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SERVICE MANUAL

Version Date Subject1.0 1/2011 Original manual issue.1.1 1/2011 Addition models of KLV-22/26/32/40CX320,420 (P.12~24, P.30)1.2 2/2011 Addition of destination MEDDLE EAST.

Addition models of KDL-22/26/32BX320, 40BX420(SINGAPORE)

LCD Digital Color TV

9-888-407-03

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

ORIGINAL MANUAL ISSUE DATE: 1/2011AZ2EK CHASSIS

Segment: P-2F

SERVICE MANUAL

LCD Digital Color TV

AZ2EK CHASSISSegment: P-2F

9-888-407-03

KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME), KDL-22/26/32BX320,40BX420(SIN) 3

MODEL LIST

MODEL COLOR COMMANDER DEST.MODEL COLOR COMMANDER DEST.KLV-22BX320 Black RM-GA020 INDIA

MIDDLE EASTKDL-22BX320 Black RM-ED046 SINGAPOREKLV-22CX320 Black RM-GA020 INDIA

KLV-26BX320 Black RM-GA020 INDIAMIDDLE EAST

KDL-26BX320 Black RM-ED046 SINGAPOREKLV-26CX320 Black RM-GA020 INDIA



MIDDLE EASTKLV-32CX420 Black RM-GA020 INDIA




WARNINGS AND CAUTIONS - ENGLISH

CAUTIONThese servicing instructions are for use by qualified service personnel only.To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TVBe sure to follow these guidelines to protect your property and avoid causing serious injury.• Carry the TV with an adequate number of people; larger size TVs require two or more people.• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.


WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

WARNING!!Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEURTenez compte de ce qui suit pendant l’installation du téléviseur :• Débranchez tous les câbles avant de transporter le téléviseur.• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.


WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANELWhen repairing the LCD panel, be sure you are grounded by using a wrist band.When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.2) Do not scratch or press on the panel with any sharp objects.3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.4) Do not expose the LCD panel to direct sunlight.5) Avoid contact with water. It may cause a short circuit within the module.6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)7) Always clean the LCD panel with a soft cloth material.8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.


SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.


SAFETY CHECK-OUT

Leakage TestThe AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The

“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly allbattery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth GroundA cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).


SELF DIAGNOSIS FUNCTION

DIAGNOSTIC TEST INDICATORSWhen an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem.If there is more than one error, the LED will identify the first of the problem areas.Result for all of the following diagnostic items are displayed on screen.If the screen displays a “0”, no error has occurred .

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.The number of times the LED flashes translates to a probable source of the problem.A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

STBY LEDFlash time

Service menu Itemname

(Screen Display)Diagnostic Item Description

2 MAIN_POWE Main Power Over Voltage ProtectionDC_ALERT1 DC_ALERTAUDIO_PROT Audio Abnormal Detection

4 BALANCER_ERR Not usedTCON_ERR Not used

PANEL_ID__NVMERR Panel ID NVM Error6 BACKLITE_ERR Back Light Error (Panel Inverter)7 TEMP_ERR Thermal Error8 - Not used9 - Not used10 - Not used11 - Not used12 - Not used

3

5

0.50.5

3

DISPLAY OF STANDBY LED FLASH COUNT

SELF-DIAGNOSTIC SCREEN DISPLAYFor errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen:

[To Bring Up Screen Test]In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

5

* : Note that this differs from entering the service mode (volume +)

*

Info TV POWERChannel Volume


SELF CHECK

BACK <<002 MAIN_POWER 000003 DC_ALERT1 000003 AUDIO_PROT 000004 BALANCER_ERR 000005 TCON_ERR 000005 PANEL_ID_NVM_ERR 000006 BACKLITE_ERR 000007 TEMP_ERR 000

12345‐67891‐23456[Home] Exit

SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SCREEN DISPLAY]

Error count

Item name

STBY LED flash time

Total operation time by hour

Boot count

Panel operation time by hour

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List1. Error history and Error count : Press the Channel 8 => Channel 0 .2. Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screenTo exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.


