2

PASS THRU(1701-17)

ELECTRONIC REFGROUND

SPLICE PACK(4830)

J9A18GY

5V REFSPLICE PACK

(4820)

AIR BRAKE APPA40F18GY


C12

B40G18GY

PRIMARY AIRTRANSDUCER

(1811)


A

SECONDARY AIR SENSE

*A99W16PL

B40A18GY16

15

FWD CHASSIS / DASH

(4301)

M6A18GY

B6HA18GY

B3

262

C12A4020GY

B9VC18GY

B6HB18GY

B2

3

PASS THRU(1701-3)

B4018GY

J40F18GY

J40FA18GY

A9V20GY

A4020GY

M4018GY

A40A20GY

B10

A6H20GY

* W/ MXT

A99W18VT

13

* W/ MXT

Figure 94 Air Pressure Input Circuit

S08315


95

7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.7

Figure 95 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

S08315


7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNINGLAMPS, P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)

DIFFERENTIAL LOCK WARNING LAMPS



ZERO VOLT REF SPLICE/ *ELECTRONICGROUND SPLICE

(4830)

CAB FUSEBLOCK

(1013)

SENSOR RESISTANCEFULL - 29 TO 37 OHMS

EMPTY - 234 TO 246 OHMS

CHASSIS GNDSPLICE PACK

(8803)

A49F18GY

D1

9

N3618TN

N49B18GY

CENTER/REARCHASSIS(9800)

A49C

18G

Y

D8

R10-GB18WH

BN9A18GY

13K

16

PK

J9A18GY

FUEL SENDER

B

OPTIONAL WARNINGLIGHT ADAPTOR

(1040)

20

C12


A49

E18G

Y

C

E1

F29

IGNITION FEEDCAB FUSE BLOCK

(1013)CH02_13

A13FB10PK

WARNINGLIGHTS(1555)

B

N36A18TN

E

J9G

18G

YB11

A1

J49B81GY

19

R49-G18WH

SYSTEMCONTROLLER

(4004)

A

LEFT FUELSENSOR(9100)

J36A18TN

A

N49-G18WH

R49-GA18WH

RR AXLEDIFF LOCK

(9815)

8

A49D18GY

DASH / CENTERCHASSIS

(9714 / 9700)

C6

5A

PASS THRU(1701)

R49A18GY

A

26

F1

J49A18GY

D

7

J11-GJ10WH

5

N10-G14WH

J11-GA14WH

B

B

G

B

N49A18GY

FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)

GND(4006)

RIGHT GAUGEFUEL SENDER

(9101)

F REAR AXLEDIFF LOCK

(9814)

N9B18GY

ZERO VOLTREF SPLICE

(8802)

*N918GY

R4918GY

DIFFERNTIAL LOCK WARNING LAMPS

C

A

A

B

ZERO VOLT REF

A

N918GY

* W/ MXT

FUEL TANKLOCATION

DEPENDENT

Figure 96 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

S08315


97

7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER HEATER AND WATER IN FUELLIGHTS, P. 9

Figure 97 Gauges and Warning Lights — Fuel FilterHeater and Water in Fuel Lights

S08315


7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSIONOIL TEMP. GAUGE, P. 10

Figure 98 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge

S08315


99

7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11

Figure 99 Gauges and Warning Lights — Ammeter

S08315


7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

Figure 100 Engine Oil Temperature Gauge With Caterpillar

S08315


101

7.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 13

Figure 101 Front Axle Engagement Warning Lamp

S08315


8. LIGHTS (CHAPTER 8)8.1. BACKUP LIGHTS, P. 1

Figure 102 BackUp Lights

S08315


103

8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, AND PARK, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8LIGHT SYSTEMS - CLEARANCE, MARKER AND PARK


22AUG0059756E AE08052372 002CNA1 31MAR09 ADDED MXT EFFECTS F 61817B

M5

8B

14

BN

A5

11

N6

81

4B

N

GROUNDADAPTER #1

(8800)

BACK-UP LIGHT T/S SPLICE/* COMBINATION

T/S(4810 / *4850)

(LEFT)

RIGHT FRONT MARKER &TURN LIGHT

LEFT GUIDE POST LIGHT

(8150)N

10

-G12

WH

A

J56B

C1

6O

R

J57B

C1

6O

R

J57

A16

OR

N5

71

4O

R

M58-GA16WH

A

GND(4006)

C

LEFT FENDERTURN LIGHT

12

COMBINATIONT/S

(4830 / *4850(RIGHT)

C9

J57J16OR

J58

AA

14

BN

B

J56AA16OR

B6

POST LIGHT

B

J57

B16

OR

POST LIGHT

A4

J68

B1

4B

N

CH8_12

J57AA16OR

*BACK-UP LIGHTT/S SPLICE

(4810)

BACK-UP LIGHTT/S SPLICE

(4810)(BACKUP)

N71

14O

R

RIGHT GUIDEPOST LIGHT

(8151)

LEFT FRONT MARKER &TURN LIGHT

B

GROUNDADAPTER #2

(8801)

C6

SY

ST

EM

CO

NT

RO

LL

ER

(400

8)

B7

J56

B16

OR

M58-GB16WH

M58J16BN

C10

H

N5

61

4O

R

FORWARDCHASSIS(4301)

M5

8B

14

BN

J58A14BN

N5

6J

16O

R

J56J16OR

B

RIGHT FENDERTURN LIGHT

9

SY

ST

EM

CO

NT

RO

LL

ER

(400

7)

13

C

M58H16GN

N5

7J

16O

R

J11-GJ10WH


(4810)(BACKUP)


(4810)(BACKUP)

J71

A18

0R

J56A16OR

CENTERCHASSIS(9700)

M1

1-G

12

WH

J11

-GA

14W

H

NOTE:1. HEAD LIGHT SWITCH IS PART OF GAUGE CLUSTER SEE CHAPTER 7 FOR CLUSTER WIRING

2.* W/ MXT

A1

*N71

16O

R*N1

0-G

A14W

H

A2

*N5

61

6O

R


(4810)(RIGHT TURN)

*J1

1G

12

WH

J71

A18

0R

J56J16OR

COMBINATION T/S

(4850)

J56

B16

OR

*BACK-UP LIGHTT/S SPLICE

(4810)

Figure 103 Light Systems — Clearance, Marker, and Park

S08315


8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLAMPS, P. 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8LIGHT SYSTEMS - CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS


25AUG0052778H AE08052372 003CNA1 31MAR09 ADDED MXT EFFECTS E 61817B

B

A1

1-G

10W

H

D58P

18B

N

D58N

18B

N

A

W/SUNSHADE

LEFTMARKER(2003)

A58L

18B

NA

63-G

A20W

H

CLEA-RANCELIGHT(521)

A58

S18B

N

AB

D58-G

E48W

H

58B

18B

N

A

58C

18B

N

B

58

-GD

18W

H58D

18B

N

58-G

C18W

H

H

D58-G

F18W

H


58F

18B

N

D5

8-G

H18W

H

2

ROOF/IP(2000)

A58L

18B

N

*A86M*18LTGN

H

A58L

18B

N

W / LIGHTED MIRRORS* W/ MXT

B

D58H

18B

N

A

D58L

18B

N

A

58A

18B

N

D58

R18B

N

A1

1-G

10W

H

B

A58L

18B

N

58E

18B

N

AB

2

A

CABGND

(1852)

A


B

A58

S18B

N

58

-GA

18W

H

RIGHTCLEA-RANCE

(2006)


58

-GE

18W

H

B

SUNSHADE(2007)

D58-G

L18W

H

LEFTCLEARANCE

(2002)

58

-GB

18W

H

D5

8-G

J18W

H

BROOF/IP(2000)


(1601)

58-G

F18W

H

B

D58-G

A18W

H

9

D58-G

C18W

HD

58H

18B

N

*A63-G

A18W

H

9

9

A5

8S

18B

N

A86M18LTGN

RADIO CONNCH3_08

HEADLIGHT SWITCH IS PART OF GAUGE CLUSTERSEE CHAPTER 7 FOR CLUSTER WIRING.

D58-G

D18W

H

D58M

18B

N


B

A

MIDMIRKER(2004)

RIGHTMARKER(2005)

D58

T18B

N

A

ROOF/IP(2000)

A

2

TO RADIO CONNCH3_08

A63

-GA

20W

H

A86M18LTGN

CAB GND(1852)

ELECTSYSTEM CONTROLLER / * BOOSTER CONN

(1601)

Figure 104 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps

S08315


105

8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4

Figure 105 Light Systems — Turn Signal and Stop Switches

S08315


8.5. DOME LIGHT, MAP LIGHT, P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8DOME LIGHT, MAP LIGHT



CONSOLE /ROOF

(2502)

B

D63

E18D

KB

L

AD

63

-GH

18W

H

D63-GA18WH

C

11 6

W/ PREMIUMTRIM

D63D

18D

KB

L

D63N

18D

KB

L D11-G

F16W

H

ROOF(2000)

C4

DOMELIGHT

C

CONSOLE/ROOF(2502)

C

D63C

18D

KB

L

C

B

C63-G

E18W

H

10A

2

D63C

18D

KB

L

REARDOME

LIGHT

B

C

GND(1852)

C

A11-G

F16W

H

DOME/READINGCOMP/TEMP

(2117)W/PREM TRIM & CB

DOME LAMP

(2116)

A63M18DKBL

MAPLIGHT

C

CONSOLE/ROOF

(2502)

C

1011

REARDOME

LIGHT(2115)

C4GND

(1852)

CONSOLE/ROOF

(2502)

D63L

18

DK

BL

D11-G

F16W

HD

63D

18D

KB

L

B

C63D

18

DK

BL

D6

3-G

H18W

H

C6

3E

18

DK

BL

D11-G

F16W

H

C

C

D4

SYSTEM CONTROLLER / * BOOSTER CONN

(1601)

B

DOMELIGHT

DRIVERS SIDECTSY LIGHT

(1553)

A6

3D

18

DK

BL

A

F

PASS SIDECTSY LIGHT

(1554)

EXTENDED CAB

CONSOLE/ROOF

(2502)

D63J

18D

KB

L

D

A11

-G10W

H

D63L

18

DK

BL

11

10

C63D

18

DK

BL

D63-GA18WH

11

2

B

C6

3E

18D

KB

L

D

D

F

C11-G

F16W

H

C11-G

F16W

H

D63D

18

DK

BL

6

D

C11-G

F16W

H

D4

D6

3K

18

DK

BL


D63M

18

DK

BL

F12

D6

3E

18D

KB

L

C

A63N

18D

KB

L

A6

3-G

A18W

H

A63

-GA

20W

H

A63E18DKBL

A11

-GD

V18W

H

A63

D18D

KB

L A63P18DKBL

B

A11-G

F16W

H

2

A

B

A11-G

DX

16W

H

10A

C63-G

E18W

H


SYSTEM CONTROLLER / * BOOSTER CONN

(1601)

A11-G

DW

18W

H

10

B

A11

-G10W

H

B

D6

3E

18D

KB

L

TRAVEL CREW CAB

A

C

C63D

18

DK

BL

DOME/READINGCOMP/TEMP

(2117)W/PREMIUM TRIM

DB

CONSOLE/ROOF(2502)

C63

E18

DK

BL

C

C6

3E

18

DK

BL

MAPLIGHT

DOME / READING LT

COMPASS/TEMP

(2117)

A63

E18

DK

BL

A B

GND(1552)

REARDOME

LIGHT

62 ROOF(2000)

B

F12

D

A

W/ COURTESY LIGHT* W/ MXT

F

C63D

18D

KB

L

C

10

B

REARDOME

LIGHT(2115)

C11-G

F16W

H

B

6

DOME LAMP(2116)

W/STD TRIM &CB

C

ROOF(2000)

ROOF(2000)

* W/ MXT

Figure 106 Dome Light, Map Light

S08315


107

8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6

Figure 107 Dome Light, Map Light (Cont.)

S08315


8.7. FOG LIGHT AND WORK LIGHT, P. 7

Figure 108 Fog Light and Work Light

S08315


109

8.8. HEADLIGHTS, P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8HEADLIGHTS

DESCRIPTION TO CONN 1600

CNA1 31MAR09 ADDED R/D NO AND C 61817BCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9

10AUG0052778H AE08052372 008

J52

A14Y

LH

I B

EA

M

LO

BE

AM

GROUNDSTUD

(4006)

FWDCHASSIS/

DASH(4301)

M5

3B

14Y

L

J11-G12WH

GROUNDADAPTER(8800)

M11-G

B14W

H

M53

14Y

L

J11-GJ10WH

RT HEADLIGHTT/S HARNESS

(8000)

A5

A

J53A

14Y

L

M11-GD12WH

M5

2D

14Y

L

M53A

14Y

L

B CA

B5

G


BROWN(4007)

LEFT HEADLIGHTT/S HARNESS

(8001)

NOTE:1. HEADLIGHTS CONTROLLED BY SWITCH ON GAUGE CLUSTER THROUGH DRIVETRAIN J1939 DATA LINK AND CLUSTER HEADLIGHT ENABLE PIN (SEE CH7_05 FOR GAUGE CLUSTER WIRING)

M1

1-G

12W

H

M11-G

A14W

H

BC

M5

2B

14Y

L

M52C

14Y

L

A4

D

GROUNDADAPTER(8801)

A4A8A7DCM

CONN(1800)

A52

A20Y

L

320

A9H

20

GY

21

A10

2A

20Y

L

HIG

H B

EA

M

FLA

SH

TO

PA

SS

ZE

RO

VO

LT

RE

FA

9V

18G

Y

A4A7DCMCONN

(1800)

A8

B5

2A

20Y

L

B10

2A

20Y

L

B5

2A

20Y

LB

52A

20Y

L

TURN SIGNALSWITCH

(1810)

DIMMER

FTP

SYSTEMCONTROLLER

(1600)

Figure 109 Headlights

S08315


8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8AUX HEADLIGHTS, AUX PARK,AUX TURN


22JUN0052778H AE08052372 009CNA1 31MAR09 ADDED MXT EFFECTS E 61817B

J58A

A14B

N

F

J68B14BN J5

7A

16O

R

J56AA16OR

J53LO14YL

J52

B14Y

L

PARK LIGHTS

M11-GA14WH

M5

3B

14Y

L

M53B14YL

M52

B14Y

L

M1-C2

M5

7B

16

OR

M57C16OR

M58C14BN

M5

8F

14B

NM

58B

14B

N

M58D14BN

M1

1-G

12W

HM

11-G

E14W

H

M11-GB14WH

M11-GF14WH

M56

B16

OR

M5

6D

16Y

L

M56C16OR

M64H

I14Y

L

BACKUP LIGHTST/S SPLICE

PACK/(LEFT - 4810)

J64H

I14Y

L

A

SNOWPLOW

(8102) B C D EF

A

AUX FWD/DASH

(4305)

A

B

C

D

E

913

FWD CHASSIS/DASH

(4301) 4

C

D

A

LEFT HEADLIGHTTURN SIGNAL

(8001)B

1211

D

SYSTEMCONTROLLER

BROWN(4007)

5

G

GROUND(4005)

H

C

J64C16YL

B

32

J11-GJ10WH

GROUND(4006)

B7

CENTERCHASSIS

CONN(9714)

RIGHT FRONT T/S J57AA16OR

LEFT FRONT T/S

M1-A2

M1-B1 M1-A1

M2-F2 M2-D2

M2-F1M2-D1

GROUNDADAPTER(8800)

BACKUP LIGHTS T/S SPLICE

PACK(RIGHT - 4810)

86

87A 87

AUX HI-BEAM

RELAY(4002)

30

87A8785

AUX LOW-BEAM

RELAY(4002)

J64-GA18WH

J64

-G18W

H

J64AB16YL

J64LO

14Y

L

RIGHT HEADLIGHTTURN SIGNAL

(8000)

M64LO

14Y

L

M11-G

D12W

H

E

85

J52H

I14Y

L

J11

-G12W

H

HEADLIGHTS-LOW

HEADLIGHTS-HI

M1-C1

GROUNDADAPTER(8801)

3086

J58A14BN

J56

A16O

R

M5

7D

16

LT

GN

J53

B14Y

L

SYSTEMCONTROLLER

(4004)

M2-E1

M53A14YL

M52D14YL

M52C14YL

*M57B 16OR

*M11-GA 14WH

*M56B 16OR

*M11-GB 14WH

*M5

3 1

4Y

L

*J53

A 1

4Y

L

*J52A 14YL

* W/ MXT

Figure 110 Aux. Headlights, Aux. Park, Aux Turn

S08315


111

8.10. PANEL LIGHTS, P. 10

Figure 111 Panel Lights

S08315


8.11. RXT EXTERIOR LIGHTING, P. 11

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

11

CHAPTER 8RXT EXTERIOR LIGHTING

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22DEC05 AE08-52372

UOOAXPC

59918L

FLARE LAMP (9988)

FLARE LAMP (9990) FLARE LAMP (9991)

FLARE LAMP (9989)

BACKUP LAMP (9995)

TAIL/TURN/STOP LAMP

(9993)

BACKUP LAMP (9996)

CH8_12LICENSEPLATE LAMP

ID LIGHTBAR

LICENSEPLATE LAMP

1

2

1

3

1

1

3

1

2

2

2

3

2

1

1

2

3

1

R6818BN

R6818BN

R6818BN

R7118OR

R6818BN

R10-G18WH

R6818BN

R6818BN

R7118OR

R10-G18WH

R10-G18WH

R10-G18WH

R10-G18WH

R10-G18WH

R10-G18WH

R10-G18WH

R6

81

8B

N

R1

0-G

18

WH

R6

81

8B

N

R6

81

8B

N

R5

61

4O

R

R6

81

4B

N

R1

0-G

12

WH

R71

14

OR

R5

71

4O

R

(9987)

TAIL/TURN/STOP LAMP

(9992)

Figure 112 RXT Exterior Lighting

S08315


113

8.12. TAIL, TURN, AND STOP LAMPS, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


LIGHT SYSTEMS- TAIL, TURN, AND STOP LAMPS

CHAPTER 8

RXT / MXT EXTERIORLIGHTING SCHEMATICS

RXT / MXT EXTERIOR LIGHTING SCHEMATICS

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00AXPC

22DEC0559918L AE08052372 012CNA1 31MAR09 ADDED MXT EFFECTS A 61817B

LEFT TAIL LIGHT(71)

AB ED

A

E

B

4 122 1

B B CC

3

C

C

E

B

C

A

RIGHT TAIL LIGHT(72)

R6814BN

R5614OR

R10-G12WH

CH8_11,13

CH8_11,13

STOP TAILAND TURN(9303)

R6

81

4B

N

N10

-GC

16

WH

N5

7J

16

OR

N1

0-G

D16

WH

S71C14LTBL

R7114OR

S57B14LTGN

S68C14BN

S10-GC14WH

R5714OR

R5

61

4O

R

N5

6J

16

OR

R1

0-G

12W

H

R71

14

OR R

57

14

OR

N5

71

4O

R

N71

14

OR

N1

0-G

A1

2W

H

N6

81

4B

NN5

614

OR

N10

-GA

12

WH

N1

0-G

14W

H

CH8_02

REAR / CENTERCHASSIS(9800)

R5714OR

*N5714OR

*N7116OR

*N10-GA14WH

*N5616OR

*N6814BN

* W/ MXT

CH8_02

CH8_02

Figure 113 Tail, Turn, and Stop Lamps

S08315


8.13. MXT — EXTERIOR LIGHTING, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEET- -CNA1 31MAR09 INITIAL RELEASE A 61817B

MXT - EXTERIOR LIGHING

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500310615

23DEC0861817B AE08052372 013

CHAPTER 8

R5714OR

R68ML116BN

2

BACK UPALARM

LICENSE PLATE #1

R68

LR1

16

BN

F

R1

0-G

LR

11

6W

H

R1

0-G

LM

16

WH

1

&R71BA16OR

R56

11

6O

RR57116OR

R6

8L

R2

16

BN

C

R68-SP614BN

3

3

MARKERLIGHT 1

R10-ML316WH

RIGHT WHITE

R68ML216BN

2

E

2

1

R68ML316BN

R6

8R

M1

6B

N

R10-SP414WH

D

&R10-GBA16WH

R1

0-G

RM

16

WH

MARKERLIGHT 3

R5

62

16

OR

R10-ML116WH

SPK2 MKRLIGHT POWER

2

B

R7

1L

W1

6O

R

E

MARKERLIGHT 2

R10-GRW16WH

R6814BN

&R68L116BN

3

LEFT MARKERLIGHT

*R6

8L

P1

6B

N

R7

1R

W1

6O

R

B

LEFT WHITE

F

R68RR216BN

R10-ML216WH

* W/ MILITARY& W/ CIVILIAN

D

STOP TAILAND TURN

(9303)CH8_12

1

SPK 1GROUND

R7114OR

LEFT RED 2

R1

0-G

LW

16

WH

*R1

0-L

P1

6W

H

C

&R68L216BN

1

R10-G12WH

E

3

LICENSE PLATEPOWER

A

RIGHT MARKER LIGHT

R68-SP514BN

1

R1

0-G

LR

216

WH

R5

72

16O

RR56

14OR

RIGHT RED 2

R10-GRR116WH

R68RR116BN

3

R68LM16BN

RIGHT RED

LEFT RED

R10-GRR216WH

A

3

R10-SP214WH

1

A

LICENSE PLATE #1

Figure 114 MXT — Exterior Lighting

S08315


115

9. CHASSIS ACCESSORIES (CHAPTER 9)9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1

J13E14PK

N39C/16GY

C6

CAVITY

N39-G

C1

6WH

C8

J39A

16G

Y

MINI FUSEBLOCKS(4001)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

AIR DRYER AND HEATED DRAIN VALVE

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 01AE08-52373

L-(9001) N39-GC/16WH

CAVITY

B12

HEATED DRAIN VALVE (9001)**

A BAIR DRYER(9900)*

N39C

16G

Y

20A

F1-F3

F1-E3


**note:

N39B/16GY

R-(9900)

*note:

N1

0-G

14W

H

A

(8803)

CHASSIS GND SPLICE PACK

A

B

GND(4006)

N39-GA/18WH

A

N39-GB/16WH

N39/18GY

L-(9900A)

B

N3

9-G

18W

H

R-(9002)

CAVITY

J39

B16

GY

BCAVITY

N39-G/18WH

N39

18G

Y

N39A/18GY

J11-GJ10WH

J11

-GA

14W

H

FROM PRIMARYIGNITION RELAYCH02_14


56507KBF1-E3 WAS F1-F324AUG02CNA

Figure 115 Air Dryer and Heated Drain Valve

S08315


9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

Figure 116 Antilock Brake System (ABS), Air

S08315


117

9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3

Figure 117 Antilock Brake System (ABS), Air, Traction Control

S08315


9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4

J94GH10WH

J13E14PK

3

1

WABCO HYD ABS ECU GRAY (9511)

N94AL16YL

N94

W18

GY

R94N18BN

A6

4

B

J94-

GH

C12

WH

5

J94H

12G

Y

12

1

11

N94AH16GY

J94H

N18

GY

N94

Y18

GY

N94Z16BK

13

REARHARNESS(9800)

6

N94

T18

GY

82

N94

N12

GY

7

N94AS16TN

14

A

PUMPASSY(9509)

11

9

63

N94AB16OR

ECHASSIS/DASHHYD ABS(4910)

D

N94M12GY

2

CHAPTER 9

ANTILOCK BRAKE SYSTEM(ABS), HYDRAULIC

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 04AE08-52373

JKP 12MAY03 REMOVED CKT J94HJ & N94AV 58928SC

3

N94-GA12GY

R94M18BK

J94H

S12

GY

10

12

N94AJ16YL

J94H

U18

GY

16

N94

AD

18G

Y

N94AC16BN

4

4

A3

10

N94

U14

GY

N94

AT

16D

KB

L

R94P18BK

11

1

WABCO HYDABS ECU GREEN(9512)

10

B

B1

7

7

2

5

N94AA16GY

A GND(9508)

5

N94

S14

GY

N94

P12

GY

N94

AM

16G

Y

A8

6

N94-GB10GY

J94H

X18

GY

2

12

WABCO HYD ABS ECU BLACK (9510)

B2

N94AP16BL

8

MO

DU

LAT

OR

S(9

507)

10

N94

V18

GY

N94AE16LTBL

J94H

T18

GY

5

N94

-G14

GY

N94

AN

16O

R

A7

8

R94R18BN

9

C

9

B3

J94H

D18

GY

4

J94H

M18

GY

1

N94AK16DKBL

N94

AU

16Y

L

12

B5

J94-

GH

B12

WH

J94H

V18

GY

11

N94AR16VT

13

A

N94AF16GY15

8

SEE CH09_05

SEE CH09_05

SEE CH09_05

SEE CH09_05

SE

E C

H09

_05

SE

E C

H09

_05

SE

E C

H09

_05

SE

E C

H09

_05

SE

E C

H0

9_0

6

SE

E C

H09

_06

SE

E C

H0

9_0

6

25A

F2-G4

F2-H4

F2-E4

J14J10RD

J14H4RD

5A

F1-A3

F1-B3

F1-E3FROM PRIMARYIGNITION RELAY

CH02_14

MINI FUSE BLOCK (4001)

GND(4005)

J94-

GH

A14

WH

DASH/CENTERCHASSIS

(9700)

100A

MEGAFUSE

J94H

P18

GY

SE

E C

H0

9_0

6

N3A

(+)

18D

KB

LS

EE

CH

02

_04

N3A

(-)

18G

YS

EE

CH

02

_04

Figure 118 Antilock Brake System (ABS), Hydraulic

S08315


119

9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5

Figure 119 Antilock Brake System (ABS), Hydraulic (Cont.)

S08315


9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6

J94H

P18

GY

J94HE16GY

J94-

GH

10W

HJ9

4HH

18G

Y

J94H

C14

GY

CHAPTER 9

ANTILOCK BRAKE SYSTEM(ABS), HYDRAULIC

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 06AE08-52373

JKP 12MAY03 ADDED CKT J94HP. 58928SD

13


J94H

V18

GY

SE

E C

H0

9_0

4

J94H

S12

GY

SE

E C

H0

9_04

J94H

X18

GY

SE

E C

H0

9_04

J94-

GH

F18

WH

J94-

GH

D18

WH

HY

D A

BS

EV

EN

T

R10

-4

R10

-5

R10-2R10-1

M2-J2

M2-J1

M2-G2

M2-G1

GND(4005)

30A

F2-F4

F2-E4

MINI FUSEBLOCK(4001)

J14J

10R

D

J14H4RD

TO ABS ECU

8687

30

87A

85

ABS EVENTRELAY(4002)

8687

30

87A

85

HYD MODULATORRELAY(4003)

IGNITIONSPLICE PACK(4840)

100A

MEGAFUSE

ONLY WITH EXHAUSTBRAKE OR AUTOMATICTRANSMISSION

23

AB

S W

AR

N L

AM

P

SE

E C

H0

9_0

4

Figure 120 Antilock Brake System (ABS), Hydraulic (Cont.)

S08315


121

9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUELHEATER N/WARN LIGHTS, P. 7

J14F8RD

J14M10RD

J1916GY

J19-

G18

WH

J19-GA16WH

J13AS18PK

J19A16GY

J19-GA16WH

J19A16GY

K31GC18WH

CHAPTER 9

TWO SPEED AXLE SWITCHW/MANUAL TRANSMISSION AND I6-HEUI FUEL HEATER N/WARNING LIGHTS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 07AE08-52373

CNA 12SEP03 ADDED I6-HEUI ENGINE. 58774TC

2 SPEED AXLEBOOT CONN(7103)

A

C26


18 C

XMSN/DASHCONN(4705)

G

ZERO VOLT REF(4830)

J9318TN

J9A18GY

J9X18GY

K9318TN

K93G18TN

2 SPEED AXLESWITCH

ZERO VOLTREF

2 SPEED AXLESWITCH

K93G18TN

ZERO VOLTREF GJ9X

18GY

ZERO VOLT REF(4830)

26


K9318TN

J9A18GY

C

XMSN/DASHCONN(4705)

18 J9318TN

2 SPEED AXLEBOOT CONN(7103)

A

C

I6-EGR ENGINES

I6-HEUI ENGINES

FUEL HEATER(4030)A C

FUELHEATER(4030)

A

C

F2-E3

20AF2-G3 F2-H3

IGNITION SPLICE(4840)MAXIFUSE

BLOCK(4000)

3086

87A

8785

GND(4006)

GND(4006)

MINIFUSEBLOCK(4001)

FUEL HEATERRELAY(4002)

M1-J4

M1-G4

M1-H3

M1-J3

M1-G3

MOUNTED ON I6-HEUI ENGINE

Figure 121 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights

S08315


9.8. BRAKE SYSTEM, HYDRAULIC, P. 8

Figure 122 Brake System, Hydraulic

S08315


123

9.9. FUEL TRANSFER PUMP, P. 9

Figure 123 Fuel Transfer Pump

S08315


9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BACK OF CAB BODY BUILDER & TRAILER STOP,TAIL, MARKER


29JUN0052778H AE08052373 010CNA1 31MAR09 ADDED MXT EFFECTS J 61817B

R3-2

87 87A

R7-1

R7-4

BODY ANDTRAILER

STOP LAMPS(4003)

20AF2-E1

F2-H1MINI FUSE

BLOCK(4001)

F1-G3

CJ56BB16OR

J57BB16OR

SYSTEMCONTROLLER

(4004)

21

MEGAFUSE

J11-G

BR

18W

H

20A

F2-A3

PASS THRU(1701)

C

BJ57BC16OR

J56BC16OR

F2-B1

MINI FUSEBLOCK

(4001)

BACKUP T/SSPLICE (4810)

TRAILERSOCKET

CH9_12,13,27

J68BB14BN

TRAILERSOCKET

CH9_12,13

LEFT TURNSTOP (4850)

ACCESSORYRELAY

CH2_01

RIGHT TURNSPLICE PACK

(4810)

J70SA10OR

J68E12BN

J70SB12OR

TRAILERSOCKETFUSES

CH9_11

MINI FUSEBLOCK

(4001)

J70A10OR

J14SA18RD

J12BA18LTBL

J12BB14LTBL

J14R

10R

D

J58B18GY

*J58BB16BN

8630

85

R6-5

R6-2

8787A

R3-1

R3-4

BODYACCESSORY

RELAY(4003)

86 30

85

R7-5

R7-2

F2-F1

20AF2-G1

F1-H3 F1-H2*

MINI FUSEBLOCK

(4001)

B

SYSTEM CONTROLLER

BLUE(4008)

J57J16OR

17

SYSTEMCOTROLLER

(4004)

100A

J11-G

BG

12W

H

J11-GBB12WH

F2-B3

MINI FUSE BLOCK

(4001)

13

SYSTEMCOTROLLER

BROWN(4007)

J57AA16OR

J56AA16OR

J68F12BN

J58F12BN

30A

J71BB16OR

15A

J56J16OR

RIGHT TURNSTOP (4850)

J14M

10R

D

LEFT TURNSPLICE PACK

(4801)

TRAILERSOCKET

CH9_12,13,27

J70B

A14

OR

J58E12BN

J70

BS

14O

R

R6-1

GNDSTUD

(4006)

J14T10RD

F2-A1

J14S10RD

J70C18GY

J14

BB

14R

D

J14H4RD

J14RA18RD

J70BB14OR

87

R3-5

87A

A12M16LTBL

R6-4

BODY, TRAILERMARKER & TAIL

LAMP RELAY(4003)

8630

85

J12W18LTBL

WHEELCHAIRLIFT RELAY

CH9_35

BO

DY

ON

LY

BODY & SOCKET

SOCKET ONLY

CH9_10A

CH9_10A

*J14SA16RD

*J14S12RD

* F1-G2

*J58F16BN

*J68F16BN

*J68BB16BN*J

14

R12R

D*J14RA

16RD

* W/ MXT

*J14M

12R

D

*J14T12RD

J58BB14BN

Figure 124 Back of Cab Body Builder and Trailer Stop, Tail, Marker

S08315


125

9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A

CHAPTER 9BACK OF CAB BODY BUILDER & TRAILER

STOP,TAIL,MARKER


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00L788

21NOV0559581V AE08052373 10ACNA1 31MAR09 ADDED MXT EFFECTS A 61817B

A

C

B

A

B/B CONNECTION (4450M)

B

R12BB14LTBL

R71BB16OR

R58BB14BN

R57BB16OR

R56BB16OR

R68BB14BN

CH9_10

F

D

EE

D

F

C

R11-GBB12WH

B

C

A

E

D

F

GGG

P56BB16OR

P12BB14LTBL

P68BB14BN

P11-GBB12WH

P71BB16OR

P58BB14BN

P57BB16OR

N56BB16OR

R12BB14LTBL

R71BB16OR

N68BB14BN

N57BB16OR

R11-GBB12WH

N58BB14BN

B/B TURN STOP (4460BM)

B/B CONNECTION(4450AM/4450BF)

B/B CONNECTION (4450R)

EOF

B

C

A

E

D

F

G

A

C

R56BC16OR

R57BC16OR

B

R70BB14OR

B

C

A

B

C

A

A

C

B

N70BB14OR

N57BC16OR

N56BC16OR

P70BB14OR

P57BC16OR

P56BC16OR

B/B TURN STOP (4450BM)

B/B TURN STOP (4460AM/4460BF)

B/B TURN STOP (4460M)

B/B TURN STOP (4460R)

EOF

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

BOC

BOC

*N58BB16BN

*N68BB16BN

* W/ MXT

Figure 125 Back of Cab Body Builder and Trailer Stop, Tail, Marker

S08315


9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BODY BUILDER AND TRAILER TURNS,CENTER PIN ABS, CENTER PIN AUX


09AUG00P52778H AE08052373 011CNA1 31MAR09 ADDED MXT EFFECTS J 61817B

M2-F3

SYSTEMCONTROLLER

BLUE(4008)

TRAILER AUXCENTER PIN

(4003)

J72-G18WH

F2-D2

*J1

1-G

M16W

H

87

87A

TRAILER ABSCENTER PIN

(4003)

M2-D3

J11-GW18WH

C

J57J16OR

R5-2

R5-5

F2-F2

TRAILERRIGHT

TURN(4002)

J56K16OR

30

TRAILERLEFT TURN

(4002)

R3-1

100A

M2-A4

85

B

86

C

J94UA12GY

F2-G2

25A

CH9_12,13

W/ EATON VORAD

J72B18OR

GND(4006)

30

MINIFUSEBLOCK

(4001)

87A

J56C12OR

F2-E3

FROM AUXSWITCHES

CH09_18,19

R5-1

J94BC10GY

J56AA16OR

J57C12OR

J13AV18PK

R3-5

15A

CH3_22

MINIFUSEBLOCK

(4001)

LEFT COMBOTURN STOP

(4850)

87A

J57AA16OR

30

W/ EOF SOCKET & COMBOTURN STOP (RED)

86

CH9_12

J56T12OR

8587A 87

IGNITIONSPLICE PACK

(4840)

M2-C3

F2-A3

RIGHT TURNSPLICE PACK

(4810)

J73J16LTBL

30A LEFT TURNSPLICE PACK

(4810)

F2-C2

PASS THRU(1701-12)

15A

J72A12OR

SYSTEMCONTROLLER

BROWN(4007)

87

F2-H2

F2-B3

F2-E2

J72D18OR

87M2-C4

M2-A3

J56H16OR

CENTER PIN DIODECH9_38

W/ STANDARD TURNS (AMBER)

CH9_12,13

M2-F4

86

30

R3-4

RIGHT COMBOTURN STOP

(4850)

J56-GH18WH

85

CH9_12,13

J14M10RD

R5-4

B

J56S16OR

J14T10RD

M2-D4

J57

-GH

18W

H

J14H4RD

R3-2

86

85

J7212OR

J57H16OR

J57K16OR

MEGAFUSE

J57T

12O

R

J11

-GH

8W

H

* W/ MXT

*J57

-GH

16W

H

*J56J16OR

*J14T12RD

*J56-GH16WH

Figure 126 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux

S08315


127

9.13. BODY BUILDER AND 7–WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BODY BUILDER AND 7-WAY TRAILERSOCKET BACK OF CAB SOCKET


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15NOV0552778H AE08052373 012CNA1 31MAR09 ADDED MXT EFFECTS F 61817B

A

C

TRAILER SOCKET #1(9715M)

B

A

TRAILER SOCKET #2(9716F)

B

N57F10LTGN

N56F10YL

N58F10BK

N94F10DKBL

N68F12BN

N70F10RD

J94BC10GN

MINI FUSE BLOCK

(4001)CH9_10

J68F12BN

J10A10OR

C

A

BB

A

C

GREEN ABS TRAILER SOCKET 2 (9779F)

J58F12BN

J56C12OR

J57C12OR

N70F10RD

N68F12BN

N58F10BK

N56F10YL

N57F10LTGN

N94F10DKBL

TRAILER ABSCENTRE PIN

(4003)CH9_11

TRAILER RIGHT TURN

(4002)CH9_11

C

N10F8WH

N10A8WH

GREEN ABS TRAILER SOCKET GND (9778F)

TRAILER SOCKET GROUND FOC (9717M)

TRAILER SOCKET

RD

GREEN ABS TRAILER SOCKET 1(9780M)

WH

GN

BL

BN

YL

BK

N58A10BK

C

N58A12BK

A


CCH9_10

N10B8WH

N70A10RD

N57A10LTGN

A

B

N68A10BN

CH9_10B


B

CH9_10


N56A12YL

A

N68B10BN

N57A12GN

C

TRAILER SOCKET GND FOC(9717M)

A

C

N10A8WH

N70B10RD

B

GREEN ABS TRAILER SOCKET 1 (9780M)

N94A10DKBL

N56A10YL

BN

YL

BK

RD

WH

GN

BL

TRAILER AUX SOCKET

(9733M)

A


N68C12BN

C

BN

YL

TRAILER SOCKET

BK

RD

B

N70C10RD

N72C12DKBL

BLACK AUXTRAILER SOCKET 1 (9781M)

N56C10YL

B

WHN10C8WH

N58C10BK

BLC

N57C10LTGN

A

GN

BLACK AUX TRAILER SOCKET GND(9783F)

BLACK AUX TRAILER SOCKET 2 (9782)

TRAILER SOCKET

N68B12BN

N58C10BK

N57B12GN

N10B8WH

N70C10RD

N68C12BN

N72C12DKBL

N58B10BK

N10C8WH

N56B10YL

N56C10YL

N57C10LTGN

N70B10RD

J72A12OR

CH9_11

N94A10DKBL

*N70A10OR

*N68A10BN

*N94A10GY

*J70A10OR

*J68F16BN

*J94BC10GY

*N56A10OR

*N58A10BN

*N57A16OR

*J56C12OR

*J58F16BN

*J57C12OR

* W/ MXT

MINI FUSE BLOCK

(4001)CH9_10

TRAILER LEFT TURN

(4002)CH9_11

Figure 127 Body Builder and Trailer Socket Back of Cab Sockets

S08315


9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET ANDBODY BUILDER, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) AND BODY BUILDER


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



05JUL0052778H AE08052373 013CNA1 31MAR09 ADDED MXT EFFECTS H 61817B

A

C

TRAILER SOCKET 1(9715)

B

A


B

R57A10LTGN

R56A10YL

R58A10BK

R94A10DKBL

R68A10BN

R70A10RD

GREEN ABS TRAILER SOCKET 1(9780M)

N94E10DKBL

N68E10BN

N70E10RD

C

A

BB

A

C


N50E10BKN68E10YLN74E

10LTGN

N70E10RDN68E10BN

N94E10DKBL

C

CH9_11 J94BC10DKBL

B


ACH9_10

C

J68F10BN

J10A10RD

CH9_10B

A

GREEN ABSTRAILER SOCKET 1(9780M)

C

N70D10RDN68D10BNN94D

10DKBL

R68A10BN

R70A10RD

R94A10DKBL

N94F10DKBL

N70F10RDN68F10BN

R56A10YL

R58A10BK

R57A10LTGN

N56E10YL

N58E10BK

B

A

N57E10LTGN

C

N74E10LTGN

N68E10YL

N50E10BK

N10D8WH

N10E8WH


R10A8WH

J57C10LTGN

J58F10BKJ56C10YL

CH9_11

CH9_10

CH9_10

C

R108WH

R6810BN

J94BC10GY

J68F10BN

C

A

GREEN ABS TRAILER SOCKET 2(9779F)

BJ56C10YL

B

TRAILER SOCKET #2

(9716F)

B

R5610YL

R9410GY

BRAKES

N58D10BK

N57D10LTGN

CH9_10

CH9_11

10D8WH

ACH9_10

N56D10YL

J70A10RD

A

B

C

N70D10RD

J58F10BK

J57C10LTGN

A

3

R5810BK

N68D10BN

N94D10GYCH9_11


R5710LTGN

TRAILER SOCKET GROUND (9724)

TAIL LIGHTS

IGNITION ORELECTRIC BRAKE

MARKER LIGHTS

LT TURN

RT TURN

TRAILER SOCKET 1(9715)

TRAILER SOCKET GND FOC(9717M)

TRAILER GROUND (9717)

N10E8WH


TRAILER SOCKET

GND FOC(9717M)

TRAILER SOCKET

R10A8WH

R10R8WH

TRAILER SOCKET

RD

BN

BL

BK

YL

GN

WHWH

GN

YL

BK

BL

BN

RD


TRAILERGROUND(9717)

TRAILER SOCKETBOC & EOF

R9412DKBL

R1010WH

N57BC14OR

N56BC14OR

CENTERCHASSIS

REAR CHASSIS

N56F10YL

N58F10BK

N57F10LTGN

C

A

B

4

1

2

R7010RD

INLINE TOPOLLAK

RV STYLE TRAILERSOCKET (9998)

INLINE TO BODY BUILDER LIGHTING(4450A)

N12BB12LTBL

6

7

5

A

E

F

R6812BN

N71BB14OR

INLINE TO POLLAK RV

STYLE TRAILERSOCKET (9998)

* W/ MXT*J70A10OR

*J58F16BN

*J56C12OR

*J57C12OR

C

Figure 128 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder

S08315


129

9.15. AIR SOLENOID 4–WAY PACK, P. 14

Figure 129 Air Solenoid 4–Way Pack

S08315


9.16. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEEDCONTROLLER, P. 15

(+)20YL

J11-GQS14WH

J14X16RD

J14W

16R

D

(+)20YL

(-)20LTGN

N1416RD

N10-GM14WHN5914GY

(-)20LTGN

(-)20GN

462

REMOTE/SOLENOIDPOWER UNIT(4410)

RE

MO

TE

P

OW

ER

MO

DU

LE

(4410M)

1

2

3

4

5

6

1

2

3

4

5

6

RE

MO

TE

P

OW

ER

MO

DU

LE

(4410D) (4410E)

1

2

3

4

5

6

1

2

3

4

5

6

AIR

SO

LEN

OID

7-P

AC

K

(4410B) (4410C)

1

2

3

4

5

6

1

2

3

4

5

6N1416RD

N1(-)20LTGN

N10-GM14WHN5914GY

*NOTE: MUST HAVE TERMINATING RESISTOR BLOCK/COVER ON LAST MODULE IN CHAIN INDIVIDUAL WIRE NAMES WILL VARY AND DEPEND ON NUMBER OF REMOTE POWER MODULES PRESENT.

