series 6’ 15

Series 6’ 15(Listed Products)

Management

CableWhatever Cable Support System is required,

Cable Management

Management

EMI was formed to provide high quality product to service the Electrical and Mechanical install-ers in the U.A.E. a well as the rest of the Gulf States. Etisalat, ADNOC, ADWEA, DEWA have already used our product ranges. Contractors from all over the region have used EMI Product from Electrical sub-station to Shopping Malls, the Residential Building to Commercial Building, Pumping Station to Airport & Marine Industries etc.

Light weight Cable Trunking, Single or Multi-Compartment, Perforated Trays and Cable Ladders, Floor Trunking, Wire Mesh are available in standard sizes can be manufactured and also to the client requirements. Metal Framing supports are also available with wide range of bracketory.

EMI factory is located in the Industrial area in Dubai Investment Park-2 and ideally located to service to the whole of the United Arab Emirates having sales offices in Dubai, Abu Dhabi & Other Gulf Countries.

from

INTR

OD

UC

TIO

N

01

EMI QUALITY POLICY

The DRIVING FORCE in the successful performance of

EMI is the incorporation of quality into all our products,

equipment and services.

Our policy is to always attain, and wherever possible,

exceed the standards expected by our customers.

This can only be achieved by developing,establishing

and maintaining a Quality Management System that

encompasses all of our personnel and activities.

The Quality Program, as described in this manual, has

been approved by all levels of management for issue

and implementation within the company. The purpose

of this program is to ensure that all products, services

and equipment provided wil l meet or exceed the

requirements specified by our customers, by appropriate

controlling documents and as set forth by corporate

management.

Everest Metal Industries L.L.C.

EMI will continually improve the Quality Management

System.

Each department is required to implement the Quality

Program in its area of responsibility. The Director

shall resolve conflicts that cannot be resolved by the

Quality Manager and department managers.

Resolution of such conflicts shall be in accordance

with the requirements of controlling documents and

this Quality Manual. I fully support and approve this

program.

Management

CableWhatever Cable Support System is required,

Cable Management

Management

EMI was formed to provide high quality product to service the Electrical and Mechanical install-ers in the U.A.E. a well as the rest of the Gulf States. Etisalat, ADNOC, ADWEA, DEWA have already used our product ranges. Contractors from all over the region have used EMI Product from Electrical sub-station to Shopping Malls, the Residential Building to Commercial Building, Pumping Station to Airport & Marine Industries etc.

Light weight Cable Trunking, Single or Multi-Compartment, Perforated Trays and Cable Ladders, Floor Trunking, Wire Mesh are available in standard sizes can be manufactured and also to the client requirements. Metal Framing supports are also available with wide range of bracketory.

EMI factory is located in the Industrial area in Dubai Investment Park-2 and ideally located to service to the whole of the United Arab Emirates having sales offices in Dubai, Abu Dhabi & Other Gulf Countries.

from

ISO

900

1 : 2

008

/ UL

CER

TIFI

CAT

E

02

EMI – Under Floor Trunking

Product Codes

Riser Bend

Tee Junction

UnderfloorTrunkingSystem isdesigned for thedistributionofpower, voiceanddataservices in floorswhere thetrunkingisburiedinthescreed.TheFloorboxesareflushedontothefinalfinishfloorlevel.Itisrecommendedthatunderfloortrunkingissetonaroughslabandribbonscreed.Theminimumoveralldepthofscreedisdeterminedbythedepth of trunking plus an allowance of 25mm of screed over the trunking. To reduce the possibility of screed cracking, it is recommended that a reinforcing agent be placed over the trunking for additional strength to the screed.

Coding: UF = Under Floor / 6 = Width mm (Eg.150/25) / 38= Height 38mm / 3= 3 Meter Length / T = Thickness / *= No of Compartments Note: Other dimensions and variation are avaible upon request.

*Number of Compartment / T=Thickness


Standard Thinkness 1.5mm / 2.0mm

Standard Length 3 Meter

MaterialsManufactured from Pre-Galvanized Sheets to BSEN 10142, ASTM A653 or JISG 3302 Standard.

Sizes / mm Code150x38 UF/638/3/(T)-*C

200x38 UF/838/3/(T)-*C

250x38 UF/1038/3/(T)-*C

300x38 UF/1238/3/(T)-*C

UF-RB9/638/(T)-*CRiser bend for 150x38mm, (*) Compartment Under Floor Trunking




UF-T/638/(T)-*CTee for 150x38mm, (*) Compartment Under Floor Trunking




Base Plate

M5x5 P/H Bolt (HW-P/M5x5-EG)

(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body

Trunking CoverTrunking Body

Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp

LegendsUFWHTCJBSBFB9VB9

Under Floor TrunkingWidthHeightThicknessCompartmentJunction BoxService BoxFlat Bend 90°Vertical Bend 90°

FC Fixing Clamp

General Arrangement DrawingEMI-Under Floor Trunking

Note : Under Floor Trunking & Accessory available in different size.