• Items with no part number and no description are not stocked because they are seldom required for roution service.• The construction parts of an assembled part are indicated with a collation number in the remark colum.• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

SEC 1. DISASSEMBLY AND PARTS LIST


1-1. KLV-22BX320/CX320

1-1-1. STAND BLOCK AND REAR COVER ASSY REF. No. PART No. DESCRIPTION MARK1 4-270-687-11 REAR COVER (GW22) (KLV-22BX320)

4-270-703-01 REAR COVER (CW22) (KLV-22CX320)2 4-266-623-01 BRACKET, VESA (GW22B)3 4-266-619-01 COVER, NECK (S3B) (IN)

4-158-399-01 COVER, NECK (S3B) (ME)4 4-266-620-01 NECK (S5) (IN)

* 4-158-356-03 NECK (S5) (ME)5 X-2580-705-1 BASE (S3B) ASSY (IN)

X-2514-989-2 BASE (S3B) ASSY (ME)

4-159-298-01 SCREW, +PSW M4X10

2-580-639-01 SCREW, +BVTP 4X127-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-32-580-608-01 SCREW, +PSW M5X16

1

2

4

5

DISASSEMBLY AND PARTS LIST

31-1-2. VESA BRACKET, NECK COVER, NECK AND BASE ASSY



1-1. KLV-22BX320/CX320

1-1-3. GD8 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET

1-1-4. SPEAKER AND H BOARD

8

6

7

13

14

REF. No. PART No. DESCRIPTION MARK6 1-489-627-11 SWITCH UNIT (KLV-22BX320)

1-489-628-21 SWITCH UNIT (KLV-22CX320)7 1-857-895-11 GD8-STATIC CONVERTER(TV)8 1-857-896-11 MOUNTED PWB A9 4-270-698-01 BRACKET, VESA (GW22T) (KLV-22BX320)

4-270-708-01 BRACKET, VESA (CW22) (KLV-22CX320)10 * 1-910-103-29 CONNECTOR ASSY 22 FFC WXGA11 4-266-615-01 BRACKET, SIDE (PAA) (GW)12 * 1-838-982-11 POWER SUPPLY CORD (WITH CORE)

* 1-838-982-21 POWER SUPPLY CORD (WITH CORE) (ME)* 1-838-985-11 POWER SUPPLY CORD (WITH CORE) (ME)* 1-838-985-21 POWER SUPPLY CORD (WITH CORE) (ME)* 1-838-988-11 POWER SUPPLY CORD (WITH CORE) (ME)* 1-838-988-21 POWER SUPPLY CORD (WITH CORE) (ME)

13 4-264-687-01 COVER, UNDER (GW22) (KLV-22BX320)4-264-688-01 COVER, UNDER (CW22) (KLV-22CX320)

14 1-858-339-21 LOUDSPEAKER (4X10CM)15 1-857-898-11 MOUNTED PWB H (KLV-22BX320)

1-857-899-11 MOUNTED PWB H (KLV-22CX320)

2-580-637-01 SCREW, +BVTP 4X12

2-580-592-01 SCREW, +PSW M3X87-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3

10

11

15

12

9



1-1. KLV-22BX320/CX320

1-1-5. BEZEL ASSY

1-1-6. LCD PANEL

REF. No. PART No. DESCRIPTION MARK16 4-270-686-01 BEZEL (GW22) (KLV-22BX320)

4-270-702-01 BEZEL (CW22) (KLV-22CX320)17 1-811-130-12 LCD PANEL (C216B1-L03)

2-580-637-01 SCREW, +BVTP 4X122-580-592-01 SCREW, +PSW M3X8

4-256-393-01 SCREW, +PSW 3X6

16

17


1-2. KDL-22BX320

1-2-1. STAND BLOCK AND REAR COVER ASSY REF. No. PART No. DESCRIPTION MARK1 4-270-687-21 REAR COVER (GW22)2 4-266-623-01 BRACKET, VESA (GW22B)3 4-266-619-01 COVER, NECK (S3B)4 4-266-620-01 NECK (S5)5 X-2580-705-1 BASE (S3B) ASSY

4-159-298-01 SCREW, +PSW M4X10

2-580-639-01 SCREW, +BVTP 4X127-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-32-580-608-01 SCREW, +PSW M5X16

1

2

4

5





1-2. KDL-22BX320

1-2-3. GD8 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET

1-2-4. SPEAKER AND H BOARD

8

6

7

13

14

REF. No. PART No. DESCRIPTION MARK6 1-489-627-11 SWITCH UNIT7 1-857-895-11 GD8-STATIC CONVERTER(TV)8 1-857-896-31 MOUNTED PWB A9 4-270-698-01 BRACKET, VESA (GW22T)

10 * 1-910-103-29 CONNECTOR ASSY 22 FFC WXGA11 4-266-614-01 BRACKET, SIDE (PAA) (GW)12 * 1-838-982-11 POWER SUPPLY CORD (WITH CORE)12 * 1-838-991-11 POWER SUPPLY CORD (WITH CORE)13 4-264-687-01 COVER, UNDER (GW22)14 1-858-339-21 LOUDSPEAKER (4X10CM)15 1-857-898-21 MOUNTED PWB H (KDL-22BX320)

2-580-637-01 SCREW, +BVTP 4X12

2-580-592-01 SCREW, +PSW M3X87-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3