PIN 1, N59xPIN 2, N10-GxPIN 3, N x (+) J1939 (+) YLPIN 4, N x (-) J1939 (-) GNPIN 5, N x (S) J1939 SHIELDPIN 6, N14x

(-)20GN

1

5A

F2-F3

F2-E3 MINI FUSEBLOCKS(4001)

GND (4005)

J11-

GQ

R14

WH

3

5

4

6

2

FWD REMOTE POWERUNIT (4415)

120 OHM

(+)20YL

3

N1(+)20YL

5

J11-GPM14WH

TERMINATINGRESISTOR *

NOTE 1: EACH LOCATION MAY CONTAIN 2 MODULES

RE

MO

TE

E

NG

INE

SP

EE

DC

ON

TR

OLL

ER

PA

CK

1

2

3

4

5

6

1

2

3

4

5

6

IF PRESENT LOCATED BOC

(+)20YL

10R

S

FUSEABLE LINKS

TERMINATINGRESISTOR *

120 OHM

(+)20YL

(-)20LTGNJ11-GQS20WH

M1420RD

10R

S

RE

MO

TE

P

OW

ER

MO

DU

LE

1

2

3

4

5

6

1

2

3

4

5

6

10R

S

J14M10RD

J14H4RD

J59F

16G

Y

A

SYSTEMCONTROLLERBLUE(4008)

34


36

35

M14B4RD

A

STARTER STUDOR BATTERYBOX STUD

R144RD

N14

C4R

D

APOWERMODULECENTER/REAR(4411)

N14A4RD

A

RPMPOWER(4412)

UNDER CAB BACK OF CAB END OF FRAME

A

RPMPOWER(4411B)

FORWARDOF CAB

(4410H)

N14B16RD

N14B16RD

(-)20LTGN

(-)20LTGN

(+)20YL

(+)20YL

N10-GP14WH

N10-GP14WH

N59B14GY

N59B14GY

CHAPTER 9

REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 15AE08-52373

CNA 12SEP03 SWAPPED GN AND YL. 58774TE

BODY BUILDERDATE LINK

J11-GPN IF FWD AND REAR PRESENT

(4320)

100AMEGA FUSE

Figure 130 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

S08315


131

9.17. CHASSIS ACCESSORIES, P. 16

Figure 131 Chassis Accessories

S08315


9.18. AIR SUSPENSION, P. 17

Figure 132 Air Suspension

S08315


133

9.19. AUX. TRAILER, ACC CONTROLLED, P. 18

Figure 133 Aux. Trailer, Acc Controlled

S08315


9.20. AUX. TRAILER, BTRY CONTROLLED, P. 19

Figure 134 Aux. Trailer, Btry Controlled

S08315


135

9.21. LIFT AXLES (NON-STEERABLE), P. 20

Figure 135 Lift Axles (Non-Steerable)

S08315


9.22. LIFT AXLES (STEERABLE), P. 21

Figure 136 Lift Axles (Non-Steerable)

S08315


137

9.23. AIR ACTUATED PARK BRAKE, P. 22

Figure 137 Air Actuated Park Brake

S08315


9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23

N94WZ18GY

N94WX18GY

N94WN16GY

J94A

C(-

)18

GY

J94A14GY

J94AW18GYJ94-GA12WH

J94AA14GY

N94AE(+)18YL

N94AY(-)18GN

N94AY(+)18YL

J94A

C(+

)18

DKB

L

N94AE(-)18GN

N94

AF(

-)18

GN

N94

AF(

+)18

YL

N94A-G214WH

N94A-G114WH

N94-GA12WH

N94AA14PK

J94A

-G4

18G

Y

J94A

WB

18G

Y

J94A

-G3

18G

Y

J94A

WK

18G

Y

J94A

WJ

18G

Y

J94A

WA

18G

Y

J94A

WH

18G

Y

J94A

WG

18G

Y

N94

-G4

18W

H

N94

WB

18G

Y

N94

-G3

18W

H

N94

WK

18G

Y

N94

WJ

18G

Y

N94

WH

18G

Y

N94

WG

18G

Y

J94A

WD

18G

YN

94W

D18

GY

N94

WE

18G

Y

RV94WR18BN

RV94G718GN

RV94G618GN

RV94WU18BL

N94WR16GY

N94-G716WH

N94WU16GYN94-G616WHN94WW16GY

RV94WT18BN

N94WT16GY

RV94WL18BK

N94AB14PK

22

7

N94

WA

18G

Y

A6

5

4 4

5

14

8

15

4

N94AC(+)18GY

11

N94AC(-)18GY

A3

10

RV94WM18BN

J94A

WE

18G

Y

9

A8A7

6

8

6

J94AW16GY

11

9

11

1

WABCO ABS ECU GREEN(9515)

9 10

B3

12

WABCO ABS ECU BLACK (9514)

DASH/CENTERCHASSIS

(9700)

B2

7

B1

12

RV94WW18BN

2

RV94WS18BK

3

6

13

REARHARNESS(9800)

1

WABCO ABS ECU GRAY (9513)

12

3

N94WM16GY

B5B4

7

N94WS16GY

10

8

2

1 2 5

16

20

21

18

19

B8

3

C3

C4

AC

CENTERCHASSIS(9700)

J1939(9520A)

J1939TO ENGINE(9520E)

J1708SPLICE(4820)

D

B

A

C

15A

F2-F4F2-E4

3086

87A

8785

GROUND SUD (4005)

WABCO AIR ABSDASH CONN (4900)

N94WL16GY

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

25

SYSTEMCONTROLLER (4004)

10AF2-H4F2-G4

J94AB14GY

ABS ECUPOWER (4003)

R10-4

R10-5 R10-2

R10-1


RV94WN18BL

17

23

24

120A

C

TERMINATINGRESISTOR

(9520B)

AUTO TRACTCONTROL(4951)

1

2

RW

94W

Z18

BL

RW

94W

X18

BN

NOTE 1: N94WD,N94WE & N94-G3; N94WA,N94WB & N94G4; N94WN, N94WR & N94G7 AND N94WU, N94WN AND N94-G6 ARE TWISTED TRIPLETS

CHAPTER 9

ANTILOCK BRAKE SYSTEM(ABS), WABCO AIR

U00VTT1

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

14DEC01 23AE08-52373


Figure 138 Antilock Brake System, WABCO Air

S08315


139

9.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24

J94

A-G

418

GY

J94A

WB

18G

Y

J94A

WA

18G

YJ94

AW

D18

GY

J94

A-G

318

GY

J94A

WE

18G

Y

MK

94A

A1

4G

N

MK

94A

B14

BNM

K94

AL

14B

L

MK

94A

H14

BL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR

U00VTT1

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19DEC01 24AE08-52373

1(8507)

J94A

WH

18G

Y

MK

94A

D18

BK

RIGHT REARWHEEL SPEEDSENSOR

LEFT REARWHEEL SPEEDSENSOR

J94A

WK

18G

Y

RIGHT FRONTWHEEL SPEEDSENSOR

1(9516) 2

RV

94W

L18

BK

LEFT FRONTWHEEL SPEEDSENSOR

18B

K

15

J94

AW

G18

GY

RV

94W

T18

BN

18B

K

18B

K

2

RV

94W

M18

BN

6

18B

K

18B

K

2

18B

K

MK

94A

F18

BK

2

MK

94A

E18

BN

14FWD CHASSIS/DASH(4301)

1 (8506)

18B

K

RV

94W

S18

BK

MK

94A

C18

BN

7

J94

AW

J18

GY

1 (9517)

18B

K

RIGHT FRONTMODULATORVALVE

(8509)

LEFT FRONTMODULATORVALVE

(8508)

16 1718 1 23

RV

94W

R18

BN

RV

94W

U18

BL

RIGHT REARMODULATORVALVE

(9519)

LEFT REARMODULATORVALVE

(9518)

RV

94W

W18

BN RV

94W

N18

BL

FWD CHASSIS/DASH(4301F)

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23 NOTE 1: J94AWA,J94AWB & J94AG4 AND

J94WD,J94WE & J94AB3 ARE TWISTED TRIPLETS.

MK

94A

J1

4G

N

MK

94A

K14

BN

2

1

3

RV

94G

61

8G

N

RV

94G

71

8G

N

2 2 2

1 1 1

3 3 3

CNA 28AUG02 REVISED MODULATOR VALVE

WIRING.

A 56507K

Figure 139 Antilock Brake System, WABCO Air

S08315


9.26. LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25

Figure 140 Lift Axles, With Non—Steerable for SS Models

S08315


141

9.27. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26

N19-G16WH

N19

16G

Y

8687

3087A

85

FUEL HEATERRELAY(4002)

M1-G4

M1-G3

M1-H3

M1-J3

M1-J4

J19F

16G

Y

N19

-GA

16W

H

J14M10RD

IGNITIONSPLICE(4840)

F2-E3

J13AS16PK

N19

A16

GY

J19-GB16WH

D7

MINIFUSEBLOCK(4001)

GND(4005)

B9CENTER CHASSIS(9700)

J14H6RD

J1916GY

20AF2-G3

F2-H3

FUEL HTREXT CAB(9108B)

A

C

J19-GC16WH

FUEL HTRCONV. CAB(9108A)

A

C

100A

MEGAFUSE

CHAPTER 9

FUEL/WATER SEPARATERW/12VDC FUEL PREHEATER

U00DLCK

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15DEC01 26AE08-52373


Figure 141 Fuel / Water Separator With 12VDC Fuel Preheater

S08315


9.28. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27

Figure 142 Electronic Trailer Brake Accommodation

S08315


143

9.29. LECTRASHIFT ACCOMMODATION, P. 28

Figure 143 Lectrashift Accommodation

S08315


9.30. AUXILIARY 40 AMP CIRCUIT, P. 29

Figure 144 Auxiliary 40 Amp Circuit

S08315


145

9.31. HOURMETER, CUSTOMER MOUNTED PTO, P. 30

Figure 145 Hourmeter, Customer Mounted PTO

S08315


9.32. REMOTE START/ STOP, P. 31

Figure 146 Remote Start/ Stop

S08315


147

9.33. LIFT AXLE WITH 14RAR, P. 32

Figure 147 Lift Axle with 14RAR

S08315


9.34. LIFT GATE, P. 33

Figure 148 Lift Gate

S08315


149

9.35. LIFT AXLE MULTIPLEX, P. 34

J9A

18G

YJ6

A18

GY

J9M

18G

Y

J6H

18G

Y

J61C

18G

YN6

1C18

GY

N6H

18G

Y

N9M

18G

Y

R61C

18G

Y

R6H

18G

Y

R9M

18G

Y

SUSPENSIONTRANSDUCER(9830)

A B C

LOADINDICATOR(9865M)

LOADINDICATOR(9860)

SYSTEMCONTROLLER

(4004)

GND(4830)

5V REF(4820)

ZER

O V

OLT

REF

5V O

UT

12V

IN

Figure 149 Lift Axle Multiplex

S08315


9.36. BODY BUILDER WHEELCHAIR LIFT INTERLOCK ELECTRICAL CONNECTION,P. 35

Figure 150 Body Builder Wheelchair Lift Interlock Electrical Connection

S08315


151

9.37. AIR PARK BRAKE INTERLOCK, P. 36

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 9AIR PARK BRAKE INTERLOCK

U00JRK1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59873Z 25OCT05 AE08-52373 36

J44Y16GY

WITHOUT WHEELCHAIR LIFT

TO IGNFEED

CH2_14

NOTE:1. PARK BRAKE CANNOT BE RELEASED UNTIL: A. IGN IS ON B. SERVICE BRAKE APPLIED C. LIFT DOOR IS CLOSED

*NORMALLY CLOSED

*NORMALLY CLOSED

NOTE:1. PARK BRAKE CANNOT BE RELEASED UNTIL: A. IGN IS ON B. SERVICE BRAKE APPLIED

B

AIR PARKBRAKE SOLENOID*

(4905)

A

J44-GW16WH

TO CHASSISGROUND STUD

CH2_09

B

A

AIR PARKBRAKE SOLENOID*

(4905)

J44W16WH

J44Y16GY

TO IGNFEED

CH2_14

TO WHEELCHAIRLIFT INTERLOCK CONN

CH9_35

WITH WHEELCHAIR LIFT

Figure 151 Air Park Brake Interlock

S08315


9.38. HYDRAULIC ABS — WABCO FULL POWER, P. 37


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


25JAN0650339N

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CHAPTER 9

U00RRG4

HYD ABS - WABCO FULL POWER

037AE08052373CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

M94M18BN

N14AC12RD

BRAKE LIGHT SIG 3

CENTER CHAS/DASH(*9700 / 9714)

*N13A18PK

N94LB18BK

N94MA18BK

REAR HARNESS(9800)

18BK

SYSTECONTROL

(4004

14AA12GY

29LF WHL SPD SENSOR

J14AB12RD

28LR WHL SPD SENSOR

CENTER CHAS(4921)

30A

MINIFUSE

(4001)

J10-GE12WH

15

CAN-

17SOLENOID VALVESUPPLY

HYD BRAKECONTROL UNIT

(9521)

N94PB18BN

A

J94M18BN

N94NA18BN

J94BG18GY

LEFT FRONTWHEEL SPEED

SENSOR (8502)

N5C(+)20YL

MAXI FUSE(4000)

N94MB18BN

18BK

N10-GF12WH

F2-F4

30A

J10-G

V18W

H

FLUID LEVELSWITCH (4038)

LF WHL SPD SENSOR 24

N94BF18GY

2PUMP MOTOR

1 SUPPLY

26DIAGNOSTIC B

10BRAKE SW

18BK

1PUMP MOTOR 1 GND

9LOW BRAKE FLUID

RIGHT REARWHEEL SPEED

SENSOR(9505)

CENTER CHAS/DASH(*9700 / 9714)

N94RA18BN

18BK

F1-B3

5A

A4

30A

18BK

27RR WHL SPD SENSOR

J1939 CONN(9520E)

CH02_07,7A

F2-H4

30RF WHL SPD SENSOR

22RR WHL SPD SENSOR

18BK

N10-GH112WH

18PUMP MOTOR 2 GNDJ10-GC

10WH

N94NB18BK

DASHGNDSTUDJ14AC

12RD (4005)

J70G18GY

J94P18BN

18BK

1IGNITION

18BK

LEFT REARWHEEL SPEED

SENSOR (9911)

31DIAGNOSTIC A

N94PA18BK

R94P18BK

*WABCO ABS/ HYD ABS

(*4900 / 4910)

M94P18BN

23LR WHL SPD SENSOR

19SOLENOID VALVEGND

B

DASH/FWD CHAS(4301)

J10-GH12WH

R94M18BK

N70G18GY

J13A18PK

J94N18BK

N14AA12RD

N14AB12RD

M94L18BK

2 1

27K

680

3

BRAKESWITCH(4037)

J94BF18GY

M94N18BK

N94BG18GY

J94AB18GY

25RF WHL SPD SENSOR

R94R18BN

16PUMP MOTOR2 SUPPLY

14CAN+

J10-GF12WH

N10-GE12WH

RIGHT FRONTWHEEL SPEED

SENSOR (8503)

N5C(-)20GN

R94N18BN

J94L18BK

CH02_04

B

A

C

B

D

A

B2

B1

B5

D2

13

16

14

15

1

2

A7

A8

A3

A6

14

15

6

7

1

1

2

2

2

1

33

6B3

REFERENCE GND

M2-J1

J10-G

W16W

H

87

86

85

30

M2-J2

M2-H1

M2-G2

M2-G1

87A

BRAKE FAIL J94A16GY20

N94A18GY

DASH GND STUD(4006)

60

J13

AB

18

PK

J94D16GY

DASH PASSTHRU

(1701)

H

C

A

F

HARD WIREDINDICATORS

(1555)

A94D16GY

A94B16PK

F19

5A

A28A16PK

BRAKE WARNLAMP RELAY

FUSE(4041B)

ALTERNATOR +VE14H10RD

14GY14H-FLBATTERY

*N14AA12RD

A WABCO HYDABS (4922)

*N10-GE12WH

FULL POWER(9528)

*N10GU18WH

*J1

0G

U18W

H

*N3A(-)18GY

N3A(-)20GY

*N3A(+)18DKBL

N3A(+)20DKBL

*N5C(+)18YL

*N5C(-)18GN

*ND90GE18WH

*N94D

-G18B

N

*N94-G

E18G

N

*N90D18YL

CH9_40

N13A18PK

* W/ MXT

*N10-GH12WH

B4

{

Figure 152 Hydraulic ABS — Wabco Full Power

S08315


153

9.39. CENTER PIN CIRCUIT, P. 38

Figure 153 Center Pin Circuit

S08315


9.40. FIFTH WHEEL CIRCUIT, P. 39

Figure 154 Fifth Wheel Circuit

S08315


155

9.41. HYDRAULIC POWER BRAKE WITH SAHR PARK BRAKES, P. 40


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9HYDRAULIC POWER BRAKE WITH SAHRPARK BRAKES

CNA1 31MAR09 INITIAL RELEASE A 61817B

AE08052373 040

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

19FEB0961817B

360070

REFERENCEGROUND

FULL POWERCONNECTOR

(9521)

DASH / CHASSIS(9714)

B

SAHR TRAVELSWITCH(9777)

ND90GE18WH

N44AA18GY

N94D-G18BN

PARK BRAKESWITCH

PARK BRAKETRAVELSENSOR

SAHR CUT OFFSOLENOID

(9778)

A90D18GY

B

PARK BRAKESWITCH(1105)

4

B3

A

DASHGROUND STUD

(IN CAB)

PARK BRAKEVALVE 2

A90B18GY

5

N94-GE18GN

A

N44D18BN

C

6

N44C18RD

B

J44AA18GY

ND44B18GY

11

A

PARK BRAKEVALVE 1

HPB SUPPLYSOLENOID

(9506)

1

N90C18GY

N90D18YL

2

7

A90C18GY

A44AA18GY

DASH PASS THRU(1701)

C1

FULL POWERCONN (9528)

CH9_37


CH9_37


CH9_37

Figure 155 Hydraulic Power Brake with SAHR Park Brakes

S08315


9.42. AIR COMPRESSOR, P. 41


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9AIR COMPRESSOR

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500310615

15DEC0861817B AE08052373 041CNA1 31MAR09 INITIAL RELEASE A 61817B

7

PASS THRU(1701- 68)

B

C1.2F10BK

C8.8714RD

AIRCP12PK

3

5

C1.418YL

1

COMPRESSOR CONNECTION

(C6O)

B

COMPRESSOR RELAY(C50)

A

C1.2C18BK

C1.2A18BK

GROUND

ECU(C70)

B

86

C1.118RD

A

C1.2018BK

3

2

EXHAUST VALVE(C80)

C

4

1

C1.2E14BK

JCMPR14WH

30

A-CMP-R14RD

85

87A

C1.318OR

C1.2G18BK

A

FUSE BLOCK(1013)CH2_01

C8.3018RD

4

AIR CPRSR GROUND

8

CHASSIS CONNECTION(9700-C7)

2C1.718PL

DRIVER SIDE SENSOR(C40)

C1.2B18BK

C1.818DKGN

Figure 156 Air Compressor

S08315


157

9.43. ELECTRIC AIR COMPRESSOR, P. 42


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500380061

17APR0861384N AE08052373 042CNA1 28MAY08 INITIAL RELEASE A 61384N

CHAPTER 9ELECTRIC AIR COMPRESSOR

A24C16GY

J24C16GY

J24C16GY

F1-E2

M1-B3

30 85

M1-C3

J13W14PK

5A

FROMSECONDRYIGNITIONRELAY(4003)CH2_14

87A

F1-A2F1-B2

MINIFUSEBLOCK

(4001)POWERRELAY

(4003)87

M1-A4 M1-A3

M1-C4

86

BATTERY

ELECTRIC AIR COMPRESSOR MAGNETIC

SWITCH RELAY

J24

B1

6G

Y

IP / DASH(1701-64)

ELECTRICAIR COMPRESSOR

(117A-A)

N6

1B

16

RD

4RD

8R

D1

2R

D8

BK

MULTIFEED TERMINAL /BUS BAR

BOOSTER CONNECTOR

(1601)

A

FUSIBLE LINK

ESCRELAY

DRIVERO/P

ELECTRIC AIR COMPRESSOR

Figure 157 Electric Air Compressor

S08315


10. TRANSMISSIONS (CHAPTER 10)10.1. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10ALLISON GEN4 LCT TRANSMISSION OR (CONT)

(ALLISON 1000, 2000, 2400)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00DLCK

10AUG0052778H AE08052374 001CNA1 31MAR09 ADDED MXT EFFECTS L 61817B

J13CW10PK

F1

-G2

K92#15518WH

K31#11118OR

K92#13618OR

K92#14518OR

K92#17918PK

F1-E1

37

*K92#11718LTBL

K92#11418GY

K13#16318YL

B

K92#14118TN

*K92#14318DKBL

K92#10318YL

C

A

K47#12518TN

IGNITION RELAY

CH2_14

F1

-H2

K92#17718LTGN

K92#15718WH

PASS THRUAT DASH(1701) K92#153

18YL

10A

J13M18PK

K92#17418LTBL

MINI FUSEBLOCK

(4001)

TR

AN

SM

ISS

ION

EC

U (

715

1&

R)

H

K92#13418WH

L47B12518TN

K92#15018PK

K92#13818OR

9

10

J13W

14

PK

* W/ MXT

D

13

ECM2(6020)

F1

-E2

J44L18GY

K92#17118YL

G

K92#17818WH

FK92#12318LTGN

EK92#154

18TN

35

*J92#14218WH

J13S14PK

C

17

B

L92#14218WH

K92#10518OR

J92#12818TN

K92#17318LTBL

F1-A1

L92

B103

18Y

L

10

MINI FUSEBLOCK

(4001)

COLUMNMOUNTEDSHAFTER

CONN(1828)

CH10_01A

TR

AN

SM

ISS

ION

F1-B1

K47C12518TN

XMSNBULKHEAD

(7350)

G

K92C10318YL

10A

K92#15818LTGN

W/BODY BUILDER

K47#12518TN

N/BODY BUILDER

K92

#10

318Y

L

N/BODY BUILDER

*K92#16518TN

41 K92#17618YL

57

79

54

58

78

77

11

55

71

36

38

74

14

53

73

34

76

51K92#151

18WH

33K92#133

18YL

52K92#15218LTGN 1

2

3

4

6

7

8

9

10

11

14

15

16

17

18

19

20

21

22

23

24

F

25

45

23

1

5

50

43

3

42

63

65

K92B10118LTBL

K92#10118TN

*K92#10118DKBL

K9

2C

101

18LT

BL

W/WHLCHR LIFT

30

87

F1-A1J71J180R

PRIMARYIGNITION RELAY

CH2_14

F1-E1

85

M1-F1M1-D2

10AF1-B1

J71B180R

M1-D1

J13S

14

PK

J71H

18

0R

BACKUP LAMPRELAY (WTEC)

(4002)

87A

86

M1-F2

J71#165180R

*K92#17318DKBL

K92#11718LTBL

*K92#17418DKBL

MINI FUSE BLOCK

(4001)

K92#10118LTBL

K92#14318LTB

*K13M418YL

K13#16518TN

ECM2(6021)

J92#11018TN

8

VIW C / *CONNBODY LOCK

(7205M / *7906F)

CAB FUSEBLOCK

(1012)

DASH / TRANS(*4705F3 / 4712F)

DASH / TRANS(4705)

I6-EGR ENGINEWIRING SHOWN

FOR V8 SEECH6_04

BACKUP LAMP T/S SPLICE PACK

/ *CONN BODY LOCK(4810)

*K92#11118OR

PASS THRUCH9_22

A92AG18TN

A12318PK

A11018YL

A92AF18TN

Figure 158 Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400

S08315


159

10.2. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10ALLISON GEN4 LCT TRANSMISSION OR

(ALLISON 1000, 2000, 2400)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500360070

18MAR0961817B AE08052374 01ACNA1 31MAR09 INITIAL RELEASE A 61817B

* W/ MXT

K8#13918OR

OUTPUTSPEED

SENSOR(7600)

A

80

B

60

39

K47#16018YL

59

K92#12018LTBL

40

A

B

ENGINESPEED

SENSOR(7604)B

K92#18018OR

K48#15918TN

K47#14018LTGN

TURBINESPEED

SENSOR(7607)

A

20

10A

CLEAN BATTERYFEED

(7104 / *6331F)

*L92#11018PK

*K92#17014PK

B

B

N14AZ10RD

69N14-GA

10WH

28

ECM +VE(9261)70

K5#10818GN

+K92#10918GY

*K5+12818YL

N92A10RD

*K92-G14WH

L92A11018PK

DRIVETRAINJ1939

CH02_07A

L92#11014PK

-

10

K5#12818YL

N14BB10RD

9

A

B

K92#17018PK

K92#16918GY K92-G

14TN

A

B

*K5-10818GN

N92-G10WH

ECM -VE(9260)

TRANS ECUFEED FUSE

(9255)

BATTERIES

8

TR

AN

SM

ISS

ION

EC

U (

715

1&

R)

6

CH10_01

B

G

A

A92AF18TN

*A11018YL

CO

LU

MN

MO

UN

TE

D S

HIF

TE

R(1

828)

C

FA11018YL

A92AG18TN

FE

LS

TE

DP

AR

K B

RA

KE

(421)

A128D18YL

A12318PK

A11018YL

SH

IFT

ER

(422/*4

22F

)

H

SPLICE BLOCK(1003)

A13A

J10P

K

A12318PK E

10A

*A128D18YL

B

*A12318PK

D

G1

A128D18YL

F17

A

SYSTEMCONTROLLER

(1600)

A92AG18TN

C1

C

E1

A92

VA

16P

K

A62-GC18WH

IGNITIONFEED

CH2_13

A62-GC18WH

H1

B

*A92VA16PK

A92AF18TN

A92VA16PK

D

C

* W/ MXT

Figure 159 Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400

S08315


10.3. TRANSMISSION, LCT WITH V8, P. 1B

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10TRANSMISSION, LCT W/V8

U00VTT 8600, ELECTRICAL CIRCUIT DIAGRAMS

11OCT05 AE08-52374 01B59929F

L92#16518TN

87A

85

TRANS/DASHCONN

(4705F3)

M1-F2

M1-F1

M1-D2

L92A17018PK

10AF1-B1

F1-A1

MINI FUSE BLOCK

(4001)

L92#10118DKBL

F1-E1

FROM PRIMARYIGNITION RELAY

CH2_14

3

45

BACKUP LAMPT/S SPLICE

PACK(4810)

H

J13S

14P

KL92#145

18OR

TRANS ECUFEED FUSE

(9255)

VIW C(7206F)

L92#14318DKBL

L92#10918GY

XMSNPOWER & GND

(6331F)

23

69

D

C

A

F

J71H

180R

B

ECMNEGATIVE

(9260)

N92-G10WH

10

30

G

L92#12318LTGN

1

L71AA18TN

M1-D1

87

N14-GA10WH

L92#10318YL

J71J180R

25

B

65

L92-G18WH

L92#15018PK

70

BATTERIES

9N14BB10RD

N14AZ10RD

N92A10RD

10A AB

L92#11018PK

B

E

L92#17018PK

J71B180R

ECMPOSITIVE

(9261)

L47#12518TN

43

L92#16918GY

TRANS MODULE(7151)


(4002)

86

A

B

TR

AN

SM

ISS

ION

EC

U

L92C10318YL

HL92#105

18OR5

L47C12518TN

50

10

B

TRANS/DASHCONN

(4705F3)

ECM2(6021)

L92B10318YL

L47B12518TN

W/BODY BUILDER

Figure 160 Transmission, LCT with V8

S08315


161

10.4. ALLISON MD TRANSMISSION, P. 2

Figure 161 Allison MD Transmission

S08315


10.5. ALLISON GEN4 MD TRANSMISSION (WTEC), P. 3

Figure 162 Allison MD Transmission (WTEC)

S08315


163

10.6. ALLISON MD TRANSMISSION (CONT.), P. 4

Figure 163 Allison MD Transmission (Cont.)

S08315


10.7. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

Figure 164 Transmission, WTEC MD W/Auto Neutral

S08315


165

10.8. TRANSMISSION, WTEC WITH V8, P. 5A

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10TRANSMISSION, WTEC W/V8


09OCT05 AE08-52374 05A59929F

L92#17418DKBL

40

71

L92A18018OR

L47#14018LTGN

L92A12018DKBL

11

L92#15818LTGN

B

18

2

19

76

59A

31

15

74

45

20

16

L92#17718LTGN

58

XMSN BLKHD(7250)

1380

12

L48#13918OR

L92#13718WH

OUTPUT SPEEDSENSOR

(7605M)

L92#14518OR

14

L92#11118OR

L92#13618OR

L47#16018YL

36

B

L92#15518WH

37

L92#17618YL

33

55

92A13318YL

L92#15118WH

L92#11618DKBL

60

11

16

20

1

L92#17118YL

8

10

5

TRANS MODULE(7151)

L48#15918TN

L92#13118YL

4

12

54

51

77

6

3

52

L31#15418TN

L92#15218LTGN

9

ENGINE SPEEDSENSOR

(7603M)

A

39

6

L92#11218PK

TRANS/DASHCONN

(4705F2)

TR

AN

SM

ISS

ION

28

8

TR

AN

SM

ISS

ION

EC

U

12L92#163

18YL11L92#117

18DKBL

14L92#14118TN

63

17

4110

L17B18TN

1L92#13418YL34

8

12

ECM2 CONN(6020)

J1939 XMSN(7801)

13

L92#14118TN

W/AUTO NTRL

L92#14118TN

W/AUTO NTRL (13AAZ)

DASH CONN(4103)AB

L5A(+)18YL

L5A(-)18GN

L5C(+)18YL

L5C(-)18GN

L5+12818YL

L5-10818GN

8 7

L47#12518TN25

L5B

(-)

18G

N

L5B

(+)

18Y

L

K5

T1

8G

N

K5

S1

8Y

L

10

ECM2 CONN(6021)

42L92#142

18WH

L92A11718DKBL

W/AUTO NTRL

W/AUTO NTRL

W/AUTO NTRL (13AAZ)

Figure 165 Transmission, WTEC with V8

S08315


10.9. TRANSMISSION, WTEC WITH V8, P. 5B

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10TRANSMISSION, WTEC W/V8


09OCT05 AE08-52374 05B59929F

L71#16518TN

G

24

87A

85

F

TRANS/DASH(4705F2)

M1-F2

M1-F1

M1-D2

L92A17018PK

10AF1-B1

F1-A1

MINI FUSE BLOCK

(4001)

L92#14218WH

F1-E1

L92#16218YL


CH2_14

1

30

BACKUP LAMPT/S SPLICE

PACK(4810)

13

J13S

14

PK

L92#13018WH

TRANS ECUFEED FUSE

(9255)

H

VIW C(7206F)

L92#11718DKBL

D

L92#10918GY

CLEAN BATTFEED

(7104F)

45

69

D

C

A

F

J71H

180R

B

ECMNEGATIVE

(9260)

N92-G10WH

10

30

G

L92#14518OR

42

J71#16518TN

5

M1-D1

3

87

N14-GA10WH

L92#10118DKBL

L92#12418WH

64

J71J180R

43

B

65

L92-G18WH

VIW A(7205M)

L92C10318TN

L92B10318TN

70

BATTERIES

9N14BB10RD

N14AZ10RD

N92A10RD

10A AB

L92#11018PK

B

A

62

E

L92#17018PK

J71B180R

ECMPOSITIVE

(9261)

L92#14318DKBL

17

L92#16418DKBL

L92#16918GY

TRANS MODULE(7151)


(4002)

86

L92#10318YL

L92#10518OR

A

B

61 BL92#161

18TN

TR

AN

SM

ISS

ION

EC

U

CL92#157

18WH57

Figure 166 Transmission, WTEC with V8

S08315


167

10.10. EATON AUTOSHIFT TRANSMISSION, P. 6

K17E

18PK

K17E

18PK

K17G

18PK

J92Z

16TN

K47

18G

Y

K47A

18G

Y

K92A

A16

TN

K92A

B16

TN

K71A16OR

K7116ORK9

2DU

S20

SH

LD

K92D

T-20

GN

K92D

S+20

YL

L92A

D16

TN

K92A

E16

TN

K92Z

16TN

CHAPTER 10

EATON AUTOSHIFT

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 06AE08-52374

CNA 12SEP03 ADDED I6-HEUI TRANS SPEEDOSENSOR

58774TC

6

XMSN/DASH(4705)

34 5 109 1311 2120 1917 18

A2 E1B3B1 C3C1 E2D2A3 D1 D3A1

AUTOSHIFTECM(7900)

C2B2 E3 F3F2F1 B A

AUTOSHIFTECM POWER(7901)

A

TRANS BACK-UPLIGHT SWITCH(7502)

B

8

ECM 2(6020)

9 10

PO

WE

R

GN

D

SH

IFT

SE

LEC

TO

R

EP

L D

AT

A L

INK

(+

)

EP

L D

AT

A L

INK

(-)

EP

L D

AT

A L

INK

SH

LD

SH

IFT

SE

LEC

TO

R

SH

IFT

SE

LEC

TO

R

SH

IFT

SE

LEC

TO

R

SH

IFT

SE

LEC

TO

R

SH

IFT

SE

LEC

TO

R

20G

N

20YL

J92A

B16

TN

J92A

D16

TN

J92A

E16

TN

J71A

18PK

20SH

LD

K11-

GAM

10W

H

J92A

A16

TN

J71

18LT

BL

J14A

W12

RD

J17C

18PK

J92A

C16

TNS

EE

CH

10_0

7

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

TRANS SPEEDO SENSOR (7609)

AB

K92A

C16

TN

30A

F2-A4

F2-B4

GND(6302)

MAXIFUSEBLOCK(4000)

J14V12RD

J14F8RD

10A

F1-A1

F1-B1

F1-E1

J13S14PK


CH02_14

BACKUPSPLICEPACK(4810)

MINI FUSEBLOCK

(4001)


ECM 2(6021)

K14A

W1

12R

D

K14AW10RD

TRANS SPEEDO SENSOR (7609)

AB

K47

18G

Y

K47

18G

Y

ABC

ENG/TRANS CONN (7800)

I6-EGR I6-HEUI

Figure 167 Eaton Autoshift Transmission

S08315


10.11. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

Figure 168 Eaton Autoshift Transmission (Cont.)

S08315


169

10.12. EATON LIGHTNING TRANSMISSION, P. 8

R7114OR

N7114OR

J71E16OR

J11-GB16WH

J11-GC16WH

J3AA(+)16DKBL

J3AB(-)16GY

J71D16OR

J14AA16RD

J13AA16PK

L47T16GY

K5D(-)18GN

K5D(+)18YL

K5E(+)18YLK5E(-)18GN

K47S16GY

K47R16GY

K71D16OR

K71E16OR

K31D16TN

K31-GD16TN

K3AB16GY

K14AA16RDK3AA16DKBL

K11-GC16WH

K11-GB16WHK13AA16PK

K92E

A16

TN

K92E

B16

TN

K92E

C16

TN

K4716GYK47A16GY

K5AE18GNK5U18YLSEE CH06_05

SEE CH06_05

SEE CH06_05

SEE CH06_05A

C

E

D

B

ENG/TRANS (7800)

B

C

A

SHIFTERJUMPER (7105)

F3

F2

F1

E3

E2

E1

D3

D2

D1

C3

C2

C1

B3

B2

B1

A3

A2

A1

LIG

HT

NIN

G E

CM

(71

06)

K

J

H

G

F

E

D

C

B

A

2

1

TRANS OIL TEMP SENSOR (7703)

B

A

BACKUP LIGHT (7503)

DASH/TRANS (4713)

A

B

EATON SPEED SENSOR (7612)

A

B

C

J1939 TRANSRESISTOR(7107) HDD OR (7801) V8/I6-EGR

120 ohms

TRUCK SPEED SENSOR (7613)B

F2

B4

A4

F1

H2

G2

F1

B1

A1

A4 1 A

CENTERCHASSIS (9700)

REARCHASSIS (9800)

STOP TAIL & TURN (9303A)

(4001)

J1708/J1587 5V SPLICE (4820)

BOTTOM DASH GROUND (4005)

L5C(+)18YL

L5C(-)18GN

8

13

12

7

K5B(+)18YL

K5A(-)18GN DASH CONNECTION

(4103)K5A(+)18YL

K5C(+)18YL

K5B(-)18GN

K5C(-)18GN

L47U16GY

A

W/CAT C10, C11, C12 & C13ENGINES

ECM 2(6020)

TRUCK SPEED SENSOR (7613)

10

9

A

BK5B(+)18YL

K5B(+)18YL

ECM 2(6021)

W/V8 OR I6-EGR ENGINES

CHAPTER 10

EATON LIGHTNING TRANSMISSION

U00DLCK

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20DEC01 08AE08-52374

CNA 12SEP03 CHANGED FORMAT 58774TD

Figure 169 Eaton Lightning Transmission

S08315


10.13. ALLISON HD TRANSMISSION, P. 9

Figure 170 Allison HD Transmission

S08315


171


L92#14618TN

L92#18018TN

L92D13618TN

L92D14318TN

L92#12418TN

L92#17518TN

L92#17418TN

L92#17418TN

L92#17318TN

L92#17218TN

L92#17118TN

L92#17018TN

L47A15718GY

L92#16318TN

L92#16918TN

42

V

J92#17518TN

19

VEHICLE SPEED

10

33

BPANEL LIGHTBUSS BAR(1002)

7

A

SHIFTSELECTOR(420)

L92#18018TN

L47A15718GY

C VIW A(7205M)

PRIMARY SHIFT SEL PARITY

39

CH02_14

L92#16318TN

A18018DKBL

36

F1-E2

16

A12418PK

J92D13618TN

J13W

14PK

18

4

GENERAL PURPOSE IN 6

PRIMARY SHIFT SEL DATA BIT 8

3

41

A17318YL

J92#17218TN

J92#17318TN

8

L92#16918TN

B

J92#14618TN

6

38L92D14318TN

A18818DKBL

14

L92#17118TN

9

12

E

A

ENG/TRANSCONN(7800)

32

37

A17518LTGN

J92#12418TN

C


7

A17218DKBL

J92#17018TN

27

SENSOR POWER SELECTOR

SELECTOR / MODE SWITCH INPUT

CGROUND(1003)

P

L92#17518TN M

IGNITION


J92#18018TN


RELAY

1

TRANS/DASH(4705)

D

SHIFT SELECTOR BATT(+)FROM ECU

8A17418TN

J92#17418TN

A62-GD18WH


44

PASS THRU(4014)

UA18618DKBL

SELECTOR / MODE SWITCH

A17118LTGN

R

5

ECU "S" CONNBLACK (7204F)

NOTE:

SEE CHAPTER 2 FOR DATA BUSS WIRING

L92D13618TN

4

N

A136D18PK

L92#17218TNL92#17318TN

2

9

J92D14318TN

43

T


J92#17118TN

S

A62L18DKBL

L92#14618TN

SHIFT SELECTOR BATT(-)FROM ECU

A17018OR

30

5

B

L92#12418TN

26

40

3

10A

F1-H2 F1-G2

MINI FUSEBLOCK (4001)

A143D18GY

L92#17018TN

40

23

20

12

11

16

18

9

8

7

6

5

4

3

TCMBULKHEADCONN(7214)

CHAPTER 10

TRANSMISSION, ALLISON HD

U00DLCK

57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19FEB03 10AE08-52374

CNA 12SEP03 CHANGED FORMAT 58774TA

Figure 171 Allison HD Transmission (Cont.)

S08315



L92C14918TNL92C14918TN

L48#14118GYL48#15018GY

L47#13918GYL47#14818GY

J

15

TRANSMISSION IDENTIFICATION

L92#13018TNSOLENOID SUPPLY (C,G)

SOLENOID SUPPLY (F)

L48#14118GY

A

12

A SOLENOID, LOW

A

XMSN BLKHD(7200)

SENSOR POWER

25

Y

ANALOG GROUNDANALOG GROUND

L92#12018TN

M

17B SOLENOID, LOW

A

ENGINE SPEED SENSOR (7603)

L92#13118TN

F SOLENOID, LOW

E SOLENOID, LOW

14

13

G SOLENOID, LOW

L92A13518TN

L92C14918TNTURBINE SPEED SENSOR, HIGH

N

SOLENOID SUPPLY (B,E)H

L92A12418TN

L92#10718TN

P

B

L92C14018TN

OUTPUT SPEED SENSOR, HIGH16

F

20

OIL LEVEL SENSOR INPUT

B

SUMP TEMP SENSOR INPUT

30

L47#14818GY

B SOLENOID, LOW

A SOLENOID, LOW

C SOLENOID, LOW

E

L92#19518TN

C3 PRESSURE SWITCH INPUT

B

SOLENOID SUPPLY (A,D,J)

32

L92#10418TN

L92#12118TN

A

OUTPUT SPEED SENSOR (7605)

L31#14718TN

ENGINE SPEED SENSOR, HIGH

D SOLENOID, LOW

K

4

G SOLENOID, LOW

L47#13918GY

21

C3 PRESSURE SWITCH INPUT

SENSOR POWER

G

2SOLENOID SUPPLY (B,E)

1

ECU "T" CONNBLUE (7203)

SOLENOID SUPPLY (F)

L92#16218TN X

7

OUTPUT SPEED SENSOR, LOW

L92#12918TN

L92#10218TN

27SUMP TEMP SENSOR INPUT

C

5

L92#16518TN

TURBINE SPEED SENSOR, LOW

22

SOLENOID SUPPLY (C,G)

B

3

L92#12818TN

D SOLENOID, LOW

C SOLENOID, LOW

L48#15018GY

L

E SOLENOID, LOW

TRANSMISSION IDENTIFICATIONW

9

31

D

6

ENGINE SPEED SENSOR, LOW

SOLENOID SUPPLY (A,D,J)

L92#10318TN

26

F SOLENOID, LOWL92#11018TN

OIL LEVEL SENSOR INPUT

TURBINE SPEED SENSOR (7615)

32

39

10

17

1

2

TCMBULK HEADCONN (7214)

CHAPTER 10

TRANSMISSION, ALLISON HD

U00DLCK

57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19FEB03 11AE08-52374


Figure 172 Allison HD Transmission (Cont.)

S08315


173

10.16. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12

L92#11718TNL92#15318TNL92#11418TNL92#12318TN

J17J18PK

J17S18PK

K92DL18TN

ECU "V" CONNGRAY(7202)

6

3086

87A

8785

STARTERRELAY(4003)

J92-GJ18WH

NEUTRAL SAFETY SWITCH

GROUNDADAPTER(1003)

J92DL18TN

2

AUTONEUTRALLIGHT(1555)

J92APA18TN


24

J17-GR118PK

8

30

J1718PK

A1718PK

M1-

D3

NEUTRAL START

3086

87A

8785

WTECAUTONEUTRALRELAY(4002)

K17B18PK

TRANS/DASHWTEC(4705)

11

M1-

D4

M2-

B1


K92A11418TN

C

M2-

A1

A28-GC18TN

K92A12318TN

R12-1

6

M2-

H3

GND(4005)

TO STARTERSOLENOID

CH02_14

14

ENGINE/TRANS(7800)

C

J13T14PK

M1-F3

R12-2

J17D10PK

J17F10PK

A28B18TN

J17S18PK

J92AY18TN

AUTO NEUTRAL ENABLE

12

ENGINE/DASH(4103)

16

AUTO NEUTRAL

5A

F1-F4

F1-E4



15

J17B18PK

M2-

J4

M2-A2


3086

87A

8785

WTEC AUTO NEUTLIGHT RELAY(4002)

J17BC18PK

R12-4

M2-

C1

M2-C2GENERAL PURPOSE OUT 1

J92HM418TN

J92A11418TN

J92JA18TN

J92C12318TN

8687

30 87A

85

CRANK INHIBITRELAY(4002)


M2-

G4

J17SA18PK

F

K92A11718TN

10

19

40A

A5

MAXI FUSEBLOCK(4000)

J92J

18TN

R12-5

M2-G3

J92HM518TN

M1-

F4

K92A15318TN

CH04_03

GROUND(4005)

CH02_15

15

W/THERMAL OVERCRANK

31

35

TCMBULKHEADCONN(7214)

41

34

CHAPTER 10

TRANSMISSION, ALLISON HDW/AUTO NEUTRAL

U00DLCK

57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20FEB03 12AE08-52374


Figure 173 Allison HD Transmission With Auto Neutral

S08315


10.17. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL — GEN4, P. 13

Figure 174 Allison HD Transmission With Auto Neutral — GEN4

S08315


175

10.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14

Figure 175 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI

S08315


10.19. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIREDEFFECTS, P. 15

Figure 176 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

S08315


177

10.20. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIREDEFFECTS, P. 16

Figure 177 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

S08315


10.21. EATON ULTRASHIFT/DM2, P. 17

Figure 178 Eaton Ultrashift/DM2

S08315


179

10.22. EATON ULTRASHIFT/DM2 (CONT.), P. 18

Figure 179 Eaton Ultrashift/DM2 (Cont.)

