• D

es

ign

• C

on

str

uc

tio

n •

Ma

nu

fac

ture

• A

ss

em

bly

• S

erv

ice

•

www.tmt.cz

RR

T M T spol. s r.o. Chrudimtransport handling equipment

1 w

ww

.tm

t.cz

RR

Establishment and current activites of the company

During the first years after the establishment in 1991 the activities of our com-pany were mainly connected with designing and construction of machines and equipment for transport of loose and lump materials. The final realization was ensured by external manufacturing capacities.In subsequent years the original ideas concerning the development of our com-pany were gradually extended and specified. In accordance with market require-ments the technical background of the firm became continuously more and more productive. In 1992 the construction of our own manufacturing plant was started.Another important event in the development of T M T spol. s r.o. Chrudim was the deci-sion to concentrate all organizational and technical departments in the newly recon-structed building that made up a new part of our own large manufacturing facilities.The reconstruction of the premises in the ownership of T M T spol. s r.o. Chrudim was awarded by CZECHINVEST, i.e. the Investment and Business Development Agency and by AFI, i.e. the Association for Foreign Investments under the pat-ronage of the Ministry of Trade and Industry in the Czech Republic within the competition called „Industrial Estate of 2005“ – our company won the first place in the category of „Brownfield of the Year“.

Manufacturing programmeAmong main and principal fields of company activities there is engineering and supplies of technological transporting units, deliveries of equipment for technological as well as interoperational transport of loose and lump materi-als, supplies of supporting steel structures and other handling devices accor-ding to our customers´ needs and requirements.The transportation systems including belt, chain, worm and other conveyors, bucket elevators, roller lines etc. are often supplied to the end customers together with control systems, steel structures and assembly within a higher form of so-called „turn-key“ delivery.In addition to main specialization branches T M T spol. s r.o. Chrudim also develops the whole range of complementary programs and services.

Contact dataT M T spol. s r.o. Chrudim Tovární 290, 537 01 ChrudimTel.: 00420 / 469 606 111, fax: 00420 / 469 606 140E-mail: tmt@chrudim.cz, info@tmt.cz http://www.tmt.czIdentification No.: 135 83 972, Tax Identification No.: CZ13583972T M T spol. s r.o. Chrudim has been registered since 3 January 1991 in the Commercial Register of the Regional Commercial Court in Hradec Králové, section C, file 151.

IntroductionDear customers,you have received the catalogue of products and services offered by our com-pany. We are ready to meet your requirements and wishes in the demanding field of transport and handling equipment.

RR

2 w

ww

.tm

t.cz

Main fields of activitiesDesign l Construction l Manufacture l Assembly l Service

T M T spol. s r.o. Chrudim is a supplier of transport and handling equipment for various economic branches:

This concerns, above all, industries as follows:

l automotivel chemical and pharmaceuticall wood-processingl electro-engineeringl power productionl rubber and plasticsl metallurgicall inter-operational transportl paper makingl foodl recycling and waste usel engineeringl extraction and processing of raw materialsl manufacture of glass and chinal manufacture of construction materials

Major part of deliveries is realized in the fields as follows:

l logistics – storagel transport of loose materialsl transport of lump loadsl light transport systemsl control systemsl steel structuresl containers

l production lines l assembly and completion lines l packaging linesl receiving and dispatch lines

Transport equipment and systems include:

l belt conveyors l screw conveyorsl feedersl bucket elevatorsl roller linesl chain conveyorsl hanging conveyorsl link chain conveyorsl roller conveyorsl pulley linesl conveyors with plastic beltsl conveyors with modular beltsl supporting steel structures, bridgesl pouring towersl chutes, containersl stainless conveyors and containersl handling devices, positionersl .......

Organisation chart of the company T M T spol. s r.o. Chrudim

DIRECTOR Quality Control

Head of Technical

Division

Administration Clerk

Head of Financial Department

Administration Clerk

Head of Department

No. 411 (distribution

centres)

Head of Department

No. 412 (cement ind. loose mat.)

Head of Dep. No. 413

(alternative fuel, power

plants)

Head of Department

No. 420 (chemical, food ind.)

Head of Department

No. 430 (automotive

ind.)