10

11

15

12

9



1-2. KDL-22BX320

1-2-5. BEZEL ASSY

1-2-6. LCD PANEL

REF. No. PART No. DESCRIPTION MARK16 4-270-686-01 BEZEL (GW22)17 1-811-130-12 LCD PANEL (C216B1-L03)

2-580-637-01 SCREW, +BVTP 4X12

2-580-592-01 SCREW, +PSW M3X8

4-256-393-01 SCREW, +PSW 3X6

16

17


REF. No. PART No. DESCRIPTION MARK1 4-270-689-11 REAR COVER (GW26) (KLV-26BX320)

4-270-705-01 REAR COVER (CW26) (KLV-26CX320)2 4-166-867-01 COVER, NECK (M3B) (IN)

4-167-482-01 COVER, NECK (M3B) (ME)3 4-166-864-01 NECK (M3B) (IN)

4-171-685-03 NECK (M3B) (ME)4 X-2546-639-1 BASE (M3B) ASSY (IN)

X-2546-140-2 BASE (M3B) ASSY (ME)

2-580-640-01 SCREW +BVTP2 4X16

7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-32-580-608-01 SCREW, +PSW M5X164-159-298-01 SCREW, +PSW M4X10

1-3. KLV-26BX320/CX320

1-3-1. REAR COVER ASSY AND STAND BLOCK

1-3-2. NECK COVER, NECK AND BASE ASSY

3

4


2

1



1-489-628-11 SWITCH UNIT (KLV-26CX320)6 1-474-297-22 STATIC CONVERTER (TV)-G137 * 4-266-630-01 BRACKET, VESA (GW26) (KLV-26BX320)

* 4-268-179-01 BRACKET, VESA (CW26) (KLV-26CX320)8 * 1-910-103-28 CONNECTOR ASSY 26 FFC WXGA9 1-857-896-11 MOUNTED PWB A

10 4-266-615-01 BRACKET, SIDE (PAA) (GW)11 * 1-838-982-11 POWER SUPPLY CORD (WITH CORE)


12 4-264-311-01 COVER, UNDER (GW26) (KLV-26BX320) (IN)4-264-311-11 COVER, UNDER (GW26) (KLV-26BX320) (ME)4-266-662-01 COVER, UNDER (CW26) (KLV-26CX320)

13 1-858-339-21 LOUDSPEAKER (4X10CM)14 4-264-309-01 BRACKET, SP (GW26R) (KLV-26BX320)

4-264-327-01 BRACKET, SP (CW26R) (KLV-26CX320)15 4-264-310-01 BRACKET, SP (GW26L) (KLV-26BX320)

4-264-326-01 BRACKET, SP (CW26L) (KLV-26CX320)

2-580-592-01 SCREW, +PSW M3X82-580-640-01 SCREW +BVTP2 4X16

7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3

4-159-298-01 SCREW, +PSW M4X10

2-580-600-01 SCREW, +PSW M4X8


1-3. KLV-26BX320/CX320

1-3-4. SPEAKER BRACKET AND SPEAKER

5

6

9

10

11

1-3-3. G13 BOARD, A BOARD, SWITCH UNIT, VESA BRACKET AND SIDE BRACKET

15

13

14

12

BOTTOM FRAME

7 8


REF. No. PART No. DESCRIPTION MARK16 4-278-121-01 SUPPORT, PANEL(D) (GW) (IN)

X-2581-455-2 SUPPORT, PANEL(D) ASSY (GW) (ME)17 1-811-371-11 LCD PANEL (C26B3-L07)18 4-270-688-01 BEZEL (GW26) (KLV-26BX320)

4-270-704-01 BEZEL (CW26) (KLV-26CX320)19 1-857-898-11 MOUNTED PWB H (KLV-26BX320)

1-857-899-11 MOUNTED PWB H (KLV-26CX320)


1-3. KLV-26BX320/CX320

1-3-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY

19

18

17

16


REF. No. PART No. DESCRIPTION MARK1 4-270-689-21 REAR COVER (GW26)2 4-166-867-01 COVER, NECK (M3B)3 4-166-864-01 NECK (M3B)4 X-2546-639-1 BASE (M3B) ASSY

2-580-640-01 SCREW +BVTP2 4X16


2-580-608-01 SCREW, +PSW M5X164-159-298-01 SCREW, +PSW M4X10

1-4. KDL-26BX320


1-4-2. NECK COVER, NECK AND BASE ASSY

3

4


2

1


REF. No. PART No. DESCRIPTION MARK5 1-489-627-11 SWITCH UNIT (KLV-26BX320)6 1-474-297-22 STATIC CONVERTER (TV)-G137 * 4-266-630-01 BRACKET, VESA (GW26) (KLV-26BX320)8 * 1-910-103-28 CONNECTOR ASSY 26 FFC WXGA9 1-857-896-31 MOUNTED PWB A