S08315


10.23. WTEC MD TRANSMISSION WITH AUTO NEUTRAL, P. 19

Figure 180 WTEC MD Transmission with Auto Neutral

S08315


181

10.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

TRANSMISSION WTEC MD W/AUTONEUTRAL W/0013WUA

19AU00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21NOV05 AE08-5237459581V

CH

4_

02

ECM2(6020)

W/I6-HEUIENGINE

ECM2(6020)

W/I

6

J17

E1

0P

KR12-2

K17K18PK

B

17

B

K17M18PK

CH

4_01

MAXI FUSEBLOCK

(4000)

K17M18PK

W/V8-AVNTENGINE

J17S18PK

STARTERRELAY

(4003)

K17L18PK

W/V

8

40A

N/THERMAL OVERCRANK

46

TO STARTERSOLENOID

J17D10PK

W/THERMAL OVERCRANK

STARTERMOTOR

(6316)

ENGINE/DASH(4103)

ECM(6007)

K17K18PK

W/I6-EGRENGINE

N/THERMAL OVERCRANK

J17

E10

PK

R12-4

23

A5

STARTERMOTOR

(6316)

W/THERMAL OVERCRANK

23

CH10_19

R12-5

R12-1

87A 30

86

87

85

Figure 181 WTEC MD Transmission with Auto Neutral and with 0013WUA

S08315


10.25. EATON AUTOSHIFT/ULTRASHIFT TRANSMISSION (GEN 3), P. 20

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10EATON AUTOSHIFT / ULTRASHIFT

U00RRG4 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

26AUG05 AE08-52374 20B

59822S

MOVED WIRE J17D FROM 59924R

TRANSMISSION (GEN 3)

F1-F1 TO F1-H2

JKP 4JAN06

J98YL4+18YL

30A

SHIFTER CAN-

32

A92EL16TN

B

28SHIFTER CAN+

9

J3

6

MINI FUSEBLOCK

(4001)

L98YL4+18YL

L3E(-)18GY

L31F18TN

F2-D4

AUTOSHIFTSELECTOR

(7905)

L5CB(+)18YL

20

L17EM16PK

17

3

J1708 SPLICE(4820)

PANELLIGHT

BUSS BAR(1002)

86

87

IGN INTERRUPT -

22

B

ULTRASHIFTIGN INTERRIPT

(4002)

21

M1-D1

19J97AJ16VT

M1-D4

F1-E1

ULTRASHIFT DM3 ONLY

M1-F4

M1-D3

I6-HEUI

8

OIL TEMP(7702)

GND SPLICEPACK

(4830)

J92EL16TN

7

L31GF18TN

J31F18TN

SYSTEMCONTROLLER

(4004)3

J97A16VT

8

KEYSWITCH(1100M)

3

ECMCONN

(6007)

9

CH02_07

26

DASH PASS THRU(1701)

ECM2(6020)

38

L17E16PK

F2-C4

86

L17E16PK

87

J17-GA16WH

B

37

L4718GY

L11-GAM12WH

L47A18GY

16

CAT ANDCUMMINSENGINES

GND

L7116OR

M1-E1

21

3

11

IGNITION

F2L92EL16TN

F1-B1 10A

START ENABLE +

L98GN4-18GN

XMSN/DASH(4705)

L3E(+)18DKBL

A92ER16TN

10

J1587-

F1-A1

20

TRANS BACK-UPLIGHT SWITCH

(7502M) F1-H2

2

TRANS SPEEDOSENSOR(7609)

68

4

5A

F1-G2

L71A16OR

L17-GA16WH

J14AW12RD

L92ER16TN

L92ET12TN

31

26

25

J71A18OR

L14AW12RD

SHIFTER PWR

SHIFTER GND

ENGINEBLOCK

GROUND(6302)

START CONFIRM

STARTENABLERELAY

(4002)

J92ER16TN

27

TRANSMISSION ECU

L17EA16PK

BACKUP SPLICEPACK

(4810)

J17EM16PK

J17EA16PK

BA62JA

16DKBL

30

87A85

24

J92EG16TN

IGN INTERRUPT +

J92EH16TN

L92EH16TN

J92EJ16TN

L5CB(-)18GN

M1-F1

KILL CONFIRM

23

22

M1-D2

L47A18GY

MINIFUSE

BLOCK(4001)

J1587+

M1-F3

I6-EGR & V8

2

13

1

PUSH BUTTON(1105M)

J1716PK

L47A18GY

J3H(-)18GY

L4718GY

J17E16PK

L4718GY

40

J17D16PK

A1716PK

39

ECM2(6021) 18

10

36

30

87A85

ENG/TRAN(7800F)

(7909)

8A

F1

10A

M1-E3

L11-GAM12WH

J3H(+)18DKBL

J98GN4-18GN

15

START ENABLE -

J1939-

H

35

A

CAT/CUMMINS ONLY

+12V BATT

4

36

M1-F2

L92EG16TN

L92EJ16TN

ENGINECONN

(4103)

J1939+

10

J7118OR

J17C16PK

19

C1

START MOTORNEGATIVE

(274)

B3

J31GF18TN

A

J92ET14TN

5

10

M

B

CAT/CUMMINSONLY

F1-F1

A3T-18GY

A3T+18DKBL

EATONGEAR

DISPLAY(1240)

2

4

7

6

5

A62J18DKBL

A62P18DKBL

A98GN4-18GN

A98YL4+18YL

G1 H1

CABFUSE

BLOCK(1012)

5A

F17

A92ET16TN

A92MA16TN

KCABGROUND(1003)

INTERNATIONALENGINES ONLY

CAT/CUMMINSONLY

CH2_04A

CABGROUND(1003)

{

Figure 182 Eaton Autoshift/Ultrashift Transmission (Gen 3)

S08315


183

10.26. EATON HYBRID TRANSMISSION, P. 21

Figure 183 Eaton Hybrid Transmission

S08315




S08315


185



S08315




S08315


187



S08315




S08315


189

10.32. TRANSFER CASE — WITH MXT, P. 27


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10TRANSFER CASE - WITH MXT

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500310615


4HI20BK

JLPS20WH

LPS20PL

52

11

TR-C

10

2 HI INDICATOR

4

54

SWITCHAMP

3-1419158-2

D

LPR20PL

C5

2LPS20WH

4 LO INDICATOR


TRANSFER CASE(J2A)

2

CAN LOW18GN

12

10

SENSOR SUPPLY-MODE SWITCH

(5V)

CAN BUS HIGHOUT(YELLOW)

12

SWRE22GY 2

}

4LD20DKGN

TRANSFER CASE(J1A)

C9

JLPP20WH

SENSOR SUPPLY-LINEAR ENCODER

(5V)

DPWR18PK

53

CHASSIS CONNECTION(9700)

SW522RD

13

ACC16LTBL

1LPP20WH

PASS THRU(1701)

F

3

TRANSFERCASECH10_28

CAN BUS LOW OUT(GREEN)

6

3

CAN HI18YL

9

A

MODE SWITCHSELECT

LPP20PL

C8

JLPR20WH

4 HI INDICATOR

184 LO DISCRETE

IGN16PK9

3LPR20WH

3

E

DIODES

ENCODER SIGNAL

DIAGNOSTIC CONN(1650)

CH2_07A13

TR-C18OR

CAB FUSE BLOCK(1013)CH2_01

SENSOR RETURN-LINEAR ENCODER

2HI20DKBL

55


}

Figure 189 Transfer Case — with MXT

S08315


10.33. TRANSFER CASE — WITH MXT, P. 28


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10TRANSFER CASE (CONT) - WITH MXT

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500310615


E


1LPP20WH

MOTOR B

MTRA14DKBL

C

P4GRD14WH

C

66

1

JMTR-B14WH

MTRB14DKBL

TRANSFER CASECONN

(J3A)


2

P3PWR14RD

JMTR-A14WH

CHASSIS CONN(9700)

GROUND

65

F

4

PORTGRD18WH

}

PWR14RD

P4PWR14RD

2LPS20WH

PWR OPT

B

3LPR20WH

A5

5

GROUND

3

D

A

A

B

4MTR-A14WH

A4

P5GRD14WH

PASS THRU(1701)

5MTR-B14WH

MOTOR A

CHASSIS CONNECTION

(9700)CH10_27

P5PWR14RD

GRD14WH

GROUND

P3GRD14WH

D

POWER

TRANSFER CASECONN

Figure 190 Transfer Case — with MXT

S08315


191

11. AIR CONDITIONING (CHAPTER 11)11.1. HVAC SYSTEMS, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11HVAC SYSTEMS


10AUG0052778H AE08052375 001CNA1 31MAR09 ADDED MXT EFFECT G 61817B

4

LPM

A

A3

A10

D

A74B18LTGN

B

A7418LTGN

2

PASSTHRU

(1701)

BATTERY

A11

5A

H

DRIVETRAIN J1939 (-)

* W/ MWM ENGINE

# W/ MXT

B

BLOWER FAN CNTRL

B8

B7

A73B16LTGN

A73-G12WH

F1

DRIVETRAIN J1939 (+)

A

A6

TEMP SEN #2 +

A73D16LTGN

*A75

D1

8L

TG

N

A4

A62A18DKBL

B2 A74A18LTGN

8

J74A18LTGN

A6218DKBL

PASS TEMP RETURN

*A62A16LTBL

B

5A

B11

HVAC(1210)

OAT

E2

RECIRC MOTOR +

D

PASS PNL DUCT TEMP SEN

B3

A74-G18WH

PASS TEMP REF

SW IGN

A75C18LTGN

WITH AC OR RECIRC

A

A9

CAB FUSEBLOCK

(1011)CH2_02

#A6216DKBL

1

B5

F4

A8

F19

PASS FLR DUCT TEMP SEN

A74C18LTGN

HVAC CONTROL HEAD

1

E

AC REQ OUTPUT

PANEL DIM I/P

D2

30A

B12

F2

SYSTEMCONTROLLER

(1600)

A1

*A62C16LTBL

B

B1

C

F


MODE DOOR MOTOR +

A7

A11

-GA

10W

H

7

BL

OW

ER

MO

TO

R

A

C

A75A20LTGN

BLOWER HOUSING ASSEMBLY

5A

TEMP SEN MOTOR -

A

TEMP SEN MOTOR 1 +

A

22

PASS DUCT TEMP RETURN

G

23RECIRC MOTOR -

F

OAT RETURN

1KOHM

A7720LTGN

3

B

A12

GND(1851)

MODE DOOR MOTOR -

A73C12LTGN

A74E18LTGN

B6

CLUSTER(1500)

E1

A74D18LTGN

HV

AC

RE

CIR

CM

OT

OR

(4017)

FAN SWITCH(1010-7)

CH5_05

H4

B4

MO

DE

AC

TU

AT

OR

DIAGNOSTICS

J7418LTGN

HVACCONTROL(1200)

CAB FUSEBLOCK

(1012)CH2_12

F10

GROUND

B10T

EM

PA

CT

UA

TO

R

A2

A5

TEMP SEN #2 -

B9

H2G2F20

FUSE BLOCK(1012)CH2_12

A75

D18

LT

GN

F24

F20

5A

Figure 191 HVAC Systems

S08315


11.2. AIR CONDITIONING, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11AIR CONDITIONING


10AUG0052778H AE08052375 002CNA1 31MAR09 ADDED MXT EFFECTS H 61817B

A/C CLUTCH(6200)

SYSTEMCONTROLLER

BLUE(4008)

K77-G18WH

B

J9Y20GY

5 VOLT REFSPLICE(4820)

W/RH-HDD AND SS MODELS

ENGINE / DASH(4103-20)

26

K6E16GY

K10-GA18WH

K10-G18WH

J77C20LTGN

J6A18GY

J6E18LTGN

J9Y20GY

J77B16LTGN

B

SYSTEM CONTROLER (4004)

23

K77-G18WH

A/C CLUTCH(6200)

6

SPLICE BLOCK(6704)

AC ACCUMINLET / *AC

ACCUM THERMISTOR#1(4109 / *4019)

G

J9A18GY

7

AC ACCUMOUTLET / *AC

ACCUM THERMISTOR#2 (4018)

B

M620GY

J77D20LTGN

8

J6E18LTGN

J9J20GY

A

AC PRESSURETRANSDUCER

(8602)

A

A

C

24

8

FWD CHASSIS(4301)

J77A20LTGN

K10-GB14WH

K77A16LTGN


I6-EGR ENGINE

B

A

A/C CLUTCH / *FREON COMPRESSOR

(6200)

V8-AVNT ENGINE

GND(6204)

K77-G16WH

ZERO VOLTREF SPLICE / *ELECTRONIC

GROUND SPLICE(4830)

5 VOLT REF SPLICE PACK / *J1703

ADAPTOR(4820)

A

A

B

AC PRESSURETRANSDUCER

(8602)

GND(6302)

B

C

22

23

DASHCONN

(4103)ZERO VOLT

REF SPLICE(4830)

27

26

SYSTEMCONTROLLER

(4004)

8

I6-HEUI ENGINE

K10-GB14WH

G

J77B16LTGN

BG

SPLICE BLOCK (6704)


J77B16LTGN

SYSTEMCONTROLLER

BLUE(4008)

J9A18GY

K77C16LTGN

K9Y16GY

J6A18GY

J77C20LTGN

27

M920GY

M7720LTGN

21

K77A16LTGN

SYSTEMCONTROLLER

BLUE(4008)

GND(6302)A

J9K20GY

K77A16LTGN

* W/ MXT

* W/ MXT

Figure 192 Air Conditioning

S08315


193

11.3. AUTOTHERM SYSTEMS, P. 3

Figure 193 Autotherm Systems

S08315


12. CONNECTOR COMPOSITES (CHAPTER 12)12.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.

DATE REFERENCEREVCHK

U00DAG9

CONNECTOR COMPOSITES - MATING VIEW SHOWN

28JUN00 01

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

10M WAS 10. 345F WAS B 56507K

345. RMV'D CHART (72)

AUXILIARY POWER (10M)(LOCATED IN INSTRUMENT PANEL)

CONNECTOR - 1661197C1

B

A


B

A

CIGAR LIGHTER TYPE

TWO POST TYPE

LEFT TAIL LIGHT (71)(LOCATED AT TAIL LIGHTS)

RIGHT TAIL LIGHT (72)(LOCATED AT TAIL LIGHTS)

C

D

B

A

E

C

D

B

A

ECONNECTOR - 1661375C2 CONNECTOR - 1661375C2

BODY LOCK - 1661376C1 BODY LOCK - 1661376C1

PLUG - 0587579C1 PLUG - 0587579C1

STOP & TAIL LIGHT TO LIGHT

BA

CLEARANCE LIGHT(345F)

(LOCATED IN ROOF OF CAB)


BODY LOCK - 1661264C1

STOP & TAIL LIGHT TO LIGHT

CAV CIR GAUGE COLOR TERMA A86M 14 LT GN 3534167C1B A86-GA 14 WH 3534167C1

CAV CIR GAUGE COLOR TERMA A86N 14 LT GN 3534167C1B A86-GB 14 WH 3534167C1

CAV CIR GAUGE COLOR TERMA A86M 14 LT GN 1661209C1B A86-GA 14 WH 1661209C1

CAV CIR GAUGE COLOR TERM SEALA S71C 14 LT BL 2033816C1 0589391C1B S68C 14 BN 2033816C1 0589391C1C S57B 14 LT GN 2033816C1 0589391C1D PLUG - - - -E S10-GC 14 WH 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA S71C 14 LT BL 2033816C1 0589391C1B S68C 14 BN 2033816C1 0589391C1C S57B 14 LT GN 2033816C1 0589391C1D PLUG - - - -E S10-GC 14 WH 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERMA 58A 18 BN 1661261C1B 58-GA 18 WH 1661261C1

Figure 194 Connector Composites (10M), (71), (72), (345F)

S08315


195

12.2. CONNECTOR COMPOSITES (420F), (421F), (422M), (520), (521), (522), (523),(524), P. 2

Figure 195 Connector Composites (420F), (421F), (422M), (520), (521), (522), (523), (524)

S08315


12.3. CONNECTOR COMPOSITES (734M), (1002), (1003), P. 3

Figure 196 Connector Composites (734M), (1002), (1003)

S08315


197

12.4. CONNECTOR COMPOSITES (1005), (1006), (1008), (1009), P. 3A

Figure 197 Connector Composites (1005), (1006), (1008), (1009)

S08315


12.5. CONNECTOR COMPOSITES (1007), (1008), (1010), P. 3B

Figure 198 Connector Composites (1007), (1008), (1010)

S08315


199

12.6. CONNECTOR COMPOSITE (1011), P. 4


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.

DATE REFERENCEREVCHK

U00DAG9


31MAY00 04

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

RMVD & ADDED MULTIPLE B 56507K

CIR NUMBERS TO (1011).

FUSE BLOCK #1 (1011)LOCATED IN INSTRUMENT PANEL


A

D

12

H

G

3

E

4

F

C

J

B

NOTE:

CIRCUIT NAMES DEGINATED WITH PARENTESES REPRESENTBUSS BARS


CAV CIR GAUGE COLOR TERMA1 A78P 16 LT GN 3573312C1A2 A14AS 10 RD 3536303C1A3 A14 10 RD 3536303C1A4 A14AB 10 RD 3536303C1B1 A78J 16 LT GN 3573312C1B2 A86M 14 LT GN 3573312C1B3 A81B 12 LT GN 3573311C1B4 A81A 12 LT GN 3573311C1C1 A62M 16 DK BL 3573312C1C2 (A14AS) - - 3536303C1C3 (A14) - - 3536303C1C4 (A14AB) - - 3536303C1D1 A62N 16 DK BL 3573312C1D2 A73B 16 LT GN 3573312C1D3 - - - -D4 A63D 18 DK BL 3573312C1D4 A86A 20 LT GN 3573312C1E1 A12C 10 LT BL 3536298C1E1 A12B 10 LT BL 3573311C1E2 (A14AS) - - 3536303C1E3 (A14) - - 3536303C1E4 A14AB - - 3536303C1F1 A12P 18 LT BL 3573312C1F1 A12N 18 LT BL 3573312C1F2 A15 18 RD 3573312C1F2 A98 18 VT 3573312C1F3 A84 14 LT GN 3573312C1F4 - - - -G1 (A12C) - - 3536298C1G1 (A12B) - - 3536298C1G2 (A14AS) - - 3536303C1G3 (A14) - - 3536303C1G4 (A14AB) - - 3536303C1H1 A86F 18 LT GN 3573312C1H1 A86 20 LT GN 3573312C1H2 A28 16 TN 3573312C1H3 A14G 16 RD 3573312C1H4 A73C 12 LT GN 3573311C1

LOCATION CAVITY RATING PART NUMBER PART NUMBER DESCRIPTIONFUSE BREAKER

F13 A1, B1 10 AMPS 3534209C1 3536178C1 RIGHT MIRROR HEATF9 C1, D1 5 AMPS 3534208C1 - OPTIONAL PANEL LIGHTSF5 E1, F1 5 AMPS 3534208C1 - SYSTEM CONTROLLER/6 SW PACKF1 G1, H1 10 AMPS 3534209C1 3536178C1 CB/RADIO

F14 A2, B2 20 AMPS 353421C1 3536180C1 AUX POWER SOURCEF10 C2, D2 5 AMPS 3534208C1 - HEATER-A/C CONTROLF6 E2, F2 5 AMPS 3534208C1 - KEY SWITCH/DIAGNOSTIC CONNF2 G2, H2 15 AMPS 3534210C1 3536179C1 INSTRUMENT CLUSTER

F15 A3, B3 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-DRIVERS DOORF11 C3, D3 N/A - - -F7 E3, F3 15 AMPS 3534210C1 3536179C1 CIGAR LIGHTERF3 G3, H3 15 AMPS 3534210C1 3536179C1 OWNER/OPERATOR

F16 A4, B4 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-PASS RT FRT DRF12 C4, D4 10 AMPS 3534209C1 3536178C1 DOME LIGHTS/MAP LIGHTS/RADIOF8 E4, F4 - - - NOT AVAILABLEF4 G4, H4 30 AMPS 3534213C1 3536182C1 HEATER-A/C BLOWER

Figure 199 Connector Composite (1011)

S08315




CHAPTER 12INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31MAY00P52778H AE08052376 005CNA1 31MAR09 ADDED MXT EFFECTS E 61817B

FUSE BLOCK #2 (1012)LOCATED IN INSTRUMENT PANEL


A

D

12

H

G

3

E

4

F

C

J

B

NOTE:

CIRCUIT NAMES DESIGNATED WITH PARENTHESES REPRESENT BUSS BARS


* W/ MWM ENGINE

# W/ MXT

RELAY PIN #85, 86, 30, 87, 87a

CAVITY PART NUMBER RELAY DESCRIPTIOND3, F4, D4, F3, E3 3519350C1 IGNITIONG3, J4, G4, J3, H3 3519350C1 ACCESSORYA3, C4, A4, C3, B3 3519350C1 AUTO SHIFT

CAV CIR GAUGE COLOR TERMA1 A13AJ 10 PK 3536303C1A2 A13AJ 10 PK 3515516C1A2 (A13AH) - - 3515516C1A3 A92-GA 16 WH 3515517C1

A3* A17JA 16 PK 3573312C1A4 A13DE 16 PK 3515517C1

A4* A24-GE 16 WH 3573312C1B1 A41B 16 GY 3573312C1B2 A99E 16 VT 3573311C1

B2# A99E 16 PL 3573311C1B2* A17H 16 PK 3573312C1B3* A24-GF 16 WH 3573312C1B4 - - - -C1 (A13AJ) - - 3536303C1C2 (A13AH) - - 3515516C1C3 A17C 16 PK 3536295C1C4 A92DW 16 TN 3515517C1

C4* A17H 16 PK 3573312C1D1 A13B 16 PK 3573312C1D2 A13HC 18 PK 3515517C1D2 A13HC 16 PK 3573312C1D3 A11-GAD 16 WH 3573311C1D3 A11-GAF 16 WH 3573311C1D4 A14AV 10 RD 3573311C1

LOCATION CAVITY RATING PART NUMBER PART NUMBER DESCRIPTIONFUSE BREAKER

F23 A1, B1 5 AMPS 3534208C1 - COMPASS/TEMPF21 C1, D1 5 AMPS 3534208C1 - OWNER/OPERATORF19 E1, F1 5 AMPS 3534208C1 - INST CLUSTER/HTR-A/C CONTROLSF17 G1, H1 10 AMPS 3534209C1 3536178C1 ALLISON LCT/EATON AUTOSHIFT-AUTOCLUTCHF24 A2, B2 5 AMPS 3534208C1 - ACCELERATOR/CLUTCH SWF22 C2, D2 5 AMPS 3534208C1 - HYD BRK MON/DRIVERS INFO CENTERF20 E2, F2 5 AMPS 3534208C1 - SYSTEM CONTROLLER & HVAC LPMF18 G2, H2 10 AMPS 3534209C1 3536178C1 LEFT MIRROR HEAT

CAV CIR GAUGE COLOR TERM

E1 (A13AJ) - - 3536303C1

E2 A13AH 10 PK 3515516C1

E3 - - - -

E4 - - - -

F1 A75C 18 LT GN 3536295C1

F1 A28A 16 TN 3536295C1

F2 A13AF 18 PK 3515517C1

F2 A75D 18 LT GN 3515517C1

F3 A13AH 10 PK 3573311C1

F4 A13AG 16 PK 3573312C1

G1 (A13AJ) - - 3536303C1

G2 A78M 16 LT GN 3573312C1

G3 A11-GAF 16 WH 3573312C1

G3* A24-GE 16 WH 3573311C1

G4 A14AT 10 RD 3573311C1

G4# A12B 10 LTBL 3573311C1

H1 A13DE 16 PK 3536295C1

H1 A92Y 16 TN 3536295C1

H1 A92VA 16 PK 3573312C1

H2 A78H 16 LT GN 3573312C1

H3 - - - -

H4 - - - -

J1 - - - -

J2 - 0 - -

J3 A12B 10 LT BL 3573311C1

J3# A14AT 10 RD 3573311C1

J4 A12M 16 LT BL 3573312C1

J4# A12 18 LT BL 3515517C1


S08315


201



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


31MAY00P52778H AE08052376 006CNA1 31MAR09 ADDED MXT EFFECTS J 61817B

A

D

1

2

3

E

F

J

BH4

FUSE BLOCK #3 (1013)(LOCATED IN INSTRUMENT PANEL)

CONNECTOR - 3534572C1BODY LOCK - 3536085C1G C

NOTE:CIRCUIT NAMES DESIGNATED WITH PARENTHESES REPRESENT BUSS BARS

* W/ COMMUNICATION SYSTEM, AWARE& W/ MXT VEHICLE

CAV CIRCUIT GAUGE COLOR TERMINAL

A1 A13FB 10 PK 3515516C1

A2 A13FB / (A13FA) 10 / - PK / - 3536303C1

A3 A12D 10 LTBL 3573311C1

A4 A12E 10 LTBL 3573311C1

B1 A21C 16 TN 3573312C1

B1& IGN 16 PK 3573312C1

B2 A13DA 16 PK 3573312C1

B3 A12X 14 LTBL 3573312C1

B3 A12S 16 LTBL 3573312C1

B3& A1RCP 12 PK 3573311C1

B4 A78L 16 LTGN 3573312C1

C1 (A13FB) - - 3515516C1

C2 (A13FA) - - 3536303C1

C3 - - - -

C3& A12D 10 LTBL 3536303C1

C4 A13G 16 WH 3573312C1

D1 A59H 18 BK 3573312C1

D2 A13RA 18 PK 3536295C1

D2 A12RD 18 RD 3515517C1

D2 HA13A 16 PK 3573312C1

D2* A13A 16 PK 3573312C1

D2* A13B 16 PK 3573312C1

D3 A92#125 18 TN 3515517C1

D3 A104H 16 DKBL 3573312C1

D3& ACC 16 LTBL 3573312C1

D4 A13 16 PK 3573312C1

D4 A13RB 18 PK 3536295C1

D4 A104E 16 DKBL 3573312C1

LOCATION CAVITY RATING PART NUMBER FUSE PART NUMBER BREAKER DESCRIPTION

F33 A1, B1 7.5/10 AMPS 3534209C1 3536178C1 ETHER START / XFER CASE

F31 C1, D1 5 AMPS 3534208C1 - LIFT AXLE

F29 E1, F1 5 AMPS 3534208C1 - OPT WARNING LTS

F27 G1, H1 5 AMPS 3534208C1 - OPEN

F34 A2, B2 10 AMPS 3534209C1 3536178C1 SNOWVALVE

F32 C2, D2 10 AMPS 3534209C1 - TELEMATICS W/ AWARE

F30 E2, F2 5 AMPS 3534208C1 - 2-WAY RADIO

F28 G2, H2 10 AMPS 3534209C1 3536178C1 QUALCOM

F35A3, B3 5 / 20 AMPS 3534208C1 / 3534211C1 3536180C1 TRLR AUX / ROOF AUX /

ECU FOR MXT VEHICLE

C3, D3 10 AMPS 3534209C1 3536178C1TRANSFER CASE FOR

MXT VEHICLE

F36 A4, B4 5 AMPS 3534208C1 - POWER MIRROR

RELAY PIN NUMBER

85, 86, 30, 87, 87a

CAVITY PART NUMBER RELAY DESCRIPTION

D3, F4, D4, F3, E3 3519350C1 EATON AUTOSHIFT

D3, F4, D4, F3, E3 3519350C1 REMOTE STOP

G3, J4, G4, J3, H3 3519350C1 IGNITION


E1 (A13FB) - - 3515516C1

E2 (A13FA) - - 3536303C1

E3 - - - -

E4 - - - -

F1 A13K 16 PK 3573312C1

F2 - - - -

F3 A92RK 18 TN 3515517C1

F3 A104C 16 DKBL 3573312C1

F4 A13RA 18 PK 3515517C1

F4 A104D 18 DKBL 3573312C1

G1 - - - -

G2 A13FA 10 PK 3536303C1

G3 A11-GBA 18 WH 3515517C1

G4 A13FJ 10 RD 3573311C1

H1 - - - -

H2 A13F 16 PK 3573311C1

H3 - - - -

H4 - - - -

J1 - - - -

J2 - - - -

J3 A13FA 10 PK 3573311C1

J4 A13DB 18 PK 3515517C1


S08315




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


21JUN00P52778H AE08-52376 007CNA1 31MAR09 ADDED MXT EFFECTS G 61817B

NOTE:CIRCUIT NAMES DESIGNATED WITH PARENTHESES REPRESENT BUSS BARS

FUSE BLOCK #4 (1014)(LOCATED IN INSTRUMENT PANEL)

CONNECTOR - 3534572C1BODY LOCK - 3536085C1

AE

3

J

2

H

G

4F

C

BD

1

* W/ COMMUNICATION SYSTEM, AWARE& W/ MXT VEHICLE

BF AE

CD


PWR OPT (1014)(LOCATED IN INSTRUMENT PANEL)


A1 A14FG 10 RD 3536298C1

A2 A14FM 10 RD 3536303C1

A3 A70NS 16 RD 3573312C1

A4 A12Z 14 LTBL 3573312C1

B1 A81D 12 LTGN 3573311C1

B2 A14NS 10 BK 3573311C1

B2& P3PWR 14 RD 3573312C1

B3 A70NP 16 RD 3573312C1

B4 A12U 14 LTBL 3573312C1

C1 A14FG 10 RD 3536298C1

C2 A14FM 10 RD 3536303C1

C3 - - - -

C4 - - - -

D1 A14HE 16 RD 3573312C1

D2 HA14A 16 RD 3573312C1

D2 A14A 16 RD 3573312C1

D2* A14C 16 RD 3573312C1

D2& P4PWR 14 RD 3573312C1

D3 A58AE 20 BN 3536294C1

D3 A104A 18 DKBL 3515517C1

D4 A58AC 16 BN 3573311C1

D4 A104EA 16 DKBL 3573312C1

E1 A14FG 10 RD 3536298C1

E2 A14FM 10 RD 3536303C1

LOCATION CAVITY RATING PART NUMBER FUSE PART NUMBER BREAKER DESCRIPTION

F43 A1, B1 30 AMPS 3534213C1 3536182C1 POWER WINDOW / LOCK-PASSR RR DR

F41 C1, D1 5 AMPS 3534208C1 - TRAILER AUX

F39 E1, F1 5 AMPS 3534208C1 - AUX GA & SW PACK / DRIVERSINFO CTR

F37 G1, H1 30 AMPS 3534213C1 3536182C1 POWER WINDOW / LOCK-PASSL RR DR

F44 A2, B2 5 / 20 AMPS 3534209C1 /

3534211C13536180C1

AUX TRAILER SOCKET SWITCH /POWER OPT FOR MXT VEHICLE

F42 C2, D2 10 / 15AMPS

3534209C1 / 3534210C1

- TELEMATICS W/ AWARE

F40 E2, F2 10 AMPS 3534209C1 3536178C1 AIR SHIELD LIGHT

F38 G2, H2 10 AMPS 3534209C1 3536178C1 W/ QUALCOM OR

F38 G2, H2 20 AMPS 3534211C1 3536180C1 W/ AIR SEAT, HYD CHASSIS

F45 A3, B3 OPEN - - -

F46 A4, B4 20 AMPS 3534211C1 3536180C1 ROOF AUX

RELAY PIN NUMBER

85, 86, 30, 87, 87a

CAVITY PART NUMBER RELAY DESCRIPTION

D3, F4, D4, F3, E3 3519350C1 LIGHTED AIR SHIELD

G3, J4, G4, J3, H3 3519350C1 ROOF MTD ACCESSORY


E3 A72B 12 OR 3573311C1

E3 A13RS 18 PK 3515517C1

E4 - - - -

F1 A14FF 16 RD 3573312C1

F2 A58AB 16 BN 3573312C1

F2& P5PWR 14 RD 3573312C1

F3 A58AB 16 BN 3573312C1

F3 A72C 12 OR 3573311C1

F3 A104B 16 DKBL 3573312C1

F4 A58AB 16 BN 3573312C1

F4 A104C / A104B 16 / 18 DKBL 3573311C1

G1 A14FG 10 RD 3536303C1

G2 A14FM 10 RD 3536303C1

G3 - - - -

G4 A14FR 10 RD 3573311C1

H1 A81C 12 LTGN 3573311C1

H2 A14J 14 RD 3573312C1

H3 - - - -

H4& PWR 14 RD 3573312C1

J1 - - - -

J2 - - - -

J3 A12Z 14 LTBL 3573312C1

J4 A12Y 14 LTBL 3573312C1


&A P3PWR 14 RD 3534165C1

&B P3GRD 14 WH 3534165C1

&C P4PWR 14 RD 3534165C1

&D P4GRD 14 WH 3534165C1

&E P5PWR 14 RD 3534165C1

&F P5GRD 14 WH 3534165C1


S08315


203

12.10. CONNECTOR COMPOSITES (1016), (1018), (1019), (1019F), (1019M), (1020M), P.8

Figure 203 Connector Composites (1016), (1018), (1019), (1019F), (1019M), (1020M)

S08315


12.11. CONNECTOR COMPOSITES (1020), (1021M), (1022M), P. 8A

Figure 204 Connector Composites (1020), (1021M), (1022M)

S08315


205

12.12. CONNECTOR COMPOSITES (1027M, F), (1040), (1100), (1101A), (1101), (1102),P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CONNECTOR COMPOSITES -MATING VIEW SHOWN

CHAPTER 12


31MAY00P52778H AE08052376 009CNA1 31MAR09 ADDED CIRC A17 IN CONN F 61817B

1100

CHASSIS CONN(LIFT AXLE)


(1027M) (1027F)

D C

A B


C

A

F



FE

B


A

B




D

A


KEY SWITCH (1100)(LOCATED IN INSTRUMENT PANEL)

E

C

B


SWITCH PACK (1101)(LOCATED IN INSTRUMENT PANEL)

B

FUSE BLOCKS 3 & 4 IGN FEED (1102)(LOCATED IN INSTRUMENT PANEL)


A

BC

SWITCH PACK (1101A)(LOCATED IN INSTRUMENT PANEL)

D

D

A

A

OPTIONAL WARNING LIGHTS ADAPTOR (1040)


C

G

EF

D

B

A

* W/ MXT

CAV CIR GAUGE COLOR TERMA A15 18 RD 1661209C1B A17 18 PK 1661209C1

B* A17 16 PK 1661209C1C A12AB 18 LTBL 1661209C1C A12 18 LTBL 1661209C1D A13DH 18 PK 1661209C1D A104EB 18 DKBL 1661209C1D A13DD 18 PK 1661209C1

CAV CIR GAUGE COLOR TERMA A11-GDB 18 WH 1661261C1B A12P 18 LTBL 1661261C1C A62C 18 DKBL 1661261C1D A3E(+) 20 DKBL 3544254C1D A3J(-) 18 GY 1661261C1E A3F(-) 20 GY 3544254C1E A3K(-) 18 GY 1661261C1

CAV CIR GAUGE COLOR TERMA A13K 16 PK 1661208C1B A49C 18 GY 1661208C1C A49E 18 GY 1661208C1D A42A 18 GY 1661208C1

CAV CIR GAUGE COLOR TERMA T59MB 18 BK 1661261C1B - - - -C - - - -D - - - -

CAV CIR GAUGE COLOR TERMA A11-GJ 18 WH 166126C1B A12FC 18 LTBL 166126C1C A62S 18 DKBL 166126C1

CAV CIR GAUGE COLOR TERMA A13DB 18 PK 1661261C1B - - - -

CAV CIR GAUGE COLOR TERMA T59M 18 BK 0241117R1

CAV CIR GAUGE COLOR TERMA A13DC 18 PK 1661261C1B - - - -

Figure 205 Connector Composites (1027M, F), (1040), (1100), (1101A), (1101), (1102)

S08315


12.13. CONNECTOR COMPOSITES (1104), (1105M), (1106), (1200), (1210), (1240), P. 10

Figure 206 Connector Composites (1104), (1105M), (1106), (1200), (1210), (1240)

S08315


207

12.14. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510),P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31MAY00P52778H AE08052376 011

CHAPTER 12CONNECTOR COMPOSITES - MATING VIEW SHOWN

CNA1 31MAR09 ADDED MXT EFFECTS H 61817B

6

9

11

D

CONNECTOR - 1654231C1H


12

STANDARD RADIO (1301)(LOCATED IN INSTRUMENT PANEL)

BRAKE MONITOR MODULE(1400)

(LOCATED ININSTRUMENT PANEL)

A

17

1

10


E

5


7

PREMIUM RADIO (1300)(LOCATED IN INSTRUMENT PANEL)

B


K

HYD PARK BRAKE CONTROL(1402)

(LOCATED ININSTRUMENT PANEL)

10

1

3

CONNECTOR - 3553404C1BODY LOCK - 3553460C1PLUG - 3527276C1

F

8

9

G

C

6

OPTIONAL GAUGE PACK (1510)(LOCATED IN INSTRUMENT PANEL)

2

1

4

CLUSTER (1500)(LOCATED IN

INSTRUMENT PANEL)

7

12

J

82

3

5

6

1 7

11

12

104

9

OIL TEMP SENSOR(1410)

CONNECTOR - 3536864C1TERMINAL - 3536865C1SEAL - 3536867C1SEAL - 3536868C1

21

9

15

2

3

110

1211 4

513

7

6

16 8

14

* W/ MWM ENGINE# W/MXT

# W/ MXT

CAV CIR GAUGE COLOR TERM7 A86K 20 LTGN 3580404C18 A86L 20 TLGN 3580404C19 A86D 20 LTGN 3580404C1

10 A86E 20 LTGN 3580404C111 - - - -12 A86A 20 LTGN 3580404C1

CAV CIR GAUGE COLOR TERM1 - - - -2 - - - -3 A86M 18 LTGN 3597102C1

3# A86M* 18 LTGN 3597102C14 A86 18 LTGN 3597102C1

4# A86 20 LTGN 3597102C15 - - - -6 A62E 20 DKBL 3597102C17 A86A 20 LTGN 3597102C1

CAV CIR GAUGE COLOR1 K30A 16 TN2 K30B 16 TN

CAV CIR GAUGE COLOR TERM8 A86-G 20 WH 3597102C19 A86D 20 LTGN 3597102C1

10 A86E 20 LTGN 3597102C111 A86K 20 LTGN 3597102C112 A86L 20 LTGN 3597102C113 A86H 20 LTGN 3597102C114 A86J 20 LTGN 3597102C115 A86B 20 LTGN 3597102C116 A86C 20 LTGN 3597102C1

CAV CIR GAUGE COLOR TERM1 A86H 20 LTGN 3580404C12 A86J 20 LTGN 3580404C13 A86B 20 LTGN 3580404C14 A86C 20 LTGN 3580404C15 A86-G 20 WH 3580404C16 A86 20 LTGN 3580404C1

CAV CIR GAUGE COLOR TERMA A90N 18 GY 3507202C1B PLUG - - 3535303C1C A90P 18 GY 3507202C1D A90-GA 18 WH 3507202C1E PLUG - - 3535303C1F A90M 18 GY 3507202C1G A90L 18 GY 3507202C1H A90L 18 GY 3507202C1I PLUG - - 3535303C1J PLUG - - 3535303C1K PLUG - - 3535303C1

CAV CIR GAUGE COLOR TERM1 A62 18 DKBL 2018639C1

1* A62 16 DKBL 2018639C12 A62-G 18 WH 2018639C13 A28 18 TN 2018639C1

3# A28 16 TN 2018639C14 A5AL(+) 20 YL 2018639C1

4*# A5AL(+) 18 YL 2018639C15 A5AM(-) 20 GN 2018639C1

5*# A5AM(-) 18 GN 2018639C17 A28-G 18 WH 2018639C18 A28A 18 TN 2018639C19 A50 20 YL 2018639C1

10 - - - -11 - - - -12 - - - -

CAV CIR GAUGE COLOR TERM1 A14FF 18 RD 2018639C12 A12FC 18 LTBL 2018639C13 A11-GJ 18 WH 2018639C14 A62S 18 DKBL 2018639C15 PLUG - - 2018754C16 PLUG - - 2018754C17 PLUG - - 2018754C18 PLUG - - 2018754C19 PLUG - - 2018754C1

10 A5C(-) 20 GN 2018639C111 A5C(+) 20 YL 2018639C112 PLUG - - 2018754C113 PLUG - - 2018754C114 PLUG - - 2018754C115 PLUG - - 2018754C116 PLUG - - 2018754C117 PLUG - - 2018754C1

CAV CIR GAUGE COLOR TERM1 A14HB 16 RD 3518963C12 A44K 16 GY 3518963C13 A44H 16 GY 3518963C14 A13HB 16 PK 3518963C15 A44J 16 GY 3518963C16 A11-GBC 16 WH 3518963C17 PLUG - - 3549254C18 PLUG - - 3549254C19 PLUG - - 3549254C1

10 PLUG - - 3549254C111 PLUG - - 3549254C112 PLUG - - 3549254C1

Figure 207 Connector Composites (1300), (1301), (1400), (1402), (1410), (1500), (1510)

S08315


12.15. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


21JUN00P52778H AE08052376 012CNA1 31MAR09 ADDED MXT EFFECTS M 61817B

F

C

ELECT SYSTEM CONTROLLER(LOC. CAB)

(1601)

CONNECTOR: 2005835C1BODY LOCK: 2006503C1

H

B

OPT. WARNINGLIGHT CONN

PASSENGER SIDE COURTESY LIGHT CONN.(1554F)

H

E

C

E

F

D

A B

DRIVERS SIDE COURTESY LIGHT (1553)(LOCATED IN INSTRUMENT PANEL)

A

191

B

G

CONNECTOR: 3548934C1BODY LOCK: 3548943C1SEAL: 3535936C1 (18 AWG)SEAL: 3535937C1 (14 AWG)

B

D

GH


DIAGNOSTIC CONN(1650)

C

G

D

E

WARNING LIGHT CONN(1555)


F

C

E

D

CONNECTOR: 3538798C1

* W/ MWM ENGINE# W/MXT

G

CONNECTOR ASSY:3533832C1CONNECTOR: 3533834C1RETAINER: 3533833C1SEAL: 3533835C1CPA: 3533836C1STRAIN RELIEF: 3533832C1PLUG: 3518314C1

F

18

36


H

A

A

J

* W/ COMMUNICATIONS SYSTEM, AWARE# W/ MXT

SYSTEM CONTROLLERINSIDE CAB

(1600)