Head of Department

No. 440 (paper

industry)

Head of Dep. No. 450 (heavy

transp., steel structures)

Head of Dep. No. 451

(automation, electrical

equipments)

Accountant GeneralAccountants

Wages AccountantClearance Agent

DesignersConstructors

Auxiliary Constructors

Head of Commercial

Division

Head of Production

Division

Steel structure Designer

Reprography

Electric Designers, SW, HW Designers

Electrical Mechanic

Sales and Marketing,

Businessmen

Design Consultant

Controller TechnologistDispatcher

Estate Administrator

Purchasing Department

Head of StoreBuyer

Store Worker

Department of Production

Workers

Head of

Commercial Department

Business Process Analyst

Service

RR

2.1

ww

w.t

mt.

cz

Employees and turnover of the company

CertificationT M T spol. s r.o. Chrudim has gained the quality control certificate in accordance

with EN ISO 9001:2015 Standard for the field of „Development, design, construction. Manufacture, assembly, sale and service of machines and equipment of transport and handling technique and lifting equipment. Engineering and deliveries of investment units. Production of steel struc-tures. Issued by the Certification authority No. 42010136 within „The Czech Ship and Industrial Register“.T M T spol. s r.o. Chrudim is also a holder of „The Great Certificate of Competencies“ authorizing the company to carry out steel structures within

the first degree of competencies in accordance with EN 1090-1:2009+A1:2011.

1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004Turnover (thousand EUR) 63 278 707 1 445 1 670 1 926 2 519 3 741 4 630 7 556 6 815 7 741 8 926 7 889Number of employees 12 24 42 58 63 79 85 98 125 126 145 154 164 168

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016Turnover (thousand EUR) 9 630 11 037 11 852 14 556 8 889 7 408 9 519 12 370 15 889 18 482 15 370 20 186Number of employees 168 174 184 193 184 174 174 188 193 191 201 210

0

5 000

10 000

15 000

20 000

25 000

1991 1993 1995 1997 1999 2001 2003 2005 2007 2009 2011 2013 2015

Thousand EUR

RR

ww

w.tm

t.cz

ww

w.tm

t.cz

2.2

ww

w.t

mt.

cz

In T M T spol. s r.o. Chrudim about 40 employees are enga-ged in planning and designing activities. High productivity of construction work and competitiveness of products as well as design are supported by the application of progres-sive CAD technologies. Our designing offices are equipped with a great number of workplaces using various software programs for designing in 3D-Pro/ENGINEER by Parametric Technology Corporation (PTC). This constructional system is one of the most frequently used 3D CAD’s in the Czech Republic as well as in the world.

Pro/ENGINEER enables work in three modes:

l „part“ mode l parametric space modeling

l creation of metal-sheet parts and their plane development

l creation of parameters of a part with subsequent use in

the list of parts

l „assembly“ mode l creation and construction of units

l visualization of dimensions and space sections

l „drawing“ mode l associative creation of a drawing based on models formed

by means of previous modes

l automatic generating of a list of parts

l automatic display of dimensions and tolerances

In our company this system is fully used in the process of pro-

duct designing as well as preparation of production documen-

tation and technological documents for production.

Besides designing in 3D our company applies series of com-

mon designing AutoCAD systems and software applications

for designers of steel structures and electrical parts.

Planning and designing workplaces – mechanical part

3

ww

w.t

mt.

cz

Conveyors for transport of loose materials„Heavy“ belt and special conveyors

„Heavy“ belt conveyors are designed for transportation of large volumes of loose materials with various grain sizes and temperatures up to 200 °C, however they can be used for transport of lump loads as well.Special belt conveyors with a closed belt (“pipe”) can transport material in a dust-free way with the possibility of horizontal and vertical arches. Their transport line respects configuration of terrain as well as built-up area.

Reverse belt conveyor for clinker.

Tyres transported by a flat belt conveyor.

Conveyors with sidewalls and crosspieces („Flexowell“) enable combination

of horizontal, inclined and vertical transportation of bulk materials with high effici-

ency. The large variability of particular types of belt conveyors as well as their

additional equipment (tripper cars, scarper ploughs, distributing flaps ...) comply

even with the most demanding requirements of clients and users. Carrying and

supporting steel structures are included in the delivery as well.

Belt feeder for forming sand.

Coal belt conveyor with a tripper car.

Closed belt pipe conveyor.

Bent-belt conveyor „Flexowell“.

RR

RR

4 w

ww

.tm

t.cz

Worm conveyors are designed for transportation of non-sticking loose materials

(cereals, legumes, sugar, flour, cement, lime, gypsum, ashes,...).

According to their installation the worm conveyors can be divided into horizontal,

sloping and steep, pipe or trough ones with or without axis. Among their advan-

tages there is a simple design and dust-tightness. The transport systems with

worm conveyors are sometimes completed with regulating and dosing parts or

with other operating systems – central lubrication, exhaust connection,...