(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box

Riser / Vertical Bend 90°

Flat Bend 90°

Flat Bend 45°

Under Floor TrunkingEqual Tee

Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

Base Plate


(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body


Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp



FC Fixing Clamp



(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box


Flat Bend 90°

Flat Bend 45°


Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

Base Plate


(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body


Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp



FC Fixing Clamp



(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box


Flat Bend 90°

Flat Bend 45°


Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

Base Plate


(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body


Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp



FC Fixing Clamp



(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box


Flat Bend 90°

Flat Bend 45°


Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

02

UN

DER

FLO

OR

TR

UN

KIN

G

44


90° Bend

45° Bend

End Cap

Junction Box

Service Outlet BoxThree Compartments Access Floor Box designed for Under Floor Installations. The Floor box manufactured from Pre Galvanized Steel which will be suitable for under floor Trunking and 20 &25mmKnockoutpunchedtoacceptflexibleconduits.



UF-HB9/638/(T)-*C90° Horizontal bend for 150x38mm, (*) Compartment Under Floor Trunking








UF-BE/638/(T) Blank End for 150x38mm Under Floor Trunking

UF-BE/838/(T) Blank End for 200x38mm Under Floor Trunking

UF-BE/1038(T) Blank End for 250x38mm Under Floor Trunking

UF-BE/1238(T) Blank End for 300x38mm Under Floor Trunking

Part No. Overall Height Description

UF-J250x25075-90mm

Adj. HeightUnder Floor Junction Box 250x250mm

UF-J300x30075-90mm

Adj. HeightUnder Floor Junction Box 300x300mm

Overall Height Description

UF-S250x250 75-90mm Adj. HeightUnder Floor Service Outlet Box

250x250mm

UF-S300x300 75-90mm Adj. HeightUnder Floor Service Outlet Box

300x300mm

Base Plate


(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body


Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp



FC Fixing Clamp



(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box


Flat Bend 90°

Flat Bend 45°


Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

Base Plate


(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body


Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp



FC Fixing Clamp



(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box


Flat Bend 90°

Flat Bend 45°


Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

Base Plate


(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body


Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp



FC Fixing Clamp



(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box


Flat Bend 90°

Flat Bend 45°


Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

Base Plate


(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body


Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp



FC Fixing Clamp



(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box


Flat Bend 90°

Flat Bend 45°


Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

Base Plate


(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body


Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp



FC Fixing Clamp



(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box


Flat Bend 90°

Flat Bend 45°


Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

01

UN

DER

FLO

OR

TR

UN

KIN

G

45


Base Plate


(UF-W/H/T-C)

(UF-SB-W/H/T-C)

(UF-VB9/W/H/T-C)

(UF-FC/H/T)

(UF-SB-W/H/T-C)

(UF-FB9-W/H/T-C)

(UF-JB-W/H/T-C)

(UF-FC/H/T)

Underfloor Trunking

Junction Box

Service Outlet Box

Clamp

Trunking Body


Trunking Cover

Underfloor Trunking

Clamp

Clamp

90° Flat Bend

Service Outlet Box

90° Vertical Bend

Clamp

Fixing Clamp



FC Fixing Clamp



(UF-JB-W/H/T/-3C)

(UF-SB-W/H/-3C)

(UF-FC/H/T)

(UF-VB9-W/H/T-3C)

Cover

Body

(UF-FB9-W/H/T-3C)

(UF-FB4-W/H/T-3C)

(UFT-W/H/T-3C)

Body

Cover

(UF-ET-W/H/T/-3C)

(UF-BC/H/T)

Junction Box

Service Outlet Box


Flat Bend 90°

Flat Bend 45°


Body

Cover

Body

Cover

Fixing Clamp

Cover

Body

End Cap

3

2

1 45

6

7

8

9

02

UN

DER

FLO

OR

TR

UN

KIN

G

46

EMI - Flush Floor Trunking

FlushfloorTrunkingisusedincommercialofficesandmostlyarefordrycleanedandcarpetfinishfloor.Itismoreflexiblethentheunderfloortrunkingsystemsintermsofrelocationofserviceoutletboxes.Alsoitiseasytoextendinanyparticulardirection.Thistrunkingalwaysintheleveloffinishedfloorandserviceoutletsdirectlysitsonthetrunking.