# W/ MXT


A A63N 18 DK BL 3544200C1

B A11-GDW 18 WH 3544200C1


A A63P 18 DK BL 3544200C1

B A11-GDV 18 WH 3544200C1


B A49E 18 GY 1661208C1

D A49C 18 GY 1661208C1

E A49D 18 GY 1661208C1

G A49F 18 GY 1661208C1


A A23F 18 TN 1661208C1

C A28C 18 RD 1661208C1

C A42 18 GY 1661208C1

F A28B 18 WH 1661208C1

F A42A 18 GY 1661208C1

H A23M 18 TN 1661208C1


1 A11-GAB 20 WH 3533507C1

2 A12N 18 LT BL 3517243C1

3 A9H 20 GY 3533507C1

4 A44AA 18 GY 3517243C1

5 A85C 20 GY 3533507C1

6 A128D 18 YL 3517243C1

6 A58AE 20 BN 3533507C1

7 A77 20 LT GN 3533507C1

8 A75A 20 LT GN 3533507C1

9 A90P 18 GY 3517243C1

10 A96 20 VT 3533507C1

10# A96 20 PL 3533507C1

11 A12LC 18 PK 3517243C1

11 A104A 18 DK BL 3517243C1

12 A13AF 18 PK 3517243C1

13 A85B 20 GY 3533507C1

14 A50 20 YL 3533507C1

15 A40 20 GY 3533507C1

16 A40A 20 GY 3533507C1

17 A96A 20 VT 3533507C1

17# A96A 20 PL 3533507C1

18 A57A 20 OR 3533507C1

19 A56A 20 OR 3533507C1

20 A52A 20 YL 3533507C1

21 A102A 20 YL 3533507C1

22 A82 20 GY 3533507C1

23 A82A 20 GY 3533507C1

24 A82B 20 GY 3533507C1

25 A63A 18 DK BL 3517243C1

27 A6H 20 GY 3533507C1

28 A87A 20 GY 3533507C1

29 A3E(+) 20 DK BL 3533507C1

30 A3F(-) 20 GY 3533507C1

32 A44BB 20 GY 3533507C1

33 A70C 20 RD 3533507C1

34 A5AN(+) 20 YL 3533507C1

34*# A5AN(+) 18 YL 3517243C1

35 A5AP(-) 20 GN 3533507C1

35*# A5AP(-) 18 GN 3517243C1

CAV CIRCUIT GAUGE COLOR TERMINAL NOTES

A A103 18 LT GN 3535930C1 W/ AUX 40 AMP CIRCUIT

A A59RA 18 GY 3535930C1 W/ REMOTE START / STOP

B A11-GAH 14 WH 3535931C1 -

C A63E 18 DK BL 3535930C1 -

G A78 14 LT GN 3535931C1 -

H A58L 18 BN 3535930C1 -

H A58S 18 BN 3535930C1 -

H# A58S 16 BN 3535930C1

CAV CIRC GA COLOR TERMINAL

A A98-G 18 WH 1651968C1

B A98-G 18 VT 1651968C1

C A5AE(+) 20 YL 1651968C1

C# A5AE(+) 18 YL 1651968C1

D A5AF(-) 20 GN 1651968C1

D# A5AF(-) 18 GN 1651968C1

F A3S(+) 18 DK BL 1651968C1

F# A3A(+) 16 DK BL 1651968C1

F* A5AN(+) 18 YL 3517243C1

G# A3A(-) 16 GY 1651968C1

G A3S(-) 18 GY 1651968C1

G* A5AN(-) 18 GN 3517243C1

Figure 208 Connector Composites (1553), (1554F), (1555), (1600), (1601), (1650)

S08315


209

12.16. CONNECTOR COMPOSITES (1652), (1657), (1657M), (1657M2), (1657N), (1657Y),(1658), (1659), (1660), (1661), P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


21JUN0052778H AE08052376 013CNA1 31MAR09 ADDED J1939 CONNECTOR J 61817B


J1708 PUBLIC (+) CONNECTOR(1660)

FG

DC

A

E

B

J1708 PUBLIC (-) CONNECTOR(1661)


GF

DC

A

E

B

* W/ COMMUNICATIONS SYSTEM, AWARE* W/ COMMUNICATIONS SYSTEM, AWARE


DRIVETRAIN J1939 AUTO HVAC(1658)

TELEMATICS J1939(1657N) CONNECTOR - 1667741C1


TELEMATICS J1939TERM RESISTOR

(1657)

RESISTOR - 3519178C91

GAUGE HARNESS

DRIVETRAIN J1939OPT GAUGES

(1659)CONNECTOR - 1661259C1BODY LOCK - 1661263C1

IP HARNESS


TELEMATICS J1939 TRUNK(1657Y)


DRIVETRAIN J1939(1657M)


DRIVETRAIN J1939 EATON AUTOSHIFT(1652)

IP HARNESS



SHIFTER HARNESS

J1939 PUBLIC TERMINATINGRESISTOR(1657M2)


W/ MWM ENGINE

J1939 CONNECTOR(1657)

W/ MXTCONNECTOR - 1667741C1BODY LOCK - 1667771C1

DRIVETRAIN J1939OPT GAUGES

(1659)

CAV CIR GAUGE COLOR TERMA A5BE(+) 20 YL 3534481C1B A5C(-) 20 GN 3534481C1

CAV CIR GAUGE COLOR TERM SEALA HA5A(+) 18 YL 1661875C1 3568570C1B PLUG - - 2025431C1 -C HA5A(-) 18 GN 1661875C1 3568570C1

CAV CIR GAUGE COLOR TERMA A5AV(+) 20 YL 3534481C1B A5AV(-) 20 GN 3534481C1

CAV CIR GAUGE COLOR TERMA A3C(-) 18 GY 1661208C1B A3T(-) 18 GY 1661208C1C A3F(-) 20 GY 1661208C1C A3F(-) 18 GY 1661208C1D A3AB(-) 18 GY 1661208C1D A98SD- 18 BK 1661208C1D A3BH(-) 18 GY 1661208C1D A3CE(-) 18 GY 1661208C1E A3D(-) 16 GY 1661208C1F A98(-) 18 GY 1661208C1F A98EV- 16 BK 1661209C1

F* A98B1(-) 18 BK 1661208C1G A3D(-) 18 GY 1661208C1

G* A98B2(-) 18 BK 1661208C1

CAV CIR GAUGE COLOR TERM SEALA L5B(+)1 18 YL 1661875C1 1661872C1B - - - - -C L5B(-)1 18 GN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA A5AG(+) 20 YL 1661875C1 1661872C1B PLUG - - 2025431C1 -C A5AH(-) 20 GN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA A5AG(+) 18 YL 1661875C1 3568570C1B PLUG - - 2025431C1 -C A5AH(-) 18 GN 1661875C1 3568570C1

CAV CIR GAUGE COLOR TERM SEALA HA5B(+) 18 YL 1661875C1 3568570C1B PLUG - - 2025431C1 -C HA5B(-) 18 GN 1661875C1 3568570C1

CAV CIR GAUGE COLOR TERMA A5AV(+) 20 YL 3534481C1B A5AV(-) 20 GN 3534481C1

CAV CIR GAUGE COLOR TERMA A5B(+) 20 YL 3544254C1B A5B(-) 20 GN 3534481C1

CAV CIR GAUGE COLOR TERMA A3C(+) 18 DKBL 1661208C1B A3T(+) 18 DKBL 1661208C1C A3E(+) 18 GY 1661208C1C A3E(+) 20 GY 1661208C1D A98SC+ 18 BK 1661208C1D A3BH(+) 18 DKBL 1661208C1D A3AB(+) 18 DKBL 1661208C1D A3CE(+) 18 DKBL 1661208C1E A3D(+) 16 DKBL 1661208C1F A98(+) 18 DKBL 1661208C1F A98EV+ 16 BK 1661209C1

F* A98B1(+) 18 BK 1661208C1G A3D(+) 18 DKBL 1661208C1

G* A98B2(+) 18 BK 1661208C1

CAV CIR GAUGE COLOR TERMA A5BE(+) 20 YL 3544254C1B A5BF(-) 20 GN 3544254C1

Figure 209 Connector Composites (1652), (1657), (1657M), (1657M2), (1657N), (1657Y), (1658), (1659),(1660), (1661)

S08315


12.17. CONNECTOR COMPOSITES (1650), (1701), P. 13A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


01DEC0159756C AE08052376 13ACNA1 31MAR09 ADDED MXT EFFECTS C 61817B

IP / DASH CONNECTOR(1701)

@ W/ 5TH WHEEL OPTION* W/MWM ENGINE# W/ MXT

CONNECTOR ASSY - 3595625C1

PLUGE -3598921C1

64

27

1

51

76

13

39

26

50

38

12

65

CONNECTOR- 3544066C1

DIAGNOSTIC CONNECTOR(1650)

B

C

DE

F

G

A

H

J

W/ MWM ENGINE


A - - - -

B - - - -

C A5AE(+) 18 YL 1651968C1

D A5AF(-) 18 GN 1651968C1

E - - - -

F - - - -

G - - - -

H - - - -

J - - - -


27 A23K 16 TN 3574285C1

27 A59M 16 BK 3574285C1

27 A59RA 16 GY 3574285C1

27 A67D 16 LT BL 3574285C1

28 A104H 16 DK BL 3574285C1

28 A23J 18 TN 2003343C1

28 A67C 16 LT BL 3574285C1

28 A71P 18 BK 2003343C1

29 A21E 16 TN 3574285C1

29 A92#135 18 TN 2003343C1

30 A87B 18 GY 2003343C1

31 A104EC 18 DK BL 2003343C1

31 A23L 18 TN 2003343C1

31 A59J 18 BK 2003343C1

31 A73M 16 LT BL 3574285C1

32 A22B 18 TN 2003343C1

32 A42 18 GY 2003343C1

32 A59K 18 BK 2003343C1

32 A73AF 16 LT BL 3574285C1

32 A9W 18 GY 2003343C1

32# ETB-S 20 WH 2003343C1

33 A94AA 16 GY 3574285C1

34 A94AB 16 GY 3574285C1

35 A123 18 PK 2003343C1

35 A124 18 PK 2003343C1

35 A92D(S) 20 NONE 2003343C1

35* A24 16 GY 3574285C1

36 A173 18 YL 2003343C1

36 A92#134 18 YL 2003343C1

36 A92D(+) 20 YL 2003343C1

36 A98YL4+ 18 YL 2003343C1

37 A110 18 YL 2003343C1

37 A180 18 DK BL 2003343C1

37 A92D(-) 20 GN 2003343C1

37 A98GN4- 18 GN 2003343C1

38 A41 18 GY 2003343C1

39 A175 18 LT GN 2003343C1

39 A92AC 16 TN 3574285C1

39 A92AC 16 TN 3574285C1

40 A3A(+) 16 DK BL 3574285C1

40 A3B(+) 16 DK BL 3574285C1

41 A3A(-) 16 GY 3574285C1

41 A3B(-) 16 GY 3574285C1

42 A94AK 16 GY 3574285C1

43 A94AL 16 GY 3574285C1

44 - - - -

45 A94ATR 16 GY 3574285C1

46 A89AR 18 PL 2003343C1


46 A92AJ 16 TN 3574285C1

46 A92C124 18 TN 2003343C1

46 A98(+) 18 BK 2003343C1

47 A89CE 18 VT 2003343C1

47 A92RC 18 TN 2003343C1

47 A98(-) 18 BK 2003343C1

48 A103 18 LT GN 2003343C1

48 A12LC 18 PK 2003343C1

48 A92#164 18 TN 2003343C1

48@ A59C 18 GY 2003343C1

49 A94AM 18 GY 2003343C1

50 A94AN 18 GY 2003343C1

51 A94AT 16 GY 3574288C1

52 A94AS 18 GY 2003343C1

52# LPS 20 PL 2003343C1

53 A94AP 18 GY 2003343C1

53# LPP 20 PL 2003343C1

54 A94AR 18 GY 2003343C1

54# LPR 20 PL 2003343C1

55 A94AX 18 GY 2003343C1

55# TR-C 18 OR 2003343C1

56 A94AW 18 GY 2003343C1

57 A94AV 18 GY 2003343C1

58 A94AH 18 GY 2003343C1

59 A94AF 18 GY 2003343C1

60 A44A 18 GY 2003343C1

60 A94AJ 18 GY 2003343C1

61 A94AE 18 GY 2003343C1

62 A94AD 18 GY 2003343C1

63 A94AC 18 GY 2003343C1

64 - - - -

65 A94AU 16 GY 3574288C1

65# MTRA 14 DKBL 3574288C1

66 A143D 18 GY 3574289C1

66 A17C 16 PK 3574288C1

66# MTRB 14 DKBL 3574288C1

67 A41A 18 GY 3574289C1

68 A172 18 DK BL 3574289C1

68 A92ER 16 TN 3574288C1

68 A92Z 16 TN 3574288C1

68# AIRCP 12 PK 3574288C1

69 A171 18 LT GN 3574289C1

69 A92AA 16 TN 3574288C1

70 A170 18 OR 3574289C1

70 A92AB 16 TN 3574288C1

70# ETB 14 DKBL 3574288C1

71 A22A 18 TN 3574289C1

71 A28B 18 TN 3574289C1

71 A92AH 16 TN 3574288C1

72@ A72D 18 OR 3574289C1

73 A14HC 16 RD 3574288C1

73 A73J 16 LT BL 3574288C1

74 A94AY 12 GY 3574288C1

75 A94AYA 16 GY 3574288C1

76 - - - -


1 A99V 16 VT 3574288C1

2 A97Y 16 VT 3574288C1

3 A99W 16 VT 3574288C1

4 A99U 16 VT 3574288C1

5 A97P 16 VT 3574288C1

6 A3D(+) 16 DK BL 3574288C1

6 A59R 16 BK 3574288C1

7 A97Q 16 VT 3574288C1

7 A99E 16 VT 3574288C1

8 A17 16 PK 3574288C1

8 A17C 16 PK 3574288C1

9 A174 18 TN 3574289C1

9 A92AD 16 TN 3574288C1

9 A92AF 18 TN 3574289C1

10 A136D 18 PK 3574289C1

10 A92AE 16 TN 3574288C1

10 A92AG 18 TN 3574289C1

10 A92EL 16 TN 3574288C1

11 A13C 18 PK 3574289C1

12 A12R 16 LT BL 3574288C1

12 A14HD 16 RD 3574288C1

12 A44 20 GY 3574289C1

12 A47T 18 GY 3574289C1

13 A12M 16 LT BL 3574288C1

14 A3D(-) 18 GY 2003343C1

14 A70NT 16 RD 3574285C1

15 A5B(+) 18 YL 2003343C1

15* A5B(+) 18 YL 2003343C1

16 A44 20 GY 2003343C1

16 A5B(-) 18 GN 2003343C1

16* A5B(-) 18 GN 2003343C1

17 A40F 18 GY 2003343C1

18 A17J 18 PK 2003343C1

18* A17MA 16 PK 3574285C1

19 A49D 18 GY 2003343C1

20 A49F 18 GY 2003343C1

21 - - - -

22 A74 18 LT GN 2003343C1

23 A74A 18 LT GN 2003343C1

24 A23F 18 TN 2003343C1

24 A50S 18 YL 2003343C1

24 A67A 16 LT BL 3574285C1

24 A92#125 18 TN 2003343C1

24* A23A 16 TN 3574285C1

25 A23H 18 TN 2003343C1

25 A67B 16 LT BL 3574285C1

25 A92RA 18 TN 2003343C1

25* A23B 16 TN 3574285C1

26 A11-GAP 16 WH 3574288C1

26 A73R 16 LT BL 3574288C1

27 A12W 18 LT BL 2003343C1

Figure 210 Connector Composites (1650), (1701)

S08315


211

12.18. CONNECTOR COMPOSITE (1701), P. 13B


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 U00L788

01DEC0659756C AE08052376 13BCNA1 31MAR09 ADDED MXT EFFECTS C 61817B

@ W/ 5TH WHEEL OPTION* W/ MWM ENGINE# W/ MXT

DASH PASS THRU (1701)

CONNECTOR ASSY - 3595624C1PLUG - 3598921C1

50

76

13

64

12

65

1

26

38

39

27

51


27 J59RA 16 GY 3549417C1

27 J67D 16 VT 3549417C1

28 J104B 16 DKBL 3549417C1

28 J23J 16 TN 3549417C1

28 J67C 16 VT 3549417C1

28 J71P 16 BK 3549417C1

29 J21E 18 TN 3549418C1

29 J92#135 18 TN 3549418C1

29 J92D158 18 LTGN 3549418C1

30 J87B 18 GY 3549418C1

30 J87BA 18 GY 3549418C1

30 J87BB 18 GY 3549418C1

31 J104D 18 DKBL 3549418C1

31 J23L 18 TN 3549418C1

31 J59J 18 BK 3549418C1

31 J73M 16 LTBL 3549417C1

32 J22B 18 TN 3549418C1

32 J42 18 GY 3549418C1

32 J59K 18 BK 3549418C1

32 J73AF 16 LTBL 3549417C1

32 J9W 18 GY 3549418C1

33 J94AA 18 OR 3549418C1

33 J94AA 18 GY 3549418C1

34 J94AB 18 GY 3549418C1

35 J5AX(S) 20 NONE 3549418C1

35 J92#110 16 TN 3549417C1

35 J92#124 16 TN 3549417C1

35 J92#142 18 WH 3549418C1

35 J92U(S) 20 NONE 3549418C1

35* J24 16 GY 3549417C1

36 J5AX(+) 20 YL 3549418C1

36 J92#134 18 YL 3549418C1

36 J92#173 18 TN 3549418C1

36 J92S(+) 20 YL 3549418C1

36 J98YL4+ 18 YL 3549418C1

37 J5AX(-) 20 GN 3549418C1

37 J92#103 18 TN 3549418C1

37 J92#128 18 TN 3549418C1

37 J92#180 18 TN 3549418C1

37 J92B128 18 TN 3549418C1

37 J92T(-) 20 GN 3549418C1

37 J98GN4- 18 GN 3549418C1

38 J41 18 GY 3549418C1

38 J92#110 18 TN 3549418C1

39 J92#175 16 TN 3549417C1

39 J92#175 18 TN 3549418C1

39 J92AC 16 TN 3549417C1

40 J3A(+) 18 DKBL 3549418C1

41 J3A(-) 18 GY 3549418C1

42 J94AK 18 YL 3549418C1

42 J94AK 18 GY 3549418C1

43 J94AL 18 DKBL 3549418C1

43 J94AL 18 GY 3549418C1

44 PLUG - - 3598921C1

45 J94ATR 18 GY 3549418C1

46 J89AR 18 PK 3549418C1


1 J99V 16 VT 3549416C1

2 J97Y 16 VT 3549416C1

3 J40FA 16 GY 3549416C1

3 J99W 16 VT 3549416C1

4 J99U 16 VT 3549416C1

5 J97P 16 VT 3549416C1

6 J1 16 LTBL 3549416C1

6 J3E(+) 16 DKBL 3549416C1

6 J59R 16 BK 3549416C1

7 J97Q 16 VT 3549416C1

7 J97QA 16 VT 3549416C1

7 J97QA 16 VT 3549416C1

8 J104K 16 DKBL 3549416C1

8 J104M 16 DKBL 3549416C1

8 J17 16 PK 3549416C1

9 J44L 16 GY 3549416C1

9 J92#174 16 TN 3549416C1

9 J92AD 16 TN 3549416C1

10 J92AE 16 TN 3549416C1

10 J92D136 16 TN 3549416C1

10 J92EL 16 TN 3549416C1

11 J13C 16 PK 3549416C1

12 J44 16 GY 3549416C1

12 J47 16 GY 3549416C1

12 J72B 16 OR 3549416C1

13 J12BA 16 LTBL 3549416C1

14 J3E(-) 18 GY 3549416C1

14 J70NT 16 RD 3549417C1

15 J5B(+) 18 YL 3549418C1

15 J5E(+) 18 YL 3549418C1

15* J5B(+) 18 YL 3549418C1

16 J44 20 GY 3549418C1

16 J5B(-) 18 GN 3549418C1

16 J5E(-) 18 GN 3549418C1

16* J5B(-) 18 GN 3549418C1

17 J40F 18 GY 3549418C1

18 J17J 18 PK 3549418C1

18 J17S 18 PK 3549418C1

18* J17MA 16 PK 3549417C1

19 J49A 18 GY 3549418C1

19# SPD SIG - - -

20 J49B 18 GY 3549418C1

21 J94ATC 18 GY 3549418C1

22 J74 18 LTGN 3549418C1

23 J74A 18 LTGN 3549418C1

24 J23F 18 TN 3549418C1

24 J50S 16 YL 3549417C1

24 J67A 16 VT 3549417C1

24 J92#124 18 WH 3549418C1

24 J92#125 18 TN 3549418C1

24* J23A 16 TN 3549417C1

25 J23H 18 TN 3549418C1

25 J67B 16 VT 3549417C1

25 J92#161 18 OR 3549418C1

25 J92#163 18 TN 3549418C1

25* J23B 16 TN 3549417C1

26 J14-GD 16 WH 3549416C1

26 J73R 16 LTBL 3549416C1

27 J12W 18 LTBL 3549418C1

27 J23K 18 TN 3549418C1

27 J59M 18 BK 3549418C1


46 J92AJ 18 TN 3549418C1

46 J92B112 18 PK 3549418C1

46 J92C124 18 TN 3549418C1

46 J98(+) 18 BK 3549418C1

47 J89CE 18 VT 3549418C1

47 J92#103 18 YL 3549418C1

47 J92D161 18 TN 3549418C1

47 J98(-) 18 BK 3549418C1

48 J103A 18 LTGN 3549418C1

48 J12LC 18 PK 3549418C1

48 J92#156 18 YL 3549418C1

48 J92#164 18 TN 3549418C1

48@ J59C 18 GY 3549418C1

49 J94AM 18 GY 3549418C1

50 J94AN 18 GY 3549418C1

51 J94AT 16 GY 3549416C1

52 J94AS 18 GY 3549418C1

52# JLPS 20 WH 3549418C1

53 J94AP 18 GY 3549418C1

53# JLPP 20 WH 3549418C1

54 J94AR 18 GY 3549418C1

54# JLPR 20 WH 3549418C1

55 J94AX 18 GY 3549418C1

55# TR-C - - -

56 J94AW 18 GY 3549418C1

57 J94AV 18 GY 3549418C1

58 J94AH 18 LTGN 3549418C1

58 J94AH 18 GY 3549418C1

59 J94AF 18 VT 3549418C1

59 J94AF 18 GY 3549418C1

60 J44A 16 GY 3549417C1

60 J94AJ 18 LTBL 3549418C1

60 J94AJ 18 GY 3549418C1

60# J94D - - -

61 J94AE 18 BN 3549418C1

61 J94AE 18 GY 3549418C1

62 J94AD 18 RD 3549418C1

62 J94AD 18 GY 3549418C1

63 J94AC 18 BK 3549418C1

63 J94AC 18 GY 3549418C1

64 PLUG - - 3598921C1

65 J94AU 16 GY 3549416C1

65# JMTR-A 14 WH 3549416C1

66 J17C 16 PK 3549416C1

66 J92D143 16 TN 3549416C1

66# JMTR-B 14 WH 3549416C1

67 J141A 16 GY 3549416C1

68 J92#172 16 TN 3549416C1

68 J92ER 16 TN 3549416C1

68 J92Z 16 TN 3549416C1

68# JCMPR 14 WH 3549416C1

69 J92#171 16 TN 3549416C1

69 J92AA 16 TN 3549416C1

70 J92#170 16 TN 3549416C1

70 J92AB 16 TN 3549416C1

71 J22A 16 TN 3549416C1

71 J92AH 16 TN 3549416C1

71 J92APA 16 TN 3549416C1

72@ J72D 16 OR 3549416C1

72 J92APA 16 TN 3549416C1

73 J14HC 16 RD 3549416C1

73 J73J 16 LTBL 3549416C1

74 J94AY 12 GY 3549415C1

75 J94AYA 16 GY 3549416C1

76 PLUG - - 3598921C1


S08315


12.19. CONNECTOR COMPOSITES (1703), (1800), (1804), (1807), (1808), (1809), (1810),(1811), (1812), (1813), (1814), (1815), P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




21JUN00P52778H AE08052376 014CNA1 31MAR09 ADDED MXT EFFECTS F 61817B

ACCELERATORPEDAL

(1804)A

2

64

2

C5

1

7 2

A

17

6 1

8

E

C

B

10

9

2

9

5

11C

3

5

8

9

F

1

5

1

4

3

DCM HARNESS

3

511

3

3

11 8

4

C

88

7

C 6

6

4

12

A

9

B

D

C

CONNECTOR: 3539212C1TERMINAL: 3539213C1 (18 AWG)

1

D

21

7

D

D

CAB HARNESS

7 4

6

1

3

6

D

2


CAB/DCM(1800)

C

2

6

8

8

4

1

A

11

BAP SENSOR(1808)

3

7

2

C

3

123

28

D

3

10

D


1

B

B

B

CONNECTOR: 3553649C1BODY LOCK: 3553650C1150 SERIES TERMINAL: 3544883C1 (20 AWG) #3544884C1 (16 AWG) 3544884C1 (18 AWG)280 SERIES TERMINAL: 3544875C1 (20 AWG) 3544876C1 (18 AWG)

B

108

3

11

C

12

A

6

3

2

12

CONNECTOR: 1661777C1BODY LOCK: 1661873C1SEAL: 1661872C1TERMINAL: 1661875C1 (18 AWG)

5

A

B1

B6

A

B

8

PRIMARYAIR TRANSDUCER

(1811)

3

12

B

7

B

7 9

2

12

C

6

6

STOP LIGHT(1814)

B

A

A

11

2

CONNECTOR: 2016703C1BODY LOCK: 2016704C1TERMINAL: 2003343C1 (18 AWG)

5

A

10

8

5

7

45

10

2C

5

6

5

4

6 4


8

2

3 102


A

TURN SIGNALSWITCH(1810)

CLUTCH SWITCH(1807)

B11

7

7

1

* W/ COMMUNICATIONS SYSTEM, AWARE# W/ MWM ENGINE

CLOCKSPRING(1809)

A

B

1

1


7

74

6

2

1

B

12

CONNECTOR: 3553651C1BODY LOCK: 3544872C1CONN CLIP: 3545905C1 (1805A)TERMINAL: 3544886C1 (18 AWG)

4

PARK BRAKE(1813)

8

6

5

B

A

PARK BRAKE(1815)

C

4


7

28

5

41

11

D

10

D

12

5

4

SECONDARYAIR TRANSDUCER

(1812)

3

9

8

3

5

9

7

A

D

C

7 6

A

8

C 10

D

A 1

9

5

4

3

4 121

6


7

B

A

FAN AIR SOLENOID(1703)


W/ MWM ENGINE

* W/ COMMUNICATION SYSTEM, AWARE

# W/ MXT

CIR GAUGE COLORB56A 18 ORB57A 18 ORB52A 18 YL

B102A 18 YLB82B 18 GY

B11-GAA 18 WHB9S 18 GYB82 18 GY

B82A 18 GYB87A 18 GY

CAV CIR GAUGE COLORC B44BB 18 GYD B9VD 18 GY

CAV CIR GAUGE COLOR1 B97AE 18 VT2 B97AH 18 VT3 B97Q 18 VT

CAV CIR GAUGE COLORA B99V 18 VTB B97AD 18 VTC B97AF 18 VTD B99U 18 VTE B99W 18 VTF B99E 18 VT

CAV CIR GAUGE COLORA WHITE 18 WHB BLACK 18 BK

CAV CIR GAUGE COLORA B9VE 18 GYB B6HA 18 GYC B40A 18 GY

CAV CIR GAUGE COLORA B9VC 18 GYB B6HB 18 GYC B40 18 GY

CAV CIR GAUGE COLORA B70C 18 RDB B9VF 18 GY

CAV CIR GAUGE COLOR NOTESA1 B56A 18 ORA2 B57A 18 ORA3 B11-GAA 18 WHA4 B9V 18 GYA5 B87A 18 GYA7 B52A 18 YLA8 B102A 18 YLB1 B82B 18 GY

B10 B85B 18 GYB11 B85C 18 GYB12 B96 18 VTB2 B40A 18 GYB3 B6H 18 GYB4 B97Y 18 VTB5 B99U 18 VTB6 B40G 18 GY DCM W/HYD BRAKESB6 B40G 18 GY W/HYD BRAKESB6 B99W 18 VT DCM W/AIR BRAKESB7 B44BB 18 GYB9 B70C 18 RDC1 B82A 18 GY

C10 B97Q 18 VTC11 B96A 18 VTC12 B40 18 GYC2 B40F 18 GYC4 B99V 18 VTC5 B97P 18 VTC6 B99E 18 VTC9 B82 18 GYD7 B17J 18 PKD8 B17H 18 PKD8 B17-GH 18 WH

CAV CIR GAUGE COLORA B17J 18 PKB B17H 18 PKC B96A 18 VTD B9VB 18 GY

CAV CIR GAUGE COLORA B9R 18 GYB B96 18 VTC B85C 18 GYD B85B 18 GY

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVEA K23 16 TN 2033819C1 1652325C1B K23-G 16 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR NOTESA1 A56A 20 ORA2 A57A 20 ORA3 A11-GAA 18 WH 280 SERIES TERMINALA4 A9V 18 GY 280 SERIES TERMINAL

A4* A74A2 18 GY 280 SERIES TERMINALA4* A74A3 18 GY 280 SERIES TERMINALA5 A87C 20 GY 280 SERIES TERMINALA7 A52A 20 YLA8 A102A 20 YLB1 A82B 20 GY

B10 A85B 20 GYB11 A85C 20 GYB11 A85K 18 GYB12 A96 20 VT

B12# A96 20 PLB2 A40A 20 GYB3 A6H 20 GYB4 A97Y 18 VT

B4# A97Y 18 PLB5 A99U 18 VT

B5# A99U 18 PLB6 A99W 18 VT

B6# A99W 18 PLB7 A44BB 20 GY

B7* A74-GA2 18 WHB9 A70C 20 RDC1 A82A 20 GY

C10 A97Q 18 VTC10# A97Q 18 PLC11 A96A 20 VT

C11# A96A 20 PLC12 A40 20 GYC2 A40F 18 GYC4 A99V 18 VT

C4# A99V 18 PLC5 A97P 18 VT

C5# A97P 18 PLC6 A99E 18 VT

C6# A99E 18 PLC9 A82 20 GYD7 A17J 18 PK

D7# A17M 16 PKD8 A17H 18 PKD8 A17-GH 18 WH

Figure 212 Connector Composites (1703), (1800), (1804), (1807), (1808), (1809), (1810), (1811), (1812),(1813), (1814), (1815)

S08315


213



S08315


12.21. CONNECTOR COMPOSITES (1861), (1901M), (1905), (1906), (1915), P. 15A

Figure 214 Connector Composites (1861), (1901M), (1905), (1906), (1915)

S08315


215

12.22. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),(2004M), (2005M), P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


25AUG00P52778H AE08-52376 016CNA1 31MAR09 ADDED MXT EFFECTS E 61817B


8

23

1

9

3

13


RIGHT MARKER(2005M)

ROOF IP CONNECTION(2000)

14

6

C


10

B

12

D

B

B

2

A

7

4

11

4

7

A

9

A

12


DIGITAL CLOCK(1920)

A

1311CONNECTOR: 3544690C1

12

56

78

A

1413


8

HEATED SEAT(PASS)(1935)

A


LEFT MARKER(2003M)

B

9

MID MARKER(2004M)

10

LEFT CLEARANCE(2002M)

14

15


BB

10

AIR SEAT(1918)

B

A


HEATED SEAT(DRIVER)

(1918)

B

A


* W/ MXT

CAV CIR GAUGE COLOR TERM NOTE1 A86C 18 LT GN 3544692C1

1* A86C 20 LT GN 3544692C12 A63-GA 20 WH 3544692C1

2* A63-GA 18 WH 3544692C13 A63A 18 DK BL 3544692C14 A86E 18 LT GN 3544692C1

4* A86E 20 LT GN 3544692C15 A86D 18 LT GN 3544692C1

5* A86D 20 LT GN 3544692C16 A63M 18 DK BL 3544692C1 W/08WPJ6 A63E 18 DK BL 3544692C1 N/08WPJ9 A58L 18 BN 3544692C1

10 A63D 18 DK BL 3544692C111 A11-GF 16 WH 3544694C112 A86F 16 LT GN 3544694C1

12* A86F 18 LT GN 3544694C113 A86B 18 LT GN 3544694C114 A9L 18 GY 3544692C1

CAV CIR GAUGE COLORA D58L 18 BNB D58-GD 18 WH

CAV CIR GAUGE COLOR TERMA A86A 18 LTGN 1661261C1B A86-G 18 WH 1661261C1C A86 18 LTGN 1661261C1D A62E 18 DKBL 1661261C1

CAV CIR GAUGE COLORA RD 14 RDB WH 14 WH

CAV CIR GAUGE COLORA D58M 18 BNB D58-GE 18 WH

CAV CIR GAUGE COLORA D58P 18 BNB D58-GH 18 WH

CAV CIR GAUGE COLORA D58N 18 BNB D58-GF 18 WH

CAV CIR GAUGE COLOR TERM1 D86C 18 LT GN 3544691C12 D63-GA 18 WH 3544691C13 D63A 18 DK BL 3544691C14 D86E 18 LT GN 3544691C15 D86D 18 LT GN 3544691C16 D63E 18 DK BL 3544691C19 D58H 18 BN 3544691C1

10 D63D 18 DK BL 3544691C111 D11-GF 16 WH 3544693C112 D86F 16 LT GN 3544693C113 D86B 18 LT GN 3544693C114 D63-GD 18 WH 3544691C1

CAV CIR GAUGE COLOR TERMINALA A105A 16 LTGN 0587577C1B A105-GA 16 WH 0587577C1

CAV CIR GAUGE COLOR TERMINAL NOTESA A105B 16 LTGN 0587577C1 DUAL HEATED SEATSA A105 18 LTGN 0587578C1 SINGLE HEATED SEATB A105-GB 16 WH 0587577C1 DUAL HEATED SEATSB A105-G 18 WH 0587578C1 SINGLE HEATED SEAT

Figure 215 Connector Composites (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M)

S08315


12.23. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2111M),(2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17

Figure 216 Connector Composites (2006M), (2007F), (2021F), (2021M), (2111M), (2112M), (2113M),(2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M)

S08315


217

12.24. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F),(2502F), (2502M), (2503F, M), (2600F, M), P. 18


NAMEREVCHK

DATE

DATE

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THEINTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.


PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9


25AUG00 1842/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12


P54634FBADDED 2304M-2600M.PEC 25JUN01

RIGHT CONSOLESPEAKER(2304M)

AA

CB RADIO/CONSOLECB ANTENNA

(2306M)

B

LEFT CONSOLESPEAKER(2305M)

B



CONNECTOR: 3554596C91TERMINAL: ASSEMBLY

4

8

CONSOLE/ROOF STANDARD(2502M)

A

CONSOLE/MIRRORCB ANTENNA

(2308F)

9

CONNECTOR: 3550638C1C1TERMINAL: 3544881C1(12 AWG)TERMINAL: 3544880C1(18 AWG)

C

(2503F)1 4

5

C

7

CONSOLE/IPPREMIUM

9

B

D

(2600M)

510

C

CONNECTOR: 3554596C9XTERMINAL: ASSEMBLY

D

2

(2600F)

F B

10

2

68

A

A

3


1

(2503M)

BC

DA E

CONSOLE/ROOF STANDARD(2502F)


6

ROOF/IPCREW DOOR

B

CONSOLE/MIRRORCB ANTENNA

(2307F)

3

CONNECTOR: 3554596C9YTERMINAL: ASSEMBLY

F

D

CONNECTOR: 3550639C1C1TERMINAL: 3544877C1(12 AWG)TERMINAL: 3544876C1(18 AWG)

E

7

CONNECTOR: 2036584C1BODY LOCKS: 1661263C1(2 REQD)TERMINAL: 1661261C1(16,18 AWG)


CAV CIR GAUGE COLOR1 [L-CB] 4 BK1 [R-CB] 4 BK

CAV CIR GAUGE COLORA C86K 18 LT GNB C86L 18 LT GN

CAV CIR GAUGE COLORA C86H 18 LT GNB C86J 18 LT GN

CAV CIR GAUGE COLOR TERMA C86F 16 LT GN 1661262C1B C11-GF 16 WH 1661262C1C C63D 18 DK BL 1661262C1D C63E 18 DK BL 1661262C1

CAV CIR GAUGE COLOR NOTESA D86F 18 LT GN B D11-GF 16 WH C D63D 18 DK BL STANDARD CABC D63J 18 DK BL EXTENDED CABC D63N 18 DK BL TRAVEL CREW CABD D63E 18 DK BL STANDARD CABD D63C 18 DK BL EXT & TRAVEL CREW CAB

CAV CIR GAUGE COLORA A81C 12 LT GNB A3Y(+) 18 DK BLC A81D 12 LT GND A81-GB 12 WHE A3Z(-) 18 GYF A81-GC 12 WH

CAV CIR GAUGE COLOR1 [R-CB] 4 BK

CAV CIR GAUGE COLOR1 [L-CB] 4 BK

CAV CIR GAUGE COLORA D14B 12 RDB D3A(+) 18 BKC D14A 12 RDD D11-GA 12 WHE D3A(-) 18 BKF D11-GB 12 WH

CAV CIR GAUGE COLOR1 C41-G 18 WH2 C41B 18 GY3 C62F 18 DK BL4 C41 18 GY6 C86L 18 LT GN7 C86J 18 LT GN8 C86H 18 LT GN9 C86K 18 LT GN

10 C41A 18 GY

CAV CIR GAUGE COLOR1 A41-G 18 WH2 A41B 18 GY3 A62F 18 DK BL4 A41 18 GY6 A86L 18 LT GN7 A86J 18 LT GN8 A86H 18 LT GN9 A86K 18 LT GN

10 A41A 18 GY

Figure 217 Connector Composites (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M),(2503F, M), (2600F, M)

S08315


12.25. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


25AUG00P52778H AE08-52376 019CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

B B

D

E

LEFT CREWDOOR POD

(2601F)

CONNECTOR: 1661201C1TERMINAL: 3534167C1 (12 AWG)TERMINAL: 1661212C1 (18 AWG)

F

C

A

A

C


F

(2601M)

D

E

D

CONNECTOR: 3540612C1TERMINAL: 1661261C1 (16,18 AWG)

B

CCONNECTOR: 3535482C1BODY LOCK: 3535483C1SEAL: 0589391C1TERMINAL: 2033816C1 (14 AWG)

CREW W/PODWINDOW MOTOR

(3002M)


D

B

DOOR I/P MIRROR(3000F)

B

(2602F)

FRONT DOORWINDOW MOTOR

(3100M)

E

DOOR/IPDOOR POD

A

J

DOOR PODLOAD

(3201M)

E

B

D C

A

FD

C

DOOR LOCK(3203M)

(2602M)

B

C

B

A

A

C

RIGHT CREWDOOR POD

F

C

D

B

CONNECTOR: 3540612C1TERMINAL: 1661261C1 (16,18 AWG)

B


(3200M)

G


E

D

D

C

(3200F)

A

H


E

DOOR POD SIGNAL(3202)

G

K

F

F

A


PASSENGER DOORMIRROR CONN

(3003)


B

CONNECTOR: 3540613C1BODY LOCK: 3540615C1TERMINAL: 3534481C1 (20 AWG)TERMINAL: 1661262C1 (16 AWG)

F

A

A

A

BA

CONNECTOR: 3540565C1BODY LOCK: 3540617C1SEAL(18 AWG):1661872C1SEAL(12 AWG):2025427C1TERMINAL: 1661875C1 (18 AWG)TERMINAL: 2031531C1 (12 AWG)

F


E

DRIVER DOORMIRROR CONN

(3000M)

E

KJHGD

CBA

E F

D

KJHG

CBA

E F

* W /MXT

* W/ MXT

CAV CIR GAUGE COLORA T3BB(+) 18 DK BLB T3AA(-) 18 GYC T81E 12 LT GND T81-GD 12 WHE T8A 18 WHF T8B 18 WH

CAV CIR GAUGE COLORA D3B(+) 18 BKB D3B(-) 18 BKC D14B 12 RDD D11-GBB 12 WHF D8B 18 WH

CAV CIR GAUGE COLORA E3W(+) 18 DKBLB E3X(-) 18 GYC E81B 12 LTGND E81-GA 12 WH

CAV CIR GAUGE COLORA A78D 18 LTGNB A78E 18 LTGNC A78F 18 LTGND A78H 16 LTGNE A62D 18 DKBLF A58U 18 BNG A78L 18 LTGN

G* A78L 16 LTGNH A78-GD 16 WHJ A78-GE 16 WH

CAV CIR GAUGE COLORA T83C 12 LTGNB T83F 12 LTGN

CAV CIR GAUGE COLORA A78D 18 LTGNB A78E 18 LTGNC A78F 18 LTGND A78J 16 LTGNE A58T 18 BN

F* A58T 18 BNH A78-GB 16 WHJ A78-GC 16 WH

CAV CIR GAUGE COLORA D3C(+) 18 BKB D3C(-) 18 BKC D14A 12 RDD D11-GAA 12 WHE D8A 18 WH

CAV CIR GAUGE COLORA E81A 14 LTGNB E81E 14 LTGN

CAV CIR GAUGE COLORA E78D 20 LTGNB E78E 20 LTGNC E78F 20 LTGND E78H 16 LTGNE E62A 20 LTBLF E58A 16 BNG E14DLB 20 RDH E11-GDK 16 WHJ E11-GDU 16 WH

CAV CIR GAUGE COLORC E3X(-) 18 GYD E3W(+) 18 DKBLE E81-GA 12 WHG E81B 12 LTGN

CAV CIR GAUGE COLORA E83E 14 LTGNB E83A 14 LTGNC E81A 14 LTGND E81E 14 LTGN

CAV CIR GAUGE COLORA E83A 14 LTGNB E83E 14 LTGN

CAV CIR GAUGE COLORA A3W(+) 18 DKBLB A3X(-) 18 GYC A81B 12 LTGND A81-GA 12 WH

CAV CIR GAUGE COLORA T3BB(+) 18 DK BLB T3AA(-) 18 GYC T81E 12 LT GND T81-GD 12 WHE T8A 18 WHF T8B 18 WH

Figure 218 Connector Composites (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M),(3200F, M), (3201M), (3202), (3203M)

S08315


219

12.26. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


23JUN00P52778H AE08052376 020CNA1 31MAR09 ADDED MXT EFFECTS E 61817B

B

D C

(3204F)

BD


F

E

DOOR/IPDOOR POD

F

(3204M)


EA

C A D

6

1B

(LOCATED IN POWER DISTRIBUTION CENTER)

CONNECTOR - 3545997C1LOCK - 3515520C1BOLT - 22728R1WASHER - 178474NUT - 9413992

D

E

CONNECTOR: 1661200C1BODY LOCK: 3540617C1SEAL(18 AWG): 1661872C1SEAL(12 AWG): 2025427C1TERMINAL: 2031531C1 (12 AWG)TERMINAL: 1661875C1 (18 AWG)

5A

B

3

6


DOOR PODLOAD

(3210M)


4 53

2

B

1

G

CA

C A

DOOR LOCK(3211M)

F

MAXI-FUSE BLOCK (4000)


4

B

A

2

CAV CIR GAUGE COLORA E3W(+) 18 DKBLB E3X(-) 18 GYC E81B 14 LTGND E81-GA 14 WH

CAV CIR GAUGE COLORA A3N(+) 18 DKBLB A3P(-) 18 GYC A81A 12 LTGND A81-G 12 WH

CAV CIR GAUGE COLORA T83F 12 LTGNB T83C 12 LTGNC T81C 12 LTGND T81F 12 LTGN

CAV CIR GAUGE COLORA T81C 12 LTGNB T81F 12 LTGN

CAV CIR GAUGE COLOR TERMA1 J14LP 10 RD 3515522C1A1 J103C 10 LT GN 3515522C1A2 J14MM 8 RD 3516157C1A3 - - - -A4 - - - -A5 - - - -A6 - - - -