Filling worm conveyors. Dosing worm conveyors.

Bucket elevatorsBucket elevators are designed for vertical or steep transportation of various

kinds of loose (granulated, grained,...) materials.

They are usually designed as closed and dustproof devices. They can be

constructed either with one common shaft or with two separated shafts. The

choice of the tow element (belt, chains) and the form of buckets depends on

the character of transported material. Their application in food and chemical

industry often requires the use of high-grade materials (stainless steel, plas-

tics,...).

Worm conveyors

RedlersThe redler is a straight or bent chain conveyor used for horizontal and inclined transport

of loose materials. It consists of a body, a driving and tensioning station, two transpor-

ting chains connected together with carriers and of slide guiding of upper and lower

chain branches. Bent redlers also contain guiding chain wheels for chain guidance.

The body of a redler can be bent once or more times, eventually straight. It consists

of a bottom, sideboards and an upper cover. The redler can be filled up from above

(through the upper chain branch) or from a side. The tensioning station is situated in

the end part of the redler body. The central part of the body serves for carrying

transported material by means of carriers to the discharge outlet. At the end of

the redler there is a driving station and a discharge chute.

RR

5 w

ww

.tm

t.cz

Conveyors for transport of lump loadsRoller lines

Transporting roller lines are supplied in many versions as driven, non-dri-ven, direct ones, turning units, transfer tables, turning and lifting sections, transfer carriages,...

Roller line with a combined tilting device for AL coils and with a roller turning

unit.

Assembly line – testing room for electromotors – the system of roller lines with

a transfer carriage and a transfer table as a connecting section.

Lifting equipment for vertical transport of EURO pallets with subsequent roller

conveyors and accessories (sliding fire doors for separation of the first and the

second floor, a pair of fast-moving gates, outline control, safety fencing,...).

Roller lines and transfer carriages for transportation of steel forming boards with load

capacity of 6 tons.

RR

6 w

ww

.tm

t.cz

Chain and belt conveyors

Hanging conveyorsHanging conveyors are irreplaceable during transporta-tion of similar kinds of products in mass production. Among their advantages there is a possibility of universal route adaptation to local conditions , the arrangement of production technology etc. The hanging conveyors can be installed on the conveyor steel structure or on the supporting system of the building.

A one-line multilevel hanging conveyor. It enables both

horizontal and vertical turning sections seriated in the line.

A one-line hanging conveyor. Its easy design enables

transportation in one level only.

Chain conveyors can be designed with two, three or more chains and they serve for transportation of lump materials in a horizontal direction. Pallets or techno-logical support plates with transported material may lay directly on chains or on cross bars connected fir-mly with the chain carriers. Combined with roller modules the chain (belt) sections work as roller-chain (belt) reloading units.

Roller-chain reloading unit.

It is inserted in transport systems in places where the

perpendicular connection of linked lines is required with-

out any change of transported load orientation. The

number of reloading chains always depends on the

shape, size and weight of transported object.

Roller-belt reloading unit.

The application method as well as the operation principle

are similar to those of the roller-chain reloading unit. It is

used for transportation of large size lump objects without

any change of transported load orientation.

RR

7

ww

w.t

mt.

cz

Roller and wheel conveyors

Roller conveyors for transportation of lump objects are sim-ple devices whose construction s particularly worked-out.

The basic parameters of conveyors (width, height, roller pitch,...) always depend on the size, shape and quantity of transported objects.

Packaging section of dispatching line.

Transport system in a distribution center.

Dispensing and assembly lines for lump packets – a packaging

section.

Lines for identification and check of products as well as for

assembly, packaging and dispatch of lump packets.

RR

8 w

ww

.tm

t.cz

The roller conveyors often form together with delive-red accessories the basic part of bigger lines (produ-ction, packaging ones,...) or transport systems.

Among accessories for roller conveyors there are following parts: controlled or uncontrolled stops, dis-tributing and combining modules, transfer tables, stackers, scaling systems etc.

The complex solutions include also packaging machi-nes, robots etc. An essential condition for the correct function of the whole facility is a reliable identification and efficient control system.

Container with transport baskets within the production

line for compressors.

Dispatching section of the production line for car seats.

Assembly line for air-conditioning units.

Robotic palletization line.