10 4-266-614-01 BRACKET, SIDE (PAD) (GW)11 * 1-838-982-11 POWER SUPPLY CORD (WITH CORE)

* 1-838-991-11 POWER SUPPLY CORD (WITH CORE)12 4-264-311-01 COVER, UNDER (GW26) (KLV-26BX320)13 1-858-339-21 LOUDSPEAKER (4X10CM)14 4-264-309-01 BRACKET, SP (GW26R)15 4-264-310-01 BRACKET, SP (GW26L)



4-159-298-01 SCREW, +PSW M4X10

2-580-600-01 SCREW, +PSW M4X8


1-4. KDL-26BX320

1-4-4. SPEAKER BRACKET AND SPEAKER

5

6

9

10

11

1-4-3. G13 BOARD, A BOARD, SWITCH UNIT, VESA BRACKET AND SIDE BRACKET

15

13

14

12

BOTTOM FRAME

7 8


REF. No. PART No. DESCRIPTION MARK16 4-278-121-01 SUPPORT, PANEL(D) (GW)17 1-811-371-11 LCD PANEL (C26B3-L07)18 4-270-688-01 BEZEL (GW26)19 1-857-898-21 MOUNTED PWB H


1-4. KDL-26BX320


19

18

17

16



4-270-706-01 REAR COVER (CW32) (KLV-32CX320/CX420)2 4-266-658-01 BRACKET, VESA (M6) (GW)3 4-166-867-01 COVER, NECK (M3B) (IN)

4-167-482-01 COVER, NECK (M3B) (ME)4 4-166-864-01 NECK (M3B) (IN)

4-171-685-03 NECK (M3B) (ME)5 X-2546-639-1 BASE (M3B) ASSY (IN)

X-2546-140-2 BASE (M3B) ASSY (ME)

2-580-640-01 SCREW +BVTP2 4X162-580-595-01 SCREW, +PSW M3X127-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-32-580-608-01 SCREW, +PSW M5X164-159-298-01 SCREW, +PSW M4X10

1-5. KLV-32BX320/CX320/CX420



4

5


3

2

1



1-489-628-11 SWITCH UNIT (KLV-32CX320/CX420)7 * 1-910-103-54 CONNECTOR ASSY 32 WXGA 14P (KLV-32BX320/CX320)8 1-474-297-22 STATIC CONVERTER (TV)-G139 * 1-910-103-27 CONNECTOR ASSY 32 FFC WXGA (KLV-32BX320/CX320)

* 1-910-103-34 CONNECTOR ASSY 32 FFC FHD (KLV-32CX420)10 1-857-896-11 MOUNTED PWB A (KLV-32BX320/CX320)

1-857-896-21 MOUNTED PWB A (KLV-32CX420)11 4-266-615-01 BRACKET, SIDE (PAA) (GW)12 * 1-910-103-51 CONNECTOR ASSY 32 WXGA 3P (KLV-32BX320/CX320)13 * 1-838-983-11 POWER SUPPLY CORD (WITH CORE)


14 4-264-311-01 COVER, UNDER (GW26) (KLV-32BX320)15 * 4-266-636-01 BRACKET, VESA (GW32) (KLV-32BX320)

* 4-268-180-01 BRACKET, VESA (CW32) (KLV-32CX320/CX420)16 4-264-313-01 BRACKET, SP (GW32L) (KLV-32BX320)

4-266-663-01 BRACKET, SP (CW32L) (KLV-32CX320/CX420)17 1-858-341-11 LOUDSPEAKER (4X10CM)18 4-264-312-01 BRACKET, SP (GW32R) (KLV-32BX320)

4-266-664-01 BRACKET, SP (CW32R) (KLV-32CX320/CX420)


7-685-647-79 SCREW +BVTP2 3X12

2-580-600-01 SCREW, +PSW M4X8


1-5. KLV-32BX320/CX320/CX420

1-5-4. VESA BRACKET, BOTTOM FRAME AND H BOARD

6

9

810

11

13

1-5-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET

18

17

16

14

BOTTOM FRAME

15 15

7

12


REF. No. PART No. DESCRIPTION MARK19 4-165-056-01 PANEL SUPPORT (B) (IN)

4-157-992-11 PANEL SUPPORT (B) (ME)20 1-857-898-11 MOUNTED PWB H (KLV-32BX320)

1-857-899-11 MOUNTED PWB H (KLV-32CX320/CX420)21 1-811-372-11 LCD PANEL (C32B6-L03) (KLV-32BX/320CX320)

