series 200 circulator pumps japan and korea - gpump.co.krgpump.co.kr/pdf/up200.pdf · bronze...

GRUNDFOSPRODUCT INFORMATION

UP, UPSSeries 200 circulator pumps

Japan and Korea

10.01.2007/PI-038

Product data UP, UPS

10.01.2007/PI-038 6

3. Product data

3.1 Type key

3.2 Nameplate

Fig. 1 Nameplate

* Note: UP pumps are for the Korean market.

Example UPS 65 -120 (/2) F (X)

Type range- UP: Single-speed pumps- UPS: Three-speed pumps

Nominal flange diameter [mm]

Maximum head [dm]

Number of motor poles (stated if available both as 2- and 4-pole motor)

Pump with flanges

Pump housing material (variants)

TM03

368

7 36

02

Pos. Description Pos. Description

1 Type designation* 9 Direction of rotation2 Product number 10 CE mark3 Model designation 11 Temperature limits4 Production code 12 Rated frequency5 Country of origin 13 Capacitor size6 Rated voltage and number of phases 14 Enclosure class7 Rated current 15 Insulation class8 Rated input power

10

12131415

1

234

5

8

11

9

7

6

UPS 50-30 F

88888888

1.56

115(A)1/1

P/N:Model:C

I P1(W)

IP44ClassF

PC:0134Made in Germany Peak Liquid Temp 140°C

Max Liquid Temp 120°CMin Liquid Temp-10°C

1

2

3 3

2

1

1 100-110V 50Hz1.38

1.61

135150

25 F

Product range UP, UPS

10.01.2007/PI-038 10

4.3 60 Hz, Korea

Pump typePressure stage Voltage [V] Poles

JIS 10K 3 x 380 2 4

UP 32-160 FUP 40-80/2 FUP 40-160 FUP 40-240 FUP 50-80/2 FUP 50-160 FUP 50-240 FUP 65-80 FUP 65-160 F

UP, UPS Product numbers

13 10.01.2007/PI-038

5.2 Korea

UP 32Port-to-port length: 280 mmConnection: 32 mm (1¼")

Frequency [Hz] Voltage [V] Pump type Product number Data sheet(page) Date

60 3 x 380 UP 32-160 F 96436520 100 01.12.06

UP 40Port-to-port length: 300 mmConnection: 40 mm (1½")


60 3 x 380

UP 40-80/2 F 96436521 101

01.12.06UP 40-160 F 96436522 102

UP 40-240 F 96436523 103

UP 50Port-to-port length: 310 mm

Connection: 50 mm (2")


60 3 x 380

UP 50-80/2 F 96436524 104

01.12.06UP 50-160 F 96436525 105

UP 50-240 F 96436526 106

UP 65Port-to-port length: 340 mmConnection: 65 mm (2½")


60 3 x 380UP 65-80 F 96436527 107

01.12.06UP 65-160 F 96436528 108

Construction UP, UPS

10.01.2007/PI-038 14

6. ConstructionUPS Series 200 pumps are of the canned-rotor type, i.e. pump and motor form an integral unit without shaft seal and with only two gaskets for sealing. The bearings are lubricated by the pumped liquid.Attention has been focused on using as few materials as possible, and the use of materials that might cause problems in connection with disposal have been omitted.The mechanical design corresponds to that of UPE pumps.The pump features:• Three-speed motor.

Note: Korean pumps are single-speed pumps.• Aluminium-oxide radial bearings.• Carbon thrust bearing.• Stainless-steel rotor can, bearing plate and rotor cladding.• Stator housing in aluminium alloy.• Cast-iron or bronze pump housing.• Stator with built-in thermal overload switch.

6.1 Exploded view

Fig. 4 Exploded view

TM03

788

0 51

06

UP, UPS Construction

15 10.01.2007/PI-038

6.2 Material specification

6.3 Sectional drawing

Fig. 5 Sectional drawing

Pos. Description Material DIN W.-Nr. AISI/ASTM

1 Terminal box Composite PA662 Inspection screw Brass with nickel3 Nameplate Composite PA66

4Stator housing Aluminium AlSi 10Cu2Stator windings Copper wireStator caps Composite PETP

5 Cheese-head screw Steel 8.86 O-rings EPDM rubber

7Outer bearing ring Aluminium oxide/SiCRotor can Stainless steel 1.4301 AISI 304

8Shaft (cast-iron pumps)Shaft (bronze pumps) Stainless steel 1.4305

1.4401AISI 303AISI 316

Rotor cladding Stainless steel 1.4301 AISI 3049 Thrust bearing Carbon MY 106

10Bearing plate Stainless steel 1.4301 AISI 304Inner bearing ring Aluminium oxide/SiC

11 Stop ring Stainless steel 1.443512 Split cone Stainless steel 1.4305 AISI 30313 Impeller Stainless steel 1.4301 AISI 30414 Nut Stainless steel 1.4305 AISI 30315 Neck ring Stainless steel/PTFE 1.4301 AISI 304

16 Pump housingCast iron EN-GJL-250 EN-JL-1040Bronze CuSn10, DIN 1705 2.1050.01 ASTM B505 and B271

17 Anti-friction ring PTFE19 Splash protector Stainless steel 1.4305 AISI 303

TM02

139

7 01

06

UP, UPS Start-up

27 10.01.2007/PI-038

11. Start-upThe pump must not be started until the system has been filled with liquid and vented. Furthermore, the required inlet pressure must be available at the pump inlet, see section 14.1 System and inlet pressures. The system cannot be vented through the pump.As the pump is self-venting, it need not be vented before start-up.Note: If the inspection screw is to be loosened anyhow, see fig. 20, care should be taken to ensure that the escaping, scalding hot liquid does not cause personal injury or damage to components.