STUD J14V 6 RD 0373759C2

LOCATION FUSE PART NUMBER DESCRIPTIONA1-B1 40 AMP 3534204C1 LECTRA-SHIFT, PTOA1-B1 40 AMP 3534204C1 AUX 40 AMP CIRCUITA2-B2 60 AMP 3525615C1 60 AMP PWR FEEDA3-B3 - - -A4-B4 - - -A5-B5 - - -A6-B6 - - -

CAV CIR GAUGE COLORA T8A 18 WHB T8B 18 WHC T3AA(-) 18 GYD T3BB(+) 18 DKBLE T81-GD 12 WHG T81E 12 LTGN

CAV CIR GAUGE COLOR TERM NOTE1 - - -2 - - -3 J14AA 12 RD W/ MXT4 J14AB 12 RD W/ MXT5 - - -6 - - -

STUD J14AV 0373759C2 W/ MXT

Figure 219 Connector Composites (3204M, F), (3209), (3210M), (3211M), (4000)

S08315




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


21JUN00P52778H AE08052376 021CNA1 31MAR09 ADDED MXT EFFECTS H 61817B

A G

3

F

F

E

MINI-FUSE BLOCKS(4001)

B

G

3

2

D

JC

1

J

* W/ MWM ENGINE# W/ MXT

E

1

D

F2

4

4

C

HB

H

A

F1

2

MINI-FUSE BLOCKS (4001)LOCATED IN POWER DISTRIBUTION CENTER)

CONNECTOR ASSY - 3545599C91LOCK - 3536085C1

NOTE:CIRCUIT NAMES DEGINATEDWITH PARENTESES REPRESENTBUSS BARS

FUSE PART NUMBER DESCRIPTION LOCATION FUSE PART NUMBER DESCRIPTION10 AMP 3534209C1 BACK UP LAMPS F2-A1&B1 30 AMP 3534213C1 TRAILER STOP LAMPS5 AMP 3534208C1 POWER PARK BRAKE F2-C1&D1 5 AMP 3534208C1 HYDRAMAX SENSE5 AMP 3534208C1 ENGINE IGN F2-E1&F1 20 AMP 3534211C1 TRAILER/BODY TAIL LAMPS

10 AMP 3534209C1 FAN SOLENOID F2-G1&H1 20 AMP 3534211C1 TRAILER/BODY MARKER LAMPS5 AMP 3534208C1 FAN CLUTCH F2-A2&B2 5 AMP 3534208C1 AIR ACT PARK BRAKE (AUTO APPLY)5 AMP 3534208C1 EXHAUST BRAKE F2-C2&D2 30 AMP 3534213C1 TRAILER ABS5 AMP 3534208C1 WASHER PUMP F2-C2&D2 30 AMP 3534213C1 TRAILER AUX FEED

- - - F2-E2&F2 15 AMP 3534210C1 TRAILER RIGHT TURNS10 AMP 3534209C1 XMSN IGN/NEUTRAL F2-G2&H2 15 AMP 3534210C1 TRAILER LEFT TURNS5 AMP 3534208C1 HYD ABS ECU IGN F2-A3&B3 25 AMP 3534212C1 TRAILER AUX/BODY BUILDER ACC

10 AMP 3534209C1 IGNITION F2-A3&B3 20 AMP 3534212C1 BODY BUILDER ACC20 AMP 3534211C1 AIR DRYER/DRAIN VALVE F2-C3&D3 5 AMP 3534208C1 PAM MODULE15 AMP 3534210C1 BODY BUILDER STOP LAMPS F2-E3&F3 5 AMP 3534208C1 REMOTE POWER MODULES10 AMP 3534209C1 FUEL TRANSFER PUMP F2-G3&H3 20 AMP 3534211C1 FUEL HEATER5 AMP 3534208C1 AIR SUSPENSION F2-A4&B4 30 AMP 3534213C1 AUTOSHIFT XMSN5 AMP 3534208C1 AUTO NEUTRAL F2-C4&D4 - - -5 AMP 3534208C1 V8 ENGINE ECM F2-E4&F4 30 AMP 3534213C1 AIR ABS ECU

F2-E4&F4 30 AMP 3534213C1 HYD ABS MODULATORF2-G4&H4 25 AMP 3534212C1 HYD ABS ECU BATTF2-A3&B3 20 AMP 3534211C1 BODY BUILDER ACCESSORY

CAV CIR GAUGE COLOR TERM - CAV CIR GAUGE COLOR TERMF1-A1 (J13S) 3536304C1 F2-A1 J70SA 10 OR 3515518C1F1-A2 (J13W) 3536304C1 F2-A1 J70SB 12 OR 3516158C1F1-A3 (J13E) 3536301C1 F2-A2 (J14T) 3536303C1F1-A4 (J13T) 3536301C1 F2-A3 (J14M) 3536303C1F1-B1 J71H/J71J 16 OR 3573312C1 F2-A4 J97LD 16 VT 3573312C1F1-B1 J71 16 OR 3573312C1 F2-A4# J97LD 16 PL 3573312C1F1-B2 J24C 18 GY 3515517C1 F2-B1 J70A 10 OR 3515518C1F1-B2 J97DF 18 TN 3515517C1 F2-B1# J70A 20 OR 3515518C1

F1-B2* J24D 16 GY 3573312C1 F2-B1 J70B 10 OR 3573311C1F1-B3 J94HD 18 GY 3536295C1 F2-B2 J44J 18 GY 3515517C1

F1-B3# J13AB 18 GY 3536295C1 F2-B3 J72 12 OR 3516158C1F1-B4 J37C 18 TN 3515517C1 F2-B3 J14BB 14 RD 3516158C1F1-C1 (J13S) 3536304C1 F2-B4 J97LC 16 VT 3573312C1F1-C2 (J13W) 3536304C1 F2-B4# J97LC 16 PL 3573312C1F1-C3 (J13E) 3536301C1 F2-C1 J90HA 12 GY 3516158C1F1-C4 (J13T) 3536301C1 F2-C2 (J14T) 3536303C1F1-D1 J44N 16 GY 3573312C1 F2-C3 (J14M) 3536303C1F1-D2 J87KA 16 GY 3573312C1 F2-C4 (J14J) 3536301C1F1-D2 J87KB 16 GY 3573312C1 F2-D1 J90H 18 GY 3515517C1F1-D3 J13X 18 PK 3515517C1 F2-D2 J94UA 12 GY 3573311C1

F1-D3# J13X 16 PK 3515517C1 F2-D2 J72UA 12 OR 3573311C1F1-D4 J61 18 GY 3515517C1 F2-D3 J26D 18 TN 3515517C1F1-E1 J13S 14 PK 3536304C1 F2-D4 J92FB 16 TN 3573312C1F1-E2 J13W 14 PK 3536304C1 F2-D4 J14AW 16 TN 3573312C1F1-E3 J13E 14 PK 3536301C1 F2-E1 J68E 12 BN 3516158C1F1-E4 J13T 14 PK 3536301C1 F2-E2 J14T 10 RD 3536303C1F1-F1 J97U 18 VT 3515517C1 F2-E2# J14T 12 RD 3573311C1F1-F1 J97UA 18 VT 3515517C1 F2-E3 J14M 10 RD 3536303C1

F1-F1# J97UA 16 PL 3515517C1 F2-E3# J14M 12 RD 3573311C1F1-F1* J13A 14 PK 3573312C1 F2-E4 J14J 10 RD 3536298C1F1-F2 J94AY 12 GY 3573311C1 F2-E4# J14J 12 RD 3536298C1F1-F3 J39A 16 GY 3536295C1 F2-F1 J68BB 16 BN 3573311C1F1-F4 J92J 18 TN 3515517C1 F2-F1 J68BB 14 BN 3516158C1

F1-F4# J13S 18 TN 3515517C1 F2-F1 J68F 12 BN 3516158C1F1-G1 (J13S) 3536304C1 F2-F1 J68F 16 BN 3536295C1

F1-G1# J13W - - 3536304C1 F2-F2 J57T 12 OR 3516158C1F1-G2 (J13W) 3536304C1 F2-F3 J14W 16 RD 3515517C1

F1-G2# J70BS 14 OR - F2-F3 J14W 16 RD 3536295C1F1-G3 J70BA 14 OR 3516158C1 F2-F3 J14X 16 RD 3515517C1F1-G3 J70BS 14 OR 3516158C1 F2-F3 J14X 16 RD 3536295C1F1-G4 J97HA 18 VT 3515517C1 F2-F4 J94HC 14 GY 3516158C1

F1-G4# J97HA 16 PL 3515517C1 F2-F4# J14AC 12 RD 3516158C1F1-H1 J23FS 18 TN 3515512C1 F2-G1 J58E 12 BN 3516158C1F1-H1 J23Z 18 TN 3536295C1 F2-G2 (J14T) 3536303C1

F1-H1* J23 16 TN 3573312C1 F2-G3 (J14M) 3536303C1F1-H2 J92#146 18 TN 3515517C1 F2-G4 (J14J) 3536298C1F1-H2 J13M 18 PK 3515517C1 F2-H1 J58BB 14 BN 3516158C1

F1-H2# J13M 16 PK 3515517C1 F2-H1 J58F 12 BN 3536295C1F1-H3 J70BB 14 OR 3516158C1 F2-H1 J58F 16 BN 3536295C1F1-H4 J97HB 18 VT 3515517C1 F2-H1 J58BB 16 BN 3536295C1

F1-H4# J97HB 16 PL 3515517C1 F2-H2 J56T 12 OR 3516158C1F2-H3 J19 16 GY 3515517C1F2-H4 J94H 14 GY 3516158C1F2-H4 J94AB 14 GY 3516158C1


S08315


221



CHAPTER 12INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



28JUN00P52778H AE08052376 022CNA1 31MAR09 ADDED MXT EFFECTS L 61817B

M2

G

HD

MICRO RELAY BLOCKS (4002)(LOCATED IN POWER DISTRIBUTION CENTER)

J

1

B

2

A

H

1

3

B

4

E

C

CA

2

G

4

D

CONNECTOR ASSY - 3545598C91LOCK - 3536085C1MICRO RELAY - 3519350C1PLUG - 3555642C1

3

F

J

F

E

M1


LOCATION DESCRIPTIONM1-A1,M1-C2 REMOTE START/STOPM1-A3,M1-C4 EXHAUST BRAKEM1-A3,M1-C4 FAN CLUTCHM1-D1,M1-F2 BACK UP LAMPS W/WTEC XMSNM1-D3,M1-F4 CRANK ENABLE W/AUTONEUTRALM1-G3,M1-J4 FUEL HEATERM2-A1,M2-C2 NEUTRAL W/WTEC AUTONEUTRALM2-A3,M2-C4 TRAILER LEFT TURNSM2-D1,M2-F2 REMOTE START/STOPM2-D1,M2-F2 AUX HEADLIGHT LO BEAMM2-D3,M2-F4 TRAILER RIGHT TURNSM2-G1,M2-J2 HYD ABS EVENTM2-G1,M2-J2 AUX HEADLIGHT HI BEAMM2-G3,M2-J4 WTEC AUTO NEUTRAL LAMP

LOCATION DESCRIPTIONM1-A1,M1-C2 REMOTE START/STOPM1-A3,M1-C4 EXHAUST BRAKEM1-A3,M1-C4 FAN CLUTCHM1-D1,M1-F2 BACK UP LAMPS W/WTEC XMSNM1-D3,M1-F4 CRANK ENABLE W/AUTONEUTRALM1-G3,M1-J4 FUEL HEATERM2-A1,M2-C2 NEUTRAL W/WTEC AUTONEUTRALM2-A3,M2-C4 TRAILER LEFT TURNSM2-D1,M2-F2 REMOTE START/STOPM2-D1,M2-F2 AUX HEADLIGHT LO BEAMM2-D3,M2-F4 TRAILER RIGHT TURNSM2-G1,M2-J2 HYD ABS EVENTM2-G1,M2-J2 AUX HEADLIGHT HI BEAMM2-G3,M2-J4 WTEC AUTO NEUTRAL LAMP

CAV CIR GAUGE COLOR TERM - CAV CIR GAUGE COLOR TERMM1-A1 J59RE 16 GY 3573312C1 M2-B2 PLUG - - -M1-A1 J64-GA 18 WH 3573312C1 M2-C4 J56H 16 OR 3515517C1

M1-A1* J29A 16 YL 3573312C1M1-B1 J52B 14 YL 3559035C1

M1-B1* J23B 16 TN 3573312C1M1-C1 J59RD 16 GY 3573312C1 M2-C4 J56K 16 OR 3515517C1M1-C1 J64HI 14 YL 3573312C1M1-A2 J59RC 16 GY 3536300C1 M2-A4 J56T 12 OR 3516158C1M1-A2 J52HI 14 YL 3559035C1

M1-A2* J23C 16 TN 3573312C1M1-B2 PLUG - - - M2-C3 J56C 12 OR 3516158C1M1-C2 (J59RC) - - 3536300C1 M2-A3 J56-GH 18 WH 3515517C1M1-C2 J64C 16 YL 3573312C1 M2-A3# J56-GW 18 WH 3515517C1

M1-C2*J23 16 TN 3573311C1 M2-B4 PLUG - - -

J23A 16 TN 3573311C1M1-C4 (J23Z) - - 3536300C1 M2-F2 J64AB 16 YL 3573311C1

M1-C4*J24C 16 GY 3573311C1 M2-F2 J64C 16 YL 3573311C1J24D 16 GY 3573311C1

M1-A4 J23Z 18 TN 3536300C1 M2-D2 J53LO 14 YL 3573312C1M1-A3 J23A 18 TN 3515517C1 M2-E1 J53B 14 YL 3573312C1

M1-A3* J24 16 GY 3573312C1 M2-E2 PLUG - - -M1-B3 J23 18 TN 3515517C1M1-C4 J24C 18 GY 3536300C1 M2-D2 J53LO 14 YL 3516158C1M1-A4 (J24C) - - 3536300C1

M1-A4* J24C 16 GY 3573312C1 M2-E1 J53B 14 YL 3516158C1M1-C3 J24B 18 GY 3515517C1 M2-F1 J64LO 14 YL 3516158C1

M1-C3* J24A 16 GY 3573312C1 M2-D1 J64-GA/J64-G 18/18 WH 3573312C1M1-A3 J24A 18 GY 3515517C1M1-B4 PLUG - - - M2-E2 PLUG - - -M1-D1 J71#113 18 OR 3515517C1

M1-D1# J71#165 18 TN 3515517C1 M2-D1 J59RA 16 GY 3573312C1M1-D2 J71J 18 OR 3515517C1 M2-E1 J59RF 16 GY 3573312C1

M1-D2# J71J 16 OR 3515517C1M1-F1# J71B 16 OR 3515517C1 M2-D2 J59RD 16 GY 3573312C1M1-F1 J71B 18 OR 3515517C1 M2-F2 J59RB 16 GY 3573312C2M1-F2 J71H 18 OR 3515517C1 M2-E2 PLUG - - -

M1-F2# J71H 16 OR 3515517C1 M2-F4 J57H 16 OR 3515517C1M1-E2 PLUG - - - M2-F4 J57K 16 OR 3515517C1M1-F4 J92HM4 18 TN 3536295C1M1-D4 J17 18 PK 3515517C1 M2-D4 J57T 12 OR 3516158C1M1-F3 J17SA 18 PK 3515517C1 M2-F3 J57C 12 OR 3516158C1M1-D3 J17-GR1 18 PK 3515517C1 M2-D3 J73J 16 LT BL 3549416C1M1-E4 PLUG - - - M2-D3 J57-GH 18 WH 3515517C1M1-J4 J13AS 18 PK 3515517C1 M2-D3# J57-GH 16 WH 3515517C1

M1-J4# J13AS 16 PK 3515517C1 M2-E4 J73J 16 LT BL -M1-G4 J19A 16 GY 3515517C1 M2-J2 J94HV 18 GY 3515517C1M1-G4 J19E 16 GY 3536295C1 M2-J2 J64C 16 YL 3515517C1M1-J3 J19 16 GY 3515517C1 M2-J2# J13AB 16 YL 3515517C1M1-G3 J19-G 18 WH 3515517C1 M2-G2 J94HH 18 GY 3515517C1

M1-G3# J19-G 16 WH 3515517C1 M2-G2# J94D 18 GY 3515517C1M1-H4 PLUG - - - M2-J1 J94HE 18 GY 3515517C1M1-A1 J92RB 16 TN 3573312C1 M2-G1 J94-GHF 18 WH 3515517C1M1-C1 J92D161 16 TN 3573312C1 M2-G1# J94A 18 WH 3515517C1M1-A2 J92#163 16 TN 3573312C1 M2-H2 PLUG - - -M1-C2 J13RA 16 TN 3573312C1 M2-G2 J52HI 14 YL 3516158C1M1-G1 J37D 18 TN 3515517C1 M2-H1 PLUG - - -M1-J1 J37 16 TN 353312C1 M2-J1 PM59K 18 BK 3536295C1M1-G2 J37C 16 TN 353312C1 M2-G1 J59-GC 18 WH 3515517C1M1-J2 (J37C) - - 3536300C1 M2-H2 PLUG - - -M1-G3 J97J 18 VT 3515517C1 M2-G3 J92-GJ 18 WH 3515517C1M1-J3 J97H 18 VT 3515517C2 M2-G3 J92RD 18 TN 3515517C1M1-J4 J97JA 18 VT 3515517C3 M2-G4 J92APA 18 TN 3515517C1M1-G4 J97HA 16 VT 3573312C1 M2-G4 J92NB 16 TN 3573312C1M2-A1 J92A114 18 TN 3515517C1 M2-H3 J17B 18 PK 3515517C1M2-A2 J17BC 18 PK 3515517C1 M2-H3 J92FN 16 TN 3573312C1M2-B1 J92HM5 18 TN 3515517C1 M2-J4 J92AY 18 TN 3515517C1M2-C1 J92J 18 TN 3536295C1 M2-J4 J92FBA 16 TN 3573312C1M2-C1 J92JA 18 TN 3536295C1 M2-H4 PLUG - - -M2-C2 J92JA 18 TN 3536295C1 M2-J3 J92FB 16 TN 3573312C1


S08315




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/43/73/74/75/85/8600U00DAG9

28JUN00P52778H AE08052376 023


CNA1 01APR09 ADDED MXT EFFECTS J 61817B

R11

5

4 1

R3

R10

2

1

2

4 3

23

8

5

1

5

4

2

R9

5

7

5

8

R1

3

1

11

5

4

1

3

4

R4

4

ISO & POWER RELAYS (4003)(LOCATED IN POWER DISTRIBUTION CENTER)

2

R12R8

8

9

25

31

4

2

97

32

R5

3

CONNECTOR ASSY - 3545600C91LOCK - 3536093C1ISO RELAY - 2012557C1

44

2

6

9

5

3 34

11

7

@ W/ 5TH WHEEL OPTION* W/ MWM ENGINE# W/ MXT

2

4

3

3

5

5

6R

7R

6

6

3

1

2

5

2

1

5

4

R2

LOCATION DESCRIPTION

R1 WIPER POWER

R2 WIPER HI-LOW

R3 BODY BUILDER ACC

R3 TRAILER AUX

R4 LECTRASHIFT PTO

R4 AUXILARY 40 AMP CIRCUIT

R4 REMOTE START/STOP

R5 TRAILER ABS

R5 TRAILER AUX FEED

R6 TRAILER / BODY TAIL & MARKERS

R7 TRAILER / BODY STOP LAMPS

R8 V8 ENGINE IDM

R9 PRIMARY IGNITION

R10 HYD ABS MOD PUMP

R10 AIR ABS ECU

R11 I6 ENGINE ECM

R11 V8 ENGINE ECM

R12 STARTER

R12 STARTER W/ AUTONEUTRAL


R1-1 J82HLP 16 GY 1661226C1

R1-2 J82RP 18 GY 1661224C1

R1-3 J82P 16 GY 1661226C1

R1-4 J82HL 16 GY 1661226C1

R1-5 J82FB 18 GY 1661224C1

R2-1 J82HLP 16 GY 1661226C1

R2-2 J82RH 18 GY 1661224C1

R2-3 J82L 16 GY 1661226C1

R2-4 J82H 16 GY 1661226C1

R2-5 J82FA 18 GY 1661224C1

R3-2 J11-GBR 18 WH 1661224C1

R3-1 J14BB 14 RD 1661226C1

R3-5 J12BA 18 LT BL 1661224C1

R3-4 J12BB 14 LT BL 1661226C1

R3-2 J72-G 18 WH 1661224C1

R3-1 J72 12 OR 1661227C1

R3-5 J72B 18 OR 1661224C1

R3-4 J72A 12 OR 1661227C1

R4-1 J14LC/J14LP 10/10 RD 1661228C1

R4-1 J103C/J103B 10/10 LT GN 1661228C1

R4-1 J104D/J59RB 18/18 DKBL/GY 1661226C1

R4-2 J12LC 18 PK 1661224C1

R4-2 J103A 18 LT GN 1661224C1

R4-2 J104E 18 DK BL 1661224C1

R4-3 J59RC 18 GY 1661224C1

R4-4 J14LS/J46C 12/16 WH/PL 1661227C1

R4-4 J103D 12 LT GN 1661227C1

R4-4 J104CB/J104H 18/18 DK BL 1661226C1

R4-5 J14LC 10 RD 1661227C1

R4-5 J103B 10 LT GN 1661227C1

R4-5 J104/J104F 18/18 DK BL 1661226C1

R5-1 J94UA 12 GY 1661227C1

R5-1 J72UA 12 OR 1661227C1

R5-5 J13AV 18 PK 1661224C1

R5-4 J94BC 10 GY 1661227C1

R5-4 J72EB 10 OR 1661227C1

R5-2@ J72D 18 OR 1661224C1

R5-2 J11-GW 18 WH 1661224C1

R6-1 J14R/J14RA 12/16 RD 1661227C1

R6-5 J14RA 16 RD 1661226C1

R6-4 J58E 12 BN 1661228C1

R6-4 J68E 12 BN 1661228C1

R6-2 J58B 18 GY 1661224C1

R7-1 J14S/J14SA 12/16 RD 1661227C1


R7-5 J14SA 16 RD 1661226C1

R7-4 J70SA 10 OR 1661227C1

R7-4 J70BS 14 OR 1661228C1

R7-4 J70SB 12 OR 1661228C1

R7-4 J70BA 14 OR 1661226C1

R7-2 J70C 18 GY 1661224C1

R8-1 J97TC 10 VT 1661227C1

R8-1# J97TC 10 PL 1661227C1

R8-5 J97LB 18 VT 1661224C1

R8-5# J97LB 18 PL 1661224C1

R8-4 J97TA 10 VT 1661227C1

R8-4# J97TA 10 PL 1661227C1

R8-2 J97LA 18 VT 1661224C1

R8-2# J97LA 18 PL 1661224C1

R9-1 J13CW 10 PK 1661227C1

R9-5 J13C 18 PK 1661224C1

R9-4 J14D 10 RD 1661227C1

R9-2 J11-GD 18 WH 1661224C1

R9-3 J11-GE 12 WH 1661227C1

R10-1 J94HC 14 GY 1661226C1

R10-5 J94HX 18 GY 1661224C1

R10-4 J94HS 12 GY 1661227C1

R10-4 J94A 14 GY 1661228C1

R10-2 J94-GHD 18 WH 1661224C1

R11-1 J97AA 12 VT 1661228C1

R11-1 J97AAA 14 VT 1661228C1

R11-1 J97HA 18 VT 1661224C1

R11-1# J97HA 18 PL 1661224C1

R11-1 J19A 14 GY 1661226C1

R11-2 J97T 18 VT 1661224C1

R11-2 J97J 18 VT 1661224C1

R11-2# J97J 18 PL 1661224C1

R11-2 J19-G 16 WH 1661226C1

R11-4 J97W 10 VT 1661227C1

R11-4 J97H 18 VT 1661224C1

R11-4# J97H 18 PL 1661224C1

R11-4 J19 14 GY 1661226C1

R11-5 J97AAA 14 VT 1661226C1

R11-5 J97JA 18 VT 1661224C1

R11-5# J97JA 18 PL 1661224C1

R11-5 J13AS 16 PK 1661226C1

R12-1 J17D 10 PK 1661227C1

R12-2 J17S 18 PK 1661224C1

R12-2* J17MA 16 PK 1661226C1

R12-4 J17E 10 PK 1661227C1

R12-4 J17F/J17G 14/14 PK 1661227C1

R12-5 J17 18 PK 1661224C1

R12-5 J17SA 18 PK 1661224C1

R12-5J104K/J104

CC 18/18 DK BL 3541250C1


S08315


223

12.30. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


26JUN00P52778H AE08-52376 024CNA1 31MAR09 ADDED MXT EFFECTS H 61817B

118

SYSTEM CONTROLLER (4004)

CONNECTOR - 3533834C1BACKSHELL - 3533832C1CPA - 3533836C1RETAINER - 3533833C1COVER - 3533834C1SEAL - 3533835C1PLUG - 3518314C1

1936

(LOCATED ON EXTERIOR DASH PANEL LEFT SIDE)

* W/ MXT VEHICLE

SYSTEM CONTROLLER BROWN (4007)


F

B

G H

D

E

CA

CONNECTOR - 3548933C1LOCK - 3548943C1PLUG - 3535938C1

SYSTEM CONTROLLER BLUE (4008)



B

H

D

G

A CB

G

A D

E

C

F HFE

CAV CIR GAUGE COLOR TERM SEAL NOTES

A J64A 12 BN 3534163C1 3548945C1 W/FOG LIGHTS

B J57AA 16 OR 3535930C1 3535936C1

C J56AA 16 OR 3535930C1 3535936C1

D J53A 14 YL 3535931C1 3535937C1 N/AUX HEADLIGHTS

D J53LO 14 YL 3535931C1 3535937C1 W/AUX HEADLIGHTS

E J85AA 16 GY 3535930C1 3535936C1

F J65 16 OR 3535930C1 3535936C1

G J52HI 14 YL 3535931C1 3535937C1 W/AUX HEADLIGHTS

G J52A 14 YL 3535931C1 3535937C1 N/AUX HEADLIGHTS

H J58A 14 BN 3535931C1 3535937C1

CAV CIR GAUGE COLOR TERM SEAL NOTES

A J59F 16 GY 3535930C1 3535936C1 W/SOLENOID 7-PACK

A J59E 14 GY 3535931C1 3535937C1 W/SOLENOID 4-PACK

B J57J 16 OR 3535930C1 3535936C1

C J56J 16 OR 3535930C1 3535936C1

D J90HA 12 GY 3534163C1 3548945C1

E PLUG - - - -

F J82F 16 GY 3535930C1 3535936C1

G J77B 16 LT GN 3535930C1 3535936C1

H PLUG - - - -

CAV CIR GAUGE COLOR TERM NOTES

1 J32A 18 TN 3517243C1

2 J32 18 TN 3517243C1 W/ AXLE TEMP

3 J31 18 TN 3517243C1

3 J31F 18 TN 3517243C1

3 J88B 18 LT GN 3517243C1 W/ HOURMETER

3* TR-C - - -

4* J36B 18 TN 3517243C1

5 J36A 18 TN 3517243C1

6 J77A 20 LT GN 3517243C1

7 J77D 20 LT GN 3517243C1

8 J77C 20 LT GN 3517243C1

9 J104A 18 DK BL 3517243C1

10 J30A 18 TN 3517243C1

11 J19D 18 GY 3517243C1

11 J19C 18 GY 3517243C1

12 J87C 18 GY 3517243C1

12 J87CA 18 GY 3517243C1

13 J61C 18 GY 3517243C1

13 J94HH 18 GY 3517243C1 W/ HYD ABS

13 J40F 18 GY 3517243C1 W/ AIR APP GAUGE

14 PLUG - - -

15 J70NV 18 RD 3517243C1

15 PLUG - - -

16 J44M 18 GY 3517243C1

17 J58B 18 GY 3517243C1

18 J93 18 TN 3517243C1 W/ 2SPD AXLE & MAN XMSN

CAV CIR GAUGE COLOR TERM

19 J92DL 18 TN 3517243C1

19 J92RD 18 TN 3517243C1

20 J82RH 18 GY 3517243C1

21 J70C 18 GY 3517243C1

22 J59C 18 GY 3517243C1

23 J94HP 18 GY 3517243C1

24 J59B 18 GY 3517243C1

25 J37D 18 TN 3517243C1

26 J9A 18 GY 3517243C1

27 J6A 18 GY 3517243C1

28 J90J 18 GY 3517243C1

29 J82RP 18 GY 3517243C1

30 J59D 18 GY 3517243C1

31 J59A 18 GY 3517243C1

32 J104 18 DKBL 3517243C1

32 J64AB 18 YL 3517243C1

33 PLUG - - -

33* J70G 18 GY

34 J5M(+) 20 YL 3517243C1

35 J5M(-) 20 GN 3517243C1

36 PLUG - - -


S08315




S08315


225

12.32. CONNECTOR COMPOSITE (4014/1700), P. 26

Figure 225 Connector Composite (4014/1700)

S08315


12.33. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022),(4023), P. 27

Figure 226 Connector Composites (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023)

S08315


227

12.34. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4037), (4038),(4040), (4041), (4070), (4071), P. 28


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


28JUN00P52778H AE08-52376 028 4038

CNA1 31MAR09 ADDED CONN 4037 AND F 61817B

CONNECTOR - 3554087C1LOCK - 1687788C1

AIR ABS ECU #1 (4024)(LOCATED NEAR EXTERIOR DASH PANEL

LEFT SIDE ON ABS CONTROLLER)


FUEL FILTER (4030)(LOCATED IN ENGINE COMPARTMENT AT FUEL FILTER)

FLOW SWITCH (4031)(LOCATED NEAR BRAKE FLUID RESERVOIR)


DIFFERENTIAL PRESSURE SWITCH (4032)(LOCATED NEAR BRAKE FLUID RESERVOIR)

HYDRAMAX PUMP RELAY (4033)(LOCATED NEAR HYDRAMAX PUMP MOTOR)

CONNECTOR ASSY INCLUDINGTERMINALS & WIRES - 3518873C91

FGH

K

ABC

3

J

E

2 1

D

A

B

C AB

BA

2

1

54

CB

D

A

WIF MODULE (4040)(LOCATED NEAR EXTERIOR DASH PANEL, LEFT SIDE) FUEL FILTER (4041)

(LOCATED ON FUEL FILTER)


CONNECTOR - 2036585C1PLUG - 1687788C1WIF MODULE - 1811164C2

CONNECTOR ASSY INCLUDINGTERMINAL & WIRE - 1664023C91

LOCATED IN ENGINE COMPARTMENT

D

CAB A

PRESSURE SWITCH (4070)

LOCATED IN ENGINE COMPARTMENT

DUMP SOLENOID (4071)

CONNECTOR-1661777C1LOCK-1661873C1

CONNECTOR-1671610C1LOCK-1671608C1

B

BRAKE (4037)

CONNECTOR - 3522187C1PLUG - 3522197C1

2

3

1

W/ MXT


FLUID POWER (4038) W/ MXT

B

A

CAV CIR GAUGE COLOR TERM - CAV CIR GAUGE COLOR TERMA1 J94-GAC 18 WH 3565443C1 F1 J94AP 18 GY 3565443C1

A2 J94-GAB 18 WH 3565443C1 F2 PLUG - - -

A3 J94-GAA 18 WH 3565443C1 F3 PLUG - - -

B1 J94AYC 18 GY 3565443C1 G1 J94AS 18 GY 3565443C1

B2 PLUG - - - G2 J3D(+) 18 DK BL 3565443C1

B3 PLUG - - - G3 J3D(-) 18 GY 3565443C1

C1 J94AW 18 GY 3565443C1 H1 J94AR 18 GY 3565443C1

C2 PLUG - - - H2 J94AT 18 GY 3565443C1

C3 J5D(+) 20 YL 3565443C1 H3 J94AU 18 GY 3565443C1

D1 J94AX 18 GY 3565443C1 J1 J94AM 18 GY 3565443C1

D2 J5D(S) 20 NONE 3565443C1 J2 J94AN 18 GY 3565443C1

D3 J5D(-) 20 GN 3565443C1 J3 PLUG - - -

E1 J94AV 18 GY 3565443C1 K1 PLUG - - -

E2 PLUG - - - K2 J94AYA 18 GY 3565443C1

E3 PLUG - - - K3 J94AYB 18 GY 3565443C1

CAV CIR GAUGE COLOR TERM SEALA J19A 16 GY 1667738C1 1664232C1B PLUG - - - -C J19-GA 16 WH 1667738C1 1664232C1

CAV CIR GAUGE COLOR TERMA J90CA 18 GY 2036586C1B J90-G 16 WH 2036586C1

CAV CIR GAUGE COLOR TERMA [J90C] 16 GY ASSYB [J90B] 16 GY ASSY

CAV CIR GAUGE COLOR TERM1 J90 12 GY 1661708C12 J90D 16 GY 1661707C14 J90F 12 GY 1661708C15 J90K 16 GY 1661707C1

CAV CIR GAUGE COLOR TERMA J19E 16 GY 2036586C1B J19D 18 GY 2036586C1C PLUG - - -D J19C 18 GY 2036586C1

CAV GAUGE COLOR TERMA 16 GY ASSY

CAV CIR GAUGE COLOR TERMC J44J 18 GY 1661875C1D J44K 18 GY 1661875C1

CAV CIR GAUGE COLOR TERMA J44K 18 GY 2033819C1B J44L 18 GY 2033819C1

CAV CIR GAUGE COLOR TERM SEAL1 J94AB 18 GY 3522190C1 3522193C12 J94BF 18 GY 3522190C1 3522193C13 PLUG - - - -

CAV CIR GAUGE COLOR TERMA J10-GV 18 WH 2036586C1B J94BG 18 GY 2036586C1

Figure 227 Connector Composites (4024), (4030), (4031), (4032), (4033), (4037), (4038), (4040), (4041),(4070), (4071)

S08315


12.35. CONNECTOR COMPOSITES (4087), (4088), (4100), (4101), (4109), (4112), P. 29


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


28JUN00P52778H AE08052376 029CNA1 01APR09 REVISED AND REDRAWN G 61817B

A

C

B

DASH CONNECTOR STARTER/CECPOWER (4101)

CONNECTOR-1667733C1

CONNECTOR - 2005835C1LOCK - 2006503C1PLUG - N/A

BODY BUILDER CIRCUITS (4112)

FG

DASH CONNECTOR (4100)

13

D

1

BODY BUILDER CIRCUITS (4109)

A

E


HBC

12

24

B GC

H

E

A

DF

CONNECTOR - 2005835C1LOCK - 2006503C1PLUG - N/A

* W/ MXT

67

12 1

CONNECTOR - 3553404C1BODY LOCK - 3553460C1PLUG - 3527276C1

PAM MODULE(4087)(LOCATED NEAR AIR FILTER

IN ENGINE COMPARTMENT)

AIR SUSPENSION (4098)

B

A

CONNECTOR - 1671611C1BODY LOCK - 1671608C1SEAL - 1652325C1TERMINAL - 2033911C1 (18 AWG)

(LOCATED IN ENGINE COMPARTMENTNEAR LEFT FRAME RAIL)

CHASSIS HARNESS

CONNECTOR - 1671610C1BODY LOCK - 1671608C1SEAL - 1652325C1TERMINAL - 2033819C1 (18 AWG)

DASH HARNESS

B

A

CAV CIR GAUGE COLOR TERM SEALA K97T 10 VT 1667737C1 1667735C1

A* K97T 10 PL 1667737C1 1667735C1B K97X 10 VT 1667737C1 1667735C1

B* K97X 10 PL 1667737C1 1667735C1C K17C 10 PK 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEAL1 PLUG - - - -2 K99S 18 VT 3559036C1 3509903C13 K97K 18 VT 3559036C1 3509903C14 K97C 18 VT 3559036C1 3509903C15 K99T 18 VT 3559036C1 3509903C16 K97R 18 VT 3559036C1 3509903C17 K5A(+) 18 YL 3559036C1 3532128C18 K5A(-) 18 GN 3559036C1 3532128C19 PLUG - - - -

10 K3A(+) 18 DKBL 3559036C1 3509903C111 K3A(-) 18 GY 3559036C1 3509903C112 K21B 18 TN 3559036C1 3509903C113 K97DF 18 VT 3559036C1 3509903C114 K23A 18 TN 3559036C1 3509903C114 K23A 16 TN 3559037C1 3509903C114 K97DF 18 VT 3559036C1 3509903C114 K23A 16 TN 3559037C1 3509903C114 K23A 16 TN 3559037C1 3509903C115 K23 18 TN 3559036C1 3509903C115 K23 18 TN 3559036C1 3509903C115 K24B 16 GY 3559037C1 3509903C116 K24A 18 GY 3559036C1 3509903C117 K17M 18 WH 3559036C1 3509903C117 K17K 18 PK 3559036C1 3509903C118 K97J 16 VT 3559037C1 3509903C119 K97M 16 VT 3559037C1 3509903C120 K77A 16 LTGN 3559037C1 3509903C121 PLUG - - - -22 K26A 18 TN 3559036C1 3509903C123 K26B 18 TN 3559036C1 3509903C124 PLUG - - - -

CAV CIR GAUGE COLOR TERMA K97AR 18 VT 1661208C1B K47B 18 GY 1661208C1C K46A 18 GY 1661208C1D K97DF 18 VT 1661208C1E K97WA 18 VT 1661208C1F K97EA 18 VT 1661208C1G K99F 18 VT 1661208C1H K97CB 18 VT 1661208C1

CAV CIR GAUGE COLOR TERMA K97XC 18 VT 1661208C1B - - - -C - - - -D - - - -E - - - -F - - - -G - - - -H - - - -

CAV CIR GAUGE COLOR TERM1 PLUG - - -2 PLUG - - -3 PLUG - - -4 PLUG - - -5 PLUG - - -6 J26D 18 TN 3518963C17 J5P(+) 20 YL 3518963C18 J5P(-) 20 GN 3518963C19 J5P(S) 20 NONE 3518963C1

10 J26A 18 TN 3518963C111 J26B 18 TN 3518963C112 J11-GPM 18 WH 3518963C1 CAV CIR GAUGE COLOR

A J61A 16 GYB J61-GA 16 WH

CAV CIR GAUGE COLORA J61 16 GYB J61-G 18 GY

Figure 228 Connector Composites (4087), (4088), (4100), (4101), (4109), (4112)

S08315


229



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


28JUN00P52778H AE08052376 030CNA1 01APR09 ADDED MXT EFFECTS J 61817B

1 12

ENGINE/DASH (4103)*ENGINE (1010)

CONNECTOR - 3558022C1SEAL - 3559074C1LOCK - 3558056C1SMALL PLUG - 3532129C1

I6 - EGR - ENGINE HARNESS & MWM ENGINE

13 24

V8 ENGINE HARNESS


CAV CIR GAUGE COLOR TERM SEAL NOTES1 K97LA 16 VT 3559037C1 3509903C12 K99S 18 VT 3559036C1 3509903C13 K97K 18 VT 3559036C1 3509903C14 K97C 18 VT 3559036C1 3509903C14 K29A 16 TN 3559037C1 3509903C1 W/MWM5 K99T 18 VT 3559036C1 3509903C16 K97R 18 VT 3559036C1 3509903C17 K5A(+) 18 YL 3559036C1 3532128C17 K5C(+) 18 YL 3559036C1 3532128C1 W/MWM8 K5A(-) 18 GN 3559036C1 3532128C18 K5C(-) 18 GN 3559036C1 3532128C1 W/MWM9 PLUG - - - -

10 K3A(+) 18 DK BL 3559036C1 3509903C111 K3B(-) 18 GY 3559036C1 3509903C112 K21B 18 TN 3559036C1 3509903C113 K1 16 LT BL 3559037C1 3509903C114 K23A 16 TN 3559037C1 3509903C1 W/AIR FAN14 K97DF 18 VT 3559036C1 3509903C1 W/BODY BUILDER15 K24B 18 GY 3559036C1 3509903C115 K24A 16 GY 3559037C1 3509903C1 W/MWM16 K24A 18 GY 3559036C1 3509903C117 K17K 18 PK 3559036C1 3509903C1 W/OVERCRANK PROT17 K17M 18 WH 3559036C1 3509903C1 N/OVERCRANK PROT18 K97J 16 VT 3559037C1 3509903C119 K97M 16 VT 3559037C1 3509903C119 K13A 14 PK 3559037C1 3509903C1 W/MWM20 K77A 16 LT GN 3559037C1 3509903C121 K23 16 TN 3559037C1 3509903C1 W/MWM22 K26A 18 TN 3559036C1 3509903C123 K26B 18 TN 3559036C1 3509903C124 PLUG - - - -

CAV CIR GAUGE COLOR TERM SEAL1 K97LA 16 VT 3559037C1 3509903C1

1# K97LA 16 PL 3559037C1 3509903C12 K99S 18 VT 3559036C1 3509903C1

2# K99S 18 PL 3559036C1 3509903C13 K97K 18 VT 3559036C1 3509903C1

3# K97K 18 PL 3559036C1 3509903C14 K97 18 VT 3559036C1 3509903C1

4# K97 18 PL 3559036C1 3509903C15 K99T 18 VT 3559036C1 3509903C1

5# K99T 18 PL 3559036C1 3509903C16 K97D 18 VT 3559036C1 3509903C1

6# K97D 18 PL 3559036C1 3509903C17 K5S 20 YL 3559036C1 3509903C1

7# K5S 18 YL 3559036C1 3509903C18 K5T 20 GN 3559036C1 3509903C1

8# K5T 18 GN 3559036C1 3509903C19 K5U 20 NONE 3559036C1 3509903C1

10 K3A(+) 18 BK 3559036C1 3509903C111 K3B(-) 18 BK 3559036C1 3509903C1

11# K3A(-) 18 GY 3559036C1 3509903C112 K97LC 16 VT 3559037C1 3509903C1

12# K97LC 16 PL 3559037C1 3509903C113 K1 16 LT BL 3559037C1 3509903C114 K23A 18 TN 3559036C1 3509903C115 K23 18 TN 3559036C1 3509903C116 K19B 16 GY 3559037C1 3509903C117 K17L 18 PK 3559036C1 3509903C1

17# K17M 18 PK 3559036C1 3509903C118 K97J 18 VT 3559036C1 3509903C1

18# K97J 18 PL 3559036C1 3509903C119 K97UA 18 VT 3559036C1 3509903C1

19# K97UA 18 PL 3559036C1 3509903C120 K77A 16 LT GN 3559037C1 3509903C121 K97H 16 VT 3559037C1 3509903C1

21# K97H 16 PL 3559037C1 3509903C122 K26A 18 TN 3559036C1 3509903C1


S08315


12.37. CONNECTOR COMPOSITE (4103), P. 30A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

27NOV0861280T AE08052376 30ACNA1 31MAR09 ADDED MXT EFFECTS A 61817B

1 12

CONNECTOR - 3558026C1LOCK - 3558056C1SMALL PLUG - 3532129C1

ENGINE/DASH (4103)

13 24

DASH HARNESS

* W/ MXT

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL NOTES1 J97LA 18 VT 3509874C1 3509903C1

1* J97LA 18 PL 3509874C1 3509903C11 J92RA 18 TN 3509874C1 3509903C11 J99W 18 VT 3509874C1 3509903C11 J30A 18 TN 3509874C1 3509903C12 J99U 18 VT 3509874C1 3509903C1