RR

9 w

ww

.tm

t.cz

Light transport systemsBelt conveyors

Light belt conveyors are designed for transportation of loose materials as well as lump loads. The belt conveyors with standard construction have a stainless sliding body, zinc-coated mechanical parts and painted, height adjustable supporting structure. In accordance with custo-mer’s requirements as well as the specific character of trans-ported material the design of conveyors can be adapted with regard to concrete application.

Belt conveyors (round belt, tooth belt)

Cascade of subsequent flat belt conveyors.

Belt curve of 90 degrees.

Remove belt conveyor for lump parcels transported from the

elevator of dispatching line.

Assembly workplace – 3-belt conveyor with integrated control

scales (scaling accuracy ± 0,5 g).

RR

10

ww

w.t

mt.

cz

Conveyors with link belts (modular, plate, stick, etc.)

Conveyors with plastic modular belts are used with regard to their operational functions in horizontal as well as sloping transport lines where washing, cooling or cumulation of transported products is required.Thanks to their minimal maintenance needs they repre-sent a suitable alternative to flat belt conveyors.

Except for the direct transport lines they can be made with turning sections having a large turning radius.

Transport system with a modular belt for tin can sorting.

Application of a special plastic modular belt on the convey-

or for carton centering and aligning in a packaging line.

Cumulating zone for glasses consisting of three conveyors

with a plastic modular belt.

Stainless steel conveyors with stick belts and chutes connec-

ted to the central exhaustion.

RR

11

ww

w.t

mt.

cz

Control systems, automation technology

Control systems and automation technology are component parts of transport equipment and conveyor systems nowadays. The electrical department ensures following activities:l processing of initial investor’s ideas including the proposal of basic project featuresl project and production documentation made by means of specialized WSCAD 4.1 electrical software and E-PLANl software equipment for control systems Siemens: S7 200, 300, 400 Allen-Bradley: Micrologix, SLC 500 and compact PLC: Schneider-Electric, Moeller, Omronl software equipment for operating panels (Siemens, Allen-Bradley) and visualization system (Promotic)

l conception of control system with possible application of distributed control systems communicating through industry busbarsl implementation of machines (robots, scales, packaging equipment, labeling equip- ment, bar code scanners) within TMT lines including connection to the existing client’s technologyl conception of machine equipment safety with application of safety elements in compliance with machine projectl selection of scanning elements for detection of machines and transported material position (standard sensors, RFID systems, IRC sensors, camera systems,...)l application of modern drive control elements – frequency converters, servo convertersl manufacture of switchboards and other electrical equipment including their installation l electrical assembly operations at client’s place, eventually the assembly and testing of machine functions in TMT plant to speed up the realization at client’s placel putting into operation including staff training and revisionl warranty as well as after-warranty servicel removal of production lines and machines including adaptation to new conditionsl machine reconstruction and overhaul

Selection of components concerning electrical equipment respects client’s require-ments, eventually components of renowned producers are used.

12

ww

w.t

mt.

cz

RR

ContainersAs a rule, larger transport systems include various types of containers for temporary storage of raw materials or semi-finished products. The delive-ry can include silo containers or tanks supplied in various designs.

Double large-volume container for foundry sand including supporting steel

structures, walkways and platforms. The container is filled with a bucket

elevator and is discharged by means of belt feeders.

Steel structures

Related supporting systems are component part of many delivered trans-port systems. Standard deliveries include supporting and hanging structu-res, steel truss bridges, towers, platforms and walkways, roofing and sheathing of technological constructions according to client’s require-ments.

Assembly of a transport bridge in a cement plant.

Supporting steel

structure including

safety netting for

one-track hanging

conveyor.

Supporting steel structure for handling hoists.

Steel-sheathed bridge for transport system.

RR

13

ww

w.t

mt.

cz

Other handling devicesSingle-purpose machinesAutomatic rail manipulator for transportation of sheet-steel coils with maximum load of 20 t.

Device for turning over piles of sacks within a production line in a paper factory.

Testing equipment for car seat headrests.

Placing of two-storey chain conveyors in the case

of a truck for automatic loading from a dispatching

line.

Storage and handling of con-

tainers with alternative fuel in

a cement plant.

RR

14

ww

w.t

mt.

cz

24/7 Service

Service within 24 hours on 7 days a week is permanently provided concerning warranty, service as well as non-warranty repairs of TMT delivered equipment.

We provide this service within the negotiated warranty period for all deliveries.

Service operations in compliance with service conditions include regular inspections and the client has a guaran-teed priority response within the pre-agreed time in case of a reported defect.