1-811-373-11 LCD PANEL (C32B3-L01) (KLV-32CX420)22 4-270-690-01 BEZEL (GW32) (KLV-32BX320)

4-272-672-01 BEZEL (CW32) (KLV-32CX320)4-272-672-11 BEZEL (CW32) (KLV-32CX420)


1-5. KLV-32BX320/CX320/CX420


20

22

21

19


REF. No. PART No. DESCRIPTION MARK1 4-270-691-41 REAR COVER (GW32)2 4-266-658-01 BRACKET, VESA (M6) (GW)3 4-166-867-01 COVER, NECK (M3B)4 4-166-864-01 NECK (M3B)5 X-2546-639-1 BASE (M3B) ASSY

2-580-640-01 SCREW +BVTP2 4X162-580-595-01 SCREW, +PSW M3X127-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-32-580-608-01 SCREW, +PSW M5X16

4-159-298-01 SCREW, +PSW M4X10

1-6. KDL-32BX320



4

5


3

2

1


REF. No. PART No. DESCRIPTION MARK6 1-489-627-11 SWITCH UNIT7 * 1-910-103-54 CONNECTOR ASSY 32 WXGA 14P8 1-474-297-22 STATIC CONVERTER (TV)-G139 * 1-910-103-27 CONNECTOR ASSY 32 FFC WXGA

10 1-857-896-31 MOUNTED PWB A11 4-266-614-01 BRACKET, SIDE (AD) (GW)12 * 1-910-103-51 CONNECTOR ASSY 32 WXGA 3P13 * 1-838-983-11 POWER SUPPLY CORD (WITH CORE)

* 1-838-992-11 POWER SUPPLY CORD (WITH CORE)14 4-264-311-01 COVER, UNDER (GW26)15 * 4-266-636-01 BRACKET, VESA (GW32)16 4-264-313-01 BRACKET, SP (GW32L)17 1-858-341-11 LOUDSPEAKER (4X10CM)18 4-264-312-01 BRACKET, SP (GW32R)

2-580-592-01 SCREW, +PSW M3X8

2-580-640-01 SCREW +BVTP2 4X16

7-685-647-79 SCREW +BVTP2 3X12

2-580-600-01 SCREW, +PSW M4X8


1-6. KDL-32BX320

1-6-4. VESA BRACKET, BOTTOM FRAME AND H BOARD

6

9

810

11

13


18

17

16

14

BOTTOM FRAME

15 15

7

12


REF. No. PART No. DESCRIPTION MARK19 4-165-056-01 PANEL SUPPORT (B)20 1-857-898-21 MOUNTED PWB H21 1-811-372-11 LCD PANEL (C32B6-L03)22 4-270-690-01 BEZEL (GW32)


1-6. KDL-32BX320


20

22

21

19



4-270-707-01 REAR COVER (CW40) (KLV-40CX420)2 4-266-658-01 BRACKET, VESA (M6) (GW)3 4-166-871-01 COVER, NECK (ML3B) (IN)

* 4-167-483-01 COVER, NECK (ML3B) (ME)4 4-166-868-01 NECK (ML3B) (IN)

4-171-686-03 NECK (ML3B) (ME)5 X-2546-640-1 BASE (ML3B) ASSY (IN)

X-2546-141-2 BASE (ML3B) ASSY (ME)

2-580-640-01 SCREW +BVTP2 4X16


2-580-608-01 SCREW, +PSW M5X162-580-600-01 SCREW, +PSW M4X8

1-7. KLV-40BX420/CX420



4

5


3

2

1



1-489-628-11 SWITCH UNIT (KLV-40CX420)7 1-474-310-21 STATIC CONVERTER (TV)-G148 * 1-910-103-26 CONNECTOR ASSY 40 FFC FHD9 1-857-896-21 MOUNTED PWB A

10 4-266-615-01 BRACKET, SIDE (PAA) (GW)11 * 1-838-984-11 POWER SUPPLY CORD (WITH CORE) (KLV-40BX420)

* 1-838-984-21 POWER SUPPLY CORD (WITH CORE) (ME)* 1-838-987-11 POWER SUPPLY CORD (WITH CORE) (ME)* 1-838-987-21 POWER SUPPLY CORD (WITH CORE) (ME)* 1-838-990-11 POWER SUPPLY CORD (WITH CORE) (ME)* 1-838-990-21 POWER SUPPLY CORD (WITH CORE) (ME)* 1-838-983-11 POWER SUPPLY CORD (WITH CORE) (KLV-40CX420)

12 4-264-314-01 COVER, UNDER (GW37) (KLV-40BX420)4-268-174-01 COVER, UNDER (CW40) (KLV-40CX420)