2* J99U 16 PL 3509874C1 3509903C12 J30B 18 TN 3509874C1 3509903C13 J97QA 18 VT 3509874C1 3509903C1

3* J97QA 16 PL 3509874C1 3509903C13 J97Q 18 VT 3509874C1 3509903C14 J97P 18 VT 3509874C1 3509903C1

4* J97P 16 PL 3509874C1 3509903C14 J29A 16 YL 3559035C1 3509903C1 W/MWM5 J99V 18 VT 3509874C1 3509903C1

5* J99V 16 PL 3509874C1 3509903C16 J97Y 18 VT 3509874C1 3509903C1

6* J97Y 16 PL 3509874C1 3509903C17 J5E(+) 20 YL 3509874C1 3509903C1 N/AIR ABS

7* J5E(+) 18 YL 3509874C1 3509903C17 J5C(+) 20 YL 3509874C1 3509903C1 W/AIR ABS7 J5B(+) 18 YL 3509874C1 3532128C1 W/MWM8 J5E(-) 20 GN 3509874C1 3509903C1 N/AIR ABS

8* J5E(-) 18 GN 3509874C1 3509903C18 J5C(-) 20 GN 3509874C1 3509903C1 W/AIR ABS8 J5B(-) 18 GN 3509874C1 3532128C1 W/MWM9 J47 18 GY 3509874C1 3509903C1 W/CAT ACERT ENG SPD SIGNAL

10 J3B(+) 18 DK BL 3509874C1 3509903C111 J3B(-) 18 GY 3509874C1 3509903C112 J97LC 16 VT 3559035C1 3509903C1 W/V8

12* J97LC 16 PL 3559035C1 3509903C1 W/V812 J21F 18 TN 3509874C1 3509903C1 W/ETHER START13 J1 18 LT BL 3509874C1 3509903C113 J97DF 18 TN 3509874C1 3509903C114 J23FS 18 TN 3509874C1 3509903C1 W/AIR FAN14 J23A 18 TN 3509874C1 3509903C1 W/ELECT FAN15 J23 18 TN 3509874C1 3509903C1 W/ELECT FAN15 J24B 18 GY 3509874C1 3509903C1 W/EXHAUST BRAKE15 LM17J 18 PK 3509874C1 3509903C115 J23 18 TN 3509874C1 3509903C115 J17-G 18 WH 3509874C1 3509903C115 J24A 16 GY 3559035C1 3509903C1 W/MWM16 J19A 16 GY 3559035C1 3509903C1 W/V816 J24A 18 GY 3509874C1 3509903C1 W/EXHAUST BRAKE16 J17S 18 PK 3509874C1 3509903C116 J92RB 16 TN 3559035C1 3509903C116 J19A 14 GY 3559035C1 3509903C117 J17S 18 PK 3509874C1 3509903C117 J17F 14 PK 3559035C1 3509903C118 J97J 18 VT 3509874C1 3509903C1 W/V8

18* J97J 18 PL 3509874C1 3509903C1 W/V818 J97T 18 VT 3509874C1 3509903C1 W/I618 J17G 14 PK 3559035C1 3509903C119 J97UA 18 VT 3509874C1 3509903C1 W/V8

19* J97UA 16 PL 3509874C1 3509903C1 W/V819 J97U 18 VT 3509874C1 3509903C1 W/I619 J97BB 18 VT 3509874C1 3509903C119 J97AJ 16 VT 3509874C1 3509903C119 J13A 14 PK 3559035C1 3575783C1 W/MWM20 J77B 16 LT GN 3559035C1 3509903C121 J97H 18 VT 3509874C1 3509903C1

21* J97H 18 PL 3509874C1 3509903C121 J23C 16 TN 3559035C1 3509903C1 W/MWM22 J26A 18 TN 3509874C1 3509903C123 J26B 18 TN 3509874C1 3509903C124 J19C 18 GY 3509874C1 3509903C1


S08315


231

12.38. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CONNECTOR COMPOSITES- MATING VIEW SHOWN

CHAPTER 12


21JUN00P52778H AE08052376 031CNA1 31MAR09 ADDED MXT EFFECTS F 61817B

C

FORWARD CHASSIS HARNESS

E

CONNECTOR - 3558022C1SEAL - 3559047C1LOCK - 3558056C1PLUG - 3532129C1

FAN AIR SOLENOID (4111) (LOCATED ON AIR INTAKE FILTER)

1 12


D

* W/ MXT

B

CONNECTOR - 3522251C1LOCK - 3522253C1C1

(LOCATED NEAR WIPER MOTOR BRACKET)

SNOW VALVE (4120)

13 24

B

DASH HARNESS

C

C

(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)

* W/ MXT

FORWARD CHASSIS/DASH (4301)


1 12

13 24

A


DASH HARNESS

A(LOCATED NEAR WIPER MOTOR BRACKET)

A

B

ECM POWER/STARTER (4105)


A

FORWARD CHASSIS/DASH (4301)

B

ENGINE HARNESS

CAV CIR GAUGE COLOR TERM SEALA J23F 18 TN 1661875C1 1661872C1B J23H 18 TN 1661875C1 1661872C1C J23J 18 TN 1661875C1 1661872C1D J23K 18 TN 1661875C1 1661872C1E J23L 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA J97W 10 VT 2025425C1 1667735C1 W/I6A J97TA 10 VT 2025425C1 1667735C1 W/V8

A* J97TA 10 PL 2025425C1 1667735C1 W/V8B J97AA 12 VT 2025424C1 1671603C1 W/I6B J97XA 10 VT 2025425C1 1667735C1 W/V8

B* J97XA 10 PL 2025425C1 1667735C1 W/V8C J17E 10 PK 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA K97W 10 VT 1667737C1 1667735C1 W/I6A K97T 10 VT 1667737C1 1667735C1 W/V8B K97AA 10 VT 1667737C1 1667735C1 W/I6B K97X 10 VT 1667737C1 1667735C1 W/V8C K17C 10 PK 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEAL NOTES1 M9 18 GY 3559036C1 3509903C1 W/AUX AIR1 M94 18 GY 3559036C1 3509903C1 W/AIR ABS1 M94AL 14 BL 3559037C1 3558022C1 W/WABCO AIR2 M94A 18 GY 3559036C1 3509903C1 W/AIR ABS2 M6 18 GY 3559036C1 3509903C1 W/AUX AIR2 M94AA 14 GN 3559037C1 3558022C1 W/WABCO AIR3 M40 18 GY 3559036C1 3509903C1 W/AUX AIR3 M94B 18 GY 3559036C1 3509903C1 W/AIR ABS3 M94AB 14 BN 3559037C1 3558022C1 W/WABCO AIR4 M52B 14 YL 3559037C1 3509903C15 M53 14 YL 3559037C1 3509903C16 M94C 18 GY 3559036C1 3509903C1 W/AIR ABS6 [M94L] 18 BK 3559036C1 3509903C1 W/HYD ABS6 M94AC 18 BN 3559036C1 3558022C1 W/WABCO AIR7 M94D 18 GY 3559036C1 3509903C1 W/AIR ABS7 [M94M] 18 BN 3559036C1 3509903C1 W/HYD ABS7 M94AD 18 BK 3559036C1 3558022C1 W/WABCO AIR8 M9 20 GY 3559036C1 3532128C19 M56B 16 OR 3559037C1 3509903C1

10 M85E 16 GY 3559037C1 3509903C110* M85M 16 GY 3559037C1 3509903C111 M57B 16 OR 3559037C1 3509903C112 M58B 14 BN 3559037C1 3509903C113 M11-G 12 WH 3559037C1 3509903C114 M94E 18 GY 3559036C1 3509903C1 W/AIR ABS14 [M94N] 18 BK 3559036C1 3509903C1 W/HYD ABS14 M94AE 18 BN 3559036C1 3558022C1 W/WABCO AIR15 M94F 18 GY 3559036C1 3509903C1 W/AIR ABS15 [M94P] 18 BN 3559036C1 3509903C1 W/HYD ABS15 M94AF 18 BK 3559036C1 3558022C1 W/WABCO AIR16 M94H 18 GY 3559036C1 3509903C116 M94AH 14 BL 3559037C1 3558022C1 W/WABCO AIR17 M94J 18 GY 3559036C1 3509903C117 M94AJ 14 GN 3559037C1 3558022C1 W/WABCO AIR18 M94K 18 GY 3559036C1 3509903C118 M94AK 14 BN 3559037C1 3558022C1 W/WABCO AIR19 M21C 18 TN 3559036C1 3509903C120 M64 16 YL 3559037C1 3509903C1 W/FOG LIGHTS21 M78H 16 LT GN 3559037C1 3509903C122 M21D 18 TN 3559036C1 3509903C123 M77 20 LT GN 3559036C1 3532128C124 M6 20 GY 3559036C1 3532128C1

CAV CIR GAUGE COLOR TERM SEAL NOTES1 J94AP 18 GY 3509874C1 3509903C1 W/AIR ABS1 J9EA 18 GY 3509874C1 3509903C1 W/AUX AIR2 J94AR 18 GY 3509874C1 3509903C1 W/AIR ABS2 J6BA 18 GY 3509874C1 3509903C1 W/AUX AIR3 J40FA 18 GY 3509874C1 3509903C1 W/AUX AIR3 J94AS 18 GY 3509874C1 3509903C1 W/AIR ABS4 J52A 14 YL 3559035C1 3509903C1 W/STD LIGHTS4 J52B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS5 J53A 14 YL 3559035C1 3509903C1 W/STD LIGHTS5 J53B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS6 J94HM 18 GY 3509874C1 3509903C1 W/HYD ABS6 J94AM 18 GY 3509874C1 3509903C1 W/AIR ABS

6* J94L 18 BK 3509874C1 3509903C17 J94HN 18 GY 3509874C1 3509903C1 W/HYD ABS7 J94AN 18 GY 3509874C1 3509903C1 W/AIR ABS

7* J94M 18 BN 3509874C1 3509903C18 J9Y 20 GY 3509874C1 3532128C19 J56A 16 OR 3559035C1 3509903C1

10 J85AA 16 GY 3559035C1 3509903C111 J57A 16 OR 3559035C1 3509903C112 J58AA 14 BN 3559035C1 3509903C113 J11-G 12 WH 3559035C1 3509903C114 J94AT 18 GY 3509874C1 3509903C1 W/AIR ABS14 J94HT 18 GY 3509874C1 3509903C1 W/HYD ABS

14* J94N 18 BK 3509874C1 3509903C115 J94AU 18 GY 3509874C1 3509903C1 W/AIR ABS15 J94HU 18 GY 3509874C1 3509903C1 W/HYD ABS

15* J94P 18 BN 3509874C1 3509903C116 J94AV 18 GY 3509874C1 3509903C117 J94AW 18 GY 3509874C1 3509903C118 J94AX 18 GY 3509874C1 3509903C119 J21E 18 TN 3509874C1 3509903C120 J64A 12 BN 3559035C1 3509903C1 W/FOG LIGHTS21 J78K 16 LT GN 3559035C1 3509903C122 J21F 18 TN 3509874C1 3509903C123 J77C 20 LT GN 3509874C1 3532128C124 J6E 18 LT GN 3509874C1 3509903C1

CAV CIR GAUGE COLOR TERM SEAL NOTESA K23B 18 TN 2033819C1 1652325C1 W/BODY BUILDERA K23A 16 TN 2033819C1 1652325C1 N/BODY BUILDERB K97B 18 VT 2033819C1 1652325C1


S08315


12.39. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),(4410H), (4410M), (4411), P. 32

Figure 232 Connector Composites (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),(4410M), (4411)

S08315


233

12.40. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),(4460A), (4460), P. 33


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31MAY00P52778H AE08052376 033CNA1 31MAR09 ADDED MXT EFFECTS D 61817B


C

B

3

D

DASHHARNESS

(LOCATED NEAR END OF FRAME)


AG

5


C

BODY BUILDER TURN/STOP (4460A)


E


REARCHASSISHARNESS

4

G

D

6

A

CENTERCHASSISHARNESS

E


F

A


E

C

REMOTE POWER MODULE POWER (4411B)

B

POWER MODULE FEED CENTER/REAR (4411A)



2

5


A

3

* W/ MXT

FORWARD REMOTE POWER MODULE (4415)

F


FORWARDCHASSISHARNESS

(LOCATED BACK OF CAB)

BODY BUILDER LIGHTING (4450)

B

2

D

C


AA



C


1

B

BODY BUILDER TURN/STOP (4460)

(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)


6REMOTE POWER MODULE POWER (4412)



FG

B

(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)


DASHHARNESS

1

C

4

(LOCATED BY LEFT FRAME RAIL NEAR REAR AXLES)

B

BODY BUILDER LIGHTING (4450A)

REARCHASSISHARNESS



DASHHARNESS

CAV CIR GAUGE COLOR TERM SEALA J56BC 16 OR 2033819C1 1652325C1B J57BC 16 OR 2033819C1 1652325C1C J70BB 14 OR 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM1 PLUG - - -2 J11-GPN 16 WH 1680206C13 J5P(+) 20 YL 1651968C14 J5P(-) 20 GN 1651968C15 J5P(S) 20 NONE 1651968C16 J14X 16 RD 1680206C1

CAV CIR GAUGE COLOR TERMA N14C 4 RD 3517757C1

CAV CIR GAUGE COLOR TERM SEALA J68BB 14 BN 3535486C1 0589391C1

A* J68BB 16 BN 3535486C1 0589391C1B J56BB 16 OR 2039343C1 1652325C1C J57BB 16 OR 2039343C1 1652325C1D J58BB 14 BN 3535486C1 0589391C1

D* J58BB 16 BN 3535486C1 0589391C1E J71BB 16 OR 2039343C1 1652325C1F J12BB 14 LT BL 3535486C1 0589391C1G J11-GBB 12 WH 2039344C1 0589390C1

CAV CIR GAUGE COLOR TERMA R14 4 RD 3517758C1

CAV CIR GAUGE COLOR TERM1 PLUG - - -2 M11-GPN 16 WH 1680205C13 M5P(+) 20 YL 1651969C14 M5P(-) 20 GN 1651969C15 M5P(S) 20 NONE 1651969C16 M14X 16 RD 1680205C1

CAV CIR GAUGE COLOR TERMA N14A 4 RD 3517757C1

CAV CIR GAUGE COLOR TERM SEALA N56BC 16 OR 2033819C1 1652325C1B N57BC 16 OR 2033819C1 1652325C1C N70BB 14 OR 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERMA R14 4 RD 3517757C1

CAV CIR GAUGE COLOR TERM SEALA N68BB 14 BN 3535486C1 0589391C1B N56BB 16 OR 2039343C1 1652325C1C N57BB 16 OR 2039343C1 1652325C1D N58BB 14 BN 3535486C1 0589391C1E N71BB 16 OR 2039343C1 1652325C1F N12BB 14 LT BL 3535486C1 0589391C1G N11-GBB 12 WH 2039344C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA N68BB 14 BN 2033912C1 0589391C1B N56BB 16 OR 2033911C1 1652325C1C N57BB 16 OR 2033911C1 1652325C1D N58BB 14 BN 2033912C1 0589391C1E N71BB 16 OR 2033911C1 1652325C1F N12BB 14 LT BL 2033912C1 0589391C1G N11-GBB 12 WH 1687848C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA N56BC 16 OR 2033911C1 1652325C1B N57BC 16 OR 2033911C1 1652325C1C N70BB 14 OR 2033912C1 0589391C1

Figure 233 Connector Composites (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460)

S08315




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 U00DAG9

31MAY00P52778H AE08052376 034CNA1 01APR09 ADDED MXT EFFECTS E 61817B


CHAPTER 12

13

24

13

24

1

12

W/ALLISON LCT XMSN

EF

C

DASHHARNESS

1

12

B

HG

A

TRANSMISSION/DASH (4705)

XMSNHARNESS

FE

W/MANUAL XMSN

W/EATON AUTOSHIFT XMSN

(LOCATED IN ENGINE COMPARTMENT BY WIPER MOTOR BRACKET)

D A

GH

CONNECTOR -3558022C1SEAL -3559074C1LOCK -3558056C1PLUG -3532129C1

CONNECTOR -3525872C1LOCK -3525873C1PLUG -2025431C1

C


W/EATON AUTOSHIFT XMSN

* W/ MXT

B

D

W/ALLISON LCT XMSN


W/ALLISON WTEC XMSNXMSN HARNESS

DASH HARNESSW/ALLISON WTEC XMSN

W/MANUAL XMSN

CAV CIR GAUGE COLOR TERM SEALA L71C 16 OR 1667742C1 1661872C1B L71B 16 OR 1667742C1 1661872C1C L93 18 TN 1667742C1 1661872C1D PLUG - - - -E L31B 18 TN 1667742C1 1661872C1F L17D 18 PK 1667742C1 1661872C1G L31GC 18 WH 1667742C1 1661872C1H PLUG - - - -

CAV CIR GAUGE COLOR TERM SEALA J71AA 18 OR 1661875C1 1661872C1B J71 18 OR 1661875C1 1661872C1C J93 18 TN 1661875C1 1661872C1D PLUG - - - -E J31 18 TN 1661875C1 1661872C1F J17J 18 PK 1661875C1 1661872C1G J9X 18 GY 1661875C1 1661872C1H PLUG - - - -

CAV CIR GAUGE COLOR TERM SEAL1 PLUG - - - -2 PLUG - - - -3 J92Z 16 TN 3559037C1 3509903C14 J92AE 16 TN 3559037C1 3509903C15 J92AD 16 TN 3559037C1 3509903C16 J92AC 16 TN 3559037C1 3509903C17 J31F 18 TN 3559036C1 3532128C18 J31GF 18 TN 3559036C2 3509903C19 J5AX(+) 20 YL 3509874C1 3532128C1

10 J5AX(-) 20 GN 3509874C2 3532128C211 J5AX(S) 20 NONE 3509874C3 3532128C312 J11-GAM 12 WH 3559037C1 3509903C113 J14AW 12 RD 3559037C1 3509903C114 PLUG - - - -15 PLUG - - - -16 PLUG - - - -17 J71 18 LT BL 3559036C1 3532128C118 J71A 18 PK 3559036C1 3532128C119 J17C 18 PK 3559036C1 3532128C120 J92AB 16 TN 3559037C1 3509903C121 J92AA 16 TN 3559037C1 3509903C122 PLUG - - - -23 PLUG - - - -24 PLUG - - - -

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B L92B128 18 TN 1667742C1 1661872C1

B* L92#103 18 YL 1667742C1 1661872C1C L92#110 18 TN 1667742C1 1661872C1

C* L92#142 18 WH 1667742C1 1661872C1D L71 16 OR 1667742C1 1661872C1E PLUG - - - -F PLUG - - - -G L13M4 18 PK 1667742C1 1661872C1

G* L13M4 18 YL 1667742C1 1661872C1H L71A 16 OR 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B J92#128 18 TN 1661875C1 1661872C1

B* J92#103 18 TN 1661875C1 1661872C1C J92#110 18 TN 1661875C1 1661872C1

C* J92#142 18 WH 1661875C1 1661872C1D J71 18 OR 1661875C1 1661872C1E PLUG - - - -F PLUG - - - -G J13M 18 PK 1661875C1 1661872C1

G* J13M 16 PK 1661875C1 1661872C1H J71AA 18 OR 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEAL1 PLUG - - - -2 PLUG - - - -3 L92Z 16 TN 3559035C1 3509903C14 L92AE 16 TN 3559035C1 3509903C15 L92AD 16 TN 3559035C1 3509903C16 L92AC 16 TN 3559035C1 3509903C17 L31F 18 TN 3509874C1 3509903C18 L31GF 18 TN 3509874C1 3509903C19 L92DS(+) 20 YL 3509874C1 3532128C1

10 L92DT(-) 20 GN 3509874C2 3532128C211 L92DV(S) 20 NONE 3509874C3 3532128C312 L11-GAM 12 WH 3559035C1 3509903C113 L14AW 12 RD 3559035C1 3509903C114 PLUG - - - -15 PLUG - - - -16 PLUG - - - -17 L71 18 OR 3559035C1 3509903C118 L71A 18 OR 3559035C1 3509903C119 L17C 18 PK 3509874C1 3509903C120 L92AB 16 TN 3559035C1 3509903C121 L92AA 16 TN 3559035C1 3509903C122 PLUG - - - -23 PLUG - - - -24 PLUG - - - -

CAV CIR GAUGE COLOR TERM SEAL NOTES1 J92#170 18 TN 3559036C1 3509903C12 J92#171 18 TN 3559036C1 3509903C13 J92#172 18 TN 3559036C1 3509903C14 J92#173 18 TN 3559036C1 3509903C15 J92#174 18 TN 3559036C1 3509903C16 J92A114 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL7 J92#175 18 TN 3559036C1 3509903C18 J92#124 18 TN 3559036C1 3509903C19 J92#180 18 TN 3559036C1 3509903C1

10 J17B 18 PK 3559036C1 3509903C1 W/AUTO NEUTRAL11 J92DL 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL12 J92#146 18 TN 3559036C1 3509903C113 J71#113 18 OR 3559036C1 3509903C114 J92C123 18 TN 3559036C1 3509903C115 J3+142 18 DK BL 3559036C1 3509903C116 J3-151 18 GY 3559036C1 3509903C117 J92#125 18 TN 3559036C1 3509903C218 J92D136 18 TN 3559036C1 3509903C119 J92D143 18 TN 3559036C1 3509903C120 J92#163 16 TN 3559037C1 3509903C121 J92D161 16 TN 3559037C1 3509903C122 J92C124 18 TN 3559036C1 3509903C223 J92#135 18 TN 3559036C1 3509903C224 J92#164 18 TN 3559036C1 3509903C2

CAV CIR GAUGE COLOR TERM SEAL NOTES1 L92#170 18 TN 3509874C1 3532128C12 L92#171 18 TN 3509874C1 3532128C13 L92#172 18 TN 3509874C1 3532128C14 L92#173 18 TN 3509874C1 3532128C15 L92#174 18 TN 3509874C1 3532128C16 L92A114 18 TN 3509874C1 3532128C17 L92#175 18 TN 3509874C1 3532128C18 L92#124 18 TN 3509874C1 3532128C19 L92#180 18 TN 3509874C1 3532128C1

10 L17B 18 PK 3509874C1 3532128C111 L92DL 18 TN 3509874C1 3532128C112 L92#146 18 TN 3509874C1 3532128C113 L71#113 18 OR 3509874C1 3532128C114 L92A123 18 TN 3509874C1 3532128C1 W/AUTO NEUTRAL14 L93C123 18 TN 3509874C1 3532128C1 N/AUTO NEUTRAL15 L3+142 18 WH 3509874C1 3532128C116 L3-151 18 DK BL 3509874C1 3532128C117 L92#125 18 TN 3509874C1 3532128C118 L92D136 18 TN 3509874C1 3532128C119 L92D143 18 TN 3509874C1 3532128C120 L92#163 16 TN 3509874C1 3532128C121 L92D161 16 TN 3509874C1 3532128C122 L92C124 18 TN 3509874C1 3532128C123 L92#135 18 TN 3509874C1 3532128C124 L92#164 18 TN 3509874C1 3532128C1


S08315


235

12.42. CONNECTOR COMPOSITES (4705F32), (4705F3), (4712F), (4713F), (4810),(4820), (4830), P. 35


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31MAY00P52778H AE08052376 035CNA1 31MAR09 ADDED MXT EFFECTS G 61817B


CHAPTER 12

B

PLUG - 3535425C1 BUS BAR - 3543735C1

F

K

H

CONNECTOR - 3543733C1LOCK - 3543732C1PLUG - 3535425C1BUS BAR - 3543736C1

(LOCATED NEAR POWER DISTRIBUTION CENTER)

D

M

L

J

EG CD

A

F

(LOCATED NEAR POWER DISTRIBUTION CENTER)

J1708 & 5 VOLT REF SPLICE (4820)

K

M

M J

H

J


F EH

CONNECTOR - 3543733C1LOCK - 3543732C1PLUG - 3535425C1BUS BAR - 3543736C1

ELECTRONIC REF GROUND SPLICE (4830)

(LOCATED NEAR WIPER MOTOR BRACKET)

A

BACKUP LIGHT TURN SIGNAL SPLICE (4810)

L

B

E

K

L

G AD

C

B

G

C

XMSN/DASH (4712F)CONNECTOR - 3525874C1LOCK - 3525875C1PLUG - 2025431C1

A

FE

D

B

HG

C

DASH/XMSN (4713F)CONNECTOR - 3538635C1LOCK - 3538636C1PLUG - 2025431C1

B DCA

H GJ

K

EF

* W/ MXT

* W/ MXT

1

12

13

24

A

FE

CB

D

HG

XMSN / DASH CONN (4705F3)



XMSN / DASH CONN(4705F32)

CAV CIR GAUGE COLOR TERM SEALA J9G 18 GY 3535303C1 3535424C1B J9A 18 GY 3535303C1 3535424C1C PLUG - - 3537145C1 -D J9EA 18 GY 3535303C1 3535424C1E PLUG - - 3537145C1 -F PLUG - - 3537145C1 -G J9J 20 GY 3535302C1 3535424C1H J9K 20 GY 3535302C1 3535424C1J J9Y 20 GY 3535302C1 3535424C1K PLUG - - 3537145C1 -L J9X 18 GY 3535303C1 3535424C1M J87H 18 GY 3535303C1 3535424C1

CAV CIR GAUGE COLOR TERM SEAL NOTESRIGHT TURN BUS BAR

A J57AA 16 OR 3535303C1 3535424C1B J57A 16 OR 3535303C1 3535424C1C J57H 16 OR 3535303C1 3535424C1D J57BC 16 OR 3535303C1 3535424C1

LEFT TURN BUS BARE J56AA 16 OR 3535303C1 3535424C1F J56A 16 OR 3535303C1 3535424C1G J56H 16 OR 3535303C1 3535424C1H J56BC 16 OR 3535303C1 3535424C1

BACK UP LIGHT BUS BARJ J71A 18 OR 3535303C1 3535424C1K J71BB 16 OR 3535303C1 3535424C1L J71AA 18 OR 3535303C1 3535424C1 W/MANUAL XMSNL J71AA 18 OR 3535303C1 3535424C1 W/ALLISON LCTL J71B 18 OR 3535303C1 3535424C1 W/ALLISON WTEC

L* J71B 16 OR 3535303C1 3535424C1 W/ALLISON LCTL J71A 18 PK 3535303C1 3535424C1 W/EATON AUTOSHIFTM J71BK 18 LTGN 3535303C1 3535424C1 W/BACKUP CAMERA

CAV CIR GAUGE COLOR TERM SEAL NOTES5 VOLT REF BUS BAR

A J6BA 18 GY 3535303C1 3535424C1B J6A 18 GY 3535303C1 3535424C1C J6E 18 LT GN 3535303C1 3535424C1D PLUG - - - -

DATA LINK J1708 POSITIVE BUS BARE J3A(+) 18 DK BL 3535303C1 3535424C1F J3B(+) 18 DK BL 3535303C1 3535424C1G J3D(+) 18 DK BL 3535303C1 3535424C1 BNDX AIR ABSG J94AC(+) 18 DK BL 3535303C1 3535424C1 WABCO AIR ABSG J3C(+) 18 DK BL 3535303C1 3535424C1 W/HYD ABS

G* J3C(+) 20 DK BL 3535303C1 3535424C1 W/HYD ABSH J3+142 18 DK BL 3535303C1 3535424C1

DATA LINK J1708 NEGATIVE BUS BARJ J3A(-) 18 GY 3535303C1 3535424C1K J3B(-) 18 GY 3535303C1 3535424C1L J3D(-) 18 GY 3535303C1 3535424C1 BNDX AIR ABSL J94AC(-) 18 GY 3535303C1 3535424C1 WABCO AIR ABSL J3C(-) 18 GY 3535303C1 3535424C1 W/HYD ABS

L* J3C(-) 20 GY 3535303C1 3535424C1 W/HYD ABSM J3-151 18 GY 3535303C1 3535424C1

CAV CIR GAUGE COLOR TERM SEALA K71C 16 OR 1667742C1 1661872C1

A # K71E 16 OR 1667742C1 1661872C1B K71B 16 OR 1667742C1 1661872C1

B # K71D 16 OR 1667742C1 1661872C1B & K92#128 18 TN 1667742C1 3568570C1B & K92B128 18 TN 1667742C1 3568570C1

C K93 18 TN 1667742C1 1661872C1C & K92#110 18 TN 1667742C1 3568570C1

D K13A 16 PK 1667742C1 1661872C1D & K71 16 OR 1667742C1 1661872C1E # K31B 18 TN 1667742C1 1661872C1E # K31E 16 TN 1667742C1 1661872C1F * K17D 18 PK 1667742C1 3568570C1F # K17E 18 PK 1667742C1 3568570C1

G K93-G 18 TN 1667742C1 1661872C1G # K31-GC 18 WH 1667742C1 1661872C1G # K31-GE 16 TN 1667742C1 1661872C1G & K13M4 18 PK 1667742C1 1661872C1H # K11-G 16 WH 1667742C1 1661872C1H & K71A 16 OR 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA K13AA 16 PK 1661875C1 1661872C1B K11-GB 16 WH 1661875C1 1661872C1C K11-GC 16 WH 1661875C1 1661872C1D K14AA 16 RD 1661875C1 1661872C1E K3AA 16 DKBL 1661875C1 1661872C1F K3AB 16 GY 1661875C1 1661872C1G K71D 16 OR 1661875C1 1661872C1H K71E 16 OR 1661875C1 1661872C1J K31D 16 TN 1661875C1 1661872C1K K31-GD 16 TN 1661875C1 1661872C1

CAV CIRCUIT GAUGE COLOR

7 GPS 18 PL

13 L92#165 18 TN


B L92B103 18 YL

C L92#142 18 WH

G L13M4 18 YL

Figure 235 Connector Composites (4705F32), (4705F3), (4712F), (4713F), (4810), (4820), (4830)

S08315


12.43. CONNECTOR COMPOSITES (4840), (4850), (4900), (4906), (4910), P. 36


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31MAY00P52778H AE08052376 036CNA1 31MAR09 ADDED MXT EFFECTS G 61817B


CHAPTER 12

D

G

E

H

FBA

C

CONNECTOR - 1661375C2LOCK - 1661376C1SEAL - 0589391C1 (14 AWG) - 0589390C1 (12 AWG) - 3517771C1 (18 AWG)TERM - 2033816C1 (14 & 12 AWG) - 2033819C1 (18 AWG)





DASHHARNESS

(LOCATED NEAR CHASSIS/DASH CONN)


WHEELCHAIR LIFT INTERLOCK (4906)

A E

A

B

E

B

C

C

WABCO AIR ABSPOWER CONN

(4900)

E

C


D

D

C

A


E

D B

D

B

A

HYD ABS (4910)

EF

B

G

D

A

C

CONNECTOR - 2006789C1LOCK - 2006792C1COVER - 2006790C1BUS BAR - 2006791C1

(LOCATED INSIDE POWERDISTRIBUTION CENTER)

RELAY COIL IGNITIONSPLICE (4840)

* W/ MXT

F

E

D

C

B

G

H

J

A

K

L

M CONNECTOR - 3543733C1LOCK - 3543732C1PLUG - 3535425C1BUS BAR - 3543736C1

COMBINATION TURN STOP (4850)(LOCATED NEAR POWER DISTRIBUTION CENTER)

* W/ MXT

* W/ MXT

A

B

C

E

D

D

E

B

A

C

D

GH

F

A

CE

B

D

C

B

E

A

B

C

A

E

D

CAV CIR GAUGE COLOR TERM SEAL PLUGA N94AA 14 PK 2033912C1 0589391C1 -A N42 18 GY 2033819C1 1652375C1 -

*A N10-GF 12 WH 2033819C1 1652375C1B N94AB 14 PK 2033912C1 0589391C1 -B N42-G 18 WH 2033819C1 1652375C1 -

*B N10-GH 12 WH 2033819C1 1652375C1C N94-GA 12 WH 1687848C1 0589390C1 -

*C N14AB 12 RD 1687848C1 0589390C1D PLUG - - - - 0587579C1

*D N14AC 12 RD 1687848C1 0589390C1 0587579C1E PLUG - - - - 0587579C1

CAV CIR GAUGE COLOR TERM SEALA J94H 12 GY 2033816C1 0589390C1

*A J10-GF 12 WH 2033816C1 0589390C1B J94HS 12 GY 2033816C1 0589390C1

*B J10-GH 12 WH 2033816C1 0589390C1C J94-GHA 14 WH 2033816C1 0589391C1

*C J14AB 12 RD 2033816C1 0589391C1D J94-GHB 12 WH 2033816C1 0589390C1

*D J14AC 12 RD 2033816C1 0589390C1E J94-GHC 12 WH 2033816C1 0589390C1

CAV CIR GAUGE COLOR TERM SEALA N94P 12 GY 1687848C1 0589390C1B N94N 12 GY 1687848C1 0589390C1C N94-G 14 GY 2033912C1 0589391C1D N94-GA 12 GY 1687848C1 0589390C1E N94-GB 10 GY 1687848C1 0589390C1

CAV CIR GAUGE COLOR TERM SEAL PLUGA J94AA 14 GY 2033816C1 0589391C1 N/AB J94AB 14 GY 2033816C1 0589391C1 N/AC J94-GA 12 WH 2033816C1 0589390C1 N/AD J94-AW 18 GY 2033819C1 3517771C1 N/AE PLUG - - - - 0587579C1


A J44W 18 WH 1661208C1

B J101 18 TN 1661208C1

C - - - -

D J103 18 TN 1661208C1

E J11-GW 16 WH 1661209C1

F - - - -

G J89AR 18 PK 1661208C1

H J89CE 18 VT 1661208C1

CAV CIR GAUGE COLOR TERMA J13X 18 PK 1661208C1

A* J13X 16 PK 1661208C1B J94HE 18 GY 1661208C1C J13AS 18 PK 1661208C1

C* J13AS 16 PK 1661208C1E J13AV 18 PK 1661208C1

CAV CIR GAUGE COLOR TERM SEALRIGHT TURN STOP BUS BAR

A J57J 16 OR 3535303C1 3535424C1B J57B 16 OR 3535303C1 3535424C1C J57K 16 OR 3535303C1 3535424C1D J57BB 16 OR 3535303C1 3535424C1

LEFT TURN STOP BUS BARE J56J 16 OR 3535303C1 3535424C1F J56B 16 OR 3535303C1 3535424C1G J56K 16 OR 3535303C1 3535424C1H J56BB 16 OR 3535303C1 3535424C1

UNUSED BUS BARJ PLUG - - - -K PLUG - - - -L PLUG - - - -M PLUG - - - -

CAV CIR GAUGE COLOR TERM SEAL PLUGA N94AA 14 PK 2033912C1 0589391C1 -A N42 18 GY 2033819C1 1652375C1 -

A* N10-GF 12 WH 2033819C1 1652375C1B N94AB 14 PK 2033912C1 0589391C1 -B N42-G 18 WH 2033819C1 1652375C1 -

B* N10-GH 12 WH 2033819C1 1652375C1C N94-GA 12 WH 1687848C1 0589390C1 -

C* N14AB 12 RD 1687848C1 0589390C1D PLUG - - - - 0587579C1

D* N14AC 12 RD 1687848C1 0589390C1 0587579C1E PLUG - - - - 0587579C1

CAV CIR GAUGE COLOR TERM SEALA N94P 12 GY 1687848C1 0589390C1B N94N 12 GY 1687848C1 0589390C1C N94-G 14 GY 2033912C1 0589391C1D N94-GA 12 GY 1687848C1 0589390C1E N94-GB 10 GY 1687848C1 0589390C1

CAV CIR GAUGE COLOR TERM SEAL PLUGA J94AA 14 GY 2033816C1 0589391C1 N/AB J94AB 14 GY 2033816C1 0589391C1 N/AC J94-GA 12 WH 2033816C1 0589390C1 N/AD J94-AW 18 GY 2033819C1 3517771C1 N/AE PLUG - - - - 0587579C1


A J44W 18 WH 1661208C1

B J101 18 TN 1661208C1

C - - - -

D J103 18 TN 1661208C1

E J11-GW 16 WH 1661209C1

F - - - -

G J89AR 18 PK 1661208C1

H J89CE 18 VT 1661208C1

CAV CIR GAUGE COLOR TERM SEALA J94H 12 GY 2033816C1 0589390C1

A* J10-GF 12 WH 2033816C1 0589390C1B J94HS 12 GY 2033816C1 0589390C1

B* J10-GH 12 WH 2033816C1 0589390C1C J94-GHA 14 WH 2033816C1 0589391C1

C* J14AB 12 RD 2033816C1 0589391C1D J94-GHB 12 WH 2033816C1 0589390C1

D* J14AC 12 RD 2033816C1 0589390C1E J94-GHC 12 WH 2033816C1 0589390C1

Figure 236 Connector Composites (4840), (4850), (4900), (4906), (4910)

S08315


237

12.44. CONNECTOR COMPOSITES (4921), (4922), (4950), (4953), (4954), P. 36A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


29SEP0559756C AE08052376 36ACNA1 31MAR09 ADDED MXT EFFECTS A 61817B

18 17 16

3 2 1

ABS CONN X1(4953)

(LOCATED IN IP HARNESS)

CONNECTOR - 3596926C1CONNECTOR LOCK - 3562309C1

ABS CONN X2(4954)

CONNECTOR - 3596929C1 18 17 16

3 2 1

(LOCATED IN IP HARNESS)


21

BENDIXAUTO TRACTION

CONTROL (4950)

(LOCATED NEAR REAR AXLES)

1

(LOCATED NEAR REAR AXLES)(LOCATED NEAR REAR AXLES)

2

PURCHASEDASSEMBLY P/N

3519669C1

B

A

WABCO HYD ABS(4922)


PLUG - 0587579C1


HYD ABS CONNECTION(4921)

W/ MXT W/ MXT

B

A


1 A94AS 18 GY 3598072C1

2 A94AP 18 GY 3598072C1

3 A94AR 18 GY 3598072C1

4 A94AX 18 GY 3598072C1

5 A94AM 18 GY 3598072C1

6 A94AW 18 GY 3598072C1

7 A94AV 18 GY 3598072C1

8 A94AN 18 GY 3598072C1

9 A94AH 18 GY 3598072C1

10 A94AJ 18 GY 3598072C1

11 A94AT 16 GY 3598073C1

12 A94AD 18 GY 3598072C1

13 A94AF 18 GY 3598072C1

14 A94AU 16 GY 3598073C1

15 A94AA 16 GY 3598073C1

16 A94AE 18 GY 3598072C1

17 A94AC 18 GY 3598072C1

18 A94AB 16 GY 3598073C1


1 A94-GA 12 GY 3597157C1

2 - - - -

3 A94AYA 16 GY 3598073C1

4 - - - -

5 A94ATR 16 GY 3598073C1

6 - - - -

7 A5AJ(-) 18 GN 3598072C1

8 A5AJ(+) 18 YL 3598072C1

9 - - - -

10 A94AK 16 GY 3598073C1

11 A94AL 16 GY 3598073C1

12 - - - -

13 A3D(-) 18 GY 3598072C1

14 A3D(+) 18 DK BL 3598072C1

15 - - - -

16 A94AY 12 GY 3597157C1

17 - - - -

18 A94H 18 GY 3548969C1

CAV CIRCUIT GAUGE COLOR TERM SEAL NOTEA N10-GE 12 WH 3573654C1 3573655C1 W/ MILITARY

A N10-GE1 12 WH 1687847C1 - W/ CIVILIAN

B PLUG - - - - -

CAV CIRCUIT GAUGE COLOR TERM

A J10-GE 12 WH 2033912C1

B J14AA 12 RD 2033912C1

CAV CIR GAUGE COLOR TERM1 R94WX 18 GY P/O ASSY2 R94WZ 18 GY P/O ASSY

CAV CIR GAUGE COLOR TERM1 R94BD 16 BN 3518963C12 R94BE 16 YL 3518963C1


S08315


12.45. CONNECTOR COMPOSITES (6007), (6011), P. 37


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31MAY00P52778H AE08052376 037


CHAPTER 12

CNA1 01APR09 ADDED MXT EFFECTS F 61817B

20

9

ENGINE IDM2 (6011)

60

* W/ MXT

21

4

40

1

(LOCATED ON ENGINE ECM)

CEC (6007)

CONNECTOR - 3541979C1LOCK - 2041418C1PLUG - 2041421C2COVER - 3541958C91

12

1

10 11


(LOCATED NEAR ENGINE IDM)

2 3

41

THIS SPACE LEFT INTENTIONALLYBLANK

THIS SPACE LEFT INTENTIONALLY BLANK

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM NOTES1 K97V 14 VT 2041420C1 31 K46A 18 GY 2041419C12 K97P 14 VT 2041420C1 32 K46B 18 GY 2041419C13 K97C 18 VT 2041419C1 33 PLUG - - 2663105C14 K97HE 18 VT 2041419C1 34 PLUG - - 2663105C15 K97DD 18 VT 2041419C1 35 PLUG - - 2663105C16 K97HM 18 VT 2041419C1 36 K97CC 18 VT 2041419C17 K97WA 18 VT 2041419C1 37 K97CB 18 VT 2041419C18 K99T 18 VT 2041419C1 38 PLUG - - 2663105C19 K97XC 18 VT 2041419C1 39 K47 18 GY 2041419C1

10 K34A 18 TN 2041419C1 40 K47A 18 GY 2041419C111 K97D 18 VT 2041419C1 41 K97L 14 PL 2041420C112 K97E 16 VT 2041420C1 42 K97Y 14 VT 2041420C113 K97EA 18 VT 2041419C1 43 PLUG - - 2663105C114 PLUG - - 2663105C1 44 PLUG - - 2663105C115 PLUG - - 2663105C1 45 PLUG - - 2663105C116 K3A(+) 18 DK BL 2041419C1 46 K17M 18 WH 2041419C117 K3B(-) 18 GY 2041419C1 46 K17L 18 PK 2041419C118 PLUG - - 2663105C1 47 K24A 18 GY 2041419C1 N/OVERCRANK PROT19 K5B(+) 18 YL 2041419C1 48 PLUG - - 2663105C1 W/OVERCRANK PROT20 K5B(-) 18 GN 2041419C1 49 K97HG 18 VT 2041419C121 K97F 14 PL 2041420C1 50 PLUG - - 2663105C122 K97Z 14 PL 2041420C1 51 PLUG - - 2663105C123 K97N 14 VT 2041420C1 52 PLUG - - 2663105C124 K97M 16 VT 2041420C1 53 PLUG - - 2663105C125 K97J 16 VT 2041420C1 54 K97WL 18 VT 2041419C126 K17B 18 VT 2041419C1 55 K97EW 18 VT 2041419C127 K99S 18 VT 2041419C1 56 PLUG - - 2663105C128 PLUG - - 2663105C1 57 PLUG - - 2663105C129 K97K 18 VT 2041419C1 58 K47B 18 GY 2041419C130 K99F 18 VT 2041419C1 59 K97AR 18 VT 2041419C1

60 PLUG - - 2663105C1

CAV CIR GAUGE COLOR TERM1 K97-GA 12 WH 3549415C12 K3C(+) 18 DK BL 3549418C13 K3C(-) 18 GY 3549418C14 K97-GB 12 WH 3549415C1

4* K97-GB 16 WH 3549415C15 K97S 16 VT 3549417C16 K97LC 16 VT 3549417C1

6* K97LC 16 PL 3549417C17 PLUG - - 3815661C18 K97LA 16 VT 3549417C1

8* K97LA 16 PL 3549417C19 K97M 16 VT 3549416C1

9* K97M 16 PL 3549416C110 K97AZ 16 VT 3549418C1

10* K97AZ 18 PL 3549418C111 PLUG - - 3815661C112 K97Y 12 VT 3549415C1


S08315


239

12.46. CONNECTOR COMPOSITES (6013M), (6014), (6015), P. 38

Figure 239 Connector Composites (6013M), (6014), (6015)