Standard Thinkness Body - 1.5 mm & Lid - 2.5 mm or 3.0 mm

Standard Length 3 Meter

MaterialsManufactured from Pre-Galvanized Sheets to BSEN 10142, ASTM A653 or JISG 3302 Standard.

Product CodesSizes / mm Code

200x65 FF/2065/3/(BT)/(LT)-*C

250x65 FF/2565/3/(BT)/(LT)-*C

300x65 FF/3065/3/(BT)/(LT)-*CCoding: FF = Flush Floor / 20 = Width mm (Eg.200) / 65 = Height/ 3= 3 Meter Length / BT = Body Thickness / LT= Lid Thickness / * = No of Compartments

Note: Other dimensions and variation are avaible upon request.

Riser Bend

Tee Junction

Junction Box

*Number of Compartment / BT= Body Thickness / LT = Lid Thickness



FF-RB/2065/(BT)/(LT)-*CRiser bend for 200x65mm, (*) Compartment Flush Floor Trunking



FF-T/2065/(BT)/(LT)-*CTee Junction for 200x65mm, (*) Compartment Flush Floor Trunking



FF-JB/2065/(BT)/(LT)-*CJunction Box for 200x65mm, (*) Compartment Flush Floor Trunking

FF-JB/2565/(BT)/(LT)-*CJunction Box for 250x65mm, (*) Compartment Flush Floor Trunking

FF-JB/3065/(BT)/(LT)-*C Junction Box for 300x65mm, (*) Compartment Flush Floor Trunking

Junction Box(FF-JB-W/H/T-C)

(FF-FB9-W/H/T-C)

Service Outlet Box(FF-SB-W/H/T-C)

Flush Floor Cover(FFC-W/L/T)

Cam Lock(HW-FF/LOCK)

Flush Floor Trunking(FF-W/H/T-C)

90° Vertical Bend(FF-VB9/W/H/T-C)

Flush Floor Divider(FF-Div-H/T)

(FF-CP/T)

(FF-EC/H/T)M5x5 P/H Bolt

(HW-P/M5x5-EG)

(FF-FB9/W/H/T-C)

(FF-VB9/W/H/T-C)

(FF-JB/W/H/T-C)(FF-ET/W/H/T-C)

(FF-SB/W/H/T-C)

45° Horizontal Bend3 Compartments(FF-FB45/W/H/T-C)

(Width)

(H)

Page # 8

Page # 9

45°

90° Flat Bend

FF Joiners / Coupler

End Cap

LegendsFFWHTCJBSBFB9VB9

Flush Floor TrunkingWidthHeightThicknessCompartmentJunction BoxService BoxFlat Bend 90°Vertical Bend 90°

CP Coupler / Joiners

90° Flat Bend

90° Vertical Bend

Junction Box Equal Tee

Service Outlet Box

Cover

Body

Cover

Body

General Arrangement DrawingEMI-Flush Floor Trunking

EMI-Flush Floor Trunking Accessory

Note : Flush Floor Trunking & Accessory available in different size.

Note : Flush Floor Trunking & Accessory available in different sizes.


(FF-FB9-W/H/T-C)







(FF-CP/T)


(HW-P/M5x5-EG)

(FF-FB9/W/H/T-C)

(FF-VB9/W/H/T-C)


(FF-SB/W/H/T-C)


(Width)

(H)

Page # 8

Page # 9

45°

90° Flat Bend


End Cap




90° Flat Bend

90° Vertical Bend


Service Outlet Box

Cover

Body

Cover

Body






(FF-FB9-W/H/T-C)







(FF-CP/T)


(HW-P/M5x5-EG)

(FF-FB9/W/H/T-C)

(FF-VB9/W/H/T-C)


(FF-SB/W/H/T-C)


(Width)

(H)

Page # 8

Page # 9

45°

90° Flat Bend


End Cap




90° Flat Bend

90° Vertical Bend


Service Outlet Box

Cover

Body

Cover

Body






(FF-FB9-W/H/T-C)







(FF-CP/T)


(HW-P/M5x5-EG)

(FF-FB9/W/H/T-C)

(FF-VB9/W/H/T-C)


(FF-SB/W/H/T-C)


(Width)

(H)

Page # 8

Page # 9

45°

90° Flat Bend


End Cap




90° Flat Bend

90° Vertical Bend


Service Outlet Box

Cover

Body

Cover

Body





01

FLU

SH F

LOO

R T

RU

NK

ING

47


90° Bend

45° Bend

End Cap

Service Outlet Box



T=Thickness

FF-B9/2065/(BT)/(LT)-*CHorizontal bend 90° for 200x65mm, (*) Compartment Flush Floor Trunking






FF-BE/2065/(T) Blank End for 200x65mm Flush Floor Trunking,



Three Compartments Access Floor Box designed for Flush Floor Access Installations. The Floor box manufactured from Pre Galvanized Steel.