13 4-264-316-01 BRACKET, SP (GW40L) (KLV-40BX420)4-264-328-01 BRACKET, SP (CW40L) (KLV-40CX420)

14 1-858-341-11 LOUDSPEAKER (4X10CM)15 4-264-315-01 BRACKET, SP (GW40R) (KLV-40BX420)

4-264-329-01 BRACKET, SP (CW40R) (KLV-40CX420)

2-580-592-01 SCREW, +PSW M3X8

2-580-640-01 SCREW +BVTP2 4X16

7-685-647-79 SCREW +BVTP2 3X124-159-298-01 SCREW, +PSW M4X10


1-7. KLV-40BX420/CX420

1-7-4. BOTTOM FRAME AND SPEAKER

6

8

79

10

11


15

1413

12

BOTTOM FRAME



1-7. KLV-40BX420/CX420


17

19

18

16

REF. No. PART No. DESCRIPTION MARK16 4-163-795-01 PANEL SUPPORT (A) (IN)

X-2581-453-1 PANEL SUPPORT ASSY (A) (ME)17 1-857-898-11 MOUNTED PWB H (KLV-40BX420)

1-857-899-11 MOUNTED PWB H (KLV-40CX420)18 1-811-329-11 LCD PANEL (S40ESP)19 4-270-694-01 BEZEL (GW40) (KLV-40BX420)

4-279-179-01 BEZEL (CW40) (KLV-40CX420)

2-580-640-01 SCREW +BVTP2 4X16


REF. No. PART No. DESCRIPTION MARK1 4-270-695-41 REAR COVER (GW40)2 4-266-658-01 BRACKET, VESA (M6) (GW)3 4-166-871-01 COVER, NECK (ML3B)4 4-166-868-01 NECK (ML3B)5 X-2546-640-1 BASE (ML3B) ASSY

2-580-640-01 SCREW +BVTP2 4X167-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-32-580-608-01 SCREW, +PSW M5X16

2-580-600-1 SCREW, +PSW M4X8

1-8. KDL-40BX420



4

5


3

2

1


REF. No. PART No. DESCRIPTION MARK6 1-489-627-11 SWITCH UNIT7 1-474-310-21 STATIC CONVERTER (TV)-G148 * 1-910-103-26 CONNECTOR ASSY 40 FFC FHD9 1-857-896-41 MOUNTED PWB A

10 4-266-614-01 BRACKET, SIDE (PAD) (GW)11 * 1-838-984-11 POWER SUPPLY CORD (WITH CORE)12 4-264-314-01 COVER, UNDER (GW37)13 4-264-316-01 BRACKET, SP (GW40L)14 1-858-341-11 LOUDSPEAKER (4X10CM)15 4-264-315-01 BRACKET, SP (GW40R)

2-580-592-01 SCREW, +PSW M3X8

2-580-640-01 SCREW +BVTP2 4X16

7-685-647-79 SCREW +BVTP2 3X12

4-159-298-01 SCREW, +PSW M4X10


1-8. KDL-40BX420

1-8-4. BOTTOM FRAME AND SPEAKER

6

8

79

10

11


15

1413

12

BOTTOM FRAME



1-8. KDL-40BX420


17

19

18

16

REF. No. PART No. DESCRIPTION MARK16 4-163-795-01 PANEL SUPPORT (A)17 1-857-898-21 MOUNTED PWB H18 1-811-329-11 LCD PANEL (S40ESP)19 4-270-694-01 BEZEL (GW40)

2-580-640-01 SCREW +BVTP2 4X16


1-9. OTHER PART

PART No. DESCRIPTION MARK PART No. DESCRIPTION MARK* 4-269-387-01 CUSHION, LOWER (CW22) (KLV-22CX320) * 4-267-926-01 CARTON, INDIVIDUAL (KLV-22BX320) (IN)* 4-269-377-01 CUSHION, LOWER (GW22) (KLV-22BX320) * 4-267-926-11 CARTON, INDIVIDUAL (KLV-22BX320) (ME)* 4-269-386-01 CUSHION, UPPER (CW22) (KLV-22CX320) * 4-267-927-01 CARTON, INDIVIDUAL (KLV-22CX320)* 4-269-376-01 CUSHION, UPPER (GW22) (KLV-22BX320)* 4-273-518-01 BAG, PROTECTION (GW22) (KLV-22BX320) (IN/SIN) * 4-267-929-01 CARTON, INDIVIDUAL (KLV-26BX320) (IN)* 4-273-519-01 BAG, PROTECTION STAND (S3B) (KLV-22CX320) * 4-267-929-11 CARTON, INDIVIDUAL (KLV-26BX320) (ME)