S08315




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


31MAY00P52778H AE08052376 039CNA1 01APR09 ADDED MXT EFFECTS J 61817B

* W/ MXT

CONNECTOR3562311C1

ECM2(6021)

CONNECTOR3562312C1

SEALING PLUG3562316C1

COVER3562313C1

1

824 8

117

24

17

FREON COMPRESSOR (6200)


BAA

START MOTOR THERMAL OVERCRANK (6316)

B


(LOCATED ON FREON COMPRESSOR) (LOCATED ON START MOTOR)

B

V8 BATTERYHARNESS

(LOCATED NEAR START MOTOR)

C

CONNECTOR - 1667732C1PLUG - 1675451C1LOCK - 1667734C1

AV8 ENGINEHARNESS

B

C

A

ENGINE MODULE POWER & GROUND (6323) (V8 ONLY)

ECM2(6020)

B

A

ENGINEHARNESS

A

B

BATTERYHARNESSCONNECTOR - 2031520C1 LOCK - 2033927C1


ENGINE MODULE POWER & GROUND (6323)(LOCATED NEAR START MOTOR)

CAV CIR GA. COLOR TERM123 K97C 18 VT 3562314C1

3* K97C 18 PL 3562314C14 K34A 18 TN 3562314C15 K97J 18 VT 3562314C1

5* K97J 18 PL 3562314C16 K97-GV 16 WH 3562315C17 K97-GW 16 WH 3562315C18 K97AD 18 VT 3562314C18 K17D 18 PK 3562314C18 L17E 18 PK 3562314C18 K92#123 18 TN 3562314C1

8* L92#141 18 TN 3562314C18 K17B 18 PK 3562314C19

1011 K97AR 18 VT 3562314C112 K5B(+) 20 YL 3562314C1

12* L5A(+)1 20 YL 3562314C112 K5V 18 YL 3562314C113 K5B(-) 20 GN 3562314C1

13* L5A(-)1 20 GN 3562314C113 K5W 18 GN 3562314C114 K46A 18 GY 3562314C1151617 K47B 18 GY 3562314C11819 K97CB 18 VT 3562314C120 K97CC 18 VT 3562314C121 K46B 18 GY 3562314C12223 K17M 18 PK 3562314C123 K17L 18 PK 3562314C124 K97K 18 VT 3562314C1

24* K97K 18 PL 3562314C1

CAV CIR GA. COLOR TERM1 K97F 16 VT 3562315C1

1* K97F 16 PL 3562315C12 K97Z 16 VT 3562315C1

2* K97Z 16 PL 3562315C134 K97 18 VT 3562315C1

4* K97 18 PL 3562315C156789 K47A 18 GY 3562314C1

10 K47 18 GY 3562314C110 L47B126 18 GY 3562314C1

10* L47B125 18 TN 3562314C110 K47#126 18 GY 3562314C110 K47A157 18 GY 3562314C11112 K99S 18 VT 3562314C1

12* K99S 18 VT 3562314C11314 K23A 18 TN 3562314C114 K97B 18 PL 3562314C1151617

17* GPS 18 PL18 K99T 18 VT 3562314C11920 K3B(+) 18 DKBL 3562314C120 KA3D(+) 18 DKBL 3562314C121 K3B(-) 18 GY 3562314C121 KA3D(-) 18 GY 3562314C1222324 K97D 18 VT 3562314C1

CAV CIR GAUGE COLOR TERM SEAL NOTEA K77-G 16 WH 2033819C1 1652325C1B K77A 16 LT GN 2033819C1 1652325C1A K77-G 16 WH 2033819C1 1652325C1 W/SSB K77B 16 LT GN 2033819C1 1652325C1 W/SSA K77-G 16 WH 12077411 15324982 W/MXTB K77A 16 LT GN 12077411 15324982 W/MXT

CAV CIR GAUGE COLOR TERM NOTEA K17L 18 PK 2036586C1B K17K 18 PK 2036586C1A K17J 18 PK 2036586C1 W/SSB K17S 18 PK 2036586C1 W/SS

CAV CIR GAUGE COLOR TERM SEALA K97X 10 VT 2025425C1 1667735C1B K97-G 10 WH 2025425C1 1667735C1C PLUG - - - -

CAV CIR GAUGE COLOR TERM SEALA N97AA 10 RD 1667737C1 1667735C1B N97-G 10 WH 1667737C1 1667735C1C PLUG - - - -A K97X 10 PLB K97-G 10 WH 12052456 12052386

CAV CIR GAUGE COLOR TERM SEAL NOTESA K97AA 10 VT 2025423C1 2025426C1 W/ I6 ENGINEA K97AM 10 VT 2025423C1 2025426C1 W/SSA K97AA 16 PL 2025421C1 2025429C1 W/ MWM ENGINEB K97-GA 10 VT 2025423C1 2025426C1 W/ I6 ENGINEB K97-GA 10 WH 2025423C1 2025426C1 W/SSB K97-GA 16 PL 2025421C1 2025429C1 W/ MWM ENGINE

CAV CIR GAUGE COLOR TERM SEALA N97AA 10 RD 2031531C1 2025426C1B N97-G 10 WH 2031531C1 2025426C1


S08315


241

12.48. CONNECTOR COMPOSITES (6020), P. 39A

Figure 241 Connector Composites (6020)

S08315


12.49. CONNECTOR COMPOSITES (6331F), (6332), (6333), (6334), (6400), (6401M),(6401), (6406), (6407), (6407D), (6409), (6500), (6502), (6550), P. 40


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




31MAY00P52778H AE08052376 040CNA1 01APR09 ADDED CONNECTOR_001 J 61817B

MELROSE ENG HARN (6401)

DASHHARN

CONNECTOR - 1669834C1 LOCK - 1675053C1

LOW COOLANT SENSOR (6400)

A

A

(LOCATED ON ENGINE FAN DRIVE)

B


CONNECTOR - 1671610C1LOCK - 1671608C1SEAL - 1652325C1

2-WAY RADIO CONNECTION (6334)

B

ENGINEHARNESS

(LOCATED ON EXHAUST BRAKE SOLENOID)

CONNECTOR1671611C1CONN LOCK1671608C1PLUG0587579C1

AMMETER (6333)

CONNECTOR1671610C1CONN LOCK1671608C1

A

B

CONNECTOR2036583C1

LOW COOLANT SENSOR (6407)


CONNECTOR1671610C1

A


B

CONNECTOR587568C91

A

CONNECTOR1671611C1CONN LOCK1671608C1PLUG587579C1


B

FAN AIR SOLENOID (6409)

ENGINEBLOCKGROUNDHARNESS

ENGINEHARNESS

A


BATTERYHARNESS

A

ELECTRIC CLUTCH FAN DRIVE (6406)

(LOCATED ON SURGE TANK)

A

B

(LOCATED NEAR ENGINE FAN DRIVE)


B

AEXHAUST BRAKE (6500)

C


D B

(LOCATED NEAR STARTER MOTOR)

BATTHARN

AMMETER (6332)

B

LOW COOLANT SENSOR(6407D)

LOW COOLANT SENSOR (6401M)BA

CONNECTOR2036583C1

ACONNECTOR - 0188395R1LOCK - N/APLUG - N/A

EXHAUST BRAKE SOLENOID (6502)

*A

* USED FOR SS 4GAUGE

(LOCATED NEAR ENGINE ECM)

B

*

ETHER START THERMOSTAT (6550)

CONNECTOR - 1671610C1LOCK - 1671608C1SEAL - 1652325C1

B

A

CONNECTOR_001 (6331F)


W/ MXT

CAV CIR GAUGE COLOR TERM SEALA K26A 18 TN 2033819C1 1652325C1

CAV CIR GAUGE COLOR1 K34E 16 TN2 K34-GB 16 WH

CAV CIR GAUGE COLOR TERM SEALA K26A 10 TN 1687848C1 589390C1

CAV CIR GAUGE COLOR TERM SEALA K23 18 TN 0587576C1 1652325C1B K23-G 18 WH 0587576C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA N26B 14 TN 2033816C1 589391C1

CAV CIR GAUGE COLOR TERM SEALA K23N 16 TN 2033819C1 1652325C1B K23-G 16 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA N14HC 10 RD 1687848C1 589390C1B N14-GD 10 WH 1687848C1 589390C1

CAV CIR GAUGE COLOR TERMA K34A 18 TN 2036586C1B K34-G 18 WH 2036586C1

CAV CIR GAUGE COLOR TERM SEALA K34D 16 TN 1661875C1 1661872C1B K34-GA 16 WH 1661875C1 1661872C1C K34B 16 TN 1661875C1 1661872C1D K34C 16 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA K26B 18 TN 2033911C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA K24B 18 GY 2033819C1 1652325C1B K24-G 18 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA J14HC 10 RD 1687847C1 589390C1B J14-GD 10 WH 1687847C1 589390C1

CAV CIR GAUGE COLOR TERM SEAL NOTES:A K97B 18 VT 2033911C1 1652325C1 NO FANA K23A 18 TN 2033911C1 1652325C1 W/ FAN

B PLUG - - - -

CAV CIR GAUGE COLOR TERMA K34A 18 TN 2036586C1B K34-G 18 WH 2036586C1

CAV CIR GAUGE COLOR TERMA K24B 16 GY 0188396C1

CAV CIR GAUGE COLOR TERM SEALA K21B 18 TN 2033819C1 1652325C1A K21F 16 TN 2033819C1 1652325C1B K21-G 18 WH 2033819C1 1652325C1B K21-G 16 WH 2033819C1 1652325C1

CAV CIRCUIT GAUGE COLOR TERM

A L92#170 14 PK 2033912C1

B L92-G 14 WH 2033912C1

Figure 242 Connector Composites (6331F), (6332), (6333), (6334), (6400), (6401M), (6401), (6406),(6407), (6407D), (6409), (6500), (6502), (6550)

S08315


243

12.50. CONNECTOR COMPOSITES (6703), (6704), (6708), (6900A), (7103), (7104),(7104A), (7105), (7106), (7107), P. 41

Figure 243 Connector Composites (6703), (6704), (6708), (6900A), (7103), (7104), (7104A), (7105),(7106), (7107)

S08315




S08315


245

12.52. CONNECTOR COMPOSITE (7151), P. 42A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12

CIRCUIT DIAGRAM,U00KLH1

14OCT0559929F AE08052376 42ACNA1 31MAR09 ADDED MXT EFFECTS A 61817B

4 GEN TRANSMISSIONCONTROLLER CONNECTION

(7151 LCT)

40

21

60

1

80

61

20

41


* W/ MXT

CAV CIR GAUGE COLOR TERM41 92#141 18 TN 3606047C142 92#142 18 WH 3606047C143 92#143 18 LT BL 3606047C1

43* 92#143 18 DKBL 3606047C144 - - - -45 92#145 18 OR 3606047C1

46 - - - -47 - - - -48 - - - -49 - - - -

50 92#150 18 PK 3606047C151 92#151 18 WH 3606047C152 92#152 18 LT GN 3606047C153 92#153 18 YL 3606047C154 31#154 18 TN 3606047C155 92#155 18 WH 3606047C156 - - - -57 92#157 18 WH 3606047C158 92#158 18 LT GN 3606047C159 48#159 18 TN 3606047C1

60 47#160 18 YL 3606047C161 - - - -62 - - - -63 13#163 18 YL 3606047C1

63* L13M4 18 YL 3606047C164 - - - -65 92#165 18 TN 3606047C166 - - - -67 - - - -68 - - - -69 92#169 18 GY 3606047C170 92#170 18 PK 3606047C171 92#171 18 YL 3606047C172 - - - -73 92#173 18 LT BL 3606047C1

73* 92#173 18 DKBL 3606047C174 92#174 18 LT BL 3606047C1

74* 92#174 18 DKBL 3606047C175 - - - -76 92#176 18 YL 3606047C177 92#177 18 LT GN 3606047C178 92#178 18 WH 3606047C179 92#179 18 PK 3606047C180 92#180 18 OR 3606047C1

CAV CIR GAUGE COLOR TERM1 92#101 18 TN 3606047C1

1* 92#101 18 DKBL 3606047C12 - - - -3 92#103 18 YL 3606047C14 - - - -5 92#105 18 OR 3606047C1

6 - - - -7 - - - -8 5A108 18 GN 3606047C1

8* L5-108 18 GN 3606047C1

9 92C109 18 GY 3606047C19* L92#109 18 GY 3606047C110 92B110 18 PK 3606047C1

10* L92#110 18 PK 3606047C111 92#111 18 OR 3606047C112 - - - -13 - - - -14 92#114 18 GY 3606047C115 - - - -16 - - - -

17 92#117 18 LT BL 3606047C117* L92#117 18 DKBL 3606047C118 - - - -19 - - - -20 92#120 18 LT BL 3606047C1

20* L92#120 18 DKBL 3606047C121 - - - -22 - - - -23 92#123 18 LT GN 3606047C124 - - - -25 47#125 18 TN 3606047C126 - - - -27 - - - -28 5#128 18 YL 3606047C1

28* L5+128 18 YL 3606047C129 - - - -30 - - - -31 - - - -32 - - - -33 92#133 18 YL 3606047C134 92#134 18 WH 3606047C135 - - -36 92#136 18 OR 3606047C137 - - - -38 92#138 18 OR 3606047C139 48#139 18 OR 3606047C140 47#140 18 LT GN 3606047C1


S08315


12.53. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42B

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

U00KLH1


13OCT05 42B

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59929F AE08-52376

CHAPTER 12

32

1

16

ECU "V"CONN GRAY

(ALLISON WTEC)(7202)

17

16

32

1

ECU "T"CONN BLUE

(ALLISON WTEC)(7203)


17


W/ & NOT W/RETARDER

* - W/RETARDER ONLY

TRANSMISSION BULKHEADCONNECTION (WTEC)

(7200)

W/AUTO NEUTRAL


CAV CIR GAUGE COLOR TERM1 L92B136 18 TN 3517243C12 L92A114 18 TN 3517243C13 PLUG -4 L71#113 18 OR 3517243C15 L92#167 18 TN 3517243C16 L92A123 18 TN 3517243C17 PLUG -8 PLUG -9 PLUG -

10 PLUG -11 L92#155 18 TN 3517243C112 L92A153 18 TN 3517243C113 L92#118 18 TN 3517243C114 PLUG -15 PLUG -16 L92C136 18 TN 3517243C117 L92B143 18 TN 3517243C118 L92#125 18 TN 3517243C119 L92#105 18 TN 3517243C120 PLUG -21 PLUG -22 L92#112 18 TN 3517243C123 PLUG -24 PLUG -25 PLUG -

26 PLUG -27 PLUG -28 PLUG -29 L92#137 18 TN 3517243C130 L92A117 18 TN 3517243C131 L92#161 18 TN 3517243C132 L92C143 18 TN 3517243C1

CAV CIR GAUGE COLOR TERM SEALA L92#102 18 TN 3508927C1 N/AB L92#103 18 TN 3508927C1 N/AC L92#104 18 TN 3508927C1 N/AD L92A124 18 TN 3508927C1 N/AE L92#107 18 TN 3508927C1 N/AF L92#110 18 TN 3508927C1 N/AG L92#120 18 TN 3508927C1 N/AH L92#121 18 TN 3508927C1 N/AJ L92#128 18 TN 3508927C1 N/AK L92#129 18 TN 3508927C1 N/AL L92#130 18 TN 3508927C1 N/AM L92#131 18 TN 3508927C1 N/AN L92B135 18 TN 3508927C1 N/A

CAV CIR GAUGE COLOR TERM SEALP L31#147 18 TN 3508927C1 N/AU L92A140 18 TN 3508927C1 N/AV L92A149 18 TN 3508927C1 N/AW L92#195 18 TN 3508927C1 N/AX L92#162 18 TN 3508927C1 N/AY L92#165 18 TN 3508927C1 N/Aa PLUGb PLUGc PLUGd PLUGe PLUGf PLUGg PLUG

CAV CIR GAUGE COLOR TERM1 L92B136 18 TN 3517243C12 L92#114 18 TN 3517243C13 PLUG -4 L71#113 18 OR 3517243C15 L92#167 18 TN 3517243C16 L92#123 18 TN 3517243C17 PLUG -8 PLUG -9 PLUG -

10 PLUG -11 L92#155 18 TN 3517243C112 L92#153 18 TN 3517243C113 L92#118 18 TN 3517243C114 PLUG -15 PLUG -16 L92C136 18 TN 3517243C117 L92B143 18 TN 3517243C118 L92#125 18 TN 3517243C1

19 L92#105 18 TN 3517243C120 PLUG -21 PLUG -

22 L92#112 18 TN 3517243C123 PLUG -24 PLUG -25 PLUG -

26 PLUG -27 PLUG -28 PLUG -29 L92#137 18 TN 3517243C130 L92#117 18 TN 3517243C131 L92#161 18 TN 3517243C132 L92C143 18 TN 3517243C1

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM1 L92#102 18 TN 3517243C1 17 L92#130 18 TN 3517243C12 L92#121 18 TN 3517243C1 18 PLUG -3 L92#107 18 TN 3517243C1 * 19 L92A116 18 TN 3517243C14 L92#120 18 TN 3517243C1 20 L92#128 18 TN 3517243C15 L92#103 18 TN 3517243C1 21 L92#131 18 TN 3517243C1

6 L92#129 18 TN 3517243C1 22 L92#110 18 TN 3517243C17 L92#104 18 TN 3517243C1 * 23 L92#127 18 TN 3517243C18 PLUG - 24 L92#101 18 TN 3517243C19 L92A124 18 TN 3517243C1 25 L92A135 18 TN 3517243C1

10 PLUG - 26 L92#165 18 TN 3517243C111 PLUG - 27 L31#147 18 TN 3517243C112 L92#162 18 TN 3517243C1 * 28 L92#138 18 TN 3517243C113 L92#195 18 TN 3517243C1 29 PLUG -14 L48#141 18 GY 3517243C1 30 L48#150 18 GY 3517243C115 L92A149 18 TN 3517243C1 31 L92A140 18 TN 3517243C116 L47#139 18 GY 3517243C1 32 L47#148 18 GY 3517243C1


S08315


247



S08315


12.55. CONNECTOR COMPOSITES (7214), (7250), (7251), P. 44


S08315


249

12.56. CONNECTOR COMPOSITES (7300), (7301), P. 44A

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

U00KLH1


13OCT05 44A

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59929F AE08-52376

CHAPTER 12

F

HV

C


C

SJ

D

NF

L

P

DW

U


NSBU SWITCH VEHICLE(NEUTRAL SAFETY BACK-UP)

(7301)

BG

M

B

E

E

R

TRANSMISSIONBULKHEAD

(LCT)(7300)

G

AK

T A

THIS SPACE INTENTIONALLYLEFT BLANK

CAV CIR GAUGE COLOR TERMA L92#226 18 TN 3517243C1B L92#227 18 TN 3517243C1C L92#231 18 TN 3517243C1D L92#201 18 TN 3517243C1E L92#203 18 TN 3517243C1F L92#202 18 TN 3517243C1G L31#210 18 TN 3517243C1H L92A220 18 TN 3517243C1J L92#229 18 TN 3517243C1K L92#204 18 TN 3517243C1L L92#222 18 TN 3517243C1M L92#223 18 TN 3517243C1N L92#224 18 TN 3517243C1P L92#225 18 TN 3517243C1R L92#230 18 LT BL 3517243C1S L92#232 18 TN 3517243C1T L92#221 18 TN 3517243C1U PLUG - - -V PLUG - - -W L92#228 18 TN 3517243C1

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B PLUG - - - -C L71 16 OR 1661875C1 1661872C1D L92B220 18 TN 1661875C1 1661872C1E L13M3 18 PK 2033819C1 1652325C1F L71A 16 OR 1661875C1 1661872C1G L17E 18 PK 2033819C1 3517771C1


S08315




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


31MAY00P52778H AE08052376 045CNA1 01APR09 ADDED MXT EFFECTS G 61817B


LCT TRANSMISSIONBULKHEAD CONNECTOR (7350)

B

ECU -"J1"CONN GRAY

(ALLISON LCT)(7305)

32

D

VIW - C(VEHICLE INTIGRATED WIRING)

(ALLISON LCT)(7306)

ECU -"J2"CONN RED

(ALLISON LCT)(7304)

D

17

CONNECTOR-3541171C91PLUG-3518314C1

1

EF

A

17

16

16

1

C

32

GH


NSBU SWITCH(NEUTRAL SAFETY BACK-UP)

(7302)

B



A

C

6 14

1924

20

12

11

13

5

1

* W/ MXT

CAV CIR GAUGE COLOR TERM1 92#152 18 LT GN 3606047C12 92#133 18 YL 3606047C13 92#151 18 WH 3606047C14 92#117 18 LT BL 3606047C1

4* 92#117 18 DKBL 3606047C15 - - - -6 92#157 18 WH 3606047C17 92#179 18 PK 3606047C18 31#154 18 TN 3606047C1

8* L92#154 18 TN 3606047C19 92#158 18 LT GN 3606047C1

10 92#178 18 WH 3606047C111 92#177 18 LT GN 3606047C112 - - - -13 - - - -14 92#111 18 OR 3606047C115 92#155 18 WH 3606047C116 92#171 18 YL 3606047C117 92#136 18 OR 3606047C118 92#138 18 OR 3606047C119 92#174 18 LT BL 3606047C1

19* 92#174 18 DKBL 3606047C120 92#114 18 GY 3606047C121 92#153 18 YL 3606047C122 92#173 18 LT BL 3606047C1

22* 92#173 18 DKBL 3606047C123 92#134 18 WH 3606047C124 92#176 18 YL 3606047C1

CAV CIR GAUGE COLOR TERM SEALA L92#205 18 TN 1661875C1 1661872C1B L92#207 18 TN 1661875C1 1661872C1C L92#208 18 TN 1661875C1 1661872C1D L92#206 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA L92C128 18 TN 1661875C1 1661872C1B L92#106 18 TN 1661875C1 1661872C1C L92#119 18 TN 1661875C1 1661872C1D L47C126 18 GY 1661875C1 1661872C1E L92#111 18 TN 1661875C1 1661872C1F L92#108 18 TN 1661875C1 1661872C1G L92#121 18 TN 1661875C1 1661872C1H L92#122 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM1 L92#101 18 TN 3517243C12 L13#102 18 PK 3517243C13 L92#103 18 TN 3517243C14 L13#104 18 PK 3517243C15 L92#105 18 TN 3517243C16 L92#106 18 TN 3517243C17 PLUG - - -8 L92#108 18 TN 3517243C19 PLUG

10 L92#110 18 TN 3517243C111 L92#111 18 TN 3517243C112 PLUG - - -13 PLUG - - -14 PLUG - - -15 PLUG - - -16 PLUG - - -17 PLUG - - -18 PLUG - - -19 L92#119 18 TN 3517243C120 PLUG - - -21 L92#121 18 TN 3517243C122 L92#122 18 TN 3517243C123 PLUG - - -24 PLUG - - -25 [HOSE] 18 BK 3517243C126 L47#126 18 GY 3517243C127 PLUG - - -28 L92#128 18 TN 3517243C129 L5#129 20 YL 3517243C130 PLUG - - -31 PLUG - - -32 L5#132 20 GN 3517243C1

CAV CIR GAUGE COLOR TERM1 L92#201 18 TN 3517243C12 L92#202 18 TN 3517243C13 L92#203 18 TN 3517243C14 L92#204 18 TN 3517243C15 L92#205 18 TN 3517243C16 L92#206 18 TN 3517243C17 L92#207 18 TN 3517243C18 L92#208 18 TN 3517243C19 PLUG - - -

10 L31#210 18 TN 3517243C111 PLUG - - -12 PLUG - - -13 L92#213 18 TN 3517243C114 L92#214 18 TN 3517243C115 L47#215 18 GY 3517243C116 L47#216 18 GY 3517243C117 L48#217 18 GY 3517243C118 L48#218 18 GY 3517243C119 PLUG - - -20 L92#220 18 TN 3517243C121 L92#221 18 TN 3517243C122 L92#222 18 TN 3517243C123 L92#223 18 TN 3517243C124 L92#224 18 TN 3517243C125 L92#225 18 TN 3517243C126 L92#226 18 TN 3517243C127 L92#227 18 TN 3517243C128 L92#228 18 TN 3517243C129 L92#229 18 TN 3517243C130 L92#230 18 LT BL 3517243C131 L92#231 18 TN 3517243C132 L92#232 18 TN 3517243C1


S08315


251

12.58. CONNECTOR COMPOSITES (7500), (7502), (7503), (7600), (7601), P. 45A

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

U00KLH1


13OCT05 45A

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59929F AE08-52376

CHAPTER 12


A

BACK-UP LIGHT (7502)



A

BACK-UP LIGHT SWITCH (7500)

B

SPEEDO SENSOR (7601)

B


B


B

A

A

BACK-UP LIGHT SWITCH (7503)


A

BTHIS SPACE INTENTIONALLY

LEFT BLANK

THIS SPACE INTENTIONALLYLEFT BLANK

CAV CIR GAUGE COLOR TERMA L47#215 18 GY 2036586C1B L47#216 18 GY 2036586C1

CAV CIR GAUGE COLOR TERM SEALA L71 16 OR 1661875C1 1661872C1B L71A 16 OR 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERMA K47 18 GY 2036586C1B K47A 18 GY 2036586C1

CAV CIR GAUGE COLOR TERM SEALA L71B 16 OR 1661875C1 1661872C1A K71D 16 OR 1661875C1 1661872C1B L71C 16 OR 1661875C1 1661872C1B L71E 16 OR 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA K71D 16 OR 1661875C1 1661872C1B K71E 16 OR 1661875C1 1661872C1


S08315


12.59. CONNECTOR COMPOSITES (7600M), (7603), (7604), (7604M), (7605), (7606),(7607), (7607M), (7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702),(7703), (7703A), P. 46


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


31MAY00P52778H AE08052376 046CNA1 01APR09 ADDED MXT EFFECTS F 61817B

C

SPEED SENSOR (7609)

A

TRANSFER CASE TO TRANSMISSION (7610)



TRANSMISSION OILTEMP SENSOR

(7700)

1

TRANSFER CASE SPEEDO (7611)

B

TRANSFER CASE SPEEDO (7608)

(USED ONLY WHEN TRANSFER CASEAND ALLISON WTEC ARE PRESENT)

TRANSMISSION SPEEDO (7607)

B

B


A

2



A

A

B


MATING CONNECTOR ISFEMALE SIDE OF

CONNECTOR 7800.B

A

A

A

TRANSMISSION SPEEDO (7606)

ENGINE SPEED SENSOR(7604)

B

A

B

B



B


A



ENGINE SPEED SENSOR (7603)

EATON SPEEDO SENSOR (7612)

BA


TRUCK SPEED SENSOR (7613)


BA

BA



XMSN OIL TEMP SENSOR (7702)


1 2

1 2

1 2

XMSN OIL TEMP SENSOR (7703)

XMSN OIL TEMP SENDER (7703A)





AB

ENGINE SPEED SENSOR(7604M)

TURBINE SPEED SENSOR (7607M)

OUTPUT SPEED SENSOR (7600M)

W/ MXTAB

BA

BA


PLUG - 3554321C1


PLUG - 3554321C1


PLUG - 3554321C1

W/ MXT W/ MXT

CAV CIR GAUGE COLOR TERM SEALA PLUG - - - -B PLUG - - - -C L92DJ 16 TN 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERMA L47L 16 GY 2036586C1B L47M 16 GY 2036586C1

CAV CIR GAUGE COLOR TERM SEAL1 K31B 18 TN 3536865C1 3536866C12 K31GC1 18 TN 3536865C1 3536866C1

CAV CIR GAUGE COLOR TERMA L92#213 18 TN 2036586C1B L92#214 18 TN 2036586C1

CAV CIR GAUGE COLOR TERMA L47 18 GY 2036586C1B L47A 18 GY 2036586C1

CAV CIR GAUGE COLOR TERMA L47N 16 GY 2036586C1B L47P 16 GY 2036586C1

CAV CIR GAUGE COLOR TERM SEALA L47#160 18 YL 3535305C1 3554321C1B L47#140 18 LTGN 3535305C1 3554321C1




CAV CIR GAUGE COLOR TERMA K47R 16 GY 2036586C1B K47S 16 GY 2036586C1

CAV CIR GAUGE COLOR TERMA K47 18 GY 2036586C1B K47A 18 GY 2036586C1

CAV CIR GAUGE COLOR TERMA MR92C149 18 TN 2036586C1B MR92C140 18 TN 2036586C1

CAV CIR GAUGE COLOR TERM SEAL1 K31F 18 TN 3536865C1 3536868C12 K31-GF 18 TN 3536865C1 3536868C1

CAV CIR GAUGE COLOR TERM SEAL1 K31E 16 TN 3536865C1 3536868C12 K31-GE 16 TN 3536865C1 3536868C1

CAV CIR GAUGE COLOR TERM SEAL1 K31D 16 TN 3536865C1 3536868C12 K31-GD 16 TN 3536865C1 3536868C1

CAV CIR GAUGE COLOR TERMA L92C149 18 TN 1651943C1B L92C140 18 TN 1651943C1


CAV CIR GAUGE COLOR TERM SEAL

A L48#217 18 GY 3535305C1 3554321C1B L48#218 18 GY 3535305C1 3554321C1

CAV CIR GAUGE COLOR TERM SEALA L92#180 18 OR 3535305C1 3554321C1B L92#120 18 DKBL 3535305C1 3554321C1

Figure 252 Connector Composites (7600M), (7603), (7604), (7604M), (7605), (7606), (7607), (7607M),(7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A)

S08315


253

12.60. CONNECTOR COMPOSITES (7800), (7801M), (7801R), (7803), (7899), P. 47

Figure 253 Connector Composites (7800), (7801M), (7801R), (7803), (7899)

S08315




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


28JUN00P52778H AE08052376 048CNA1 31MAR09 ADDED MXT EFFECTS G 61817B

B

EATON AUTOSHIFT ECM (7900)

1


B


E

2

D

A

F

3

C

EATON AUTOSHIFT ECM POWER (7901)

A


C

G

1

E

1

J

F

A

C

E

H

2

F

B

3

H

D

2

K

3

A

J

D

B

G

K

3


AUTOSHIFT DISPLAY (7906)

1

4

2

EATON AUTOSHIFTSELECTOR

(7905)

B

GH

EF

C

D

A

CONNECTOR BODY LOCK (7906)


W/ MXT

CAV CIR GAUGE COLOR TERMA L11-GAM 12 WH 1661708C1B L14AW 12 RD 1661708C1

CAV CIR GAUGE COLOR TERMA1 L92AC 16 TN 1651943C1A2 PLUG - - -A3 L92AE 16 TN 1651943C1B1 L92AD 16 TN 1651943C1B2 PLUG - - -B3 L92AB 16 TN 1651943C1C1 L5AX(+) 20 YL 1651943C1C1 L92DS(+) 20 YL 1651943C1C2 L5AX(-) 20 GN 1651943C1C2 L92DT(-) 20 GN 1651943C1C3 L5AX(S) 20 NONE 1651943C1C3 L92DU(S) 20 NONE 1651943C1D1 PLUG - - -D2 PLUG - - -D3 PLUG - - -E1 L92Z 16 TN 1651943C1E2 L92AA 16 TN 1651943C1E3 PLUG - - -F1 PLUG - - -F2 PLUG - - -F3 PLUG - - -

CAV CIR GAUGE COLOR TERMA1 PLUG - - -A2 A17Q 18 PK 1651943C1A3 A17-GB 16 WH 1651943C1B1 PLUG - - -B2 A3T(+) 18 DK BL 1651943C1B3 A62J 18 DK BL 1651943C1C1 A92Y 16 TN 1651943C1C2 A3T(-) 18 GY 1651943C1C3 A17N 16 PK 1651943C1C3 A92DW 16 TN 1651943C1D1 PLUG - - -D2 PLUG - - -D3 PLUG - - -E1 A92T 16 TN 1651943C1E2 A92S 16 TN 1651943C1E3 A92U 16 TN 1651943C1F1 A5AX(+) 20 YL 1651943C1F2 A5AX(-) 20 GN 1651943C1F3 A5AX(S) 20 WH 1651943C1G1 A5AV(+) 20 YL 1651943C1G2 A5AV(-) 20 GN 1651943C1J1 A92AC 16 TN 1651943C1J2 A92AD 16 TN 1651943C1J3 A92AE 16 TN 1651943C1K1 A92Z 16 TN 1651943C1K2 A92AA 16 TN 1651943C1K3 A92AB 16 TN 1651943C1

CAV CIR GAUGE COLOR TERM1 A92R 16 TN 1661539C12 A92S 16 TN 1661539C13 A92T 16 TN 1661539C14 A92U 16 TN 1661539C1

CAV CIRCUIT GAUGE COLOR TERM SEALA L92C103 18 YL 1661875C1 1661872C1

B L92#143 18 DKBL 1661875C1 1661872C1

C L92#150 18 PK 1661875C1 1661872C1

D L47C125 18 TN 1661875C1 1661872C1

E L92#101 18 DKBL 1661875C1 1661872C1

F L92#123 18 LTGN 1661875C1 1661872C1

G L92#145 18 OR 1661875C1 1661872C1

H L92#105 18 OR 1661875C1 1661872C1


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255



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12

CIRCUIT DIAGRAM, 42/43/44/85/8600 &73/74/7500U00EDL2

31MAY00P52778H AE08052376 049CNA1 01APR09 REVISED AND REDRAWN E 61817B

*

LEFT HEADLIGHT T/S HARNESS CONN(8001)


RIGHT GUIDEPOST LIGHT

(8151)


A

A

F

B

D

* - FOR SINGLE HORN W/SNOW PLOW LIGHTS, CIRCUIT NUMBER IS M11-GF.

** - FOR SINGLE HORN W/ SNOW PLOW LIGHT, CIRCUIT NUMBER IS M56C

RIGHT HEADLIGHT T/S HARNESS CONN(8000)

D

* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,CIRCUIT NUMBER IS M57C.

A

C

B

E


**

B

RIGHT FOGLIGHT(8200)

*

E


B

A

G

C

E

D

A



A

B

LEFT GUIDE POST LIGHT (8150)

B

SNOW PLOW HARNESS CONN (8102)

C

EATON AUTOSHIFTECM (7909)

6

13

22

26

38

36

12

4

34

35

28

10

37

93

25

CONNECTOR - 3599542C1PLUG - 0453133C1PLUG - 3527276C1

COVER - 3616205C1

29

3132

23

17

18

1 7

CAV CIR GAUGE COLOR TERM SEALA M58J 16 BN 1661875C1 1661872C1B M58-GB 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M52C 14 YL 2033816C1 0589391C1B M11-GB 14 WH 2033816C1 0589391C1C M53A 14 YL 2033816C1 0589391C1D M56B 16 OR 2033819C1 1652325C1E M58C 14 BN 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA M64A 16 YL 0587577C1 1652325C1B M64-GB 16 WH 0587577C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA M52D 14 YL 2033816C1 0589391C1B M11-GA 14 WH 2033816C1 0589391C1C M53B 14 YL 2033816C1 0589391C1D M57B 16 OR 2033819C1 1652325C1E M58D 14 BN 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA M58H 16 BN 1661875C1 1661872C1B M58-GA 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M64HI 14 YL 3535486C1 0589391C1B M11-GE 14 WH 3535486C1 0589391C1C M64LO 14 YL 3535486C1 0589391C1D M56D 16 YL 2039343C1 1652325C1E M58F 14 BN 3535486C1 0589391C1F M57D 16 LT GN 2039343C1 1652325C1

CAV CIR GAUGE COLOR TERM22 PLUG - - -23 PLUG - - -24 PLUG25 ND92AE 16 TN 3555249C125 EA92EL 16 TN 3555249C126 ND17J 18 PK 3555249C126 EA17EM 16 PK 3555249C127 ND92(-) 18 GN 3555249C127 EA98GN4- 18 GN 3555249C128 ND92(+) 18 YL 3555249C128 EA98YL4+ 18 YL 3555249C129 PLUG - - -30 PLUG - - -31 ND92YB 16 TN 3555249C131 EA92ER 16 TN 3555249C132 ND17L 18 PK 3555249C132 EA17EA 16 PK 3555249C133 PLUG - - -34 PLUG - - -35 ND13D 12 PK 3557534C135 EA92ET 12 TN 3557534C136 ND11-GAM 12 WH 3557534C136 EA11-GAM 12 WH 3557534C137 PLUG - - -38 ND14AW 12 RD 3557534C138 EA14AW 12 RD 3557534C1

CAV CIR GAUGE COLOR TERM1 PLUG - - -2 NL5C(-) 18 GN 3555249C12 EC5CB(-) 18 GN 3555249C13 NL5C(+) 18 YL 3555249C13 EC5CB(+) 18 YL 3555249C14 ND17K 18 PK 3555249C14 EA17-GA 16 WH 3555249C15 PLUG - - -6 PLUG - - -7 PLUG - - -8 PLUG - - -9 PLUG - - -

10 ND3F(+) 18 DKBL 3555249C110 EA3E(+) 18 DKBL 3555249C111 ND3F(-) 18 DKBL 3555249C111 EA3E(-) 18 GY 3555249C112 PLUG - - -13 PLUG - - -14 PLUG - - -15 PLUG - - -16 PLUG - - -17 PLUG - - -18 PLUG - - -19 PLUG - - -20 PLUG - - -21 PLUG - - -


S08315


12.63. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500),(8501), (8502), (8502A), P. 50


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31MAY00P52778H AE08052376 050CNA1 31MAR09 ADDED MXT EFFECTS D 61817B


B


1

A

C

A

1

LEFT FOGLIGHT(8201)

LEFT HYD ABSWHEEL SENSOR

(8502)

BENDIXLEFT ABS

MODULATOR(8500)

A

W/ DUAL HORNS

DUAL ELECTRICHORNS

(8310)

B

ETHER START(8400)

AB


B

W/ SINGLE HORN

BENDIXLEFT AIR ABSWHEEL SENSOR

(8502A)

A

ACONNECTOR - 1686834C1

PLUG - 0587579C1LOCK - 1664408C1

PURCHACEDASSEMBLY P/N

3519878C1

2

ELECTRIC HORN(8301)

BENDIXRIGHT ABSMODULATOR

(8501)


ELECTRICHORN #1(8311)

C

ELECTRICHORN #2(8312)

A

B

B

B


A




2

B


* W/ MXT

CAV CIR GAUGE COLOR TERM SEALA M85J 16 GY 1661875C1 1661872C1B M85-GC 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M94H 18 GY 2033819C1 1652325C1B M94J 18 GY 2033819C1 1652325C1C M94K 18 GY 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA M85J 16 GY 1667742C1 1661872C1B M85-GC 16 WH 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M85L 16 GY 1661875C1 1661872C1B M85-GE 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M94 18 GY 2033819C1 1652325C1B M94A 18 GY 2033819C1 1652325C1C M94B 18 GY 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA M85E 16 GY 1661875C1 1661872C1B M85-GA 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M85K 16 GY 1661875C1 1661872C1

A* M85N 20 GY 1661875C1 1661872C1B M85-GD 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA M64B 16 YL 0587577C1 1652325C1B M64-GA 16 WH 0587577C1 1652325C1

CAV CIR GAUGE COLOR TERM1 [M94L] 18 BK ASSY2 [M94M] 18 BN ASSY

CAV CIR GAUGE COLOR TERM1 M94C 18 GY 1680205C12 M94D 18 GY 1680205C1

CAV CIR GAUGE COLOR TERM SEALA M21D 18 TN 0587576C1 1652325C1B M21C 18 TN 0587576C1 1652325C1

Figure 256 Connector Composites (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502),(8502A)

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257

12.64. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508),(8509), (8600), (8601), (8602), P. 51

Figure 257 Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601),(8602)

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S08315


259

12.66. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104),(9254), (9255), P. 53


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12



28JUN00P52778H AE08052376 053CNA1 31MAR09 ADDED MXT EFFECTS E 61817B

AA

B

RIGHT FUELSENDER(9101)

LEFT SIDEHEATED DRAIN

(9001)

A

**

A


TRANS ECU FEED FUSE CONN (9255)

FUEL TRANSFER PUMP (9102)


A

B

* FOR DUAL MTD FUEL TANKS, CIRCUIT NUMBER IS N36C.

B




B


B

* - FOR DUAL MTD FUEL TANKS, ** - FOR AF MTD FUEL TANK, CIRCUIT NUMBER IS N36E. CIRCUIT NUMBER IS N9D.