Quality management in compliance with the norm EN ISO 9001:2015

l Control of suppliers – input material items

l Control of products including NDT (UT, MT, PT, VT, RT)

activities

l Control of manufacturing process together with IS NAVIO

internal information system (production observation due to

identification of operations by bar code)

l Output control of orders including required tests and proto-

cols

l Control of co-operating companies – suppliers

l Metrology – registration, calibration and regular gauge

control

l Maintenance of the Quality management system in

accordance with quality assurance standards EN ISO

9001:2015 (see page 2.1.)

Manufacturing processManufacturing process is ensured by following departments:

l department for technological preparation of production,

department for supplies of materials and technologies

l locksmith and welding shop

l machining shop, technology of sheet processing

l paintshop

l assembly and testing hall

l shop for manufacture of electrical control panels and

installation of electrical elements

14.1

w

ww

.tm

t.cz

RR

Manufacturing premises

Locksmith and welding shopManufacture in this hall specializes in production of steel structures, machine

parts or technological equipment. For this reason the equipment in this hall

mainly consists of cutting and welding machines. Welding operations are most-

ly performed by MIG/MAG method. TIG/WIG method is used for stainless steel

and non-ferrous metals. Welding with coated electrode is only applied for

assemblies or for special welding technologies, eventually for hard carbide sur-

facing or repairs.

Machining shopMachining operations are realized in two separate areas equipped with universal

machining facilities (multi-purpose lathes, milling machines, horizontal boring

machine).The new HURCO VMX 42 CNC milling machine including accessories

for 3D machining is at disposal as well.

PaintshopSurface finish of manufactured parts and products is carried out in a modern

paintshop equipped with a heated exhausted box. After manual degreasing by

means of environment-friendly agents we apply suitable painting materials.

The painting materials are applied mainly by spraying with air guns or by high

pressure air-free spraying.

The paintshop consists of following parts:

l areas for preparation of products before painting (40 m2)

l overpressure and heated painting box (dimensions: 4 x 4 x 9 m) with acces-

sories for applications of synthetic, epoxy, polyurethane and acrylic painting

materialsunder time-controlled drying regime

l areas with a gas infrared heaters for drying and temporary storage of painted

parts (450 m2)

Assembly hallThe hall is used for assembly, completion and testing operations of machines

which are checked and tested before dispatch to a customer. In new areas the

testing assembly as well as verification operations of complete lines or their

functional units can be performed.

Electrical shop, manufacture of electrical control panels

The electrical shop deals with manufacture and completion of electrical acces-

sories in delivered equipment. Among main activities of the electrical shop there

are as follows: manufacture of control panels, installation of elements and elec-

trical cabling on machines, assembly operations at final user’s place. The com-

pany disposes of licence for manufacture of electrical control panels up to

electric current value equal to 125 A.

14.2

w

ww

.tm

t.cz

RR

Stainless steel processingStainless steel equipment is generally used in chemical, food or other plants. Application of a high-quality steel ensures high resistance against aggressive environment, the possibility of easy sanitation and a long-term operating life.

Technology of sheet processing

T M T spol. s r.o. Chrudim has a large production basis using standard technologies for processing of construction steel as well as stainless steel (cutting, machining, bending, grinding, drilling, welding).

Working range without repositioning clams 1250 x 2500 mm

Cutting force 280 kN

Max. workpiece weight 150 kg

Max. sheet thickness – cutting 6 mm (4 mm stainless steel)

– burning 10 mm (6 mm stainless steel)

Cutting accuracy +/– 0,1 mm

Plasma cutting accuracy +/– 0,2 mm

Max. diameter of cut hole/1lift 105 mm

BOSCHERT CombiCut Cutting and Punching Machine

DURMA CNC SYNCRO AD-E 30160 Press Brake

Max. sheet thickness (construction steel) 6 mm

Working width 3000 mm

Pressing force 160 t

DURMA CNC HGM 3013 Hydraulic Shears

Max. sheet thickness (construction steel) 10 mm (6 mm stainless steel)

Working width 3000 mm

T M T spol. s r.o. Chrudim Tovární 290, 537 01 Chrudim

Tel.: 00420 / 469 606 111Fax: 00420 / 469 606 140E-mail: tmt@chrudim.cz, info@tmt.czhttp://www.tmt.czGPS: 49.95678N, 15.80272E

Identification No.: 135 83 972Tax Identification No.: CZ13583972T M T spol. s r.o. Chrudim has been registered since

3 January 1991 in the Commercial Register

of the Regional Commercial Court in Hradec Králové,

section C, file 151.