* 4-267-930-01 CARTON, INDIVIDUAL (KLV-26CX320)* 4-269-389-01 CUSHION, LOWER (CW26) (KLV-26CX320) * 4-267-928-01 CARTON, INDIVIDUAL (KDL-26BX320)* 4-269-379-01 CUSHION, LOWER (GW26) (KLV-26BX320) * 4-267-932-01 CARTON, INDIVIDUAL (KLV-32BX320) (IN)* 4-269-388-01 CUSHION, UPPER (CW26) (KLV-26CX320) * 4-267-932-11 CARTON, INDIVIDUAL (KLV-32BX320) (ME)* 4-269-378-01 CUSHION, UPPER (GW26) (KLV-26BX320) * 4-267-933-01 CARTON, INDIVIDUAL (KLV-32CX320)

* 4-267-934-01 CARTON, INDIVIDUAL (KLV-32CX420)* 4-269-391-01 CUSHION, LOWER (CW32) (KLV-32CX320) * 4-267-937-01 CARTON, INDIVIDUAL (KLV-40BX420) (IN)* 4-269-381-01 CUSHION, LOWER (GW32) (KLV-32BX320) * 4-267-937-11 CARTON, INDIVIDUAL (KLV-40BX420) (ME)* 4-269-390-01 CUSHION, UPPER (CW32) (KLV-32CX320) * 4-267-935-01 CARTON, INDIVIDUAL (KLV-40CX420)* 4-269-380-01 CUSHION, UPPER (GW32) (KLV-32BX320)

PART No. DESCRIPTION MARK* 4-269-393-01 CUSHION, LOWER (CW40) (KLV-40CX420) 1-489-460-11 REMOTE COMMANDER (RM-GA020)* 4-269-385-01 CUSHION, LOWER (GW40) (KLV-40BX420) 1-822-631-11 PLUG CONVERSION ADAPTOR (IN)* 4-269-392-01 CUSHION, UPPER (CW40) (KLV-40CX420) 1-569-008-33 ADAPTOR, CONVERSION 2P (ME)* 4-269-384-01 CUSHION, UPPER (GW40) (KLV-40BX420) 1-821-926-11 PLUG CONVERSION ADAPTOR (ME)

4-270-478-11 MANUAL, INSTRUCTION (IN)4-270-479-11 MANUAL, INSTRUCTION (SIN)4-270-479-21 MANUAL, INSTRUCTION (SIN)4-270-477-14 MANUAL, INSTRUCTION (ME)4-270-477-23 MANUAL, INSTRUCTION (ME)4-270-477-33 MANUAL, INSTRUCTION (ME)4-270-477-43 MANUAL, INSTRUCTION (ME)4-270-477-53 MANUAL, INSTRUCTION (ME)4-270-477-63 MANUAL, INSTRUCTION (ME)4-270-477-73 MANUAL, INSTRUCTION (ME)4-270-477-83 MANUAL, INSTRUCTION (ME)

1-9-1. MISCELLANEOUS



SEC 2. ADJUSTMENT

HOW TO ENTERING SERVICE MODE

1) Turn on the main power switch to place this set in standby mode.

2) Press the buttons on the remote commander as follows, and entering service mode.

3) Service mode display.

Service Mode

Status Information >>Self diagnosis history >>Panel Selection <[ SONY_WXGA_32_2 ]>NO_SIGNAL_MUTE <[ Off ]>TUNING SYSTEM <[ AUTO ]>LVDS Spectrum (%o) <[ 20 ]>Low of HPD <[ 5 ]>

[</>]Set[Home]Exit

5Info TV POWERChannel Volume


ADJUSTMENT

4) How to use the remote commander.

5) After entering service mode, then turn off the power switch.

<Info><5><Vol Up><Power>Service mode on

<Other> / <Power off + on>Service mode off

/

/

The flow of control

Data Value up / down

Adjustment Item up / down

Function


SEC 3. DIAGRAMS

3-1. BLOCK DIAGRAM

3-1-1. BLOCK

HDMIReciever

Demod

AnalogVideo In

AnalogAudio In

HDMIContro

DRAMInterface

Nand FlashInterface

LVDS

AnalogVideo Out

CLK/Crystal

IIS

PWM Audio OutSPDIF

USBInterface

I2C

UARTServo ADC

GPIO

Power

DDR512Mbit

DDR512Mbit

Flash512Mbit

USB CurrentLimitter

RF

HDMI1

HDMI2

Video1Comp1

Video2(Side)