Fig. 20 Inspection screw

TM02

140

5 11

01

Selection of speed (Japan only) UP, UPS

10.01.2007/PI-038 28

12. Selection of speed (Japan only)The speed switch in the terminal box has three positions. The speed in the three positions appears from the table below:

Change to a lower speed enables considerable reduction in energy consumption and less noise in the system.

Fig. 21 Pump performance at the three speeds

The pump speed is changed as follows:1. Switch off the electricity supply to the pump by means of the external mains switch.

The green light in the terminal box must be off.2. Remove the terminal box cover.3. Pull out the speed switch module and insert it so that the number of the required speed

is visible.Note: When changing to/from speed 1, the cover of the speed switch module must be removed and fitted on the other side of the module.4. Fit the terminal box cover.5. Switch on the electricity supply. 6. Check that the green indicator light is permanently on/flashing.

Fig. 22 Speed switch

Note: The speed switch must not be used as an on/off switch.

Switch positionSpeed in % of maximum speed

Single-phase pumps Three-phase pumps

1 approx. 60% approx. 70%2 approx. 80% approx. 85%3 100% 100%

TM00

924

7 45

95TM

00 9

235

4596

H

Q

1 2

Q

H H

Q

3

Speed switch

10.01.2007/PI-038 100

Dimensional sketches

Dimensions [mm]

TM01

868

1 06

00

Electrical data Weights and volume

Pmax [W]

Pmin [W]

I1/1 [A]

cos ϕ 10K

3 x 380 V 575 255 1.08 0.81 Net weight [kg] 19.8

Gross weight [kg] 21.1

Shipping volume [m3] 0.033

TM02

070

2 50

00

L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M

10K 280 140 135 141 75 75 80 68 240 308 35.9 76 100 135 19 M12

0 2 4 6 8 10 12 14 16 18 Q [m³/h]02468

101214

H [m]

020406080

100120

p [kPa]

0 1 2 3 4 5 Q [l/s]

0 2 4 6 8 10 12 14 16 18 Q [m³/h]0

200400600800P1 [W]

020406080 Eta [%]

Eta

P1

B2

Rp 1/4

M

D5

D4D3D2D1

B7

B4 B5

L1L3

B1H2H1

H3

Performance curves andTechnical data

UPS 32-160Korea 60 Hz

101 10.01.2007/PI-038


Dimensions [mm]

TM01

868

2 06

00


Pmax [W]

Pmin [W]

I1/1 [A]

cos ϕ 10K

3 x 380 V 470 280 0.89 0.08 Net weight [kg] 20.1



TM02

070

2 50

00


10K 300 150 135 141 75 75 120 68 243 311 41.8 81 105 140 19 M12

0 5 10 15 20 25 Q [m³/h]0

2

4

6

8

10H [m]

0

20

40

60

80

p [kPa]

0 1 2 3 4 5 6 Q [l/s]

0 5 10 15 20 25 Q [m³/h]0

200

400

600P1 [W]

0

20

40

60 Eta [%]

Eta

P1

B2

Rp 1/4

M

D5

D4D3D2D1

B7

B4 B5

L1L3

B1H2H1

H3


UPS 40-80/2Korea 60 Hz

10.01.2007/PI-038 102


Dimensions [mm]

TM01

868

3 06

00


Pmax [W]

Pmin [W]

I1/1 [A]

cos ϕ 10K

3 x 380 V 805 450 1.48 0.83 Net weight [kg] 22.6



TM02

070

2 50

00


10K 300 150 145 169 100 100 80 68 273 341 41.8 81 105 140 19 M12

0 5 10 15 20 25 30 Q [m³/h]02468

10121416

H [m]

020406080

100120140

p [kPa]

0 1 2 3 4 5 6 7 8 Q [l/s]

0 5 10 15 20 25 30 Q [m³/h]0

250500750

1000P1 [W]

020406080 Eta [%]

Eta

P1

B2

Rp 1/4

M

D5

D4D3D2D1

B7

B4 B5

L1L3

B1H2H1

H3



103 10.01.2007/PI-038


Dimensions [mm]

TM01

868

4 06

00


Pmax [W]

Pmin [W]

I1/1 [A]

cos ϕ 10K

3 x 380 V 1360 615 2.5 0.83 Net weight [kg] 25.9



TM02

070

2 50

00


10K 300 150 145 169 100 100 80 68 281 349 41.8 81 105 140 19 M12

0 5 10 15 20 25 30 Q [m³/h]0

5

10

15

20H [m]

