september 19-20, 2007 l. snydstrup controls, diagnostics, vacuum, cooling systems, installation doe...
TRANSCRIPT
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
DOE Annual Review
Controls, Diagnostics, Vacuum, Cooling Systems, Installation
Lou Snydstrup
September 19-20, 2007
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
EBIS Pre-Assembly Area
Final Installation Site
Booster
1.10 Installation – Facility Site
Building 930
Now planning to install the EBIS Source at the final site ahead of baseline schedule of 9/08
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.10 Installation – EBIS Pre-Assembly
E-Gun
Drift Tube Structure
Electron CollectorSuperconducting Solenoid
Vacuum and High Voltage Testing
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.10 Installation – Pre-Assembly Area
EBIS Stand Pre-Assembly Area
Pre-Assembly Area and Superconducting Solenoid Acceptance Test
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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SSMS
1.10 Installation – SSMS Stand/Transport
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.10 Installation – SSMS Stand/Transport
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.10 Installation – EBIS/Support Systems
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.10 Installation – EBIS Install Flowchart
BLDG 930 ADDITIONREADY TO OCCUPY
9/30/07
INSTALL WATERCOOLING SYSTEMS
ELECTRONIC RACKINSTALLATION
SITE SURVEY10/07
EBIS PULSERINSTALLATION
INSTALL CABLING(CONTR,DIAG,VAC,PS,RF)
INSTALL ELECCOMPONENTS
(CONTR,DIAG,VAC,PS,RF)
SUBSTATIONINSTALLATION
9/30/07 INSTALL CABLETRAY12/07
INSTALL DISTRIBPANELS/ DISCON
10/07
EC PS/INDUCTINSTALL
EBISPREASSEMBLY
2/08
EBIS PREASSYTESTS
MOVE EBIS INTOBEAM LINE
3/08
TEST ELECSUBSYSTEMS
4/08
INSTALL XFORMERSTR2, TR1, TR5
DT STRUCTUREASSEMBLY
1/08
SSMS DELIVER/ACCEPT TEST
10/07
EBIS CHAMBERS10/07
EC DELIVERY10/07
HV PLATFORMMOUNT PLATE
EBIS STAND/MOUNTS
INSTALL HV CAGE4/08
DT STRUCTUREFABRICATION
9/07
EC ASSY/TEST
EBIS Pre-Assembly
Elec. Subsystems
Power Distribution
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.2 Controls
• Procurements < $25k– COTS items -- received– 5 small orders of custom-built electronics -- received
• Procurements > $25k Scheduled Delivery– VME chassis (6) imminent– Dual channel PSIs (39) end-Sept– Quad waveform generators (19) mid-Dec– Single channel PSIs (66) mid-Dec
• EBIS cable and console computer orders deferred to FY08
• Accelerator & Beam Line controls planned for FY08
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.2 Controls
• EBIS Controls (>$25k) PO Value-unburden– VME chassis Placed $ 36k– PSI’s - Power supply interfaces Placed $116k– Quad waveform generators Placed $ 39k
$191k
• Total Spent/Committed to date: $285k
• Total Expected Material Costs including Accelerator & Beam Line controls: $426k
• Percentage Spent/Committed: 67%
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.3 Diagnostics
• Current Transformer Prototype in progress
– Central Shops working on mechanical enclosure parts
• < 10% of construction budget spent (FY’08 procurements)
Ferrite Core
Iron Shield
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.7 Vacuum Systems
Qty POValue
• Pumps:– Turbo Pumps 7 (all) Placed $73K– Cryo Pumps 5 Placed $82K
• Vacuum Valves EBIS Placed $51.4K• Instrumentation/Controls
– PLC Placed $12.6K– Gauge/Contr Placed $28.5K
• Beam Port Beam Tube Complete $24.5K
• Total Spent/Committed $272K*• Total Expected Material Cost $789K• Percentage Spent/Committed 34%
* $83K lower procurement costs than estimated
September 19-20, 2007
L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation
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1.8 Cooling Systems
Preparation of Cooling Systems at Facility Site
– Removed Legacy Piping– Extended Existing NSRL Power Supply DI Water– Tapped into Existing Chill Water System– Tapped into Existing Compressed Air
• Total Spent $17.8K• Total Expected Material/Labor Cost $143K• Percentage Spent 12%
September 19-20, 2007
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1.9 Facility
Schedule• Beam Port Installation Completed
• Building 930 Addition– Ready to Occupy 9/30/2007
• Electrical Distribution– Substation Installation 8/6-9/28/2007– Distribution Panels/Disconnects 8/31-10/15/2007– Cable Tray, Main Runs 10/15-12/31/2007
• Total Spent $105K• Total Expected Material/Labor Cost $290K• Percentage Spent 36%
September 19-20, 2007
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Summary
• For WBS 1.10 we are striving for the installation of the EBIS in the facility site by April-May 2008, ahead of the baseline schedule of September 2008 for all installed components (operating EBIS by December 2008). This goal depends on the delivery of certain primary components.
• Progress in WBS’s 1.2, 1.3, 1.7, and 1.8 is according to the scheduled plan.
• For WBS 1.9 the building infrastructure will be ready for an early EBIS installation.