PC

SPDIF

AudioOut

USBUSB_DPUSB_DMUSB_PWR_EN0USB_PWR_ERR

AIN1_L/R_AADCAIN2_L/R_AADCAIN3_L/R_AADCAIN6_L/R_AADC

CVBS1CVBS3Y0P/PB0P/PR0P/SOY0Y1P/PB1P/PR1P/SOY1BP/GP/RP/VSYNC/HSYNC

RX0_0/1/2/CRX1_0/1/2/C

SAWFilter

ADCINN/P_DEMODTUNER_DATA/CLKIF_AGC

Crystal

RA*/RBA*/RDQRDQM*

PDD*/etc crystal incrystal out

Buffer

H?Board

IRLEDLightSensor

Key Pad

SpeakerOut

Panel

Control

T?Con

TCON_RDY

Tx even/oddLVDS_CTRL1LVDS_CTRL2

VSYNC

V_Sync

LVDS_SEL(FFC:0, othre:1)

PTSI_CLKOPCTRL0OPCTRL1OPCTRL2HDMI_HPD2HDMI_SDA2HDMI_SCL2

AOMCLKAOBCK

AOLRCKAODATA0

AudioAMP

AL0/AR0_PWMDACASPDIF

EEPROM128Kbit

WS

DDC_LUT1DDC_LUT0

DDC_LUT2

Mute

RESET_AMPAMP_MUTE

OSDA0/OSCL0

OSDA1/OSCL1

GPIO0GPIO1GPIO2GPIO3GPIO4GPIO5GPIO6GPIO7

TempSensor

AV_COMP_SEL

ADIN5_SRVADIN4_SRVADIN3_SRVADIN2_SRVADIN1 SR

KeyPad

KeyPad

12V_SWBalancer Error12V_AudioAudio AMP ErrorT-Con Error5V DetBackLight ErrorError

Detction

12V_SW

12V_A

MP

PANEL_SE

L

Balanc

erErr

PANEL_SEL

IR

PowerKey

Reset

OIRI

PTSI_CLKPTSI_VALIDPTSI_SYNCPTSI_D0 ? D7

Power /Inverter

POWER ON ENABLEAC OFF DET

LVDS POWR ONInverter Dimming

EEPROMWC

RSTIC

Keep100msor more

3.3STBY

OSDA0/OSCL0

OSDA0/OSCL0

OSDA0/OSCL0

OSDA0/OSCL0

DD & LDO

AVDD12(1.2V)AVDD33(3.3V)VCCK(1.0V)VCC2IO(1.8V)VCC3IO(3.3V

HDMI_SDA0/SCL0HDMI_HPD0/1/2PWR5V_0/1/2HDMI_CEC


3-1. BLOCK DIAGRAM

3-1-2. RESET/I2C & UART

DIAGRAMS

HDMI2

HDMI_SCL1/HDMI_SDA1

D-SUB15For Debug

U0TXU0RX

Tuner

HDMI1

OSDA0/OSCL0

OSDA1/OSCL1

TUNER_CLK/TUNER_DATA

HDMI_SCL0/HDMI_SDA0

Audio AMP

T-ConEEPROM TempSensor

LightSensor

3V3_SW

5V_TUNER

3V3_SW

3V3_SW

UART

I2C

3V3_SW

MT5388

Reset IC

Flash512Mbit

AudioAMP

EEPROM WS#

WP

ORESET#

USBOCP

ENUSB_PWR_EN

RESET_AMPGPIO_7

MT5388


DIAGRAMS

3-2. CONNECTOR DIAGRAM

T-CON Board

CN1Panel

CN1CN202

CN8156

CN13

CN17

CN9101 IR board

Key Pad board

CN101

Power Board

Red

Red

Blue

Blue

CN204CN203

CN202CN201

Main board

3-2-1. KLV-22BX320/KLV-22CX320/KDL-22BX320


DIAGRAMS


T-CON BoardPanel

CN1CN202

CN8156

CN13

CN17

CN9101 IR board

Key Pad board

CN6401

G13Power Board

Inverter

CN6402

Main board


DIAGRAMS

3-2-4. KLV-32CX420

T-CON BoardPanel

CN2CN202

CN8156

CN13

CN17

CN9101 IR board

Key Pad board

CN6401

G13Power Board

Inverter

CN6402

Main board


DIAGRAMS


T-CON BoardPanel

CN2CN202

CN8156

CN13

CN17

CN9101 IR board

Key Pad board

CN6401

G14Power Board

Inverter

CN6402

Main board


DIAGRAMS

3-3. CIRCUIT BOARDS LOCATION

KLV-22BX320/CX320, KDL-22BX320

A Board

Switch Unit

GD8 Board

Switch Unit Switch Unit

KLV-26BX320/CX320, KDL-26BX320

KLV-32BX320/CX320/CX420, KDL-32BX320 KLV-40BX420/CX420, KDL-40BX420

A BoardA Board

H Board

G13 BoardG14Board

H Board

H Board

A Board

Switch Unit

G13 Board

H Board

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