0

50

100

150

p [kPa]

0 1 2 3 4 5 6 7 8 Q [l/s]

0 5 10 15 20 25 30 Q [m³/h]0

500

1000

1500P1 [W]

0

20

40

60 Eta [%]

Eta

P1

B2

Rp 1/4

M

D5

D4D3D2D1

B7

B4 B5

L1L3

B1H2H1

H3



10.01.2007/PI-038 104


Dimensions [mm]

TM01

868

5 06

00


Pmax [W]

Pmin [W]

I1/1 [A]

cos ϕ 10K

3 x 380 V 595 405 1.14 0.79 Net weight [kg] 23.6



TM02

070

2 50

00


10K 310 155 135 141 95 75 120 75 251 326 53 96 120 155 19 M12

0 5 10 15 20 25 30 35 Q [m³/h]0

2

4

6

8

10H [m]

0

20

40

60

80

p [kPa]

0 1 2 3 4 5 6 7 8 9 Q [l/s]

0 5 10 15 20 25 30 35 Q [m³/h]0

200400600800P1 [W]

020406080 Eta [%]

Eta

P1

B2

Rp 1/4

M

D5

D4D3D2D1

B7

B4 B5

L1L3

B1H2H1

H3


UPS 50-80/2Korea 60Hz

105 10.01.2007/PI-038


Dimensions [mm]

TM01

868

6 06

00


Pmax [W]

Pmin [W]

I1/1 [A]

cos ϕ 10K

3 x 380 V 1330 685 2.45 0.82 Net weight [kg] 28.4



TM02

070

2 50

00


10K 310 155 145 169 100 100 120 75 274 349 53 96 120 155 19 M12

0 5 10 15 20 25 30 35 40 Q [m³/h]02468

10121416

H [m]

020406080

100120140

p [kPa]

0 1 2 3 4 5 6 7 8 9 10 11 Q [l/s]

0 5 10 15 20 25 30 35 40 Q [m³/h]0

500

1000

1500P1 [W]

0

20

40

60 Eta [%]

Eta

P1

B2

Rp 1/4

M

D5

D4D3D2D1

B7

B4 B5

L1L3

B1H2H1

H3


UPS 50-160Korea

10.01.2007/PI-038 106


Dimensions [mm]

TM01

868

7 06

00


Pmax [W]

Pmin [W]

I1/1 [A]

cos ϕ 10K

3 x 380 V 1610 780 2.95 0.83 Net weight [kg] 30.2



TM02

070

2 50

00


10K 310 155 145 169 100 100 120 75 273 348 53 96 120 155 19 M12

0 5 10 15 20 25 30 35 40 45 Q [m³/h]0

5

10

15

20H [m]

0

50

100

150

p [kPa]

0 2 4 6 8 10 12 Q [l/s]

0 5 10 15 20 25 30 35 40 45 Q [m³/h]0

500100015002000P1 [W]

020406080 Eta [%]

Eta

P1

B2

Rp 1/4

M

D5

D4D3D2D1

B7

B4 B5

L1L3

B1H2H1

H3


UPS 50-240Korea

107 10.01.2007/PI-038


Dimensions [mm]

TM01

868

8 06

00


Pmax [W]

Pmin [W]

I1/1 [A]

cos ϕ 10K

3 x 380 V 935 410 1.98 0.72 Net weight [kg] 36.2



TM02

070

2 50

00


10K 340 170 145 169 125 100 160 97 285 382 68.8 116 140 175 19 M16

0 10 20 30 40 50 60 Q [m³/h]012345678

H [m]

010203040506070

p [kPa]

0 2 4 6 8 10 12 14 16 Q [l/s]

0 10 20 30 40 50 60 Q [m³/h]0

400

800

1200P1 [W]

0

20

40

60 Eta [%]

Eta

P1

B2

Rp 1/4

M

D5

D4D3D2D1

B7

B4 B5

L1L3

B1H2H1

H3


UPS 65-80Korea 60Hz

10.01.2007/PI-038 108


Dimensions [mm]

TM01

868

9 06

00


Pmax [W]

Pmin [W]

I1/1 [A]

cos ϕ 10K

3 x 380 V 1820 895 3.25 0.85 Net weight [kg] 33.7



TM02

070

2 50

00


10K 340 170 145 169 100 100 120 82 287 369 68.8 116 140 175 19 M16

0 10 20 30 40 50 60 Q [m³/h]02468

10121416

H [m]

020406080

100120140

p [kPa]

0 2 4 6 8 10 12 14 16 Q [l/s]

0 10 20 30 40 50 60 Q [m³/h]0

1000

2000

3000P1 [W]

0

20

40

60 Eta [%]

Eta

P1

B2

Rp 1/4

M

D5

D4D3D2D1

B7

B4 B5

L1L3

B1H2H1

H3


UPS 65-160Korea

series 200 circulator pumps japan and korea - gpump.co.krgpump.co.kr/pdf/up200.pdf · bronze...

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