Part No. Description

FF-S2065Service Outlet box for 3 Compt. 200x65mm Flush Floor Trunking




(FF-FB9-W/H/T-C)







(FF-CP/T)


(HW-P/M5x5-EG)

(FF-FB9/W/H/T-C)

(FF-VB9/W/H/T-C)


(FF-SB/W/H/T-C)


(Width)

(H)

Page # 8

Page # 9

45°

90° Flat Bend


End Cap




90° Flat Bend

90° Vertical Bend


Service Outlet Box

Cover

Body

Cover

Body






(FF-FB9-W/H/T-C)







(FF-CP/T)


(HW-P/M5x5-EG)

(FF-FB9/W/H/T-C)

(FF-VB9/W/H/T-C)


(FF-SB/W/H/T-C)


(Width)

(H)

Page # 8

Page # 9

45°

90° Flat Bend


End Cap




90° Flat Bend

90° Vertical Bend


Service Outlet Box

Cover

Body

Cover

Body






(FF-FB9-W/H/T-C)







(FF-CP/T)


(HW-P/M5x5-EG)

(FF-FB9/W/H/T-C)

(FF-VB9/W/H/T-C)


(FF-SB/W/H/T-C)


(Width)(H

)

Page # 8

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Equivalent Standards

Materials / Finish BS ASTM JIS DINHot Rolled Steel (HR)Cold Rolled Steel (CR)Pre Galvanized SteelElectro Galvanized SteelStainless SteelHot Dip GalvanizingPowder CoatingZinc Electroplating after Fabrication

10149101301014210152100881461390012329

A 1011A 366A 653A 591A 240A 123

-B633

G 3131G 3141G 3302G 3313G 4304

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-162317162171631740050976

-50961

Cable Trunking Steel Underfloor

Cable Trunking Steel Surface

Specification for Tolerances on dimensions,Shape and mass for hot rolled steel plates 3mm thick or above

Metallic Cable Tray Systems

Metal Cable Tray Installation Guidelines

Quality Management Systems - Requirements

BS 4678-2:1973

BS 4678-1:1971

BS EN 10029:1991

NEMA VE-1:1991/BS 61537

NEMA VE-2:2001/BS 61537

BS EN ISO 9001:2008

Reference Standards:

Hot Dip Galvanized Finishes to BS EN ISO 1461:1991

TECHNICAL DATA:

Galvanizing Coating Details:

Steel > 6mm

(minimum)Article & ThicknessMean CoatingLocal Coating

Coating Weight & Thickness - Dipped ArticlesZINC COATING DETAILS AS PER BS EN ISO 1461:1991

(minimum)g/m microns micronsg/m22

Steel 3mm > t < 6mmSteel 1.5mm > t < 3mmSteel t < 1.5mmCasting t > 6mmCasting t < 6mm

505 70 8570553955545325453525080705057060430 505

575325395505610

The hot dip galvanized process provides a continuos layer of zinc-alloys on the surface of the products manufactured in steel. The hot dip zinc coating provides a continuos barrier to moisture and other contaminants, thereby protecting the steel substrate.

During the galvanizing process, a layer of zinc-iron alloy develops on the surface of the steel product. When the steel product is withdrawn from the zinc bath,a layer of pure zinc is left on the zinc-iron alloy.

The layer of pure zinc gives a newly galvanized item a bright finish.

This bright finish will gradually fade as the surface layer of the zinc oxidises, leaving a uniform dull grey appearance.

The average amount of zinc which can be deposited on a product is expressed in terms of thickness and is measured in microns. The actual zinc coating thickness will vary depending on the thickness of the steel, the chemical composition of the steel,and the period of immersion within the zinc bath.

BS EN ISO 1461 specifies a number of thickness ranges for products to be galvanized,each of which has a specified minimum average local reading and minimum mean average reading. See attach details table below.

Notes:The Coating weight per unit area of the surface is given in terms of g/m 2of surface. If the coating thickness is required, the following conversion factor should be use, which assumes the density of the coating to be 7 g/cm.3 1 g/m2 = 0.14 microns (305 g/m2 = 1 oz/ft2 = 43 microns = 0.0017in.)



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series 6’ 15

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