B

A

LEFT FUELSENDER(9100)

ENG ECM FEED FUSE CONN (9254)


*

RIGHT SIDEHEATED DRAIN

(9002)

A

B

RIGHT SIDE FUEL SENDER (9103)

CONNECTOR - 0587568C91PLUG - 0587579C1 LOCK - N/A

A

B

FUEL TRANSFER PUMP INTERCONNECT (9104)

CONNECTOR - 1661778C1PLUG - 1661874C1 LOCK - 2025431C1

B

A

THIS SPACE INTENTIONALLY LEFT BLANK

& W/ MXT

CAV CIR GAUGE COLOR TERMA N14AY 10 RD 1661708C1B N14BA 10 RD 1661708C1

CAV CIR GAUGE COLOR TERMA N37-G 18 WH 1661875C1B N37D 18 TN 1661875C1B N37 18 TN 1661875C1

CAV CIR GAUGE COLOR TERM SEALA N39A 18 GY 1661875C1 1661872C1B N39-GA 18 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA N36 18 TN 1661875C1 1661872C1B N9A 18 GY 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA N39 18 GY 1661875C1 1661872C1B N39-G 18 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA* N36A 18 TN 1661875C1 1661872C1B N9B 18 GY 1661875C1 1661872C1

B& N9 18 GY 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERMA N14AZ 10 RD 1661708C1B N14BB 10 RD 1661708C1

CAV CIR GA COLOR TERM SEALA N36 18 TN 1661875C1 1661872C1B N9R 18 GY 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA N37D 18 TN 0587576C1 1652325C1B N36B 18 TN 0587576C1 1652325C1

Figure 259 Connector Composites (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255)

S08315




S08315


261

12.68. CONNECTOR COMPOSITES , (9264), (9265), (9303A), (9405), (9501), (9502),(9503), (9504), (9505), (9506), (9506/9911), P. 55


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


28JUN00P52778H AE08052376 055CNA1 01APR09 ADDED MXT EFFECTS F 61817B

B2


RD

C

BN

RIGHT REAR WHEEL SPEED SENSOR (9505)

PURCHASEDASSEMBLY

3519878C1

2

B

RIGHT MODULATOR (9504)

LEFT WHEEL SPEED SENSOR (9501)

1


A

1

BL

RIGHT WHEEL SPEED SENSOR (9503)

LEFT MODULATOR (9502)

A

2

GN


YL

2

C

1

WH

LEFT REAR WHEEL SPEED SENSOR(9506 / *9911)

BK

BL

1

CONNECTOR - 1663570C1BOOT - 0481849C1

GASKET - 1666090C1

TRAILER SOCKET(9405)

PURCHASEDASSEMBLY

3519878C1


E

A

B

D

A

BCONNECTOR - 1664531C1LOCK - 1675053C1

C

(LOCATED IN BATTERY BOX)


E


A

(LOCATED IN BATTERY BOX)STOP TAIL AND TURN (9303A)

2-WAY RADIO FEEDFUSE CONNECTOR

(9265)

2-WAY RADIO POSITIVE CONNECTION (9264)


B

D

A

B

C

BATTERYCABLE

BATTERYHARNESS

W/ MXT

* W/ MXT

2

1

HPB SUPPLY SOLENOID (9506)


* W/ MXT

CAV CIR GAUGE COLOR TERM1 R94C 16 DK BL 1680205C12 R94D 16 YL 1680205C1

CAV CIR GAUGE COLOR TERM SEALA R94J 16 PL 2033819C1 1652325C1B R94K 16 LT GN 2033819C1 1652325C1C R94L 16 LT BL 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM1 [R94P] 18 BK ASSY

1* N94PA 18 BK ASSY2 [R94R] 18 BN ASSY

2* N94RA 18 BN ASSY

CAV CIR GAUGE COLOR TERM1 [R94M] 18 BK ASSY

1* N94MA 18 BK ASSY2 [R94N] 18 BN ASSY

2* N94NA 18 BN ASSY

CAV CIR GAUGE COLOR TERM1 R94A 16 GY 1680205C12 R94B 16 OR 1680205C1

CAV CIR GAUGE COLOR TERMBK N58C 10 BK INCLUDEDBL N72 12 DK BL INCLUDEDBN N68C 10 BN INCLUDEDGN N57C 10 LT GN INCLUDEDRD N70C 10 RD INCLUDEDWH N10C 8 WH INCLUDEDYL N56C 10 YL INCLUDED

CAV CIR GAUGE COLOR TERM SEALA R94E 16 BK 2033819C1 1652325C1B R94F 16 RD 2033819C1 1652325C1C R94H 16 BN 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA N14HB 10 RD 1661708C1 N/AB N14HC 10 RD 1661708C1 N/A

CAV CIR GAUGE COLOR TERM SEALA N14HC 10 RD 1687847C1 589390C1

CAV CIR GAUGE COLOR TERM SEALA R71 14 OR 2033816C1 0589391C1B R56 14 OR 2033816C1 0589391C1C R57 14 OR 2033816C1 0589391C1D R68 14 BN 2033816C1 0589391C1E R10-G 12 WH 2033816C1 0589391C1

CAV CIR GAUGE COLOR TERM SEALA N14HC 10 RD 1687848C1 589390C1

CAV CIRCUIT GUAGE COLOR TERMINAL SEAL/SLEEVE

1 ND44B 18 GY 3509874C1 3532128C1

2 ND90E-G 18 WH 3509874C1 3532128C1

Figure 261 Connector Composites , (9264), (9265), (9303A), (9405), (9501), (9502), (9503), (9504),(9505), (9506), (9506/9911)

S08315




S08315


263

12.70. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520E), (9520F),(9521), (9528), P. 57


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 U00DAG9

28JUN00P52778H AE08052376 057CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

1

2

3 2

1

WABCO LEFT REAR AIRABS WHEEL SPEED SENSOR

(9516)

WABCO RIGHT REAR AIRABS WHEEL SPEED SENSOR

(9517)

WABCO RIGHT REAR AIRABS MODULATOR

(9519)

WABCO LEFT REAR AIR ABS MODULATOR(9518)

1

2


3519878C1


3519878C1

3 2

1



B

C

A

B

C

A

2

11

2

WABCO AIR ABS J1939(9520E)


PLUG - 2025431C1

WABCO HYD ABS J1939(9520F)

FULL POWER POWER(9528)


PLUG - 2025431C1


W/ MXT

W/ MXT

W/ MXT

31 15

116

26

FULL POWER CONN(9521)

CONNECTOR - 3573648C2BODY LOCK 1 - 3573650C1BODY LOCK 2 - 3573651C1

PLUG - 3577744C1

W/ MXT

CAV CIR GAUGE COLOR1 R94AWL 18 GY2 R94AWM 18 GY

CAV CIR GAUGE COLOR1 R94AWS 18 GY2 R94AWT 18 GY

CAV CIR GAUGE COLOR1 R94A-G7 18 GN2 R94AWN 18 BK3 R94AWR 18 BN

CAV CIR GAUGE COLOR1 R94A-G6 18 GN2 R94AWH 18 BK3 R94AWW 18 BN CAV CIRCUIT GAUGE COLOR TERMINAL SEAL

1 N13A1 18 PK 3573652C1 3573653C1

2 PLUG - - - -

3 N70G 18 GY 3573652C1 3573653C1

4 ND44B 18 GY 3573652C1 3573653C1

5 N44C 18 RD 3573652C1 3573653C1

6 N10-GU 18 WH 3573652C1 3573653C1

7 N44D 18 BN 3573652C1 3573653C1

8 PLUG - - - -

9 N94BG 18 GY 3573652C1 3573653C1

10 N94BF 18 GY 3573652C1 3573653C1

11 N44AA 18 BN 3573652C1 3573653C1

12 PLUG - - - -

13 PLUG - - - -

14 N5C(+) 18 YL 3573652C1 3573653C1

15 N5C(-) 18 GN 3573652C1 3573653C1

16 N14AB 12 RD 3573654C1 3573655C1

17 N14AC 12 RD 3573654C1 3573655C1

18 N10-GF 12 WH 3573654C1 3573655C1

19 N10-GH1 12 WH 3573654C1 3573655C1

20 N94A* 18 GY 3573652C1 3573653C1

21 PLUG - - - -

22 N94PA 18 BK 3573652C1 3573653C1

23 N94NA 18 BN 3573652C1 3573653C1

24 N94MB 18 BN 3573652C1 3573653C1

25 N94PB 18 BN 3573652C1 3573653C1

26 N3A(-) 18 GY 3573652C1 3573653C1

27 N94RA 18 BN 3573652C1 3573653C1

28 N94MA 18 BK 3573652C1 3573653C1

29 N94LB 18 BK 3573652C1 3573653C1

30 N94NB 18 BN 3573652C1 3573653C1

31 N3A(+) 18 DKBL 3573652C1 3573653C1

CAV CIR GAUGE COLOR TERM SEALA N5A(+) 18 YL 1667742C1 1661872C1B PLUG - - - -C N5A(-) 18 GN 1667742C1 1661872C1

CAV CIR GAUGE COLOR TERM SEALA N5B(+) 18 YL 1661875C1 1661872C1B PLUG - - - -C N5B(-) 18 GN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERM SEAL1 N10-GE 12 WH 3573654C1 3573655C12 N14AA 12 RD 3573654C1 3573655C1

Figure 263 Connector Composites (9516), (9517), (9518), (9519), (9520E), (9520F), (9521), (9528)

S08315




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


28JUN00P52778H AE08052376 058CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

CONNECTOR - 3535310C1 PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT

THOSE LISTED FOR PLUG2)PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,

B7,C6 & C7 ONLY) LOCKS - 3535311C1 (2) 3535312C1 (1)

D8

A8A1

B12

D1

C12C1

B1B12

D1

A1

C12

D8

B1

C1

A8

(CHASSIS SIDE)

(DASH SIDE)CHASSIS / DASHINTERCONNECT

(9700)

CONNECTOR - 3535306C1PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT THOSE LISTED FOR PLUG2)PLUG2 - 3535938C1 (CAVITIES A4,A5,B6, B7, C6 & C7 ONLY) LOCKS - 3535307C1 SEAL - 3535308C1 LEVER LOCK - 3535309C1

CONT. ON NEXT PAGE

(CHASSIS SIDE)

D1

B12

A1 A8

D8

B1

C1 C12

D1

B12

A1 A8

D8

B1

C1 C12

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV NOTES

A1 N32A 18 TN 3535305C1 3535424C1 -

A1% N71 16 OR 3535305C1 3535424C1 -

A1 N104CA 16 DKBL 3535305C1 3535424C1 W/ REMOTESTART / STOP

A2 N32 18 TN 3535305C1 3535424C1 -

A2% N56 16 OR 3535305C1 3535424C1 -

A2 N59CA 16 GY 3535305C1 3535424C1 W/ REMOTESTART / STOP

A3 N94AM 16 GY 3535305C1 3535424C1 W/ HYD ABS

A3 N94WJ 18 GY 3535305C1 3535310C1 W/ WABCO AIR

A3% N94LB 18 BK 3535305C1 3535310C1

A4 N71 14 OR 3535934C1 3535937C1 -

A4% 4MTR-A 14 WH 3535934C1 3535937C1 -

A5 N56 14 OR 3535934C1 3535937C1 -

A5% 5MTR-B 14 WH 3535934C1 3535937C1 -

A6 N94B 16 OR 3535305C1 3535424C1 W/ AIR ABS

A6 N94AN 16 OR 3535305C1 3535424C1 W/ HYD ABS

A6 N94WK 18 GY 3535305C1 3535310C1 W/ WABCO AIR

A6% N94MB 18 BN 3535305C1 3535310C1 -

A7 N94C 16 DKBL 3535305C1 3535424C1 W/ AIR ABS

A7 N94AT 16 DKBL 3535305C1 3535424C1 W/ HYD ABS

A7 N94WG 18 GY 3535305C1 3535310C1 W/ WABCO AIR

A7% N94NB 18 BN 3535305C1 3535310C1 -

A8 N94D 16 YL 3535305C1 3535424C1 W/ AIR ABS

A8 N94AU 16 YL 3535305C1 3535424C1 W/ HYD ABS

A8 N94WH 18 GY 3535305C1 3535310C1 W/ WABCO AIR

A8% N94PB 18 BN 3535305C1 3535310C1 -

B1 N94E 16 BK 3535305C1 3535424C1 W/ AIR ABS

B1 N94T 18 GY 3535305C1 3535424C1 W/ HYD ABS

B1 N94WA 18 GY 3535305C1 3535310C1 W/ WABCO AIR

B1% N13A 18 PK 3535305C1 3535310C1 -

B2 N94F 16 RD 3535305C1 3535424C1 W/ AIR ABS

B2 N94AD 18 GY 3535305C1 3535424C1 W/ HYD ABS

B2% N94BF 18 GY 3535305C1 3535424C1 -

B2 N94-G4 18 WH 3535305C1 3535310C1 W/ WABCO AIR

B3 N94H 16 BN 3535305C1 3535424C1 W/ AIR ABS

B3 N94Y 18 GY 3535305C1 3535424C1 W/ HYD ABS

B3 N94WB 18 GY 3535305C1 3535310C1 W/ WABCO AIR

B3% N10-GU 18 WH 3535305C1 3535310C1 -

B4 N94J 16 PL 3535305C1 3535424C1 W/ AIR ABS

B4 N94WE 18 GY 3535305C1 3535310C1 W/ WABCO AIR

B4% N70G 18 GY 3535305C1 3535310C1 -

B5 N94K 16 LTGN 3535305C1 3535424C1 W/ AIR ABS

B5 N94V 18 GY 3535305C1 3535424C1 W/ HYD ABS

B5 N94-G3 18 WH 3535305C1 3535310C1 W/ WABCO AIR

B5% N94BG 18 GY 3535305C1 3535310C1 -

B6 N57 14 OR 3535934C1 3535937C1 -

B7 N68 14 BN 3535934C1 3535937C1 -

B8 N94L 16 LTBL 3535305C1 3535424C1 -

B8 N44N 18 GY 3535305C1 3535424C1 -

B8 N94WD 18 GY 3535305C1 3535310C1 W/ WABCO AIR

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL / SLV NOTES

B9 N59-GA 18 WH 3535305C1 3535310C1 -

B9 N19 16 GY 3535305C1 3535424C1 -

B9 N19A 16 GY 3535305C1 3535424C1 -

B9 N44M 18 GY 3535305C1 3535424C1 -

B10 N59J 18 GY 3535305C1 3535424C1 -

B10 N59U 18 GY 3535305C1 3535424C1 -

B11 * 18 TN 3535305C1 3535424C1 -

B12 ** 16 GY 3535305C1 3535424C1 -

C1 N59K 18 GY 3535305C1 3535424C1 -

C1 N59V 18 GY 3535305C1 3535424C1 -

C1% N44AA 18 BN 3535305C1 3535424C1 -

C2 N59L 18 GY 3535305C1 3535424C1 -

C2 N59W 18 GY 3535305C1 3535424C1 -

C3 N94BD 16 BN 3535305C1 3535424C1 W/ AIR ABS

C3 N3A(-) 18 GY 3535305C1 3535424C1 W/ HYD ABS

C3 N94C(+) 18 GY 3535305C1 3535310C1 W/ WABCO AIR

C4 N94BE 16 YL 3535305C1 3535424C1 W/ AIR ABS

C4 N3A(+) 18 DKBL 3535305C1 3535424C1 W/ HYD ABS

C4 N94C(-) 18 GY 3535305C1 3535310C1 W/ WABCO AIR

C5 N59M 18 GY 3535305C1 3535424C1 -

C5 N59X 18 GY 3535305C1 3535424C1 -

C5% 3LPR 20 WH 3535303C1 3535424C1 -

C6 N10-GA 14 WH 3535934C1 3535937C1 -

C7 N59H 14 GY 3535934C1 3535937C1 -

C7 N59T 14 GY 3535934C1 3548945C1 -

C7% A-CMP-R 14 RD 3535931C1 3535937C1 -

C8 *** 18 GY 3535305C1 3535424C1 -

C8% 1LPP 20 WH 3535303C1 3535424C1 -

C9 N56J 16 OR 3535305C1 3535424C1 -

C9 N37D 18 TN 3535305C1 3535424C1 -

C9% 2LPS 20 WH 3535303C1 3535424C1 -

C10 **** 18 TN 3535305C1 3535424C1 -

C11@ N10 18 GY 3535305C1 3535424C1 -

C12 N49A 18 GY 3535305C1 3535424C1 -

D1 N49B 18 GY 3535305C1 3535424C1 -

D1% N87BA 16 GY 3535305C1 3535424C1 -

D1@ N59C 18 GY 3535305C1 3535424C1 -

D2 N87BB 18 GY 3535305C1 3535424C1 -

D2 N87DB 18 GY 3535305C1 3535424C1 -

D2% N94A* 18 GY 3535305C1 3535424C1 -

D3 N87KB 18 GY 3535305C1 3535424C1 -

D3 N87MB 18 GY 3535305C1 3535424C1 -

D3% N87KA 16 GY 3535305C1 3535424C1 -

D6 N87CA 18 GY 3535305C1 3535424C1 -

D6 N87EA 18 GY 3535305C1 3535424C1 -

D7 N71N 18 OR 3535305C1 3535424C1 -

D7 N19-G 16 WH 3535305C1 3535424C1 -

D7 N19-GA 16 WH 3535305C1 3535424C1 -

D8 N9 18 GY 3535305C1 3535424C1 -


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265



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12



14JUN01P54634F AE08052376 059CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

* - FOR LEFT SIDE MTD FUEL TANKS, CIR NUM IS N36; FOR RIGHT SIDE MTD FUEL TANKS AND FOR MXT CIR NUM IS N36A; FOR DUAL FUEL TANKS, CIR NUM IS N36B FOR AF MTD FUEL TANKS, CIR NUM IS N36C;** - FOR LEFT SIDE MTD AIR DRYERS, CIR NUM IS N39B; FOR RIGHT SIDE MTD AIR DRYERS, CIR NUM IS N39C;*** - FOR LEFT SIDE MTD DRAIN VALVES, CIR NUM IS N39; FOR RIGHT SIDE NTD DRAIN VALVES, CIR NUM IS N39A;**** - FOR SINGLE TANK, CIR NUM IS N36; FOR DUAL TANKS, CIR NUM IS N36H;@ - W/ 5TH WHEEL OPTION& - W/ COMMUNICATION SYSTEM, AWARE% - W/ MXT VEHICLE

(DASH SIDE)

CHASSIS / DASH INTERCONNECT(9700)

CONT. FROM PREVIOUS PAGE


A1 J32 18 TN 3535303C1 3535424C1 -

A1% J71A 18 OR 3535303C1 3535424C1 -

A1 J104C 18 DKBL 3535303C1 3535424C1W/ REMOTE

START / STOP

A2 J32A 18 TN 3535303C1 3535424C1 -

A2% J56B 16 OR 3535303C1 3535424C1 -

A2 J59 16 GY 3535930C1 3535936C1W/ REMOTE

START / STOP

A3 J94AB 18 GY 3535303C1 3535424C1 W/ AIR ABS

A3 J94HM 18 GY 3535303C1 3535424C1 W/ HYD ABS

A3% J94L 18 BK 3535303C1 3535424C1 -

A4 J71A 18 OR 3535930C1 3535936C1 -

A4% JMTR-A 14 WH 3553031C1 3535937C1 -

A5 J56B 16 OR 3535930C1 3535936C1 -

A5% JMTR-B 14 WH 3553031C1 3535937C1 -

A6 J94AA 18 OR 3535303C1 3535424C1 W/ AIR ABS

A6 J94HN 18 OR 3535303C1 3535424C1 W/ HYD ABS

A6% J94M 18 BN 3535303C1 3535424C1 -

A7 J94AL 18 DKBL 3535303C1 3535424C1 W/ AIR ABS

A7 J94HT 18 DKBL 3535303C1 3535424C1 W/ HYD ABS

A7% J94N 18 BN 3535303C1 3535424C1 -

A8 J94AK 18 YL 3535303C1 3535424C1 W/ AIR ABS

A8 J94HU 18 YL 3535303C1 3535424C1 W/ HYD ABS

A8% J94P 18 BN 3535303C1 3535424C1 -

B1 J94AC 18 BK 3535303C1 3535424C1 W/ AIR ABS

B1 J94HD 18 GY 3535303C1 3535424C1 W/ HYD ABS

B1% J13A 18 PK 3535303C1 3535424C1 -

B2 J94AD 18 RD 3535303C1 3535424C1 W/ AIR ABS

B2 J94HV 18 GY 3535303C1 3535424C1 W/ HYD ABS

B2% J94BF 18 GY 3535303C1 3535424C1 -

B3 J94AE 18 BN 3535303C1 3535424C1 W/ AIR ABS

B3 J94HX 18 GY 3535303C1 3535424C1 W/ HYD ABS

B3% J10-GU 18 WH 3535303C1 3535424C1 -

B4 J94AF 18 PL 3535303C1 3535424C1 W/ AIR ABS

B4% J70G 18 GY 3535303C1 3535424C1 -

B5 J94AH 18 LTGN 3535303C1 3535424C1 W/ AIR ABS

B5 J94HP 18 GY 3535303C1 3535424C1 W/ HYD ABS

B5% J94BG 18 GY 3535303C1 3535424C1 -

B6 J57B 16 OR 3535930C1 3535936C1 -

B7 J68B 14 BN 3535931C1 3535937C1 -

B8 J94AJ 18 GY 3535303C1 3535424C1 -

B8 J44N 16 GY 3535303C1 3535424C1 -

B9 N59-GA 18 WH 3535303C1 3535424C1 -

B9 J44M 18 GY 3535303C1 3535424C1 -

B10 J59A 18 GY 3535303C1 3535424C1 -

B11 J36A 18 TN 3535303C1 3535424C1 -

B11& A36A 18 TN 3535303C1 3535424C1 -

B12 J39A 16 GY 3535303C1 3535424C1 -


C1 J59B 18 GY 3535303C1 3535424C1 -

C2 J59C 18 GY 3535303C1 3535424C1 -

C3 J94ATC 18 GY 3535303C1 3535424C1 W/ AIR ABS

C3 J3C(-) 18 GY 3535303C1 3535424C1 W/ HYD ABS

C3% J3C(-) 20 GY 3535303C1 3535424C1 -

C4 J94ATR 18 GY 3535303C1 3535424C1 W/ AIR ABS

C4 J3C(+) 18 DKBL 3535303C1 3535424C1 W/ HYD ABS

C4% J3C(+) 20 DKBL 3535303C1 3535424C1 -

C5 J59D 18 GY 3535303C1 3535424C1 -

C5% JLPR 20 WH 3535303C1 3535424C1 -

C6 J11-GA 14 WH 3535931C1 3535937C1 -

C7 J59E 14 GY 3535931C1 3535937C1 -

C7% JCMPR 14 WH 3535931C1 3535937C1 -

C8 J39B 16 GY 3535303C1 3535424C1 -

C8% JLPP 20 WH 3535303C1 3535424C1 -

C9 J37 16 TN 3535303C1 3535424C1 -

C9% JLPS 20 WH 3535303C1 3535424C1 -

C10 J36B 18 TN 3535303C1 3535424C1 -

C11@ J10 18 GY 3535303C1 3535424C1 -

C12 J49A 18 GY 3535303C1 3535424C1 -

D1 J49B 18 GY 3535303C1 3535424C1 -

D1% J87BA 18 GY 3535303C1 3535424C1 -

D1@ J59C 18 GY 3535303C1 3535424C1 -

D2 J87BB 18 GY 3535303C1 3535424C1 -

D3 J87KB 16 GY 3535303C1 3535424C1 -

D6 J87CA 18 GY 3535303C1 3535424C1 -

D7 J71N 18 OR 3535303C1 3535424C1 -

D8 J9G 18 GY 3535303C1 3535424C1 -


S08315


12.73. CONNECTOR COMPOSITES (9715/9780), (9715A), (9715B), P. 60


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12



31MAY00P52778H AE08052376 060CNA1 31MAR09 ADDED MXT EFFECTS B 61817B

C

B

A

C

B

A

TRAILER SOCKET #1(9715 / * 9780)

CONNECTOR - 1667733C1 PLUG - 1675451C1 LOCK - 1667734C1


W / EOF OR BOC TRAILER SOCKET & EOF BODY BUILDER CONNECTOR

NOT W / BOC BODY BUILDER CONNECTORS

W / BOC BODY BUILDER CONNECTORS

* W/ MXT

W / BOC AND AUX BOC TRAILER SOCKET

TRAILER SOCKET #1 (9715A)

C

B

AC

B

A

C

B

A



W / EOF TRAILER SOCKET OR EOF BODY BUILDER CONNECTOR

W / BOC TRAILER SOCKET AND EOF BODY BUILDER CONNECTOR

TRAILER SOCKET #1 (9715B)


W / EOF TRAILER SOCKET

W / EOF BODY BUILDER CONNECTOR

BOC - BACK OF CABEOF - END OF FRAME

W / BOC TRAILER SOCKET

CAV CIR GAUGE COLOR TERM SEALA J70A 10 OR 2025425C1 1667735C1B J68F 12 BN 2025424C1 1671603C1C J94BC 10 GY 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA R70A 10 RD 2025425C1 1667735C1B R68A 10 BN 2025425C1 1667735C1C R94A 10 DK BL 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N70A 10 RD 1667737C1 1667735C1

A* N70A 10 OR 1667737C1 1667735C1B N68A 10 BN 1667737C1 1667735C1C N94A 10 DK BL 1667737C1 1667735C1

C* N94A 10 GY 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N70D 10 RD 1667737C1 1667735C1B N68D 10 BN 1667737C1 1667735C1C N94D 10 GY 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N70D 10 RD 1667737C1 1667735C1B N68D 10 BN 1667737C1 1667735C1C N94D 10 GY 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N70 10 RD 1667737C1 1667735C1B N68 10 BN 1667737C1 1667735C1C N94 10 DK BL 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA J70A 10 OR 2025425C1 1667735C1B J68F 16 BN 1667736C1 1664232C1C J94BC 10 GY 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA R70 10 RD 1667737C1 1667735C1B R68 10 BN 1667737C1 1667735C1C R94 10 GY 1667737C1 1667735C1


CAV CIR GAUGE COLOR TERM SEALA N70F 10 RD 1667737C1 1667735C1B N68F 10 BN 1667737C1 1667735C1C N94F 10 GY 1667737C1 1667735C1

Figure 266 Connector Composites (9715/9780), (9715A), (9715B)

S08315


267

12.74. CONNECTOR COMPOSITES (9716/9779), (9716A), (9716B), P. 61


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12



31MAY00P52778H AE08052376 061CNA1 31MAR09 ADDED MXT EFFECTS C 61817B

C

B

A

C

B

A

TRAILER SOCKET #2(9716 / * 9779)



NOT W / BOC BODY BUILDER CONNECTORS

W / EOF OR BOC TRAILER SOCKET EOF BODY BUILDER CONNECTOR

W / BOC TRAILER SOCKET

W / BOC BODY BUILDER CONNECTORS

W / BOC AND AUX BOC TRAILER SOCKET

TRAILER SOCKET #2 (9716A)

C

B

AC

B

A

C

B

A




W / BOC TRAILER SOCKET AND

TRAILER SOCKET #2 (9716B)



W / BOC TRAILER SOCKET EOF BODY BUILDER CONNECTOR

BOC - BACK OF CABEOF - END OF FRAME

* W/ MXT

CAV CIR GAUGE COLOR TERM SEALA N58D 10 BN 2025425C1 1667735C1B N56D 10 YL 2025424C1 1667735C1C N57D 10 LT GN 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N58D 10 BN 2025425C1 1667735C1B N56D 10 YL 2025425C1 1667735C1C N57D 10 LT GN 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA N58A 10 BK 2025425C1 1667735C1

A* N58A 10 BN 2025425C1 1667735C1B N56A 10 YL 2025425C1 1667735C1

B* N56A 10 OR 2025425C1 1667735C1C N57A 10 LT GN 2025425C1 1667735C1

C* N57A 10 OR 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA J58F 12 BN 1667737C1 1671603C1B J56C 12 OR 1667737C1 1671603C1C J57C 12 OR 1667737C1 1671603C1

CAV CIR GAUGE COLOR TERM SEALA R58A 10 BK 1667737C1 1667735C1B R56A 10 YL 1667737C1 1667735C1C R57A 10 LT GN 1667737C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA J58F 16 BN 1667738C1 1664232C1B J56C 12 OR 1667737C1 1671603C1C J57C 12 OR 1667737C1 1671603C1

CAV CIR GAUGE COLOR TERM SEALA N58 10 BK 2025425C1 1667735C1B N56 10 YL 2025425C1 1667735C1C N57 10 LT GN 2025425C1 1667735C1

CAV CIR GAUGE COLOR TERM SEALA R58 10 BN 2025425C1 1667735C1B R56 10 BN 2025425C1 1667735C1C N57F 10 LT GN 2025425C1 1667735C1


CAV CIR GAUGE COLOR TERM SEALA R58A 10 BK 1667737C1 1667735C1B R56A 10 YL 1667737C1 1667735C1C R57A 10 LT GN 1667737C1 1667735C1

Figure 267 Connector Composites (9716/9779), (9716A), (9716B)

S08315


12.75. CONNECTOR COMPOSITES (9717A), (9717B), P. 62

Figure 268 Connector Composites (9717A), (9717B)

S08315


269

12.76. CONNECTOR COMPOSITES (9718), (9719), (9720), (9722), (9733), (9734), (9736),(9739), (9740), (9741), P. 63

Figure 269 Connector Composites (9718), (9719), (9720), (9722), (9733), (9734), (9736), (9739), (9740),(9741)

S08315




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12


14JUN01P54634H AE08052376 064CNA1 31MAR09 ADDED CONNECTOR 9745 J 61817B

WORK LIGHT (9766)



REARCHASSISHARNESS

TRANSFER CASE SWITCH PIGTAIL (9754)

CONNECTOR - 3517760C1 CONNECTOR - 3517760C1


LIFT AXLE(9763)

*W/ I6 ONLY


WORK LIGHT(9765)

REARCHASSISHARNESS

*3 PHASE AC (9743)

LOCATED AT EOF

LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME


LIFT AXLE(9762)

*W/ I6 ENGINES ONLY

*3 PHASE AC (9742)



LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME

WORK LIGHT (9767)


A

B

A

B


B

A

B

A

B

AB

A

B

A

1 2

SS / RH WATER PUMP (9745)


W/ MXT


1 K106B 4 OR 3517757C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A N42 18 GY 0587578C1 1652325C1

B N42-G 18 WH 0587578C1 1652325C1


A N59EF 18 GY 1661875C1 1661872C1

B N59-GC 18 WH 1661875C1 1661872C1


A N59EC 18 GY 1661875C1 1661872C1

B N59-GB 18 WH 1661875C1 1661872C1


A P65 16 OR 1661875C1 1661872C1

B P65-G 16 WH 1661875C1 1661872C1


A P65 16 OR 1661875C1 1661872C1

B P65-G 16 WH 1661875C1 1661872C1


A S65 16 OR 1667742C1 1661872C1

B S65-G 16 WH 1667742C1 1661872C1


A S65 16 OR 1661875C1 1661872C1

B S65-G 16 WH 1661875C1 1661872C1


1 K106C 4 OR 3517757C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL1 N87KA 16 GY 3561584C1 3536868C1

2 N87BA 16 GY 3561584C1 3536868C1


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271



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12


P54634F

U00DLCK

065

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

14JUN01 AE08052376CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

B

C

AB

B

A

A

C

B

A

CONNECTOR - 1667741C1SEAL - 1661872C1

(LOCATED ON FRAME RAIL)




CONNECTOR - 0587567C91SEAL - 1652325C1

SAHR CUT OFF(977B)

REMOTE START/STOPBODY BUILDER CONNECTION

(9778)

SAHR TRAVEL SWITCH(9777)


SAAR(9777)


SAHR TRAVEL SWITCH(9777)

BA

C


SAHR CUT OFF SOLENOID(9778)


B

A

W/ MXT W/ MXT


A N44N 18 GY 1661875C1 1661872C1

B N44-GB 18 WH 1661875C1 1661872C1

C N44M 18 GY 1661875C1 1661872C1

CAV CIR GUAGE COLOR TERMINAL

A N59CA 16 GY 0587575C1

B N104CA 16 DK BL 0587575C1


A R44C 18 GY 1661875C1 1661872C1

B R90D-G 18 WH 1661875C1 1661872C1

CAV CIR GUAGE COLOR TERMINAL SEAL/SLEEVE

A R90D 18 GY 0587576C1 1652325C1

B R94-GE 18 WH 0587576C1 1652325C1

C R44D 18 GY 0587576C1 1652325C1


A N90D 18 YL 1661875C1 1661872C1

B N94-GE 18 GN 1661875C1 1661872C1

C N44D 18 BN 1661875C1 1661872C1

CAV CIR GUAGE COLOR TERMINAL

A N44C 18 RD 0587575C1

B N104CA 18 BN 0587575C1


S08315


12.79. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830),(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 66

CHK NAME

RELEASE NO. DATE

DRAWN


REV REFERENCE




CHANGE

SHEETPART NO.

DATE

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12CONNECTOR COMPOSITES - MATING VIEW SHOWN

ADDED 9870-9913A42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

AE08-52376 6650157D

U00JWCA

50157D 14FEB05

-

FR AXLE DIFF LOCK WARN LIGHT (9814)

B



A

FR AXLE TEMP SENDER (9811)

A

(LOCATED ON LEFT FRAME RAIL NEAR REAR AXLES)

(LOCATED ON AXLE)

B


2

(LOCATED ON AIR DRYER)


(LOCATED ON AXLE)

B

B

1


(LOCATED ON AXLE)

RIGHT SIDE AIR DRYER (9900)

RR AXLE DIFF LOCK WARN LIGHT (9815)

A

RR AXLE TEMP SENDER (9812)


LEFT SIDE AIR DRYER (9900A)


A

A

(LOCATED ON AXLE)

1

2

AIR SUSPENSION SOLENOID (9850)

(LOCATED ON AIR DRYER)

B

AIR SUSPENSION DUMP VALVE 4X2(9870)

CONNECTOR - 0587568C91SEAL - 1652325C1TERMINAL - 0587576C1

CONNECTOR - 0587568C91SEAL - 1652325C1TERMINAL - 0587576C1

AIR SUSPENSION DUMP VALVE 6X4(9871)

(LOCATED NEAR REAR AXLE ON CROSSMEMBER) (LOCATED NEAR REAR AXLE ON CROSSMEMBER)

A

B

A

B

LECTRASHIFT PTO/HOURMETER(9913A)

(LOCATED NEAR DASH TO ENGINE CONNECTION)



(DASH HARNESS) (ENGINE/XMSN HARNESS)

ABC

C

B

A

CB

A

SUSPENSION TRANSDUCER (9830)

CONNECTOR - 1678137C1SEAL - 1661872C1PLUG - 2025431C1

LOAD INDICATOR (9860)

CONNECTOR - 1667740C1SEAL - 1661872C1LOCK - 1667771C1

LOAD INDICATOR (9865M)

CONNECTOR - 1667741C1SEAL - 1661872C1LOCK - 1667771C1

CAV CIR GAUGE COLOR TERM SEALA N39C 16 GY 2033819C1 1652325C1B N39-GC 16 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEAL1 R32A 18 TN 3536865C1 3536866C12 R9A 18 GY 3536865C1 3536866C1

CAV CIR GAUGE COLOR TERM SEALA N39B 16 GY 2033819C1 1652325C1B N39-GB 16 WH 2033819C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA R49 18 GY 0587578C1 1652325C1B R49-G 18 WH 0587578C1 1652325C1

CAV CIR GAUGE COLOR TERM SEALA J61A 16 GY 0587575C1 1652325C1B J61-GA 16 WH 0587575C1 1652325C1

CAV CIR GAUGE COLOR TERM SEAL NOTES1 R32 18 TN 3536865C1 3536866C12 R9 18 GY 3536865C1 3536866C1 W/TANDEM2 R9C 18 GY 3536865C1 3536866C1 N/TANDEM

CAV CIR GAUGE COLOR TERM SEALA R49A 18 GY 0587578C1 1652325C1B R49-GA 18 WH 0587578C1 1652325C1

CAV CIR GAUGE COLORA N61A 18 GYB N61-GA 18 GY

CAV CIR GAUGE COLORA N61AA 18 GYB N61-GB 18 GY

CAV CIR GAUGE COLOR TERMINAL SEALA J14LS 12 WH 2033816C1 0589391C1A J88B 18 LT GN 2033819C1 3517771C1

CAV CIR GAUGE COLOR TERMINAL SEALA K12LSC 12 WH 2033912C1 0589390C1A K188B 14 LT GN 2033912C1 0589391C1

CAV CIR GAUGE COLOR TERMA R9M 18 GY 1651943C1B R6H 18 GY 1651943C1C R61C 18 GY 1651943C1

CAV CIR GAUGE COLOR TERMA N9M 18 GY 1667742C1B N6H 18 GY 1667742C1C N61C 18 GY 1667742C1

CAV CIR GUAGE COLOR TERMA N9M 18 GY 1661875C1B N6H 18 GY 1661875C2C N61C 18 GY 1661875C3

Figure 272 Connector Composites (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860),(9865M), (9900), (9900A), (9913A)

S08315


273

12.80. CONNECTOR COMPOSITES (9913B), (9914), (9994), (9999), P. 67

Figure 273 Connector Composites (9913B), (9914), (9994), (9999)

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12.81. CONNECTOR COMPOSITES (1J), (2J), P. 67A

Figure 274 Connector Composites (1J), (2J)

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275

12.82. CONNECTOR COMPOSITES (9988), (9989), (9990), (9991), (9992), (9993), (9995),(9996), P. 68

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

68

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22DEC05 AE08-52376

UOOAXPC

59918L

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK


CHAPTER 12

*F6AB-14A464-GA

FLARE LAMPRIGHT AMBER

(9989)

FLARE LAMP(LEFT RED)

(9990)

FLARE LAMP(RIGHT RED)

(9991)

LEFT TAIL TURN / STOP LAMP(9992) RIGHT TAIL TURN / STOP LAMP

(9993)

BACKUP LAMP(9995)

BACKUP LAMP(9996)

1

2

1

2

1

2

1

2

FLARE LAMP(LEFT AMBER)

(9988)

*F6AB-14A464-GA *F6AB-14A464-GA

*F6AB-14A464-GA

1

2

3

1

2

3

*ZFJ-00703-UA

*ZFJ-00702-UA *ZFJ-00702-UA

*ZFJ-00703-UA

NOTE - * INDICATES PARTS TO BE GIVEN BY SUPPLIER

1

2

3

1

2

3

CAV CIR GAUGE COLOR TERMINAL

1 R10-G 18 WH *XL3T-14474-EA

2 R68 18 BN *XL3T-14474-EA


1 R10-G 18 WH *XL3T-14474-AEA

2 R68 18 BN *XL3T-14474-AEA


1 R10-G 18 WH *XL3T-14474-EAE

2 R68 18 BN *XL3T-14474-EAE


1 R10-G 18 WH *XL3T-14474-EAE

2 R68 18 BN *XL3T-14474-EAE


1 R10-G 18 WH *97BG-14474-AEA

2 R68 18 BN -

3 R57 14 OR *97BG-14474-AEA


1 R10-G 18 WH *97BG-14474-AEA

2 - - - -

3 R71 18 OR *97BG-14474-AEA


1 R10-G 18 WH *97BG-14474-AEA

2 - - - -

3 R71 18 OR *97BG-14474-AEA


1 R10-G 18 WH *97BG-14474-AEA

2 R68 18 BN -

3 R56 14 OR *97BG-14474-AEA

Figure 275 Connector Composites (9988), (9989), (9990), (9991), (9992), (9993), (9995), (9996)

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NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

69

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22DEC05 AE08-52376

UOOAXPC

59918L

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK


CHAPTER 12

5 6 7 8 9 1013

1 2 3 4

14 15 16

1211

ECLIPSE AVN50DCONNECTOR

(1936)

CAMERA-PASSTHRU (1937)

A

B

C

D

E

1

3

2

4

ECLIPSE AVN50D CONNECTOR-REAR VIEW CAMERA CN-706

(1938)

20

12 34

1623

10 6

19

2

1522 18 1314

11 8

21

7

1724

19 5

ECLIPSE AVN50D CONNECTOR24 WAY CONNECTOR,CN4

(1940)

*PT NO-X40232-A872

*AVN5435-CN20

*AVN5435-CN4

NOTE: 1. * INDICATES PARTS TO BE GIVEN BY SUPPLIER

CAV CIR GAUGE COLOR

1 - - -

2 - - -

3 A86 18 LTGN

4 A86A 18 LTGN

5 - - -

6 - - -

7 A86-G 20 WH

8 - - -

9 A86AX 18 BLWH

10 A62E 20 DKBL

11 - - -

12 - - -

13 - - -

14 - - -

15 - - -

16 - - -

CAV CIR GAUGE COLOR

1 VIDEO(+) 22 NAT

2 DRAIN 22 -

3 J71 22 RD

4 22BK 22 BK

5 VIDEO(-) 22 NAT


1 VIDEO OUT YELLOW(-) - - -

2 R(+) - - -

3 R(-) - - -

4 L(+) - - -

5 L(-) - - -

6 MUTE - - -

7 J71 18 GN *7116-4721-02

8 SPEED - - -

9 VIDEO OUT YELLOW CENTRE - - -

10 - - - -

11 PRE AMP FRT LEFT CHANNEL - - -

12 PRE AMP FRT RIGHT CHANNEL - - -

13 S.GND - - -

14 AMP CONTROL (B+) - - -

15 BUS(+) - - -

16 BUS(-) - - -

17 ACC 18 LTGN *7116-4721-02

18 BACKUP(+) - - -

19 A58 18 RDWH *7116-4721-02

20 - - - -

21 - - - -

22 - - - -

23 PRE AMP REAR LEFT CHANNEL - - -

24 PRE AMP REAR RIGHT CHANNEL - - -

CAV CIR GAUGE COLOR

1 VIDEO(+) 22 NAT

2 - - -

3 VIDEO(-) 22 NAT

4 GND 22 BK


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277


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

70

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22DEC05 AE08-52376

UOOAXPC

59918L

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK


CHAPTER 12

ECLIPSE AVN50D CONNECTORGPS ANTENNA

(1943)

1

8

4 2

56

3

7

1

ECLIPSE AVN50D CONNECTORAUDIO VIDEO IN G, CN1

(1944)

ECLIPSE AVN50D CONNECTOR3W-13WAY DIN

(1949)

D

B

CAMERA-PASSTHRU (1997)

E

C

A

11 910

7

34 2

12

8 6 5

1

13

NOTE: 1. *INDICATES PART TO BE GIVEN BY SUPPLIER

2

*AVN5435-GPS

*AVN5435-CN1

*AVN5435-3W-13WAY DIN

CAV CIR GAUGE COLOR

1 SIGNAL 22 NONE

2 GROUND 22 NONE


1 VIDEO(+) 24 YL *7116-4720-02

2 GND 24 SHIELD *7116-4720-02

3 GND 24 SHIELD *7116-4720-02

4 - - - -

5 AUDIO L(+) 24 WH *7116-4720-02

6 AUDIO R(+) 24 RD *7116-4720-02

7 GND 24 SHIELD *7116-4720-02

8 - - - -

CAV CIR GAUGE COLOR

1 VIDEO(+) 22 NAT

2 DRAIN 22 -

3 J71 22 RD

4 22BK 22 BK

5 VIDEO(-) 22 NAT


1 N.C. - - -

2 BACKUP(+) - - -

3 GND 18 WH *7116-4721-02

4 ACC 18 LTGN *7116-4721-02

5 R(+) - - -

6 L(-) - - -

7 S.GND - - -

8 N.C. - - -

9 L(+) - - -

10 BUS(+) - - -

11 MUTE - - -

12 BUS(-) - - -

13 R(-) - - -


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NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

71

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22DEC05 AE08-52376

UOOAXPC

59918L

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK


CHAPTER 12

INLINE TO POLLAK RVSTYLE TRAILER SOCKET

(9998)

1

2

3

6

5

4

7

NOTE: 1.* INDICATES PART TO BE GIVEN BY SUPPLIER *CONNECTOR - 3807576C91

CAV CIR GAUGE COLOR

1 N56BC 14 OR

2 R10 10 WH

3 R94 12 DKBL

4 N57BC 14 OR

5 N12BB 12 LTBL

6 R68 12 BN

7 N71BB 14 OR


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279

12.86. CONNECTOR COMPOSITES (C1), (C15), (C40), (C50), (C60), (C70), (C80), P. 72


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 12

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500310615


COMPRESSOR RELAY(C50)


53

1

4

2

B

A


EXHAUST VALVE(C80)

COMPRESSOR CONNECION(C60)

A

BCONNECTOR - 3582941C1BODY LOCK - 1661874C1

DRIVER SIDE SENSOR(C40)

CONNECTOR - 1667741C1BODY LOCK - 1667771C1A

C

B

A

B

FUSE BLOCK(C1)


7

112

6


ECU(C70)

AB

GF

CD

E

AUXILIARY DASHCONNECTOR

(C15)



1 C1.1 18 RD -

2 C1.2A 18 BK 3518963C1

3 C1.3 18 OR 3518963C1

4 C1.4 18 YL 3518963C1

5 PLUG - - 3527276C1

6 PLUG - - 3527276C1

7 C1.7 18 PL 3518963C1

8 C1.8 18 DKGN 3518963C1

9 PLUG - - 3527276C1

10 PLUG - - 3527276C1

11 PLUG - - 3527276C1

12 PLUG - - 3527276C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A C8.30 18 RD 1667742C1 1661872C1

B C1.2B 18 BK 1667742C1 1661872C1


1 C8.87 14 RD 1661707C1

2 C1.7 18 PL 1661707C1

3 C8.30 18 RD 1661707C1

4 PLUG - - 0453133C1

5 C1.2G 18 BK 1661707C1


A C1.8 18 DKGN 1661875C1 1661872C1

B C1.2C 18 BK 1661875C1 1661872C1


A C1.3 18 OR 1661875C1 1661872C1

B C1.4 18 YL 1661875C1 1661872C1

C C1.20 18 BK 1661875C1 1661872C1


1 N14AA 12 RD 3614762C1 3541256C1

2 N14AA-BAT 1218 RD 3614762C1 3541256C1


A M41 18 GY

B M41A 18 GY

Figure 279 Connector Composites (C1), (C15), (C40), (C50), (C60), (C70), (C80)

S08315

service manual - international® trucks...3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600,...

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